Metallocene catalyst compound having ferrocenyl substituent
By using ferrocene-based substituents in metallocene catalyst compounds, the shortcomings of existing catalysts in terms of activity and property control have been overcome, enabling the production of polyolefins with high activity and excellent properties.
Patent Information
- Application Number
- CN202480023345.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2023-02-14
- Filing Date
- 2024-02-28
- Publication Date
- 2025-11-18
AI Technical Summary
Existing olefin polymerization catalysts have shortcomings in terms of activity, molecular weight control, comonomer incorporation, and stereoregularity, making it difficult to produce polyolefins with high activity, controllable molecular weight, narrow polydispersity index, and high comonomer incorporation.
Metallocene catalyst compounds with ferrocene substituents are combined with activators to form a catalyst system, which is then used for the polymerization of olefin monomers to achieve high activity and property control.
This resulted in polyolefins with high molecular weight, high comonomer incorporation, narrow polydispersity index, and isotactic regularity, which improved the mechanical strength and processability of the polymer.
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Figure CN120981492A_ABST
Abstract
Description
[0001] Inventor : Alexander Z. Voskoboynikov; Dmitry V. Uborsky; Oleg V. Samsonov; Andrei N. Iashin; Alexey Α. Tsarev; Ilya S. Borisov; Nikola S. Lambic; Jo Ann M. Canich; Gregory J. Smith-Karahalis; Alex E. Carpenter
[0002] Cross-reference to related applications
[0003] This application claims priority and benefit to U.S. Provisional Application No. 63 / 484,899, filed February 14, 2023, the disclosure of which is incorporated herein by reference in its entirety.
[0004] field
[0005] This disclosure relates to metallocene catalyst compounds having ferrocene-based substituents, catalyst systems comprising such compounds, and their uses.
[0006] background
[0007] Olefin polymerization catalysts have wide applications in industry, and polyolefins are widely used commercially due to their robust physical properties. Therefore, there is interest in finding new catalysts that can increase the commercialization of catalysts and allow the production of polymers with improved properties.
[0008] For example, various types of polyethylene, including high-density, low-density, and linear low-density polyethylene, are commercially valuable. Polyolefins, including polyethylene or polypropylene, can be synthesized using transition metal catalyst compounds (typically activated with aluminoxanes or activators containing noncoordinate anions). Combinations of catalyst compounds with activators produce catalyst systems that can provide the ability to tune the properties of polyolefins, including polymer structure and composition, such as molecular weight, comonomer incorporation, melt temperature, and / or (in the case of polypropylene) stereoregularity. For example, isotactic regularity provides increased crystallinity of the polypropylene polymer chains compared to atactic polypropylene counterparts, which provides increased mechanical strength. The ability to modify the properties of polyolefins has been a long-sought goal in the field of polymer synthesis. There is a continuous need for improved polymerization catalysts.
[0009] Improvements in polymerization catalysis can be achieved by catalysts with high activity capable of producing polyolefins with: high molecular weight, controllable molecular weight, narrow polydispersity index, or high comonomer incorporation. Catalysts possessing one or more of these improvements are valuable, but catalysts that combine multiple improvements into an overall advantage relative to existing catalysts or catalyst systems are even more valuable.
[0010] For example, high molecular weight polyolefins typically possess the desired mechanical properties compared to their lower molecular weight counterparts. However, high molecular weight polyolefins can be difficult to process and may be expensive to produce. Furthermore, polyolefins such as polyethylene can have comonomers such as octene incorporated into the polyethylene backbone, which can improve processability while maintaining most (if not all) of the mechanical property advantages provided by the high molecular weight. The comonomer content of a polyolefin (e.g., wt% of comonomers incorporated into the polyolefin backbone) affects the properties of the polyolefin (and the composition of the copolymer) and is influenced by the polymerization catalyst.
[0011] Furthermore, even if the desired polymer properties can be obtained, conventional catalysts used to form polyolefins typically have low catalytic activity.
[0012] There is a need for new and improved catalyst compounds and catalyst systems capable of forming polyolefins with high activity, producing polyolefins with properties such as controllable molecular weight, high melting point, high comonomer incorporation, narrow polydispersity index, and / or isotactic regularity.
[0013] References cited in the Disclosure Statement (37C.FR1.97(h)): CN107903346; KR2017087131; DE4417542; US5,521,265; EP673946; CN107814861; Y. Zhong, et al., Dalton Transactions, 346-354, 50(1), 2021; C. Elschenbroich, et al., Polyhedron, 300-305, 79, 2014; K. Unverhau, et al., Dalton Transactions, 346-354, 50(1), 2021; C. Elschenbroich, et al., Polyhedron, 300-305, 79, 2014; K. Unverhau, et al., Dalton Transactions, 346-354, 50(1), 2021; C. Elschenbroich, et al., Polyhedron, 300-305, 79, 2014; K. Unverhau, et al., Dalton Transactions, 346-354, 50(1), 2021; C. Elschenbroich, et al., Polyhedron, 300-305, 79, 2014; C ...00-354, 50(1), 2021; C. Elschenbroich, et al., Polyhedron, 300-305, 79, 2 Transactions, 3724-3736, 40(14), 2011; A. Jakob, et al., J. Org. Chem., 3542-3547, 694(22), 2009; P. Witte, et al., Organometallics, 4147-4155, 18(20), 1999; K. Kimura, et al., Chem. Lett., 571-572, (7), 1998; P. Scott, et al., Organometallics, 3094-3101, 12(8), 1993.
[0014] Overview
[0015] This disclosure relates to metallocene catalyst compounds having ferrocene-based substituents, catalyst systems comprising such compounds, and their uses.
[0016] In some implementations, the catalyst compound is represented by formula (I):
[0017]
[0018] M is a group 3-5 metal, a lanthanide metal atom, or an actinide metal atom. E is a substituted polycyclic aromatic hydrocarbon (ARNA) ligand bonded to M and substituted by at least one ferrocenyl substituent bonded to the aromatic six-membered ring of the ARNA ligand. A is a monoanionic ligand bonded to M. n is 0 or 1. T is bonded to A and E and is a bridging group containing a group 13, 14, 15, or 16 element, present when n is 1 and absent when n is 0. Each instance of X is independently a monovalent anionic ligand, or two Xs are combined and bonded to M to form a metal ring, or two Xs are combined to form a chelate ligand, diene ligand, or alkylene ligand. Each instance of L is independently a Lewis base, or two Ls are combined and bonded to M to form a bidentate Lewis base. X can be bonded to L to form a monoanionic bidentate group. y is 1, 2, or 3. w is 0, 1, or 2. y+w is 4 or less.
[0019] In another aspect, embodiments of this disclosure provide a catalyst system comprising an activator and a catalyst compound of this disclosure.
[0020] In another aspect, embodiments of this disclosure provide a polymerization method comprising a) contacting one or more olefin monomers with a catalyst system comprising: i) an activator and ii) a catalyst compound of this disclosure.
[0021] definition
[0022] For the purposes of this disclosure and the claims herein, the following definitions and conventions shall apply.
[0023] For the purposes of this disclosure, the numbering scheme of the periodic table families as described in Chemical and Engineering News, 63(5), page 27 (1985) is used.
[0024] The following abbreviations may be used in this article: Fc is ferrocene, Me is methyl, Et is ethyl, Ph is phenyl, tBu is tert-butyl, PDI is polydispersity index, MAO is methylaluminoxane, SMAO is supported methylaluminoxane, NMR is nuclear magnetic resonance, ppm is parts per million, THF is tetrahydrofuran, and RPM is revolutions per minute.
[0025] As used herein, one or more olefin polymerization catalysts refer to any catalyst, such as organometallic complexes or compounds capable of coordination polymerization addition (where successive monomers are added to the monomer chain at the organometallic active site).
[0026] The terms “substituent,” “radical,” “group,” and “structural part” are used interchangeably.
[0027] "Olefin," or alternatively "alkene," is a straight-chain, branched, or cyclic compound having at least one double bond between carbon and hydrogen. For the purposes of this specification, when a polymer or copolymer is referred to as including an olefin, the olefin present in such a polymer or copolymer is a polymeric form of an olefin. For example, when a copolymer is claimed to have an "ethylene" content of 35 wt% to 55 wt% based on the copolymer's weight, it should be understood that the monomer units in the copolymer are derived from ethylene in the polymerization reaction, and that said derived units are present in 35 wt% to 55 wt%. A "polymer" has two or more identical or different monomer units. A "homopolymer" is a polymer having identical monomer units. A "copolymer" is a polymer having two or more monomer units that are different from each other. A "terpolymer" is a polymer having 10 different monomer units that are different from each other. The term "different" used to refer to monomer units indicates that the monomer units differ from each other by at least one atom or are isomerically different. Therefore, as used herein, the definition of a copolymer includes terpolymers. "Ethylene polymer" or "ethylene copolymer" (both examples of "polyethylene") is a polymer or copolymer comprising at least 50 mol% ethylene-derived units. "Propylene polymer" or "propylene copolymer" (both examples of "polypropylene") is a polymer or copolymer comprising at least 50 mol% propylene-derived units, and so on. "Ethylene polymer" or "ethylene copolymer" is a polymer or copolymer comprising at least 50 mol% ethylene-derived units, "propylene polymer" or "propylene copolymer" is a polymer or copolymer comprising at least 50 mol% propylene-derived units, and so on.
[0028] As used herein, “polyethylene” may include “ethylene homopolymer,” “ethylene copolymer,” or a combination thereof. “polypropylene” may include “propylene homopolymer,” “propylene copolymer,” or a combination thereof.
[0029] The term "α-olefin" refers to an olefin having a terminal carbon-carbon double bond in its structure. ” R ”’ )-C=CH2, where R ” and R ”’ It can be hydrogen or any hydrocarbon group independently; such as R ” It is hydrogen and R ”’ It is an alkyl group). "Linear α-olefin" is the α-olefin as defined in this paragraph, where R ” It is hydrogen, and R ”’ It is hydrogen or a straight-chain alkyl group.
[0030] For the purposes of this disclosure, ethylene should be considered an α-olefin.
[0031] As used herein, and unless otherwise stated, the term "C" is used in conjunction with other terms. n "C" refers to hydrocarbons (one or more) having n carbon atoms (one or more) per molecule, where n is a positive integer. The term "hydrocarbon" refers to a class of compounds containing hydrogen atoms bonded to carbon, and includes (i) saturated hydrocarbon compounds, (ii) unsaturated hydrocarbon compounds, and (iii) mixtures of hydrocarbon compounds (saturated and / or unsaturated), including mixtures of hydrocarbon compounds with different values of n. Similarly, "C" m -C y "A group or compound refers to a group or compound that includes a total number of carbon atoms from m to y. Therefore, C1-C..." 50 Alkyl groups are alkyl groups comprising a total number of carbon atoms of about 1 to about 50.
[0032] Unless otherwise specified (e.g., the definition of "substituted hydrocarbon group", "substituted aromatic compound", etc.), the term "substituted" means that at least one hydrogen atom has been replaced by at least one non-hydrogen group, such as a hydrocarbon group, heteroatom, or heteroatom-containing group, such as a halogen group (such as Br, Cl, F or I) or at least one functional group, such as -NR*2, -OR*, -SeR*, -TeR*, -PR*2, -AsR*2, -SbR*2, -SR*, -BR*2, -SiR*3, -GeR*3, -SnR*3, -PbR*3, wherein each R* is independently a hydrocarbon group or a halohydrocarbon group, and two or more R* may be joined together to form a substituted or unsubstituted fully saturated, partially unsaturated, or aromatic ring or polycyclic structure), or wherein at least one heteroatom has been inserted into the hydrocarbon ring.
[0033] The term "substituted hydrocarbon group" refers to a hydrocarbon group in which at least one hydrogen atom has been replaced by at least one heteroatom (such as a halogen group, e.g., Br, Cl, F, or I) or a heteroatom-containing group (such as a functional group, e.g., -NR*2, -OR*, -SeR*, -TeR*, -PR*2, -AsR*2, -SbR*2, -SR*, -BR*2, -SiR*3, -GeR*3, -SnR*3, -PbR*3). Each R* is independently a hydrocarbon group or a halohydrocarbon group, and two or more R* may be joined together to form a substituted or unsubstituted fully saturated, partially unsaturated, or aromatic ring or polycyclic structure, or at least one heteroatom or heteroatom-containing group (such as functional groups, e.g., -NR*-, -O-, -Se-, -Te-, -PR*-, -AsR*-, -SbR*-, -S-, -BR*2-, -SiR*2-, -GeR*). 2- -, -SnR*2-, -PbR*2-, where each R* (as defined above) has been inserted into the hydrocarbon chain or ring. Unless otherwise specified, ferrocene substituents are not included.
[0034] The term "substituted aromatic compound" refers to an aromatic group having one or more hydrogen groups replaced by hydrocarbon groups, substituted hydrocarbon groups, heteroatoms, or heteroatom-containing groups.
[0035] The term "substituted phenyl" refers to a phenyl group in which one or more hydrogen groups are replaced by hydrocarbon groups, substituted hydrocarbon groups, heteroatoms, or heteroatom-containing groups.
[0036] The terms "hydrocarbyl radical," "hydrocarbyl group," or "hydrocarbyl" are used interchangeably and are defined as meaning a group consisting only of hydrogen and carbon atoms. For example, a hydrocarbon group can be C1-C. 100 A functional group, which can be straight-chain, branched, or cyclic, and when cyclic, is aromatic or non-aromatic. Examples of such functional groups include, but are not limited to, alkyl groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, pentyl, isopentyl, hexyl, octyl, cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, and cyclooctyl, and aryl groups such as phenyl, benzyl, and naphthyl.
[0037] The term "alkoxy" or "alkoxide" refers to a hydrocarbon or aryl group bonded to an oxygen atom, such as a hydrocarbon ether or aryl ether group (group / radical) attached to an oxygen atom, and may include groups where the hydrocarbon / aryl group is C1 to C2. 10Those with hydrocarbon groups. The hydrocarbon group (alkyl) can be straight-chain, branched, or cyclic. The hydrocarbon group (alkyl) can be saturated and / or unsaturated. Suitable examples of hydrocarbon groups may include methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy, isobutoxy, sec-butoxy, tert-butoxy, and phenoxy.
[0038] The term "alkenyl" refers to a straight-chain, branched, or cyclic hydrocarbon group having one or more double bonds. These alkenyl groups may be optionally substituted. Examples of suitable alkenyl groups may include vinyl, propenyl, allyl, 1,4-butadienyl, cyclopropenyl, cyclobutenyl, cyclopentenyl, cyclohexenyl, cyclooctenyl, and their substituted analogs.
[0039] The terms "alkylradical," "alkylgroup," and "alkyl" are used interchangeably throughout this disclosure. For the purposes of this disclosure, "alkyl" is defined as a C1-C group that can be straight-chain, branched, or cyclic. 100 Alkyl groups. Examples of such groups may include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, pentyl, isopentyl, hexyl, octyl, cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cyclooctyl, including their substituted analogs. Some examples of alkyl groups may include 1-methylethyl, 1-methylpropyl, 1-methylbutyl, 1-ethylbutyl, 1,3-dimethylbutyl, 1-methyl-1-ethylbutyl, 1,1-diethylbutyl, 1-propylpentyl, 1-phenylethyl, isopropyl, 2-butyl, sec-pentyl, sec-hexyl, etc.
[0040] The term “aryl” or “aryl group” refers to an aromatic ring and its substituted variants, such as phenyl, 2-methyl-phenyl, xylyl, and 4-bromo-xylyl. Similarly, “heteroaryl” refers to an aryl group in which one of the ring carbon atoms (or two or three ring carbon atoms) has been replaced by a heteroatom such as N, O, or S. As used herein, the term “aromatic” also refers to a pseudoaromatic heterocycle, which is a heterocyclic substituent having properties and structure (almost planar) similar to aromatic heterocyclic ligands, but is not an aromatic compound by definition; similarly, the term aromatic compound refers to a substituted aromatic compound.
[0041] For nomenclature purposes, the following numbering scheme is used for cyclopentadienyl, indene, fluorenyl, cyclopenta[b]naphthalenyl (also known as benzo[e]indene), cyclopentadien[a]naphthalenyl (also known as benzo[f]indene), tetrahydro-s-indacenyl, and tetrahydro-as-indacenyl. The numbering scheme indicates the position along one or more rings that can be connected to the structural moiety. As an example, a structural moiety such as phenanthridinyl can be coupled to the 4-position of the cyclopentadienyl group. It should be noted that indene can be considered as a cyclopentadienyl group having a fused benzene ring. Similarly, fluorenyl can be considered as a cyclopentadienyl group having two fused benzene rings fused to the cyclopentadienyl ring. Each of the following structures is plotted and named as an anion.
[0042]
[0043]
[0044] Partially hydrogenated polycyclic aromatic hydrocarbon ligands retain the numbering scheme of the parent polycyclic aromatic hydrocarbon ligands, namely the numbering scheme defined for indene, fluorenyl, cyclopentadieno[b]naphthyl, cyclopentadieno[a]naphthyl, tetrahydro-s-indene, and tetrahydro-as-indene ligands.
[0045] In this paper, the term "arenyl" ligand is used to refer to an unsaturated cyclic hydrocarbon ligand that can consist of one ring, or two or more fused or catenated rings.
[0046] In this paper, the term "monocyclic aromatic ligand" is used to refer to substituted or unsubstituted monoanionic C5 to C6 compounds containing a five-membered aromatic monocyclic ring structure (also known as a cyclopentadienyl ring). 100 Hydrocarbon ligands.
[0047] In this paper, the term "polycyclic aromatic ligand" is used to refer to substituted or unsubstituted monoanionic C9 to C14 ligands. 103 Hydrocarbon ligands containing an aromatic five-membered hydrocarbon ring (also known as a cyclopentadienyl ring) fused to one or two partially unsaturated or aromatic hydrocarbon ring structures (which may be fused to another saturated, partially unsaturated, or aromatic hydrocarbon ring).
[0048] Aromatic ligands can be unsubstituted or substituted.
[0049] In the presence of the named alkyl, alkenyl, alkoxy, or aryl isomers (e.g., n-butyl, isobutyl, sec-butyl, and tert-butyl), or without specifying a particular isomer (e.g., butyl), references to alkyl, alkenyl, alkoxy, or aryl expressly disclose all isomers (e.g., n-butyl, isobutyl, sec-butyl, tert-butyl, and cyclobutyl).
[0050] The term "vinyl" refers to an olefin having the following formula:
[0051]
[0052] Where R is a hydrocarbon group, such as a saturated hydrocarbon group, such as an alkyl group.
[0053] The term "vinylidene" refers to an olefin having the following formula:
[0054]
[0055] Where R 1 and R 2 Each is an independent hydrocarbon group, such as a saturated hydrocarbon group, such as an alkyl group.
[0056] The term "vinylene" or "1,2-disubstituted vinylene" means
[0057] (i) Alkenes having the following formula:
[0058]
[0059] (ii) Alkenes having the following formula:
[0060]
[0061] (iii) and (i) are mixtures of any proportion thereof.
[0062] Where R 1 and R 2 Each is an independent hydrocarbon group, such as a saturated hydrocarbon group, such as an alkyl group.
[0063] The term "trisubstituted vinylene" refers to an olefin having the following formula:
[0064]
[0065] Where R 1 R 2 and R 3 Each is an independent hydrocarbon group, such as a saturated hydrocarbon group, such as an alkyl group.
[0066] The term "ring atom" refers to an atom that is part of a ring structure. For this definition, benzyl has six ring atoms, and tetrahydrofuran has five.
[0067] A heterocycle is a ring with a heteroatom in its ring structure, as opposed to a ring in which a hydrogen atom on a ring atom is replaced by a heteroatom. For example, tetrahydrofuran is a heterocycle, while 4-N,N-dimethylamino-phenyl is a heteroatom-substituted ring. Other examples of heterocycles can include pyridine, imidazole, and thiazole.
[0068] As used herein, Mn is the number-average molecular weight, Mw is the weight-average molecular weight, and Mz is the z-average molecular weight, wt% is the weight percentage, and mol% is the molar percentage. Molecular weight distribution (MWD), also known as polydispersity (PDI), is defined as Mw divided by Mn. Unless otherwise specified, all molecular weight units (e.g., Mw, Mn, Mz) are in g / mol.
[0069] The terms “catalyst compound”, “catalyst complex”, “transition metal complex”, “transition metal compound”, “precatalyst compound”, and “precatalyst complex” are used interchangeably.
[0070] "Catalyst system" is a combination of at least one catalyst compound, at least one activator, optional co-activator, and optional support material. When used to describe such a pairing prior to activation, "catalyst system" means the unactivated catalyst complex (pre-catalyst) together with the activator and optional co-activator. When used to describe such a pairing after activation, it means the activated complex and the activator or other charge-balancing component. The catalyst compound can be neutral, as in the pre-catalyst, or charged with counterions, as in the activated catalyst system. For the purposes of this disclosure and its claims, when a catalyst system is described as comprising a neutral, stable form of a component, those skilled in the art will fully understand that the ionic form of the component is the form in which it reacts with the monomer to produce a polymer. A polymerization catalyst system is a catalyst system that can polymerize monomers into polymers. Furthermore, the catalyst compounds and activators represented by the formulas herein are intended to include both neutral and ionic forms of the catalyst compounds and activators.
[0071] An "anionic ligand" is a negatively charged ligand that donates one or more pairs of electrons to a metal ion. A "Lewis base" or "neutral donor ligand" is an uncharged ligand that donates one or more pairs of electrons to a metal ion. Examples of Lewis bases include diethyl ether, trimethylamine, pyridine, tetrahydrofuran, dimethyl sulfide, and triphenylphosphine. The term "heterocyclic Lewis base" refers to a Lewis base that is also heterocyclic. Examples of heterocyclic Lewis bases include pyridine, imidazole, thiazole, and furan.
[0072] Scavengers are compounds that can be added to promote polymerization by removing impurities. Some scavengers can also act as activators and can be referred to as co-activators. Non-scavenger co-activators can also be used in combination with activators to form active catalysts. In at least one embodiment, the co-activator can be premixed with a transition metal compound to form an alkylated transition metal compound.
[0073] The term "continuous" refers to a system that operates continuously for an extended period of time without interruption or cessation. For example, a continuous method for producing polymers would be a method in which reactants are continuously introduced into one or more reactors and polymer products are continuously extracted.
[0074] Solution polymerization refers to a polymerization method in which the polymer is dissolved in a liquid polymerization medium (such as an inert solvent or one or more monomers or blends thereof). Solution polymerization can be homogeneous. Homogeneous polymerization is polymerization in which the polymer product is dissolved in a polymerization medium. A suitable system may not be turbid, as described in J. Vladimir Oliveira, C. Dariva and JCPinto, Ind. Eng. Chem. Res., 2000, Vol. 29, p. 4627.
[0075] Bulk polymerization refers to a polymerization method in which the monomers and / or comonomers being polymerized are used as solvents or diluents, with little or no use of inert solvents as solvents or diluents. A small portion of the inert solvent may be used as a carrier for catalysts and scavengers. Bulk polymerization systems contain less than 25 wt% of inert solvents or diluents, such as less than 10 wt%, less than 1 wt%, or 0 wt%.
[0076] The term "single catalyst compound" refers to a catalyst compound that corresponds to a single structural formula, although such catalyst compounds may be contained in and used as a mixture of isomers (e.g., stereoisomers).
[0077] A catalyst system utilizing a single catalyst compound refers to a catalyst system prepared using only a single catalyst compound. Therefore, such a catalyst system differs from, for example, a "double" catalyst system, which is prepared using two catalyst compounds with different structures, such as differences in the bonding between atoms, the number of atoms, and / or the type of atoms. Thus, if they differ by at least one atom, or differ in number, type, or bonding, one catalyst compound is considered different from the other. For example, bis(indenyl)zirconia is different from (indenyl)(2-methylindenyl)zirconia, which in turn is different from (indenyl)(2-methylindenyl)hafnium dichloride. The only difference is that catalyst compounds that are stereoisomers of each other are not considered different catalyst compounds. For example, racemic-dimethylsilylbis(2-methyl-4-phenyl)dimethylhafnium and meso-dimethylsilylbis(2-methyl-4-phenyl)dimethylhafnium are not considered different from each other.
[0078] The terms “co-catalyst” and “activator” are used interchangeably herein and are defined as any compound that can activate any of the catalyst compounds described above by converting a neutral catalyst compound into a catalytically active catalyst compound cation.
[0079] The term noncoordinate anion (NCA) refers to an anion that does not coordinate with the catalyst metal cation or coordinates with the metal cation but only weakly. The term NCA is also defined as a multicomponent NCA-containing activator, including an acidic cation group and a noncoordinate anion, such as N,N-dimethylphenylammonium tetra(pentafluorophenyl)borate. The term NCA is also defined as a neutral Lewis acid, such as tris(pentafluorophenyl)boron, which can react with the catalyst to form an activator by abstracting an anionic group. The coordination of the NCA is weak enough that a neutral Lewis base (such as an alkene or alkyne unsaturated monomer) can displace it from the catalyst center. Any metal or metalloid that can form a compatible weakly coordinated complex can be used in or included in the noncoordinate anion. Suitable metals include, but are not limited to, aluminum, gold, and platinum. Suitable metalloids include, but are not limited to, boron, aluminum, phosphorus, and silicon. The term noncoordinate anionic activator includes neutral activators, ionic activators, and Lewis acid activators. The terms “noncoordinate anionic activator” and “ionized activator” are used interchangeably herein.
[0080] The terms "process" and "method" are used interchangeably.
[0081] Further definitions and conventions may be set forth in other parts of this disclosure.
[0082] Detailed Explanation
[0083] This disclosure relates to metallocene catalyst compounds, catalyst systems comprising such compounds, and their uses. The inventors have discovered that metallocene catalyst compounds having a ferrocene moiety at the 4-position of the indenyl ligand can provide isotactic polypropylene and ethylene copolymers with high activity. The resulting polymers can have one or more of the following: high molecular weight, high comonomer incorporation, high melt temperature, narrow polydispersity index, and / or (in the case of polypropylene) isotactic regularity. Ethylene copolymers formed using the catalysts of this disclosure can have high molecular weight and high comonomer incorporation, wherein high comonomer incorporation can improve the processability of the resulting ethylene copolymer while maintaining most (if not all) of the mechanical property advantages provided by the high molecular weight.
[0084] Interestingly, isotactic polypropylene can be obtained through the embodiments described herein. Furthermore, the high activity of the catalysts disclosed herein can still be achieved despite the ferrocene substituents being located on the 6-membered ring of the indenyl group, compared to the ferrocene substituents located on the 5-membered ring of the indenyl group (which is closer to the catalytic metal atom). Without being bound by theory, the increased or sustained catalytic activity of the catalyst compounds disclosed herein can be achieved because the ferrocene substituents located on the 6-membered ring of the indenyl group provide reduced steric bulk around the catalytic metal atom compared to the ferrocene substituents located on the 5-membered ring of the indenyl group, which is closer to the catalytic metal atom.
[0085] The inventors have further discovered that by using an oxidizing agent to form the catalyst compound, one or more iron atoms of the catalyst compound of this disclosure can be oxidized from the Fe(II) oxidation state to the Fe(III) oxidation state. Similarly, a reducing agent can be used to form the catalyst compound by reducing Fe(III) to the Fe(II) oxidation state. The different oxidation states of iron in the catalyst compounds of this disclosure provide tunable and controllable polymer properties for polymers formed using the catalysts of this disclosure.
[0086] Catalyst compounds
[0087] This disclosure relates to metallocene catalyst compounds represented by formula (I):
[0088]
[0089] in:
[0090] M is a metal in Groups 3-5 of the periodic table, a lanthanide metal atom, or an actinide metal atom;
[0091] E is a substituted polycyclic aromatic ligand bonded to M (e.g., π-bonded) and is substituted by at least one ferrocene substituent bonded to the aromatic six-membered ring of the polycyclic aromatic ligand.
[0092] A is a monoanion ligand bonded to M;
[0093] T is bonded to A and E, and is a bridging group containing elements of group 13, 14, 15, or 16, and is present when n is 1 and absent when n is 0;
[0094] n is 0 or 1;
[0095] Each X is independently a monovalent anionic ligand, or two Xs are joined and bonded to M to form a metal ring, or two Xs are joined to form a chelate ligand, diene ligand, or alkylene ligand;
[0096] Each L is independently a Lewis base, or two Ls conjugate and bind to M to form a bidentate Lewis base;
[0097] X can bind to L to form a monoanionic bidentate group;
[0098] y is 1, 2, or 3;
[0099] w is 0, 1, or 2; and
[0100] y+w is 4 or less.
[0101] In some embodiments, the at least one ferrocene-based substituent of formula (I) is represented by formula (Ia):
[0102]
[0103] Where Fe is Fe(II) or Fe(III) and R 20 R 21 R 22 R 23 R 24 R 25 R 26 R 27 and R 28 Each of them is independently a hydrogen, a hydrocarbon group, or any adjacent R. 20 R 21 R 22 R 23 R 24 R 25 R 26 R 27 and R 28They can optionally be joined to form one or more hydrocarbon rings or heterocycles, each having 5, 6, 7, or 8 ring atoms, such as substituted or unsubstituted indene or fluorene, and the dashed lines indicate the bonds with the polycyclic aromatic ligands of E in formula (I); n' is the charge on Fe, where n' is 0 when Fe is Fe(II) and +1 when Fe is Fe(III);
[0104] When present, Y is a coordinated or uncoordinated anion with a charge of -1 (preferably uncoordinated) and is present when q is 1 and n' is +1, and is not present when q is 0 and n' is 0. In some embodiments, Fe of formula (Ia) is preferably Fe(II) and n' = 0 (i.e., a neutral Fe center) and q is 0 (i.e., Y is not present). In some embodiments, when n' = +1, Fe of formula (Ia) is Fe(III) (i.e., a cationic Fe center), q is 1 and Y is present. Non-limiting examples of counter anion Y include halide ions (e.g., chloride ions), tetra(3,5-bis(trifluoromethyl)phenylborate), tetrafluoroborate, antimony hexafluoride ions, phosphorus hexafluoride ions, tetra(perfluorophenylborate), and tetraphenylborate.
[0105] In some embodiments, E in formula (I) is selected from substituted indenyl, fluorenyl, cyclopentadieno[b]naphthyl, cyclopentadieno[a]naphthyl, tetrahydro-s-indaheryl, or tetrahydro-as-indaheryl. In some embodiments, the ferrocene substituent in formula (I) is located at the 4-position of indenyl, fluorenyl, cyclopentadieno[b]naphthyl, cyclopentadieno[a]naphthyl, tetrahydro-s-indaheryl, or tetrahydro-as-indaheryl. In some embodiments, the ferrocene substituent in formula (I) is located at the 5-position of indenyl, cyclopentadieno[a]naphthyl, or tetrahydro-as-indaheryl. In some embodiments, the ferrocene substituent in formula (I) is located at the 4-position of indenyl, cyclopentadieno[b]naphthyl, or tetrahydro-s-indaheryl (such as indenyl).
[0106] In some embodiments, A in formula (I) is a monocyclic or polycyclic aromatic ligand bonded (e.g., π-bonded) to M, such as A being a substituted or unsubstituted cyclopentadienyl, indenyl, fluorenyl, cyclopentadieno[b]naphthyl, cyclopentadieno[a]naphthyl, tetrahydro-s-indahene, or tetrahydro-as-indahene. If A is a substituted polycyclic aromatic ligand, then A may optionally be the same as E.
[0107] Alternatively, A is "JR". m-1-nThe monoanion ligand, wherein J is a heteroatom from Group 15 of the periodic table with a coordination number of 3 or from Group 16 with a coordination number of 2; each R" is independently a substituted or unsubstituted hydrocarbon group, n is 0 or 1 and indicates the presence (n=1) or absence (n=0) of the bridging group T, and m is the coordination number of the heteroatom J, such that "m-1-n" indicates the number of R" substituents bonded to J.
[0108] In some embodiments, each X is independently hydrogen, a hydrocarbon group, or two Xs may be joined and bonded to a metal atom to form a metal ring containing about 3 to about 20 carbon atoms; or both may be olefins, dienes, arylides, or alkylene ligands. In some embodiments, each X may be independently a halogen, hydride, alkoxy, sulfide, aryloxy, amide, phosphide, or other monovalent anionic ligand, or two Xs may be linked to form a dianionic chelate ligand.
[0109] In some embodiments, T in formula (I) is a bridging group bonded to A and E and containing at least one element of group 13, 14, 15, or 16 (such as boron) or an element of group 14, 15, or 16. Examples of suitable bridging groups include P(=S)R*, P(=Se)R*, P(=O)R*, R*2C, R*2Si, R*2Ge, R*2CCR*2, R*2CCR*2CR*2, R*2CCR*2CR*2CR*2, R*C=CR*, R*C=CR*CR*2, R*2CCR*=CR*CR*2, R*C=CR*CR*=CR*, R*C=CR*CR*2CR*2, R*2CSiR*2, R*2SiSiR*2, R* 2SiOSiR*2, R*2CSiR*2CR*2, R*2SiCR*2SiR*2, R*C=CR*SiR*2, R*2CGeR*2, R*2GeGeR*2, R*2CGeR*2CR*2, R*2G eCR*2GeR*2, R*2SiGeR*2, R*C=CR*GeR*2, R*B, R*2C-BR*, R*2C-BR*-CR*2, R*2C-O-CR*2, R*2CR*2C-O-CR*2CR* 2. R*2C-O-CR*2CR*2, R*2C-O-CR*=CR*, R*2C-S-CR*2, R*2CR*2C-S-CR*2CR*2, R*2C-S-CR*2CR*2, R*2C-S-CR* =CR*, R*2C-Se-CR*2, R*2CR*2C-Se-CR*2CR*2, R*2C-Se-CR*2CR*2, R*2C-Se-CR*=CR*, R*2C-N=CR*, R*2C-NR*- CR*2, R*2C-NR*-CR*2CR*2, R*2C-NR*-CR*=CR*, R*2CR*2C-NR*-CR*2CR*2, R*2C-P=CR*, R*2C-PR*-CR*2, O, S, Se, Te, NR*, PR*, AsR*, SbR*, OO, SS, R*N-NR*, R*P-PR*, OS, O-NR*, O-PR*, S-NR*, S-PR*, and R*N-PR*, where R* is hydrogen or C1-C 20Hydrocarbon, halocarbon, silylcarbyl, or germylcarbyl substituents may be used, and optionally two or more adjacent R* groups may be linked to form saturated, partially unsaturated, aromatic, cyclic, or polycyclic substituents. Some examples of bridging groups T include CH2, CH2CH2, SiMe2, SiPh2, SiMePh, Si(CH2)3, Si(CH2)4, O, S, NPh, PPh, NMe, PMe, NET, NPr, NBu, PEt, PPr, Me2SiOSiMe2, and PBu.
[0110] In some embodiments, each instance of L in formula (I) is independently selected from ethers, amines, phosphines, thioethers, and esters. In some embodiments of formula (I), L is selected from Et2O, MeOtBu, Et3N, PhNMe2, MePh2N, tetrahydrofuran, methyl acetate, and dimethyl sulfide, and each instance of X is independently selected from methyl, benzyl, trimethylsilyl, methylene (trimethylsilyl), neopentyl, ethyl, propyl, butyl, phenyl, hydroido, chlorine, fluorine, bromine, iodine, trifluoromethanesulfonate, dimethylamido, diethylamido, dipropylamido, and diisopropylamido.
[0111] In some embodiments, the metallocene catalyst compound of formula (I) is represented by formula (IIa), formula (IIb), formula (IIIa), formula (IIIb), formula (IVa), or formula (IVb):
[0112]
[0113]
[0114] in:
[0115] M, T, L, X, y, w, J, R” and m are as described above for equation (I) and / or equation (Ia);
[0116] R of equations (IIa), (IIb), (IIIa), (IIIb), (IVa), and (IVb) 4 R 5 R 6 and R 7 Each of these groups is independently hydrogen, a substituted or unsubstituted hydrocarbon group, a heteroatom or heteroatom-containing group, or a ferrocene substituent, provided that R 4 R 5 R 6 Or R7 At least one of them is a ferrocene-based substituent. Any adjacent R that is not ferrocene-based... 4 R 5 R 6 and R 7 They can be joined to form one or more substituted hydrocarbon rings or heterocycles, each having 5, 6, 7, or 8 ring atoms;
[0117] R in equations (IIa) and (IIb) 10 R 11 R 12 and R 13 Each of these groups is independently hydrogen, a substituted or unsubstituted hydrocarbon group, a heteroatom or heteroatom-containing group, or a ferrocene substituent, and is not any adjacent R of the ferrocene group. 10 R 11 R 12 and R 13 They can be joined to form one or more substituted or unsubstituted hydrocarbon rings or heterocycles, each having 5, 6, 7, or 8 ring atoms; and
[0118] R of formulas (IIa), (IIb), (IIIa), (IIIb), (IVa), and / or (IVb) 1 R 2 R 3 R 8 R 9 R 14 R 15 R 16 R 17 R 18 and R 19 Each of (when present) is independently hydrogen, a substituted or unsubstituted hydrocarbon group, a heteroatom or a heteroatom-containing group, and any two adjacent R 1 R 2 R 3 R 8 R 9 R 14 R 15 R 16 R 17 R 18 and R 19 They can be optionally joined to form one or more substituted or unsubstituted hydrocarbon rings or heterocycles, each having 5, 6, 7, or 8 ring atoms.
[0119] In some embodiments of formula (I), (IIa), (IIb), (IIIa), (IIIb), (IVa), or (IVb), M is a Group 4 metal, such as titanium (Ti), zirconium (Zr), or hafnium (Hf), such as Zr or Hf. In some embodiments of formula (I), (IIa), (IIb), (IIIa), (IIIb), (IVa), or (IVb), y is 2.
[0120] In some embodiments of formula (IIa), (IIb), (IIIa), or (IIIb), M is Zr or Hf, and y is 2. In some embodiments of formula (IVa) or (IVb), M is Ti, and y is 1 or 2, such as y is 2.
[0121] In some embodiments of formula (I), formula (IIa), formula (IIb), formula (IIIa), formula (IIIb), formula (IVa), or formula (IVb), R 4 Or R 5 It is ferrocene-based. In some embodiments of formula (I), formula (IIa), formula (IIb), formula (IIIa), formula (IIIb), formula (IVa), or formula (IVb), R 4 It is ferrocene-based.
[0122] In some embodiments of formula (IIa) or (IIb), R 4 Or R 5 and R 10 Or R 11 It is ferrocene-based. In some embodiments of formula (IIa) or (IIb), R 4 and R 10 Each of them is ferrocene-based.
[0123] In some embodiments of formula (IIa) or (IIb), R 4 and R 10 One or both of them are ferrocene-based and R 2 and R 8 Independently, it is C1-C 10 Hydrocarbon group. In some implementations, R 2 and R 8 It is methyl, ethyl, propyl, or butyl, on its own.
[0124] In some embodiments of formula (IIa) or (IIb), R 4 and R 10 It is ferrocene-based, R 2 R 6 R 8 and R 12Each of them is independently C1-C 10 Hydrocarbon groups (such as methyl, ethyl, propyl, or butyl), R 5 and R 11 Each of them is independently C1-C 10 Hydrocarbon group or alkoxy group (such as methoxy group).
[0125] In some embodiments of formula (IIa) or (IIb), R 4 and R 10 It is ferrocene-based, R 2 and R 8 Each of them is independently C1-C 10 Hydrocarbon groups (such as methyl, ethyl, propyl, or butyl), R 5 R 6 R 11 and R 12 Each of them is independently C1-C 10 Hydrocarbon groups (such as methyl, ethyl, propyl, or butyl), and R 5 and R 6 and / or R 11 and R 12 They can be optionally joined to form hydrocarbon rings or heterocycles, each having 5, 6, 7, or 8 ring atoms (such as 5 or 6 ring atoms).
[0126] In some embodiments of formula (IIIa) or (IIIb), R 4 Or R 5 It is ferrocene-based, and R 15 R 16 R 17 R 18 and R 19 Each of them is independently hydrogen or C1-C 10 Hydrocarbon groups (such as methyl).
[0127] In some embodiments of formula (IIIa) or (IIIb), R 4 It is ferrocene-based, R 15 R 16 R 17 R 18 and R 19 Each of them is independently hydrogen or C1-C 10 Hydrocarbon groups (such as methyl), and R 5 and R 6 Each of them is independently C1-C 10 Hydrocarbon groups, or optionally joined to form hydrocarbon rings or heterocycles, each having 5, 6, 7, or 8 ring atoms (such as 5 or 6 ring atoms).
[0128] In some embodiments of formula (IIIa) or (IIIb), R 4 It is ferrocene-based, R 2 and R 6 Each of them is independently C1-C 10 Hydrocarbon groups (such as methyl, ethyl, propyl, or butyl), R 5 It is C1-C 10 Hydrocarbon group, heteroatom, or heteroatom-containing group (such as alkoxy, such as methoxy).
[0129] In some implementations of formula (IVa) or formula (IVb), R 4 It is ferrocene-based, J is nitrogen or oxygen (preferably nitrogen), and each instance of R is independently C1-C. 30 Hydrocarbon groups, such as C4-C 20 Hydrocarbon groups, such as tert-butyl, neopentyl, cyclohexyl, cyclooctyl, cyclodecyl, cyclododecyl, adamantane-1-yl, adamantane-2-yl, norbornon-1-yl, norbornon-2-yl, benzyl, or ethylphenyl, such as tert-butyl, cyclododecyl, or adamantane-1-yl.
[0130] In some implementations of formula (IVa) or formula (IVb), R 4 It is ferrocene-based, R 2 and R 6 Each of them is independently C1-C 10 Hydrocarbon groups (such as methyl, ethyl, propyl, or butyl), R 5 It is C1-C 10 A hydrocarbon group, a heteroatom, or a heteroatom-containing group (such as an alkoxy group, such as a methoxy group), J is nitrogen or oxygen (preferably nitrogen), and each instance of R is independently C1-C2. 30 Hydrocarbon groups, such as C4-C 20 Hydrocarbon groups, such as tert-butyl, neopentyl, cyclohexyl, cyclooctyl, cyclodecyl, cyclododecyl, adamantane-1-yl, adamantane-2-yl, norbornon-1-yl, norbornon-2-yl, benzyl, or ethylphenyl, such as tert-butyl, cyclododecyl, or adamantane-1-yl.
[0131] In some implementations of formula (IVa) or formula (IVb), R 4 It is ferrocene-based, R 2 R 5 and R 6 Each of them is C1-C 10 hydrocarbon group, and R 5 and R 6Each of the elements is optionally joined to form a hydrocarbon ring or heterocycle having 5, 6, 7, or 8 ring atoms (such as 5 or 6 ring atoms), J is nitrogen or oxygen (such as nitrogen), and each instance of R is independently C1-C 30 Hydrocarbon groups, such as C4-C 20 Hydrocarbon groups, such as tert-butyl, neopentyl, cyclohexyl, cyclooctyl, cyclodecyl, cyclododecyl, adamantane-1-yl, adamantane-2-yl, norbornon-1-yl, norbornon-2-yl, benzyl, or ethylphenyl, such as tert-butyl, cyclododecyl, or adamantane-1-yl.
[0132] In some embodiments of formula (IIa), formula (IIIa), or formula (IVa), T is derived from formula (R”'2G). g This indicates that each instance of G is independently C, Si, or Ge, g is 1 or 2, and each instance of R”' is independently hydrogen, halogen, or C1 to C2. 20 The hydrocarbon group, and two or more R'' can form a cyclic structure, including aromatic, partially saturated / or saturated cyclic or fused ring systems. In some embodiments of formula (IIa), (IIIa), or (IVa), T is selected from CH2, CH2CH2, C(CH3)2, CPh2, SiMe2, SiPh2, SiMePh, Si(CH2)3, Si(CH2)4, or Si(CH2)5.
[0133] In some embodiments of formulas (I), (IIa), (IIb), (IIIa), (IIIb), (IVa), or (IVb), each instance of X may be independently selected from methyl, benzyl, trimethylsilyl, methylene (trimethylsilyl), neopentyl, ethyl, propyl, butyl, phenyl, hydroxyl, chlorine, fluorine, bromine, iodine, trifluoromethanesulfonate, dimethylamino, diethylamino, dipropylamino, and diisopropylamino. In at least one embodiment of any of the above formulas, each instance of X is independently chlorine, benzyl, or methyl.
[0134] In some embodiments of any of the above formulas, w is 0, y is 2, and each instance of X is independently chlorine, benzyl, or methyl.
[0135] In some implementations, such as C1-C as used herein 10 The hydrocarbon group can be C1-C. 10 alkyl.
[0136] In some embodiments of formulas (I), (IIa), (IIb), (IIIa), (IIIb), (IVa), or (IVb), each instance of the ferrocene-based substituent is independently represented by formula (Ia) above, wherein R of formula (Ia)20 R 21 R 22 R 23 R 24 R 25 R 26 R 27 and R 28 Each of them is independently a hydrogen, a hydrocarbon group, or any adjacent R. 20 R 21 R 22 R 23 R 24 R 25 R 26 R 27 and R 28 They can optionally be joined to form one or more hydrocarbon rings or heterocycles, each having 5, 6, 7, or 8 ring atoms, and the dashed lines indicate the bonds with catalyst compounds of formula (I), (IIa), (IIb), (IIIa), (IIIb), (IVa), or (IVb).
[0137] In some embodiments of formulas (I), (IIa), (IIb), (IIIa), (IIIb), (IVa), or (IVb), each instance of the ferrocene-based substituent is independently represented by formula (Ia) above, wherein R of formula (Ia) 20 R 21 R 22 R 23 R 24 R 25 R 26 R 27 and R 28 Each of them is hydrogen and the dashed line indicates the bond with the catalyst compound of formula (I), (IIa), (IIb), (IIIa), (IIIb), (IVa), or (IVb).
[0138] In some of the preferred embodiments described above, catalysts of formula (IIa), formula (IIIa) and formula (IVa) are preferred.
[0139] In some embodiments, the catalyst compound represented by one or more of formulas (I), (IIa), (IIb), (IIIa), (IIIb), (IVa), or (IVb) is selected from:
[0140] Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocenyl-2-methylinden-1-yl)zirconium dichloride,
[0141] Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocenyl-2-methylinden-1-yl)dimethylzirconium,
[0142] Racemic-dimethylsilanediyl-bis(η) 5 Hafnium dichloride (-4-ferrocene-2-methylinden-1-yl)
[0143] Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocenyl-2-methylinden-1-yl)dimethylhafnium,
[0144] Racemic-dimethylsilanediyl-bis(η) 5 -2-Butyl-4-ferrocene-inden-1-yl)zirconium dichloride
[0145] Racemic-dimethylsilanediyl-bis(η) 5 -2-Butyl-4-ferrocenylinden-1-yl)dimethylzirconium,
[0146] Racemic-dimethylsilanediyl-bis(η) 5 -2-Butyl-4-ferrocenein-1-yl)hafnium dichloride,
[0147] Racemic-dimethylsilanediyl-bis(η) 5 -2-Butyl-4-ferrocenylinden-1-yl)dimethylhafnium,
[0148] Racemic-dimethylsilanediyl-bis(η) 5 (-6-tert-butyl-4-ferrocene-5-methoxy-2-methylinden-1-yl)zirconium dichloride,
[0149] Racemic-dimethylsilanediyl-bis(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methylinden-1-yl)dimethylzirconium,
[0150] Racemic-dimethylsilanediyl-bis(η) 5 Hafnium dichloride (-6-tert-butyl-4-ferrocene-5-methoxy-2-methylinden-1-yl)
[0151] Racemic-dimethylsilanediyl-bis(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methylinden-1-yl)dimethylhafnium,
[0152] Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocenyl-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarin-1-yl)zirconium dichloride,
[0153] Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocenyl-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarin-1-yl)dimethylzirconium,
[0154] Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocenyl-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)hafnium dichloride,
[0155] Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocenyl-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)dimethylhafnium,
[0156] (dimethylsilanediyl)(η) 5 -2-Butyl-4-ferrocenein-1-yl)(κ 1 (-tert-butylamino)dimethyltitanium
[0157] (dimethylsilanediyl)(η) 5 -2-Butyl-4-ferrocenein-1-yl)(κ 1 (-tert-butylamino)dimethylzirconium
[0158] (dimethylsilanediyl)(η) 5 -2-Butyl-4-ferrocenein-1-yl)(κ 1 (-tert-butylamino)dimethylhafnium
[0159] (dimethylsilanediyl)(η) 5 -2-Butyl-4-ferrocenein-1-yl)(κ 1 (-tert-butylamino)titanium dichloride
[0160] (dimethylsilanediyl)(η) 5 -2-Butyl-4-ferrocenein-1-yl)(κ 1 (-tert-butylamino)zirconium dichloride
[0161] (dimethylsilanediyl)(η) 5 -2-Butyl-4-ferrocenein-1-yl)(κ 1 (-tert-butylamino)hafnium dichloride
[0162] (dimethylsilanediyl)(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)-(κ 1 (-tert-butylamino)dimethyltitanium
[0163] (dimethylsilanediyl)(η) 5-6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)-(κ 1 (-tert-butylamino)dimethylzirconium
[0164] (dimethylsilanediyl)(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)-(κ 1 (-tert-butylamino)dimethylhafnium
[0165] (dimethylsilanediyl)(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)-(κ 1 (-tert-butylamino)titanium dichloride
[0166] (dimethylsilanediyl)(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)-(κ 1 (-tert-butylamino)zirconium dichloride
[0167] (dimethylsilanediyl)(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)-(κ 1 (-tert-butylamino)hafnium dichloride
[0168] (dimethylsilanediyl)(η) 5 -4-Ferrocene-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(κ 1 (-tert-butylamino)dimethyltitanium
[0169] (dimethylsilanediyl)(η) 5 -4-Ferrocene-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(κ 1 (-tert-butylamino)dimethylzirconium
[0170] (dimethylsilanediyl)(η) 5 -4-Ferrocene-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(κ 1 (-tert-butylamino)dimethylhafnium
[0171] (dimethylsilanediyl)(η) 5 -4-Ferrocene-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(κ 1 (-tert-butylamino)titanium dichloride
[0172] (dimethylsilanediyl)(η) 5 -4-Ferrocene-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(κ 1 (-tert-butylamino)zirconium dichloride
[0173] (dimethylsilanediyl)(η) 5 -4-Ferrocene-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(κ 1 (-tert-butylamino)hafnium dichloride
[0174] Dimethylsilanediol (η) 5 -4-Ferrocenyl-2-methylinden-1-yl)(tetramethylcyclopentadienyl)zirconium dichloride
[0175] Dimethylsilanediol (η) 5 -4-Ferrocenyl-2-methylinden-1-yl)(tetramethylcyclopentadienyl)dimethylzirconium
[0176] Dimethylsilanediol (η) 5 -4-Ferrocenyl-2-methylinden-1-yl)(tetramethylcyclopentadienyl)hafnium dichloride
[0177] Dimethylsilanediol (η) 5 -4-Ferrocenyl-2-methylinden-1-yl)(tetramethylcyclopentadienyl)dimethylhafnium
[0178] Dimethylsilanediol (η) 5 -4-Ferrocene-2-isopropylinden-1-yl)(tetramethylcyclopentadienyl)zirconium dichloride
[0179] Dimethylsilanediol (η) 5 -4-Ferrocene-2-isopropylinden-1-yl)(tetramethylcyclopentadienyl)dimethylzirconium
[0180] Dimethylsilanediol (η) 5 -4-Ferrocene-2-isopropylinden-1-yl)(tetramethylcyclopentadienyl)hafnium dichloride
[0181] Dimethylsilanediol (η) 5 -4-Ferrocenyl-2-isopropylinden-1-yl)(tetramethylcyclopentadienyl)dimethylhafnium
[0182] Dimethylsilanediol (η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methylinden-1-yl)(tetramethylcyclopentadienyl)zirconium dichloride
[0183] Dimethylsilanediol (η) 5-6-tert-butyl-4-ferrocene-5-methoxy-2-methylinden-1-yl)(tetramethylcyclopentadienyl)dimethylzirconium
[0184] Dimethylsilanediol (η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methylinden-1-yl)(tetramethylcyclopentadienyl)hafnium dichloride
[0185] Dimethylsilanediol (η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methylinden-1-yl)(tetramethylcyclopentadienyl)dimethylhafnium
[0186] Dimethylsilanediol (η) 5 -4-Ferrocenyl-2-methyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(tetramethylcyclopentadienyl)zirconium dichloride
[0187] Dimethylsilanediol (η) 5 -4-Ferrocenyl-2-methyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(tetramethylcyclopentadienyl)dimethylzirconium
[0188] Dimethylsilanediol (η) 5 -4-Ferrocenyl-2-methyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(tetramethylcyclopentadienyl)hafnium dichloride
[0189] Dimethylsilanediol (η) 5 -4-Ferrocenyl-2-methyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(tetramethylcyclopentadienyl)dimethylhafnium
[0190] Dimethylsilanediol (η) 5 -4-Ferrocenyl-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(tetramethylcyclopentadienyl)zirconium dichloride
[0191] Dimethylsilanediol (η) 5 -4-Ferrocenyl-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(tetramethylcyclopentadienyl)dimethylzirconium,
[0192] Dimethylsilanediol (η) 5 -4-Ferrocenyl-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(tetramethylcyclopentadienyl)hafnium dichloride, and dimethylsilanediyl(η) 5-4-Ferrocene-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(tetramethylcyclopentadienyl)dimethylhafnium.
[0193] In at least one embodiment, two or more different catalyst compounds are present in the catalyst system. In at least one embodiment, two or more different catalyst compounds are present in the reaction zone of a reactor in which one or more polymerization methods of this disclosure occur. When two catalyst compounds are used as a mixed catalyst system in a reactor, the two catalyst compounds can be selected such that they are compatible. Simple screening methods known to those skilled in the art, such as by... 1 H or 13 C NMR is used to determine which catalyst compounds are compatible. The same activator can be used for both catalyst compounds; however, two different activators, such as noncoordinate anionic activators and aluminoxanes, can be used in combination. If one or more catalyst compounds contain an X ligand that is not hydrogen-based, hydrocarbon-based, or a substituted hydrocarbon group, the aluminoxane can be contacted with one or more catalyst compounds before adding the noncoordinate anionic activator.
[0194] The two or more catalyst compounds can be used in any suitable ratio. For example, the molar ratio of (A) transition metal compound to (B) transition metal compound can be 1:1000 to 1000:1, alternatively 1:100 to 500:1, alternatively 1:10 to 200:1, alternatively 1:1 to 100:1, alternatively 1:1 to 75:1, and alternatively 5:1 to 50:1 (A:B). The suitable ratio will depend on the exact catalyst compound selected, the activation method, and the desired polymer product. In at least one embodiment, when both catalyst compounds are used (where both are activated with the same activator), the molar percentage can be from about 10% to about 99.9% A to about 0.1% to about 90% B, or alternatively from about 25% to about 99% A to about 0.5% to about 75% B, or alternatively from about 50% to about 99% A to about 1% to about 50% B, and or alternatively from about 75% to about 99% A to about 1% to about 10% B.
[0195] Methods for preparing catalyst compounds
[0196] All air-sensitive synthesis was performed in a nitrogen-purged drying oven. All solvents were available from commercial sources.
[0197] Ferrocene substituents can be substituted onto aryl compounds, and the reaction products are subsequently used as ligands for the catalyst compounds disclosed herein. To form the above reaction products, the ferrocene compound is treated with a strong base (such as potassium tert-butoxide and / or butyllithium). A Lewis acid, such as ZnCl2, is added to the mixture to form an organozinc compound. A bromo-aryl compound, such as a bromo-indene compound, and a palladium catalyst, such as bis(tri-tert-butylphosphine)palladium, are introduced together with the organozinc compound to form a ferrocene-substituted aryl compound.
[0198] For the bridging catalyst compounds of this disclosure, the ferrocene-substituted aryl compound can be treated with a strong base such as butyllithium and with a chlorinated bridging compound such as dichlorodimethylsilane to form a dimeric ferrocene-substituted aryl compound bridged by the bridging compound.
[0199] For the bridging catalyst compounds of this disclosure, the ferrocene-substituted aryl compound bridged by the bridging compound can be treated with a strong base such as butyllithium and a metal tetrachloride to form the bridging dichloro-catalyst compound of this disclosure. Similarly, for the non-bridging catalyst compounds of this disclosure, the ferrocene-substituted aryl compound can be treated with a strong base such as butyllithium and a metal tetrachloride to form the non-bridging dichloro-catalyst compound of this disclosure.
[0200] The metal-alkylation embodiment of the catalyst compound can be formed by treating the above catalyst compound (with dichloro substitution at the catalytic metal) with an alkyl Grignard reagent or an alkyl lithium reagent to form a catalyst compound with dialkyl substitution at the metal.
[0201] The inventors have further discovered that by using an oxidizing agent to form the catalyst compound, one or more iron atoms of the catalyst compound of this disclosure can be oxidized from the Fe(II) oxidation state to the Fe(III) oxidation state. For example, the catalyst compound described above can be treated with an oxidizing agent. Similarly, a reducing agent can be used to form the catalyst compound by reducing Fe(III) to the Fe(II) oxidation state. For example, the catalyst compound containing the Fe(II) ferrocene substituent as described above can be treated with an oxidizing agent to prepare a catalyst compound containing the Fe(III) ferrocene substituent. The Fc substituent in the Fe(III) oxidation state will be cationic and have associated counter anions to balance the charge. A suitable redox agent for each complex and a half-wave potential (E) can be determined using cyclic voltammetry. 1 / 2 ).
[0202] The different oxidation states of iron in the catalyst compounds disclosed herein provide tunable and controllable polymer properties for polymers formed using the catalysts disclosed herein.
[0203] Oxidizing agent
[0204] The oxidant used to form the catalyst compound of this disclosure can be any suitable oxidant capable of oxidizing Fe(II) with ferrocene substituents to Fe(III).
[0205] In some embodiments, the oxidant is selected from silver tetratetra(3,5-bis(trifluoromethyl)phenylborate, acetylferrocene tetra(3,5-bis(trifluoromethyl)phenylborate, nitrosonium tetra(3,5-bis(trifluoromethyl)phenyl), acetylferrocene tetrafluoroborate and nitrosonium tetrafluoroborate, antimony hexafluoride nitrosonium, phosphorus hexafluoride nitrosonium, tetra(perfluorophenylborate) nitrosonium, acetylferrocene tetrafluoroborate, antimony hexafluoride acetylferrocene, phosphorus hexafluoride acetylferrocene, tetra(perfluorophenylborate) acetylferrocene tetrafluoroborate, acetylferrocene antimony hexafluoride, phosphorus hexafluoride acetylferrocene, tetra(perfluorophenylborate) acetylferrocene tetra(perfluorophenylborate), or combinations thereof.
[0206] reducing agent
[0207] The reducing agent used to form the catalyst compound of this disclosure can be any suitable reducing agent capable of reducing Fe(III) with ferrocene substituents to Fe(II).
[0208] In some embodiments, the reducing agent is selected from cobalt decene, bis(pentamethylcyclopentadienyl)iron, bis(pentamethylcyclopentadienyl)cobalt, sodium, potassium, lithium, acenaphtalenide, benzophenonide, or combinations thereof.
[0209] catalyst system
[0210] In one or more embodiments, the catalyst system of this disclosure comprises an activator and any of the catalyst compounds described above. While the catalyst system of this disclosure may utilize any of the catalyst compounds described above in combination with each other or with one or more catalyst compounds not described above, in some embodiments, the catalyst system utilizes a single catalyst compound corresponding to one of the catalyst compounds of this disclosure.
[0211] In other embodiments, the catalyst system further includes a support material. In some embodiments, the support material is silica. In some embodiments, the activator includes one or more of aluminoxanes, alkylaluminum, ionizing activators, or combinations thereof.
[0212] In another embodiment, this disclosure relates to a method for preparing a catalyst system by contacting a catalyst compound of the present disclosure with an activator, wherein the catalyst compound is a single catalyst compound, and the single catalyst compound is the only catalyst compound contacted with the activator in the method. In yet another embodiment, this disclosure relates to a method for polymerizing olefins, comprising contacting at least one olefin with a catalyst system and obtaining a polyolefin. In yet another embodiment, this disclosure relates to a method for polymerizing olefins, comprising contacting two or more different olefins with a catalyst system and obtaining a polyolefin. In further embodiments, this disclosure relates to a catalyst system comprising the catalyst compound of any of the embodiments described above, wherein the catalyst system comprises a single catalyst compound. In still another embodiment, this disclosure relates to a catalyst system comprising the catalyst compound of any of the embodiments described above, wherein the catalyst system consists substantially of a single catalyst compound.
[0213] Activator
[0214] The terms “co-catalyst” and “activator” are used interchangeably in this document.
[0215] The catalyst systems described herein may comprise catalyst complexes as described above and activators such as aluminoxanes or noncoordinate anions, and may be formed by combining the catalyst compounds described herein with activators in any manner known from the literature (including combining them with a support such as silica). The catalyst systems may also be added to or generated in solution polymerization or bulk polymerization (in monomers). The catalyst systems disclosed herein may have one or more activators and one, two, or more catalyst components. An activator is defined as any compound that can activate any of the catalyst compounds described above by converting a neutral metal compound into a catalytically active metal compound cation. Non-limiting activators may include, for example, aluminoxanes, alkylaluminums, ionized activators that may be neutral or ionic, and conventional types of co-catalysts. Suitable activators may include aluminoxane compounds, modified aluminoxane compounds, and ionized anionic precursor compounds that abstract reactive σ-bound metal ligands, making the metal compound a cation and providing a charge-balanced noncoordinate or weakly coordinated anion, for example, a noncoordinate anion.
[0216] In at least one embodiment, the catalyst system includes an activator, a catalyst compound of formula (I), (IIa), (IIb), (IIIa), (IIIb), (IVa), or (IVb), and optionally a support.
[0217] Aluminoxane activator
[0218] Aluminoxane activators are used as activators in the catalyst system described herein. Aluminoxanes typically contain -Al(R...) a”’ Oligomeric compounds with )-O- subunits, wherein R a”’ It is an alkyl group. Examples of aluminum oxanes include methylaluminoxane (MAO), modified methylaluminoxane (MMAO), ethylaluminoxane, and isobutylaluminoxane. Alkylaluminoxanes and modified alkylaluminoxanes are suitable as catalyst activators, such as when the abstractable ligand is alkyl, halo group / halogen ion, alkoxy, or amino (amide). Mixtures of different aluminum oxanes and modified aluminum oxanes can also be used. It is suitable to use visually clear methylaluminoxane. Turbid or gelled aluminum oxanes can be filtered to produce a clear solution or clear aluminum oxane can be decanted from a turbid solution. The available aluminum oxane is modified methylaluminoxane (MMAO) co-catalyst type 3A (commercially available under the trade name Modified Methylalumoxane type 3A from Akzo Chemicals, Inc., protected under patent number US 5,041,584, which is incorporated herein by reference). Another available aluminoxane is solid polymethylaluminoxane as described in US 9,340,630, US 8,404,880 and US 8,975,209 (which are incorporated herein by reference).
[0219] When the activator is an aluminoxane (modified or unmodified), and in at least one embodiment, an activator in an amount with an Al / M excess of up to 5,000 molars relative to the catalyst compound (per metal catalytic site) can be used. The minimum activator-to-catalyst compound molar ratio can be 1:1. Alternative ranges can include from about 1:1 to about 500:1, alternatively from about 1:1 to about 200:1, alternatively from about 1:1 to about 100:1, or alternatively from about 1:1 to about 50:1.
[0220] In alternative embodiments, little or no aluminum oxane is used in the polymerization method described herein. For example, the aluminum oxane may be present at 0 mol%, or alternatively, the aluminum oxane may be present at a molar ratio of aluminum to the transition metal of the catalyst compound of less than 500:1, such as less than 300:1, such as less than 100:1, such as less than 1:1.
[0221] Ionized / noncoordinated anion activators
[0222] The term "noncoordinate anion" (NCA) refers to an anion that does not coordinate with a cation or only weakly coordinates with a cation, thus remaining sufficiently unstable to be replaced by a Lewis base. "Compatible" noncoordinate anions are those that do not degrade to neutral when the initially formed complex decomposes. Furthermore, the anion will not transfer anionic substituents or fragments to the cation, thereby preventing the formation of neutral transition metal compounds and neutral byproducts from the anion. Noncoordinate anions available according to this disclosure are those that are compatible, stabilize the transition metal cation in the sense of balancing their ionic charge with +1, and still maintain sufficient instability to allow replacement during polymerization. Suitable ionization activators may include NCAs, such as compatible NCAs.
[0223] The use of neutral or ionic ionizing activators is within the scope of this disclosure. The use of neutral or ionic activators, alone or in combination with aluminoxane or modified aluminoxane activators, is also within the scope of this disclosure.
[0224] For descriptions of suitable activators, see US 8,658,556 and US 6,211,105, which are incorporated herein by reference. Further suitable activators are described in US Patent Publication 2021 / 0179650, which is incorporated herein by reference.
[0225] In some embodiments, the activator may be one or more of N,N-dimethylphenylamine tetra(perfluorophenyl)borate, N,N-dimethylphenylamine tetra(perfluoronaphthyl)borate, di-octadecylmethylamine tetra(perfluorophenyl)borate, N,N-dimethylphenylamine tetra(perfluorobiphenyl)borate, N,N-dimethylphenylamine tetra(3,5-bis(trifluoromethyl)phenyl)borate, triphenylcarbazide tetra(perfluoronaphthyl)borate, triphenylcarbazide tetra(perfluorobiphenyl)borate, triphenylcarbazide tetra(3,5-bis(trifluoromethyl)phenyl)borate, or triphenylcarbazide tetra(perfluorophenyl)borate.
[0226] In at least one embodiment, the activator is selected from one or more triarylcarbide compounds, such as triphenylcarbide tetraphenylborate, triphenylcarbide tetra(pentafluorophenyl)borate, triphenylcarbide tetra-(2,3,4,6-tetrafluorophenyl)borate, triphenylcarbide tetra(perfluoronaphthyl)borate, triphenylcarbide tetra(perfluorobiphenyl)borate, or triphenylcarbide tetra(3,5-bis(trifluoromethyl)phenyl)borate.
[0227] Particularly usable activators are also described in PCT application PCT / US2020 / 044865 (publication WO2021 / 086467), U.S. Patent Application Serial No. 16 / 394,174 (publication US2019 / 0330394), and PCT application PCT / US2019 / 029056 (publication WO2019 / 210026), which describe non-aromatic hydrocarbon soluble activator compounds such as N-methyl-4-nonadecanyl-N-octadecylphenylammonium [tetra(pentafluorophenyl)borate], N-methyl-4-nonadecanyl-N-octadecylphenylammonium [tetra(heptafluoronaphthyl)borate], and N-methyl-N-octadecyl-4-(octadecyloxy)phenylammonium [tetra(pentafluorophenyl)borate]. N-Methyl-N-octadecyl-4-(octadecyloxy)phenylammonium [tetra(heptafluoronaphthyl)borate], N,N-di(hydrogenated tallow)methylammonium [tetra(pentafluorophenyl)borate], N,N-di(hydrogenated tallow)methylammonium [tetra(heptafluoronaphthyl)borate], N,N-di(octadecyl)methylammonium [tetra(pentafluorophenyl)borate], N,N-di(octadecyl)methylammonium [tetra(heptafluoronaphthyl)borate], N,N-di(hexadecyl)methylammonium [tetra(pentafluorophenyl)borate], N,N-di(hexadecyl)methylammonium [tetra(heptafluoronaphthyl)borate], N-octadecyl-N-hexadecylmethylammonium [tetra(pentafluorophenyl)borate] and N-octadecyl-N-hexadecylmethylammonium [tetra(heptafluoronaphthyl)borate].
[0228] A suitable activator to catalyst ratio, for example, can be about 1:1 molar ratio for all NCAs. Alternative ranges include about 0.1:1 to about 100:1, alternatively about 0.5:1 to about 200:1, alternatively about 1:1 to about 500:1, and alternatively about 1:1 to about 1000:1. Suitable ranges can be about 0.5:1 to about 10:1, such as about 1:1 to about 5:1.
[0229] The combination of catalyst compounds with aluminoxanes and NCAs is also within the scope of this disclosure (see, for example, US 5,153,157; US 5,453,410; EP 0573120 B1; WO 1994 / 007928; and WO 1995 / 014044, which are incorporated herein by reference, and discuss the use of combinations of aluminoxanes with ionization activators).
[0230] Chain transfer agents can be used in the polymerization methods of this disclosure. Available chain transfer agents can be hydrogen, alkylaluminoxanes, compounds represented by the formula AlR3, ZnR2 (where each R is independently a C1-C8 aliphatic group, such as methyl, ethyl, propyl, butyl, pentyl, hexyl, octyl, or isomers thereof), or combinations thereof, such as diethylzinc, methylaluminoxane, trimethylaluminum, triisobutylaluminum, trioctylaluminum, or combinations thereof.
[0231] Furthermore, the catalyst system disclosed herein may include a metal hydrocarbon alkenyl chain transfer agent represented by the following formula:
[0232] Al(R') 3-v (R”) v
[0233] Each R' can be independently C1-C 30 The hydrocarbon group, and / or each R” can independently be a C4-C group with a terminal vinyl group. 20 Hydrocarbenyl; and v can be from 0.1 to 3.
[0234] Optional carrier material
[0235] In the embodiments described herein, the catalyst system may include an inert support material. The support material may be a porous support material, such as talc and inorganic oxides. Other support materials include zeolites, clays, organoclays, or other organic or inorganic support materials, or mixtures thereof.
[0236] The support material can be an inorganic oxide. The inorganic oxide can be in a finely crushed form. Suitable inorganic oxide materials for the catalyst system used herein can include Group 2, 4, 13, and 14 metal oxides, such as silica, alumina, and mixtures thereof. Other inorganic oxides that can be used alone or in combination with silica or alumina can be magnesium oxide, titanium dioxide, or zirconium oxide. However, other suitable support materials can be used, for example, finely crushed functionalized polyolefins, such as finely crushed polyethylene. Examples of suitable supports can include magnesium oxide, titanium dioxide, zirconium oxide, montmorillonite, phyllosilicates, zeolite, talc, and clay. Additionally, combinations of these support materials can be used, such as silica-chromium, silica-alumina, and silica-titanium dioxide. In at least one embodiment, the support material is selected from Al2O3, ZrO2, SiO2, SiO2 / Al2O3, SiO2 / TiO2, silica-clay, silica / clay, or mixtures thereof.
[0237] Carrier materials, such as inorganic oxides, can have a thickness of approximately 10 μm. 2 / g to approximately 700m 2 / g surface area, approximately 0.1cm 3 / g to approximately 4.0cm 3 The pore volume is approximately 5 μm / g, and the average particle size is approximately 500 μm. The surface area of the support material can be approximately 50 m² / g. 2 / g to approximately 500m 2 / g, approximately 0.5cm 3 / g to approximately 3.5cm 3 The pore volume is approximately 10 μm to approximately 200 μm, and the average particle size is approximately 10 μm. For example, the surface area of the support material can be approximately 100 m². 2 / g to approximately 400m 2 / g, approximately 0.8cm 3 / g to approximately 3.0cm 3 The pore volume is approximately 5 μm to approximately 100 μm. The average pore size of the support material used in this disclosure can be approximately [missing information]. to approximately Such as to approximately and such as to approximately In at least one embodiment, the carrier material is amorphous silica with a high surface area (surface area = 300 m²). 2 / gm; 1.65cm 3 / gm pore volume). For example, suitable silica can be produced by Davison Chemical Division of WRGrace and Company under the DAVISON brand. TM 952 or DAVISON TM 955 is a commercially available silica. In other implementations, DAVISON is used. TM 948. Alternatively, the silica can be, for example, ES-70 that has been calcined (e.g., at 875°C). TM Silica (PQ Corporation, Malvern, Pennsylvania).
[0238] The support material should be dry, i.e., free from or substantially free from absorbed water. Drying of the support material can be achieved by heating or calcining at a temperature of about 100°C to about 1000°C, such as at least about 600°C. When the support material is silica, it is heated to at least 200°C, such as about 200°C to about 850°C, and such as at about 600°C; and sustained for a period of about 1 minute to about 100 hours, about 12 hours to about 72 hours, or about 24 hours to about 60 hours. The calcined support material must possess at least some reactive hydroxyl groups (OH) to produce the supported catalyst system of this disclosure. The calcined support material is then contacted with at least one polymerization catalyst comprising at least one catalyst compound and an activator.
[0239] A support material having reactive surface groups such as hydroxyl groups is slurried in a nonpolar solvent, and the resulting slurry is contacted with a solution of a catalyst compound and an activator. In at least one embodiment, the slurry of the support material is first contacted with the activator for a period of about 0.5 hours to about 24 hours, about 2 hours to about 16 hours, or about 4 hours to about 8 hours. Then, the solution of the catalyst compound is contacted with the separated support / activator. In at least one embodiment, the supported catalyst system is generated in situ. In an alternative embodiment, the slurry of the support material is first contacted with the catalyst compound for a period of about 0.5 hours to about 24 hours, about 2 hours to about 16 hours, or about 4 hours to about 8 hours. Then, the slurry of the supported catalyst compound is contacted with the activator solution.
[0240] A mixture of one or more catalysts, one or more activators, and a support is heated at about 0°C to about 70°C, such as about 23°C to about 60°C, such as at room temperature. The contact time can be about 0.5 hours to about 24 hours, such as about 2 hours to about 16 hours, or about 4 hours to about 8 hours.
[0241] A suitable nonpolar solvent is a material in which all reactants used herein (e.g., activators and catalyst compounds) are at least partially soluble and are liquid at the polymerization temperature. Nonpolar solvents can be alkanes such as isopentane, hexane, n-heptane, octane, nonane, and decane, but a variety of other materials may also be used, including cycloalkanes such as cyclohexane, and aromatic compounds such as benzene, toluene, and ethylbenzene.
[0242] In at least one embodiment, the carrier material is supported methylaluminoxane (SMAO), which is a MAO activator treated with silica (e.g., ES-70-875 silica).
[0243] Aggregation methods
[0244] This disclosure also relates to polymerization methods in which monomers (e.g., ethylene; propylene) and optional comonomers are contacted with a catalyst system comprising an activator and at least one catalyst compound of this disclosure. The catalyst compound and activator can be combined in any suitable order. The catalyst compound and activator can be combined prior to contact with the monomer. Alternatively, the catalyst compound and activator can be introduced separately into the polymerization reactor, wherein the catalyst compound and activator subsequently react to form an active catalyst.
[0245] Monomers may include substituted or unsubstituted C2 to C3 groups. 40 α-olefins, such as C2 to C 20 α-olefins, such as C2 to C2 12 α-olefins, such as ethylene, propylene, butene, pentene, hexene, heptene, octene, nonene, decene, undecene, dodecene, and their isomers. In at least one embodiment, the monomer comprises ethylene and optionally a comonomer comprising one or more C3 to C4 groups. 40 Alkenes, such as C4 to C4 20 Olefins, such as C6 to C6 12 Olefins. C3 to C 40 Olefin monomers can be straight-chain, branched, or cyclic. (C3 to C4) 40 Cycloolefins can be strained or unstrained, monocyclic or polycyclic, and may optionally include heteroatoms and / or one or more functional groups. In another embodiment, the monomer comprises propylene and optionally a comonomer comprising one or more ethylene or C4 to C6 compounds. 40 Alkenes, such as C4 to C4 20 Olefins, such as C6 to C6 12 Alkenes. C4 to C 40 Olefin monomers can be straight-chain, branched, or cyclic. (C4 to C5) 40 Cycloolefins can be tensioned or untensioned, monocyclic or polycyclic, and may optionally include heteroatoms and / or one or more functional groups.
[0246] Examples C2 to C 40Olefin monomers and optional comonomers may include ethylene, propylene, butene, pentene, hexene, heptene, octene, nonene, decene, undecene, dodecene, norbornene, ethylidene norbornene, vinyl norbornene, norbornadiene, dicyclopentadiene, cyclopentene, cycloheptene, cyclooctene, cyclooctadiene, cyclododecene, 7-oxa norbornene, 7-oxa norbornadiene, their substituted derivatives and isomers, such as hexene, heptene, octene, nonene, decene, dodecene, cyclooctene, 1,5-cyclooctadiene, 1-hydroxy-4-cyclooctene, 1-acetoxy-4-cyclooctene, 5-methylcyclopentene, cyclopentene, dicyclopentadiene, norbornene, norbornadiene and their respective homologues and derivatives, such as norbornene, norbornadiene and dicyclopentadiene.
[0247] The polymerization method disclosed herein can be carried out in any suitable manner. Any suitable suspension, homogeneous, bulk, solution, slurry, or gas-phase polymerization method can be used. Such methods can be operated in batch, semi-batch, or continuous modes. Homogeneous polymerization and slurry polymerization methods can be employed. (A homogeneous polymerization method is defined as a method in which at least 90 wt% of the product is soluble in the reaction medium.) Homogeneous polymerization can be a bulk homogeneous method. (A bulk method is defined as a method in which the monomer concentration in all feeds entering the reactor is 70 vol% or higher.) Alternatively, no solvent or diluent is present or added to the reaction medium (except for a small amount used as a carrier for the catalyst system or other additives, or an amount present with the monomer; e.g., propane in propylene). In another embodiment, the method is a slurry method. As used herein, the term "slurry polymerization method" means a polymerization method in which a supported catalyst is used and the monomer is polymerized on supported catalyst particles. At least 95 wt% of the polymer product derived from the supported catalyst is in particulate form as solid particles (insoluble in diluent).
[0248] Suitable diluents / solvents for polymerization may include noncoordinate inert liquids. Examples of diluents / solvents for polymerization may include straight-chain and branched hydrocarbons, such as isobutane, butane, pentane, isopentane, hexane, isohexane, heptane, octane, dodecane, and mixtures thereof; cyclic and alicyclic hydrocarbons, such as cyclohexane, cycloheptane, methylcyclohexane, methylcycloheptane, and mixtures thereof, such as those commercially available (e.g., Isopar). TM ); perhalogenated hydrocarbons, such as perfluorinated C4 to C5 hydrocarbons 10Alkanes, chlorobenzenes, and aromatic and alkyl-substituted aromatic compounds, such as benzene, toluene, mesitylene, and xylene. Suitable solvents may also include liquid olefins that can be used as monomers or comonomers, including ethylene, propylene, 1-butene, 1-hexene, 1-pentene, 3-methyl-1-pentene, 4-methyl-1-pentene, 1-octene, 1-decene, and mixtures thereof. In at least one embodiment, an aliphatic hydrocarbon solvent is used as the solvent, such as isobutane, butane, pentane, isopentane, hexane, isohexane, heptane, octane, dodecane, and mixtures thereof; cyclic and alicyclic hydrocarbons, such as cyclohexane, cycloheptane, methylcyclohexane, methylcycloheptane, and mixtures thereof. In another embodiment, the solvent is not aromatic, such as an aromatic compound present in the solvent at less than 1 wt% by weight based on the solvent, such as less than 0.5 wt%, such as 0 wt%.
[0249] In at least one embodiment, the feed stream entering the reactor has a feed concentration of 60 vol% solvent or less, such as 40 vol% or less, such as 20 vol% or less, for the monomers and comonomers used in polymerization, based on the total volume of the feed stream. In at least one embodiment, the polymerization is carried out in a bulk method.
[0250] The polymerization can be operated at any temperature and / or pressure suitable for obtaining the desired polymer. Suitable temperatures and / or pressures include temperatures from about 0°C to about 300°C, such as from about 20°C to about 200°C, such as from about 35°C to about 160°C, such as from about 80°C to about 160°C, and such as from about 85°C to about 140°C. The polymerization can be operated at pressures from about 0.1 MPa to about 25 MPa, such as from about 0.45 MPa to about 6 MPa, or from about 0.5 MPa to about 4 MPa.
[0251] In suitable polymerization, the reaction run time can be up to about 300 minutes, such as about 5 minutes to about 250 minutes, such as about 10 minutes to about 120 minutes, such as about 20 minutes to about 90 minutes, such as about 30 minutes to about 60 minutes. In continuous processes, the run time can be the average residence time of the reactor. In at least one embodiment, the reaction run time is up to about 45 minutes. In continuous processes, the run time can be the average residence time of the reactor.
[0252] In at least one embodiment, hydrogen is present in the polymerization reactor at a partial pressure of about 0.001 psig to about 50 psig (0.007 kPa to 345 kPa), such as about 0.01 psig to about 25 psig (0.07 kPa to 172 kPa), such as about 0.1 psig to about 10 psig (0.7 kPa to 70 kPa).
[0253] In at least one embodiment, the hydrogen content is from about 0.0001 ppm to about 2,000 ppm, such as from about 0.0001 ppm to about 1,500 ppm, such as from about 0.0001 ppm to about 1,000 ppm, such as from about 0.0001 ppm to about 500 ppm. Alternatively, hydrogen may be present at zero ppm.
[0254] In at least one embodiment, aluminoxane is used sparingly or not at all in the method of producing the polymer. For example, the aluminoxane may be present at 0 mol%, or alternatively, the aluminoxane may be present at a molar ratio of aluminum to transition metal of less than 500:1, such as less than 300:1, such as less than 100:1, such as less than 1:1.
[0255] Unless otherwise specified, “catalyst productivity” is a measure of how many grams of polymer (P) are produced over a time period of T hours using a polymerization catalyst containing W g of catalyst (cat); and can be expressed by the formula: P / (T×W), where gPgcat -1 hr -1 The units are expressed as follows. Unless otherwise specified, “catalyst activity” is a measure of how active the catalyst is and is reported as the mass of product polymer (P) produced per mole of catalyst (cat) used (kgP / molcat) or as the mass of product polymer (P) produced per mass of catalyst (cat) used (gP / gcat). Catalyst activity can also be expressed over a time period T (hours) and is reported as the mass of product polymer (P) produced per mole or millimole of catalyst (cat) used and in gP / mmolcat. -1 hr -1 Expressed in units.
[0256] In at least one embodiment, according to this disclosure, the catalyst system has a concentration greater than about 10,000 g Pmmolcat. - 1 hr -1 Such as greater than approximately 100,000 g Pmmolcat -1 hr -1 Such as greater than approximately 500,000 g Pmmolcat -1 hr -1 Such as approximately 50,000g of Pmmolcat -1 hr -1 Approximately 2,800,000 g Pmmolcat -1 hr -1 Such as approximately 50,000g of Pmmolcat -1 hr -1To approximately 1,200,000 g Pmmolcat -1 hr -1 Such as approximately 200,000g Pmmolcat -1 hr-1 to approximately 1,000,000g Pmmolcat -1 hr -1 Such as approximately 200,000g Pmmolcat -1 hr -1 Approximately 500,000 g Pmmolcat -1 hr -1 Such as approximately 300,000g Pmmolcat - 1 hr -1 Approximately 500,000 g Pmmolcat -1 hr -1 Approximately 500,000g of Pmmolcat can be substituted. -1 hr -1 Approximately 950,000 g Pmmolcat -1 hr -1 Such as approximately 800,000g Pmmolcat -1 hr -1 Approximately 950,000 g Pmmolcat -1 hr -1 The catalyst activity.
[0257] In at least one embodiment, the polymerization is carried out at a temperature of about 0°C to about 300°C (e.g., about 25°C to about 250°C, about 50°C to about 160°C, about 80°C to about 140°C); 2) at a pressure of about atmospheric pressure to about 10 MPa (e.g., about 0.35 MPa to about 10 MPa, about 0.45 MPa to about 6 MPa, about 0.5 MPa to about 4 MPa); 3) in an aliphatic hydrocarbon solvent (e.g., isobutane, butane, pentane, isopentane, hexane, isohexane, heptane, octane, dodecane and mixtures thereof; cyclic and alicyclic hydrocarbons, such as cyclohexane, cycloheptane, methylcyclohexane, methylcycloheptane and mixtures thereof; such as where the aromatic compound is present in the solvent at a weight of less than 1 wt%, such as less than 0.5 wt%, such as 0 wt% in the solvent); 4) wherein the catalyst system used in the polymerization contains less than 0.5 mol% of the solvent. The catalyst system used in the polymerization reactor is present in a molar ratio of aluminum to transition metal of less than 500:1, such as less than 300:1, such as less than 100:1, such as less than 1:1, for example, less than 1:1; 5) the polymerization is carried out in a reaction zone; 6) optionally no scavenger (such as a trialkylaluminum compound) (e.g., present in 0 mol%, or alternatively present in a molar ratio of scavenger metal to transition metal of less than 100:1, such as less than 50:1, such as less than 15:1, such as less than 10:1); and 7) optionally hydrogen is present in the polymerization reactor at a partial pressure of about 0.001 psig to about 50 psig (0.007 kPa to 345 kPa) (such as about 0.01 psig to about 25 psig (0.07 kPa to 172 kPa), such as about 0.1 psig to about 10 psig (0.7 kPa to 70 kPa)). In at least one embodiment, the catalyst system used in the polymerization comprises no more than one catalyst compound. The "reaction zone," also known as the "polymerization zone," is the container where polymerization takes place, such as a stirred tank reactor or a circulating reactor. When multiple reactors are used in a continuous polymerization process, each reactor is considered a separate polymerization zone. For multi-stage polymerization in a batch polymerization process, each polymerization stage is considered a separate polymerization zone. In at least one embodiment, polymerization takes place in one reaction zone. Unless otherwise specified, the room temperature is 23°C.
[0258] As desired, other additives may also be used in the polymerization, such as one or more scavengers, hydrogen, alkylaluminum, or chain transfer agents, such as alkylaluminoxanes, compounds represented by the formula AlR3 or ZnR2 (where each R is independently a C1-C8 aliphatic group, such as methyl, ethyl, propyl, butyl, pentyl, hexyl, octyl or isomers thereof) or combinations thereof, such as diethylzinc, methylaluminoxane, trimethylaluminum, triisobutylaluminum, trioctylaluminum, or combinations thereof.
[0259] Polyolefin products
[0260] This disclosure also relates to compositions of substances produced by the methods described herein.
[0261] In at least one embodiment, the method described herein produces C2 to C 20 Olefin homopolymers (e.g., ethylene homopolymers; propylene homopolymers), or C2 to C3 homopolymers. 20 olefin copolymers (e.g., ethylene-octene, ethylene-propylene, propylene-ethylene) and / or other propylene-α-olefin copolymers, such as C3 to C4... 20 Copolymers (such as propylene-hexene or propylene-octene).
[0262] The methods disclosed herein produce olefin polymers, such as polyethylene and propylene homopolymers and copolymers. In at least one embodiment, the polymer produced herein is a homopolymer of ethylene or a copolymer of ethylene having, for example, about 0.00001 wt% to about 40 wt% (or alternatively about 5 wt% to about 42 wt%, such as about 10 wt% to about 35 wt%, such as about 10 wt% to about 20 wt%, or alternatively about 20 wt% to about 30 wt%, such as about 25 wt% to about 30 wt%) one or more C3 to C4 polymers. 20 Olefin comonomers (such as C3 to C4) 12 α-Olefins, such as propylene, butene, hexene, octene, decene, and dodecene. For example, it has been found that the catalyst compounds of this disclosure can provide ethylene copolymers with high comonomer contents, providing a controllable / adjustable melting temperature depending on the desired comonomer content. In at least one embodiment, the monomer is ethylene and the comonomer is hexene or octene, such as about 10 wt% to about 35 wt% of hexene or octene based on the weight of the polymer, such as about 10 wt% to about 20 wt% of hexene or octene, such as about 15 wt% to about 25 wt% of hexene or octene, or alternatively about 25 wt% to about 33 wt%.
[0263] In at least one embodiment, the polymer produced herein is a homopolymer of propylene or a copolymer of propylene having, for example, from about 0.00001 wt% to about 8 wt% (or alternatively from about 0.00001 wt% to about 7 wt%, such as from about 0.05 wt% to about 5 wt%, such as from about 0.5 wt% to about 2.5 wt%) of C2 or C4 to C6. 20 olefin comonomers (such as ethylene or C4 to C4) 12α-olefins, such as ethylene, butene, hexene, octene, decene, and dodecene (such as ethylene, butene, hexene, and octene). In at least one embodiment, the monomer is propylene and the comonomer is ethylene, such as ethylene in amounts from about 0.00001 wt% to about 5 wt% based on the weight of the polymer, such as ethylene in amounts from about 0.00001 wt% to about 4 wt%, such as ethylene in amounts from about 0.00001 wt% to about 2.5 wt%.
[0264] In at least one embodiment, the polymer produced herein has a single-peak or multi-peak molecular weight distribution as determined by gel permeation chromatography (GPC). "Single-peak" means that the GPC trace has one peak or inflection point. "Multi-peak" means that the GPC trace has at least two peaks or inflection points. An inflection point is the point where the sign of the second derivative of the curve changes (e.g., from negative to positive, or vice versa).
[0265] In at least one embodiment, the propylene homopolymer or propylene copolymer of this disclosure has a Mw of about 10,000 g / mol to about 600,000 g / mol, such as about 50,000 g / mol to about 450,000 g / mol, such as about 100,000 g / mol to about 250,000 g / mol, such as about 150,000 g / mol to about 225,000 g / mol, or alternatively about 250,000 g / mol to about 500,000 g / mol, such as about 250,000 g / mol to about 450,000 g / mol, such as about 300,000 g / mol to about 400,000 g / mol, or alternatively about 50,000 g / mol to about 100,000 g / mol, or alternatively about 100,000 g / mol to about 200,000 g / mol.
[0266] In at least one embodiment, the propylene homopolymer or propylene copolymer of this disclosure has Mn of about 1,000 g / mol to about 300,000 g / mol, such as about 5,000 g / mol to about 250,000 g / mol, such as about 5,000 g / mol to about 100,000 g / mol, such as about 40,000 g / mol to about 85,000 g / mol, alternatively about 100,000 g / mol to about 250,000 g / mol, such as about 180,000 g / mol to about 225,000 g / mol, alternatively about 120,000 g / mol to about 170,000 g / mol.
[0267] In at least one embodiment, the propylene homopolymer or propylene copolymer of this disclosure has an Mz of about 100,000 g / mol to about 1,100,000 g / mol, such as about 200,000 g / mol to about 800,000 g / mol, such as about 400,000 g / mol to about 800,000 g / mol, such as about 600,000 g / mol to about 800,000 g / mol, alternatively about 800,000 g / mol to about 1,100,000 g / mol, alternatively about 200,000 g / mol to about 400,000 g / mol, such as about 200,000 g / mol to about 300,000 g / mol, alternatively about 100,000 g / mol to about 200,000 g / mol.
[0268] In at least one embodiment, the propylene homopolymer or propylene copolymer of this disclosure has a Mw / Mn (PDI) value of about 1 to about 8, such as about 1 to about 5, such as about 1 to about 3, such as about 1 to about 2.5, such as about 1 to about 2.
[0269] In at least one embodiment, the propylene homopolymer or propylene copolymer of this disclosure may have a Tm (°C) of about 120°C to about 150°C, such as about 122.5°C to about 150°C, such as about 135°C to about 147°C, such as about 140°C to about 145°C, alternatively about 145°C to about 150°C, alternatively about 130°C to about 140°C, such as about 130°C to about 135°C, alternatively about 135°C to about 140°C.
[0270] The stereoregularity of isotactic propylene homopolymers and copolymers can be determined by the catalyst, total monomer concentration, and reaction temperature. Isotropic propylene homopolymers (or copolymers) prepared according to the methods of this disclosure may contain up to 99.99% meso-dyads based on the total number of dyads present in the polymer, such as about 85% to about 99.99%, such as about 90% to about 99%, such as about 92% to about 98%, such as about 92% to about 95%, and alternatively about 95% to about 98% meso-dyads (m%), as determined by... 13 The remaining balance, as determined by C NMR, is the content (r%) of racemic diad units (r-dyad).
[0271] In some implementations, isotactic propylene homopolymers have properties such as those derived from... 13 The content of [rrrr] pentads, as determined by C NMR, is approximately 0% to 1.6%, such as approximately 0.2% to 1.2%, such as approximately 0.3% to 0.9%. In some embodiments, the isotactic propylene homopolymer has a content such as that determined by C NMR. 13The content of the [mmmm] pentad group is approximately 80% to 99%, such as approximately 85% to 97%, such as approximately 90% to 97%, or alternatively approximately 80% to 90%, such as approximately 85% to 89%, or alternatively approximately 80% to 85%, as determined by C NMR. In some embodiments, the isotactic propylene homopolymer has a content of approximately 80% to 99%, such as approximately 85% to 89%, or alternatively approximately 80% to 85%. 13 The [mmMR] pentamematic content is determined by C NMR to be from about 0.1% to about 10%, such as about 1% to about 10%, such as about 1% to about 5%, or alternatively about 5% to about 10%. In some embodiments, the isotactic propylene homopolymer has a content such as that determined by C NMR. 13 The [rmmr] pentamematic content is determined by C NMR to be from about 0.1% to about 2%, such as from about 0.2% to about 1.1%, such as from about 0.3% to about 0.8%. In some embodiments, the isotactic propylene homopolymer has a content such as that determined by C NMR. 13 The [mmrr] pentamematic content is determined by C NMR to be from about 0.1% to about 7%, such as about 0.2% to about 4%, such as about 1% to about 3%, or alternatively about 3% to about 5%. In some embodiments, the isotactic propylene homopolymer has a content such as that determined by C NMR. 13 The [mmrm+rmrr] pentad content, determined by C NMR, is approximately 0.1% to 9%, such as approximately 0.2% to 2%, such as approximately 0.4% to 1%. In some embodiments, the isotactic propylene homopolymer has a content such as that determined by C NMR. 13 The [rmrm] pentamematic content is determined by C NMR to be from about 0.1% to about 5%, such as from about 0.1% to about 1%, or alternatively from about 1% to about 2%. In some embodiments, the isotactic propylene homopolymer has a content such as that determined by C NMR. 13 The [mrrr] pentamematic content, determined by C NMR, is approximately 0.1% to 3%, such as approximately 0.2% to 1%. In some embodiments, the isotactic propylene homopolymer has a content such as that determined by C NMR. 13 The [mrrm] pentamete content is determined by C NMR to be approximately 0.1% to approximately 4%, such as approximately 0.2% to approximately 1%, or alternatively approximately 1% to approximately 2.8%.
[0272] Depend on 13 carbon( 13 Regional defect concentration determined by (C NMR): using 13 C10 NMR spectroscopy is used to measure the stereostructure and regional defect concentration of polypropylene. The method for obtaining this information is described in more detail below. 13 C10 NMR spectrum.
[0273] Regional defects 13Each carbon NMR spectrum presents multiple peaks, and all of these peaks are integrated and averaged (to the extent that they are resolved from other peaks in the spectrum) to improve measurement accuracy. The chemical shifts of the resolved resonances used in the analysis are tabulated below. Precise peak positions may vary depending on the NMR solvent chosen.
[0274] Regional defects Chemical shift range (ppm) 2,1-Erythrotype 42.3,38.6,36.0,35.9,31.5,30.6,17.6,17.2 2,1-Soviet type 43.4,38.9,35.6,34.7,32.5,31.2,15.4,15.0 3,1 insertion 37.6,30.9,27.7
[0275] Stereo defects, measured as “stereodefects / 10,000 monomer units”, are calculated by multiplying the sum of the intensities of the mmrr, mmrm+rrmr, and rmrm resonance peaks by 5,000. The intensities used in the calculation are normalized relative to the total number of monomers in the sample polymer. Methods for measuring 2,1-region defects / 10,000 monomers and 1,3-region defects / 10,000 monomers follow standard procedures. Further references include Grassi, A. et al., Macromolecules, 1988, 21, 617-622 and Busico et al., Macromolecules, 1994, 27, pp. 7538-7543. The average meso runlength is calculated as 10000 / [(stereodefects / 10000C) + (2,1-region defects / 10000C) + (1,3-region defects / 10000C)].
[0276] Low levels of regional defects provide low or eliminated levels of haze in isotactic polypropylene films. The isotactic polypropylene of this disclosure can have low levels of regional defects. In some embodiments, the polypropylene (or copolymers thereof) advantageously has less than 200 regional defects (defined as the sum of 2,1-erythro-intercalations and 3,1-isomerizations) / 10,000 propylene units, or alternatively more than 5, 10, or 25 and less than 150, 100, or 75 regional defects / 10,000 propylene units.
[0277] In some embodiments, the propylene homopolymer or propylene copolymer advantageously has less than 125 2,1-region defects (defined as the sum of 2,1-erythro-insertions and 2,1-threo-insertions) / 10,000 propylene units, such as greater than 5, 15, or 25 and less than 75, 60, or 50 2,1-region defects / 10,000 propylene units. In some embodiments, the propylene homopolymer or propylene copolymer advantageously has less than 100 1,3-region defects (defined as 3,1-isomerizations) / 10,000 propylene units, such as greater than 5, 7, or 15 and less than 75, 55, or 40 1,3-region defects / 10,000 propylene units.
[0278] In some embodiments, the propylene homopolymer or propylene copolymer has less than 1,100 stereodefects per 10,000 propylene units, or alternatively more than 50, 100, or 200 and less than 500, 400, or 350 stereodefects per 10,000 propylene units. In some embodiments, the propylene homopolymer or propylene copolymer has an average meso-racemic sequence length of about 20 to about 130, such as about 40 to about 100, or alternatively about 20 to about 50.
[0279] In at least one embodiment, the ethylene homopolymer or ethylene copolymer of this disclosure has a Mw of about 10,000 g / mol to about 2,500,000 g / mol, such as about 200,000 g / mol to about 800,000 g / mol, such as about 200,000 g / mol to about 600,000 g / mol, such as about 250,000 g / mol to about 350,000 g / mol, alternatively about 600,000 g / mol to about 1,500,000 g / mol, such as about 900,000 g / mol to about 1,300,000 g / mol, such as about 1,000,000 g / mol to about 1,200,000 g / mol, alternatively about 1,200,000 g / mol to about 2,000,000 g / mol.
[0280] In at least one embodiment, the ethylene homopolymer or ethylene copolymer of this disclosure has Mn of about 50,000 g / mol to about 2,000,000 g / mol, such as about 100,000 g / mol to about 800,000 g / mol, such as about 150,000 g / mol to about 300,000 g / mol, alternatively about 300,000 g / mol to about 500,000 g / mol, alternatively about 500,000 g / mol to about 850,000 g / mol, such as about 550,000 g / mol to about 700,000 g / mol, such as about 600,000 g / mol to about 700,000 g / mol.
[0281] In at least one embodiment, the ethylene homopolymer or ethylene copolymer of this disclosure has an Mz of about 200,000 g / mol to about 5,000,000 g / mol, such as about 400,000 g / mol to about 1,000,000 g / mol, such as about 500,000 g / mol to about 800,000 g / mol, alternatively about 1,000,000 g / mol to about 5,000,000 g / mol, alternatively about 2,000,000 g / mol to about 3,000,000 g / mol, alternatively about 3,000,000 g / mol to about 4,000,000 g / mol, alternatively about 4,000,000 g / mol to about 5,000,000 g / mol.
[0282] In at least one embodiment, the ethylene homopolymer or ethylene copolymer of this disclosure has a Mw / Mn (PDI) value of about 1 to about 8, such as about 1 to about 5, such as about 1 to about 3, such as about 1 to about 2.5, such as about 1 to about 2, or alternatively about 3 to about 5.
[0283] In at least one embodiment, the ethylene homopolymer or ethylene copolymer of this disclosure may have a Tm (°C) of about 70°C to about 150°C, such as about 100°C to about 150°C, such as about 130°C to about 140°C, alternatively about 100°C to about 115°C, or alternatively about 70°C to about 85°C.
[0284] GPC 4-D
[0285] Unless otherwise specified, for the purposes of the claims, the distribution and moment of molecular weight (Mw, Mn, Mz, Mw / Mn, etc.) and the content of comonomers are determined by using high-temperature gel permeation chromatography (Polymer Char GPC-IR) equipped with an infrared detector IR5 based on a multi-channel bandpass filter (with an integrated infrared detector system IR5 based on a multi-channel bandpass filter, having a coverage of approximately 2700 cm⁻¹). -1 Approximately 3000cm -1(A band region representing saturated CH stretching vibration), an 18-angle light scattering detector, and a viscometer. Three Agilent PLgel 10-μm Mixed-B LS columns were used for polymer separation. A reagent-grade 1,2,4-trichlorobenzene (TCB) (from Sigma-Aldrich) containing ~300 ppm of the antioxidant BHT was used as the mobile phase at a nominal flow rate of ~1.0 mL / min and a nominal injection volume of ~200 μL. The entire system, including delivery lines, columns, and detectors, can be contained in an oven maintained at ~145°C. A given sample volume can be weighed and sealed in a standard vial containing ~10 μL of a flow marker (heptane). After loading the vial into the autosampler, the oligomer or polymer can be automatically dissolved in the instrument containing ~8 mL of TCB solvent at ~160°C with continuous oscillation. Sample solution concentrations can range from ~0.2 to ~2.0 mg / mL, with lower concentrations for higher molecular weight samples. The concentration *c* at each point in the chromatogram can be calculated using the following equation, by subtracting the baseline IR5 broadband signal *I*: *c* = α *I*, where α is a mass constant determined using polyethylene or polypropylene standards. The mass recovery rate can be calculated as the ratio of the integral area within the elution volume to the injection mass (which equals the predetermined concentration multiplied by the injection loop volume) in concentration chromatography. The conventional molecular weight (IRMW) is determined by combining a universal calibration relationship with column calibration (using a range of monodisperse polystyrene (PS) standards ranging from 700 to 10 M g / mol). The MW at each elution volume is calculated using the following equation:
[0286]
[0287] Variables with the subscript "PS" represent polystyrene, while variables without subscripts represent the test sample. In this method, α PS =0.67 and K PS =0.000175, α and K of other materials as determined by GPC ONE TM Calculated using software (PolymerCharacterization, SA, Valencia, Spain). Unless otherwise specified, concentrations are expressed in g / cm³. 3 The molecular weight is expressed in g / mol, and the intrinsic viscosity (and therefore K in the Mark-Hovink equation) is expressed in dL / g.
[0288] The comonomer composition is determined by the ratio of the IR5 detector intensities corresponding to the CH2 and CH3 channels, calibrated using a series of PE and PP homopolymer / copolymer standards pre-determined by NMR or FTIR with their nominal values. Specifically, this provides methyl groups / 1000 total carbons (CH3 / 1000TC) as a function of molecular weight. The short-chain branched (SCB) content / 1000TC (SCB / 1000TC) is then calculated as a function of molecular weight by applying chain-end correction to the CH3 / 1000TC function, assuming each chain is linear and terminally capped with methyl groups at each end. The weight % of the comonomer is then obtained by the following expression, where f is 0.3, 0.4, 0.6, 0.8, etc., for comonomers such as C3, C4, C6, and C8, respectively:
[0289] w2 = f * SCB / 1000TC
[0290] The bulk composition of the polymer was obtained from GPC-IR and GPC-4D analyses by considering the entire signal of the CH3 and CH2 channels between the integration limits of the concentration chromatogram. First, the following ratios were obtained.
[0291]
[0292] Then, the same calibration as previously mentioned in obtaining CH3 / 1000TC as a function of molecular weight is applied to obtain the bulk CH3 / 1000TC. The bulk methyl end / 1000TC (bulk CH3 end / 1000TC) is obtained by weighted averaging of the end-correction over the molecular weight range. The bulk SCB / 1000TC is then converted to bulk w2 in the same manner as described above.
[0293] w2b=f*body CH3 / 1000TC
[0294] Main body SCB / 1000TC = main body CH3 / 1000TC - main body CH3 end / 1000TC
[0295] The LS detector was an 18-angle Wyatt Technology high-temperature DAWN HELEOS II. The LS molecular weight (M) at each point in the chromatogram was determined by analyzing the LS output using a Zimm model for static light scattering (Light Scattering from Polymer Solutions; Huglin, MB, editor; Academic Press, 1972.).
[0296]
[0297] Here, ΔR(θ) is the excess Rayleigh scattering intensity measured at scattering angle θ, c is the polymer concentration determined by IR5 analysis, A2 is the second virial coefficient, P(θ) is the shape factor of the monodisperse random coil, and Ko is the optical constant of the system.
[0298]
[0299] Where NA is the Avogadro number, and (dn / dc) is the refractive index increment of the system. For TCB, at 145 °C, n = 1.500 and λ = 665 nm. For the analysis of polyethylene homopolymer, ethylene-hexene copolymer, and ethylene-octene copolymer, dn / dc = 0.1048 ml / mg and A2 = 0.0015; for the analysis of ethylene-butene copolymer, dn / dc = 0.1048 * (1 - 0.00126 * w2) ml / mg and A2 = 0.0015, where w2 is the weight percentage of the butene comonomer.
[0300] Specific viscosity was determined using a high-temperature Agilent (or Viscotek Corporation) viscometer with four capillaries arranged in a Wheatstone bridge configuration and two pressure sensors. One sensor measured the total pressure drop across the detector, while the other sensor, located between the two sides of the bridge, measured the pressure difference. The specific viscosity ηs of the solution flowing through the viscometer was calculated from their outputs. The intrinsic viscosity [η] at each point in the chromatogram was calculated using the equation [η] = ηs / c, where c is the concentration and is determined by the IR5 broadband channel output. The viscosity MW at each point was calculated as... Where α ps It is 0.67 and K ps It is 0.000175.
[0301] blends
[0302] In some embodiments, the polymer produced herein (such as polyethylene, polypropylene, or copolymers thereof) is combined with one or more other polymers prior to forming a film, molded part, or other article. Other available polymers include polyethylene, isotactic polypropylene, highly isotactic polypropylene, syndiotactic polypropylene, random copolymers of propylene and ethylene, and / or butene, and / or hexene, polybutene, ethylene vinyl acetate, low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE), high-density polyethylene (HDPE), ethylene vinyl acetate, ethylene methyl acrylate, copolymers of acrylic acid, polymethyl methacrylate, or any other polymer that can be polymerized by a high-pressure free radical method, polyvinyl chloride, polybutene-1, isotactic polybutene, ABS resin, ethylene propylene rubber (EPR), vulcanized EPR, ethylene-propylene-diene monomer (EPDM) polymers, block copolymers, styrene block copolymers, polyamide, polycarbonate, polyethylene terephthalate (PET) resin, cross-linked polyethylene, copolymers of ethylene and vinyl alcohol (EVOH), polymers of aromatic monomers such as polystyrene, poly-1 ester, polyacetal, polyvinylidene fluoride, polyethylene glycol, and / or polyisobutylene.
[0303] In at least one embodiment, based on the weight of the polymer in the blend, the polymer (such as polyethylene, polypropylene) is present in the above blend in amounts of about 10 wt% to about 99 wt%, such as about 20 wt% to about 95 wt%, such as at least about 30 wt% to about 90 wt%, such as at least about 40 wt% to about 90 wt%, such as at least about 50 wt% to about 90 wt%, such as at least about 60 wt% to about 90 wt%, such as at least about 70 wt% to about 90 wt%.
[0304] Furthermore, additives may be included, as desired, in the blend, in one or more components of the blend, and / or in products formed from the blend, such as films. Such additives are well known in the art and may include, for example: fillers; antioxidants (e.g., hindered phenols, such as IRGANOX available from Ciba-Geigy). TM 1010 or IRGANOX TM 1076); phosphites / salts (e.g., IRGAFOS available from Ciba-Geigy) TM 168); anti-cling additives; tackifiers, such as polybutene, terpene resins, aliphatic and aromatic hydrocarbon resins, alkali metal and glyceryl stearates / esters and hydrogenated rosin; UV stabilizers; heat stabilizers; anti-blocking agents; mold release agents; antistatic agents; pigments; colorants; dyes; waxes; silica; fillers; talc.
[0305] membrane
[0306] Any of the aforementioned polymers, or blends thereof, can be used in a variety of end-use applications. Such applications include, for example, single-layer or multi-layer blow molding, extrusion, and / or shrink films. These films can be formed using any number of well-known extrusion or co-extrusion techniques, such as blown film processing techniques, in which the composition can be extruded in a molten state through an annular die and then inflated to form a uniaxially or biaxially oriented melt, then cooled to form a tubular blown film, which can then be axially cut and unfolded to form a flat film. The film can then be non-oriented, uniaxially oriented, or biaxially oriented to the same or different degrees. One or more of these layers of the film can be oriented to the same or different degrees in the transverse and / or longitudinal directions. Uniaxial orientation can be achieved using suitable cold or hot stretching methods. Biaxial orientation can be achieved using tenter frame equipment or a twin-bubble method and can be performed before or after the individual layers are combined together. For example, an ethylene layer can be extruded, coated, or laminated onto an oriented polypropylene layer, or polyethylene and polypropylene can be co-extruded together into a film and then oriented. Similarly, oriented polypropylene can be laminated onto oriented polyethylene, or oriented polyethylene can be coated onto polypropylene, and then optionally, even further, the combination can be oriented. However, in another embodiment, the film is oriented to the same degree in both the MD and TD directions.
[0307] The thickness of the membrane can vary depending on the intended application; however, a membrane thickness of about 1 μm to about 50 μm may be suitable. Membranes intended for packaging may be about 10 μm to about 50 μm thick. The thickness of the sealing layer may be about 0.2 μm to about 50 μm. The sealing layer may be present on both the inner and outer surfaces of the membrane, or it may exist only on the inner or outer surface.
[0308] experiment
[0309] The experimental methods and analytical techniques used in the following examples are described in this section.
[0310] The chemical structure and isomers of the catalyst compounds disclosed herein are obtained through... 1 H NMR confirmed. 1 ¹H NMR data were collected at 23 °C using a 400 MHz Bruker spectrometer with deuterated dichloromethane or deuterated benzene in a 5 mm probe. Data were recorded using a maximum pulse width of 45°, 8 seconds between pulses, and 16 transients with signal averaging. Spectra are reported relative to residual protium in deuterated benzene (reference 7.16 ppm).
[0311] Unless otherwise specified, the room temperature is 23°C.
[0312] The synthesized precatalyst is shown below:
[0313]
[0314]
[0315] Precatalyst Synthesis
[0316] Starting reagents Ferrocene (abbreviated Fc; Acros), in hexane n BuLi (Acros), in pentane tBuLi (Acros), MeLi (Aldrich) in diethyl ether, MeMgBr (Aldrich) in diethyl ether, TiCl4 (Merck), ZrCl4(THF)2 (Aldrich), HfCl4 (Strem), AlCl3 (Merck), potassium tert-butoxide (Acros), sodium ethoxide (Acros), 2-bromobenzyl bromide (ABCR), tert-butylamine (Acros), N-methylimidazolium (Acros), dichlorodimethylsilane (Merck), diethyl-2-butylmalonate Aldrich, bis(tri-tert-butylphosphine)palladium (Aldrich), Pd2dba3 (dba = dibenzylacetone, Aldrich), tri-tert-butylphosphine (Aldrich), SOCl2 (Acros), NaBH4 (Acros), TsOH (Ts = toluenesulfonyl, Aldrich), Na2SO4 (Merck), K2CO3 (Merck), Na2CO3 (Merck), silica gel 60 (40-63um) (Merck), KOH (Merck), 12M HCl (Merck), dry ethanol (Merck), methanol (Merck), dichloromethane (Merck) were used for the extraction of organic products, and diatomaceous earth (Celite) (Aldrich) was used as is. THF and diethyl ether were freshly distilled with sodium benzophenone carbonyl free radical and stored on 4A molecular sieves. Toluene (Merck), benzene (Aldrich), pentane (Merck), hexane (Merck), dichloromethane (Merck), and CDCl3 (Deutero GmbH) and CD2Cl2 (Deutero GmbH) for NMR experiments were stored on 4A molecular sieves. ZnCl2 (Merck) was dried under vacuum at 120 °C. 7-Bromo-2-methyl-1H-indene was prepared as described in [Izmer, VV; Lebedev, AY; Nikulin, MV; Ryabov, AN; Asachenko, AF; Lygin, AV; Sorokin, DA; Voskoboynikov, AZ Organometallics 2006, 25, p. 1217]. 4-Bromo-6-(tert-butyl)-5-methoxy-2-methyl-2,3-dihydro-1H-indanone was prepared as described in [Nifant'ev, IE; Ivchenko, PV; Bagrov, VV; Churakov, AV; Mercandelli, P. Organometallics 2012, 31, pp. 4962-4970].Preparation of 2,6,6-trimethyl-3,5,6,7-tetrahydro-s-indargen-1(2H)-one as described in [Canich, JAM; Atienza, CCH; Izmer, VV; Kononovich, DS; Voskoboynikov, AZUS2016 / 0244535A1].
[0317] Example 1: Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocene-2-methylinden-1-yl)zirconium dichloride Preparation of (complex 1)
[0318] 7-(ferrocene-1-yl)-2-methyl-1H-indene
[0319]
[0320] At -78°C, ferrocene (26.0 g, 140 mmol) and potassium tert-butoxide (1.91 g, 17.0 mmol) were added dropwise to a mixture of ferrocene (26.0 g, 140 mmol) and potassium tert-butoxide (1.91 g, 17.0 mmol) in 500 ml of THF. t BuLi (1.9 M in pentane, 147 mL, 280 mmol) was added for 20 minutes. The resulting suspension was heated to -20 °C and stirred at this temperature for 1 hour. Then, ZnCl2 (21.0 g, 154 mmol) was added at -78 °C, and the resulting mixture was heated to ambient temperature. Subsequently, 7-bromo-2-methyl-1H-indene (29.3 g, 140 mmol) and bis(tris-tert-butylphosphine)palladium (0.15 M in toluene, 93.0 mL, 14.0 mmol) were added to the obtained organozinc compound. The reaction mixture was refluxed overnight, cooled to ambient temperature, poured into water (1000 mL), and the crude product was extracted with dichloromethane (3 × 200 mL). The combined extracts were passed through silica gel 60 (40–63 μm) thin-layer chromatography, the eluent was dried over Na2SO4, and then evaporated to dryness. The residue was ground with 300 ml of pentane, and the resulting suspension was filtered through a glass frit (G3) filter. The precipitate was then vacuum dried. Yield: 42.0 g (96%) of an orange solid as a mixture of isomers. HRMS (APPI): for C 20 H 19 Fe + [M+H] - Calculated value: 315.0831; Measured value: 315.0836. Major isomers 1¹H NMR (400MHz, CDCl₃): δ 7.38 (d, J = 7.8Hz, 1H), 7.22 (t, J = 7.5Hz, 1H), 7.15 (d, J = 7.3Hz, 1H), 6.52 (m, 1H), 4.74–4.72 (m, 2H), 4.35–4.33 (m, 2H), 4.09 (s, 5H), 3.45 (s, 2H), 2.21 (s, 3H). Minor isomers 1 ¹H NMR (400MHz, CDCl₃): δ 7.44 (d, J = 7.7Hz, 1H), 7.30–7.25 (m, 2H), 7.03 (br.s., 1H), 4.66–4.62 (m, 2H), 4.35–4.32 (m, 2H), 4.14 (s, 5H), 3.35 (s, 2H), 2.22 (s, 3H). A mixture of isomers... 13 C NMR (101MHz, CDCl3): δ146.3,145.7,145.6,143.8,143.1,139.6,133.9,130.4,127.1,126.9,126.5, 126.5,123.4,123.3,121.3,117.7,86.4,85.2,69.4,68.5,68.4,68.2,67.8,43.6,42.7,17.0,16.8.
[0321] bis(4-ferrocenyl-2-methyl-1H-inden-1-yl)dimethylsilane
[0322]
[0323] At -30°C, 7-(ferrocene-1-yl)-2-methyl-1H-indene (22.0 g, 70.0 mmol) was slowly added to a solution of 7-(ferrocene-1-yl)-2-methyl-1H-indene in 500 ml of diethyl ether. nBuLi (2.5 M in hexane, 28.0 mL, 70.0 mmol). The resulting suspension was stirred overnight at ambient temperature, then cooled to -78 °C, and N-methylimidazole (100 mg) was added. The resulting mixture was stirred at -78 °C for 5 min, and then dichlorodimethylsilane (4.52 g, 35.0 mmol) was added in a single addition. The mixture was stirred overnight at ambient temperature, and then washed separately with dichloromethane (2 × 100 mL) through a silica gel 60 (40–63 μm) short pad. The combined eluents were evaporated to dryness, and the residues were purified by rapid chromatography on silica gel 60 (40–63 μm, eluent: hexane-dichloromethane = 5:1, v). Yield: 15.0 g (63%) of the title product in orange foam. According to the NMR spectrum, the product is a mixture of racemic-isomers and meso-isomers. HRMS (ESI): against C 42 H 40 Fe2Si + [M] + Calculated value: 684.1593; Measured value: 684.1595. 1 H NMR (400MHz, CDCl3): δ 7.46–7.36 (m, 4H, in racemic or meso), 7.31–7.25 (m, 4H, in racemic or racemic), 7.22–7.16 (m, 4H, in both racemic and meso), 7.11–7.03 (m, 4H, in both racemic and racemic), 4.72–4.63 (m, 8H, in both racemic and meso), 4.37–4.33 (8H, in both racemic and racemic). (in the sine), 4.13 (s, 10H, in racemic or meso), 4.13 (s, 10H, in meso or racemic), 3.78 (br.s., 4H, in both racemic and meso), 2.31 (s, 6H, in racemic or meso), 2.24 (s, 6H, in meso or racemic), -0.21 (s, 3H, in meso), -0.21 (s, 6H, in racemic), -0.24 (s, 3H, in meso). 13 C NMR (101MHz, CDCl3): δ146.9,146.7,145.3,145.3,142.5,142.4,130.6,126.7,126.6,125.3,125.2,122. 6,122.6,121.2,121.1,86.6,86.5,69.4,68.4,68.4,68.4,68.3,47.2,47.1,18.2,18.1,-5.7,-5.7,-5.8.
[0324] Racemic-dimethylsilanediyl-bis(η)5 -4-Ferrocene-2-methylinden-1-yl)zirconium dichloride
[0325]
[0326] Add 11.9 g (17.4 mmol) of bis(4-ferrocenyl-2-methyl-1H-inden-1-yl)dimethylsilane (11.9 g, 17.4 mmol) in a single addition to a solution of bis(4-ferrocenyl-2-methyl-1H-inden-1-yl)dimethylsilane in 600 ml of diethyl ether at -40 °C. n BuLi (2.5 M in hexane, 13.9 mL, 34.7 mmol). The mixture was stirred overnight at ambient temperature, and the resulting orange suspension was cooled to -78 °C, and then ZrCl4(THF)2 (6.56 g, 17.4 mmol) was added. The reaction mixture was stirred at room temperature for 24 hours and then evaporated to dryness. The residue was heated with toluene (200 mL), and the resulting hot suspension was filtered through a short pad of diatomaceous earth. The filtrate was evaporated to dryness to give a mixture of approximately 1:1 racemic-complex and meso-complex. The crude product was recrystallized from toluene to give a racemic-complex (2.05 g, 14%) as a reddish-orange powder, which was contaminated with approximately 4% meso-complex. (For C...) 42 H 38 Analytical values of Cl₂Fe₂SiZr: C, 59.72; H, 4.53. Measured values: C, 59.96; H, 4.70. Racemic-complex... 1 H NMR (400MHz, CD2Cl2): δ7.61(d,J=8.6Hz,2H),7.47(d,J=7.0Hz,2H),7.26(s,2H),7.01(dd,J= 8.6,7.1Hz,2H),4.77-4.63(m,4H),4.40-4.27(m,4H),4.11(s,10H),2.28(s,6H),1.34(s,6H). 13 CNMR (101 MHz, CD₂Cl₂): δ 137.4, 135.8, 132.0, 128.5, 125.9, 125.5, 123.6, 123.5, 85.3, 84.2, 70.8, 69.9, 69.7, 69.0, 66.8, 19.0, 2.7. Meso-complex 1H NMR (400MHz, CD2Cl2): δ7.56(d,J=8.8Hz,2H),7.25(d,J=7.8Hz,2H),7.11(s,2H),6.73-6.77(m, 2H),4.59-4.61(m,4H),4.31-4.33(m,4H),4.08(s,10H),3.51(s,6H),1.45(s,3H),1.26(s,3H).
[0327] Example 2: Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocene-2-methylinden-1-yl)dimethylzirconium Preparation of (complex 2)
[0328]
[0329] racemic-dimethylsilanediyl-bis(η) 5 4-Ferrocene-2-methylinden-1-yl)zirconium dichloride (100 mg, 0.118 mmol) was dissolved in 15 mL of benzene. MeLi (1.6 M in diethyl ether, 0.222 mL, 0.355 mmol) was added to this solution, and the mixture was allowed to stir at room temperature for two days. Next, the mixture was filtered through diatomaceous earth, and the diatomaceous earth was washed three times with 2 mL of benzene. The resulting orange filtrate was placed under reduced pressure and lyophilized with C6H6 to give a fine orange powder. This material was suspended in pentane (20 mL) and filtered to give a product as a bright orange solid (yield 64.3 mg; 68% yield).
[0330] Example 3: Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocenyl-2-methylinden-1-yl)hafnium dichloride Preparation of (complex 3)
[0331]
[0332] Add 5.00 g (7.30 mmol) of bis(4-ferrocenyl-2-methyl-1H-inden-1-yl)dimethylsilane (7.30 mmol) to a 250 mL solution in diethyl ether at -40 °C in a single step. nBuLi (2.5 M, 5.84 mL, 14.6 mmol in hexane). The mixture was stirred overnight at ambient temperature, and the resulting orange suspension was then cooled to -78 °C, and HfCl4 (2.34 g, 7.30 mmol) was added. The mixture was stirred at room temperature for 24 hours and then evaporated to dryness. The residue was heated with toluene (100 mL), and the resulting hot suspension was filtered through a diatomaceous earth mat. The filtrate was evaporated to dryness to give a mixture of approximately 1:1 racemic-complex and meso-complex. The crude product was recrystallized from toluene to give 0.38 g (6%) of pure racemic-complex (Cat ID 3A) and 0.10 g (1%) of a mixture of approximately 1:8 racemic / meso-complex (Cat ID 3B). Racemic-complex. For C 42 H 38 Analytical values of Cl₂Fe₂SiHf: C, 54.13; H, 4.11. Measured values: C, 54.27; H, 4.24. 1 H NMR (400MHz, CDCl3): δ7.63(d,J=8.7Hz,2H),7.50(d,J=7.0Hz,2H),7.16(s,3H),7.02-6.96(m,2 H),4.72(br.s.,2H),4.70(br.s.,2H),4.33(br.s.,4H),4.14(s,10H),2.38(s,6H),1.33(s,6H). 13 C NMR (101MHz, CDCl3): δ 136.8, 132.5, 131.4, 126.3, 125.3, 125.3, 122.8, 121.3, 85.1, 84.5, 70.5, 69.6, 69.0, 68.5, 66.6, 18.6, 2.5. Meso-complex. 1 H NMR (600MHz, CDCl3): δ7.58(d,J=8.8Hz,2H),7.21-7.15(m,2H),7.00(s,2H),6.74(dd,J=7.1,8.7H z,2H),4.65-4.58(m,4H),4.32-4.26(m,4H),4.10(s,10H),2.62(s,6H),1.45(s,3H),1.26(s,3H). 13 C NMR (151MHz, CDCl3): δ135.5,134.7,134.4,126.5,125.0,124.1,124.1,118.8,85.9,85.3,70.2,69.6,68.6,68.4,67.1,18.8,2.8,2.6.
[0333] Example 4: Racemic-dimethylsilanediyl-bis(η) 5 -2-Butyl-4-ferrocene-inden-1-yl)zirconium (complex) Preparation of substance 4)
[0334] 2-(2-bromobenzyl)hexanoyl chloride
[0335]
[0336] After 15 minutes, diethyl-2-butylmalonate (100 g, 463 mmol) was added dropwise to a solution of sodium ethoxide (prepared from sodium metal (10.9 g, 472 mmol) and 400 mL of dry ethanol). The mixture was stirred for 15 minutes, and then 2-bromobenzyl bromide (116 g, 463 mmol) was added dropwise. The mixture was refluxed for 4 hours and then cooled to room temperature. A solution of KOH (104 g, 1.85 mol) in 200 mL of water was then added. The mixture was refluxed for 3 hours to saponify the formed ester. The ethanol and water were distilled off. Water (500 mL) was added to the residue, and then 12 M HCl was added (to pH 1). The substituted butylmalonate was extracted with dichloromethane (3 × 100 mL). The combined organic extracts were dried over Na₂SO₄ and then evaporated to dryness. After decarboxylating the substituted butylmalonic acid at 160 °C for 2 hours, crude 2-(2-bromobenzyl)hexanoic acid was obtained. The product was used without further purification. A mixture of the obtained 2-(2-bromobenzyl)hexanoic acid and SOCl2 (100 mL, 166 g, 1.39 mol) was stirred at room temperature for 12 hours. Excess SOCl2 was removed by vacuum distillation, and the remaining product was subsequently distilled at 120-150 °C / 2 mbar to give 108 g (89%) of a pale yellow liquid. (For C...) 13 H 16 Analytical values of BrClO: C, 51.43; H, 5.31. Measured values: C, 51.32; H, 5.40. 1 H NMR (400MHz, CDCl3): δ7.57(d,J=7.98Hz,1H),7.28-7.24(m,2H),7.16-7.10(m,1H),3.33-3.22(m,1H),3.20-3 .12(m,1H),3.04-3.27(m,1H),1.91-1.79(m,1H),1.73-1.62(m,1H),1.50-1.29(m,4H),0.92(t,J=7.0Hz,3H). 13СNMR (101MHz, CDCl3): δ176.3,137.0,133.0,131.3,128.6,127.5,124.4,56.7,38.0,31.5,28.6,22.4,13.7.
[0337] 4-Bromo-2-butyl-2,3-dihydro-1H-inden-1-one
[0338]
[0339] At 0 °C, a solution of 2-(2-bromobenzyl)hexanoyl chloride (108 g, 355 mmol) in 50 mL of dichloromethane was added dropwise to a suspension of AlCl3 (59.3 g, 444 mmol) in 1000 mL of dichloromethane. The mixture was stirred at room temperature for 20 hours and then poured into a 2000 cm³ container. 3 On crushed ice. The organic layer was separated, and the aqueous layer was extracted with dichloromethane (3 × 200 ml). The combined organic extracts were washed with 10% K₂CO₃, dried over anhydrous K₂CO₃, and then passed through a silica gel 60 (40-63 μm) short column. The obtained eluent was evaporated to dryness. The residue was distilled at 138-140 °C / 2 mbar to give 70.1 g (88%) of colorless oil. HRMS (ESI): against C 13 H 15 BrNaO + of[M+Na] + Calculated value: 289.0198; Measured value: 289.0191. 1 H NMR (400MHz, CDCl3): δ7.76(dd,J=0.8Hz,7.8Hz,1H),7.70(d,J=7.5Hz,1H),7.28(t,J=7.7Hz,1H),3.28( dd,J=7.6Hz,17.5Hz,1H),2.80-2.65(m,2H),2.05-1.89(m,1H),1.57-1.25(m,5H),0.91(t,J=7.1Hz,3H). 13 СNMR (101MHz, CDCl3): δ207.8,153.2,138.7,137.1,128.9,122.5,122.0,47.2,33.8,30.9,29.3,22.5,13.8.
[0340] 7-Bromo-2-Butyl-1H-Indene
[0341]
[0342] At 5 °C, NaBH4 (13.2 g, 350 mmol) was added to a solution of 62.2 g (233 mmol) of 4-bromo-2-butyl-2,3-dihydro-1H-inden-1-one in 500 mL of THF. 250 mL of methanol was added dropwise to the resulting suspension with vigorous stirring at 5 °C. The reaction mixture was stirred overnight at room temperature. The volatiles were evaporated, and the residue was diluted with 1000 mL of water. The crude product was extracted with dichloromethane (300 mL). The organic extract was evaporated to dryness. The residue was dissolved in 500 mL of toluene, and 1.0 g of TsOH was added. The resulting mixture was refluxed with a Dean-Stark head for 1 hour, then cooled to room temperature and washed with 10% Na2CO3. The organic layer was separated, dried over K2CO3, and passed through a short column with silica gel 60 (40-63 μm). The obtained eluent was evaporated to dryness. The residue was distilled at 132-135°C / 6 mbar to give 52.6 g (90%) of colorless oil. HRMS (ESI): against C 13 H 15 BrNa + of[M+Na] + Calculated value: 273.0249; Measured value: 273.0243. 1 ¹H NMR (400MHz, CDCl₃): δ 7.29–7.24 (m, 1H), 7.24–7.19 (m, 1H), 7.16–7.09 (m, 1H), 7.58–6.53 (m, 1H), 3.33 (s, 2H), 2.53 (t, J = 7.6 Hz, 2H), 1.64 (quintet, 7.6 Hz, 2H), 1.49–1.36 (m, 2H), 0.99 (t, J = 7.3 Hz, 3H). 13 С NMR (101MHz, CDCl3): δ151.5,147.1,143.0,128.1,126.5,126.0,118.7,118.4,42.6,31.0,30.8,22.5,13.9.
[0343] 2-Butyl-7-ferrocene-1H-indene
[0344]
[0345] At -78°C, ferrocene (8.19 g, 44.0 mmol) and potassium tert-butoxide (0.67 g, 6.00 mmol) were added dropwise to a mixture in 160 ml of THF. tBuLi (1.9 M in pentane, 46.3 mL, 88.0 mmol) was added for 20 minutes. The resulting suspension was heated to -20 °C and stirred at this temperature for 1 hour. Next, ZnCl2 (6.54 g, 48.0 mmol) was added at -78 °C, and the resulting mixture was heated to ambient temperature. Subsequently, 7-bromo-2-butyl-1H-indene (10.1 g, 40.0 mmol), Pd2dba3 (0.73 g, 0.80 mmol), and tri-tert-butylphosphine (0.65 g, 3.20 mmol) were added to the solution of the obtained organozinc compound. The reaction mixture was refluxed overnight, cooled to ambient temperature, and then poured into water (1000 mL). The crude product was extracted with dichloromethane (3 × 200 mL). The combined organic extracts were passed through a silica gel 60 (40–63 μm) thin layer. The eluent was dried over Na2SO4 and then evaporated to dryness. The residue was purified by rapid chromatography on silica gel 60 (40-63 μm, eluent: hexane-dichloromethane = 10:1, v / v). Yield: 11.6 g (81%), as a red solid. HRMS (APPI): against C 23 H 25 Fe - [M+H] + Calculated value: 357.1300; Measured value: 357.1302. 1 H NMR (400MHz, CDCl3): δ7.46-7.42(m,1H),7.31-7.26(m,1H),7.25-7.20(m,1H),6.61-6.57(m,1H),4.80-4.75(m,2H),4.41-4 .38(m,2H)4.14(br.s.,5H),3.51(s,2H),2.59(t,J=7.6Hz,2H),1.75-1.65(m,2H),1.54-1.43(m,2H),1.03(t,J=7.3Hz,3H). 13 C NMR (101MHz, CDCl3): δ150.5,146.1,139.5,133.9,126.5,126.0,123.3,117.9,85.3,69.4,68.3,67.9,41.9,31.2,30.9,22.5,14.0.
[0346] bis(2-butyl-4-ferrocene-1H-inden-1-yl)dimethylsilane
[0347]
[0348] At -30°C, 2-butyl-7-ferrocene-1H-indene (8.00 g, 22.5 mmol) was slowly added to a solution of 2-butyl-7-ferrocene-1H-indene in 200 mL of diethyl ether. n BuLi (2.5 M in hexane, 8.98 mL, 22.5 mmol). The resulting suspension was stirred overnight at ambient temperature, then cooled to -78 °C and N-methylimidazole (50 mg) was added. The resulting mixture was stirred at -78 °C for 5 min, then dichlorodimethylsilane (1.45 g, 11.2 mmol) was added in a single addition. The mixture was stirred overnight at ambient temperature, then filtered through a silica gel 60 (40-63 μm) short-pouch filter and washed separately with dichloromethane (2 × 30 mL). The combined eluents were evaporated to dryness, and the residue was purified by rapid chromatography on silica gel 60 (40-63 μm, eluent: hexane-dichloromethane = 10:1, v / L). Yield: 7.79 g (90%) of the product as an orange foam. According to the NMR spectrum, the product has two diastereomers. HRMS (ESI): against C 48 H 52 Fe2Si + [M] + Calculated value: 768.2532; Measured value: 768.2536. 1 H NMR (400MHz, CDCl3): δ 7.48–7.40 (m, 4H, in racemic and meso-+2H, in racemic or meso-+), 7.35–7.29 (m, 4H, in racemic and meso-+), 7.25 (br.s, 2H, in meso- or racemic), 7.12 (t, J = 7.5, 2H, in racemic or meso-+), 7.11 (t, J = 7.5, 2H, in meso- or racemic), 4.75–4.67 (m, 8H, in racemic or meso-+), 4.42–4.36 (m, 8H, in meso- or racemic), 4.18 (s, 10H, in racemic or meso-+), 4.18 (s, 10H). H, in meso- or racemic), 3.87 (s, 2H, in meso- or racemic), 3.86 (s, 2H, in meso- or racemic), 2.77-2.39 (m, 8H, in both meso- and racemic), 1.87-1.58 (m, 8H, in both meso- and racemic), 1.54-1.36 (m, 8H, in both meso- and racemic), 1.02 (t, J = 6.6 Hz, 6H, in both meso- and racemic), 0.99 (t, J = 6.6 Hz, 6H, in both meso- and racemic), -0.15 (s, 3H, in meso-), -0.15 (s, 6H, in meso-), -0.26 (s, 3H, in meso-). (The remaining text appears to be incomplete and possibly contains errors.) 13C NMR (101MHz, CDCl3): δ152.1,151.9,145.2,145.0,142.4,142.3,130.6,130.6,125.2,125.2,125.0,125.0,122.6,121.2,86. 6,86.6,77.3,76.7,69.3,68.6,68.6,68.3,68.2,68.2,68.2,46.0,46.0,31.6,31.5,22.6,22.6,14.1,14.0,-5.2,-5.2,-5.5.
[0349] Racemic-dimethylsilanediyl-bis(η) 5 -2-Butyl-4-ferrocenein-1-yl)zirconium dichloride (complex 4)
[0350]
[0351] Add in a single step to a solution of bis(2-butyl-4-ferrocene-1H-inden-1-yl)dimethylsilane (3.60 g, 4.68 mmol) cooled to -40 °C in 250 mL of diethyl ether. n BuLi (2.5 M, 3.75 mL, 9.37 mmol in hexane). The mixture was stirred overnight at ambient temperature. The resulting orange suspension was cooled to -78 °C, and ZrCl4(THF)2 (1.77 g, 4.68 mmol) was added. The reaction mixture was heated to ambient temperature, stirred for 24 hours, and then evaporated to dryness. The residue was heated with toluene (100 mL), and the resulting hot suspension was filtered through a diatomaceous earth mat. The filtrate was evaporated to dryness to give a mixture of approximately 1:1 racemic-complex and meso-complex. The crude product was recrystallized from toluene to give 0.73 g (17%) of the racemic-complex as a deep red crystalline solid and 0.60 g (14%) of the racemic-complex contaminated with 5% meso-complex. Racemic-complex. For C 48 H 50 Analytical values of Cl₂Fe₂SiZr: C, 62.07; H, 5.43. Measured values: C, 62.25; H, 5.60. 1H NMR (400MHz, CDCl3): δ7.59(d,J=8.7Hz,2H),7.49(d,J=7.0Hz,2H),7.32(s,2H),7.01(dd,J=7.1,8.6Hz,2H),4.81-4.73(m,2H),4.70(m,2H) ,4.38-4.31(m,4H),4.14(s,10H),2.83-2.73(m,2H),2.49-2.33(m,2H ), 1.53 (m, 4H), 1.37-1.24 (m, 4H), 1.34 (s, 6H), 0.89 (t, J = 7.3Hz, 6H). 13 C NMR (101MHz, CDCl3): δ141.0,137.3,131.9,127.9,125.5,125.2,123.0,12 1.6,85.1,82.7,70.7,69.5,69.3,68.5,66.4,35.1,32.5,22.4,13.9,3.3.
[0352] Example 5: Racemic-dimethylsilanediyl-bis(η) 5 -2-Butyl-4-ferrocenein-1-yl)hafnium dichloride Preparation of (complex 5)
[0353]
[0354] Add 3.70 g (4.81 mmol) of bis(2-butyl-4-ferrocene-1H-inden-1-yl)dimethylsilane (4.81 mmol) to a 200 mL solution in diethyl ether at -40 °C in a single step. n BuLi (2.5 M, 3.85 mL, 9.63 mmol in hexane). The mixture was stirred overnight at ambient temperature. The resulting orange suspension was cooled to -78 °C, and HfCl4 (1.54 g, 4.81 mmol) was added. The reaction mixture was stirred at room temperature for 24 hours and then evaporated to dryness. The residue was heated with toluene (100 mL), and the resulting hot suspension was filtered through a diatomaceous earth mat. The filtrate was evaporated to dryness to give a mixture of approximately 1:1 racemic-complex and meso-complex. The crude product was recrystallized from toluene to give a pure racemic-complex (0.17 g, 3%) (Cat ID 5A) and a racemic / meta-complex mixture (0.06 g, 83% meso, yield 1%; 0.41 g, 84% racemic, yield 8%; 1.03 g, 68% meso-complex, yield 21%), both appearing as pale orange crystalline solids. The racemic-complex... (The text abruptly ends here, likely due to an incomplete sentence or missing information.) 48 H 50 Analytical values of Cl₂Fe₂HfSi: C, 56.74; H, 4.96. Measured values: C, 56.93; H, 5.15.1 ¹H NMR (400MHz, CDCl₃): δ 7.64 (d, J = 8.7Hz, 2H), 7.47 (d, J = 7.0Hz, 2H), 7.23 (s, 2H), 6.99 (dd, J = 7.1, 8.7Hz, 2H), 4.78–4.73 (m, 2H), 4.71–4.66 (m, 2H), 4.34 (s, 4H), 4.13 (s, 10H), 2.93–2.82 (m, 2H), 2.52–2.41 (m, 2H), 1.57–1.46 (m, 4H), 1.37–1.23 (m, 4H), 1.33 (s, 6H), 0.89 (t, J = 7.3Hz, 6H). Racemic 13 C NMR (101MHz, CDCl3): δ 138.3, 136.8, 131.4, 126.3, 125.2, 125.0, 123.0, 119.7, 85.2, 83.7, 70.6, 69.5, 69.2, 68.5, 66.3, 35.4, 32.4, 22.5, 13.9, 3.2. Meso-complex. 1 H NMR (400MHz, CDCl3): δ7.59(d,J=8.7Hz,2H),7.22(d,J=6.8Hz,2H),7.06(s,2H),6.72(dd,J=7.2,8.6Hz,2H),4.65-4.56(m,4H),4.29( br.S.,4H),4.09(s,10H),2.92(t,J=7.2Hz,4H),1.69-1.53(m,4H),1.46(s,3H),1.41-1.31(m,4H),1.23(s,3H),0.92(t,J=7.3Hz,6H). 13 C NMR (101MHz, CDCl3): δ140.3,135.6,134.2,126.7,124.7,124.2,124.1,117.5, 85.3,85.1,70.3,69.5,68.8,68.3,66.7,35.9,35.4,32.8,22.6,13.9,3.5,3.1.
[0355] Example 6: Racemic-dimethylsilanediyl-bis(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methyl Preparation of (indene-1-yl)zirconium dichloride (complex 6)
[0356] 7-Bromo-5-tert-butyl-6-methoxy-2-methyl-1H-indene
[0357]
[0358] At 5 °C, NaBH4 (3.02 g, 79.8 mmol) was added to a solution of 16.6 g (53.2 mmol) of 4-bromo-6-(tert-butyl)-5-methoxy-2-methyl-2,3-dihydro-1H-indene-1-one in 100 mL of THF. At 5 °C, 50 mL of methanol was added dropwise to the resulting suspension, and the reaction mixture was stirred overnight at room temperature and then evaporated to dryness. The residue was diluted with 1 L of water, and the crude product was extracted with dichloromethane (3 × 100 mL). The organic extract was evaporated to dryness. The residue was dissolved in 500 mL of toluene, and 0.06 g of TsOH was added. The resulting mixture was refluxed with a Dean-Stark head for 1 hour, then cooled to room temperature and washed with 10% Na2CO3. The organic layer was separated, dried with K₂CO₃, passed through a short column with silica gel 60 (40-63 μm), and the resulting eluent was evaporated to dryness. Yield: 12.5 g (80%) of colorless oil. HRMS (ESI): against C 15 H 19 BrNaO + of[M+Na] + Calculated value: 317.0511; Measured value: 317.0516. 1 H NMR (400MHz, CDCl3): δ7.18(s,1H),6.47-6.45(m,1H),3.96(s,3H),3.28(s,2H),2.16(s,3H),1.44(s,9H). 13 C NMR (101MHz, CDCl3): δ153.1,145.7,143.3,143.0,141.6,126.9,117.2,114.5,77.3,76.7,61.9,44.8,35.4,31.1,16.6.
[0359] 5-tert-butyl-7-ferrocene-6-methoxy-2-methyl-1H-indene
[0360]
[0361] At -78°C, ferrocene (8.00 g, 43.0 mmol) and potassium tert-butoxide (0.58 g, 5.20 mmol) were added dropwise to a mixture of ferrocene (8.00 g, 43.0 mmol) and potassium tert-butoxide (0.58 g, 5.20 mmol) in 400 ml of THF. tBuLi (1.8 M in pentane, 47.8 mL, 88.0 mmol) was added for 20 minutes. The resulting suspension was heated to -20 °C and stirred at this temperature for 1 hour. Next, ZnCl2 (6.45 g, 47.3 mmol) was added at -78 °C, and the resulting mixture was heated to ambient temperature. Subsequently, 7-bromo-5-tert-butyl-6-methoxy-2-methyl-1H-indene (11.5 g, 39.1 mmol), Pd2dba3 (0.72 g, 0.78 mmol), and tris(tert-butyl)phosphine (0.63 g, 3.13 mmol) were added to the obtained organozinc compound. The reaction mixture was refluxed overnight, cooled to ambient temperature, poured into water (1000 mL), and the crude product was then extracted with dichloromethane (3 × 200 mL). The combined organic extracts were passed through a silica gel 60 (40-63 μm) thin-layer chromatography system, dried over Na2SO4, and the eluent was evaporated to dryness. The residue was purified by rapid chromatography on silica gel 60 (40-63 μm, eluent: hexane-dichloromethane = 10:1, v / v). Yield: 10.0 g (64%), as a red solid. HRMS (APPI): against C 25 H 29 FeO + [M+H] - Calculated value: 401.1562; Measured value: 401.1563. 1 H NMR (400MHz, CDCl3): δ7.21(s,1H),6.53-6.44(m,1H),4.93(br.s.,2H),4.42- 4.39(m,2H),4.12(s,5H),3.72(s,2H),3.34(s,3H),2.27(s,3H),1.50(s,9H). 13 CNMR (101MHz, CDCl3): δ155.9,144.2,141.1,141.0,140.6,127.1,126.7,116.5,83.2,69.8,69.2,67.5,60.8,44.4,35.1,31.1,16.7.
[0362] bis(6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)dimethylsilane
[0363]
[0364] At -30°C, 5-tert-butyl-7-ferrocene-6-methoxy-2-methyl-1H-indene (7.00 g, 17.5 mmol) was slowly added to a solution of 5-tert-butyl-7-ferrocene-6-methoxy-2-methyl-1H-indene in 200 ml of diethyl ether. nBuLi (2.5 M in hexane, 6.99 mL, 17.5 mmol). The resulting suspension was stirred overnight at ambient temperature, then cooled to -78 °C, and 50 mg of N-methylimidazole was added. The resulting mixture was stirred at -78 °C for 5 min, followed by a single addition of dichlorodimethylsilane (1.13 g, 8.74 mmol). The resulting mixture was stirred overnight at ambient temperature, then filtered through a silica gel 60 (40–63 μm) short-pouch filter and washed separately with dichloromethane (2 × 30 mL). The combined filtrates were evaporated to dryness, and the residue was purified by rapid chromatography on silica gel 60 (40–63 μm, eluent: hexane-dichloromethane = 10:1, v). Yield: 4.23 g (56%) of the title product, which appears as an orange foam. According to the NMR spectrum, the product is a mixture of two diastereomers in an approximately 1:3 ratio. HRMS (ESI): against C 52 H 60 Fe2O2Si + [M] + Calculated value: 856.3056; Measured value: 856.3052. 1 HNMR (400MHz, CDCl3): δ 7.61 (s, 4H, in both racemic and meso compounds), 7.46 (s, 2H, in racemic), 7.33 (s, 2H, in meso compounds), 4.79–4.68 (m, 8H, in both racemic and meso compounds), 4.41–4.36 (m, 8H, in both racemic and meso compounds), 4.20 (s, 10H, in racemic), 4.19 (s, 10H, in meso compounds), 3.73 (s, 2H, in racemic) ), 3.67 (s, 2H, in meso), 3.26 (s, 6H, in exo), 3.25 (s, 6H, in meso), 2.37 (s, 6H, in exo), 2.35 (s, 6H, in meso), 1.45 (s, 18H, in meso), 1.44 (s, 18H, in exo), -0.09 (s, 3H, in meso), -0.10 (s, 3H, in meso), -0.16 (s, 6H, in exo). 13 C NMR (101MHz, CDCl3): δ156.9,146.1,143.1,139.7,139.7,137.4,137.3,128.0,127.9,123.0,123.0,120.1, 120.0,83.7,83.7,70.8,70.7,69.3,67.5,67.3,60.5,46.6,35.1,31.4,31.4,18.4,18.2,-5.0,-5.2,-5.7.
[0365] Racemic-dimethylsilanediyl-bis(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methylinden-1-yl)zirconium dichloride (complex 6)
[0366]
[0367] Add 2.00 g (2.33 mmol) of bis(6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)dimethylsilane (2.00 g, 2.33 mmol) in 250 ml of diethyl ether to a solution cooled to -40 °C in a single step. n BuLi (2.5 M in hexane, 1.87 mL, 4.67 mmol). The mixture was stirred overnight at ambient temperature. The resulting orange suspension was cooled to -78 °C, and ZrCl4(THF)2 (0.88 g, 2.33 mmol) was added. The reaction mixture was heated to ambient temperature and stirred at that temperature for 24 hours, and then evaporated to dryness. The residue was ground with 50 mL of toluene, and the resulting hot suspension was filtered through a diatomaceous earth mat. The filtrate was evaporated to dryness to give a mixture of approximately 2:1 racemic and meso-complex compounds. The crude product was recrystallized from toluene to give a pure racemic-complex compound (0.40 g, 17%) as a deep red crystalline solid. (For C...) 52 H 58 Analytical values for Cl₂Fe₂O₂SiZr: C, 61.42; H, 5.75. Measured values: C, 61.65; H, 8.82. Racemic. 1 H NMR (400MHz, CDCl3): δ7.58(s,2H),7.49(s,2H),4.87(br.s.,2H),4.71(br.s.,2H),4.34(br. s.,2H),4.31(br.s.,2H),4.03(s,10H),3.45(s,6H),2.28(s,6H),1.40(s,18H),1.34(s,6H). racemic 13 C NMR (101MHz, CDCl3): δ161.0,144.2,134.3,132.2,124.9,123.7,123.2,11 9.9,82.1,81.4,71.8,69.4,69.3,68.7,67.5,63.0,35.7,30.5,18.6,2.4.
[0368] Example 7: Racemic-dimethylsilanediyl-bis(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methyl Preparation of hafnium dichloride (complex 7)
[0369]
[0370] Add 1.84 g, 2.15 mmol of bis(6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)dimethylsilane (1.84 g, 2.15 mmol) in a single step to a solution cooled to -40 °C in 200 mL of diethyl ether. n BuLi (2.5 M in hexane, 1.72 mL, 4.30 mmol). The mixture was stirred overnight at ambient temperature. HfCl4 (0.69 g, 2.15 mmol) was added to the resulting orange suspension cooled to -78 °C. The mixture was stirred for 24 hours and then evaporated to dryness. The residue was ground with 50 mL of toluene, and the resulting hot suspension was filtered through a diatomaceous earth mat. The filtrate was evaporated to dryness to give a mixture of approximately 2:1 racemic and meso-complex compounds. The crude product was recrystallized from toluene to give a pure racemic-complex (0.21 g, 9%) as a pale orange crystalline solid. (For C...) 52 H 58 Analytical values of Cl2Fe2HfO2: C, 56.56; H, 5.29. Measured values: C, 56.77; H, 5.40. 1 H NMR (400MHz, CDCl3): δ7.54(s,2H),7.47(s,2H),4.88(br.s.,2H),4.68(br.s.,2H),4.34(br. s.,2H),4.31(br.s.,2H),4.03(s,10H),3.44(s,6H),2.36(s,6H),1.41(s,18H),1.33(s,6H). 13 CNMR (101MHz, CDCl3): δ161.0,144.2,134.3,132.2,124.9,123.7,123.2,1 19.9,82.1,81.4,71.8,69.4,69.3,68.7,67.5,63.0,35.7,30.5,18.6,2.4.
[0371] Example 8: Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocenyl-2,6,6-trimethyl-1,5,6,7- Preparation of tetrahydro-S-indahedral-1-yl)zirconium dichloride (complex 8)
[0372] 4-Bromo-2,6,6-trimethyl-3,5,6,7-tetrahydro-s-indarsen-1(2H)-one
[0373]
[0374] At 0 °C, a solution of 2,6,6-trimethyl-3,5,6,7-tetrahydro-s-indargen-1(2H)-one (14.0 g, 65.5 mmol) in 50 mL of dichloromethane was added dropwise to a suspension of AlCl3 (21.8 g, 164 mmol) in 200 mL of dichloromethane. Next, a solution of bromine (3.3 mL, 10.5 g, 65.5 mmol) in 20 mL of dichloromethane was added dropwise at 0 °C for 1 hour. The resulting mixture was poured into a 1 M, 500 mL solution of HCl cooled to 0 °C, and the crude product was extracted with dichloromethane (3 × 100 mL). The combined organic extracts were dried over Na2SO4 and evaporated to dryness. The residue was recrystallized from hexane at -20 °C to give 13.4 g (69%) of the title product as a pale yellow solid. HRMS (ESI): For C 15 H 17 BrNaO + of[M+Na] + Calculated value: 315.0355; Measured value: 315.0352. 1 H NMR (400MHz, CDCl3): δ7.43 (s, 1H), 3.25 (dd, J = 7.8Hz, 17.4Hz, 1H), 2.82 (s, 2H), 2.78 (s, 2 H), 2.76-2.66 (m, 1H), 2.56 (dd, J = 3.3Hz, 17.4Hz, 1H), 1.29 (d, J = 7.6Hz, 3H), 1.15 (s, 6H). 13 C NMR (101MHz, CDCl3): δ208.2,151.9,151.8,145.1,137.1,119.1,118.4,48.8,47.9,42.3,39.9,35.6,28.5,16.3.
[0375] 4-Bromo-2,2,6-Trimethyl-1,2,3,5-Tetrahydro-s-Index
[0376]
[0377] At 5 °C, NaBH4 (2.00 g, 54.0 mmol) was added to a solution of 10.6 g (36.0 mmol) of 4-bromo-2,6,6-trimethyl-3,5,6,7-tetrahydro-s-indargen-1(2H)-one in 100 mL of THF. At 5 °C, 50 mL of methanol was added dropwise to the resulting suspension. The reaction mixture was stirred overnight at room temperature, then evaporated to dryness, and the residue was diluted with 1 L of water. The substituted alcohol was extracted with dichloromethane (2 × 100 mL). The organic extract was evaporated to dryness. The residue was dissolved in 500 mL of toluene, and 0.05 g of TsOH was added. The resulting mixture was refluxed with a Dean-Stark head for 1 hour, then cooled to room temperature and washed with 10% Na2CO3. The organic layer was separated, dried over K₂CO₃, passed through a short column with silica gel 60 (40-63 μm), and the resulting eluent was evaporated to dryness. The residue was distilled using a Kugelrohr apparatus at 110 °C / 1 mbar. Yield: 8.1 g (81%) of a pale yellow solid. HRMS (ESI): against C 15 H 17 BrNa + of[M+Na] + Calculated value: 299.0406; Measured value: 299.0401. 1 H NMR (400MHz, CDCl3): δ6.98(s,1H),6.50-6.41(m,1H),3.26-3.21(m,2H),2.82(s,2H),2.78(s,2H),2.15(s,3H),1.18(s,6H). 13 СNMR (101MHz, CDCl3): δ145.7,145.5,143.3,141.2,138.7,127.1,116.3,115.2,48.7,48.3,43.8,39.6,28.9,16.7.
[0378] 4-Ferrocene-2,2,6-Trimethyl-1,2,3,5-Tetrahydro-s-Index
[0379]
[0380] At -78°C, ferrocene (10.0 g, 53.8 mmol) and potassium tert-butoxide (0.72 g, 6.45 mmol) were added dropwise to a mixture of ferrocene (10.0 g, 53.8 mmol) and potassium tert-butoxide (0.72 g, 6.45 mmol) in 500 ml of THF. tBuLi (1.9 M in pentane, 56.6 mL, 108 mmol) was added for 20 minutes. The resulting suspension was heated to -20 °C and stirred at this temperature for 1 hour. Further, ZnCl2 (8.06 g, 59.1 mmol) was added at -78 °C, and the resulting mixture was heated to ambient temperature. Subsequently, 4-bromo-2,2,6-trimethyl-1,2,3,5-tetrahydro-s-indane (13.6 g, 48.9 mmol), Pd2dba3 (0.90 g, 0.98 mmol), and tris(tert-butyl)phosphine (0.79 g, 3.91 mmol) were added to the obtained organozinc compound. The reaction mixture was refluxed overnight, cooled to ambient temperature, poured into water (1000 mL), and the crude product was extracted with dichloromethane (3 × 200 mL). The combined organic extracts were passed through a silica gel 60 (40-63 μm) thin-layer chromatography system. The eluent was dried over Na₂SO₄ and then evaporated to dryness. The residue was purified by rapid chromatography on silica gel 60 (40-63 μm, eluent: hexane-dichloromethane = 10:1, v / v). Yield: 15.2 g (81%), as a red solid. HRMS (APPI): against C 25 H 27 Fe + [M+H] + Calculated value: 383.1457; Measured value: 383.1452. 1 H NMR (400MHz, CDCl3): δ7.07 (s, 1H), 6.59-6.43 (m, 1H), 4.75 (t, J = 1.8Hz, 2H), 4.46-4.3 2(m,2H),4.17(s,5H),3.53(s,2H),3.14(s,2H),2.82(s,2H),2.23(s,3H),1.27(s,6H). 13 C NMR (101MHz, CDCl3): δ145.1,144.6,142.8,138.8,137.0,130.4,126.9,114.8,85.2,69.1,69.0,67.7,49.1,47.5,44.4,40.0,28.9,16.7.
[0381] bis(4-ferrocene-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)dimethylsilane
[0382]
[0383] At -30°C, 4-ferrocenyl-2,2,6-trimethyl-1,2,3,5-tetrahydro-s-indane (10.0 g, 26.2 mmol) was slowly added to a solution of 4-ferrocenyl-2,2,6-trimethyl-1,2,3,5-tetrahydro-s-indane in 300 mL of diethyl ether. n BuLi (2.5 M in hexane, 10.5 mL, 26.2 mmol). The resulting suspension was stirred overnight at ambient temperature, then cooled to -78 °C, and 50 mL of N-methylimidazole was added. The resulting mixture was stirred at -78 °C for 5 min, and then dichlorodimethylsilane (1.69 g, 13.1 mmol) was added in a single addition. Further, the mixture was stirred overnight at ambient temperature and then filtered through a silica gel 60 (40–63 μm) short-pouch filter, and washed additionally with dichloromethane (2 × 30 mL). The combined filtrates were evaporated to dryness, and the residue was purified by rapid chromatography on silica gel 60 (40–63 μm, eluent: hexane-dichloromethane = 10:1, v). Yield: 4.63 g (43%) of the title product as a red solid. According to the NMR spectrum, the product is a mixture of two diastereomers in an approximately 1.1:1 ratio, with the racemic compound predominating. HRMS (ESI): For C 52 H 56 Fe2Si + [M] + Calculated value: 820.2845; Measured value: 820.2847. 1 ¹H NMR (400MHz, CDCl₃): δ 7.51 (br.s., 4H, in both racemic and meso-processes), 7.24 (s., 2H, in racemic), 7.17 (s., 2H, in meso-processes), 4.71–4.63 (m., 8H, in both racemic and meso-processes), 4.39 (br.s., 8H, in both racemic and racemic), 4.20 (s., 10H, in both racemic and meso-processes), 4.20 (s., 10H, in both racemic and racemic), 3.77 (s., 2H, in meso-processes), 3.75 ( s, 2H (in racemic), 3.06-2.69 (m, 16H (in racemic and meso), 2.37 (s, 6H (in meso), 2.33 (s, 6H (in racemic), 1.26 (s, 6H (in racemic), 1.24 (s, 6H (in meso), 1.14 (s, 6H (in racemic), 1.13 (s, 6H (in meso), -0.09 (s, 3H (in meso), -0.13 (s, 6H (in racemic), -0.14 (s, 3H (in meso)). Racemic and meso 13C NMR (101MHz, CDCl3): δ144.8,144.6,144.1,141.5,141.5,139.0,138.9,138.7,127.8,127.7,126.5,118.3,118.3,85.8,85.8,70.2,70.1 ,69.5,69.4,69.2,67.6,67.6,67.4,67.3,48.8,48.7,47.9,47.8,46 .6,46.5,40.1,40.1,29.0,28.9,28.9,28.8,18.3,-5.4,-5.4,-5.4.
[0384] Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocenyl-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-introduction Zirconium dichloride (complex 8) (Dasheng-1-based)
[0385]
[0386] Add 3.00 g, 3.66 mmol of bis(4-ferrocenyl-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)dimethylsilane (3.00 g, 3.66 mmol) in a single step to a solution cooled to -40 °C in 250 mL of diethyl ether. n BuLi (2.5 M, 2.92 mL, 7.31 mmol in hexane). The mixture was stirred overnight at ambient temperature. The resulting orange solution was cooled to -78 °C, and ZrCl4(THF)2 (1.38 g, 3.66 mmol) was added. The resulting mixture was heated to ambient temperature, stirred at that temperature for 24 hours, and evaporated to dryness. The residue was heated with 50 mL of toluene, and the resulting hot suspension was filtered through a diatomaceous earth mat. The filtrate was evaporated to dryness to give a mixture of approximately 1:1 racemic-complex and meso-complex. The crude product was recrystallized from toluene to give pure racemic-complex (0.35 g, 10%) (CatID 8A) and another batch of pure meso-complex (0.09 g, 3%) (CatID 8B), both as deep red crystalline solids. Racemic-complex. For C 52 H 54 Analytical values of Cl₂Fe₂SiZr: C, 63.67; H, 5.55. Measured values: C, 63.82; H, 5.68. 1H NMR (400MHz, CDCl3): δ7.46(s,2H),7.36(s,2H),4.77(br.s.,4H),4.36(br.s.,2H),4.30(br.s.,2H),4.14(s,10H) ,3.18-3.03(m,2H),3.02-2.90(m,2H),2.91-2.80(m,2H),2.56(m,2H),2.29(s,6H),1.32(br.s.,12H),1.10(s,6H). 13 C10 NMR (101MHz, CDCl3): δ 144.3, 141.6, 133.3, 132.0, 130.6, 127.8, 124.0, 117.3, 84.1, 81.8, 77.3, 76.7, 71.5, 69.3, 68.7, 68.0, 67.8, 48.0, 47.7, 40.3, 28.8, 28.3, 18.5, 2.8. Meso-complex. For C10 52 H 54 Analytical values for Cl₂Fe₂SiZr: C, 63.67; H, 5.55. Measured values: C, 63.85; H, 5.62. Meso- 1 H NMR (400MHz, CDCl3): δ7.29(s,2H),7.22(s,2H),4.67(br.s.,2H),4.59(br.s.,2H),4.34(br.s.,2H),4.29(br.s.,2H) ,4.13(s,10H),2.97-2.81(m,4H),2.73-2.43(m,4H),2.46(s,6H),1.42(s,3H),1.21(s,3H),1.16(s,6H),0.98(s,6H).
[0387] Example 9: Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocenyl-2,6,6-trimethyl-1,5,6,7- Preparation of tetrahydro-S-indarin-1-yl)hafnium dichloride (complex 9)
[0388]
[0389] Add 3.42 g (4.17 mmol) of bis(6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)dimethylsilane (3.42 g, 4.17 mmol) in a single step to a solution cooled to -40 °C in 200 mL of diethyl ether. nBuLi (2.5 M, 3.33 mL, 8.33 mmol in hexane). The mixture was stirred overnight at ambient temperature. The resulting orange solution was cooled to -78 °C, and HfCl4 (1.34 g, 4.17 mmol) was added. The reaction mixture was stirred at ambient temperature for 24 hours, then evaporated to dryness. The residue was heated with 50 mL of toluene, and the resulting hot suspension was filtered through a diatomaceous earth mat. The filtrate was evaporated to dryness to give a mixture of approximately 2:1 racemic and meso-complex compounds. The crude product was recrystallized from toluene to give a pure racemic-complex (0.59 g, 13%) as a pale orange crystalline solid. (For C...) 52 H 54 Analytical values of Cl₂Fe₂HfSi: C, 58.47; H, 5.10. Measured values: C, 58.63; H, 5.26. 1 H NMR (400MHz, CDCl3): δ7.39(s,2H),7.35(s,2H),4.74(br.s.,4H),4.35(br.s.,2H),4.28(br.s.,2H),4 .12(s,10H),3.15-2.94(m,4H),2.93-2.54(m,4H),2.37(s,6H),1.32(s,6H),1.31(s,6H),1.08(s,6H). 13 C NMR (101MHz, CDCl3): δ144.0,141.5,131.4,130.6,130.1,126.1,122.1,117.3,8 4.2,82.9,71.4,69.3,68.7,68.0,67.7,48.0,47.6,40.4,28.7,28.3,18.4,2.8.
[0390] Example 10: (dimethylsilanediyl)(η) 5 -2-Butyl-4-ferrocenein-1-yl)(κ 1 -tert-butylamino) Preparation of dimethyltitanium (complex 10)
[0391] (2-Butyl-4-ferrocene-1H-inden-1-yl)chlorodimethylsilane
[0392]
[0393] At -78°C, a solution of 2-butyl-7-ferrocene-1H-indene (3.41 g, 9.57 mmol) in 70 mL of THF was added. nBuLi (2.5 M, 3.83 mL, 9.57 mmol in hexane). The resulting mixture was heated to ambient temperature and stirred at that temperature for 1 hour. Next, the mixture was cooled to -78 °C, and dichlorodimethylsilane (6.17 g, 47.9 mmol) was added in a single batch. The resulting solution was stirred overnight at room temperature, then evaporated to dryness. The residue was dissolved in hot toluene, and the resulting mixture was filtered through a diatomaceous earth mat. The filtrate was evaporated to dryness to give 3.90 g (91%) of the title product as a dark brown, viscous oil, which was used further without additional purification. 1 H NMR (400MHz, CDCl3): δ7.41(d,J=7.6Hz,1H),7.37(d,J=7.5Hz,1H),7.26(s,1H),7.09(t,J=7.6Hz,1H),4.68(br.s.,2H),4.37(s,2H) ,4.14(s,5H),3.73(s,1H),2.81-2.60(m,2H),1.85-1.59(m,2H),1.53-1.36(m,2H),1.00(t,J=7.3Hz,3H),0.45(s,3H),0.18(s,3H). 13 C NMR (101MHz, CDCl3): δ150.7,142.8,142.3,130.8,125.8,125.8,122.9,121.6,86. 5,77.3,76.7,69.4,68.5,68.4,68.4,68.3,48.5,31.5,31.3,22.6,14.0,1.2,-0.6.
[0394] (N-tert-butylamino)(2-butyl-4-ferrocene-1H-inden-1-yl)dimethylsilane (A) and (N-tert-butylamino)(2-butyl-7-ferrocene-1H-inden-3-yl)dimethylsilane (B)
[0395]
[0396] At -30°C, tert-butylamine (0.16 g, 2.23 mmol) was slowly added to a solution in 15 ml of diethyl ether. nBuLi (2.5 M in hexane, 0.89 mL, 2.23 mmol) was stirred at this temperature for 2 hours. Then, a solution of (2-butyl-4-ferrocene-1H-inden-1-yl)chlorodimethylsilane (1.00 g, 2.23 mmol) in 10 mL of diethyl ether was added dropwise at -30 °C. The resulting mixture was stirred for 12 hours and then evaporated to dryness. The residue was dissolved in hot toluene, and the resulting suspension was filtered through a diatomaceous earth mat. The filtrate was evaporated to dryness to give 0.95 g (88%) of a deep red viscous oil as a target material of approximately a 3:1 mixture of isomers A and B, which was used further without additional purification. HRMS (ESI): for C 29 H 40 FeNSi + [M+H] + Calculated value: 486.2274; Measured value: 486.2271. 1 ¹H NMR (400MHz, CDCl₃): δ 7.64 (dd, J = 0.9, 7.6Hz, 1H, in B), 7.44 (dd, J = 0.9, 7.7Hz, 1H, in B), 7.39 (t, J = 6.8Hz, 1H, in A), 7.32–7.26 (m, 1H, in B), 7.22 (s, 1H, in A), 7.08 (t, J = 7.6Hz, 1H, in A), 4.77–4.69 (m, 4H, in A or B), 4.40–4.35 (m, 4H, in A or B), 4.17 (s, 5H, in A), 4.15 (s, 5H, in B), 3.57 (s, 2H) , in B), 3.56 (s, 2H, in A), 2.85-2.55 (m, 4H, in A and B), 1.85-1.61 (m, 4H and B), 1.57-1.41 (m, 4H, in A and B), 1.24 (s, 9H, in A), 1.24 (s, 9H, in B), 1.04 (t, J = 7.4Hz, 3H, in A), 1.03 (t, J = 7.3Hz, 3H, in B), 0.86 (br.s, 1H, in B), 0.65 (br.s, 1H, in A), 0.56 (s, 6H, in B), 0.20 (s, 3H, in A), 0.04 (s, 3H, in A). A and B 13CNMR (101MHz, CDCl3): δ 160.8, 153.0, 150.4, 145.5, 142.2, 140.0, 136.1, 133.5, 130.0, 126.1, 124.6, 123.7, 123.2, 122.0, 121.3, 120.4, 86.9, 86.0, 69.4, 69.3, 68.4, 68.2, 68.1, 68.1, 49.8, 49.5, 44.3, 33.7, 33.6, 33.2, 31.7, 31.6, 23.1, 22.7, 14.1, 14.1, 4.1, 0.9, -0.4. (Dimethylsilanediyl)(η 5 -2-Butyl-4-ferrocenein-1-yl)(κ 1 (-tert-butylamino)dimethyltitanium (complex 10)
[0397]
[0398] At 0 °C, MeLi (1.6 M, 5.20 mL, 8.34 mmol in ether) was added dropwise to a solution of (N-tert-butylamino)(2-butyl-4-ferrocene-1H-inden-1-yl)dimethylsilane and (N-tert-butylamino)(2-butyl-7-ferrocene-1H-inden-3-yl)dimethylsilane (0.81 g, 1.67 mmol) in 20 mL of diethyl ether. The resulting mixture was stirred at ambient temperature for 2 hours. Then, a solution of TiCl4 (0.18 mL, 0.32 g, 1.67 mmol) in 2 mL of hexane was added in a single batch. The resulting mixture was stirred overnight and then evaporated to dryness. MeMgBr (2.9 M, 1.72 mL, 5.00 mmol in ether) and 100 mL of hexane were added to the residue. The resulting mixture was stirred overnight at ambient temperature, then filtered through a short diatomaceous earth pad, and the filtrate was evaporated to dryness. The crude product was recrystallized from pentane at -30°C. Yield: 0.45 g (48%) of a dark brown solid. (For C...) 31 H 43 Analytical values of FeNSiTi: C, 66.31; H, 7.72; N, 2.49. Measured values: C, 66.18; H, 7.73; N, 2.63. 1H NMR (400MHz, CDCl3): δ7.59 (s, 1H), 7.42 (d, J = 7.5Hz, 2H), 7.08-7.00 (m, 1H), 4.82 -4.77(m,1H),4.76-4.71(m,1H),4.45-4.38(m,2H),4.20(s,5H),2.59-2.50(m,1H ),2.43(dd,J=7.1,15.3Hz,1H),1.75-1.63(m,3H),1.57-1.50(m,9H),1.47-1.37( m,3H),0.94(t,J=7.3Hz,4H),0.72(s,3H),0.64(s,3H),0.63(s,3H),-0.44(s,3H). 13 C NMR (101MHz, CDCl3): δ146.9,136.2,135.1,129.5,125.0,124.8,123.9,115.0,88.2,85.7,69.6,69.5, 69.5,69.5,69.4,69.4,69.4,68.9,68.4,66.6,58.1,56.6,50.9,34.2,34.0,32.3,22.6,14.0,6.3,5.6.
[0399] Example 11: (dimethylsilanediyl)(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H- Indene-1-yl)-(κ) 1 Preparation of 1,4-tert-butylamino)dimethyltitanium (complex 11)
[0400] (6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)chlorodimethylsilane
[0401]
[0402] At -78°C, add to a solution of 5-(tert-butyl)-7-(ferrocene-1-yl)-6-methoxy-2-methyl-1H-indene (2.50 g, 6.24 mmol) in 70 mL of THF. n BuLi (2.5 M, 2.50 mL, 6.24 mmol in hexane). The resulting mixture was heated to ambient temperature and stirred at that temperature for 1 hour, then cooled to -78 °C, and dichlorodimethylsilane (4.03 g, 31.2 mmol) was added in a single batch. The resulting solution was stirred overnight at room temperature and then evaporated to dryness. The residue was dissolved in 50 mL of hot toluene, and the resulting suspension was filtered through a diatomaceous earth mat. The filtrate was evaporated to dryness to give 2.64 g (86%) of a dark brown viscous oil, which was used further without additional purification. 1HNMR (400MHz, CDCl3): δ7.62(s,1H),7.46(s,1H),4.94(br.s.,1H),4.87(br.s.,1H),4.60-4.45(m ,2H),4.30(s,5H),3.64(s,1H),3.40(s,3H),2.49(s.,3H),1.60(s,9H),0.62(s,3H),0.37(s,3H). 13 C NMR (101MHz, CDCl3): δ157.1,144.3,143.0,137.4,136.9,128.3,123.0,120. 2,83.7,70.8,70.6,69.5,67.7,67.6,60.3,49.1,34.9,31.1,17.8,1.3,-0.5.
[0403] N-tert-butyl-1-(6 / 5-tert-butyl-4 / 7-ferrocene-5 / 6-methoxy-2-methyl-1H-inden-1 / 3-yl)-dimethylsilaneamine (A / B)
[0404]
[0405] At -30°C, tert-butylamine (0.35 g, 4.79 mmol) was slowly added to a solution in 30 ml of diethyl ether. n BuLi (2.5 M in hexane, 1.92 mL, 4.79 mmol) was added dropwise, and the resulting mixture was stirred at this temperature for 2 hours. A solution of (6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)chlorodimethylsilane (2.36 g, 4.79 mmol) in 20 mL of diethyl ether was added dropwise at -30 °C. The resulting mixture was stirred at ambient temperature for 12 hours and then evaporated to dryness. The residue was dissolved in 50 mL of hot toluene, and the resulting suspension was filtered through a diatomaceous earth mat. The filtrate was evaporated to dryness to give 2.60 g (99%) of the title material (a mixture of isomers A and B in an approximate 2.3:1 ratio) as a deep red viscous oil, which was used further without additional purification. HRMS (ESI): against C 31 H 44 FeNOSi + [M+H] + Calculated value: 530.2536; Measured value: 530.2531. 1¹H NMR (400MHz, CDCl₃): δ 7.58 (s, ¹H, in B), 7.47 (s, ¹H, in A), 7.31 (s, ¹H, in A), 4.78–4.66 (m, 4H, in A or B), 4.41–4.29 (m, 4H, in A or B), 4.15 (s, 5H, in A), 4.14 (s, 5H, in B), 4.09 (s, 2H, in B), 3.33 (s, ¹H, in A), 3.23 (s, 3H, in B). 3.21 (s, 3H, in A), 2.36 (s, 3H, in B), 2.34 (s, 3H, in A), 1.44 (s, 9H, in A), 1.44 (s, 9H, in B), 1.22 (s, 9H, in A), 1.22 (s, 9H, in B), 0.64 (br.s., 1H, in A), 0.50 (s, 3H, in B), 0.25 (s, 3H, in B), 0.18 (s, 3H, in A), 0.03 (s, 3H, in A). 13 C NMR (101MHz, CDCl3): δ157.3,156.5,147.0,144.6,144.3,143.2,142.9,1 40.0,137.7,137.2,136.6,128.4,126.6,123.1,122.3,120.4,120.0,84. 0,70.8,70.7,70.6,69.3,69.3,69.2,69.1,67.5,67.4,67.3,67.2,60.5, 50.3,49.6,49.3,35.1,33.8,31.4,31.3,18.4,17.9,1.4,1.2,-0.3,-0.3.
[0406] (dimethylsilanediyl)(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)-(κ 1 (-tert-butylamino)dimethyltitanium (complex 11)
[0407]
[0408] At 0 °C, MeLi (1.6 M, 14.3 mL, 22.9 mmol in ether) was added dropwise to a solution of N-tert-butyl-1-(6 / 5-tert-butyl-4 / 7-ferrocene-5 / 6-methoxy-2-methyl-1H-inden-1 / 3-yl)dimethylsilaneamine (2.43 g, 4.59 mmol) in 50 mL of diethyl ether. The resulting mixture was stirred at ambient temperature for 2 hours. Then, a solution of TiCl4 (0.50 mL, 0.87 g, 4.59 mmol) in 5 mL of hexane was added in a single batch. The resulting mixture was stirred at ambient temperature overnight and then evaporated to dryness. MeMgBr (2.9 M, 4.75 mL, 13.8 mmol in ether) and 100 mL of hexane were added to the residue. The resulting mixture was stirred at ambient temperature overnight, then filtered through a short diatomaceous earth mat, and the filtrate was evaporated to dryness. The crude product was recrystallized from pentane at -30°C. Yield: 0.25 g (9%) of a dark brown solid. (For C...) 33 H 47 Analytical values of FeNOSiTi: C, 65.46; H, 7.82; N, 2.31. Measured values: C, 65.69; H, 8.00; N, 2.13. 1 H NMR (400MHz, CD2Cl2): δ7.82(s,1H),7.34(s,1H),4.95(td,J=1.3,2.5Hz,1H),4.65(td,J=1.2,2.4Hz,1H),4.47(dt,J=1.3,2.4Hz,1H),4.41(dt ,J=1.2,2.4Hz,1H),4.22-4.16(m,5H),3.22(s,3H),2.22(s,3H),1.51(s ,9H),1.35(s,9H),0.68(s,3H),0.61(s,3H),0.60(s,3H),-0.55(s,3H). 13 C NMR (101MHz, CD2Cl2): δ159.3,144.0,141.7,131.7,131.3,125.0,123.1,117.4,89.3,83 .4,71.1,70.5,70.0,68.8,68.3,61.8,36.0,34.6,32.2,31.2,23.2,19.1,14.5,6.3,6.0.
[0409] Example 12: (dimethylsilanediyl)(η) 5 -4-Ferrocenyl-2,6,6-trimethyl-1,5,6,7-tetrahydro-s- Yinda Province-1-base)(κ 1 Preparation of 1,2-tert-butylamino)dimethyltitanium (complex 12) Chloro(4-(ferrocene-1-yl)-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)dimethylsilane
[0410]
[0411] At -78°C, add to a solution of 4-(ferrocene-1-yl)-2,2,6-trimethyl-1,2,3,5-tetrahydro-s-indane (3.00 g, 7.85 mmol) in THF (70 ml). n BuLi (2.5 M, 3.14 mL, 7.85 mmol in hexane). The resulting mixture was heated to ambient temperature, stirred for 1 hour, and then cooled to -78 °C. Further, dichlorodimethylsilane (5.06 g, 39.2 mmol) was added in a single step. The resulting solution was stirred overnight at room temperature. The resulting mixture was evaporated, the residue was dissolved in hot toluene, and the resulting mixture was filtered through a diatomaceous earth mat. The filtrate was evaporated. Yield: 3.10 g (84%), as a dark brown viscous oil, which was used further without additional purification. 1 H NMR (400MHz, CDCl3): δ7.49(s,1H),7.21(s,1H),4.68-4.57(m,2H),4.37(s,2H),4.17(s,5H),3 .57(s,1H),3.04-2.69(m,4H),2.37(s,3H),1.23(s,3H),1.12(s,3H),0.49(s,3H),0.24(s,3H). 13 C NMR (101MHz, CDCl3): δ143.3,141.6,141.5,139.4,139.3,128.4,126.7,118.4,85. 5,70.1,69.5,69.3,67.7,67.4,49.3,48.7,47.8,40.1,28.9,28.8,17.9,1.3,-0.5.
[0412] N-tert-butyl-1-(4-ferrocene-2,6,6-trimethyl-1 / 3,5,6,7-tetrahydro-s-indarsen-1-yl)-1,1-dimethylsilaneamine (A / B)
[0413]
[0414] At -30°C, tert-butylamine (0.46 g, 6.32 mmol) was slowly added to a solution in 30 ml of diethyl ether. nBuLi (2.5 M in hexane, 2.52 mL, 6.32 mmol) was prepared, and the resulting mixture was stirred at this temperature for 2 hours. At -30 °C, chloro(4-ferrocenyl-2,6,6-trimethyl-1,5,6,7-tetrahydro-S-indarsen-1-yl)dimethylsilane (3.00 g, 6.32 mmol) in 20 mL of diethyl ether was added dropwise to the solution obtained above. The resulting mixture was stirred at this temperature for 12 hours and then evaporated to dryness. The residue was dissolved in 30 mL of hot toluene, and the resulting suspension was filtered through a diatomaceous earth mat. The filtrate was evaporated to dryness to give 2.54 g (91%) of the title product as a deep red, viscous oil. The product was found to be a mixture of two isomers, A and B, in a ratio of approximately 3.5:1, and was used further without additional purification. HRMS (ESI): for C 31 H 42 FeNSi + [M+H] + Calculated value: 512.2430; Measured value: 512.2435. A 1 ¹H NMR (400MHz, CDCl₃): δ 7.48 (s, ¹H, in B), 7.43 (s, ¹H, in A), 7.22 (s, ¹H, in A), 4.80–4.73 (m, ¹H, in B), 4.73–4.62 (m, ³H, in A or B), 4.42–4.35 (m, 4H, in A or B), 4.21 (s, ⁵H, in A), 4.19 (s, ⁵H) , in B), 3.64-2.74 (m, 13H, in A and B), 3.42 (s, 1H, in A), 2.40 (s, 3H, in A), 1.34-1.20 (m, 27H, in A), 1.17 (s, 3H, in A), 0.68 (s, 1H, in A), 0.53 (s, 6H, in B), 0.27 (s, 3H, in A), 0.07 (s, 3H, in A). 13 C NMR (101MHz, CDCl3): δ155.0,145.7,144.6,144.4,141.3,138.8,138.3,138.0, 126.5,125.9,118.3,117.1,114.9,86.1,85.8,70.0,69.5,69.2,69.2,69.1,69. 1,69.1,67.7,67.5,67.4,67.2,50.4,49.6,49.5,49.0,48.7,48.0,47.8,47.7,40.0,40.0,33.8,33.6,29.0,28.9,28.9,28.8,18.4,17.6,4.0,1.3,-0.6,-3.5.
[0415] (dimethylsilanediyl)(η) 5 -4-Ferrocene-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(κ 1 (-tert-butylamino)dimethyltitanium (complex 12)
[0416]
[0417] At 0 °C, MeLi (1.6 M, 18.0 mL, 28.7 mmol in ether) was added dropwise to a solution of N-tert-butyl-1-(4-ferrocene-2,6,6-trimethyl-1 / 3,5,6,7-tetrahydro-s-indargen-1-yl)-1,1-dimethylsilaneamine (2.94 g, 5.75 mmol) in 50 mL of diethyl ether. The resulting mixture was stirred at ambient temperature for 2 hours. Next, a solution of TiCl4 (0.63 mL, 1.09 g, 5.75 mmol) in 5 mL of hexane was added in a single batch. The resulting mixture was stirred overnight and then evaporated to dryness. MeMgBr (2.9 M, 5.94 mL, 17.2 mmol in ether) and 100 mL of hexane were added to the residue. The resulting mixture was stirred overnight at ambient temperature, then filtered through a short diatomaceous earth mat, and the filtrate was evaporated to dryness. The crude product was recrystallized from pentane at -30°C. Yield: 0.30 g (9%) of a dark brown solid. (For C...) 33 H 45 Analytical values of FeNSiTi: C, 67.46; H, 7.72; N, 2.38. Measured values: C, 67.63; H, 7.90; N, 2.21. 1 H NMR (400MHz, CD2Cl2): δ7.65(s,1H),7.18(s,1H),4.81-4.75(m,1H),4.72-4.67(m,1H),4.46-4.41(m,1H),4.41-4.38(m,1H),4.17(s,5H),3. 07-2.91(m,2H),2.87-2.53(m,2H),2.17(s,3H),1.53(s,9H),1.28(s, 3H),0.99(s,3H),0.68(s,3H),0.62(s,3H),0.59(s,3H),-0.43(s,3H). 13CNMR (101MHz, CD2Cl2): δ144.2,140.8,140.8,135.8,130.5,130.4,120.1,117.5,89.0,85.4,71 .1,69.8,69.0,68.7,68.4,49.5,48.7,47.8,40.3,34.6,29.1,28.7,22.9,19.1,14.4,6.5,6.1.
[0418] Example 13: Dimethylsilanediyl(4-ferrocene-2-methyl-1,5,6,7-tetrahydro-s-indarogeneic)(2, Synthesis of 3,4,5-tetramethylcyclopentadienyl)zirconium dichloride (complex 13)
[0419] Synthesis of 8-ferrocene-6-methyl-1,2,3,5-tetrahydro-s-indarin (A)
[0420]
[0421] Nitrogen-bubbled water (4 mL) was added to a stirred mixture of 8-bromo-6-methyl-1,2,3,5-tetrahydro-s-indane (0.511 g, 2.05 mmol), ferrocene-boronic acid (0.471 g, 2.05 mmol, 1 equivalent), potassium carbonate (0.624 g, 4.51 mmol, 2.2 equivalent), 1,3,5,7-tetramethyl-8-phenyl-2,4,6-trioxa-8-phosphatricyclo[3.3.1.13,7]decane (0.018 g, 62 μmol, 0.03 equivalent) and bis(dibenzylideneacetone)palladium (0.012 g, 21 μmol, 0.01 equivalent) in tetrahydrofuran (10 mL). The reaction vessel was sealed and the reaction was heated to 80 °C overnight. The reaction was concentrated under vacuum. The residue was partitioned between dichloromethane and water. The dichloromethane layer was collected and concentrated under vacuum. The residue was purified by silica gel column chromatography to give the product (164 mg, 22% yield). 1 H NMR (400MHz, C6D6): δ7.12(s,1H),6.46(s,1H),4.62(s,2H),4.19(s,2H),3.97(s, 5H), 3.37 (s, 2H), 3.15 (t, 2H, J = 7.2Hz), 2.86 (t, 2H, J = 7.4Hz), 2.02-1.87 (m, 5H).
[0422] Dimethyl(4-ferrocene-2-methyl-1,5,6,7-tetrahydro-s-indarsenyl)(2,3,4,5-tetramethylcyclopentadienyl)silane (B)
[0423]
[0424] Add n-butyllithium (0.29 mL, 1.64 M, 1 equivalent in hexane) to a pre-cooled stirred solution of 8-ferrocene-6-methyl-1,2,3,5-tetrahydro-s-indane (A) (0.164 g, 463 μmol) in diethyl ether (10 mL). Stir the reaction at room temperature for 1 hour. Filter the reaction mixture through a sintered plastic funnel. Collect the filtered solid and concentrate it under high vacuum to give a solid (0.084 g, 23.3 μmol). Suspend the solid in diethyl ether (5 mL). Add a solution of [dimethyl-(2,3,4,5-tetramethylcyclopentadien-1-yl)silyl]trifluoromethanesulfonate (0.082 g, 250 μmol, 1.1 equivalent) to this stirred suspension. Stir the reaction at room temperature for 1 hour. Stir the reaction mixture under a nitrogen stream and then concentrate it under high vacuum. Extract the residue with pentane (50 mL) and filter through diatomaceous earth. The filtrate was concentrated under a nitrogen stream and then under high vacuum to give a product with orange foam (70 mg, 28% yield, 2 steps). 1 H NMR (400MHz, C6D6): δ7.63.(s,1H),7.36(s,1H),4.68(s,1H),4.63(s,1H),4.22(s,2H),4.14(s,5H),3.66(s,1H),3. 30(s,1H),3.12-2.81(m,4H),2.19(s,3H),2.00(s,3H),1.93(s,3H),1.91-1.82(m,8H),-0.15(s,3H),-0.18(s,3H).
[0425] Dimethylsilanediyl(4-ferrocene-2-methyl-1,5,6,7-tetrahydro-s-indarogeneic)(2,3,4,5-
[0426] Tetramethylcyclopentadienyl)zirconium dichloride (complex 13)
[0427]
[0428] To a pre-cooled stirred solution of dimethyl(4-ferrocene-2-methyl-1,5,6,7-tetrahydro-s-indarsenyl)(2,3,4,5-tetramethylcyclopentadienyl)silane (B) (70 mg, 0.13 mmol) in diethyl ether (5 mL), 0.16 mL of n-butyllithium (0.26 mmol, 2.0 equivalent in hexane, 1.64 M) was added. The reaction was stirred at room temperature for 45 min. Then, zirconium chloride (31 mg, 0.13 mmol, 1.0 equivalent) and toluene (2 mL) were added. The reaction was stirred at room temperature for 17 h. The reaction was concentrated under a nitrogen stream and then under high vacuum. The residue was extracted with dichloromethane (2 × 5 mL) and filtered through diatomaceous earth. The combined dichloromethane extracts were concentrated under a nitrogen stream and then under high vacuum. The residue was stirred in pentane (2 mL) until an orange suspension formed. The mixture was concentrated under a nitrogen stream and then under high vacuum to give a product (82 mg, 90% yield) that was a reddish-orange solid. 1 H NMR (400MHz, CD2Cl2): δ7.50(s,1H),7.31(s,1H),4.76(s,1H),4.71(s,1H),4.41(s,1H),4.36(s,1H),4.14(s,5H),3.21-2.99(m,2 H),2.95-2.82(m,1H),2.80-2.68(m,1H),2.31(s,3H),2.17-1.99(m,5H),1.96(s,3H),1.92-1.74(m,8H),1.19(s,3H),1.09(s,3H).
[0429] Example 14: Dimethylsilanediyl(4-ferrocene-2-methylindenyl)(2,3,4,5-tetramethylcyclopentadiene) Synthesis of zirconium dichloride (complex 14)
[0430] 4-Ferrocenyl-2-methylindene (C)
[0431]
[0432] After a 10-minute process, tert-butyllithium (11.1 mL, 1.72 M, 19.1 mmol, 2.0 equivalents in pentane) was added dropwise to a stirred solution of ferrocene (1.78 g, 9.57 mmol) cooled to -78 °C in 50 mL of tetrahydrofuran. The reaction was then heated to -20 °C and stirred for 1 hour. The reaction was then cooled to -78 °C. Zinc(II) chloride (1.43 g, 10.5 mmol, 1.10 equivalents) was then added. The reaction was then heated to room temperature. Bis(tri-tert-butylphosphine)palladium(O) (0.491 g, 0.957 mmol, 0.10 equivalents) and 4-bromo-2-methylindene (2.00 g, 9.57 mmol, 1 equivalent) were then added. The reaction was stirred and heated to reflux overnight. The reaction was then cooled to room temperature. The reaction mixture was then poured onto ice water (100 mL) and extracted with dichloromethane (3 × 50 mL). The combined dichloromethane extracts were dried over anhydrous sodium sulfate and filtered through a silica pad. The filtrate was concentrated under vacuum. The crude product was purified by silica gel column chromatography (4% ethyl acetate in isohexane) to give a product as a red-orange solid (1.86 g, 62% yield, mixture of isomers). Major isomer 1 H NMR (400MHz, C6D6): δ7.36(dd,1H,J=7.7,1.1Hz),7.20(t,1H,J=7.6Hz),7.13(dd,1H,J=7.4,1.1Hz),6 .52-6.48(m,1H),4.71(t,2H,J=1.9Hz),4.32(t,2H,J=1.9Hz),4.07(s,5H),3.43(s,2H),2.19(s,3H).
[0433] Dimethyl(4-ferrocene-2-methylindenyl)(2,3,4,5-tetramethylcyclopentadienyl)silane (D)
[0434]
[0435] Add n-butyllithium (2.0 mL, 1.64 M, 3.3 mmol, 1 equivalent in hexane) to a pre-cooled stirred solution of 4-ferrocene-2-methylindene (C) (0.985 g, 3.13 mmol) in diethyl ether (30 mL). Stir the reaction at room temperature for 1 hour. Filter the reaction mixture through a sintered plastic funnel. Collect the filtered solid and concentrate it under high vacuum. In a separate flask, add the suspension of the separated solid in diethyl ether (20 mL, washed with another 10 mL) to a stirred solution of [dimethyl-(2,3,4,5-tetramethylcyclopentadien-1-yl)silyl]trifluoromethanesulfonate (0.760 g, 2.31 mmol, 1 equivalent) in diethyl ether (10 mL). Stir the reaction at room temperature for 1 hour. Concentrate the reaction mixture under a nitrogen stream and then under high vacuum. Extract the residue with pentane (2 × 5 mL) and filter through diatomaceous earth. The combined pentane extracts were concentrated under a nitrogen stream and then under high vacuum to give a product with orange-red foam (0.963 g, 62% yield). 1 H NMR (400MHz, C6D6): δ7.53(d,1H,J=7.8Hz),7.37(d,1H,J=7.5Hz),7.29(s,1H),7.12(t,1H,J=7.6Hz),4.67(s,1H),4.65(s,1H),4. 19(s,2H),4.05(s,5H),3.61(s,1H),3.20(s,1H),2.12(s,3H),1.95(s,3H),1.89(s,3H),1.83(s,6H),-0.21(s,3H),-0.22(s,3H).
[0436] Dimethylsilanediyl(4-ferrocene-2-methylindenyl)(2,3,4,5-tetramethylcyclopentadienyl)zirconium dichloride (complex 14)
[0437]
[0438] To a pre-cooled stirred solution of dimethyl(4-ferrocene-2-methylindenyl)(2,3,4,5-tetramethylcyclopentadienyl)silane (D) (0.963 g, 1.96 mmol) in diethyl ether (50 mL), 2.4 mL of n-butyllithium (1.64 M in hexane, 3.9 mmol, 2 equivalents) was added. The reaction was stirred at room temperature for 45 min. Then, zirconium chloride (0.456 g, 1.96 mmol, 1 equivalent) was added, and the residual zirconium chloride was washed into the reaction mixture with toluene (3 mL). The reaction was stirred at room temperature for another 16 h. The reaction was concentrated under a nitrogen stream and then under high vacuum. The residue was extracted with dichloromethane (2 × 20 mL) and filtered through diatomaceous earth. The combined dichloromethane extracts were concentrated under a nitrogen stream and then under high vacuum. The residue was stirred in pentane (20 mL). The resulting suspension was concentrated under a nitrogen stream and then under high vacuum to give a product that was a reddish-orange solid (1.199 g, 94% yield). 1 HNMR (400MHz, CD2Cl2): δ7.49 (d, 1H, J = 8.6Hz), 7.38 (d, 1H, J = 7.0Hz), 7.33 (s, 1H), 6.91 (dd d,1H,J=8.7,7.1,1.7Hz),4.73(s,1H),4.69(s,1H),4.36(s,2H),4.13(s,4H),4.11-3.88(br s,1H),2.32(s,3H),2.07(s,3H),1.96(s,3H),1.86(s,3H),1.85(s,3H),1.19(s,3H),1.10(s,3H).
[0439] Example 15: Dimethylsilane di(4-ferrocene-2-isopropylindenyl)(2,3,4,5-tetramethylcyclopentadiene) Synthesis of zirconium dichloride (complex 15)
[0440] 4-Ferrocene-2-isopropylindene (E)
[0441]
[0442] After a 10-minute run, tert-butyllithium (11.2 mL, 1.5 M, 16.8 mmol, 1.99 equivalence in pentane) was added dropwise to a stirred solution of ferrocene (1.57 g, 8.43 mmol) and potassium tert-butoxide (0.115 g, 1.02 mmol, 0.122 equivalence) cooled to -78 °C in 30 mL of tetrahydrofuran. The reaction was then heated to -20 °C and stirred for 1 hour. The reaction was then cooled to -78 °C again, and zinc(II) chloride (1.26 g, 9.24 mmol, 1.1 equivalence) was added. The reaction was then heated to room temperature. Then, bis(tri-tert-butylphosphine)palladium(0) (0.433 g, 843 μmol, 0.1 equivalence) and 4-bromo-2-isopropylindene (2.00 g, 8.43 mmol, 1 equivalence) along with another 10 mL of tetrahydrofuran was added. The reaction was stirred and heated to reflux for 14 hours. The reaction was cooled to room temperature. The reaction mixture was poured onto water (100 mL). The mixture was partially concentrated under vacuum to remove tetrahydrofuran. The resulting mixture was poured into a separatory funnel, and the residue in the flask was washed into the separatory funnel with pentane (100 mL). The contents of the separatory funnel were shaken, and the organic layer was collected. The aqueous layer was further extracted with pentane (2 × 100 mL). The combined pentane extracts were dried over anhydrous sodium sulfate. The mixture was filtered through a silica mat and further extracted with another pentane (~50 mL). The combined pentane filtrate was concentrated under vacuum to give a red oil. The red oil was purified by silica gel column chromatography (4% ethyl acetate in isohexane) to give a product as a viscous red oil (1.800 g, 62% yield, mixture of isomers). Major isomer 1 H NMR (400MHz, C6D6): δ7.48(d,1H,J=7.6Hz),7.29(t,1H,J=7.6Hz),7.22(d,1H,J=7.4Hz),6.46(s,1H),4.61 (s, 2H), 4.1 (s, 2H), 4.01 (s, 1H), 3.95 (s, 4H), 3.37 (s, 2H), 2.56 (septet, 1H, J = 6.8Hz), 1.10 (d, 6H, J = 6.9Hz).
[0443] 4-Ferrocene-2-isopropylindene (F)
[0444]
[0445] To a pre-cooled, stirred solution of 4-ferrocene-2-isopropylindene (E) (1.800 g, 5.26 mmol) in diethyl ether (50 mL), 3.2 mL of n-butyllithium (1.64 M in hexane, 5.3 mmol, 1 equivalent) was added. The reaction was stirred at room temperature for 45 minutes. The reaction mixture was filtered through a fritted plastic funnel. The filtered solid was collected and concentrated under high vacuum to give the product as an orange solid (1.494 g, 82% yield). 1 H NMR (400MHz, C4D8O): δ 7.16 (d, 1H, J = 7.9Hz), 6.76 (d, 1H, J = 6.9Hz), 6.42 (t, 1H, J = 7.4Hz), 6.30 (s, 1H), 5.86 (s, 1H), 4.80 (s, 2H), 4.16 (s, 2H), 4.02 (s, 5H), 3.09 (septet, 1H, J = 7.0Hz), 1.34 (d, 6H, J = 7.2Hz).
[0446] Dimethyl(4-ferrocene-2-isopropylindenyl)(2,3,4,5-tetramethylcyclopentadienyl)silane
[0447] (G)
[0448]
[0449] [Dimethyl-(2,3,4,5-tetramethylcyclopentadien-1-yl)silyl]trifluoromethanesulfonate (0.844 g, 2.57 mmol) was added to a pre-cooled stirred suspension of 4-ferrocene-2-isopropylindene (F) (0.917 g, 2.63 mmol, 1.02 equivalences) in diethyl ether (50 mL) with an additional 5 mL of diethyl ether. The reaction was stirred at room temperature for 1.5 h. The reaction was then concentrated under a nitrogen stream and then under high vacuum. The residue was extracted with pentane (50 mL, then 20 mL) and filtered through diatomaceous earth. The combined pentane extracts were concentrated under a nitrogen stream and then under high vacuum to give a product (1.301 g, 97% yield) as an orange foam. 1H NMR (400MHz, C6D6): δ7.52(d,1H,J=7.6Hz),7.45(s,1H),7.39(d,1H,J=7.5Hz),7.12(t,1H,J=7.6Hz),4.70(s,2H),1.49(s,2H),4.07(s,5H),3.8 7(s,1H),3.21(s,1H),2.79(sevent,1H,J=6.8Hz),2.01(s,3H),1.89(s,3H) ,1.84(s,3H),1.82(s,3H),1.35(d,3H,J=6.6Hz),1.11(d,3H,J=6.9Hz).
[0450] Dimethylsilanediyl(4-ferrocene-2-isopropylindenyl)(2,3,4,5-tetramethylcyclopentadienyl)zirconium dichloride (complex 15)
[0451]
[0452] To a pre-cooled stirred solution of dimethyl(4-ferrocene-4-isopropylindenyl)(2,3,4,5-tetramethylcyclopentadienyl)silane (G) (1.301 g, 2.50 mmol) in diethyl ether (50 mL), 3.0 mL of n-butyllithium (1.64 M in hexane, 4.9 mmol, 2 equivalents) was added. The reaction was stirred at room temperature for 30 min. Then, zirconium chloride (0.582 g, 2.50 mmol, 1 equivalent) was added with toluene (5 mL). The reaction was stirred at room temperature for 2.5 days. The reaction was concentrated under a nitrogen stream and then under high vacuum. The residue was extracted with dichloromethane and filtered through diatomaceous earth. The filtrate was concentrated under a nitrogen stream and then under high vacuum. The residue was stirred in pentane (20 mL). The resulting suspension was concentrated under a nitrogen stream and then under high vacuum to give the product (1.617 g, 95% yield). 1 H NMR (400MHz, CD2Cl2): δ7.55 (s, 1H), 7.51 (d, 1H, J = 8.6Hz), 7.36 (d, 1H, J = 7.0 Hz),6.91(t,1H,J=7.9Hz),4.82(s,1H),4.70(s,1H),4.38(s,2H),4.15(s,4H) ,4.12-4.03(m,1H),3.13(sevent,1H,J=6.9Hz),2.02(s,3H),1.97(s,3H),1.87( s, 6H), 1.44 (d, 3H, J = 6.6Hz), 1.21 (s, 3H), 1.18 (d, 3H, J = 6.3Hz), 1.13 (s, 3H).
[0453] Preparation of complex 1-BF4
[0454] 0.125 g of complex 1 was placed in a vial equipped with a stir bar and dissolved in dichloromethane (approximately 5 mL). While stirring, 0.038 g of nitrosium tetrafluoroborate (2 equivalents) was added, and the mixture was stirred for 1 hour. After 1 hour, the resulting dark red mixture was filtered through diatomaceous earth. The solvent was removed, yielding a dark red / brown powder, which was further washed with pentane (2 × 5 mL) and dried under vacuum. The catalyst was used in the polymerization without further purification.
[0455] Preparation of complex 14-BF4
[0456] 0.150 g of complex 14 was placed in a vial equipped with a stir bar and dissolved in dichloromethane (approximately 5 mL). While stirring, 0.027 g of nitrosium tetrafluoroborate (1 equivalent) was added, and the mixture was stirred for 1 hour. After 1 hour, the resulting dark red mixture was filtered through diatomaceous earth. The solvent was removed, yielding a dark red / brown powder, which was further washed with pentane (2 × 5 mL) and dried under vacuum. The catalyst was used in the polymerization without further purification.
[0457] Preparation of silica-supported MAO (SMAO)
[0458] In a celstir, 10.0 g of calcined silica (DM-L403, Asahi Glass) at 200 °C was suspended in approximately 100 mL of dry toluene and cooled to -20 °C in a freezer. After cooling for approximately 30 minutes, a 30 wt.% solution of MAO (15.8 g, in toluene) was slowly added to the stirred silica mixture (over 10 minutes). The mixture was heated (exothermally) to room temperature with stirring for 1.5 hours. After 1.5 hours, the temperature was raised to 100 °C and the reaction was stirred for another 2.5 hours. The temperature was then lowered to 55 °C, and the mixture was filtered through a glass frit. The SMAO was then washed with 2 × 50 mL of toluene and 2 × 50 mL of pentane and dried under vacuum for 1 hour. Yield: 14.1 g.
[0459] Preparation of supported catalysts for laboratory reactor polymerization
[0460] Supported Complex 1: 0.55 g of DM-L403 SMAO was suspended in toluene (6 mL) and placed on a shaker. TIBAL (0.28 mL of 1 M solution) was then added and the mixture was shaken for 15 minutes. Complex 1 (10.2 mg in approximately 2 mL of toluene) was then added dropwise. The slurry was shaken for 2.5 hours. After 2.5 hours, the solid was filtered and washed with toluene (2 × 5 mL) and pentane (2 × 5 mL), and then vacuum dried to obtain the supported catalyst. Prior to reactor polymerization testing, 0.2 g of the solid catalyst was slurried in mineral oil to prepare a 5% by weight slurry.
[0461] Supported Complex 13: 0.55 g of DM-L403 SMAO was suspended in toluene (6 mL) and placed on a shaker. TIBAL (0.28 mL of 1 M solution) was then added and the mixture was shaken for 15 minutes. Complex 13 (8.3 mg in approximately 2 mL of toluene) was then added dropwise. The slurry was shaken for 2.5 hours. After 2.5 hours, the solid was filtered and washed with toluene (2 × 5 mL) and pentane (2 × 5 mL), and then vacuum dried to obtain the supported catalyst. Prior to reactor polymerization testing, 0.2 g of the solid catalyst was slurried in mineral oil to prepare a 5% by weight slurry.
[0462] Supported Complex 14: 0.55 g of DM-L403 SMAO was suspended in toluene (6 mL) and placed on a shaker. TIBAL (0.28 mL of 1 M solution) was then added and the mixture was shaken for 15 minutes. Complex 14 (7.9 mg in approximately 2 mL of toluene) was then added dropwise. The slurry was shaken for 2.5 hours. After 2.5 hours, the solid was filtered and washed with toluene (2 × 5 mL) and pentane (2 × 5 mL), and then vacuum dried to obtain the supported catalyst. Prior to reactor polymerization testing, 0.2 g of the solid catalyst was slurried in mineral oil to prepare a 5% by weight slurry.
[0463] Supported Complex 15: 0.55 g of DM-L403 SMAO was suspended in toluene (6 mL) and placed on a shaker. TIBAL (0.28 mL of 1 M solution) was then added and the mixture was shaken for 15 minutes. Complex 15 (8.2 mg in approximately 2 mL of toluene) was then added dropwise. The slurry was shaken for 2.5 hours. After 2.5 hours, the solid was filtered and washed with toluene (2 × 5 mL) and pentane (2 × 5 mL), and then vacuum dried to obtain the supported catalyst. Prior to reactor polymerization testing, 0.2 g of the solid catalyst was slurried in mineral oil to prepare a 5% by weight slurry.
[0464] Small-scale aggregation example
[0465] The precatalyst solution was prepared using toluene (ExxonMobil Chemical—anhydrous, stored under N2) (98%). The precatalyst solution was typically 0.5 mmol / L.
[0466] Solvents, polymerization-grade toluene, and / or isohexane were supplied by ExxonMobil Chemical Co. and purified by passing through a series of columns: two tandem 500cc Oxyclear columns from Labclear (Oakland, California), followed by columns packed with dry... Two 500cc columns in series of a molecular sieve (8-12 mesh; Aldrich Chemical Company), and packed with dry... Two 500cc columns in series of molecular sieves (8-12 mesh; Aldrich Chemical Company).
[0467] 1-Octenene (C8; 98%, Aldrich Chemical Company) was dried by stirring overnight on NaK and then filtering through alkaline alumina (Aldrich Chemical Company, Brockman Basic 1).
[0468] Polymer-grade ethylene (C2) was used and further purified by passing it through a series of columns: a 500cc Oxyclear column from Labclear (Oakland, California), followed by columns packed with dry... A 500cc column of molecular sieve (8-12 mesh; Aldrich Chemical Company), and packed with dry... 500cc column of molecular sieve (8-12 mesh; Aldrich Chemical Company).
[0469] Polymer-grade propylene (C3) was used and further purified by passing it through a series of columns: a 2250 cc Oxiclear column from Labclear, followed by columns packed with [unclear material]. A 2250cc column of molecular sieve (8-12 mesh; Aldrich Chemical Company) was then packed with... Two 500cc columns in series with molecular sieves (8-12 mesh; Aldrich Chemical Company), followed by a 500cc column packed with Selexsorb CD (BASF), and finally a 500cc column packed with Selexsorb COS (BASF).
[0470] The precatalyst was activated by methylaluminoxane (MAO, 10 wt% in toluene, Albemarle Corp.; ActID = A1) or dimethylphenylammonium tetrafluorophenylborate (Boulder Scientific or Albemarle Corp.; ActID = A2). MAO was used as a 0.5 wt% or 1.0 wt% solution in toluene. The micromolar numbers of MAO reported in the experimental section are based on the micromolar numbers of aluminum in MAO. The molecular weight of MAO is 58.0 g / mol. Dimethylphenylammonium tetrafluorophenylborate is typically used as a 0.5 mmol / L solution in toluene.
[0471] For polymerization operations using dimethylphenylammonium tetrafluorophenylborate, tri-n-octylaluminum (TnOAl, pure, AkzoNobel) was used as a scavenger before introducing the activator and pre-catalyst into the reactor. TnOAl is typically used as a 5 mmol / L solution in toluene.
[0472] Description and preparation of small-scale reactors
[0473] Polymerization was carried out in an inert atmosphere (N2) drying oven using an autoclave equipped with an external heater for temperature control, glass inserts (23.5 mL internal volume for C2 and C2 / C8 operations; 22.5 mL for C3 and C2 / C3 operations), a diaphragm inlet, controlled nitrogen, ethylene and propylene supply, and a disposable PEEK mechanical stirrer (800 RPM). The autoclave was prepared by purging with dry nitrogen at 110°C or 115°C for 5 hours and then purging at 25°C for 5 hours.
[0474] Small-scale ethylene polymerization (PE) or ethylene / 1-octene copolymerization (EO) :
[0475] The reactor was prepared as described above and then purged with ethylene. For MAO (Act ID = A1) activation, toluene or isohexane, 1-octene (100 μL when used), and the activator (MAO) were added via syringe at room temperature and atmospheric pressure. The reactor was then brought to the process temperature (80 °C) and ethylene was added to the process pressure (75 psig = 618.5 kPa or 200 psig = 1480.3 kPa) while stirring at 800 RPM. The pre-catalyst solution was then added to the reactor via syringe under process conditions. For dimethylphenylammonium tetrafluorophenyl borate (Act ID = A2) activation, toluene or isohexane, 1-octene (100 μL when used), and the scavenger (TnOAl, 0.5 μmol) were added via syringe at room temperature and atmospheric pressure. The reactor was then brought to process temperature (80°C) and ethylene was added to process pressure (75 psig = 618.5 kPa or 200 psig = 1480.3 kPa) while stirring at 800 RPM. Under process conditions, an activator solution, followed by a pre-catalyst solution, was injected into the reactor via a syringe. During polymerization, ethylene was introduced into the autoclave (using a computer-controlled solenoid valve) to maintain the reactor gauge pressure (+ / - 2 psig). The reactor temperature was monitored and typically maintained within + / - 1°C. Polymerization was stopped by adding approximately 50 psi of compressed dry air gas mixture to the autoclave for approximately 30 seconds. Polymerization was quenched after the predetermined cumulative amount of ethylene (maximum quenching value, in psids) had been added or after a maximum polymerization time of 30 minutes. The reactor was then cooled and vented. The polymer was separated after the solvent was removed under vacuum. The reported yield includes the total weight of polymer and residual catalyst. Catalyst activity is reported as polymer g / mmol transition metal compound / hour reaction time (g / mmol·hr). The ethylene homopolymerization operation is summarized in Table 1, and the ethylene / 1-octene copolymerization operation is summarized in Table 2.
[0476] Small-scale propylene polymerization (PP) :
[0477] Prepare the reactor as described above, then heat to 40°C and purge with propylene gas at atmospheric pressure. For MAO activation, add toluene or isohexane, MAO, and liquid propylene (1.0 mL) via a syringe. Then heat the reactor to the process temperature (70°C or 100°C) while stirring at 800 RPM. Add the pre-catalyst solution to the reactor via a syringe under process conditions. For dimethylphenylammonium tetrafluorophenylboronate or dimethylphenylammonium tetrafluoronaphthylboronate activation, add toluene or isohexane, liquid propylene (1.0 mL), and scavenger (TnOAl, 0.5 μmol) via a syringe. Then bring the reactor to the process temperature (70°C or 100°C) while stirring at 800 RPM. Under process conditions, inject the activator solution, followed by the pre-catalyst solution, into the reactor via a syringe. Monitor the reactor temperature and typically maintain it within + / - 1°C. Stop the polymerization by adding a mixture of compressed dry air at approximately 50 psi to the autoclave for approximately 30 seconds. Polymerization was based on a predetermined pressure loss (maximum quenching value) or a maximum quenching lasting 30 minutes. The reactor was cooled and discharged. After the solvent was removed under vacuum, the polymer was separated. The actual quenching time (s) is reported as quenching time (s). The reported yield includes the total weight of polymer and residual catalyst. Catalyst activity is reported as polymer g / mmol transition metal compound / hour reaction time (g / mmol·hr). Examples of propylene homopolymerization are reported in Table 3, and further characterization is reported in Table 4.
[0478] Laboratory reactor-scale polymerization process (propylene bulk slurry)
[0479] A 1L autoclave reactor equipped with a mechanical stirrer was used for polymer preparation. Before operation, the reactor was purged with nitrogen and maintained at 90°C for 30 minutes. After cooling to ambient temperature, propylene feed (500 mL), a scavenger (0.2 mL of 1M TIBAL, triisobutylaluminum), and optionally hydrogen (filled from a 50 mL autoclave at the desired pressure) were introduced into the reactor and mixing was allowed for 5 minutes. The supported catalyst (typically 12.5–25.0 mg) was then introduced into the reactor by flushing a predetermined amount of catalyst slurry (5 wt% in mineral oil) from the catalyst tube with 100 mL of liquid propylene. The reactor was held at room temperature for 5 minutes (prepolymerization stage), and then the temperature was raised to 70°C. The reaction was allowed to proceed at this temperature for a specified time (typically 30 minutes). After the given time, the temperature was lowered to 25°C, excess propylene was drained, and the polymer particles were collected and dried overnight.
[0480] Small-scale polymer characterization
[0481] For analytical testing, a polymer sample solution was prepared by dissolving the polymer in 1,2,4-trichlorobenzene (TCB, 99+% purity, from Sigma-Aldrich) containing 2,6-di-tert-butyl-4-methylphenol (BHT, 99%, from Aldrich) at 165°C in a shaking oven for approximately 3 hours. Typical polymer concentrations in the solution ranged from 0.1 to 0.9 mg / mL, and the BHT concentration in the TCB was 1.25 mg BHT / mL. The sample was then cooled to 135°C for testing.
[0482] High-temperature size exclusion chromatography was performed using an automated “Rapid GPC” system, as described in the following: U.S. Patents 6,491,816; 6,491,823; 6,475,391; 6,461,515; 6,436,292; 6,406,632; 6,175,409; 6,454,947; 6,260,407; and 6,294,388; each of which is incorporated herein by reference. Molecular weight (weight-average molecular weight (Mw) and number-average molecular weight (Mn)) and molecular weight distribution (MWD = Mw / Mn) (which is sometimes also referred to as the polydispersity (PDI) of the polymer) were measured by gel permeation chromatography using a Symyx Technology GPC equipped with an evaporative light scattering detector (ELSD) and calibrated using polystyrene standards (Polymer Laboratories: Polystyrene Calibration Kit SM-10: Mp (peak Mw) from 5,000 to 3,390,000). Alternatively, samples were measured by gel permeation chromatography using a Symyx Technology GPC equipped with a dual-wavelength infrared detector and calibrated using polystyrene standards (Polymer Laboratories: Polystyrene Calibration Kit SM-10: Mp (peak Mw) from 580 to 3,039,000). Samples (250 μL of polymer solution in TCB injected into the system) were run using three Polymer Laboratories 10 μm Mixed-B 300 x 7.5 mm columns in tandem at an elution flow rate of 2.0 mL / min (sample temperature 135 °C, column oven 165 °C / column). Column broadening correction was not performed. Columns were available from Symyx Technologies. Numerical analysis can be performed using software such as Freeslate's Automation Studio. The obtained molecular weights are relative to linear polystyrene standards. Molecular weight data are reported in Tables 1, 2, 3, and 5 under the headings Mn, Mw, and PDI as defined above.
[0483] Differential scanning calorimetry (DSC) was performed on a TA-Q100 instrument to determine the melting point of the polymer. The sample was pre-annealed at 220 °C for 15 min and then cooled to room temperature overnight. The sample was then heated to 220 °C at a rate of 100 °C / min and then cooled at a rate of 50 °C / min. Melting points were collected during the heating period. The results are reported in Tables 1, 2, and 3 under the heading Tm (°C).
[0484] Samples for infrared analysis were prepared by depositing a stabilized polymer solution onto a silanized wafer (part number S10860, Symyx). Approximately 0.12 to 0.24 mg of polymer was deposited onto the wafer cell using this method. The samples were then analyzed on a Brucker Equinox 55 FTIR spectrometer equipped with a Pikes' MappIR specular reflectance sample attachment. At 2 cm⁻¹... -1 At a resolution of 32 scans, data was collected covering a 5000cm area. -1 Up to 500cm -1 The spectrum of the spectral range.
[0485] For ethylene-1-octene copolymers, the wt% octene content in the copolymer was measured at ~1375 cm⁻¹. -1 The methyl deformation at that location confirmed the presence of this band. The peak height of this band is approximately 4321 cm⁻¹. -1 The combination and harmonics at the point of normalization correct for differences in optical path length. The normalized peak height is related to the peak height from... 1 Correlating individual calibration curves of HNMR data to predict octene content in the range of ~2 wt% to 35 wt%. Typically, an R-value of 0.98 or greater is obtained. 2 Correlation. These values are reported in Table 2 under heading C8 (wt%).
[0486] use 13 C10 NMR spectroscopy was used to characterize some polypropylene polymer samples produced in the experiments collected in Tables 3 and 5. This data is collected in Tables 4 and 6. Unless otherwise specified, it will be used for... 13 The polymer sample was dissolved in d2-1,1,2,2-tetrachloroethane and subjected to 150 MHz NMR spectroscopy at 125 °C. 13The C NMR frequency of the sample was recorded. The polymer resonance peak reference was mm = 21.8 ppm. The calculations involved in characterizing the polymer by NMR followed the work of FaBovey in "Polymer Conformation and Configuration" Academic Press, New York, 1969 and J. Randall in "Polymer Sequence Determination, Carbon-13 NMR Method" Academic Press, New York, 1977.
[0487] Stereodefects, measured as “stereodefects / 10,000 monomer units”, are calculated by multiplying the sum of the intensities of the mmrr, mmrm+rrmr, and rmrm resonance peaks by 5,000. The intensities used in the calculation are normalized relative to the total number of monomers in the sample. Methods for measuring 2,1-region defects / 10,000 monomers and 1,3-region defects / 10,000 monomers follow standard procedures. Further references include Grassi, A. et al., Macromolecules, 1988, Vol. 21, pp. 617–622 and Busico et al., Macromolecules, 1994, Vol. 27, pp. 7538–7543. The average meso-racemic sequence length = 10000 / [(stereodefects / 10000C) + (2,1-region defects / 10000C) + (1,3-region defects / 10000C)].
[0488] 1 H NMR data were obtained at room temperature or 120°C (120°C should be used for the purposes of the claims) using a Varian spectrometer on a 5 mm probe at 250 MHz, 400 MHz, or 500 MHz. 1 H-frequency (for the purposes of the claims, a proton frequency of 500 MHz was used and the polymer sample was dissolved in 1,1,2,2-tetrachloroethane-d2 (TCE-d2) and transferred to a 5 mm glass NMR tube) was collected. Data were recorded using a maximum pulse width of 45 °C, 5 seconds between pulses, and a signal averaging of 120 transients. The chemical shift regions for olefin types were defined as those between the following spectral regions. The values reported in Table 6 are % vinylene, % trisub, % vinyl, and % vinylidene, where the percentages are relative to the total olefin unsaturation per 1000 carbon atoms.
[0489]
[0490] The polymerization results are collected in Tables 1, 2, 3, and 4 below. “Ex#” represents the example number. Under the Ex# column heading, the following abbreviations are defined: PE = polyethylene, EO = ethylene-1-octene copolymer, PP = polypropylene, CPE = comparative polyethylene, CEO = comparative ethylene-1-octene copolymer, CPP = comparative polypropylene. Examples beginning with “C” in CPP and CPE are comparative examples. “Cat ID” is considered to be the precatalyst used in the experiment. The corresponding number identifying the precatalyst (also called a precatalyst, complex, or compound) is located in the synthesis experiment section or below for comparative precatalysts. “Cat (μmol)” is the amount of precatalyst added to the reactor. For all experiments using dimethylphenylammonium tetrafluorophenyl borate (Act ID = A2), the activator / precatalyst molar ratio was 1.1. For all experiments using MAO (Act ID = A1) as the activator, a molar ratio of 500 Al / M was used unless otherwise specified. T (°C) is the polymerization temperature, which is typically maintained within + / - 1°C. "Yield" is the polymer yield and is not corrected for catalyst residue. "Quenching Time (s)" is the actual duration of the polymerization run, in seconds. For ethylene-based polymerization runs, "Quenching Value (psid)" is the experimentally set maximum ethylene uptake (conversion). If the polymerization quenching time is less than the set maximum time, the polymerization run continues until the set maximum ethylene uptake is reached. For propylene homopolymerization runs, the quenching value indicates the maximum set pressure loss (conversion) of propylene (for PP runs) during polymerization. Activity is reported in polymer g / mmol catalyst / hour.
[0491] The catalysts are as follows :
[0492] C-1 is racemic dimethylmethylenesilyl-bis(2-methylindenyl)zirconium dichloride.
[0493] C-2 is racemic dimethylmethylenesilyl-bis(2-methylindenyl)dimethylzirconium.
[0494] C-3 is racemic dimethylmethylenesilyl-bis(2-methylindenyl)dimethylhafnium.
[0495] C-4 is dimethylmethylenesilyl(2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarin-1-yl)(tert-butylamino)dimethyltitanium
[0496] Table 1. Examples of small-scale ethylene homopolymerization
[0497] General reaction conditionsTotal solvent volume (including catalyst and activator diluent) is 5.0 ml toluene; 0.025 or 0.040 μmol pre-catalyst and 500 equivalents of Act ID A1 or 1.1 equivalents of Act ID A2; polymerization temperature of 80 °C; ethylene absorption at 75 psi; quenching value set at 20 psid ethylene absorption or a maximum duration of 30 minutes. ^Indicates that 20 equivalents of triisobutylaluminum are used to alkylate the pre-catalyst before it is injected into the reactor.
[0498]
[0499]
[0500] Table 2: Examples of small-scale ethylene-1-octene copolymerization
[0501] General reaction conditions Total solvent volume (including catalyst and activator diluent) is 4.9 ml; 0.1 ml 1-octene; 0.025 or 0.040 μmol pre-catalyst and 500 equivalents of ActID A1 or 1.1 equivalents of ActID A2; polymerization temperature of 80 °C; ethylene absorption at 75 or 200 psi; when using 75 psi ethylene, the quenching value is set at 20 psid ethylene absorption, and when using 200 psi ethylene, the quenching value is set at 15 psid ethylene absorption, or a maximum duration of 30 minutes. ^Indicates that 20 equivalents of triisobutylaluminum were used to alkylate the pre-catalyst before it was injected into the reactor. *Indicates that the reported octene wt% is outside the instrument's calibration range.
[0502]
[0503]
[0504]
[0505]
[0506] Table 3: Examples of Small-Scale Propylene Polymerization
[0507] General reaction conditions The total solvent volume (including catalyst and activator diluent) is 4.1 ml solvent; 1.0 ml propylene; the amount of pre-catalyst and activator dosage are listed in the table; when using Act ID A2, use TnOAl (0.5 μmol); polymerization is carried out at 70°C or 100°C as indicated; quenching is set at a psi loss of 8 psid or a maximum duration of 30 minutes. ^Indicates that 20 equivalents of triisobutylaluminum be used to alkylate the pre-catalyst before it is injected into the reactor.
[0508]
[0509]
[0510]
[0511]
[0512]
[0513]
[0514]
[0515]
[0516]
[0517]
[0518]
[0519] Table 5 describes laboratory-scale slurry polymerization data using supported catalysts 1, 13, 14, and 15. When run in bulk propylene at 70 °C, supported catalysts 1, 13, and 14 exhibited excellent particle morphology and activity. The produced polymers were isotactic, with pentatomic groups ranging from 0.687 to 0.926 (Table 6). Both supported catalyst compounds 13 and 15 exhibited higher than typical vinyl-terminated content (40%–67%).
[0520] Table 5 Propylene polymerization using supported catalysts 1 and 13-15.
[0521]
[0522] Table 6 NMR results regarding stereoregularity and chain-end unsaturation.
[0523]
[0524] *Stage defects / 10,000 monomers; ^2,1-region defects / 10,000 monomers
[0525] Small-scale high-throughput polymerization of propylene and ethylene-propylene was carried out in solution using MAO activation. In addition to the data in Table 3, data on the high-throughput polymerization are also described in Table 7. Both oxidants 1-BF4 and 14-BF4 showed improved molecular weight capabilities for isotactic polypropylene (iPP) and ethylene-propylene (EP) rubbers. Furthermore, these molecules also promoted higher crystallinity (Tm) compared to the parent complexes 1 and 14. Due to the versatility of these systems, all catalysts exhibited excellent activity and produced polymers with varying Mw (approximately 20-300 kDa), Tm (approximately 100°C-150°C), and wt% ethylene content in the EP (approximately 20 wt%-50 wt%).
[0526] Table 7 High-throughput polymerization of propylene and ethylene-propylene copolymerization using a ferrocene-based catalyst. Conditions: 1 mL liquid propylene, 500 MAO equivalents, at 70°C. In the example where ethylene is used, 60 psi of ethylene gas is added above 1 mL of liquid propylene for a total approximate pressure of 175 psi.
[0527]
[0528]
[0529] In general, the metallocene catalyst compounds of this disclosure, having a ferrocene moiety at the 4-position of the aryl ligand, have been found to provide polymers with high activity. The resulting polymers can possess one or more of the following: high molecular weight, high comonomer incorporation, high melting temperature, narrow polydispersity index, and / or (in the case of polypropylene) isotactic regularity. Ethylene copolymers formed using the catalysts of this disclosure can have both high molecular weight and high comonomer incorporation, wherein high comonomer incorporation can improve the processability of the resulting ethylene copolymer while maintaining most (if not all) of the mechanical property advantages provided by the high molecular weight. Interestingly, isotactic polypropylene can be obtained. Furthermore, the high activity of the catalysts of this disclosure can still be achieved compared to ferrocene substituents located on the 5-membered ring of the indenyl group (which is closer to the catalytic metal atom), even though the ferrocene substituents are located on the 6-membered ring of the indenyl group. The oxidation state of one or more iron atoms in the catalyst compound of this disclosure can also be readily tunable by an oxidizing agent or a reducing agent to provide tunability and controllability of polymer properties of polymers formed using the catalyst compound of this disclosure.
[0530] Unless otherwise stated, the phrases “consistently composed of…” and “consistently composed of…” do not exclude the presence of other steps, elements, or materials, whether or not specifically mentioned in this specification, provided that such steps, elements, or materials do not affect the essential and novel features of this disclosure. In addition, they do not exclude impurities and differences that are generally associated with the elements and materials used.
[0531] For the sake of brevity, this document only explicitly discloses certain ranges. However, a range from any lower bound can be combined with any upper bound to describe a range not explicitly described, and a range from any lower bound can be combined with any other lower bound to describe a range not explicitly described, just as a range from any upper bound can be combined with any other upper bound to describe a range not explicitly described. Furthermore, a range includes every point or single value between its endpoints, even if not explicitly described. Therefore, each point or single value can be combined as its own lower or upper bound with any other point or single value or any other lower or upper bound to describe a range not explicitly described.
[0532] All documents described herein are incorporated herein by reference, including any priority documents and / or testing procedures, provided they are not contrary to this document. As will be apparent from the foregoing general description and specific embodiments, while the form of this disclosure has been described and illustrated, various modifications may be made without departing from the spirit and scope of this disclosure. Therefore, it is not intended to limit this disclosure. Similarly, for purposes of U.S. law, the term “comprising” is considered synonymous with the term “including.” Likewise, whenever a composition, element, or group of elements is preceded by the transitional phrase “comprising,” it should be understood that we also contemplate the same composition or group of elements preceded by the transitional phrases “substantially constitutes,” “consisting of,” “selected from,” or “is,” and vice versa.
[0533] Although this disclosure has been described with reference to various embodiments and examples, those skilled in the art who benefit from this disclosure will understand that other embodiments can be designed without departing from the scope and spirit of this disclosure.
Claims
1. Catalyst compounds represented by formula (I): in: M is a metal atom in Groups 3-5 of the periodic table, a lanthanide metal atom, or an actinide metal atom; E is a substituted polycyclic aromatic ligand bonded to M and is substituted by at least one ferrocene substituent bonded to the aromatic six-membered ring of the polycyclic aromatic ligand. A is a monoanion ligand bonded to M; n is 0 or 1; T is bonded to A and E, and is a bridging group containing elements of group 13, 14, 15, or 16 of the periodic table, and exists when n is 1 and does not exist when n is 0; Each instance of X is independently a monovalent anionic ligand, or two Xs conjugate and bind to M to form a metal ring, or two Xs conjugate to form a chelate ligand, diene ligand, or alkylene ligand; Each instance of L is independently a Lewis base, or two Ls conjugate and bind to M to form a bidentate Lewis base; X can bind to L to form a monoanionic bidentate group; y is 1, 2, or 3; w is 0, 1, or 2; and y+w is 4 or less.
2. The catalyst compound of claim 1, wherein, The at least one ferrocene-based substituent is represented by formula (Ia): Where Fe is Fe(II) or Fe(III) and R 20 R 21 R 22 R 23 R 24 R 25 R 26 R 27 and R 28 Each of them is independently a hydrogen, a hydrocarbon group, or any adjacent R. 20 R 21 R 22 R 23 R 24 R 25 R 26 R 27 and R 28 They can be optionally joined to form one or more hydrocarbon rings or heterocycles, each having 5, 6, 7, or 8 ring atoms; The dashed lines indicate the bonds with the polycyclic aromatic ligands of E in formula (I); n' is the charge on Fe, where n' is 0 when Fe is Fe(II) and +1 when Fe is Fe(III); and When present, Y is a noncoordinate anion with a charge of -1 and exists when q is 1 and n' is +1, and does not exist when q is 0 and n' is 0.
3. The catalyst compound of claim 2, wherein, In equation (Ia), Fe is Fe(II), n' is 0, and q is 0.
4. The catalyst compound of claim 2, wherein, In equation (Ia), Fe is Fe(III), n' is +1, and q is 1.
5. The catalyst compound of claim 4, wherein, Y is selected from tetra(3,5-bis(trifluoromethyl)phenylborate, tetrafluoroborate, antimony hexafluoride ion, phosphorus hexafluoride ion, tetra(perfluorophenylborate) and tetraphenylborate.
6. The catalyst compound according to any one of claims 2 to 5, wherein, R of equation (Ia) 20 R 21 R 22 R 23 R 24 R 25 R 26 R 27 and R 28 Each of them is hydrogen.
7. The catalyst compound according to any one of claims 2 to 6, wherein, E is selected from substituted indole, fluorenyl, cyclopentadieno[b]naphthyl, cyclopentadieno[a]naphthyl, tetrahydro-s-indarabinyl and tetrahydro-as-indarabinyl.
8. The catalyst compound according to claims 1 to 7, wherein, The at least one ferrocene substituent of formula (Ia) is located at the 4-position of E.
9. The catalyst compound according to any one of claims 1 to 8, wherein, A is selected from substituted or unsubstituted cyclopentadienyl, indole, fluorenyl, cyclopentadieno[b]naphthyl, cyclopentadieno[a]naphthyl, tetrahydro-s-indausenyl and tetrahydro-as-indausenyl.
10. The catalyst compound according to any one of claims 1 to 8, wherein, A is from formula JR” m-1-n The term represents a monoanion ligand, where J is a heteroatom from Group 15 of the periodic table with a coordination number of 3 or from Group 16 with a coordination number of 2; each instance of R" is independently a hydrocarbon group; and m is the coordination number of heteroatom J, such that "m-1-n" indicates the number of R" substituents bonded to J, and n is 0 or 1.
11. The catalyst compound according to any one of claims 1 to 6, wherein, The catalyst compound is represented by formula (IIa) or (IIb): in: M, T, L, X, y, w in equations (IIa) and (IIb) are as described for equation (I); R in equations (IIa) and (IIb) 4 R 5 R 6 and R 7 Each of these groups is independently hydrogen, a substituted or unsubstituted hydrocarbon group, a heteroatom or heteroatom-containing group, or a ferrocene substituent, provided that R 4 R 5 R 6 Or R 7 At least one of them is a ferrocene substituent, and optionally is not an adjacent R of the ferrocene group. 4 R 5 R 6 and R 7 They can be joined to form one or more substituted hydrocarbon rings or heterocycles, each having 5, 6, 7, or 8 ring atoms; R in equations (IIa) and (IIb) 10 R 11 R 12 and R 13 Each of these groups is independently hydrogen, a substituted or unsubstituted hydrocarbon group, a heteroatom or heteroatom-containing group, or a ferrocene substituent, and is not any adjacent R of the ferrocene group. 10 R 11 R 12 and R 13 They can be joined to form one or more substituted or unsubstituted hydrocarbon rings or heterocycles, each having 5, 6, 7, or 8 ring atoms; R in equations (IIa) and (IIb) 2 R 3 R 8 and R 9 Each of the R groups is independently hydrogen, a substituted or unsubstituted hydrocarbon group, a heteroatom, or a heteroatom-containing group, and any two adjacent R groups are... 2 R 3 R 8 and R 9 They can optionally be joined to form one or more substituted or unsubstituted hydrocarbon rings or heterocycles, each having 5, 6, 7, or 8 ring atoms; and R in equation (IIb) 1 and R 14 Each of the R groups is independently hydrogen, a substituted or unsubstituted hydrocarbon group, a heteroatom, or a heteroatom-containing group, and any two adjacent R groups are... 1 R 2 R 8 and R 14 They can be optionally joined to form one or more substituted or unsubstituted hydrocarbon rings or heterocycles, each having 5, 6, 7, or 8 ring atoms.
12. The catalyst compound according to any one of claims 1 to 6, wherein, The catalyst compound is represented by formula (IIIa) or (IIIb): in: M, T, L, X, y, and w in equations (IIIa) and (IIIb) are as described for equation (I); R in equations (IIIa) and (IIIb) 4 R 5 R 6 and R 7 Each of these groups is independently hydrogen, a substituted or unsubstituted hydrocarbon group, a heteroatom or heteroatom-containing group, or a ferrocene substituent, provided that R 4 R 5 R 6 Or R 7 At least one of them is a ferrocene substituent, and optionally is not an adjacent R of the ferrocene group. 4 R 5 R 6 and R 7 They can be joined to form one or more substituted hydrocarbon rings or heterocycles, each having 5, 6, 7, or 8 ring atoms; and R 2 R 3 R 15 R 16 R 17 and R 18 Each of the R groups is independently hydrogen, a substituted or unsubstituted hydrocarbon group, a heteroatom, or a heteroatom-containing group, and any two adjacent R groups are... 2 R 3 R 15 R 16 R 17 and R 18 They can optionally be joined to form one or more substituted or unsubstituted hydrocarbon rings or heterocycles, each having 5, 6, 7, or 8 ring atoms; and R in equation (IIIb) 1 and R 19 Each of the R groups is independently hydrogen, a substituted or unsubstituted hydrocarbon group, a heteroatom, or a heteroatom-containing group, and any two adjacent R groups are... 1 R 2 R 15 R 18 and R 19 They can be optionally joined to form one or more substituted or unsubstituted hydrocarbon rings or heterocycles, each having 5, 6, 7, or 8 ring atoms.
13. The catalyst compound according to any one of claims 1 to 6, wherein, The catalyst compound is represented by formula (IVa) or (IVb): in: M, T, L, X, y, and w in equations (IVa) and (IVb) are as described for equation (I); R 4 R 5 R 6 and R 7 Each of these groups is independently hydrogen, a substituted or unsubstituted hydrocarbon group, a heteroatom or heteroatom-containing group, or a ferrocene substituent, provided that R 4 R 5 R 6 Or R 7 At least one of them is a ferrocene substituent, and optionally is not an adjacent R of the ferrocene group. 4 R 5 R 6 and R 7 They can be joined to form one or more substituted hydrocarbon rings or heterocycles, each having 5, 6, 7, or 8 ring atoms; R in equations (IVa) and (IVb) 2 and R 3 Each of the R groups is independently hydrogen, a substituted or unsubstituted hydrocarbon group, a heteroatom, or a heteroatom-containing group, and any two adjacent R groups are... 2 and R 3 They can be optionally joined to form one or more substituted or unsubstituted hydrocarbon rings or heterocycles, each having 5, 6, 7, or 8 ring atoms; J is a heteroatom with a coordination number of 3 from Group 15 of the periodic table or with a coordination number of 2 from Group 16. R of equation (IVb) 1 Independently, it is hydrogen, a substituted or unsubstituted hydrocarbon group, a heteroatom or a heteroatom-containing group, and any two adjacent R... 1 and R 2 They can optionally be joined to form one or more substituted or unsubstituted hydrocarbon rings or heterocycles, each having 5, 6, 7, or 8 ring atoms; and Each R" is independently a substituted or unsubstituted hydrocarbon group, and m is the coordination number of the heteroatom J, such that "m-2" and "m-1" indicate the number of R" substituents bonded to J.
14. The catalyst compound according to claims 10 and 13, wherein, In formulas (IIIa), (IIIb), (IVa), and (IVb), J is nitrogen, and each instance of R” is selected from tert-butyl, neopentyl, cyclohexyl, cyclooctyl, cyclodecyl, cyclododecyl, adamantane-1-yl, adamantane-2-yl, norbornon-1-yl, norbornon-2-yl, benzyl, and ethylphenyl.
15. The catalyst compound according to any one of claims 1 to 14, wherein, Each instance of X in formulas (I), (IIa), (IIb), (IIIa), (IIIb), (IVa), and (IVb) is independently selected from methyl, benzyl, trimethylsilyl, methylene (trimethylsilyl), neopentyl, ethyl, propyl, butyl, phenyl, hydroxyl, chlorine, fluorine, bromine, iodine, trifluoromethanesulfonate, dimethylamino, diethylamino, dipropylamino, and diisopropylamino.
16. The catalyst compound according to any one of claims 1 to 15, wherein, Each instance of L in formulas (I), (IIa), (IIb), (IIIa), (IIIb), (IVa), and (IVb) is independently selected from Et2O, MeOtBu, Et3N, PhNMe2, MePh2N, tetrahydrofuran, and methyl acetate.
17. The catalyst compound according to any one of claims 1 to 16, wherein, M in equations (I), (IIa), (IIb), (IIIa), (IIIb), (IVa), and (IVb) is Zr, Hf, or Ti.
18. The catalyst compound according to any one of claims 1 to 17, wherein, n is 1 and T in formulas (I), (IIa), (IIIa) and (IVa) is selected from CH2, CH2CH2, C(CH3)2, CPh2, SiMe2, SiPh2, SiMePh, Si(CH2)3, Si(CH2)4 and Si(CH2)5.
19. The catalyst compound according to claim 1 or 11, wherein, The catalyst compounds of formula (I) or formula (IIa) are selected from the following: Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocenyl-2-methylinden-1-yl)zirconium dichloride, Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocenyl-2-methylinden-1-yl)dimethylzirconium, Racemic-dimethylsilanediyl-bis(η) 5 Hafnium dichloride (-4-ferrocene-2-methylinden-1-yl) Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocenyl-2-methylinden-1-yl)dimethylhafnium, Racemic-dimethylsilanediyl-bis(η) 5 -2-Butyl-4-ferrocene-inden-1-yl)zirconium dichloride Racemic-dimethylsilanediyl-bis(η) 5 -2-Butyl-4-ferrocenylinden-1-yl)dimethylzirconium, Racemic-dimethylsilanediyl-bis(η) 5 -2-Butyl-4-ferrocenein-1-yl)hafnium dichloride, Racemic-dimethylsilanediyl-bis(η) 5 -2-Butyl-4-ferrocenylinden-1-yl)dimethylhafnium, Racemic-dimethylsilanediyl-bis(η) 5 (-6-tert-butyl-4-ferrocene-5-methoxy-2-methylinden-1-yl)zirconium dichloride, Racemic-dimethylsilanediyl-bis(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methylinden-1-yl)dimethylzirconium, Racemic-dimethylsilanediyl-bis(η) 5 Hafnium dichloride (-6-tert-butyl-4-ferrocene-5-methoxy-2-methylinden-1-yl) Racemic-dimethylsilanediyl-bis(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methylinden-1-yl)dimethylhafnium, Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocenyl-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarin-1-yl)zirconium dichloride, Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocenyl-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarin-1-yl)dimethylzirconium, Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocenyl-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarin-1-yl)hafnium dichloride, and Racemic-dimethylsilanediyl-bis(η) 5 -4-Ferrocenyl-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarin-1-yl)dimethylhafnium.
20. The catalyst compound according to claim 1 or 13, wherein, The catalyst compound of formula (I) or formula (IVa) is selected from the following: (dimethylsilanediyl)(η) 5 -2-Butyl-4-ferrocenein-1-yl)(κ 1 (-tert-butylamino)dimethyltitanium (dimethylsilanediyl)(η) 5 -2-Butyl-4-ferrocenein-1-yl)(κ 1 (-tert-butylamino)dimethylzirconium (dimethylsilanediyl)(η) 5 -2-Butyl-4-ferrocenein-1-yl)(κ 1 (-tert-butylamino)dimethylhafnium (dimethylsilanediyl)(η) 5 -2-Butyl-4-ferrocenein-1-yl)(κ 1 (-tert-butylamino)titanium dichloride (dimethylsilanediyl)(η) 5 -2-Butyl-4-ferrocenein-1-yl)(κ 1 (-tert-butylamino)zirconium dichloride (dimethylsilanediyl)(η) 5 -2-Butyl-4-ferrocenein-1-yl)(κ 1 (-tert-butylamino)hafnium dichloride (dimethylsilanediyl)(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)-(κ 1 (-tert-butylamino)dimethyltitanium (dimethylsilanediyl)(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)-(κ 1 (-tert-butylamino)dimethylzirconium (dimethylsilanediyl)(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)-(κ 1 (-tert-butylamino)dimethylhafnium (dimethylsilanediyl)(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)-(κ 1 (-tert-butylamino)titanium dichloride (dimethylsilanediyl)(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)-(κ 1 (-tert-butylamino)zirconium dichloride (dimethylsilanediyl)(η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methyl-1H-inden-1-yl)-(κ 1 (-tert-butylamino)hafnium dichloride (dimethylsilanediyl)(η) 5 -4-Ferrocene-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(κ 1 (-tert-butylamino)dimethyltitanium (dimethylsilanediyl)(η) 5 -4-Ferrocene-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(κ 1 (-tert-butylamino)dimethylzirconium (dimethylsilanediyl)(η) 5 -4-Ferrocene-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(κ 1 (-tert-butylamino)dimethylhafnium (dimethylsilanediyl)(η) 5 -4-Ferrocene-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(κ 1 (-tert-butylamino)titanium dichloride (dimethylsilanediyl)(η) 5 -4-Ferrocene-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(κ 1 -tert-butylamino)zirconium dichloride, and (dimethylsilanediyl)(η) 5 -4-Ferrocene-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(κ 1 (-tert-butylamino) hafnium dichloride.
21. The catalyst compound according to claim 1 or 12, wherein, The catalyst compounds of formula (I) or formula (IIIa) are selected from the following: Dimethylsilanediol (η) 5 -4-Ferrocenyl-2-methylinden-1-yl)(tetramethylcyclopentadienyl)zirconium dichloride Dimethylsilanediol (η) 5 -4-Ferrocenyl-2-methylinden-1-yl)(tetramethylcyclopentadienyl)dimethylzirconium Dimethylsilanediol (η) 5 -4-Ferrocenyl-2-methylinden-1-yl)(tetramethylcyclopentadienyl)hafnium dichloride Dimethylsilanediol (η) 5 -4-Ferrocenyl-2-methylinden-1-yl)(tetramethylcyclopentadienyl)dimethylhafnium Dimethylsilanediol (η) 5 -4-Ferrocene-2-isopropylinden-1-yl)(tetramethylcyclopentadienyl)zirconium dichloride Dimethylsilanediol (η) 5 -4-Ferrocene-2-isopropylinden-1-yl)(tetramethylcyclopentadienyl)dimethylzirconium Dimethylsilanediol (η) 5 -4-Ferrocene-2-isopropylinden-1-yl)(tetramethylcyclopentadienyl)hafnium dichloride Dimethylsilanediol (η) 5 -4-Ferrocenyl-2-isopropylinden-1-yl)(tetramethylcyclopentadienyl)dimethylhafnium Dimethylsilanediol (η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methylinden-1-yl)(tetramethylcyclopentadienyl)zirconium dichloride Dimethylsilanediol (η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methylinden-1-yl)(tetramethylcyclopentadienyl)dimethylzirconium Dimethylsilanediol (η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methylinden-1-yl)(tetramethylcyclopentadienyl)hafnium dichloride Dimethylsilanediol (η) 5 -6-tert-butyl-4-ferrocene-5-methoxy-2-methylinden-1-yl)(tetramethylcyclopentadienyl)dimethylhafnium Dimethylsilanediol (η) 5 -4-Ferrocenyl-2-methyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(tetramethylcyclopentadienyl)zirconium dichloride Dimethylsilanediol (η) 5 -4-Ferrocenyl-2-methyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(tetramethylcyclopentadienyl)dimethylzirconium Dimethylsilanediol (η) 5 -4-Ferrocenyl-2-methyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(tetramethylcyclopentadienyl)hafnium dichloride Dimethylsilanediol (η) 5 -4-Ferrocenyl-2-methyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(tetramethylcyclopentadienyl)dimethylhafnium Dimethylsilanediol (η) 5 -4-Ferrocenyl-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(tetramethylcyclopentadienyl)zirconium dichloride Dimethylsilanediol (η) 5 -4-Ferrocenyl-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(tetramethylcyclopentadienyl)dimethylzirconium, Dimethylsilanediol (η) 5 -4-Ferrocenyl-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(tetramethylcyclopentadienyl)hafnium dichloride, and Dimethylsilanediol (η) 5 -4-Ferrocene-2,6,6-trimethyl-1,5,6,7-tetrahydro-s-indarsen-1-yl)(tetramethylcyclopentadienyl)dimethylhafnium.
22. A catalyst system comprising an activator and a catalyst compound according to any one of claims 1 to 21.
23. The catalyst system according to claim 22, further comprising a support material.
24. The catalyst system according to claim 23, wherein, The carrier material is selected from Al2O3, ZrO2, SiO2, SiO2 / Al2O3, SiO2 / TiO2, silica clay, silica / clay and mixtures thereof.
25. The catalyst system according to claim 22, wherein, The activator includes a noncoordinated anionic activator.
26. The catalyst system according to claim 22, wherein, The activator comprises alkylaluminoxane.
27. A method for producing ethylene α-olefin copolymers, the method comprising: By introducing ethylene and at least one C3-C 20 α-olefins and catalyst systems according to any one of claims 22 to 26, wherein ethylene and at least one C3-C 20 α-olefins are polymerized in one or more series or parallel continuous stirred tank reactors or circulating reactors at reactor pressures from 0.05 MPa to 1,500 MPa and reactor temperatures from 30°C to 230°C to form the ethylene α-olefin copolymer.
28. The method according to claim 27, wherein, The ethylene α-olefin copolymer has the following characteristics: C3-C from about 10 wt% to about 35 wt% 20 The comonomer content of α-olefin units, and z-average molecular weight (Mz) of approximately 200,000 g / mol to approximately 5,000,000 g / mol.
29. A method for producing propylene homopolymers or propylene copolymers, the method comprising: By introducing propylene and optional comonomers with the catalyst system according to any one of claims 22 to 26, propylene and optional comonomers selected from C2, C4-C 20 The comonomers of α-olefins and combinations thereof are polymerized in one or more continuous stirred tank reactors or circulating reactors in series or parallel at reactor pressures from 0.05 MPa to 1,500 MPa and reactor temperatures from 30°C to 230°C to form the propylene homopolymer or the propylene copolymer.
30. The method according to claim 29, wherein, The catalyst system has approximately 200,000 g Pmmolcat. -1 hr -1 To approximately 1,000,000 g Pmmolcat -1 hr -1 The catalyst activity.
31. The method according to claim 29, wherein, The method produces the propylene homopolymer, and the propylene homopolymer has the following characteristics: The z-average molecular weight (Mz) is approximately 200,000 g / mol to approximately 800,000 g / mol. The polydispersity index (PDI) value is approximately 1 to approximately 3, and Melting temperature (Tm) of approximately 135°C to approximately 150°C.
32. The method according to claim 29, wherein, The method produces the propylene homopolymer, and the propylene homopolymer has the following characteristics: The content of approximately 90% to approximately 99% of the meso diunit group is... The content of the [mmmm] pentaunit group is approximately 80% to approximately 97%, and Less than 125 2,1-region defects per 10,000 propylene units.
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