An electric control conveying guide mechanism integrated with self-adjusting ultraviolet aging mechanism
By integrating an electronically controlled conveying and guiding mechanism with a self-adjusting UV aging mechanism, automated conveying and multi-angle irradiation for UV aging testing are achieved, solving the problems of low efficiency and fixed irradiation range of manual operation, and improving testing efficiency and adaptability.
Patent Information
- Application Number
- CN202511524975.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2045-10-24
AI Technical Summary
Existing UV aging tests require manual operation, which is inefficient in terms of conveying and loading/unloading, and the internal irradiation position and range are fixed, limiting the adaptability of cable assembly samples.
The electrically controlled conveying and guiding mechanism, which integrates a self-adjusting ultraviolet aging mechanism, includes a horizontal main frame, a transverse conveyor belt, a side-mounted aging chamber, and an electrically controlled flipping adjustment mechanism. This enables fully automatic conveying and electrically controlled flipping. Combined with an electrically controlled translation and flipping mechanism and an infrared positioning module, it achieves automated positioning and multi-angle irradiation of the sample.
It improves the efficiency of conveying and loading/unloading in aging tests, ensures sample stability and flexibility of irradiation range, adapts to various sample specifications, and features a compact structure, low cost, and precise positioning.
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Figure CN120986989B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to a conveying and guiding mechanism integrated with a self-adjusting ultraviolet aging mechanism. BACKGROUND
[0002] Ultraviolet light is a type of electromagnetic radiation with a frequency of 750 THz to 30 PHz. It is invisible light with a higher frequency than blue-violet light. Ultraviolet light can accelerate the aging of cable assembly equipment, such as cable joints, mainly because ultraviolet radiation can cause the chemical bonds within the molecules of the material to break, leading to phenomena such as oxidative decomposition, corrosion, and bleaching. Specifically, high-energy ultraviolet radiation can cause photolysis reactions in the molecules of the material, leading to the breaking of molecular bonds and chemical reactions, which in turn cause the material to age. An ultraviolet aging test device is a test method that uses an ultraviolet light source to simulate the ultraviolet part of sunlight and irradiate a sample to evaluate the aging speed of the material under ultraviolet light.
[0003] Current ultraviolet aging tests require manual placement of cable assembly samples inside the simulator, and the conveying and feeding and discharging efficiency is not high. Moreover, the internal irradiation position and range are very fixed, and the adaptability of the cable assembly sample is also very limited. SUMMARY
[0004] The technical problem to be solved by the present application is that current ultraviolet aging tests require manual placement of cable assembly samples inside the simulator, and the conveying and feeding and discharging efficiency is not high. Moreover, the internal irradiation position and range are very fixed, and the adaptability of the cable assembly sample is also very limited.
[0005] The technical solution adopted by the application to solve the technical problem is: an electrically controlled conveying and guiding mechanism integrated with a self-adjusting ultraviolet aging mechanism, comprising a horizontal main frame, a first horizontal conveying belt, a second horizontal conveying belt and a third horizontal conveying belt are assembled on the upper surface of the horizontal main frame, a side-hung aging box body is fixedly assembled on the side wall of the horizontal main frame, an ultraviolet aging lamp is fixedly assembled on the inner top surface of the side-hung aging box body, an electrically controlled overturning adjusting mechanism is movably assembled on the side wall of the side-hung aging box body, and an electrically controlled translation overturning mechanism is symmetrically installed on the two side walls of the side-hung aging box body.
[0006] The side-hung aging box body is fixedly installed between the first horizontal conveying belt and the second horizontal conveying belt and between the second horizontal conveying belt and the third horizontal conveying belt.
[0007] The side-hung aging box body is provided with a lateral feeding and discharging opening at the end of the electrically controlled overturning adjusting mechanism.
[0008] The inner top surface of the side-hung aging box body has an upwardly recessed arc-shaped top mounting surface, and a plurality of upper recessed fixing grooves for fixing the ultraviolet aging lamp are formed in the arc-shaped top mounting surface.
[0009] The electric control type turnover adjusting mechanism comprises a turnover closing plate hingedly connected to the side of the side-hung aging box body at the position of the side and bottom outlets, an assembly frame body fixed on the surface of the turnover closing plate, an electric control clamping limiting frame mounted on the side wall of the assembly frame body, and an outside control support rod for controlling the turnover closing plate.
[0010] The electric control clamping limiting frame comprises side rails fixed on the two side walls of the assembly frame body, an electric control screw rod mounted in the inside of the side rails, internally-threaded translation blocks threadedly sleeved on the two ends of the electric control screw rod, and a clamping frame fixed on the side wall of the internally-threaded translation blocks.
[0011] The electric control type turnover adjusting mechanism comprises a turnover closing plate hingedly connected to the side of the side-hung aging box body at the position of the side and bottom outlets, an assembly frame body fixed on the surface of the turnover closing plate, an electric control clamping limiting frame mounted on the side wall of the assembly frame body, and an outside control support rod for controlling the turnover closing plate.
[0012] The adjusting motor is in transmission connection with the electric control rotating clamping seat through a gear transmission set.
[0013] The electric control rotating clamping seat comprises a rotating adjusting platform movably sleeved on the outside of the transversely arranged assembly shaft, a side limiting frame fixed on the side wall of the rotating adjusting platform, a turnover limiting frame movably shaft-connected on the outside surface of the rotating adjusting platform, and a side adjusting support rod for controlling the turnover limiting frame.
[0014] An infrared positioning module matched with the side limiting frame is fixedly arranged on the inside surface of the side-hung aging box body.
[0015] The beneficial effects of the present application are as follows:
[0016] (1) The electric control type conveying and material guiding mechanism integrated with the self-adjusting ultraviolet aging mechanism greatly improves the material conveying efficiency of the aging test by adopting a full-automatic conveying mode to replace the traditional manual feeding and discharging.
[0017] (2) The electric control type conveying and material guiding mechanism integrated with the self-adjusting ultraviolet aging mechanism guarantees that the sample can be smoothly guided from the conveying belt into the inside of the side-hung aging box body by adopting the electric control type turnover and two-side clamping mode, thereby improving the stability and firmness during the sample feeding and discharging process.
[0018] (3) The ultraviolet aging lamp is installed on the arc-shaped top mounting surface on the top surface of the side-hung aging box body, which can effectively improve the irradiation range of the ultraviolet light and ensure the irradiation effect.
[0019] (4) The electric control translation and overturning mechanism is symmetrically installed on the two side walls of the side-hung aging box body, and can cooperate with the electric control overturning adjusting mechanism to switch and lock the sample, drive the sample to the center position inside the side-hung aging box body, and then rotate and adjust along the electric control translation and overturning mechanism, so as to improve the irradiation effect and range;
[0020] (5) The whole device has compact structure, low cost and reasonable layout;
[0021] (6) The whole device is assembled in a lateral clamping mode, can be adapted to samples of various specifications, and has wider application range;
[0022] (7) The optical recognition mode is used for positioning, so as to ensure the accuracy of angle adjustment of the electric control translation and overturning mechanism, and facilitate adjustment, control and reset. BRIEF DESCRIPTION OF DRAWINGS
[0023] The application will be further described below in combination with the drawings and examples.
[0024] Figure 1 is a structural schematic diagram of the application.
[0025] Figure 2 is a schematic diagram of the internal structure of the side-hung aging box body in the application.
[0026] Figure 3 is a schematic diagram of the internal structure of the electric control translation and overturning mechanism assembly section in the application.
[0027] Figure 4 is a schematic diagram of the internal structure of the electric control overturning adjusting mechanism in the application. DETAILED DESCRIPTION
[0028] The application will be further described below in combination with the drawings and examples.
[0029] In the description of the application, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected", "connected" should be understood in a broad sense, for example, it can be fixedly connected, or detachably connected, or integrally connected; it can be mechanically connected, or electrically connected; it can be directly connected, or indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0030] Figure 1 、 Figure 2 、 Figure 3 and Figure 4The utility model provides an electric control conveying guide material mechanism of integrated self -debugging ultraviolet aging mechanism, including horizontal mainframe 1, the upper surface of horizontal mainframe 1 is equipped with first horizontal conveyor 2, second horizontal conveyor 3 and third horizontal conveyor 4, and the side wall of horizontal mainframe 1 is fixedly equipped with side -hanging type aging box 5, the inner top of side -hanging type aging box 5 is fixedly equipped with ultraviolet aging lamp 6, and the side wall of side -hanging type aging box 5 is movably equipped with electric control type turnover adjusting mechanism 7, and the both side walls of side -hanging type aging box 5 are symmetrically installed with electric control translation turnover mechanism 8.
[0031] Working principle: sample is translated along first horizontal conveyor 2, second horizontal conveyor 3 and third horizontal conveyor 4 in turn, when conveying from first horizontal conveyor 2 to electric control type turnover adjusting mechanism 7, electric control type turnover adjusting mechanism 7 is clamped to the upper and lower end of sample and is turned over in side -hanging type aging box 5, when electric control type turnover adjusting mechanism 7 turns over and closes the lateral upper and lower material port 9 of side -hanging type aging box 5, then electric control translation turnover mechanism 8 is clamped to sample from both sides, then electric control type turnover adjusting mechanism 7 is separated from sample, and electric control translation turnover mechanism 8 drives sample to translate from the opening position to the center position of side -hanging type aging box 5, when sample moves to the center position of side -hanging type aging box 5, electric control translation turnover mechanism 8 drives sample to rotate, and starts ultraviolet aging lamp 6 simultaneously, and starts ultraviolet aging test, and the next sample is translated right from first horizontal conveyor 2, at this time, second horizontal conveyor 3 is translated left, and the gap left by electric control type turnover adjusting mechanism 7 between first horizontal conveyor 2 and second horizontal conveyor 3 is made up, when sample is transferred from first horizontal conveyor 2 to second horizontal conveyor 3, second horizontal conveyor 3 is translated right, and it is convenient for sample to translate from second horizontal conveyor 3 to electric control type turnover adjusting mechanism 7 between second horizontal conveyor 3 and third horizontal conveyor 4.
[0032] In order to cooperate and assemble, side -hanging type aging box 5 is fixedly installed between first horizontal conveyor 2 and second horizontal conveyor 3 and between second horizontal conveyor 3 and third horizontal conveyor 4.
[0033] Second horizontal conveyor 3 can be electrically controlled to translate between first horizontal conveyor 2 and third horizontal conveyor 4, so that the distance between first horizontal conveyor 2 and second horizontal conveyor 3 and between second horizontal conveyor 3 and third horizontal conveyor 4 can be reduced, and the translation of non-test sample is facilitated.
[0034] The translation mode of second horizontal conveyor 3 is that horizontal guide rails for controlling the translation are assembled on the upper surface of horizontal mainframe 1.
[0035] In order to cooperate with the lateral upper and lower material, side -hanging type aging box 5 is provided with lateral upper and lower material port 9 at the end of electric control type turnover adjusting mechanism 7.
[0036] In order to improve the top irradiation range, the side-hung aging box 5 has an upwardly recessed arc-shaped top mounting surface 10 on the top surface, and a plurality of upper recessed fixing grooves are formed on the arc-shaped top mounting surface for fixing the ultraviolet aging lamps 6.
[0037] In order to adjust the feeding and discharging, the electric control type flip adjustment mechanism 7 includes a flip closure plate 71 hingedly connected to the side feeding and discharging ports 9 of the side-hung aging box 5, an assembly frame 72 fixed to the surface of the flip closure plate 71, a load-bearing transition conveying belt 73 movably mounted on the surface of the assembly frame 72, an electric control clamping limiting frame 74 mounted on the side wall of the assembly frame 72, and an outside control support rod 75 for controlling the flip closure plate 71.
[0038] When the first horizontal conveying belt 2 drives the sample to translate and convey to the surface of the load-bearing transition conveying belt 73 on the assembly frame 72, the sample position is monitored through the pressure sensor on the assembly frame 72, and then the outside control support rod 75 is started to control the flip adjustment of the flip closure plate 71 to flip and guide the sample into the side-hung aging box 5. The load-bearing transition conveying belt 73 functions to drive the sample to translate and convey to one side.
[0039] In order to clamp and limit the sample on the load-bearing transition conveying belt 73 from the top and bottom, the electric control clamping limiting frame 74 includes side guides 741 fixed to the side walls of the assembly frame 72, electric control lead screws 742 mounted in the side guides 741, internally threaded translation blocks 743 threadedly connected to the ends of the electric control lead screws 742, and clamping frames 744 fixed to the side walls of the internally threaded translation blocks 743.
[0040] In order to adjust from both sides, the electric control type translation and flip mechanism 8 includes embedded internal guides 81 fixed to the side walls of the side-hung aging box 5, adjustment lead screws 82 movably mounted in the embedded internal guides 81, internally threaded translation seats 83 threadedly connected to the outside of the adjustment lead screws 82, adjustment motors 84 fixedly mounted to the side walls of the internally threaded translation seats 83, and electric control rotating clamping seats 85 movably mounted to the outside of the internally threaded translation seats 83.
[0041] The adjustment lead screws 82 are adjusted to translate along the embedded internal guides 81 by rotating the internally threaded translation seats 83 and the electric control rotating clamping seats 85 outside the internally threaded translation seats 83, the sample is clamped and fixed from both sides by the electric control rotating clamping seats 85, and then the sample is translated and conveyed to the center position of the side-hung aging box 5 by the electric control rotating clamping seats 85, which facilitates the flipping of the sample. By controlling the flipping of the sample under ultraviolet irradiation, it is ensured that the device can be uniformly and comprehensively aged tested.
[0042] In order to adjust the transmission, the adjustment motor 84 is in transmission connection with the electric control rotating clamping seat 85 through the gear transmission set 86.
[0043] In order to match the activity assembly, the outer side of the internal thread translation seat 83 is provided with a transverse assembly shaft with an integral structure, and the electric control rotating clamping seat 85 comprises a rotating adjusting platform 851 movably sleeved on the outer side of the transverse assembly shaft, a lateral limiting frame 852 fixed on the side wall of the rotating adjusting platform 851, a turnover limiting frame 853 movably connected to the outer side of the rotating adjusting platform 851, and a lateral adjusting support rod 854 for controlling the turnover limiting frame 853.
[0044] The cylinder segment shaft of the lateral adjusting support rod 854 is movably installed on one side of the rotating adjusting platform 851, and the extending end is movably connected with the surface of the turnover limiting frame 853. The lateral adjusting support rod 854 controls the turnover limiting frame 853 to perform turnover adjustment through expansion and contraction. The turnover limiting frame 853 is clamped and fixed in cooperation with the lateral limiting frame 852.
[0045] The rotating adjusting platform 851 is movably assembled and adjusted along the transverse assembly shaft. The rotating adjusting platform 851 is provided with an annular tooth frame on the connecting surface of the internal thread translation seat 83. The adjusting motor 84 is in transmission connection with the annular tooth frame on the rotating adjusting platform 851 through the gear transmission set 86, so as to drive the rotating adjusting platform 851 to rotate along the transverse assembly shaft.
[0046] In order to match the infrared precise positioning, the infrared positioning module 11 matched with the lateral limiting frame 852 is fixedly assembled on the inner side of the side-hung aging box body 5.
[0047] The infrared positioning module 11 performs transverse emission of infrared positioning. The infrared positioning module 11 is composed of two same distance measuring assemblies. The distances of the two ends of the lateral limiting frame 852 are measured respectively. When the detection distances of the upper and lower infrared positioning modules 11 are consistent, it indicates that the lateral limiting frame 852 is longitudinally arranged. Then, the detection distance difference of the upper and lower infrared positioning modules 11 is used to judge the turnover angle of the sample.
[0048] Based on the above ideal embodiments according to the present application, through the above description, relevant personnel can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the contents in the specification, and must be determined according to the scope of claims.
Claims
1. An electrically controlled conveying and guiding mechanism integrating a self-adjusting ultraviolet aging mechanism, comprising a horizontal main frame (1), characterized in that: The horizontal main frame (1) is equipped with a first horizontal conveyor belt (2), a second horizontal conveyor belt (3) and a third horizontal conveyor belt (4) on its upper surface. A side-mounted aging chamber (5) is fixedly mounted on the side wall of the horizontal main frame (1). An ultraviolet aging lamp (6) is fixedly mounted on the inner top surface of the side-mounted aging chamber (5). An electrically controlled flipping adjustment mechanism (7) is movably mounted on the side wall of the side-mounted aging chamber (5). Electrically controlled translation and flipping mechanisms (8) are symmetrically installed on both sides of the side wall of the side-mounted aging chamber (5). The side-mounted aging chamber (5) is fixedly installed between the first horizontal conveyor belt (2) and the second horizontal conveyor belt (3), and between the second horizontal conveyor belt (3) and the third horizontal conveyor belt (4); The second transverse conveyor belt (3) can be electrically controlled to move between the first transverse conveyor belt (2) and the third transverse conveyor belt (4). The second transverse conveyor belt (3) is moved by mounting a horizontal guide rail on the upper surface of the horizontal main frame (1) to control its movement. The side-mounted aging chamber (5) has a side-mounted upward and downward feeding port (9) at the end of the electrically controlled flipping adjustment mechanism. The electrically controlled flipping adjustment mechanism (7) includes a flipping closing plate (71) hinged to the side of the side-mounted aging chamber (5) at the material inlet position, an assembly frame (72) fixed to the surface of the flipping closing plate (71), a load-bearing transition conveyor belt (73) movably installed on the surface of the assembly frame (72), an electrically controlled clamping limit frame (74) installed on the side wall of the assembly frame (72), and an outer control support rod (75) for controlling the flipping closing plate (71). The electrically controlled clamping and limiting frame (74) includes a side guide rail (741) fixed on both sides of the assembly frame (72), an electrically controlled lead screw (742) installed inside the side guide rail (741), an internal thread translation block (743) threaded to both ends of the electrically controlled lead screw (742), and a clamping frame (744) fixed on the side wall of the internal thread translation block (743). The electrically controlled translation and flipping mechanism (8) includes an embedded internal guide rail (81) fixed on both sides of the side-mounted aging chamber (5), an adjusting screw (82) movably installed inside the embedded internal guide rail (81), an internal thread translation seat (83) threaded on the outside of the adjusting screw (82), an adjusting motor (84) fixedly installed on the side wall of the internal thread translation seat (83), and an electrically controlled rotating clamping seat (85) movably assembled on the outside of the internal thread translation seat (83).
2. The electrically controlled conveying and guiding mechanism integrating a self-adjusting ultraviolet aging mechanism according to claim 1, characterized in that: The side-mounted aging chamber (5) has an upwardly recessed arc-shaped top mounting surface (10) on its inner top surface, and a plurality of recessed mounting grooves for fixing ultraviolet aging lamps (6) are provided on the arc-shaped top mounting surface (10).
3. The electrically controlled conveying and guiding mechanism integrating a self-adjusting ultraviolet aging mechanism according to claim 1, characterized in that: The regulating motor (84) is connected to the electrically controlled rotating clamping seat (85) via a gear transmission group (86).
4. The electrically controlled conveying and guiding mechanism integrating a self-adjusting ultraviolet aging mechanism according to claim 3, characterized in that: The inner thread translation seat (83) has an integral horizontal assembly shaft on its outer side surface. The electrically controlled rotating clamping seat (85) includes a rotating adjustment platform (851) movably mounted on the outside of the horizontal assembly shaft, a lateral limiting frame (852) fixed on the side wall of the rotating adjustment platform (851), a flip limiting frame (853) with a movable shaft connected to the outer side surface of the rotating adjustment platform (851), and a lateral adjustment support rod (854) for controlling the flip limiting frame (853).
5. The electrically controlled conveying and guiding mechanism integrating a self-adjusting ultraviolet aging mechanism according to claim 4, characterized in that: The side-mounted aging chamber (5) is fixedly equipped with an infrared positioning module (11) that cooperates with the lateral limiting frame (852) on its inner side.
Citation Information
Patent Citations
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