Automatic spinning detection device
By designing guiding components and mating structures, and utilizing hydraulic telescopic rods and electro-hydraulic rods to control the transmission and breakage detection of eddy current spinning yarn, the shortcomings of automated spinning devices in wire and breakage early warning monitoring are solved. This enables rapid and effective breakage alarms and re-connection, thereby improving the automation level of spinning production.
Patent Information
- Application Number
- CN202511114367.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2025-11-21
AI Technical Summary
Automated spinning detection devices have shortcomings in rapid lead wire and breakage early warning monitoring, making it difficult to achieve rapid and effective breakage detection and alarm.
The system employs a guiding component and a mating structure, utilizing a hydraulic telescopic rod and an electro-hydraulic rod to control the position change of the guiding mechanism. Combined with a pressure sensor and an alarm, it achieves thread breakage detection and alarm, and re-connects the eddy current spun yarn through the guiding mechanism.
It enables rapid yarn breakage detection and alarm processing, ensuring the continuity of yarn transmission and improving the automation level of spinning production.
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Figure CN120987136A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the vortex spinning thread processing technology field, specifically is a kind of automatic spinning detection device. BACKGROUND
[0002] Yarn is a kind of textile, and various textile fibers are processed into a certain fineness product, which is used for weaving, rope making, thread making, knitting and embroidery, etc., wherein the yarn conveying device is used when the textile is processed, and the common yarn conveying device is guided by setting multiple guide wheels, and the elastic yarn on the reel is pulled out by the tension generated during weaving, so as to achieve the effect of line feeding.
[0003] At present, the automatic spinning detection device is not convenient for quick wire guiding and broken wire early warning monitoring, and needs to be improved. SUMMARY
[0004] In view of the problems in the prior art, the present application provides an automatic spinning detection device.
[0005] The technical scheme adopted by the present application to solve its technical problems is: an automatic spinning detection device, comprising a lead structure and a cooperating butt joint structure, and the side end of the lead structure is connected to the cooperating butt joint structure;
[0006] The lead structure is used for guiding and transmitting vortex spun yarn. The vortex spun yarn is guided to the first butt joint pipe by the lead wheel, and is guided to the position of the second butt joint pipe by contacting with the contact wheel. The electric control hydraulic rod changes the position of the cooperating frame and the guide mechanism by extension and retraction, so that the guide mechanism drives the vortex spun yarn with broken line to re-but.
[0007] The cooperating butt joint structure is used for broken line detection. The vortex spun yarn is guided by the upper end of the contact wheel, is extruded by the contact wheel, the contact wheel moves on the spring rod, the pressure sensor detects the pressure, and when the yarn is broken, the pressure sensor cannot detect the pressure, and the alarm is processed by the alarm.
[0008] Specifically, the lead structure comprises a guide component and a butt joint component, and the center of the guide component is fixedly installed with the butt joint component.
[0009] Specifically, the guide component comprises a hydraulic telescopic rod, a support plate frame is connected to the hydraulic telescopic rod in extension and retraction, a fixed mounting plate is fixedly connected to the support plate frame, a butt joint rod is fixedly connected to the upper part of the side end of the support plate frame, a support frame is fixedly connected to the butt joint rod, and a lead wheel is rotatably connected to the support frame.
[0010] Specifically, the side end of the fixed mounting plate is provided with a first butt joint pipe, and the lower end of the first butt joint pipe is movably connected to the support plate frame.
[0011] Specific, the docking component includes electric control hydraulic rod, cooperation frame and guide mechanism, electric control hydraulic rod controls cooperation frame telescopic adjustment, cooperation frame is provided with groove body, guide mechanism is installed in groove body, electric control hydraulic rod is fixedly connected with fixed mounting plate, through the setting of hydraulic telescopic rod, when the docking component is not aligned with the first docking pipe, the lead wire wheel is used for the guidance of eddy spinning yarn at the moment, eddy spinning yarn is guided to the first docking pipe, then reaches the contact wheel, and the extrusion of the contact wheel is carried out, the contact wheel is pressed under the spring rod, and pressure detection is carried out through the pressure sensor, when the wire breaks, the spring rod controls the rebound of the contact wheel at the moment, and the pressure sensor can sense, and the alarm alarm is handled.
[0012] Specific, the guide mechanism includes guide hook, first connecting frame and second connecting frame, the side end of the second connecting frame is fixedly connected with the first connecting frame, and the side end of the first connecting frame is fixedly connected with the guide hook.
[0013] Specific, the cooperation docking structure includes a broken wire early warning component and a docking cooperation component, and the side end of the broken wire early warning component is fixedly connected with the docking cooperation component.
[0014] Specific, the broken wire early warning component includes a fixed support, a support cross frame is fixedly connected to the fixed support, a pressure sensor is installed on the support cross frame, a spring rod is arranged at the upper end of the pressure sensor, a contact wheel is telescopically connected to the spring rod, the contact wheel has self-rotation performance, an alarm is fixedly connected to the side end of the fixed support, through the setting of the guide component, the position of the support plate frame can be changed by the hydraulic telescopic rod in the guide component, the first docking pipe is limited on the upper part of the support plate frame, and excessive movement of the support plate frame is prevented, when the hydraulic telescopic rod adjusts the fixed mounting plate to be aligned with the first docking pipe, the docking component works at the moment, the electric control hydraulic rod controls the telescopic adjustment of the cooperation frame and the guide mechanism, and the eddy spinning yarn is guided to the second docking pipe through the first docking pipe through the guide mechanism, and then is docked to the outside, so that the purpose of broken wire connection is realized.
[0015] Specific, the docking cooperation component includes a longitudinal plate and a docking fixed plate block, the longitudinal plate is fixedly connected to the docking fixed plate block, the upper end of the longitudinal plate is fixedly connected with a support stand, the support stand is fixedly connected with a fixed sleeve, and the center of the fixed sleeve is fixedly connected with a second docking pipe.
[0016] Specific, the side end of the docking fixed plate block is fixedly connected with the lower end of the fixed support, the first docking pipe is fixedly connected with the upper end of the fixed support, the second docking pipe is aligned with the first docking pipe, and the position of the lead wire wheel and the docking component is changed through the telescopic change of the hydraulic telescopic rod.
[0017] The beneficial effects of the application are as follows:
[0018] One, the present application is through the setting of guide component, the hydraulic telescopic rod in guide component can control the position change of support plate frame, the first butt joint pipe supports the position of support plate frame upper portion, prevents the excessive movement of support plate frame, when the hydraulic telescopic rod adjusts fixed mounting plate and the first butt joint pipe is aligned, the butt joint component works at this time, the electric control hydraulic rod controls the cooperation frame, the telescopic adjustment of guide mechanism, through the guide mechanism, the vortex spinning yarn is guided to the second butt joint pipe through the first butt joint pipe, then is connected to the outside, realizes the purpose of broken line connection.
[0019] Two, the present application is through the setting of hydraulic telescopic rod, control butt joint component is not aligned with the first butt joint pipe at this time, the lead wire wheel is used for the guide of vortex spinning yarn at this time, the vortex spinning yarn is guided to the first butt joint pipe, then reaches the contact wheel, and the extrusion of contact wheel is carried out, the contact wheel is pressed under the spring rod, and the pressure sensor is used for pressure detection, when the broken line, the spring rod controls the contact wheel to rebound at this time, and the pressure sensor can induct, and the alarm alarm is handled. BRIEF DESCRIPTION OF DRAWINGS
[0020] The present application is further illustrated below in combination with the drawings and examples.
[0021] Figure 1 It is the front perspective view of the body in the present application;
[0022] Figure 2 It is the side perspective view of the body in the present application;
[0023] Figure 3 It is the rear perspective view of the body in the present application;
[0024] Figure 4 It is the perspective view of the lead structure in the present application;
[0025] Figure 5 It is the perspective view of the guide component in the present application;
[0026] Figure 6 It is the perspective view of the butt joint component in the present application;
[0027] Figure 7 It is the perspective view of the guide mechanism in the present application;
[0028] Figure 8 It is the perspective view of the cooperation butt joint structure in the present application;
[0029] Figure 9 It is the perspective view of the broken line early warning component in the present application;
[0030] Figure 10 It is the perspective view of the butt joint cooperation component in the present application.
[0031] In the diagram: 1-lead wire structure, 2-fitting and docking structure, 3-guide component, 4-dating component, 5-lead wire wheel, 6-support frame, 7-dating rod, 8-support plate frame, 9-hydraulic telescopic rod, 10-fixed mounting plate, 11-first connecting pipe, 12-electro-hydraulic rod, 13-fitting frame, 14-guide mechanism, 15-guide hook, 16-first connecting frame, 17-second connecting frame, 18-breakage warning component, 19-dating and fitting component, 20-fixed bracket, 21-contact wheel, 22-spring rod, 23-pressure sensor, 24-alarm, 25-supporting crossbeam, 26-supporting upright, 27-fixed sleeve, 28-second connecting pipe, 29-longitudinal plate, 30-dating fixed plate. Detailed Implementation
[0032] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0033] The invention will be further described below with reference to the accompanying drawings.
[0034] Example
[0035] like Figures 1-10 As shown, an automated spinning detection device of the present invention includes a lead wire structure 1 and a mating docking structure 2, wherein the side end of the lead wire structure 1 is connected to the mating docking structure 2.
[0036] The lead wire structure 1 is used to guide and transmit the eddy current spinning yarn. The eddy current spinning yarn is guided to the first pair of connecting pipes 11 through the lead wire wheel 5, and guided to the position of the second pair of connecting pipes 28 through contact with the contact wheel 21. The electro-hydraulic rod 12 changes the position of the mating frame 13 and the guiding mechanism 14 by extension and retraction, so that the guiding mechanism 14 drives the broken eddy current spinning yarn to reconnect.
[0037] The docking structure 2 is used for thread breakage detection. The eddy current spun yarn is guided by the upper end of the contact wheel 21 and squeezed by the contact wheel 21, causing the contact wheel 21 to move on the spring rod 22. The pressure sensor 23 detects the pressure. When the yarn breaks, the pressure sensor 23 cannot detect the pressure, and the alarm 24 will trigger an alarm.
[0038] The lead wire structure 1 includes a guide component 3 and a docking component 4, with the docking component 4 fixedly installed at the center of the guide component 3.
[0039] The guide component 3 comprises a hydraulic telescopic rod 9, a support plate frame 8 is telescopically connected to the hydraulic telescopic rod 9, a fixed mounting plate 10 is fixedly connected to the support plate frame 8, a butt joint rod 7 is fixedly connected to the upper part of the side end of the support plate frame 8, a support frame 6 is fixedly connected to the butt joint rod 7, a lead wheel 5 is rotatably connected to the support frame 6, through the setting of the guide component 3, the position change of the support plate frame 8 can be controlled by the hydraulic telescopic rod 9 in the guide component 3, the first butt joint pipe 11 limits the upper part of the support plate frame 8, preventing the support plate frame 8 from moving excessively, when the fixed mounting plate 10 is adjusted to be aligned with the first butt joint pipe 11, the butt joint component 4 works at this time, the electric control hydraulic rod 12 controls the telescopic adjustment of the matching frame 13 and the guide mechanism 14, the vortex spinning yarn is guided to the second butt joint pipe 28 through the first butt joint pipe 11 through the guide mechanism 14, and then connected to the outside, realizing the purpose of broken line connection, through the setting of the hydraulic telescopic rod 9, when the butt joint component 4 is not aligned with the first butt joint pipe 11, the lead wheel 5 at this time is used for guiding the vortex spinning yarn, guiding the vortex spinning yarn to the first butt joint pipe 11, and then to the contact wheel 21, and then extruding the contact wheel 21, the contact wheel 21 is pressed under the spring rod 22, and the pressure sensor 23 detects the pressure, when the line is broken, the spring rod 22 controls the contact wheel 21 to rebound at this time, and the pressure sensor 23 can sense and control the alarm 24 to alarm.
[0040] The side end of the fixed mounting plate 10 is provided with the first butt joint pipe 11, and the lower end of the first butt joint pipe 11 is movably connected with the support plate frame 8.
[0041] The butt joint component 4 comprises an electric control hydraulic rod 12, a matching frame 13 and a guide mechanism 14, the electric control hydraulic rod 12 controls the telescopic adjustment of the matching frame 13, the matching frame 13 is provided with a groove, the guide mechanism 14 is installed in the groove, and the electric control hydraulic rod 12 is fixedly connected with the fixed mounting plate 10.
[0042] The guide mechanism 14 comprises a guide hook 15, a first connecting frame 16 and a second connecting frame 17, the side end of the second connecting frame 17 is fixedly connected with the first connecting frame 16, and the side end of the first connecting frame 16 is fixedly connected with the guide hook 15.
[0043] The matching butt joint structure 2 comprises a broken line early warning component 18 and a butt joint matching component 19, and the side end of the broken line early warning component 18 is fixedly connected with the butt joint matching component 19.
[0044] The broken line early warning component 18 includes a fixed support 20, the fixed support 20 is fixedly connected with a support cross 25, the support cross 25 is installed with a pressure sensor 23, the upper end of the pressure sensor 23 is provided with a spring rod 22, the spring rod 22 is telescopically connected with a contact wheel 21, and the contact wheel 21 has a self-rotating performance, the side end of the fixed support 20 is fixedly connected with an alarm 24, the vortex spinning yarn is guided through the lead wheel 5, so that the vortex spinning yarn on the lead wheel 5 is introduced into the inside of the first butt joint pipe 11, then the vortex spinning yarn is contacted and transmitted through the contact wheel 21, the contact wheel 21 can rotate, at this time, the contact wheel 21 moves downward, the spring rod 22 cooperates to support, and the pressure sensor 23 detects the pressure, then the vortex spinning yarn is guided to the second butt joint pipe 28, is guided to the outside, and is processed for production.
[0045] The butt joint matching component 19 includes a longitudinal plate 29 and a butt joint fixed plate block 30, the butt joint fixed plate block 30 is fixedly connected with the longitudinal plate 29, the upper end of the longitudinal plate 29 is fixedly connected with a support stand 26, the support stand 26 is fixedly connected with a fixed sleeve 27, the center of the fixed sleeve 27 is fixedly connected with a second butt joint pipe 28, when the yarn is broken, the contact wheel 21 rebounds under the action of the spring rod 22 at this time, the pressure sensor 23 senses, and the alarm 24 alarms, at this time, the user puts the vortex spinning yarn into the guide hook 15, and the hydraulic telescopic rod 9 controls the elongation, so that the support plate rack 8 contacts the first butt joint pipe 11, at this time, the butt joint component 4 is aligned with the first butt joint pipe 11, the electric control hydraulic rod 12 controls the matching frame 13 and the guide mechanism 14 to elongate, so that the guide mechanism 14 drives the vortex spinning yarn to move, and the vortex spinning yarn is conducted to the second butt joint pipe 28, and the vortex spinning yarn is connected again, so that continuous production work is carried out.
[0046] The side end of the butt joint fixed plate block 30 is fixedly connected with the lower end of the fixed support 20, the first butt joint pipe 11 is fixedly connected with the upper end of the fixed support 20, the second butt joint pipe 28 is aligned with the first butt joint pipe 11, and the hydraulic telescopic rod 9 changes the positions of the lead wheel 5 and the butt joint component 4 through telescoping.
[0047] The working principle is that: in use, the user guides the vortex spinning yarn through the lead wheel 5, so that the vortex spinning yarn on the lead wheel 5 is introduced into the inside of the first butt joint pipe 11, then the vortex spinning yarn is contacted and transmitted through the contact wheel 21, the contact wheel 21 can rotate, at this time, the contact wheel 21 moves downward, the spring rod 22 cooperates to support, and the pressure sensor 23 detects the pressure, then the vortex spinning yarn is guided to the second butt joint pipe 28, is guided to the outside, and is processed for production;
[0048] When the wire breaks, the contact wheel 21 at this time rebounds under the action of the spring rod 22, the pressure sensor 23 at this time senses, and the alarm 24 alarms, at this time the user puts the vortex spinning yarn on the guide hook 15, and the hydraulic telescopic rod 9 controls the extension, so that the support plate frame 8 contacts the first butt joint pipe 11, the butt joint part 4 at this time is aligned with the first butt joint pipe 11, the electric control hydraulic rod 12 controls the extension of the matching frame 13 and the guide mechanism 14, so that the guide mechanism 14 drives the vortex spinning yarn to move and conduct to the second butt joint pipe 28, and the rewiring work is carried out, so that the continuous production work is carried out, through the setting of the guide part 3, the hydraulic telescopic rod 9 in the guide part 3 can control the position change of the support plate frame 8, the first butt joint pipe 11 supports the upper limit of the support plate frame 8, prevents the support plate frame 8 from excessive movement, when the hydraulic telescopic rod 9 adjusts the fixed mounting plate 10 to be aligned with the first butt joint pipe 11, the butt joint part 4 at this time works, the electric control hydraulic rod 12 controls the telescopic adjustment of the matching frame 13 and the guide mechanism 14, the vortex spinning yarn is guided through the first butt joint pipe 11 to the second butt joint pipe 28 by the guide mechanism 14, and then connected to the outside, realizing the purpose of wire connection, through the setting of the hydraulic telescopic rod 9, when the butt joint part 4 is not aligned with the first butt joint pipe 11, the lead wheel 5 at this time is used for the guidance of the vortex spinning yarn, and the vortex spinning yarn is guided to the first butt joint pipe 11, and then reaches the contact wheel 21, and the contact wheel 21 is extruded, the contact wheel 21 is pressed under the spring rod 22, and the pressure sensor 23 detects the pressure, when the wire breaks, the spring rod 22 controls the rebound of the contact wheel 21, the pressure sensor 23 can sense, and the alarm 24 alarms.
[0049] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An automated spinning detection device, characterized in that: It includes a lead wire structure (1) and a mating structure (2), and the side end of the lead wire structure (1) is connected to the mating structure (2). The lead wire structure (1) is used to guide and transmit the eddy current spinning yarn. The eddy current spinning yarn is guided to the first pair of connecting pipes (11) through the lead wire wheel (5), and guided to the position of the second pair of connecting pipes (28) through contact with the contact wheel (21). The electro-hydraulic rod (12) changes the position of the mating frame (13) and the guiding mechanism (14) by extension and retraction, so that the guiding mechanism (14) drives the broken eddy current spinning yarn to reconnect. The docking structure (2) is used for thread breakage detection. The eddy current spinning yarn is guided by the upper end of the contact wheel (21) and squeezed by the contact wheel (21), so that the contact wheel (21) moves on the spring rod (22). The pressure sensor (23) detects the pressure. When the thread breaks, the pressure sensor (23) cannot detect the pressure, and the alarm is triggered by the alarm device (24).
2. The automated spinning detection device according to claim 1, characterized in that: The lead wire structure (1) includes a guide component (3) and a docking component (4), with the docking component (4) fixedly installed at the center of the guide component (3).
3. The automated spinning detection device according to claim 2, characterized in that: The guiding component (3) includes a hydraulic telescopic rod (9), a support plate frame (8) is telescopically connected to the hydraulic telescopic rod (9), a fixed mounting plate (10) is fixedly connected to the support plate frame (8), a docking rod (7) is fixedly connected to the upper side of the support plate frame (8), a support frame (6) is fixedly connected to the docking rod (7), and a lead wheel (5) is rotatably connected to the support frame (6).
4. The automated spinning detection device according to claim 3, characterized in that: The side end of the fixed mounting plate (10) is provided with a first pair of connecting pipes (11), and the lower end of the first pair of connecting pipes (11) is movably connected to the support plate frame (8).
5. The automated spinning detection device according to claim 4, characterized in that: The docking component (4) includes an electro-hydraulic rod (12), a mating frame (13), and a guiding mechanism (14). The electro-hydraulic rod (12) controls the extension and retraction of the mating frame (13). A groove is provided on the mating frame (13), and the guiding mechanism (14) is installed in the groove. The electro-hydraulic rod (12) is fixedly connected to the fixed mounting plate (10).
6. The automated spinning detection device according to claim 5, characterized in that: The guiding mechanism (14) includes a guide hook (15), a first connecting frame (16) and a second connecting frame (17). The first connecting frame (16) is fixedly connected to the side end of the second connecting frame (17), and the guide hook (15) is fixedly connected to the side end of the first connecting frame (16).
7. An automated spinning detection device according to claim 6, characterized in that: The mating structure (2) includes a wire breakage warning component (18) and a mating component (19), with the mating component (19) fixedly connected to the side end of the wire breakage warning component (18).
8. An automated spinning detection device according to claim 7, characterized in that: The disconnection warning component (18) includes a fixed bracket (20), a support crossbeam (25) is fixedly connected to the fixed bracket (20), a pressure sensor (23) is installed on the support crossbeam (25), a spring rod (22) is provided at the upper end of the pressure sensor (23), a contact wheel (21) is telescopically connected to the spring rod (22), and the contact wheel (21) has a self-rotation function. An alarm (24) is fixedly connected to the side end of the fixed bracket (20).
9. An automated spinning detection device according to claim 8, characterized in that: The mating component (19) includes a longitudinal plate (29) and a mating fixing plate (30). The longitudinal plate (29) is fixedly connected to the mating fixing plate (30). A support frame (26) is fixedly connected to the upper end of the longitudinal plate (29). A fixing sleeve (27) is fixedly connected to the support frame (26). A second connecting pipe (28) is fixedly connected to the center of the fixing sleeve (27).
10. An automated spinning detection device according to claim 9, characterized in that: The side end of the docking fixing plate (30) is fixedly connected to the lower end of the fixing bracket (20), the first pair of pipes (11) is fixedly connected to the upper end of the fixing bracket (20), the second pair of pipes (28) is aligned with the first pair of pipes (11), and the hydraulic telescopic rod (9) changes the position of the lead wheel (5) and the docking component (4) by telescopic movement.