Assembling equipment for valve element of stop valve
By designing automated valve core assembly equipment, the problem of low valve core assembly efficiency in existing technologies has been solved. This achieves automated assembly and sealing testing of various components of the valve core, thereby improving production efficiency and quality.
Patent Information
- Application Number
- CN202511274771.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2025-11-25
AI Technical Summary
The lack of automated equipment in the assembly process of existing gate valve cores leads to low production efficiency, especially since the threaded connection between the core and the valve stem mainly relies on manual operation.
A gate valve core assembly device was designed, including a base platform, a circulating conveyor line, a valve body assembly device, a gasket assembly device, a sealing ring assembly device, a core and valve stem assembly device, a retaining ring assembly device, and a sealing detection device. The device achieves automated assembly and sealing performance testing of each component through multiple circulating conveyor lines and a rotary drive mechanism.
The system enables automated assembly and sealing testing of all components of the valve core, improving production efficiency and enhancing the assembly quality and production capacity of the valve core.
Smart Images

Figure CN121004451A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of gate valve manufacturing technology, specifically relating to a gate valve core assembly device. Background Technology
[0002] A gate valve is a valve in which the closing element (valve core) moves along the centerline of the valve seat. (See also...) Figure 1 and Figure 2 The valve core of an existing gate valve is formed by assembling a valve body 100, a core 200, a valve stem 300, a gasket 400, an O-ring 500, and a retaining ring 600. The assembly process includes the following steps: (1) inserting the gasket 400 into the cavity of the valve body 100; (2) fitting the O-ring 500 onto the top outer wall of the valve body 100; (3) threading the core 200 to the first end of the valve stem 300; (4) inserting the combination of the core 200 and the valve stem 300 into the cavity of the valve body 100, so that the second end of the valve stem 300 protrudes from the bottom of the valve body 100; (5) engaging the retaining ring 600 into the groove of the valve stem 300 along the bottom end face of the valve body 100.
[0003] Currently, in the production process of gate valves, the assembly of the valve core is usually done manually or with semi-automatic equipment, resulting in low production efficiency. In particular, since the core 200 is connected to one end of the valve stem 300 via a threaded connection, there is currently no automated equipment capable of assembling the core 200 onto the valve stem 300. Typically, manual operation is used to rotate the core 200 onto the valve stem 300, leading to low assembly efficiency. Summary of the Invention
[0004] In view of this, the present invention provides an assembly device for a shut-off valve core, which solves the problem of how to automatically assemble the various components of the valve core to improve production efficiency.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] An assembly device for a stop valve core, the assembly device comprising a base platform and a first circulating conveyor line connected to the base platform, a valve body assembly device, a gasket assembly device, a sealing ring assembly device, a core and valve stem assembly device, a retaining ring assembly device, and a sealing detection device.
[0007] The first circulating conveyor line is disposed on the base platform, and the first circulating conveyor line is provided with a plurality of first bearing holes. The first circulating conveyor line is configured to drive the first bearing holes to circulate. The valve body assembly device, the gasket assembly device, the sealing ring assembly device, the core and valve stem assembly device, the retaining ring assembly device, and the sealing detection device are respectively disposed on the side of the first circulating conveyor line and arranged sequentially along the transmission direction of the first circulating conveyor line.
[0008] The valve body assembly device is used to place the valve body into the first bearing hole seat; the gasket assembly device is used to install the gasket into the cavity of the valve body located in the first bearing hole seat; the sealing ring assembly device is used to fit an O-ring onto the top outer wall of the valve body located in the first bearing hole seat; the core and valve stem assembly device is used to rotatably connect the core to the first end of the valve stem to form a core and valve stem assembly, and insert the core and valve stem assembly into the cavity of the valve body located in the first bearing hole seat; the retaining ring assembly device is used to engage the retaining ring along the bottom end face of the valve body into the groove of the valve stem to assemble the valve core in the first bearing hole seat; and the sealing detection device is used to remove the assembled valve core from the first bearing hole seat and test the sealing performance of the valve core.
[0009] In the specific embodiment, the first circulating conveyor line includes a first rotary drive mechanism and a first turntable; the first rotary drive mechanism is connected to the base platform, the first turntable is rotatably connected to the first rotary drive mechanism, and a plurality of first bearing hole seats are distributed in a circumferential array on the edge of the first turntable; the first rotary drive mechanism is configured to drive the first turntable to rotate, thereby causing the first bearing hole seats to rotate sequentially to the valve body assembly device, the gasket assembly device, the sealing ring assembly device, the core and valve stem assembly device, the retaining ring assembly device, and the sealing detection device and to circulate in a cycle, and the first bearing hole seats are configured to support and fix the valve body.
[0010] In the specific solution, the valve body assembly device includes a valve body vibrating feeding plate, a valve body linear vibrating conveyor, and a valve body assembly unit; the valve body vibrating feeding plate is disposed on the side of the base platform and connected to the first end of the valve body linear vibrating conveyor, the valve body linear vibrating conveyor and the valve body assembly unit are respectively disposed on the base platform, the second end of the valve body linear vibrating conveyor is provided with a valve body distributing component, and the valve body assembly unit is connected between the valve body distributing component and the first circulating conveyor line;
[0011] The valve body vibrating feeding plate is used to load valve bodies and feed them one by one to the valve body linear vibrating conveyor by vibration. The valve body linear vibrating conveyor is used to transport the valve bodies fed from the valve body vibrating feeding plate one by one to the valve body distributing assembly. The valve body assembly unit is used to obtain the valve bodies from the valve body distributing assembly and place the valve bodies into the first bearing hole seat.
[0012] In the specific embodiment, the gasket assembly device includes a gasket vibrating feeding tray, a gasket linear vibrating conveyor, and a gasket assembly unit; the gasket vibrating feeding tray, the gasket linear vibrating conveyor, and the gasket assembly unit are respectively disposed on the base platform; the gasket vibrating feeding tray is connected to the first end of the gasket linear vibrating conveyor; the second end of the gasket linear vibrating conveyor is provided with a gasket distributing component; and the gasket assembly unit is connected between the gasket distributing component and the first circulating conveyor line.
[0013] The gasket vibrating feeder is used to load gaskets and feed them one by one to the gasket linear vibrating conveyor by vibration. The gasket linear vibrating conveyor is used to transport the gaskets fed from the gasket vibrating feeder to the gasket dispensing assembly one by one. The gasket assembly unit is used to obtain the gaskets from the gasket dispensing assembly and install the gaskets into the cavity of the valve body located in the first bearing hole seat.
[0014] In the specific embodiment, the sealing ring assembly device includes a sealing ring vibrating feeding plate, a sealing ring linear vibrating conveyor, and a sealing ring assembly unit. The sealing ring vibrating feeding plate is disposed on the side of the base platform and connected to the first end of the sealing ring linear vibrating conveyor. The sealing ring linear vibrating conveyor and the sealing ring assembly unit are respectively disposed on the base platform. A sealing ring dispensing component is disposed at the second end of the sealing ring linear vibrating conveyor. The sealing ring assembly unit is connected between the sealing ring dispensing component and the first circulating conveyor line.
[0015] The sealing ring vibrating feeding tray is used to load O-rings and feed them one by one to the sealing ring linear vibrating conveyor by vibration. The sealing ring linear vibrating conveyor is used to transport the O-rings fed from the sealing ring vibrating feeding tray to the sealing ring dispensing assembly one by one. The sealing ring assembly unit is used to obtain O-rings from the sealing ring dispensing assembly and fit the O-rings onto the top outer wall of the valve body located in the first bearing hole seat.
[0016] In the specific embodiment, the retaining ring assembly device includes a retaining ring vibrating feeding plate, a retaining ring linear vibrating conveyor, and a retaining ring assembly unit; the retaining ring vibrating feeding plate, the retaining ring linear vibrating conveyor, and the retaining ring assembly unit are respectively disposed on the base platform; the retaining ring vibrating feeding plate is connected to the first end of the retaining ring linear vibrating conveyor; the second end of the retaining ring linear vibrating conveyor is provided with a retaining ring material distribution component; and the retaining ring assembly unit is connected between the retaining ring material distribution component and the first circulating conveyor line.
[0017] The retaining ring vibrating feeding plate is used to load retaining rings and feed them one by one to the retaining ring linear vibrating conveyor by vibration. The retaining ring linear vibrating conveyor is used to transport the retaining rings fed from the retaining ring vibrating feeding plate one by one to the retaining ring distributing assembly. The retaining ring assembly unit is used to obtain the retaining rings from the retaining ring distributing assembly and snap the retaining rings into the grooves of the valve stem along the bottom end face of the valve body.
[0018] In the specific solution, the sealing detection device includes a first product transfer unit, a second product transfer unit, a product corner platform, and a sealing detection platform; the first product transfer unit is connected between the first circulating conveyor line and the product corner platform, and the second product transfer unit is connected between the product corner platform and the sealing detection platform; the first product transfer unit is used to pick up the assembled valve core from the first circulating conveyor line and transfer the valve core to the product corner platform, the second product transfer unit is used to pick up the valve core from the product corner platform and transfer the valve core to the sealing detection platform for sealing performance testing, and the second product transfer unit is also used to remove the tested valve core from the sealing detection platform for unloading.
[0019] In the specific solution, the assembly equipment further includes a gasket detection unit, a sealing ring detection unit, a retaining ring detection unit, and a defective product unloading unit; in the transmission direction of the first circulating conveyor line, the gasket detection unit is located downstream of the gasket assembly device, the sealing ring detection unit is located downstream of the sealing ring assembly device, and the retaining ring detection unit and the defective product unloading unit are located downstream of the retaining ring assembly device.
[0020] The gasket detection unit is used to detect and confirm whether the gasket is correctly assembled, the sealing ring detection unit is used to detect and confirm whether the O-ring is correctly assembled, the retaining ring detection unit is used to detect and confirm whether the retaining ring is correctly assembled, and the defective product unloading unit is used to remove defective assembled products from the first circulating conveyor line for unloading.
[0021] In the specific solution, the core and valve stem assembly device includes a second circulating conveyor line connected to the base platform, a valve stem assembly unit, a core assembly unit and a combined assembly unit, and also includes a valve stem vibrating feeder, a valve stem linear vibrating conveyor, a core vibrating feeder and a core linear vibrating conveyor.
[0022] The second circulating conveyor line is disposed on the base platform, and the second circulating conveyor line is provided with a plurality of second bearing holes. The second circulating conveyor line is configured to drive the second bearing holes to circulate. The valve stem assembly unit, the core assembly unit and the combined assembly unit are respectively disposed on the side of the second circulating conveyor line and arranged sequentially along the transmission direction of the second circulating conveyor line.
[0023] The valve stem vibrating feed plate is disposed on the side of the base platform and connected to the first end of the valve stem linear vibrating conveyor. The valve stem linear vibrating conveyor and the valve stem assembly unit are respectively disposed on the base platform. The second end of the valve stem linear vibrating conveyor is provided with a valve stem distributing assembly. The valve stem assembly unit is connected between the valve stem distributing assembly and the second circulating conveyor line. The core vibrating feed plate is disposed on the side of the base platform and connected to the first end of the core linear vibrating conveyor. The core linear vibrating conveyor and the core assembly unit are respectively disposed on the base platform. The second end of the core linear vibrating conveyor is provided with a core distributing assembly. The core assembly unit is connected between the core distributing assembly and the second circulating conveyor line. The combined assembly unit is connected between the second circulating conveyor line and the first circulating conveyor line.
[0024] The valve stem vibrating feeding plate is used to load valve stems and feed them one by one to the valve stem linear vibrating conveyor by vibration. The valve stem linear vibrating conveyor is used to transport the valve stems fed from the valve stem vibrating feeding plate one by one to the valve stem distributing assembly. The valve stem assembly unit is used to obtain the valve stems from the valve stem distributing assembly and place the valve stems into the second bearing hole seat.
[0025] The core vibrating feeding tray is used to load cores and feed them one by one to the core linear vibrating conveyor by vibration. The core linear vibrating conveyor is used to transport the cores fed from the core vibrating feeding tray one by one to the core distributing assembly. The core assembly unit is used to obtain cores from the core distributing assembly and rotate the cores to the first end of the valve stem located in the second bearing hole seat to form a core and valve stem assembly.
[0026] The assembly unit is used to remove the core and valve stem assembly from the second bearing hole seat and insert the core and valve stem assembly into the cavity of the valve body located in the first bearing hole seat.
[0027] In the specific embodiment, the second circulating conveyor line includes a second rotary drive mechanism and a second turntable; the second rotary drive mechanism is connected to the base platform, the second turntable is rotatably connected to the second rotary drive mechanism, and a plurality of second bearing holes are distributed in a circumferential array on the edge of the second turntable; the second rotary drive mechanism is configured to drive the second turntable to rotate, thereby causing the second bearing holes to rotate sequentially to the valve stem assembly unit, the core assembly unit and the combined assembly unit and circulate in a cycle, and the second bearing holes are configured to support and fix the valve stem.
[0028] The valve core assembly equipment for a gate valve provided in this embodiment of the invention includes a first circulating conveyor line connected to a base platform, a valve body assembly device, a gasket assembly device, a sealing ring assembly device, a core and valve stem assembly device, a retaining ring assembly device, and a sealing detection device. The valve body assembly device is used to place the valve body into the first bearing hole seat of the first circulating conveyor line. The gasket assembly device is used to install the gasket into the cavity of the valve body. The sealing ring assembly device is used to fit an O-ring onto the top outer wall of the valve body. The core and valve stem assembly device is used to rotatably connect the core to the first end of the valve stem to form a core and valve stem assembly, and insert the core and valve stem assembly into the cavity of the valve body. The retaining ring assembly device is used to engage the retaining ring along the bottom end face of the valve body into the groove of the valve stem to assemble the valve core. The sealing detection device is used to test the sealing performance of the assembled valve core. The assembly equipment of the present invention can assemble the valve body, core, valve stem, gasket, O-ring and retaining ring into a valve core and perform a sealing test on the valve core. The assembly steps of each component of the valve core and the sealing test of the final product are all automated, thereby improving the valve core assembly efficiency and the valve core production efficiency. Attached Figure Description
[0029] Figure 1 This is an exploded view of the valve core in an embodiment of the present invention;
[0030] Figure 2 This is a cross-sectional view of the valve core in an embodiment of the present invention;
[0031] Figure 3 This is a planar layout diagram of the assembly equipment in an embodiment of the present invention;
[0032] Figure 4 This is a schematic diagram of the structure of the first circulating conveyor line in an embodiment of the present invention;
[0033] Figure 5 This is a schematic diagram of the valve body assembly device in an embodiment of the present invention;
[0034] Figure 6 This is a structural diagram of the valve body assembly unit in an embodiment of the present invention during valve body assembly;
[0035] Figure 7 This is a schematic diagram of the gasket assembly device in an embodiment of the present invention;
[0036] Figure 8 This is a structural diagram of the gasket assembly unit in an embodiment of the present invention during the assembly of gaskets;
[0037] Figure 9 This is a schematic diagram of the sealing ring assembly device in an embodiment of the present invention;
[0038] Figure 10 This is a structural diagram of the sealing ring assembly unit in an embodiment of the present invention during the assembly of the sealing ring;
[0039] Figure 11 This is a schematic diagram of the core and valve stem assembly device in an embodiment of the present invention;
[0040] Figure 12 This is a schematic diagram of the structure of the second circulating conveyor line in an embodiment of the present invention;
[0041] Figure 13 This is a structural diagram of the valve stem assembly unit in the first state in an embodiment of the present invention;
[0042] Figure 14 Is it like this? Figure 13 Enlarged illustration of section A;
[0043] Figure 15 This is a structural diagram of the valve stem assembly unit in the second state in an embodiment of the present invention;
[0044] Figure 16 This is a structural diagram of the core assembly unit and the combined assembly unit in the first state in an embodiment of the present invention;
[0045] Figure 17 Is it like this? Figure 16 Enlarged illustration of section B;
[0046] Figure 18 This is a structural diagram of the core assembly unit and the combined assembly unit in the second state in an embodiment of the present invention;
[0047] Figure 19 This is a schematic diagram of the retaining ring assembly device in an embodiment of the present invention;
[0048] Figure 20This is a structural diagram of the retaining ring assembly unit in an embodiment of the present invention during the assembly of the retaining ring;
[0049] Figure 21 This is a schematic diagram of the sealing detection device in an embodiment of the present invention. Detailed Implementation
[0050] To make the objectives, technical solutions, and advantages of the present invention clearer, specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Examples of these preferred embodiments are illustrated in the drawings. The embodiments of the present invention shown in and described with reference to the drawings are merely exemplary, and the present invention is not limited to these embodiments.
[0051] It should be noted that the same or similar reference numerals in the accompanying drawings of the embodiments of the present invention correspond to the same or similar components. In the description of the present invention, it should be understood that if terms such as "upper," "lower," "left," and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, they are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the accompanying drawings are only for illustrative purposes and should not be construed as limiting the present patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
[0052] It should also be noted that, in order to avoid obscuring the invention with unnecessary details, only the structures and / or processing steps closely related to the solution according to the invention are shown in the accompanying drawings, while other details that are not closely related to the invention are omitted.
[0053] This invention provides an assembly device for a gate valve core, used to automatically assemble the various components of the gate valve core into a valve core. For example... Figure 1 and Figure 2 As shown, in this embodiment, the valve core is formed by assembling a valve body 100, a core 200, a valve stem 300, a gasket 400, an O-ring 500, and a retaining ring 600. The gasket 400 is fitted into the cavity of the valve body 100, the O-ring 500 is sleeved on the top outer wall of the valve body 100, the core 200 is threaded to the first end of the valve stem 300 and inserted into the cavity of the valve body 100, the second end of the valve stem 300 protrudes from the bottom of the valve body 100, and the retaining ring 600 is engaged in the groove of the valve stem 300 along the bottom end face of the valve body 100.
[0054] See Figure 3The assembly equipment for the valve core of the shut-off valve mainly includes a base platform 1000 and a first circulating conveyor line 1 connected to the base platform 1000, a valve body assembly device 2, a gasket assembly device 3, a sealing ring assembly device 4, a core and valve stem assembly device 5, a retaining ring assembly device 6, and a sealing detection device 7.
[0055] The first circulating conveyor line 1 is mounted on the base platform 1000. The first circulating conveyor line 1 has multiple first bearing seat 11s. The first circulating conveyor line 1 is configured to drive the first bearing seat 11s to circulate sequentially among the valve body assembly device 2, the gasket assembly device 3, the sealing ring assembly device 4, the core and valve stem assembly device 5, the retaining ring assembly device 6, and the sealing detection device 7. The valve body assembly device 2, the gasket assembly device 3, the sealing ring assembly device 4, the core and valve stem assembly device 5, the retaining ring assembly device 6, and the sealing detection device 7 are respectively located on the side of the first circulating conveyor line 1 and arranged sequentially along the transmission direction of the first circulating conveyor line 1.
[0056] The valve body assembly device 2 is used to place the valve body 100 into the first bearing seat 11, whereby the first bearing seat 11 supports and fixes the valve body 100. The gasket assembly device 3 is used to install the gasket 400 into the cavity of the valve body 100 located in the first bearing seat 11. The sealing ring assembly device 4 is used to fit the O-ring 500 onto the top outer wall of the valve body 100 located in the first bearing seat 11. The core and valve stem assembly device 5 is used to rotatably connect the core 200 to the first end of the valve stem 300 to form a core and valve stem assembly, and insert the core and valve stem assembly into the cavity of the valve body 100 located in the first bearing seat 11. The retaining ring assembly device 6 is used to engage the retaining ring 600 along the bottom end face of the valve body 100 into the slot of the valve stem 300, thereby assembling the valve core in the first bearing seat 11. The sealing test device 7 is used to remove the assembled valve core from the first bearing hole seat 11 and test the sealing performance of the valve core.
[0057] In this embodiment, see Figure 4 and combined Figure 3As shown, the first circulating conveyor line 1 includes a first rotary drive mechanism 12 and a first turntable 13. The first rotary drive mechanism 12 is connected to the base platform 1000, and the first turntable 13 is rotatably connected to the first rotary drive mechanism 12. A plurality of first bearing hole seats 11 are distributed in a circumferential array on the edge of the first turntable 13. The first rotary drive mechanism 12 is configured to drive the first turntable 13 to rotate, thereby causing the first bearing hole seats 11 to rotate sequentially to the valve body assembly device 2, the gasket assembly device 3, the sealing ring assembly device 4, the core and valve stem assembly device 5, the retaining ring assembly device 6, and the sealing detection device 7 and circulate thereafter. The first bearing hole seats 11 are configured to support and fix the valve body 100.
[0058] Based on the drive of the first rotary drive mechanism 12, taking the cyclic flow process of one of the first bearing hole seats 11 as an example: First, the first turntable 13 rotates the first bearing hole seat 11 to the valve body assembly device 2, and the valve body assembly device 2 places the valve body 100 into the first bearing hole seat 11. Next, the first turntable 13 rotates the first bearing hole seat 11 containing the valve body 100 to the gasket assembly device 3, and the gasket assembly device 3 inserts the gasket 400 into the cavity of the valve body 100 located in the first bearing hole seat 11. Next, the first turntable 13 rotates the first bearing hole seat 11 to the sealing ring assembly device 4, and the sealing ring assembly device 4 fits the O-ring 500 onto the top outer wall of the valve body 100 located in the first bearing hole seat 11. Next, the first turntable 13 rotates the first bearing hole seat 11 to the core and valve stem assembly device 5. The core and valve stem assembly device 5 inserts the pre-assembled core 200 and valve stem 300 assembly into the cavity of the valve body 100 located in the first bearing hole seat 11, and the second end of the valve stem 300 protrudes from the bottom of the valve body 100. Next, the first turntable 13 rotates the first bearing hole seat 11 to the retaining ring assembly device 6. The retaining ring assembly device 6 engages the retaining ring 600 along the bottom end face of the valve body 100 into the slot of the valve stem 300, thereby assembling the valve core in the first bearing hole seat 11. Finally, the first turntable 13 rotates the first bearing hole seat 11 to the sealing detection device 7. The sealing detection device 7 removes the assembled valve core from the first bearing hole seat 11 and tests the sealing performance of the valve core. Then, the first turntable 13 rotates the first bearing hole seat 11 after removing the valve core back to the valve body assembly device 2 to perform the assembly process of the next valve core.
[0059] In this embodiment, as Figure 4As shown, the first turntable 13 is provided with 8 first bearing hole seats 11, and the 8 first bearing hole seats 11 rotate in sequence to realize the automated continuous assembly of the valve core.
[0060] In this embodiment, see Figure 5 and Figure 6 and combined Figure 3 As shown, the valve body assembly device 2 includes a valve body vibrating feeding plate 21, a valve body linear vibrating conveyor 22, and a valve body assembly unit 23. The valve body vibrating feeding plate 21 is disposed on the side of the base platform 1000 and connected to the first end of the valve body linear vibrating conveyor 22. The valve body linear vibrating conveyor 22 and the valve body assembly unit 23 are respectively disposed on the base platform 1000. A valve body distributing assembly 24 is disposed at the second end of the valve body linear vibrating conveyor 22. The valve body assembly unit 23 is connected between the valve body distributing assembly 24 and the first circulating conveyor line 1. The valve body vibrating feeding plate 21 is used to load valve bodies 100 and feed them one by one to the valve body linear vibrating conveyor 22 by vibration. The valve body linear vibrating conveyor 22 is used to transport the valve bodies 100 fed from the valve body vibrating feeding plate 21 to the valve body distributing assembly 24 one by one. The valve body assembly unit 23 is used to obtain the valve bodies 100 from the valve body distributing assembly 24 and place the valve bodies 100 into the first bearing hole seat 11.
[0061] Specifically, the valve body assembly unit 23 includes a first lateral movement drive assembly 231, a first lifting drive assembly 232, a first rotation drive assembly 233, and a valve body gripping assembly 234. The first lateral movement drive assembly 231 is connected to the base platform 1000 via a support frame and extends from above the valve body dispensing assembly 24 to above the first circulating conveyor line 1. The first lifting drive assembly 232 is movably connected to the first lateral movement drive assembly 231. The first rotation drive assembly 233 is vertically connected to the first lifting drive assembly 232. The valve body gripping assembly 234 is rotatably connected to the first rotation drive assembly 233 and is configured to grip the valve body 100.
[0062] It should be noted that in this embodiment, the loading hole in the first bearing hole seat 11 has an internal hexagonal sidewall structure, and the valve body 100 has an external hexagonal outer wall structure. After the valve body gripping assembly 234 grips the valve body 100 from the valve body dispensing assembly 24 and moves the valve body 100 above the first bearing hole seat 11, the first rotation drive assembly 233 drives the valve body gripping assembly 234 to rotate, and finely adjusts the position of the valve body 100 so that the valve body 100 can be smoothly inserted into the first bearing hole seat 11.
[0063] In this embodiment, see Figure 7 and Figure 8 and combined Figure 3 As shown, the gasket assembly device 3 includes a gasket vibrating feeding tray 31, a gasket linear vibrating conveyor 32, and a gasket assembly unit 33. The gasket vibrating feeding tray 31, the gasket linear vibrating conveyor 32, and the gasket assembly unit 33 are respectively disposed on the base platform 1000. The gasket vibrating feeding tray 31 is connected to the first end of the gasket linear vibrating conveyor 32, and a gasket distribution assembly 34 is disposed at the second end of the gasket linear vibrating conveyor 32. The gasket assembly unit 33 is connected between the gasket distribution assembly 34 and the first circulating conveyor line 1. The gasket vibrating feeding plate 31 is used to load gaskets 400 and feed them one by one to the gasket linear vibrating conveyor 32 by vibration. The gasket linear vibrating conveyor 32 is used to transport the gaskets 400 fed from the gasket vibrating feeding plate 31 to the gasket distributing assembly 34 one by one. The gasket assembly unit 33 is used to obtain the gaskets 400 from the gasket distributing assembly 34 and install the gaskets 400 into the cavity of the valve body 100 located in the first bearing hole seat 11.
[0064] Specifically, the gasket assembly unit 33 includes a second lateral drive assembly 331, a second lifting drive assembly 332, and a gasket gripping assembly 333. The second lateral drive assembly 331 is connected to the base platform 1000 via a support frame and extends from above the gasket dispensing assembly 34 to above the first circulating conveyor line 1. The second lifting drive assembly 332 is movably connected to the second lateral drive assembly 331. The gasket gripping assembly 333 is vertically connected to the second lifting drive assembly 332. The gasket gripping assembly 333 is configured to be inserted into the gasket 400 and open and tighten the gasket 400, thereby gripping the gasket 400.
[0065] In this embodiment, see Figure 9 and Figure 10 and combined Figure 3As shown, the sealing ring assembly device 4 includes a sealing ring vibrating feeding plate 41, a sealing ring linear vibrating conveyor 42, and a sealing ring assembly unit 43. The sealing ring vibrating feeding plate 41 is disposed on the side of the base platform 1000 and connected to the first end of the sealing ring linear vibrating conveyor 42. The sealing ring linear vibrating conveyor 42 and the sealing ring assembly unit 43 are respectively disposed on the base platform 1000. A sealing ring dispensing assembly 44 is disposed at the second end of the sealing ring linear vibrating conveyor 42. The sealing ring assembly unit 43 is connected between the sealing ring dispensing assembly 44 and the first circulating conveyor line 1. The sealing ring vibrating feeding plate 41 is used to load O-rings 500 and feed them one by one to the sealing ring linear vibrating conveyor 42 by vibration. The sealing ring linear vibrating conveyor 42 is used to transport the O-rings 500 fed from the sealing ring vibrating feeding plate 41 to the sealing ring distributing assembly 44 one by one. The sealing ring assembly unit 43 is used to obtain the O-rings 500 from the sealing ring distributing assembly 44 and fit the O-rings 500 onto the top outer wall of the valve body 100 located in the first bearing hole seat 11.
[0066] Specifically, the sealing ring assembly unit 43 includes a third transverse drive assembly 431, a third lifting drive assembly 432, a sealing ring gripping assembly 433, a fourth lifting drive assembly 434, and a material removal assembly 435. The third transverse drive assembly 431 is connected to the base platform 1000 via a support frame and extends from above the sealing ring dispensing assembly 44 to above the first circulating conveyor line 1. The third lifting drive assembly 432 is movably connected to the third transverse drive assembly 431. The sealing ring gripping assembly 433 is vertically and vertically connected to the third lifting drive assembly 432. The end of the sealing ring gripping assembly 433 has a frustum-shaped column that is larger at the top and smaller at the bottom. The sealing ring gripping assembly 433 is configured to insert the frustum-shaped column into the O-ring 500 so that the O-ring 500 is tightly fitted onto the outer wall of the frustum-shaped column, thereby gripping the O-ring 500.
[0067] The fourth lifting drive assembly 434 is located above the sealing ring gripping assembly 433 and is vertically connected to the third lifting drive assembly 432. The unloading assembly 435 is disposed on the outer wall of the frustum and is vertically connected to the fourth lifting drive assembly 434. When the sealing ring gripping assembly 433 moves the O-ring 500 above the first circulating conveyor line 1, the third lifting drive assembly 432 drives the sealing ring gripping assembly 433 to descend, causing the frustum to insert into the valve body 100 located in the first bearing hole seat 11. At this time, the fourth lifting drive assembly 434 drives the unloading assembly 435 to descend, pushing the O-ring 500 out of the frustum and onto the top outer wall of the valve body 100 located in the first bearing hole seat 11.
[0068] In this embodiment, see Figures 11 to 18 and combined Figure 3 As shown, the core and valve stem assembly device 5 includes a second circulating conveyor line 51 connected to the base platform 1000, a valve stem assembly unit 52, a core assembly unit 53 and a combined assembly unit 54, and also includes a valve stem vibrating feed plate 55, a valve stem linear vibrating conveyor 56, a core vibrating feed plate 57 and a core linear vibrating conveyor 58.
[0069] The second circulating conveyor line 51 is disposed on the base platform 1000. The second circulating conveyor line 51 is provided with a plurality of second bearing holes 511. The second circulating conveyor line 51 is configured to drive the second bearing holes 511 to circulate among the valve stem assembly unit 52, the core assembly unit 53, and the combined assembly unit 54. The valve stem assembly unit 52, the core assembly unit 53, and the combined assembly unit 54 are respectively disposed on the side of the second circulating conveyor line 51 and arranged sequentially along the transmission direction of the second circulating conveyor line 51.
[0070] The valve stem vibrating feeder 55 is disposed on the side of the base platform 1000 and connected to the first end of the valve stem linear vibrating conveyor 56. The valve stem linear vibrating conveyor 56 and the valve stem assembly unit 52 are respectively disposed on the base platform 1000. The second end of the valve stem linear vibrating conveyor 56 is provided with a valve stem distribution assembly 561. The valve stem assembly unit 52 is connected between the valve stem distribution assembly 561 and the second circulating conveyor line 51. The core vibrating feeder 57 is disposed on the side of the base platform 1000 and connected to the first end of the core linear vibrating conveyor 58. The core linear vibrating conveyor 58 and the core assembly unit 53 are respectively disposed on the base platform 1000. The second end of the core linear vibrating conveyor 58 is provided with a core distribution assembly 581. The core assembly unit 53 is connected between the core distribution assembly 581 and the second circulating conveyor line 51. The assembly unit 54 is disposed on the base platform 1000 and connected between the second circulating conveyor line 51 and the first circulating conveyor line 1.
[0071] The valve stem vibrating feeding plate 55 is used to load valve stems 300 and feed them one by one to the valve stem linear vibrating conveyor 56 by vibration. The valve stem linear vibrating conveyor 56 is used to transport the valve stems 300 fed from the valve stem vibrating feeding plate 55 to the valve stem distribution assembly 561 one by one. The valve stem assembly unit 52 is used to obtain the valve stems 300 from the valve stem distribution assembly 561 and place the valve stems 300 into the second bearing hole seat 511.
[0072] The core vibrating feeding tray 57 is used to load cores 200 and feed them one by one to the core linear vibrating conveyor 58 by vibration. The core linear vibrating conveyor 58 is used to transport the cores 200 fed from the core vibrating feeding tray 57 one by one to the core distributing assembly 581. The core assembly unit 53 is used to obtain the cores 200 from the core distributing assembly 581 and rotate the cores 200 to the first end of the valve stem 300 located in the second bearing hole seat 511 to form a core and valve stem assembly. The assembly unit 54 is used to remove the core and valve stem assembly from the second bearing hole seat 511 and insert the core and valve stem assembly into the cavity of the valve body 100 located in the first bearing hole seat 11.
[0073] In this embodiment, see Figure 12 and combined Figure 11As shown, the second circulating conveyor line 51 includes a second rotary drive mechanism 512 and a second turntable 513. The second rotary drive mechanism 512 is connected to the base platform 1000, and the second turntable 513 is rotatably connected to the second rotary drive mechanism 512. A plurality of second bearing hole seats 511 are distributed in a circumferential array on the edge of the second turntable 513. The second rotary drive mechanism 512 is configured to drive the second turntable 513 to rotate, thereby causing the second bearing hole seats 511 to rotate sequentially to the valve stem assembly unit 52, the core assembly unit 53, and the combined assembly unit 54 and circulate in a cycle. The second bearing hole seats 511 are configured to support and fix the valve stem 300.
[0074] Driven by the second rotary drive mechanism 512, taking the cyclic flow process of one of the second bearing hole seats 511 as an example: First, the second turntable 513 rotates the second bearing hole seat 511 to the valve stem assembly unit 52, and the valve stem assembly unit 52 places the valve stem 300 into the second bearing hole seat 511. Next, the second turntable 513 rotates the second bearing hole seat 511 containing the valve stem 300 to the core assembly unit 53, and the core assembly unit 53 rotatably connects the core 200 to the first end of the valve stem 300 located in the second bearing hole seat 511 to form a core and valve stem assembly. Next, the second turntable 513 rotates the second bearing hole seat 511 to the assembly unit 54. The assembly unit 54 removes the core and valve stem assembly from the second bearing hole seat 511 and moves it to the first circulating conveyor line 1. The core and valve stem assembly is then inserted into the cavity of the valve body 100 located in the first bearing hole seat 11. After removing the core and valve stem assembly, the second turntable 513 rotates back to the valve stem assembly unit 52 to perform the next core and valve stem assembly process.
[0075] In this embodiment, as Figure 12 As shown, the second turntable 513 is provided with five second bearing hole seats 511. The five second bearing hole seats 511 rotate in sequence to realize the automated continuous assembly of the core and the valve stem.
[0076] In this embodiment, see Figures 13 to 15 and combined Figure 11 The valve stem assembly unit 52 mainly includes a fourth lateral movement drive assembly 521, a fifth lifting drive assembly 522, a second rotation drive assembly 523, and a valve stem gripping assembly 524. It should be noted that... Figure 13 This is a structural diagram showing the valve stem assembly unit 52 picking up the valve stem 300 from the valve stem distribution assembly 561. Figure 14 Is it like this? Figure 13Enlarged illustration of part A in the middle. Figure 15 This is a structural diagram showing the valve stem assembly unit 52 moving the grasped valve stem 300 above the second bearing hole seat 511.
[0077] Specifically, the fourth lateral movement drive assembly 521 is connected to the base platform 1000 via a support frame and extends from above the valve stem dispensing assembly 561 to above the second circulating conveyor line 51. The fifth lifting drive assembly 522 is movably connected to the fourth lateral movement drive assembly 521, the second rotation drive assembly 523 is vertically connected to the fifth lifting drive assembly 522, and the valve stem gripping assembly 524 is rotatably connected to the second rotation drive assembly 523. The second rotation drive assembly 523 is configured to drive the valve stem gripping assembly 524 to rotate in a vertical plane, and the valve stem gripping assembly 524 is configured to grip the valve stem 300.
[0078] As a preferred embodiment, in this embodiment, the valve stem distribution assembly 561 is provided with a clearance groove 562 to facilitate the valve stem assembly unit 2 in grasping the valve stem 300.
[0079] As a preferred embodiment, in this case, a sealing ring detection component is provided above the valve stem distribution assembly 561, and a defective product frame is provided on the side of the valve stem distribution assembly 561. The sealing ring detection component is used to detect whether the valve stem 300 located in the valve stem distribution assembly 561 is equipped with a sealing ring, and the defective product frame is used to load valve stems 300 that are not equipped with a sealing ring. Specifically, when the valve stem 300 is fed into the valve stem distribution assembly 561, the sealing ring detection component detects whether the valve stem 300 located in the valve stem distribution assembly 561 is equipped with a sealing ring: if yes, the valve stem assembly unit 52 picks up the valve stem 300 and feeds it into the second bearing hole seat 511; if no, the valve stem assembly unit 52 picks up the valve stem 300 and feeds it into the defective product frame.
[0080] In this embodiment, see Figures 16 to 18 and combined Figure 11 The core assembly unit 53 includes a fifth lateral movement drive assembly 531, a sixth lifting drive assembly 532, a third rotation drive assembly 533, and a core gripping assembly 534. The combined assembly unit 54 shares the fifth lateral movement drive assembly 531 in the core assembly unit 53. The combined assembly unit 54 also includes a seventh lifting drive assembly 541, a fourth rotation drive assembly 542, and a combined gripping assembly 543. It should be noted that... Figure 16This is a structural diagram showing the core assembly unit 53 picking up the core 200 from the core dispensing assembly 581, and the assembly unit 54 picking up the core and valve stem assembly from the second bearing hole seat 511. Figure 17 Is it like this? Figure 16 Enlarged illustration of section B. Figure 18 This is a structural diagram showing the core assembly unit 53 moving the core 200 above the second bearing hole seat 511, and the assembly unit 54 moving the core and valve stem assembly above the first circulating conveyor line 1.
[0081] Specifically, the fifth transverse drive assembly 531 is connected to the base platform 1000 via a support frame and extends across the second circulating conveyor line 51 from above the core material distribution assembly 581 to above the first circulating conveyor line 1. The sixth lifting drive assembly 532 and the seventh lifting drive assembly 541 are respectively movably connected to the fifth transverse drive assembly 531.
[0082] The third rotation drive assembly 533 is vertically and flexibly connected to the sixth lifting drive assembly 532, and the core gripping assembly 534 is rotatably connected to the third rotation drive assembly 533. The core gripping assembly 534 is configured to grip the core 200, and the third rotation drive assembly 533 is configured to drive the core gripping assembly 534 to rotate in a horizontal plane, thereby allowing the core 200 to be rotatably connected to the first end of the valve stem 300.
[0083] The fourth rotation drive assembly 542 is vertically and flexibly connected to the seventh lifting drive assembly 541, and the assembly gripping assembly 543 is rotatably connected to the fourth rotation drive assembly 542. The assembly gripping assembly 543 is configured to grip the assembly formed by the core 200 and the valve stem 300, and the fourth rotation drive assembly 542 is configured to drive the assembly gripping assembly 543 to rotate in the horizontal plane, thereby adjusting the position of the assembly so that it can be smoothly inserted into the cavity of the valve body 100 located in the first bearing hole seat 11.
[0084] Specifically, the seventh lifting drive assembly 541 is connected to the power output end of the fifth lateral movement drive assembly 531, and the sixth lifting drive assembly 532 is fixedly connected to the seventh lifting drive assembly 541 via a connecting rod. The fifth lateral movement drive assembly 531 is used to drive the sixth lifting drive assembly 532 and the seventh lifting drive assembly 541 to move synchronously in the lateral direction, thereby driving the core gripping assembly 534 and the combined gripping assembly 543 to move synchronously in the lateral direction.
[0085] As a preferred embodiment, in this embodiment, the bottom of the core material distribution assembly 581 is provided with a lifting mechanism 582, which is used to push the core 200 located in the core material distribution assembly 581 upward so that the core assembly unit 53 can grasp the core 200.
[0086] In this embodiment, see Figure 19 and Figure 20 and combined Figure 3 As shown, the retaining ring assembly device 6 includes a retaining ring vibrating feeding plate 61, a retaining ring linear vibrating conveyor 62, and a retaining ring assembly unit 63. The retaining ring vibrating feeding plate 61, the retaining ring linear vibrating conveyor 62, and the retaining ring assembly unit 63 are respectively disposed on the base platform 1000. The retaining ring vibrating feeding plate 61 is connected to the first end of the retaining ring linear vibrating conveyor 62, and the second end of the retaining ring linear vibrating conveyor 62 is provided with a retaining ring distributing assembly 64. The retaining ring assembly unit 63 is connected between the retaining ring distributing assembly 64 and the first circulating conveyor line 1. The retaining ring vibrating feeding plate 61 is used to load the retaining rings 600 and feed them one by one to the retaining ring linear vibrating conveyor 62 by vibration. The retaining ring linear vibrating conveyor 62 is used to transport the retaining rings 600 fed from the retaining ring vibrating feeding plate 61 to the retaining ring distributing assembly 64 one by one. The retaining ring assembly unit 63 is used to obtain the retaining rings 600 from the retaining ring distributing assembly 64 and snap the retaining rings 600 into the slots of the valve stem 300 along the bottom end face of the valve body 100.
[0087] Specifically, the retaining ring assembly unit 63 includes a guide groove assembly 631, a push rod assembly 632, and a pressing assembly 633. The guide groove assembly 631 is connected between the first side of the retaining ring distribution assembly 64 and the first circulating conveyor line 1. The push rod assembly 632 is connected to the second side of the retaining ring distribution assembly 64. The pressing assembly 633 is vertically and flexibly positioned above the first circulating conveyor line 1. The guide groove assembly 631 has a guide groove 6311 extending from the first side of the retaining ring distribution assembly 64 to the bottom of the first circulating conveyor line 1. The push rod assembly 632 has a push rod 6321 that can pass through the retaining ring distribution assembly 64 and into the guide groove.
[0088] During assembly of the retaining ring 600: First, the pressing assembly 633 descends and presses against the assembled product located in the first bearing hole seat 11 to fix the assembled product and prevent it from shaking; then, the push rod assembly 632 controls the push rod 6321 to push the retaining ring 600, which has been fed into the retaining ring distribution assembly 64, into the guide groove 6311 in the guide groove assembly 631, and extends the guide groove 6311 to push it below the first bearing hole seat 11, thereby causing the retaining ring 600 to engage with the groove of the valve stem 300 along the bottom end face of the valve body 100. After the retaining ring 600 is assembled, the pressing assembly 633 rises to release the assembled product, and the push rod assembly 632 controls the push rod 6321 to retract to the second side of the retaining ring distribution assembly 64.
[0089] In this embodiment, see Figure 21 and combined Figure 3 As shown, the sealing detection device 7 includes a first product transfer unit 71, a second product transfer unit 72, a product corner platform 73, and a sealing detection platform 74. The first product transfer unit 71 is connected between the first circulating conveyor line 1 and the product corner platform 73, and the second product transfer unit 72 is connected between the product corner platform 73 and the sealing detection platform 74. The first product transfer unit 71 is used to pick up the assembled valve core from the first circulating conveyor line 1 and transfer the valve core to the product corner platform 73. The second product transfer unit 72 is used to pick up the valve core from the product corner platform 73 and transfer the valve core to the sealing detection platform 74 for sealing performance testing. The second product transfer unit 72 is also used to remove the tested valve core from the sealing detection platform 74 for unloading.
[0090] In this embodiment, the assembly equipment further includes a gasket detection unit 81, a sealing ring detection unit 82, a retaining ring detection unit 83, and a defective product unloading unit 84. In the transmission direction of the first circulating conveyor line 1, the gasket detection unit 81 is located downstream of the gasket assembly device 3, the sealing ring detection unit 82 is located downstream of the sealing ring assembly device 4, and the retaining ring detection unit 83 and the defective product unloading unit 84 are located downstream of the retaining ring assembly device 6.
[0091] The gasket detection unit 81 is used to detect and confirm whether the gasket 400 is correctly assembled. In this embodiment, as shown... Figure 7 As shown, the gasket detection unit 81 is integrated into the gasket assembly unit 33 of the gasket assembly device 3. After the gasket assembly device 3 assembles the gasket 400, the gasket detection unit 81 immediately detects and confirms whether the gasket 400 is correctly assembled.
[0092] The sealing ring detection unit 82 is used to detect and confirm whether the O-ring seal 500 is correctly assembled. In this embodiment, as shown... Figure 3 As shown, the sealing ring detection unit 82 is located between the sealing ring assembly device 4 and the core and valve stem assembly device 5. After the sealing ring assembly device 4 assembles the O-ring 500, the first circulating conveyor line 1 moves the assembled product to the sealing ring detection unit 82, and the sealing ring detection unit 82 detects and confirms whether the O-ring 500 is correctly assembled.
[0093] The retaining ring detection unit 83 is used to detect and confirm whether the retaining ring 600 is correctly assembled. In this embodiment, as shown... Figure 3 As shown, the retaining ring detection unit 83 is disposed between the retaining ring assembly device 6 and the sealing detection device 7. After the retaining ring assembly device 6 assembles the retaining ring 600, the first circulating conveyor line 1 moves the assembled product to the retaining ring detection unit 83, and the retaining ring detection unit 83 detects and confirms whether the retaining ring 600 is correctly assembled.
[0094] The defective product unloading unit 84 is used to remove defective assemblies from the first circulating conveyor line 1 for unloading. In this embodiment, as shown... Figure 3 As shown, the defective product unloading unit 84 and the retaining ring detection unit 83 are arranged adjacent to each other. When any one of the gasket detection unit 81, the sealing ring detection unit 82, and the retaining ring detection unit 83 detects a defective assembly, and the defective assembly moves on the first circulating conveyor line 1 to the defective product unloading unit 84, the defective product unloading unit 84 takes out the defective assembly for unloading.
[0095] In summary, the valve core assembly equipment for the gate valve provided in this application embodiment can assemble the valve body, core, valve stem, gasket, O-ring and retaining ring to form a valve core and perform a sealing test on the valve core. The assembly steps of each component of the valve core and the sealing test of the final product are all automated, thereby improving the valve core assembly efficiency and the valve core production efficiency.
[0096] The above description is only a specific embodiment of this application. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this application, and these improvements and modifications should also be considered within the scope of protection of this application.
Claims
1. An assembly device for a shut-off valve core, characterized in that, The assembly equipment base platform and the first circulating conveyor line connected to the base platform, valve body assembly device, gasket assembly device, sealing ring assembly device, core and valve stem assembly device, retaining ring assembly device and sealing detection device. The first circulating conveyor line is disposed on the base platform, and the first circulating conveyor line is provided with a plurality of first bearing holes. The first circulating conveyor line is configured to drive the first bearing holes to circulate. The valve body assembly device, the gasket assembly device, the sealing ring assembly device, the core and valve stem assembly device, the retaining ring assembly device, and the sealing detection device are respectively disposed on the side of the first circulating conveyor line and arranged sequentially along the transmission direction of the first circulating conveyor line. The valve body assembly device is used to place the valve body into the first bearing hole seat; The gasket assembly device is used to insert the gasket into the cavity of the valve body located in the first bearing hole seat; the sealing ring assembly device is used to fit the O-ring onto the top outer wall of the valve body located in the first bearing hole seat; the core and valve stem assembly device is used to rotatably connect the core to the first end of the valve stem to form a core and valve stem assembly, and insert the core and valve stem assembly into the cavity of the valve body located in the first bearing hole seat; the retaining ring assembly device is used to engage the retaining ring along the bottom end face of the valve body into the groove of the valve stem to assemble the valve core in the first bearing hole seat; the sealing detection device is used to remove the assembled valve core from the first bearing hole seat and test the sealing performance of the valve core.
2. The assembly equipment according to claim 1, characterized in that, The first circulating conveyor line includes a first rotary drive mechanism and a first turntable; the first rotary drive mechanism is connected to the base platform, the first turntable is rotatably connected to the first rotary drive mechanism, and a plurality of first bearing hole seats are distributed in a circumferential array on the edge of the first turntable; The first rotary drive mechanism is configured to drive the first turntable to rotate, thereby causing the first bearing hole seat to rotate sequentially to the valve body assembly device, the gasket assembly device, the sealing ring assembly device, the core and valve stem assembly device, the retaining ring assembly device, and the sealing detection device and to circulate thereafter. The first bearing hole seat is configured to support and fix the valve body.
3. The assembly equipment according to claim 1, characterized in that, The valve body assembly device includes a valve body vibrating feeding plate, a valve body linear vibrating conveyor, and a valve body assembly unit; the valve body vibrating feeding plate is disposed on the side of the base platform and connected to the first end of the valve body linear vibrating conveyor, the valve body linear vibrating conveyor and the valve body assembly unit are respectively disposed on the base platform, the second end of the valve body linear vibrating conveyor is provided with a valve body distributing component, and the valve body assembly unit is connected between the valve body distributing component and the first circulating conveyor line; The valve body vibrating feeding plate is used to load valve bodies and feed them one by one to the valve body linear vibrating conveyor by vibration. The valve body linear vibrating conveyor is used to transport the valve bodies fed from the valve body vibrating feeding plate one by one to the valve body distributing assembly. The valve body assembly unit is used to obtain the valve bodies from the valve body distributing assembly and place the valve bodies into the first bearing hole seat.
4. The assembly equipment according to claim 1, characterized in that, The gasket assembly device includes a gasket vibrating feeding tray, a gasket linear vibrating conveyor, and a gasket assembly unit; the gasket vibrating feeding tray, the gasket linear vibrating conveyor, and the gasket assembly unit are respectively disposed on the base platform; the gasket vibrating feeding tray is connected to the first end of the gasket linear vibrating conveyor; the second end of the gasket linear vibrating conveyor is provided with a gasket distributing component; and the gasket assembly unit is connected between the gasket distributing component and the first circulating conveyor line. The gasket vibrating feeder is used to load gaskets and feed them one by one to the gasket linear vibrating conveyor by vibration. The gasket linear vibrating conveyor is used to transport the gaskets fed from the gasket vibrating feeder to the gasket dispensing assembly one by one. The gasket assembly unit is used to obtain the gaskets from the gasket dispensing assembly and install the gaskets into the cavity of the valve body located in the first bearing hole seat.
5. The assembly equipment according to claim 1, characterized in that, The sealing ring assembly device includes a sealing ring vibrating feeding plate, a sealing ring linear vibrating conveyor, and a sealing ring assembly unit. The sealing ring vibrating feeding plate is disposed on the side of the base platform and connected to the first end of the sealing ring linear vibrating conveyor. The sealing ring linear vibrating conveyor and the sealing ring assembly unit are respectively disposed on the base platform. A sealing ring dispensing component is disposed at the second end of the sealing ring linear vibrating conveyor. The sealing ring assembly unit is connected between the sealing ring dispensing component and the first circulating conveyor line. The sealing ring vibrating feeding tray is used to load O-rings and feed them one by one to the sealing ring linear vibrating conveyor by vibration. The sealing ring linear vibrating conveyor is used to transport the O-rings fed from the sealing ring vibrating feeding tray to the sealing ring dispensing assembly one by one. The sealing ring assembly unit is used to obtain O-rings from the sealing ring dispensing assembly and fit the O-rings onto the top outer wall of the valve body located in the first bearing hole seat.
6. The assembly equipment according to claim 1, characterized in that, The retaining ring assembly device includes a retaining ring vibrating feeding plate, a retaining ring linear vibrating conveyor, and a retaining ring assembly unit; the retaining ring vibrating feeding plate, the retaining ring linear vibrating conveyor, and the retaining ring assembly unit are respectively disposed on the base platform; the retaining ring vibrating feeding plate is connected to the first end of the retaining ring linear vibrating conveyor; the second end of the retaining ring linear vibrating conveyor is provided with a retaining ring material distribution component; and the retaining ring assembly unit is connected between the retaining ring material distribution component and the first circulating conveyor line. The retaining ring vibrating feeding plate is used to load retaining rings and feed them one by one to the retaining ring linear vibrating conveyor by vibration. The retaining ring linear vibrating conveyor is used to transport the retaining rings fed from the retaining ring vibrating feeding plate one by one to the retaining ring distributing assembly. The retaining ring assembly unit is used to obtain the retaining rings from the retaining ring distributing assembly and snap the retaining rings into the grooves of the valve stem along the bottom end face of the valve body.
7. The assembly equipment according to claim 1, characterized in that, The sealing detection device includes a first product transfer unit, a second product transfer unit, a product corner platform, and a sealing detection platform. The first product transfer unit is connected between the first circulating conveyor line and the product corner platform, and the second product transfer unit is connected between the product corner platform and the sealing detection platform. The first product transfer unit is used to pick up the assembled valve core from the first circulating conveyor line and transfer the valve core to the product corner platform. The second product transfer unit is used to pick up the valve core from the product corner platform and transfer the valve core to the sealing detection platform for sealing performance testing. The second product transfer unit is also used to remove the tested valve core from the sealing detection platform for unloading.
8. The assembly equipment according to claim 1, characterized in that, The assembly equipment also includes a gasket detection unit, a sealing ring detection unit, a retaining ring detection unit, and a defective product unloading unit; in the transmission direction of the first circulating conveyor line, the gasket detection unit is located downstream of the gasket assembly device, the sealing ring detection unit is located downstream of the sealing ring assembly device, and the retaining ring detection unit and the defective product unloading unit are located downstream of the retaining ring assembly device. The gasket detection unit is used to detect and confirm whether the gasket is correctly assembled, the sealing ring detection unit is used to detect and confirm whether the O-ring is correctly assembled, the retaining ring detection unit is used to detect and confirm whether the retaining ring is correctly assembled, and the defective product unloading unit is used to remove defective assembled products from the first circulating conveyor line for unloading.
9. The assembly equipment according to any one of claims 1-8, characterized in that, The core and valve stem assembly device includes a second circulating conveyor line connected to the base platform, a valve stem assembly unit, a core assembly unit, and a combined assembly unit, and also includes a valve stem vibrating feeder, a valve stem linear vibrating conveyor, a core vibrating feeder, and a core linear vibrating conveyor. The second circulating conveyor line is disposed on the base platform, and the second circulating conveyor line is provided with a plurality of second bearing holes. The second circulating conveyor line is configured to drive the second bearing holes to circulate. The valve stem assembly unit, the core assembly unit and the combined assembly unit are respectively disposed on the side of the second circulating conveyor line and arranged sequentially along the transmission direction of the second circulating conveyor line. The valve stem vibrating feed plate is disposed on the side of the base platform and connected to the first end of the valve stem linear vibrating conveyor. The valve stem linear vibrating conveyor and the valve stem assembly unit are respectively disposed on the base platform. The second end of the valve stem linear vibrating conveyor is provided with a valve stem distributing assembly. The valve stem assembly unit is connected between the valve stem distributing assembly and the second circulating conveyor line. The core vibrating feed plate is disposed on the side of the base platform and connected to the first end of the core linear vibrating conveyor. The core linear vibrating conveyor and the core assembly unit are respectively disposed on the base platform. The second end of the core linear vibrating conveyor is provided with a core distributing assembly. The core assembly unit is connected between the core distributing assembly and the second circulating conveyor line. The combined assembly unit is connected between the second circulating conveyor line and the first circulating conveyor line. The valve stem vibrating feeding plate is used to load valve stems and feed them one by one to the valve stem linear vibrating conveyor by vibration. The valve stem linear vibrating conveyor is used to transport the valve stems fed from the valve stem vibrating feeding plate one by one to the valve stem distributing assembly. The valve stem assembly unit is used to obtain the valve stems from the valve stem distributing assembly and place the valve stems into the second bearing hole seat. The core vibrating feeding tray is used to load cores and feed them one by one to the core linear vibrating conveyor by vibration. The core linear vibrating conveyor is used to transport the cores fed from the core vibrating feeding tray one by one to the core distributing assembly. The core assembly unit is used to obtain cores from the core distributing assembly and rotate the cores to the first end of the valve stem located in the second bearing hole seat to form a core and valve stem assembly. The assembly unit is used to remove the core and valve stem assembly from the second bearing hole seat and insert the core and valve stem assembly into the cavity of the valve body located in the first bearing hole seat.
10. The assembly equipment according to claim 9, characterized in that, The second circulating conveyor line includes a second rotary drive mechanism and a second turntable; the second rotary drive mechanism is connected to the base platform, the second turntable is rotatably connected to the second rotary drive mechanism, and a plurality of second bearing hole seats are distributed in a circumferential array on the edge of the second turntable; The second rotary drive mechanism is configured to drive the second turntable to rotate, thereby causing the second bearing hole seat to rotate sequentially to the valve stem assembly unit, the core assembly unit and the combined assembly unit and to circulate. The second bearing hole seat is configured to support and fix the valve stem.