AI induction loading and unloading machine

Abstract

The application discloses an AI inductance feeding and discharging machine, which comprises a jig conveying line, a feeding port and a discharging port arranged on the same side of the jig conveying line, a receiving table assembly comprising a fixed receiving table, a movable receiving table and a first pushing assembly, the fixed receiving table and the movable receiving table being respectively connected with the feeding port and the discharging port, the movable receiving table being driven to lift by a material supporting lifting cylinder, a second pushing assembly, a middle mold plate separating track connected with the movable receiving table, middle mold plate supporting rails arranged on the two sides of the middle mold plate separating track, the thickness of the middle mold plate supporting rails being greater than the distance between the combined middle mold plate and the supporting plate, and a first floating table arranged below the feeding end of the middle mold plate separating track and driven to lift by a servo linear module. The application can adjust the height of the middle mold plate and the supporting plate, connect the jig conveying line with a pressing machine, and improve the processing efficiency of the inductance powder pressing.

Description

Technical Field

[0001] This invention relates to the field of inductor loading and unloading, and more particularly to an AI inductor loading and unloading machine. Background Technology

[0002] AI inductors are used in the field of artificial intelligence, especially in devices such as AI servers. AI inductors consist of coils and Tcores. After the coils are mounted on the Tcores, they are conveyed to a press for powder filling. Before filling the press, the unfilled AI inductors (coils and Tcores) need to be placed one by one into the material holes of a middle mold fixture plate. The middle mold fixture plate includes a middle template and a support plate. The middle template has multiple material holes arranged in a matrix for mounting the AI ​​inductors. The upper surface of the support plate has multiple punches that can be inserted into the various material holes to support the lower end of the AI ​​inductor material within the holes. Powder is then filled into the material holes. To prevent the AI ​​inductors from tipping over, the punches need to be positioned relatively high within the material holes. However, when filling the press, the height of the punches within the material holes needs to be lowered to prevent powder overflow. Therefore, there is an urgent need to design a loading and unloading machine that connects the fixture conveyor line to the press and can adjust the height of the middle template and the support plate. Summary of the Invention

[0003] To overcome the above-mentioned shortcomings, the present invention aims to provide an AI inductor loading and unloading machine that can adjust the height of the template and pallet, connect the fixture conveyor line to the press, and improve the efficiency of inductor powder processing.

[0004] To achieve the above objectives, the technical solution adopted by the present invention is: an AI inductor loading and unloading machine, comprising:

[0005] A jig conveyor line is provided with a loading port and a discharge port on the same side of the jig conveyor line. The loading port and the discharge port are separated by a loading baffle. The jig conveyor line is used to convey a middle mold jig. The middle mold jig includes a middle template and a support plate. The middle template is provided with a plurality of material holes in a matrix. The material holes are used to install inductors. The upper surface of the support plate is provided with a plurality of punches. The plurality of punches can be inserted into the plurality of material holes respectively. The support plate has flanges around its perimeter.

[0006] The receiving platform assembly includes a fixed receiving platform, a movable receiving platform, and a first pushing component for pushing the middle mold fixture on the fixed receiving platform to the movable receiving platform. The fixed receiving platform and the movable receiving platform are respectively connected to the loading port and the unloading port. The movable receiving platform is driven to rise and fall by a material lifting cylinder and can be at the same height or lower than the unloading port.

[0007] The second pusher assembly is used to push the middle mold fixture at the feeding port to the fixed receiving platform;

[0008] The middle template separation track is connected to the movable receiving platform. The middle template separation track is provided with middle template support rails on both sides. The thickness of the middle template support rails is greater than the distance between the combined middle template and the support plate. The middle template support rails are located between the middle template and the support plate. The flange is located below the middle template support rails. A first floating platform is provided below the feeding end of the middle template separation track. The first floating platform is driven to lift by a servo linear module.

[0009] A transfer robot is used to transfer the intermediate mold fixture from the movable receiving platform to the intermediate mold separation track, from the intermediate mold separation track to the press receiving track inside the press, from the press receiving track to the intermediate mold separation track, from the intermediate mold separation track to the movable receiving platform, and then from the movable receiving platform to the fixture conveyor line.

[0010] Preferably, the feeding end of the middle template rail is an integrally formed support rail, the upper surface of the middle template rail and the support rail are at the same height, the thickness of the support rail is less than the thickness of the feeding rail, and the two ends of the middle template rail are respectively provided with rail guide slopes.

[0011] A pair of the middle template rails are connected by a base plate, which starts at the feed end of the middle template rail and ends at the middle of the middle template rail. The upper surface of the base plate is provided with bottom plate guide slopes on both sides.

[0012] Preferably, the transfer robot includes:

[0013] A linear module, wherein the linear module is arranged along the direction from the discharge port to the press;

[0014] The transfer component, used to insert into or push and pull the middle mold fixture, is driven to rise and fall by a first lifting cylinder, which is driven to translate by a linear module;

[0015] The lifting plate is driven to rise and fall by a second lifting cylinder, which is driven to translate by a linear module.

[0016] The positioning plate has a horizontally positioned positioning cylinder at the front end of the lifting plate near the transfer component. The positioning plate is installed at the end of the telescopic shaft of the positioning cylinder, and the positioning plate can extend out of the transfer component by the drive of the positioning cylinder.

[0017] A push-pull plate is fixedly installed at the rear end of the lifting plate.

[0018] Preferably, a pressure plate is provided above the first floating platform, and the pressure plate is driven to rise and fall by a third lifting cylinder;

[0019] The upper end face of the template is provided with multiple grooves, the material hole is provided on the grooves, and the lower end face of the pressure plate is provided with multiple limiting pressure strips that match the grooves.

[0020] Preferably, a first vision inspection camera is provided at the feed end of the jig conveyor line to detect whether the inductor in the material hole of the middle template is installed completely. A detection baffle is provided above the feed end of the jig conveyor line, and the detection baffle is driven to rise and fall by a material blocking lifting cylinder.

[0021] Multiple detection sensors are provided above the base plate, with one detection sensor corresponding to each groove. The detection sensors are used to detect whether there is a shortage of material in the material hole and to count the number of sensors.

[0022] Preferably, the system further includes a pallet recycling and assembly line, the pallet recycling and assembly line comprising:

[0023] A recycling assembly conveyor line is set below the fixture conveyor line. A receiving port is provided on one side of the recycling assembly conveyor line, and the discharge port is vertically corresponding to the receiving port.

[0024] The track float frame can connect with the receiving port. The track float frame is provided with a middle template on both sides to support the track. The track float frame is driven to lift by a fourth lifting cylinder.

[0025] The second floating platform is located below the track floating frame and is driven to rise and fall by the fifth lifting cylinder. The second floating platform can dock with the first floating platform and is at the same height.

[0026] The third pushing component is used to push the tray on the first floating platform to the second floating platform;

[0027] The fourth pushing component is used to push the middle mold plate on the recycling assembly conveyor line to the middle mold plate receiving track, and push the assembled middle mold fixture to the recycling assembly conveyor line.

[0028] Preferably, the first pusher assembly, the second pusher assembly, the third pusher assembly, and the fourth pusher assembly each include:

[0029] A pusher cylinder, wherein the pusher cylinder is horizontally positioned;

[0030] A pusher plate is located at the end of the telescopic shaft of the pusher cylinder.

[0031] Preferably, two assembly baffles are provided above the recycling assembly conveyor line, which are driven to rise and fall by two baffle cylinders respectively, and the two assembly baffles are located on both sides of the receiving port.

[0032] Preferably, the inlet end of the recycling assembly conveyor line is equipped with an inlet sensor, and the two assembly baffles are located behind the inlet sensor.

[0033] Preferably, the discharge end of the recycling assembly conveyor line is provided with a horizontally arranged feeding cylinder, the end of the feeding cylinder is provided with a connecting plate, and the side of the connecting plate facing the discharge end is provided with a rotating groove. At least one rotating component is rotatably arranged in the rotating groove. When in a free state, the rotating component hangs down by its own gravity, and the bottom of the rotating component is lower than the upper end face of the intermediate mold fixture on the recycling assembly conveyor line.

[0034] The beneficial effects of this invention are:

[0035] Firstly, through the coordinated setup of the jig conveyor line, receiving platform assembly, second pushing assembly, middle mold separation track, and transfer robot, the middle mold jig on the jig conveyor line can be transferred to the middle mold separation track. The middle mold support rail on the middle mold separation track will partially separate the middle mold and the support plate to ensure that after the middle mold jig enters the press, the product can be filled with powder in the material hole at the lower position of the middle mold, so as to avoid the phenomenon of powder overflow from the material hole.

[0036] Secondly, a first floating platform is set below the feeding end of the middle template separation track. The first floating platform is driven to lift by a servo linear module, which can realize the complete separation of the middle template and the pallet. The middle template with inductor after being filled with powder can run to the next station according to its running trajectory, while the pallet is independently recycled.

[0037] Thirdly, by coordinating the pallet recycling and assembly line with the first floating platform, the pallets can be recycled and reassembled with the empty pallet's middle template, thus achieving the overall recycling of the middle template and improving processing efficiency. Attached Figure Description

[0038] Figure 1 This is a perspective view of the embodiment in conjunction with the press;

[0039] Figure 2 This is a partial perspective view of this embodiment;

[0040] Figure 3 This is a perspective view of the fixture conveyor line and the recycling assembly conveyor line in this embodiment.

[0041] Figure 4 This is an exploded view of the mold fixture in this embodiment;

[0042] Figure 5 This is a cross-sectional view of the mold fixture in this embodiment;

[0043] Figure 6 This is a perspective view of the receiving platform assembly in this embodiment;

[0044] Figure 7 This is a perspective view of the fixture conveyor line and the middle template separation track in this embodiment.

[0045] Figure 8 This is a partial perspective view of the transfer robot in this embodiment from a first angle;

[0046] Figure 9 This is a partial perspective view of the transfer robot in this embodiment from a second angle;

[0047] Figure 10 This is a first-angle perspective view of the template separation track in this embodiment;

[0048] Figure 11 This is a perspective view from a second angle of this embodiment;

[0049] Figure 12 This is a perspective view of the template separation track in this embodiment;

[0050] Figure 13 for Figure 1 A magnified view of a section at point A in the middle;

[0051] Figure 14 for Figure 1 A magnified view of a section at point B.

[0052] In the attached image:

[0053] 100. Fixture conveyor line; 100a. Loading port; 100b. Discharge port; 110. Loading baffle; 120. First vision inspection camera; 130. Inspection baffle; 140. Material blocking lifting cylinder;

[0054] 200. Middle mold fixture; 210. Middle template; 211. Material hole; 212. Groove; 220. Support plate; 221. Punch; 222. Flange; 230. Inductor; 240. Insertion hole;

[0055] 300. Receiving platform assembly; 310. Material lifting cylinder; 320. Fixed receiving platform; 330. Movable receiving platform;

[0056] 400a, First pusher assembly; 400b, Second pusher assembly; 400c, Third pusher assembly; 400d, Fourth pusher assembly; 410, Pusher cylinder; 420, Pusher plate;

[0057] 500. Middle template separation track; 510. Middle template support rail; 511. Support rail guide slope; 520. First floating platform; 521. Servo linear module; 530. Pressure plate; 531. Limiting pressure bar; 540. Third lifting cylinder; 550. Detection sensor; 560. Base plate; 561. Base plate guide slope; 570. Support rail;

[0058] 600. Transfer robot; 610. Linear module; 620. Transfer component; 621. First lifting cylinder; 630. Lifting plate; 631. Second lifting cylinder; 640. Positioning plate; 641. Positioning horizontal cylinder; 650. Push-pull plate;

[0059] 700, Press;

[0060] 800. Pallet recycling and assembly line; 810. Recycling and assembly conveyor line; 810a. Material receiving port; 811. Assembly baffle; 812. Baffle cylinder; 813. Feed sensor; 814. Feeding horizontal cylinder; 815. Connecting plate; 816. Rotating groove; 817. Rotating component; 820. Track floating frame; 821. Middle template receiving track; 822. Fourth lifting cylinder; 830. Second floating platform; 831. Fifth lifting cylinder. Detailed Implementation

[0061] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby providing a clearer and more explicit definition of the scope of protection of the present invention.

[0062] See Figures 1 to 14 As shown, this embodiment discloses an AI inductor loading and unloading machine, including:

[0063] A jig conveyor line 100 has a loading port 100a and a discharge port 100b on the same side. A loading baffle 110 is fixedly installed above the jig conveyor line 100, positioned between the loading port 100a and the discharge port 100b. The loading baffle 110 is used to block the intermediate mold jig 200 on the jig conveyor line 100 so that it corresponds to the loading port 100a. The jig conveyor line 100 is used to transport the intermediate mold jig 200. The fixture 200 includes a middle template 210 and a support plate 220. The size of the support plate 220 is smaller than that of the middle template 210. The middle template 210 is provided with a plurality of material holes 211 in a matrix. The material holes 211 are used to install inductors 230. The upper end face of the support plate 220 is provided with a plurality of punches 221. The plurality of punches 221 can be inserted into the plurality of material holes 211 respectively. The support plate 220 has flanges 222 around its perimeter. The support plate 220 and the middle template 210 are provided with corresponding insertion holes 240.

[0064] The receiving platform assembly 300 includes a fixed receiving platform 320, a movable receiving platform 330, and a first pushing component 400a for pushing the intermediate mold fixture 200 on the fixed receiving platform 320 to the movable receiving platform 330. The fixed receiving platform 320 and the movable receiving platform 330 are respectively connected to the loading port 100a and the discharge port 100b. The movable receiving platform 330 is driven to rise and fall by the material lifting cylinder 310, and can be at the same height or lower than the discharge port 100b.

[0065] The second pusher assembly 400b is used to push the middle mold fixture 200 at the loading port 100a to the fixed receiving platform 320.

[0066] The middle template separation track 500 is connected to the movable receiving platform 330. The middle template separation track 500 is provided with middle template support rails 510 on both sides. The thickness of the middle template support rails 510 is greater than the distance between the combined middle template 210 and the support plate 220. The middle template support rails 510 are located between the middle template 210 and the support plate 220 to support the two sides of the middle template 210. The flange 222 is located below the middle template support rails 510. The first floating platform 520 is provided below the feeding end of the middle template separation track 500. The first floating platform 520 is driven to rise and fall by the servo linear module 521 and can be higher than, equal to or lower than the base plate 560 of the middle template separation track 500.

[0067] The transfer robot 600 is used to transfer the intermediate mold fixture 200 from the movable receiving platform 330 to the intermediate mold separation track 500, from the intermediate mold separation track 500 to the press receiving track inside the press 700. The press receiving track is at the same height as the intermediate mold support rail 510. The intermediate mold fixture 200 is transferred from the press receiving track to the intermediate mold separation track 500, from the intermediate mold separation track 500 to the movable receiving platform 330, and then from the movable receiving platform 330 to the fixture conveyor line 100.

[0068] Among them, the feeding end of the middle template support rail 510 is an integrally formed support rail 570. The upper end face of the middle template support rail 510 and the support rail 570 are at the same height. The thickness of the support rail 570 is less than the thickness of the feeding rail 510. The two ends of the middle template support rail 510 are respectively provided with rail guide slopes 511.

[0069] A pair of middle template support rails 510 are connected by a base plate 560. The base plate 560 starts at the feeding end of the middle template support rail 510 and ends at the middle of the middle template support rail 510. The upper end face of the base plate 560 is provided with bottom plate guide slopes 561 on both sides.

[0070] The transfer robot 600 in this embodiment includes:

[0071] Linear module 610, which is arranged along the direction from the discharge port 100b to the press 700;

[0072] The transfer component 620 is used to insert into or push and pull the intermediate mold fixture 200. It is driven to rise and fall by the first lifting cylinder 621, which is driven to translate by the linear module 610. The transfer component 620 can be a positioning post or a push plate. If it is a positioning post, it is inserted into the insertion hole 240. If it is a push plate, it is located on one side of the intermediate mold fixture 200. In this embodiment, the transfer component 620 is a positioning post.

[0073] The lifting plate 630 is driven to rise and fall by the second lifting cylinder 631, which is driven to translate by the linear module 610. In this embodiment, the first lifting cylinder 621 and the second lifting cylinder 631 are fixed on the same mounting plate, and the mounting plate is driven to translate by the linear module 610, so that the first lifting cylinder 621 and the second lifting cylinder 631 move synchronously.

[0074] The positioning plate 640 and the lifting plate 630 are provided with a horizontally positioned positioning cylinder 641 near the front end of the transfer member 620. The positioning plate 640 is installed at the end of the telescopic shaft of the positioning cylinder 641. The positioning plate 640 can extend out of the transfer member 620 by the drive of the positioning cylinder 641.

[0075] The push-pull plate 650 is fixedly installed at the rear end of the lifting plate 630.

[0076] In addition, a pressure plate 530 is provided above the first floating platform 520 in this embodiment, and the pressure plate 530 is driven to rise and fall by the third lifting cylinder 540.

[0077] The upper surface of the template 210 is provided with multiple grooves 212, and the material hole 211 is provided on the grooves 212. The lower surface of the pressure plate 530 is provided with multiple limiting pressure strips 531 that match the grooves 212.

[0078] like Figure 3 As shown, a first vision inspection camera 120 is provided at the feed end of the jig conveyor line 100 to detect whether the inductor 230 in the material hole 211 of the template 210 is fully installed (whether the coil is installed on the TCORE); a detection baffle 130 is provided above the feed end of the jig conveyor line 100, and the detection baffle 130 is driven to rise and fall by the material blocking lifting cylinder 140.

[0079] like Figure 7 As shown, multiple detection sensors 550 are provided above the base plate 560. Each groove 212 is provided with a corresponding detection sensor 550. The detection sensors 550 are used to detect whether there is a shortage of material in the material hole 211 and count it.

[0080] like Figures 1 to 3 As shown, this embodiment also includes a pallet recycling and assembly line 800, which includes:

[0081] A recycling assembly conveyor line 810 is located below the fixture conveyor line 100. A receiving port 810a is provided on one side of the recycling assembly conveyor line 810, and a discharge port 100b corresponds vertically to the receiving port 810a. In this embodiment, two assembly baffles 811 are provided above the recycling assembly conveyor line 810, which are driven to rise and fall by two baffle cylinders 812 respectively. The two assembly baffles 811 are located on both sides of the receiving port 810a. A feeding sensor 813 is provided at the feeding end of the recycling assembly conveyor line 810, and the two assembly baffles 811 are located behind the feeding sensor 813.

[0082] The track float frame 820 can dock with the receiving port 810a. The track float frame 820 has a middle template on both sides to support the track 821. The track float frame 820 is driven to lift by the fourth lifting cylinder 822.

[0083] The second floating platform 830 is located below the track floating frame 820 and is driven to rise and fall by the fifth lifting cylinder 831. The second floating platform 830 can dock with the first floating platform 520 and be at the same height.

[0084] The third pushing component 400c is used to push the tray 220 on the first floating table 520 onto the second floating table 830;

[0085] The fourth pusher assembly 400d is used to push the intermediate mold 210 on the recycling assembly conveyor line 810 onto the intermediate mold receiving track 821, and push the assembled intermediate mold fixture 200 onto the recycling assembly conveyor line 810.

[0086] The discharge end of the recycling assembly conveyor line 810 is equipped with a horizontally positioned feeding cylinder 814. The end of the feeding cylinder 814 is equipped with a connecting plate 815. The side of the connecting plate 815 facing the discharge end is equipped with a rotating groove 816. At least one rotating component 817 is rotatably mounted in the rotating groove 816. When in a free state, the rotating component 817 hangs down under its own weight, and the bottom of the rotating component 817 is lower than the upper end face of the intermediate mold fixture 200 on the recycling assembly conveyor line 810.

[0087] In this embodiment, the first pusher assembly 400a, the second pusher assembly 400b, the third pusher assembly 400c, and the fourth pusher assembly 400d each include:

[0088] Push cylinder 410, push cylinder 410 is set horizontally;

[0089] The pusher plate 420 is located at the end of the telescopic shaft of the pusher cylinder 410.

[0090] The working principle of this embodiment is as follows:

[0091] The intermediate mold fixture 200, containing unfilled inductors 230, enters the feed end of the fixture conveyor line 100. The material blocking lifting cylinder 140 drives the detection baffle 130 to descend until it stops the intermediate mold fixture 200 from continuing to move forward with the belt of the fixture conveyor line 100. The first vision inspection camera 120 above detects whether the inductors 230 in the material hole 211 of the intermediate mold plate 210 are installed completely (specifically, whether the coil is installed on the TCORE). After the detection is completed, the material blocking lifting cylinder 140 drives the detection baffle 130 to rise until it is higher than the intermediate mold fixture 200. The intermediate mold fixture 200 then continues to move forward with the belt of the fixture conveyor line 100 until it reaches the loading port 100a of the fixture conveyor line 100 and is blocked by the loading baffle 110. At this time, the intermediate mold fixture 200 corresponds to the loading port 100a.

[0092] The second pushing component 400b pushes the intermediate mold fixture 200 at the loading port 100a to the fixed receiving platform 320. The first pushing component 400a pushes the intermediate mold fixture 200 on the fixed receiving platform 320 to the movable receiving platform 330 at the same height as the fixed receiving platform 320. At the same time, the servo linear module 521 drives the first floating platform 520 to rise to the same height as the movable receiving platform 330.

[0093] The linear module 610 drives the transfer component 620 to a position above the movable receiving platform 330. The first lifting cylinder 621 drives the transfer component 620 downwards, inserting it into the insertion hole 240 of the intermediate mold fixture 200. The linear module 610 drags the intermediate mold fixture 200 to the first floating platform 520 at the feeding end of the intermediate mold separation track 500. Since the size of the pallet 220 is smaller than that of the intermediate mold 210, the two sides of the intermediate mold 210 are supported by the support rails 570 on both sides, while the pallet 220 is supported by the first floating platform 520. The servo linear module 52... 1. Drive the first floating platform 520 to move down a predetermined distance, which forces the punch 221 to move down, but does not disengage from the material hole 211. During the disengagement process, the pressure plate 530 is pressed against the upper end face of the middle template 210 by the third lifting cylinder 540, pressing the middle template 210 tightly onto the support rail 570, so that the pallet 220 can move down smoothly. In this embodiment, the punch 221 is inserted into the material hole 211, but it is not a tight connection, but there is a certain gap. Therefore, the pallet 220 can move down in the material hole 211 as the first floating platform 520 descends. After moving away from the predetermined distance, the third lifting cylinder 540 drives the pressure plate 530 to rise, and the middle template 210 is no longer pressed. The linear module 610 drives the transfer component 620 to continue moving forward until the middle template fixture 200 is moved to the middle template support rail 510. At this time, the two sides of the middle template 210 are supported by the middle template support rails 510 on both sides, and the support plate 220 is supported by the bottom plate 560. During the movement, the coordinated setting of the guide slope 511 of the support rail and the guide slope 561 of the bottom plate guides the middle template fixture 200. The support plate 220 is limited by the middle template support rail 510, and the height of the middle template 210 remains unchanged, while the support plate 220 moves down a certain distance.

[0094] Multiple detection sensors 550 detect whether the material hole 211 of the intermediate mold fixture 200 on the base plate 560 is full of material. After the detection is successful, the linear module 610 drives the transfer component 620 to continue moving forward until the intermediate mold fixture 200 is moved to the press receiving track in the press 700. The press 700 fills the inductor 230 in the intermediate mold fixture 200 with powder. After the powder is filled, the inductor 230 will be stuck in the material hole 211. Even if the pallet 220 is completely separated from the material hole 211, it will not fall out of the material hole 211. When the transfer component 620 pushes the intermediate mold fixture 200 into the press 700, the second lifting cylinder 631 drives the positioning plate 640 to move down, making it lower than the transfer component 620. Then, the positioning horizontal cylinder 641 pushes the positioning plate 640 toward the intermediate mold fixture 200. After positioning the intermediate mold fixture 200 in the press 700, the transfer component 620 and the positioning plate 640 are reset and detached from the intermediate mold fixture 200, waiting for the press 700 to fill the powder during die casting.

[0095] After the powder is filled, the linear module 610 drives the transfer component 620 to move, pulling the intermediate mold fixture 200 from the press 700 to the intermediate mold plate support rail 510. When the transfer component 620 is inserted into the insertion hole 240 of the intermediate mold fixture 200, the positioning plate 640 will press against one side of the intermediate mold fixture 200. When the transfer component 620 pulls the intermediate mold fixture 200 to the first floating platform 520, the pressure plate 530 presses the intermediate mold plate 210 again, and the servo linear module 521 drives the first floating platform. The movable stage 520 moves down to dock with the second floating stage 830. The support plate 220 completely detaches from the middle mold template 210 after powder filling. The pressure plate 530 releases the middle mold template 210, and the transfer component 620 moves the middle mold template 210 onto the movable receiving stage 330. Since the support plate 220 of the middle mold fixture 200 after powder filling is completely detached downwards, the movable receiving stage 330 cannot directly receive the transferred middle mold template 210. At this time, the material lifting cylinder 310 is required. The movable receiving platform 330 is raised by the thickness of a pallet 220, allowing the powder-filled middle template 210 to be moved horizontally onto the movable receiving platform 330 by the transfer component 620. Once the movable receiving platform 330 receives the middle template 210, its height is now higher than the discharge port 100b. Then, the material lifting cylinder 310 drives the movable receiving platform 330 to descend by the thickness of a pallet 220. At this point, the movable receiving platform 330 and the fixture conveyor... The conveyor belt of the feed line 100 is aligned with the linear module 610, which drives the push-pull plate 650 to move horizontally. The second lifting cylinder 631 drives the push-pull plate 650 to move down to one side of the movable receiving platform 330. The linear module 610 drives the push-pull plate 650 to move towards the fixture conveyor line 100, scraping the powder-filled intermediate template 210 onto the conveyor belt of the fixture conveyor line 100. The fixture conveyor line 100 then transports the template to the next workstation, which can shorten the stroke of the linear module 610.

[0096] The feed end of the pallet recycling assembly line 800 is used to receive empty intermediate mold plates 210 and reassemble them with completely detached pallets 220 to form empty intermediate mold fixtures 200 for recycling. When the feed sensor 813 detects that the intermediate template 210 has been moved to the receiving port 810a, the baffle cylinder 812 drives the assembly baffle 811 to move down, blocking the empty intermediate template 210 at the receiving port 810a. Then, the fourth pusher component 400d pushes the intermediate template 210 onto the intermediate template receiving rail 821 of the track floating frame 820. Next, the fourth lifting cylinder 822 drives the track floating frame 820 to move up by the height of one pallet 220. At this time, the intermediate template 210 is higher than the belt of the pallet recycling assembly line 800 (higher than the height of one pallet 220). The pallet 220, which was originally lowered to the first floating platform 520 docking with the second floating platform 830, is pushed onto the second floating platform 830 by the third pusher component 400c. At this time, the pallet 220 is located at... Directly below the empty intermediate template 210, the second floating platform 830 is driven to rise by the fifth lifting cylinder 831 until the punch 221 of the pallet 220 is inserted into the intermediate template 210 again, forming an empty intermediate mold fixture 200. The bottom surface of the intermediate mold fixture 200 is connected to the belt of the recycling assembly line 800. The fourth pushing component 400d pushes the assembled intermediate mold fixture 200 onto the recycling assembly conveyor line 810, and then conveys it to the discharge end of the recycling assembly conveyor line 810. The feeding horizontal cylinder 814 drives the rotating component 817 to move towards the next station, and then pushes the assembled intermediate mold fixture 200 to the next station. After the intermediate mold fixture 200 is filled with unfilled inductors 230, it is circulated back to the inlet end of the fixture conveyor line 100, and this cycle continues.

[0097] The above embodiments are only for illustrating the technical concept and features of the present invention. Their purpose is to enable those skilled in the art to understand the content of the present invention and implement it. They should not be used to limit the scope of protection of the present invention. All equivalent changes or modifications made in accordance with the spirit and essence of the present invention should be covered within the scope of protection of the present invention.

Claims

1. An AI inductor loading and unloading machine, characterized in that: include: A jig conveyor line (100) is provided with a loading port (100a) and a discharge port (100b) on the same side of the jig conveyor line (100). The loading port (100a) and the discharge port (100b) are separated by a loading baffle (110). The jig conveyor line (100) is used to convey a middle mold jig (200). The middle mold jig (200) includes a middle template (210) and a support plate (220). The receiving platform assembly (300) includes a fixed receiving platform (320), a movable receiving platform (330), and a first pushing component (400a) for pushing the intermediate mold fixture (200) on the fixed receiving platform (320) to the movable receiving platform (330). The fixed receiving platform (320) and the movable receiving platform (330) are respectively connected to the loading port (100a) and the unloading port (100b). The movable receiving platform (330) is driven to lift by a material lifting cylinder (310). The second pusher assembly (400b) is used to push the middle mold fixture (200) at the feed port (100a) to the fixed receiving platform (320). The middle template separation track (500) is connected to the movable receiving platform (330). The middle template separation track (500) is provided with middle template support rails (510) on both sides. The thickness of the middle template support rails (510) is greater than the distance between the combined middle template (210) and the pallet (220). The middle template support rails (510) are located between the middle template (210) and the pallet (220). The flange (222) of the pallet (220) is located below the middle template support rails (510). A first floating platform (520) is provided below the feeding end of the middle template separation track (500). The first floating platform (520) is driven to lift by a servo linear module (521). A transfer robot (600) is used to transfer the intermediate mold fixture (200) from the movable receiving platform (330) to the intermediate mold separation track (500), from the intermediate mold separation track (500) to the press receiving track inside the press (700), from the press receiving track to the intermediate mold separation track (500), from the intermediate mold separation track (500) to the movable receiving platform (330), and then from the movable receiving platform (330) to the fixture conveyor line (100); The feeding end of the middle template support rail (510) is an integrally formed support rail (570). The upper end face of the middle template support rail (510) and the support rail (570) are at the same height. The thickness of the support rail (570) is less than the thickness of the feeding rail (510). The two ends of the middle template support rail (510) are respectively provided with rail guide slopes (511). A pair of the middle template rails (510) are connected by a base plate (560). The base plate (560) starts at the feeding end of the middle template rail (510) and ends at the middle of the middle template rail (510). The upper surface of the base plate (560) is provided with bottom plate guide slopes (561) on both sides. It also includes a pallet recycling assembly line (800), which comprises: A recycling assembly conveyor line (810) is provided below the fixture conveyor line (100). A receiving port (810a) is provided on one side of the recycling assembly conveyor line (810), and the discharge port (100b) corresponds vertically to the receiving port (810a). The track float frame (820) can connect with the receiving port (810a). The track float frame (820) is provided with a middle template receiving track (821) on both sides. The track float frame (820) is driven to lift by the fourth lifting cylinder (822). The second floating platform (830) is located below the track floating frame (820) and is driven to rise and fall by the fifth lifting cylinder (831). The second floating platform (830) can dock with the first floating platform (520). The third pusher assembly (400c) is used to push the tray (220) on the first floating table (520) onto the second floating table (830); The fourth pusher assembly (400d) is used to push the middle mold (210) on the recycling assembly conveyor line (810) onto the middle mold receiving track (821) and push the assembled middle mold fixture (200) onto the recycling assembly conveyor line (810).

2. The AI ​​inductor loading and unloading machine according to claim 1, characterized in that: The transfer robot (600) includes: A linear module (610) is arranged along the direction from the discharge port (100b) to the press (700); The transfer component (620), used to insert or push and pull the middle mold fixture (200), is driven to lift by a first lifting cylinder (621), which is driven to translate by a linear module (610); The lifting plate (630) is driven to lift by the second lifting cylinder (631), and the second lifting cylinder (631) is driven to translate by the linear module (610); The positioning plate (640) and the lifting plate (630) are provided with a horizontally arranged positioning cylinder (641) near the front end of the transfer member (620). The positioning plate (640) is installed at the end of the telescopic shaft of the positioning cylinder (641). The positioning plate (640) can extend out of the transfer member (620) by the drive of the positioning cylinder (641). A push-pull plate (650) is fixedly installed at the rear end of the lifting plate (630).

3. The AI ​​inductor loading and unloading machine according to claim 1, characterized in that: A pressure plate (530) is provided above the first floating platform (520), and the pressure plate (530) is driven to rise and fall by a third lifting cylinder (540); The upper end face of the middle template (210) is provided with multiple grooves (212), the material hole (211) of the middle template (210) is provided on the groove (212), and the lower end face of the pressure plate (530) is provided with multiple limiting pressure strips (531) that match the groove (212).

4. The AI ​​inductor loading and unloading machine according to claim 3, characterized in that: The feed end of the fixture conveyor line (100) is equipped with a first vision inspection camera (120) to detect whether the inductor (230) in the material hole (211) is installed completely. A detection baffle (130) is provided above the feed end of the fixture conveyor line (100). The detection baffle (130) is driven to rise and fall by a material blocking lifting cylinder (140). Multiple detection sensors (550) are provided above the base plate (560). Each groove (212) is provided with a corresponding detection sensor (550). The detection sensors (550) are used to detect whether there is a shortage of material in the material hole (211) and count it.

5. The AI ​​inductor loading and unloading machine according to claim 1, characterized in that: The first pusher assembly (400a), the second pusher assembly (400b), the third pusher assembly (400c), and the fourth pusher assembly (400d) each include: A pusher cylinder (410) is horizontally positioned; The pusher plate (420) is located at the end of the telescopic shaft of the pusher cylinder (410).

6. The AI ​​inductor loading and unloading machine according to claim 1, characterized in that: Two assembly baffles (811) are provided above the recycling assembly conveyor line (810), which are driven to rise and fall by two baffle cylinders (812), and the two assembly baffles (811) are located on both sides of the receiving port (810a).

7. The AI ​​inductor loading and unloading machine according to claim 6, characterized in that: The infeed end of the recycling assembly conveyor line (810) is equipped with an infeed sensor (813), and the two assembly baffles (811) are located behind the infeed sensor (813).

8. The AI ​​inductor loading and unloading machine according to claim 1, characterized in that: The discharge end of the recycling assembly conveyor line (810) is provided with a horizontally arranged feeding cylinder (814). The end of the feeding cylinder (814) is provided with a connecting plate (815). The side of the connecting plate (815) facing the discharge end is provided with a rotating groove (816). At least one rotating component (817) is rotatably arranged in the rotating groove (816). When in a free state, the rotating component (817) hangs down by its own gravity. The bottom of the rotating component (817) is lower than the upper end face of the intermediate mold fixture (200) on the recycling assembly conveyor line (810).

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