Water mill processing equipment

Abstract

The invention relates to the technical field of water mill processing, in particular to water mill processing equipment which comprises a frame body, a water mill cylinder and a water mill mechanism, the water mill cylinder is used for containing rubber products and terrazzo, the water mill mechanism comprises a round rod, a double-shaft motor, a disc, an abutting rod, a swing part, a rotating assembly, a U-shaped part and a stirring part, and the round rod is rotationally connected with the frame body; the water milling cylinder is fixedly connected with the round rod, the swing piece is fixedly connected with the end, away from the water milling cylinder, of the round rod, the swing piece is provided with a through hole, the double-shaft motor is installed on the frame body, one output end of the double-shaft motor is fixedly connected with the disc, and one end of the abutting rod is fixedly connected with the disc. In this way, the technical problem that in the prior art, in the water milling mode of the rubber product, generally, the water milling mode is poor in water milling effect on the rubber product due to the fact that the water millstone is driven to make contact with the rubber through movement of the container, and then water milling machining is achieved is solved.

Description

Technical Field

[0001] This invention relates to the field of water grinding technology, and more particularly to a water grinding equipment. Background Technology

[0002] Surface treatment is a crucial step in the processing of rubber products, directly affecting their appearance, dimensional accuracy, and performance. Among the surface treatment methods for rubber products, water polishing is a precise technique widely used in the post-processing of various vulcanized rubber products. By utilizing the relative motion between a water-based medium and the rubber surface, surface treatment is achieved, thereby improving the surface smoothness, dimensional accuracy, and functionality of the rubber products.

[0003] However, existing water grinding methods for rubber products typically involve moving a container to bring the terrazzo into contact with the rubber, thus achieving water grinding. This method is not very effective for water grinding rubber products. Summary of the Invention

[0004] The purpose of this invention is to provide a water grinding processing device, which aims to solve the technical problem that the existing water grinding method for rubber products usually involves moving a container to drive the terrazzo to contact the rubber, thereby achieving water grinding processing. This method has a poor water grinding effect on rubber products.

[0005] To achieve the above objectives, the present invention employs a water grinding processing device, comprising a frame, a water grinding cylinder, and a water grinding mechanism. The water grinding cylinder is used to hold rubber products and terrazzo. The water grinding mechanism includes a round rod, a dual-axis motor, a disc, a supporting rod, a swinging component, a rotating assembly, a U-shaped component, and a stirring component. The round rod is rotatably connected to the frame, the water grinding cylinder is fixedly connected to the round rod, the swinging component is fixedly connected to the end of the round rod away from the water grinding cylinder, and the swinging component has a through hole. The dual-axis motor is mounted on the frame, one output end of the dual-axis motor is fixedly connected to the disc, one end of the supporting rod is fixedly connected to the disc, and the other end of the supporting rod is placed in the through hole. The U-shaped component is fixedly connected to the water grinding cylinder, the stirring component is rotatably connected to the U-shaped component, and the other output end of the dual-axis motor is connected to the stirring component through the rotating assembly. The stirring component is placed inside the water grinding cylinder, and the water grinding cylinder has a discharge port.

[0006] The rotating assembly includes a transmission unit, a drive wheel, a belt, a driven wheel, and a connecting member. The output end of the dual-axis motor is connected to the drive wheel through the transmission unit. The connecting member is rotatably connected to the frame. The driven wheel is fixedly connected to the connecting member. The belt is disposed between the drive wheel and the driven wheel.

[0007] The transmission unit includes a driving bevel gear, a driven bevel gear, and a round shaft. The round shaft is rotatably connected to the frame and fixedly connected to the driving wheel. The driving bevel gear and the driven bevel gear are respectively fixedly connected to the output end of the dual-axis motor and the round shaft, and the driving bevel gear meshes with the driven bevel gear.

[0008] The connecting component includes a support rod and a universal coupling. The support rod is rotatably connected to the frame and fixedly connected to the driven wheel. The support rod is also connected to the stirring component via the universal coupling.

[0009] The stirring component includes a connecting shaft and multiple stirring rods. One end of the connecting shaft is connected to the universal coupling, and the multiple stirring rods are fixedly connected to the connecting shaft and are evenly distributed.

[0010] The water grinding equipment also includes a protective plate, an L-plate, and fasteners. The U-shaped part has a groove, the plate is placed in the groove, the protective plate is fixedly connected to the L-plate, and the protective plate covers the water grinding cylinder. One end of the fastener is inserted into the groove and tightened on the L-plate.

[0011] The water grinding equipment also includes a support plate and a stabilizing rod. The support plate is fixedly connected to the frame, one end of the stabilizing rod is fixedly connected to the water grinding cylinder, and the other end of the stabilizing rod is rotatably connected to the support plate.

[0012] This invention discloses a water grinding processing device. In practical use, the rubber product to be processed and a brown fused alumina terrazzo stone are added into the water grinding cylinder. Then, the dual-axis motor is started. One output end of the dual-axis motor drives the supporting rod to slide within the through hole. While the supporting rod slides within the through hole, it drives the oscillating component to oscillate back and forth. Simultaneously, the oscillating component drives the water grinding cylinder to oscillate back and forth via the round rod, thereby causing the brown fused alumina terrazzo stone and the rubber product inside the water grinding cylinder to shake and come into contact, thus performing water grinding processing. At the same time, the other output end of the dual-axis motor drives the stirring component to rotate via the rotating assembly. The rotation of the stirring component causes the brown fused alumina terrazzo stone and the rubber product to move further. At this time, the brown fused alumina terrazzo stone contacts the rubber product to remove burrs and parting lines, while maintaining dimensional accuracy. This method solves the technical problem that the existing water grinding method for rubber products usually relies on the movement of the container to drive the terrazzo stone to contact the rubber, thereby achieving water grinding processing, which results in poor water grinding effect for rubber products. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a front view of the first embodiment of the present invention.

[0015] Figure 2 This is a partial structural diagram of the first embodiment of the present invention.

[0016] Figure 3 This is a partial structural schematic diagram of the first embodiment of the present invention.

[0017] Figure 4 This is the invention Figure 2 Enlarged view of the local structure at point A.

[0018] Figure 5 This is the invention Figure 3 Enlarged view of the local structure at point B.

[0019] Figure 6 This is a front view of the second embodiment of the present invention.

[0020] 101-Frame, 102-Grinding cylinder, 103-Round rod, 104-Dual-axis motor, 105-Disc, 106-Supporting rod, 107-Swinging component, 108-U-shaped component, 109-Driving wheel, 110-Belt, 111-Driven wheel, 112-Driving bevel gear, 113-Driven bevel gear, 114-Round shaft, 115-Support rod, 116-Universal coupling, 117-Connecting shaft, 118-Stirring rod, 119-Protective plate, 120-L-plate, 121-Fastener, 122-Support plate, 123-Stabilizing rod, 201-Upright plate, 202-Locking rod, 203-Mounting rod, 204-Filter frame, 205-Locking hole. Detailed Implementation

[0021] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0022] For the first embodiment, please refer to... Figures 1 to 5 , Figure 1 This is a front view of the first embodiment of the present invention. Figure 2 This is a partial structural diagram of the first embodiment of the present invention. Figure 3 This is a partial structural schematic diagram of the first embodiment of the present invention. Figure 4 This is the invention Figure 2 Enlarged view of the local structure at point A. Figure 5 This is the invention Figure 3 Enlarged view of the local structure at point B.

[0023] This invention provides a water grinding processing device, including a frame 101, a water grinding cylinder 102, and a water grinding mechanism. The water grinding mechanism includes a round rod 103, a dual-axis motor 104, a disc 105, a support rod 106, a swinging component 107, a rotating assembly, a U-shaped component 108, and a stirring component. The rotating assembly includes a transmission unit, a driving wheel 109, a belt 110, a driven wheel 111, and a connecting component. The transmission unit includes a driving bevel gear 112, a driven bevel gear 113, and a round shaft 114. The connecting component includes... The device includes a support rod 115 and a universal coupling 116. The stirring component includes a connecting shaft 117 and multiple stirring rods 118. The water grinding equipment also includes a protective plate 119, an L-plate 120, and fasteners 121. The water grinding equipment also includes a support plate 122 and a stabilizing rod 123. The aforementioned technical solution solves the technical problem that the existing water grinding method for rubber products usually uses the movement of a container to drive the terrazzo to contact the rubber, thereby achieving water grinding. This method has a poor water grinding effect on rubber products.

[0024] In this specific embodiment, the frame 101 is used to support the material in a designated position, and the water mill 102 is used to place rubber products and terrazzo.

[0025] The circular rod 103 is rotatably connected to the frame 101, the water mill cylinder 102 is fixedly connected to the circular rod 103, the swing member 107 is fixedly connected to the end of the circular rod 103 away from the water mill cylinder 102, the swing member 107 has a through hole, the dual-axis motor 104 is mounted on the frame 101, one output end of the dual-axis motor 104 is fixedly connected to the disc 105, and one end of the abutment rod 106 is fixedly connected to the disc 105. The other end of the supporting rod 106 is placed inside the through hole. The U-shaped member 108 is fixedly connected to the water mill cylinder 102. The stirring member is rotatably connected to the U-shaped member 108. The other output end of the dual-axis motor 104 is connected to the stirring member through the rotating assembly. The stirring member is placed inside the water mill cylinder 102. The water mill cylinder 102 has a feeding port. In specific use, the rubber product to be processed and the brown corundum terrazzo are added into the water mill cylinder 102. Then, the dual-axis motor 104 is started. One output end of the dual-axis motor 104 drives the abutment rod 106 to slide within the through hole. While the abutment rod 106 slides within the through hole, it drives the swinging member 107 to swing back and forth. Simultaneously, the swinging member 107 drives the water grinding cylinder 102 to swing back and forth via the round rod 103, thereby causing the brown fused alumina terrazzo and the rubber product inside the water grinding cylinder 102 to shake and come into contact, thus performing water grinding. At the same time, the other output end of the dual-axis motor 104 drives the stirring member to rotate via the rotating assembly. The rotation of the stirring member causes the brown fused alumina terrazzo and the rubber product to move further. At this time, the brown fused alumina terrazzo contacts the rubber product to remove burrs and parting lines, while maintaining dimensional accuracy. This method solves the technical problem that the existing water grinding method for rubber products usually relies on the movement of the container to drive the terrazzo to contact the rubber, thereby achieving water grinding, which results in poor water grinding effect for rubber products.

[0026] Secondly, the output end of the dual-axis motor 104 is connected to the drive wheel 109 through the transmission unit. The connecting member is rotatably connected to the frame 101. The driven wheel 111 is fixedly connected to the connecting member. The belt 110 is disposed between the drive wheel 109 and the driven wheel 111. The output end of the dual-axis motor 104 drives the drive wheel 109 to rotate through the driven unit. The drive wheel 109 drives the driven wheel 111 to rotate through the belt 110. The driven wheel 111 drives the stirring component to rotate through the connecting member.

[0027] Meanwhile, the circular shaft 114 is rotatably connected to the frame 101, and the circular shaft 114 is fixedly connected to the drive wheel 109. The drive bevel gear 112 and the driven bevel gear 113 are respectively fixedly connected to the corresponding output end of the dual-axis motor 104 and the circular shaft 114. The drive bevel gear 112 meshes with the driven bevel gear 113. The corresponding output end of the dual-axis motor 104 drives the drive bevel gear 112 to rotate. The drive bevel gear 112 drives the driven bevel gear 113 to rotate. The driven bevel gear 113 drives the circular shaft 114 to rotate, thereby driving the drive wheel 109 to rotate.

[0028] Furthermore, the support rod 115 is rotatably connected to the frame 101, and the support rod 115 is fixedly connected to the driven wheel 111. The support rod 115 is connected to the agitator through the universal coupling 116. When the driven wheel 111 rotates, it drives the support rod 115 to rotate, which in turn drives the universal coupling 116 to rotate, and the universal coupling 116 in turn drives the agitator to rotate.

[0029] Furthermore, one end of the connecting shaft 117 is connected to the universal coupling 116, and multiple stirring rods 118 are fixedly connected to the connecting shaft 117. The multiple stirring rods 118 are evenly distributed. The support rod 115 drives the connecting shaft 117 to rotate through the universal coupling 116. While the connecting shaft 117 rotates, it also drives the multiple stirring rods 118 to rotate. The multiple stirring rods 118 drive the brown fused alumina terrazzo and rubber products inside the water grinding cylinder 102 to move. At this time, the brown fused alumina terrazzo comes into contact with the rubber products to remove burrs and parting lines.

[0030] Furthermore, the support plate 122 is fixedly connected to the frame 101, one end of the stabilizing rod 123 is fixedly connected to the water mill cylinder 102, and the other end of the stabilizing rod 123 is rotatably connected to the support plate 122. When the water mill cylinder 102 rotates, it drives the stabilizing rod 123 to rotate on the support plate 122, thereby improving the stability of the water mill cylinder 102.

[0031] Finally, the U-shaped part 108 has a groove, the plate is placed in the groove, the protective plate 119 is fixedly connected to the L plate 120, and the protective plate 119 covers the water grinding cylinder 102. One end of the fastener 121 is inserted into the groove and tightened onto the L plate 120. After adding brown corundum terrazzo and rubber products into the water grinding cylinder 102, the protective plate 119 is covered onto the water grinding cylinder 102, so that the L plate 120 is inserted into the L groove, and one end of the fastener 121 is inserted into the groove and tightened onto the L plate 120. This fixes the protective plate 119 onto the U-shaped part 108, thereby protecting the top of the water grinding cylinder 102 and preventing water and abrasive from splashing out.

[0032] In the specific use of the water grinding equipment of this embodiment, the rubber product to be processed and the brown corundum terrazzo are added into the water grinding cylinder 102. Then, the dual-axis motor 104 is started. One of the output ends of the dual-axis motor 104 drives the abutment rod 106 to slide in the through hole. While the abutment rod 106 slides in the through hole, it drives the swing member 107 to swing back and forth. While the swing member 107 swings back and forth, it drives the water grinding cylinder 102 to swing back and forth through the round rod 103, thereby driving the brown corundum inside the water grinding cylinder 102 to swing back and forth. The terrazzo and rubber products come into contact through a swaying motion, thus performing water grinding. At the same time, the other output end of the dual-axis motor 104 drives the stirring component to rotate through the rotating assembly. The rotation of the stirring component causes the brown fused alumina terrazzo and rubber products to move further. At this time, the brown fused alumina terrazzo comes into contact with the rubber products to remove burrs and parting lines, while maintaining dimensional accuracy. This method solves the technical problem that the existing water grinding method for rubber products usually relies on the movement of a container to drive the terrazzo to contact the rubber, thereby achieving water grinding, which results in poor water grinding effect for rubber products.

[0033] Second embodiment, please refer to Figure 6 , Figure 6 This is a front view of the second embodiment of the present invention.

[0034] In the first embodiment, the present invention provides a water grinding processing device, which also includes a vertical plate 201, a filter element and a locking rod 202, wherein the filter element includes a mounting rod 203 and a filter frame 204.

[0035] In this specific embodiment, the upright plate 201 is fixedly connected to the frame 101, and the filter element is rotatably connected to the upright plate 201. The filter element has a locking hole 205, and one end of the locking rod 202 passes through the frame 101 and is inserted into the locking hole 205. By setting the filter element, the material in the water mill cylinder 102 can be filtered and separated after processing. At the same time, the locking rod 202 facilitates locking or unlocking the filter element.

[0036] The mounting rod 203 is rotatably connected to the upright plate 201, and the filter frame 204 is fixedly connected to the mounting rod 203. The mounting rod 203 facilitates the connection between the upright plate 201 and the filter frame 204.

[0037] Secondly, during the processing, the oscillation amplitude of the water mill cylinder 102 is optimized in real time using an adaptive fuzzy PID control algorithm. Specifically, vibration sensors mounted on the frame 101 collect the oscillation frequency and amplitude data of the water mill cylinder 102 in real time and compare them with preset process parameters. If the oscillation amplitude deviates from the optimal range (e.g., due to uneven load distribution or changes in material viscosity), the algorithm dynamically adjusts the output speed and torque of the dual-axis motor 104, thereby precisely controlling the rotation speed of the disc 105 and indirectly adjusting the movement trajectory of the support rod 106 within the through hole of the oscillating component 107, ultimately achieving adaptive optimization of the oscillation amplitude. This method ensures that the terrazzo and rubber products maintain efficient contact throughout the dynamic process, improving surface treatment uniformity and reducing energy waste.

[0038] Using the water milling equipment of this embodiment, by setting the filter element, the material in the water mill cylinder 102 can be filtered and separated after processing. At the same time, the locking rod 202 facilitates locking or unlocking the filter element.

[0039] In the specific use of the water grinding equipment of the present invention, the rubber product to be processed and the brown corundum terrazzo are added into the water grinding cylinder 102. Then, the dual-axis motor 104 is started. One output end of the dual-axis motor 104 drives the abutment rod 106 to slide in the through hole. While the abutment rod 106 slides in the through hole, it drives the swing member 107 to swing back and forth. While the swing member 107 swings back and forth, it drives the water grinding cylinder 102 to swing back and forth through the round rod 103, thereby driving the brown corundum inside the water grinding cylinder 102 to swing back and forth. The terrazzo and rubber products come into contact through a swaying motion, thus performing water grinding. At the same time, the other output end of the dual-axis motor 104 drives the stirring component to rotate through the rotating assembly. The rotation of the stirring component causes the brown fused alumina terrazzo and rubber products to move further. At this time, the brown fused alumina terrazzo comes into contact with the rubber products to remove burrs and parting lines, while maintaining dimensional accuracy. This method solves the technical problem that the existing water grinding method for rubber products usually relies on the movement of a container to drive the terrazzo to contact the rubber, thereby achieving water grinding, which results in poor water grinding effect for rubber products.

[0040] The above description discloses only one preferred embodiment of the present invention, and should not be construed as limiting the scope of the present invention. Those skilled in the art will understand that all or part of the processes of the above embodiments can be implemented, and equivalent changes made in accordance with the claims of the present invention are still within the scope of the invention.

Claims

1. A water-grinding processing device, comprising a frame and a water-grinding cylinder, wherein the water-grinding cylinder is used to hold rubber products and terrazzo, characterized in that, It also includes a water mill mechanism; The water mill mechanism includes a round rod, a dual-axis motor, a disc, a supporting rod, a swinging component, a rotating assembly, a U-shaped component, and a stirring component. The round rod is rotatably connected to the frame, and the water mill cylinder is fixedly connected to the round rod. The swinging component is fixedly connected to the end of the round rod away from the water mill cylinder and has a through hole. The dual-axis motor is mounted on the frame, and one output end of the dual-axis motor is fixedly connected to the disc. One end of the supporting rod is fixedly connected to the disc, and the other end of the supporting rod is placed in the through hole. The U-shaped component is fixedly connected to the water mill cylinder, and the stirring component is rotatably connected to the U-shaped component. The other output end of the dual-axis motor is connected to the stirring component through the rotating assembly, and the stirring component is placed inside the water mill cylinder. The water mill cylinder has a discharge port.

2. The water milling equipment as described in claim 1, characterized in that, The rotating assembly includes a transmission unit, a drive wheel, a belt, a driven wheel, and a connecting member. The output end of the dual-axis motor is connected to the drive wheel through the transmission unit. The connecting member is rotatably connected to the frame. The driven wheel is fixedly connected to the connecting member. The belt is disposed between the drive wheel and the driven wheel.

3. The water-grinding processing equipment as described in claim 2, characterized in that, The transmission unit includes a driving bevel gear, a driven bevel gear, and a round shaft. The round shaft is rotatably connected to the frame and fixedly connected to the driving wheel. The driving bevel gear and the driven bevel gear are respectively fixedly connected to the output end of the dual-axis motor and the round shaft, and the driving bevel gear meshes with the driven bevel gear.

4. The water-grinding processing equipment as described in claim 3, characterized in that, The connecting component includes a support rod and a universal coupling. The support rod is rotatably connected to the frame and fixedly connected to the driven wheel. The support rod is also connected to the stirring component via the universal coupling.

5. The water-grinding processing equipment as described in claim 4, characterized in that, The stirring component includes a connecting shaft and multiple stirring rods. One end of the connecting shaft is connected to the universal coupling, and the multiple stirring rods are fixedly connected to the connecting shaft and are evenly distributed.

6. The water milling equipment as described in claim 5, characterized in that, The water grinding equipment also includes a protective plate, an L-plate, and fasteners. The U-shaped part has a groove, the plate is placed in the groove, the protective plate is fixedly connected to the L-plate, and the protective plate covers the water grinding cylinder. One end of the fastener is inserted into the groove and tightened on the L-plate.

7. The water-grinding equipment as described in claim 6, characterized in that, The water grinding equipment also includes a support plate and a stabilizing rod. The support plate is fixedly connected to the frame, one end of the stabilizing rod is fixedly connected to the water grinding cylinder, and the other end of the stabilizing rod is rotatably connected to the support plate.

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