Material bundling control method, device, equipment, medium and program product

By using automated control methods for the material baling equipment, the automatic picking, compression, and bundling of straw are achieved, solving the problem of low efficiency in traditional straw processing and improving overall processing efficiency.

CN121014384APending Publication Date: 2025-11-28HEILONGJIANG PROV AGRI MACHINERY ENG SCI INST
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Patent Information

Application Number
CN202511338327.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2025-11-28

AI Technical Summary

Technical Problem

In traditional straw processing methods, the straw and the bundling process are usually separated, resulting in low overall processing efficiency.

Method used

The material picking device in the material baling equipment picks up the target material and transports it to the rotary space of the material compression device for rotary compression. Under preset conditions, a prompt message is output to instruct the traction device to stop moving, and the material is wrapped and compressed by the wrapping device to form baled material.

Benefits of technology

It enables automatic picking and conveying of target materials, ensuring that materials are fully wrapped and bound, improving material handling efficiency, and preventing the omission of some materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a material bundling control method, device and equipment, a medium and a program product, and is applied to a controller in the material bundling equipment, the method comprises the steps that a material picking device in the material bundling equipment is controlled to pick up target materials, and the target materials are conveyed into a rotation space of a material compression device in the material bundling equipment; controlling a material compression device to perform rotary compression on the target material in the rotary space; under the condition that the preset condition is met, first prompt information is output, and the first prompt information is used for indicating traction equipment connected with the material bundling equipment to stop moving; and a net winding device in the material bundling equipment is controlled to convey a winding net into the rotation space, so that the winding net winds the target material in the rotation compression process, and the bundled material is obtained. By adopting the method, the material treatment efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of agricultural machinery automation, and in particular to a material bundling control method, device, equipment, medium and program product. BACKGROUND

[0002] With the development of agricultural machinery automation, many links in agricultural production have realized the transformation from manual to mechanical automation. In the process of straw processing, the picking and bundling of straw can be realized in an automated manner, thereby improving productivity to a certain extent.

[0003] However, in the traditional straw processing mode, the straw and the bundling process are usually separated from each other, and a special device needs to be used to collect the straw, and then the bundling operation is carried out uniformly, thereby reducing the overall processing efficiency. SUMMARY

[0004] Therefore, it is necessary to provide a material bundling control method, device, equipment, medium and program product in view of the above technical problems.

[0005] In a first aspect, the present application provides a material bundling control method applied to a controller in a material bundling device, and the method comprises the following steps.

[0006] The material picking device in the material bundling device is controlled to pick a target material, and the target material is transported into a rotation space of a material compression device in the material bundling device.

[0007] The target material in the rotation space is controlled to be rotationally compressed by the material compression device.

[0008] In a case where a preset condition is met, a first prompt information is output, and the first prompt information is used to instruct a traction device connected to the material bundling device to stop moving.

[0009] The net winding device in the material bundling device is controlled to transport a net into the rotation space, so that the net is wound around the target material in the rotation compression process to obtain a bundled material.

[0010] In one of the embodiments, the material compression device comprises a material bin body and a material bin cover, and the rotation space is formed between the material bin body and the material bin cover. The first end of the material bin cover is hinged to the material bin body, and the second end of the material bin cover is covered on the material bin body. The distance sensor is installed on the material bin body corresponding to the second end of the material bin cover, and the distance sensor is used to collect the target distance between the second end and the material bin body. Correspondingly, in a case where the preset condition is met, the first prompt information is output, which comprises the following steps: acquiring the target distance collected by the distance sensor; and in a case where the target distance meets the distance limit condition, outputting the first prompt information.

[0011] In one of the embodiments, the first prompt information is outputted when the target distance meets the distance limit condition, including: obtaining the material type of the target material, and the road condition type of the driving environment where the traction device is located; determining the preset duration that matches the material type and the road condition type according to a preset matching relationship; and outputting the first prompt information when the duration that the target distance is greater than the preset distance threshold is greater than the preset duration.

[0012] In one of the embodiments, a locking device is arranged between the second end and the material bin body, and is used to limit the relative position between the material bin body and the material bin cover, so that the target distance is within the preset constraint interval.

[0013] In one of the embodiments, an opening bin driving device is further arranged between the material bin body and the material bin cover; the opening bin driving device is used to drive the material bin cover to rotate along the hinge axis between the first end and the material bin body, so as to drive the material bin cover to open; correspondingly, the method further includes: controlling the locking device to release the locking of the relative position; and controlling the opening bin driving device to open the material bin cover, so as to take out the baled material.

[0014] In one of the embodiments, the net winding device includes a conveying mechanism, a target sensor and a cutting mechanism; the target sensor is arranged on the conveying mechanism and is used to collect the current conveying length of the conveyed net; and the cutting mechanism is arranged at the output end of the conveying mechanism; correspondingly, the control of the net winding device to convey the net into the rotation space includes: controlling the conveying mechanism to convey the net into the rotation space, and obtaining the current conveying length of the net conveyed by the conveying mechanism collected by the target sensor; and the control of the cutting mechanism to cut the net includes: controlling the cutting mechanism to cut the net when the current conveying length is greater than a preset conveying length.

[0015] In a second aspect, the application further provides a material baling control device, including: a controller configured in a material baling device, and the device includes:

[0016] a first control module, configured to control a material pickup device in the material baling device to pick up a target material and convey the target material into a rotation space of a material compression device in the material baling device;

[0017] a second control module, configured to control the material compression device to rotationally compress the target material in the rotation space;

[0018] an output module, configured to output a first prompt information when a preset condition is met, and the first prompt information is used to instruct a traction device connected to the material baling device to stop moving;

[0019] a third control module, configured to control a net winding device in the material baling device to convey a net into the rotation space, so that the net is wound around the target material in the rotation compression process to obtain a baled material.

[0020] In a third aspect, the present application further provides a computer device, comprising a memory and a processor, the memory storing a computer program, and the processor implementing the following steps when executing the computer program:

[0021] controlling the material pickup device in the material bundling device to pick up the target material and deliver the target material into a rotation space of a material compression device in the material bundling device;

[0022] controlling the material compression device to rotationally compress the target material in the rotation space;

[0023] outputting first prompt information in the case of meeting a preset condition, the first prompt information being used to instruct a traction device connected with the material bundling device to stop moving;

[0024] controlling a net winding device in the material bundling device to deliver a net into the rotation space, so that the net is wound around the target material in the rotation compression process to obtain a bundled material.

[0025] In a fourth aspect, the present application further provides a computer readable storage medium, which stores a computer program, and the computer program is executed by a processor to implement the following steps:

[0026] controlling the material pickup device in the material bundling device to pick up the target material and deliver the target material into a rotation space of a material compression device in the material bundling device;

[0027] controlling the material compression device to rotationally compress the target material in the rotation space;

[0028] outputting first prompt information in the case of meeting a preset condition, the first prompt information being used to instruct a traction device connected with the material bundling device to stop moving;

[0029] controlling a net winding device in the material bundling device to deliver a net into the rotation space, so that the net is wound around the target material in the rotation compression process to obtain a bundled material.

[0030] In a fifth aspect, the present application further provides a computer program product, comprising a computer program, and the computer program is executed by a processor to implement the following steps:

[0031] controlling the material pickup device in the material bundling device to pick up the target material and deliver the target material into a rotation space of a material compression device in the material bundling device;

[0032] controlling the material compression device to rotationally compress the target material in the rotation space;

[0033] outputting first prompt information in the case of meeting a preset condition, the first prompt information being used to instruct a traction device connected with the material bundling device to stop moving;

[0034] The net winding device in the material baling equipment is controlled to deliver the net into the rotation space, so that the net is wound around the target material in the rotation compression process, and the baled material is obtained.

[0035] The material baling control method, device, equipment, medium and program product described above realize automatic picking and delivery of the target material by controlling the material picking device in the material baling equipment to pick the target material and deliver the target material into the rotation space of the material compression device in the material baling equipment. The target material is compressed by controlling the material compression device to rotate the target material in the rotation space, so as to provide a basis for the subsequent winding and baling process. The first prompt information is outputted when the preset condition is met, and the first prompt information is used to indicate that the traction equipment connected with the material baling equipment stops moving, so as to avoid continuing to deliver the target material into the rotation space, and to ensure that the target material in the rotation space can be fully and completely wound and banded in the subsequent baling process, avoiding missing part of the target material. The net winding device in the material baling equipment is controlled to deliver the net into the rotation space, so that the net is wound around the target material in the rotation compression process, and the baled material is obtained, thereby improving the material processing efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0036] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the related art, the drawings needed to be used in the description of the embodiments of the present application or the related art will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other related drawings can be obtained by those skilled in the art without creative labor.

[0037] Figure 1A It is a structural schematic diagram of the material baling control equipment in an embodiment;

[0038] Figure 1B It is a structural schematic diagram of the material compression device in a second state in an embodiment;

[0039] Figure 2A It is a flowchart of the material baling control method in an embodiment;

[0040] Figure 2B It is an output flowchart of the prompt information in an embodiment;

[0041] Figure 3 It is an output flowchart of the first prompt information in an embodiment;

[0042] Figure 4 It is a flowchart of the material baling control method in another embodiment;

[0043] Figure 5 This is a schematic diagram of the material bundling control device in one embodiment;

[0044] Figure 6 This is an internal structural diagram of a computer device in one embodiment. Detailed Implementation

[0045] To make the objectives, technical solutions, and advantages of this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this application.

[0046] The material bundling control method provided in this application embodiment can be applied to the controller of a material bundling device. The material bundling device can be connected to a traction device, which provides traction for the material bundling device. Optionally, the traction device and the material bundling device can share a single drive unit, which drives both the traction device and the material bundling device to perform various driving actions. Optionally, the material bundling device can include a separately configured drive unit for driving the material bundling device to perform various driving actions.

[0047] For example, the traction equipment may include tractors or other traction vehicles, or other types of traction equipment. This application does not limit the specific type of traction equipment.

[0048] In an optional embodiment, the material baling equipment may include a material picking device, a material compressing device, and a wire wrapping device. The material picking device is used to pick up the target material and convey it into the rotating space of the material compressing device; the material compressing device is used to compress the target material in the rotating space; and the wire wrapping device is used to convey the wire wrapping device into the rotating space.

[0049] refer to Figure 1A The diagram shown is a structural schematic of a material bundling device.

[0050] The material baling equipment may include a main body and a material picking device, a material compressing device, and a wire wrapping device installed on the main body. Optionally, the bottom of the main body may also be equipped with wheels to provide support for movement of the main body under the drive of a traction device.

[0051] For example, the material picking device can be installed at the bottom of the equipment body. The material picking device may include: a picking platform 11 installed at the bottom of the equipment body, and a feeding shaft 12 driven by the picking platform. Several picking belts may be arranged circumferentially on the picking platform 11. The material picking device also includes a transmission channel 13 connected to the rotating space 21 in the material compression device. The feeding shaft 12 can be driven to rotate, causing the picking platform 11 to rotate, thereby allowing the target material located at the picking platform 11 to enter the transmission channel 13 under the influence of the picking platform 11. Understandably, with continuous picking operations by the picking platform 11, the target material can sequentially enter the rotating space 21 through the transmission channel 13. Optionally, an auxiliary conveyor belt may also be provided in the transmission channel 13 to transport the target material in the transmission channel 13 into the rotating space 21; this application does not impose any limitations on this. Optionally, the transmission channel 13 may pass through the bottom hopper 14.

[0052] For example, the material compression device may have a rotating space 21 inside, and at least one rotating shaft 22 disposed within the rotating space. The rotating space 21 is connected to the transmission channel 13; the rotating shaft 22 can rotate along its axis of rotation, thereby driving the target material within the rotating space 21 to rotate and compress. It is understood that as the target material continuously enters the material compression device, the rotating shaft 22 can rotate the target material at the inlet of the material compression device to the rotating space 21, where the target material is continuously compressed and rotated, thus achieving compression of the target material. Optionally, multiple rotating shafts 22 may be disposed within the rotating space 21 in the circumferential direction, each rotating shaft 22 rotating along its own axis, so that the target material within the rotating space 21 can be rotated and compressed.

[0053] For example, the material compression device may include a material hopper body 23 and a material hopper cover 24; a rotation space 21 is formed between the material hopper body 23 and the material hopper cover 24; a first end of the material hopper cover 24 is hinged to the material hopper body 23, and a second end of the material hopper cover 24 covers the material hopper body 23.

[0054] For example, an opening drive device is also provided between the material hopper body 23 and the material hopper cover 24; the opening drive device is used to drive the material hopper cover 24 to rotate along the hinge axis between the first end and the material hopper body, so as to drive the material hopper cover to open. That is, the opening drive device is used to drive the material compression device to switch between a first state and a second state; in the first state, the material hopper cover 24 is closed, that is, the material hopper cover 24 is closed on the material hopper body 23; in the second state, the material hopper cover 24 is open, that is, the second end of the material hopper cover 24 is separated from the material hopper body 23. Optionally, the opening drive device may include at least one of a hydraulic cylinder and a pneumatic cylinder. This application does not limit the specific drive type of the opening drive device.

[0055] Optionally, a distance sensor is installed on the second end of the material silo body corresponding to the material silo cover. The distance sensor is used to collect the target distance between the second end and the material silo body.

[0056] Optionally, a drive shaft is rotatably connected to the hinge shaft between the first end of the material hopper cover 24 and the material hopper body 23. The drive shaft has a driving gear and is connected to a transmission device. The transmission device drives the drive shaft to rotate along its own axis, thereby driving the driving gear to rotate. Both the material hopper body 23 and the material hopper cover 24 have rotating shafts with driven gears on them; the driving gear and the driven gear are connected by a transmission belt or chain.

[0057] refer to Figure 1B The diagram shows the material compression device in its second state. In this state, the material hopper cover 24 is open, meaning the second end of the cover 24 separates from the hopper body 23, allowing the bundled material to be obtained from the rotating space 21.

[0058] Optionally, a locking device may be provided between the second end of the material hopper cover 24 and the material hopper body 23. The locking device is used to limit the relative position between the material hopper body 23 and the material hopper cover 24 so that the target distance is within a preset constraint range. For example, the locking device can be unlocked and unlocked by electronic control or manual means, and this application does not limit it in any way.

[0059] Continue to refer to Figure 1A The netting device may include a conveying mechanism 31, a target sensor, and a cutting mechanism 32 installed on the top of the device body; the target sensor is set on the conveying mechanism 31 and is used to collect the current conveying length of the netting; the cutting mechanism 32 is set at the output end of the conveying mechanism and is used to cut the netting.

[0060] For example, the conveying mechanism 31 may include a conveying shaft and a steering shaft. A wire winding is mounted on the conveying shaft, and the free end of the wire winding extends into the rotation space 21, bypassing the steering shaft and the cutting mechanism 32. Optionally, the conveying mechanism 31 may also include a clamping shaft for clamping the wire winding.

[0061] For example, the wrapping net may include a straw baling net, and this application does not limit the specific type of wrapping net.

[0062] For example, the cutting mechanism 32 may include a wire cutter installed at the output end of the conveying mechanism 31, and an electromagnetic clutch for driving the wire cutter to switch positions; when the electromagnetic clutch is energized, the electromagnetic clutch drives the wire cutter to switch from the first position to the second position to cut the wire mesh; when the electromagnetic clutch is disengaged, the electromagnetic clutch drives the wire cutter to switch from the second position to the first position to reset the wire cutter.

[0063] In one exemplary embodiment, such as Figure 2A As shown, a material bundling control method is provided. Taking the application of this method to a controller in a material bundling device as an example, the method includes:

[0064] S210. Control the material picking device in the material bundling equipment to pick up the target material and transport the target material to the rotation space of the material compression device in the material bundling equipment.

[0065] The target material may include straw, etc., and this application does not limit the specific material type of the target material.

[0066] In an optional embodiment, a position sensor may be provided in the material bundling equipment corresponding to the target mechanism. Optionally, the target mechanism may include at least one of the following: a material hopper cover, a cutting blade of a cutting mechanism, a locking device, and a bottom hopper. Optionally, in response to an activation signal from the material bundling equipment or a controller, the presence status of the target mechanism in the material bundling equipment may be detected; if the presence status of each target mechanism is normal, the material picking device in the material bundling equipment may be controlled to pick up the target material.

[0067] For example, the in-situ state can include a normal in-situ state and an abnormal in-situ state. A target mechanism being in a normal in-situ state can be understood as the target mechanism being located at a preset reference position; correspondingly, a target mechanism being in an abnormal in-situ state can be understood as the target mechanism being located outside the preset reference position. For instance, if the cutting blade of the cutting mechanism is in the first station, the in-situ state of the cutting blade is determined to be a normal in-situ state; if the cutting blade is not in the first station (e.g., in the second station), the in-situ state of the cutting blade is determined to be an abnormal in-situ state.

[0068] Optionally, if the target mechanism's on-site status is in an abnormal on-site status, a first abnormal alarm message is output. This first abnormal alarm message indicates that the target mechanism is in an abnormal on-site status.

[0069] Optionally, if the target mechanism is in an abnormal position, it can be reset; if the reset fails, a second abnormal alarm message is output. This second abnormal alarm message indicates that the reset failed and manual intervention is required. For example, resetting the target mechanism can be understood as controlling it to reset to a preset reference position. For instance, the electromagnetic clutch of the wire cutter can be energized and then de-energized to switch the wire cutter from the second position to the first position. Similarly, the opening drive device can be controlled to drive the material compression device to switch to the second state, and then back to the first state, to close the material hopper cover. It should be noted that this application does not limit the specific reset process of the target mechanism.

[0070] Optionally, the first and / or second abnormal alarm information can be output through a buzzer alarm or voice prompt.

[0071] In an optional embodiment, the material picking device can share a drive system with the traction device. When the traction device moves, it simultaneously drives the material picking device to pick up the target material and transport it to the rotation space of the material compression device in the material bundling equipment. For example, the drive spindle of the traction device can be drive-connected to the feed shaft of the material picking device, and the drive spindle is also drive-connected to the wheels of the traction device. It is understood that the drive of the traction device actively rotates, driving the traction device forward, and simultaneously driving the feed shaft to rotate. The feed shaft drives the picking platform of the material picking device to rotate, thereby picking up the target material and transporting it to the rotation space of the material compression device in the material bundling equipment.

[0072] S220, Control the material compression device to perform rotary compression on the target material in the rotary space.

[0073] For example, the rotating shaft within the rotating space can be controlled to rotate along its axial direction, thereby controlling the material compression device to perform rotary compression on the target material within the rotating space. The rotary compression process has been described above and will not be repeated here.

[0074] S230. Under the condition that the preset conditions are met, output the first prompt information. The first prompt information is used to instruct the traction equipment connected to the material bundling equipment to stop moving.

[0075] In an optional embodiment, referring to the foregoing, the material compression device may include a material hopper body and a material hopper cover; a rotational space is formed between the material hopper body and the material hopper cover; a first end of the material hopper cover is hinged to the material hopper body, and a second end of the material hopper cover is fitted onto the material hopper body; a distance sensor is installed on the material hopper body corresponding to the second end of the material hopper cover, and the distance sensor is used to collect the target distance between the second end and the material hopper body. Accordingly, the target distance collected by the distance sensor can be obtained; if the target distance meets the distance limitation condition, a first prompt message is output.

[0076] Optionally, the target distance between the second end of the distance sensor and the material hopper can be controlled when each target mechanism is in a normal in-position state. Optionally, the target distance between the second end of the distance sensor and the material hopper can be controlled when the wire cutter is in a normal in-position state or when the wire cutter has successfully reset.

[0077] Understandably, as the target material continues to enter the rotating space, and after the target material in the rotating space is compressed to a certain extent, the rotating space gradually becomes unable to hold more target material. At this time, the target material in the rotating space will gradually push up the material bin cover. When the material bin cover is pushed up to a certain extent, it indicates that the target material in the rotating space has reached the preset density, that is, the preset conditions are met, and the conveying of target material can be stopped, and the material bundling operation can be carried out.

[0078] In one implementation, a first prompt message may be output when the target distance is greater than a preset distance threshold. The preset distance threshold can be set by a technician based on needs or experience, or determined through extensive experimentation; this application does not impose any limitations on it.

[0079] In another implementation, the weight of the target material within the rotation space can be obtained, and if the weight of the material is greater than a preset weight threshold, a first prompt message can be output.

[0080] Optionally, under preset conditions, a first prompt message can be sent to a preset terminal. The preset terminal is located in the traction device. The preset terminal may include smartphones and computers, etc., and this application does not limit the type of the preset terminal. Optionally, a buzzer may be installed in the traction device; correspondingly, under preset conditions, the buzzer can be controlled to sound an alarm to output the first prompt message.

[0081] S240. Control the wire wrapping device in the material baling equipment to convey the wire wrapping device into the rotating space so that the wire wrapping device wraps the target material in the rotating compression process to obtain baled material.

[0082] In an optional embodiment, the wire wrapping device in the material baling equipment can be controlled to convey the wire wrapping into the rotating space and output a second prompt message to indicate that the wire wrapping is being cut. Optionally, the second prompt message can be sent to a preset terminal.

[0083] In an optional embodiment, referring to the foregoing, the netting device includes a conveying mechanism, a target sensor, and a cutting mechanism; the target sensor is disposed on the conveying mechanism and is used to collect the current conveying length of the conveyed netting; the cutting mechanism is disposed at the output end of the conveying mechanism; correspondingly, the conveying mechanism can be controlled to convey the netting into the rotation space, and the current conveying length of the netting conveyed by the conveying mechanism collected by the target sensor can be obtained; if the current conveying length is greater than the preset conveying length, the cutting mechanism is controlled to cut the netting.

[0084] Optionally, after the cutting mechanism cuts the wire mesh, a third prompt message can be output. For example, the third prompt message can be used to indicate that the cutting of the wire mesh is complete.

[0085] Referring to the foregoing, the cutting mechanism may include a wire cutter installed at the output end of the conveying mechanism, and an electromagnetic clutch for driving the wire cutter to switch positions. When the electromagnetic clutch is energized, it drives the wire cutter to switch from the first position to the second position to cut the wrapped wire. When the electromagnetic clutch is disengaged, it drives the wire cutter to switch from the second position to the first position to reset the wire cutter. Correspondingly, the electromagnetic clutch can be energized to make the wire cutter cut the wrapped wire; after the wire cutting is completed, the electromagnetic clutch can be disengaged to reset the wire cutter. Optionally, if the wire cutter fails to reset, an alarm can be output via a buzzer to indicate that the wire cutter has not successfully reset.

[0086] In an optional embodiment, after the wire mesh is cut, the hopper can be manually opened to remove the bundled material. Opening the hopper can be understood as opening the material hopper cover. After removing the bundled material, the hopper is manually closed.

[0087] In another optional embodiment, there is also an opening drive device between the material hopper body and the material hopper cover; the opening drive device is used to drive the material hopper cover to rotate along the hinge axis between the first end and the material hopper body, so as to drive the material hopper cover to open; correspondingly, the opening drive device can be controlled to open the material hopper cover to take out the bundled material.

[0088] In another optional embodiment, referring to the foregoing, a locking device is provided between the second end and the material hopper body. The locking device is used to limit the relative position between the material hopper body and the material hopper cover so that the target distance is within a preset constraint range. Correspondingly, the locking device can be controlled to release the locking of the relative position; the opening drive device can be controlled to open the material hopper cover to take out the bundled material.

[0089] Optionally, if the target mechanism is in a normal position, the distance sensor can continue to collect the target distance between the second end and the material bin, and the aforementioned steps can be repeated to continue picking up and bundling the target material.

[0090] refer to Figure 2B The diagram shows the output flowchart for the prompt information. The output includes: after the controller (electric control system) is powered on, detecting the position status of each target mechanism. If an abnormal position status is detected in a target mechanism, a buzzer sounds an alarm to indicate the first abnormal alarm message; if the position status of each target mechanism is normal, controlling the distance sensor to collect the target distance between the second end and the material hopper, the target distance is used to characterize the density of the target material in the rotating space. If the target distance meets a preset condition, a buzzer sounds an alarm to prompt the traction equipment connected to the material bundling equipment to stop moving. Controlling the wire wrapping device in the material bundling equipment to convey the wire wrapping into the rotating space and indicating that the wire is being cut; after the cutting mechanism cuts the wire wrapping, indicating that the cutting is complete; if the cutting blade resets successfully, continuing to control the distance sensor to collect the target distance between the second end and the material hopper; if the cutting blade reset fails, a buzzer sounds an alarm to indicate the first abnormal alarm message.

[0091] The aforementioned material bundling control method achieves automatic picking and conveying of target materials by controlling the material picking device in the material bundling equipment to pick up the target materials and transport them to the rotary space of the material compression device in the material bundling equipment. By controlling the material compression device to compress the target materials in the rotary space, the target materials are compressed, providing a foundation for the subsequent winding and bundling process. When preset conditions are met, a first prompt message is output, instructing the traction device connected to the material bundling equipment to stop moving, preventing further transport of target materials into the rotary space. This ensures that the target materials in the rotary space are fully and completely wrapped and bound during the subsequent bundling process, avoiding any omissions. By controlling the wrapping device in the material bundling equipment to transport wrapping netting into the rotary space, the wrapping netting wraps around the target materials during the rotary compression process, thereby obtaining bundled materials and improving material handling efficiency.

[0092] Based on the technical solutions of the above embodiments, this application also provides an optional embodiment in which the output steps of the first prompt information are refined.

[0093] refer to Figure 3 The output steps for the first prompt message are shown below, including:

[0094] S310. Obtain the material type of the target material and the road condition type of the driving environment in which the traction equipment is located.

[0095] S320. Based on the preset matching relationship, determine the preset duration that matches the material type and road condition type.

[0096] S330. If the duration of the target distance being greater than the preset distance threshold is greater than the preset duration, output the first prompt message.

[0097] The preset distance threshold can be set by technicians according to their needs or experience, or determined through a large number of experiments. This application does not impose any restrictions on it.

[0098] Among them, the driving road surface can be divided into multiple road condition types according to different degrees of road roughness.

[0099] For example, the preset matching relationship may include a preset matching table; correspondingly, a preset duration that matches the material type and road condition type can be queried from the preset matching table.

[0100] Understandably, different types of target materials will exhibit different rebound states after compression, and different road conditions will also cause fluctuations in the target distance to some extent. Therefore, based on a pre-determined preset matching relationship, a preset duration matching the material type and road condition type is determined. Furthermore, if the duration for which the target distance exceeds a preset distance threshold is longer than the preset duration, a first warning message is output. This prevents the delivery of target materials and the commencement of material bundling operations from being incorrectly stopped due to road conditions or the normal rebound state of the material, which might cause the target distance to exceed the preset distance threshold only for a short period.

[0101] Based on the above embodiments, the material bundling control method is described in detail.

[0102] refer to Figure 4 The diagram shown is a flowchart of a material bundling control method in another embodiment, including:

[0103] S410, Control the material picking device in the material baling equipment to pick up the target material and transport the target material to the rotary space of the material compression device in the material baling equipment.

[0104] S420, Control the material compression device to perform rotary compression on the target material in the rotary space.

[0105] For example, the material compression device includes a material hopper body and a material hopper cover; a rotation space is formed between the material hopper body and the material hopper cover; a first end of the material hopper cover is hinged to the material hopper body, and a second end of the material hopper cover is closed on the material hopper body; a distance sensor is installed on the material hopper body corresponding to the second end of the material hopper cover.

[0106] S430: Obtain the target distance collected by the distance sensor.

[0107] S440. When the target distance meets the distance limit, output the first prompt message; the first prompt message is used to instruct the traction equipment connected to the material bundling equipment to stop moving.

[0108] S450: Control the conveying mechanism to deliver the wrapping net into the rotating space so that the wrapping net wraps around the target material during the rotating compression process, thereby obtaining the bundled material.

[0109] S460: Obtain the current conveying length of the conveying mechanism conveying the tangled web, as collected by the target sensor.

[0110] S470. When the current conveying length is greater than the preset conveying length, control the cutting mechanism to cut the tangled web.

[0111] S480: Control the opening drive device to open the material bin cover to remove the bundled materials.

[0112] It should be understood that although the steps in the flowcharts of the embodiments described above are shown sequentially according to the arrows, these steps are not necessarily executed in the order indicated by the arrows. Unless explicitly stated herein, there is no strict order restriction on the execution of these steps, and they can be executed in other orders. Moreover, at least some steps in the flowcharts of the embodiments described above may include multiple steps or multiple stages. These steps or stages are not necessarily completed at the same time, but can be executed at different times. The execution order of these steps or stages is not necessarily sequential, but can be performed alternately or in turn with other steps or at least some of the steps or stages of other steps.

[0113] Based on the same inventive concept, this application also provides a material bundling control device for implementing the material bundling control method described above. The solution provided by this device is similar to the solution described in the above method; therefore, the specific limitations of one or more material bundling control device embodiments provided below can be found in the limitations of the material bundling control method described above, and will not be repeated here.

[0114] In one exemplary embodiment, such as Figure 5 As shown, a material bundling control device is provided, comprising: a first control module 510, a second control module 520, an output module 530, and a third control module 540, wherein:

[0115] The first control module 510 is used to control the material picking device in the material bundling equipment to pick up the target material and transport the target material to the rotary space of the material compression device in the material bundling equipment.

[0116] The second control module 520 is used to control the material compression device to perform rotary compression on the target material in the rotary space.

[0117] The output module 530 is used to output a first prompt message when the preset conditions are met. The first prompt message is used to instruct the traction device connected to the material bundling equipment to stop moving.

[0118] The third control module 540 is used to control the wire wrapping device in the material baling equipment to deliver the wire wrapping device into the rotating space so that the wire wrapping device wraps the target material in the rotating compression process to obtain baled material.

[0119] In one embodiment, the material compression device includes a material hopper body and a material hopper cover; a rotation space is formed between the material hopper body and the material hopper cover; a first end of the material hopper cover is hinged to the material hopper body, and a second end of the material hopper cover is fitted onto the material hopper body; a distance sensor is installed on the material hopper body corresponding to the second end of the material hopper cover, and the distance sensor is used to collect the target distance between the second end and the material hopper body; the output module 530 includes: a first acquisition unit for acquiring the target distance collected by the distance sensor; and an output unit for outputting a first prompt message when the target distance meets the distance limit condition.

[0120] In one embodiment, the output unit includes: an acquisition subunit for acquiring the material type of the target material and the road condition type of the driving environment in which the traction device is located; a determination subunit for determining a preset duration that matches the material type and road condition type according to a preset matching relationship; and an output subunit for outputting a first prompt message when the duration of the target distance being greater than a preset distance threshold is greater than the preset duration.

[0121] In one embodiment, a locking device is provided between the second end and the material hopper body. The locking device is used to limit the relative position between the material hopper body and the material hopper cover so that the target distance is within a preset constraint range.

[0122] In one embodiment, there is also an opening drive device between the material hopper body and the material hopper cover; the opening drive device is used to drive the material hopper cover to rotate along the hinge axis between the first end and the material hopper body, so as to drive the material hopper cover to open; correspondingly, the method also includes: a fourth control module, used to control the locking device to release the locking of the relative position; a fifth control module, used to control the opening drive device to open the material hopper cover, so as to take out the bundled material.

[0123] In one embodiment, the web-winding device includes a conveying mechanism, a target sensor, and a cutting mechanism; the target sensor is disposed on the conveying mechanism and is used to collect the current conveying length of the web; the cutting mechanism is disposed at the output end of the conveying mechanism; correspondingly, the third control module 540 may include: a first control unit, used to control the conveying mechanism to convey the web into the rotation space; a second acquisition unit, used to acquire the current conveying length of the web conveyed by the conveying mechanism collected by the target sensor; and a second control unit, used to control the cutting mechanism to cut the web when the current conveying length is greater than a preset conveying length.

[0124] Each module in the aforementioned material bundling control device can be implemented entirely or partially through software, hardware, or a combination thereof. These modules can be embedded in the processor of a computer device in hardware form or independent of it, or stored in the memory of a computer device in software form, so that the processor can call and execute the operations corresponding to each module.

[0125] In one exemplary embodiment, a computer device is provided, which may be a terminal, and its internal structure diagram may be as follows: Figure 6 As shown, the computer device includes a processor, memory, input / output interface, communication interface, display unit, and input device. The processor, memory, and input / output interface are connected via a system bus, and the communication interface, display unit, and input device are also connected to the system bus via the input / output interface. The processor provides computing and control capabilities. The memory includes non-volatile storage media and internal memory. The non-volatile storage media stores the operating system and computer programs. The internal memory provides an environment for the operation of the operating system and computer programs in the non-volatile storage media. The input / output interface is used for exchanging information between the processor and external devices. The communication interface is used for wired or wireless communication with external terminals; wireless communication can be achieved through Wi-Fi, mobile cellular networks, Near Field Communication (NFC), or other technologies. When the computer program is executed by the processor, it implements a material bundling control method. The display unit is used to form a visually visible image and can be a display screen, projection device, or virtual reality imaging device. The display screen can be an LCD screen or an e-ink screen. The input device of the computer device can be a touch layer covering the display screen, or buttons, trackballs, or touchpads set on the casing of the computer device, or external keyboards, touchpads, or mice, etc.

[0126] Those skilled in the art will understand that Figure 6The structure shown is merely a block diagram of a portion of the structure related to the present application and does not constitute a limitation on the computer device to which the present application is applied. Specific computer devices may include more or fewer components than those shown in the figure, or combine certain components, or have different component arrangements.

[0127] In one embodiment, a computer device is also provided, including a memory and a processor, wherein the memory stores a computer program, and the processor executes the computer program to implement the steps in the above method embodiments.

[0128] In one embodiment, a computer-readable storage medium is provided having a computer program stored thereon that, when executed by a processor, implements the steps in the above method embodiments.

[0129] In one embodiment, a computer program product is provided, including a computer program that, when executed by a processor, implements the steps in the above method embodiments.

[0130] Those skilled in the art will understand that all or part of the processes in the methods of the above embodiments can be implemented by a computer program instructing related hardware. The computer program can be stored in a non-volatile computer-readable storage medium, and when executed, it can include the processes of the embodiments of the above methods. Any references to memory, databases, or other media used in the embodiments provided in this application can include at least one of non-volatile memory and volatile memory. Non-volatile memory can include read-only memory (ROM), magnetic tape, floppy disk, flash memory, optical memory, high-density embedded non-volatile memory, resistive random access memory (ReRAM), magnetic random access memory (MRAM), ferroelectric random access memory (FRAM), phase change memory (PCM), graphene memory, etc. Volatile memory can include random access memory (RAM) or external cache memory, etc. By way of illustration and not limitation, RAM can take many forms, such as Static Random Access Memory (SRAM) or Dynamic Random Access Memory (DRAM). The databases involved in the embodiments provided in this application may include at least one type of relational database and non-relational database. Non-relational databases may include, but are not limited to, blockchain-based distributed databases. The processors involved in the embodiments provided in this application may be general-purpose processors, central processing units, graphics processing units, digital signal processors, programmable logic devices, quantum computing-based data processing logic devices, artificial intelligence (AI) processors, etc., and are not limited to these.

[0131] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this application.

[0132] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of this patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this application should be determined by the appended claims.

Claims

1. A method for controlling the bundling of materials, characterized in that, A controller used in material bundling equipment, the method comprising: The material picking device in the material baling equipment is controlled to pick up the target material and transport the target material to the rotary space of the material compression device in the material baling equipment. The material compression device is controlled to compress the target material within the rotary space. Under preset conditions, a first prompt message is output, which is used to instruct the traction device connected to the material bundling device to stop moving. The material baling equipment controls the winding net device to convey the winding net into the rotating space, so that the winding net wraps around the target material during the rotating compression process, thereby obtaining baled material.

2. The method according to claim 1, characterized in that, The material compression device includes a material hopper body and a material hopper cover; a rotation space is formed between the material hopper body and the material hopper cover; a first end of the material hopper cover is hinged to the material hopper body, and a second end of the material hopper cover is fitted onto the material hopper body; a distance sensor is installed on the material hopper body corresponding to the second end of the material hopper cover, and the distance sensor is used to collect the target distance between the second end and the material hopper body; correspondingly, when the preset conditions are met, a first prompt message is output, including: Obtain the target distance collected by the distance sensor; If the target distance meets the distance limit, output the first prompt message.

3. The method according to claim 2, characterized in that, When the distances to the targets meet the distance restrictions, a first prompt message is output, including: Obtain the material type of the target material and the road condition type of the driving environment in which the traction equipment is located; Based on the preset matching relationship, a preset duration matching the material type and the road condition type is determined; If the duration for which the target distance is greater than a preset distance threshold is greater than the preset duration, a first prompt message is output.

4. The method according to claim 2, characterized in that, A locking device is provided between the second end and the material hopper body. The locking device is used to limit the relative position between the material hopper body and the material hopper cover so that the target distance is within a preset constraint range.

5. The method according to claim 4, characterized in that, An opening drive device is also provided between the material hopper body and the material hopper cover; the opening drive device is used to drive the material hopper cover to rotate along the hinge axis between the first end and the material hopper body, so as to drive the material hopper cover to open; correspondingly, the method further includes: Control the locking device to release the locking of the relative position; The opening drive device is controlled to open the material bin cover to remove the bundled material.

6. The method according to any one of claims 1-5, characterized in that, The web-winding device includes a conveying mechanism, a target sensor, and a cutting mechanism; the target sensor is mounted on the conveying mechanism and is used to collect the current conveying length of the web. The cutting mechanism is located at the output end of the conveying mechanism; correspondingly, controlling the winding device to convey the winding net into the rotating space includes: Control the conveying mechanism to convey the winding net into the rotating space, and The target sensor acquires the current conveying length of the conveying mechanism conveying the entangled net; When the current conveying length is greater than the preset conveying length, the cutting mechanism is controlled to cut the winding net.

7. A material bundling control device, characterized in that, A controller configured in a material baling device, the device comprising: The first control module is used to control the material picking device in the material baling equipment to pick up the target material and transport the target material to the rotary space of the material compression device in the material baling equipment. The second control module is used to control the material compression device to perform rotary compression on the target material in the rotary space. The output module is used to output a first prompt message when a preset condition is met. The first prompt message is used to instruct the traction device connected to the material bundling device to stop moving. The third control module is used to control the wrapping device in the material baling equipment to deliver the wrapping net into the rotating space so that the wrapping net wraps around the target material in the rotating compression process to obtain baled material.

8. A computer device comprising a memory and a processor, wherein the memory stores a computer program, characterized in that, When the processor executes the computer program, it implements the steps of the method according to any one of claims 1 to 6.

9. A computer-readable storage medium having a computer program stored thereon, characterized in that, When the computer program is executed by a processor, it implements the steps of the method according to any one of claims 1 to 6.

10. A computer program product, comprising a computer program, characterized in that, When the computer program is executed by a processor, it implements the steps of the method according to any one of claims 1 to 6.