Flatness control mechanism for plant floor construction

By designing an automated flatness control mechanism for factory floor construction, and utilizing electric telescopic rods and scrapers in conjunction with a laser leveling instrument, the problem of poor floor flatness control was solved, achieving efficient flatness control and improved construction efficiency.

CN121024301AActive Publication Date: 2025-11-28SHANXI ERJIAN GRP CO LTD
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Patent Information

Application Number
CN202511543391.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-28
Publication Date
2025-11-28
Estimated Expiration
2045-10-28

AI Technical Summary

Technical Problem

When using laser screed machines, existing factory floor flatness control mechanisms cannot keep pace with the speed of manual pre-laying of concrete materials, resulting in poor control of floor flatness and potential defects.

Method used

A flatness control mechanism for factory floor construction was designed. It uses an electric telescopic rod to drive the leveling head and scraper, combined with a laser leveling instrument, and through the cooperation of a limit plate and a vibrating plate, to achieve automated filling and scraping of concrete mortar, ensuring the flatness of the floor.

Benefits of technology

It improves the control of floor flatness, reduces the uncertainty of manual operation, ensures the uniformity and smoothness of the floor surface, avoids equipment vibration and wear, and improves construction efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of flatness control, and discloses a flatness control mechanism for plant floor construction, which comprises a support, an electric telescopic rod is fixedly mounted on the support, a leveling head is fixedly mounted at one end of the electric telescopic rod, two cylinders are fixedly mounted on the leveling head, a laser swinger is fixedly mounted on each cylinder, and the laser swinger is fixedly mounted on the support. A fixing plate is fixedly installed between the output ends of the two air cylinders, a vibrating plate is fixedly installed on the fixing plate, a vibrating motor is fixedly installed on the vibrating plate, a scraping plate is further fixedly installed on the fixing plate, and two limiting plates are fixedly installed on one side of the scraping plate; according to the flatness control mechanism, an electric telescopic rod retracts to drive a rotating rod and a rotating shaft to rotate, a limiting piece is made to reciprocate, the limiting piece moves forwards to drive a filling plate to obliquely move upwards along an oblique groove, concrete mortar at the unleveled position is scraped up, and the movement track of a scraping plate is filled with the concrete mortar; and sufficient concrete mortar is arranged on the movement track of the scraping plate.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of flatness control, in particular to a flatness control mechanism for factory floor construction. BACKGROUND

[0002] In the process of factory floor construction, due to various factors such as material performance, construction technology and environmental factors, the flatness of the floor may deviate, and the flatness of the factory floor as the basis for equipment operation has an important influence on the stability, precision and life of the equipment. Uneven floor can cause vibration, deviation and wear of the equipment during operation, and in severe cases, it may even cause safety accidents. In addition, the floor needs to bear the load of various heavy equipment and goods, as well as frequent vehicle and personnel traffic. Flatness control is a crucial link in the process of factory floor construction and is directly related to the use effect and durability of the floor. The flatness requirement mainly reflects the uniformity and smoothness of the floor surface. Through reasonable construction methods and material selection, the floor surface is ensured to be free of obvious concave-convex and cracks.

[0003] The existing factory floor flatness control mechanism usually uses a more advanced laser leveling machine to replace traditional instruments. The laser leveling machine uses a hydraulic device to drive the leveling head, cooperates with a laser system and a computer control system, and completes the leveling work while automatically leveling. During the operation of the leveling head, manual workers are needed to continuously fill concrete materials to the leveling route for pre-paving, because there may be gaps or unevenness in the process of laying concrete. If pre-paving is not performed, defects may occur in the leveled floor. When manually pre-paving concrete materials, it may not be consistent with the machine leveling speed, or even there may be too much or too little filling of concrete materials, affecting the flatness control of the leveling head on the floor. Therefore, we propose a flatness control mechanism for factory floor construction. SUMMARY

[0004] The purpose of the present application is to provide a flatness control mechanism for factory floor construction to solve the problems raised in the background.

[0005] To achieve the above purpose, the present application provides the following technical scheme: a flatness control mechanism for factory floor construction, comprising a support, an electric telescopic rod fixedly installed on the support, a leveling head fixedly installed at one end of the electric telescopic rod, two air cylinders fixedly installed on the leveling head, a laser leveling instrument fixedly installed on each air cylinder, a fixed plate fixedly installed between the output ends of the two air cylinders, a vibrating plate fixedly installed on the fixed plate, a vibration motor fixedly installed on the vibrating plate, a scraper fixedly installed on the fixed plate, and two limiting plates fixedly installed on one side of the scraper. The filler plate is slidably arranged between the two limiting plates and is used to fill the concrete mortar into the movement track of the scraper.

[0006] Preferably, a cleaning plate is slidably arranged between the two limiting plates and is used to remove the excess concrete mortar on the scraper, the cleaning plate has a magnetic attraction rod fixedly installed at each end, the end of each first straight slot is communicated with a magnetic attraction slot for limiting the magnetic attraction rod, the first end of each magnetic attraction slot is fixedly installed with a magnetic block for generating a magnetic attraction force on the magnetic attraction rod, the end of each magnetic attraction slot is communicated with a second straight slot, the end of each second straight slot is communicated with a second expansion slot, and each second expansion slot is communicated with the corresponding first straight slot.

[0007] Preferably, the fixed plate is fixedly installed with a device bin, a rotating shaft is rotatably installed in the device bin, a reciprocating screw groove is arranged on the rotating shaft, a limiting piece is sleeved on the rotating shaft, a limiting block matched with the reciprocating screw groove is fixedly installed on the inner wall of the limiting piece, a guide groove for limiting the limiting piece is arranged on the device bin, a plurality of first elastic rods are fixedly connected between the lower end of the limiting piece and the filler plate, and a plurality of second elastic rods are fixedly connected between the lower end of the limiting piece and the cleaning plate.

[0008] Preferably, a sleeve is fixedly installed in the electric telescopic rod, a rotating cylinder is sleeved in the sleeve, and a rotating rod is sleeved in the rotating cylinder, one end of the rotating rod is rotatably connected with the inner wall of the electric telescopic rod, the inner wall of the sleeve and the inner wall of the rotating cylinder are both provided with a threaded groove, the outer wall of the rotating cylinder and the outer wall of the rotating rod are both fixedly installed with a threaded strip matched with the threaded groove, a transmission wheel is fixedly installed on the rotating rod and the rotating shaft, and a transmission belt made of flexible material is transmissionally installed between the two transmission wheels.

[0009] Preferably, the magnetic attraction force of the magnetic block on the magnetic attraction rod is greater than the elastic force of the second elastic rod.

[0010] Preferably, a spiral auger is rotatably installed at the lower end of the fixed plate, an electric motor for driving the spiral auger is fixedly installed on one side of the fixed plate, and the lower end of the movement track of the spiral auger, the lower end of the vibrating plate and the lower end of the scraper are located on the same horizontal plane.

[0011] Preferably, when the telescopic column is located in the inclined slot, the lower end of the filler plate is located in the concrete mortar, when the magnetic attraction rod is located in the second straight slot, the upper end of the cleaning plate is located above the concrete mortar.

[0012] Preferably, the scraper is arranged in a V shape to prevent the concrete mortar from spreading to both ends, and the cleaning plate is arranged in a V shape corresponding to the scraper.

[0013] Preferably, the lower end of the material cleaning plate is arranged in a wedge shape to facilitate scraping of the excess concrete mortar on the scraper.

[0014] Preferably, one end of the fixed plate is fixedly provided with a guide plate for preventing the concrete mortar scraped by the spiral auger from splashing onto the flat area.

[0015] Compared with the prior art, the present application has the following advantages: The present application utilizes the retraction of the electric telescopic rod to drive the rotating rod and the rotating shaft to rotate, so that the limiting piece reciprocates, the forward movement of the limiting piece drives the filler plate to move obliquely upward along the oblique groove, the concrete mortar at the unlevelled place is scraped up and filled onto the movement track of the scraper, when the limiting piece moves in the reverse direction, the telescopic column is limited by the straight surface of the guide block, and moves along the first straight groove, after the telescopic column moves to the first end of the first straight groove, the filler plate moves downward along the first telescopic groove under the elastic force of the first elastic rod and is inserted into the concrete mortar, and with the reciprocating movement of the limiting piece, the filler is continuously added to the movement track of the scraper.

[0016] The present application utilizes the elastic force of the second elastic rod to pull the material cleaning plate, so that the magnetic attraction rod moves upward along the second telescopic groove to the end of the second straight groove in the initial state, during the forward movement of the limiting piece, the material cleaning plate is driven to move along the second straight groove to the end of the magnetic attraction groove, after the magnetic attraction rod moves to the first end of the second straight groove, the magnetic attraction rod moves downward along the magnetic attraction groove to the end of the first straight groove under the magnetic force of the magnetic block, so that the second elastic rod is stretched, and the concrete mortar adhered to the scraper is scraped at the same time; when the limiting piece moves in the reverse direction, the material cleaning plate is driven to move to the end of the first straight groove, and the excess concrete mortar accumulated on the movement track of the scraper is scraped, so that the scraping effect of the scraper is improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the whole application; Figure 2 It is a structural schematic diagram of the spiral auger in the application; Figure 3 It is a structural schematic diagram of the fixed plate and the scraper in the application; Figure 4 It is a structural schematic diagram of the filler plate and the material cleaning plate in the application; Figure 5 It is a structural schematic diagram of the limiting plate in the application; Figure 6 It is a structural schematic diagram of the telescopic rod and the magnetic attraction rod in the application; Figure 7 It is a structural schematic diagram of the rotating shaft and the reciprocating screw groove in the application; Figure 8 It is a structural schematic diagram of the limiting piece and the guide block in the application; Figure 9Structure diagram of sleeve and rotating drum in the application; Figure 10 Structure diagram of transmission belt in the application.

[0018] In the figure: 1, support; 2, electric telescopic rod; 3, leveling head; 4, air cylinder; 5, laser leveling instrument; 6, fixed plate; 7, vibrating plate; 8, vibrating motor; 9, spiral auger; 10, motor; 11, guide plate; 12, scraper; 13, filler plate; 14, material cleaning plate; 15, limiting plate; 16, first straight groove; 17, first telescopic groove; 18, inclined groove; 19, guide block; 20, magnetic attraction groove; 21, second telescopic groove; 22, second straight groove; 23, magnetic block; 24, telescopic column; 25, magnetic attraction rod; 26, device bin; 27, rotating shaft; 28, reciprocating screw groove; 29, limiting piece; 30, limiting block; 31, first elastic rod; 32, second elastic rod; 33, sleeve; 34, rotating drum; 35, rotating rod; 36, threaded strip; 37, threaded groove; 38, guide groove; 39, transmission wheel; 40, transmission belt. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the application.

[0020] Please refer to Figures 1-10The application provides a technical scheme: a flatness control mechanism for factory floor construction, which comprises a support 1, an electric telescopic rod 2 fixedly installed on the support 1, a leveling head 3 fixedly installed at one end of the electric telescopic rod 2, two air cylinders 4 fixedly installed on the leveling head 3, a laser leveling instrument 5 (the laser leveling instrument 5 is an existing known device, and specifically comprises a Topcon series RL-H5A, RL-SV2S, RL-200, etc.) fixedly installed on each air cylinder 4, a fixed plate 6 fixedly installed between output ends of the two air cylinders 4, a vibrating plate 7 fixedly installed on the fixed plate 6, a vibration motor 8 fixedly installed on the vibrating plate 7, a scraper 12 fixedly installed on the fixed plate 6, the scraper 12 being arranged in a V-shaped structure to prevent the concrete mortar from spreading to both ends when the electric telescopic rod 2 is retracted, a spiral auger 9 rotatably installed at a lower end of the fixed plate 6, an electric motor 10 fixedly installed on one side of the fixed plate 6 and used for driving the spiral auger 9, the lowermost end of a movement track of the spiral auger 9 being located at the same horizontal plane as the lower end of the vibrating plate 7 and the lower end of the scraper 12, and a flow guide plate 11 fixedly installed at one end of the fixed plate 6 and used for preventing the spiral auger 9 from spraying the excess concrete mortar to the flat area; in working, the support 1 is stopped at a suitable position, the electric telescopic rod 2 is elongated, the laser leveling instrument 5 controls the air cylinders 4 to work, the lowermost end of the movement track of the spiral auger 9 is located at a predetermined height together with the lower end of the vibrating plate 7 and the lower end of the scraper 12, the electric telescopic rod 2 is retracted, the excess concrete mortar is scraped off by the scraper 12, first leveling is performed, then the electric motor 10 drives the spiral auger 9 to rotate, the spiral auger 9 performs second leveling on the surface of the concrete mortar, the excess concrete mortar is discharged to the un-leveling area along the rotating direction of the spiral auger 9, the vibration motor 8 drives the vibrating plate 7 to vibrate rapidly and slightly, the surface of the concrete mortar is more flat, and the flatness control of the floor is completed.

[0021] The sleeve 33 is fixedly installed in the electric telescopic rod 2, the rotating cylinder 34 is sleeved in the sleeve 33, the rotating rod 35 is sleeved in the rotating cylinder 34, one end of the rotating rod 35 is rotatably connected with the inner wall of the electric telescopic rod 2, the inner wall of the sleeve 33 and the inner wall of the rotating cylinder 34 are both provided with the threaded groove 37, the outer wall of the rotating cylinder 34 and the outer wall of the rotating rod 35 are both fixedly installed with the threaded strip 36 matched with the threaded groove 37, the device bin 26 is fixedly installed on the fixed plate 6, the rotating shaft 27 is rotatably installed in the device bin 26, the rotating rod 35 and the rotating shaft 27 are both fixedly installed with the transmission wheel 39, the transmission belt 40 made of flexible material is transmissionally installed between the two transmission wheels 39, the through hole is formed in the device bin 26 and the electric telescopic rod 2, the transmission belt 40 passes through the through hole, the blocking hair is further arranged at the edge of the through hole, the blocking hair prevents the concrete splashed on the transmission belt 40 from being brought into the device bin 26 and the electric telescopic rod 2, thereby affecting the normal operation of the equipment, and the transmission belt 40 can be further limited when the distance between the device bin 26 and the electric telescopic rod 2 is relatively small, so as to prevent loosening; the reciprocating screw groove 28 is arranged on the rotating shaft 27, the limiting piece 29 is sleeved on the rotating shaft 27, the limiting block 30 matched with the reciprocating screw groove 28 is fixedly installed on the inner wall of the limiting piece 29, the guide groove 38 for limiting the limiting piece 29 is arranged on the device bin 26, in the process of extension of the electric telescopic rod 2, the rotating cylinder 34 is pulled out of the sleeve 33, the rotating rod 35 is also pulled out of the rotating cylinder 34, the rotating rod 35 is rotated through the cooperation of the threaded groove 37 and the threaded strip 36, since the electric telescopic rod 2 does not need to be leveled during the extension process, the cylinder 4 is retracted, the distance between the device bin 26 and the electric telescopic rod 2 is relatively small, the transmission belt 40 is not straightened, the friction between the transmission belt 40 and the transmission wheel 39 is small, and the transmission belt 40 cannot be transmissionally driven; when the electric telescopic rod 2 is retracted, the cylinder 4 works, the distance between the device bin 26 and the electric telescopic rod 2 reaches the predetermined distance, the transmission belt 40 is straightened, the friction between the transmission belt 40 and the transmission wheel 39 is enough for transmission, with the retraction of the electric telescopic rod 2, the rotating cylinder 34 moves into the sleeve 33, the rotating rod 35 also moves into the rotating cylinder 34, the rotating rod 35 is rotated again and drives the rotating shaft 27 to rotate; through the cooperation of the reciprocating screw groove 28 and the limiting block 30 and the limiting of the limiting piece 29 by the guide groove 38, the limiting piece 29 is continuously reciprocally slid along the guide groove 38 when the electric telescopic rod 2 is retracted.

[0022] The two limiting plates 15 are fixedly installed on one side of the scraper 12, the filler plate 13 for filling the concrete mortar to the movement track of the scraper 12 is slidably installed between the two limiting plates 15, the first elastic rods 31 are fixedly connected between the lower end of the limiting piece 29 and the filler plate 13, the telescopic columns 24 are fixedly installed at both ends of the filler plate 13, the first straight slots 16 for limiting the telescopic columns 24 are arranged on each limiting plate 15, the first telescopic slots 17 are communicated with the first straight slots 16 at the first ends of the first straight slots 16, the oblique slots 18 are communicated with the first telescopic slots 17 at the ends of the first telescopic slots 17, the oblique slots 18 are communicated with the first straight slots 16 at the ends of the oblique slots 18, the guide blocks 19 for limiting the telescopic columns 24 are fixedly installed at the communication positions, the telescopic columns 24 are located in the oblique slots 18, and the lower end of the filler plate 13 is located in the concrete mortar; when the limiting piece 29 reciprocates, in the initial state, the first elastic rods 31 are in the compressed state, and the filler plate 13 is located at the first end of the oblique slot 18; when the limiting piece 29 moves forward, the filler plate 13 moves obliquely upward along the oblique slot 18, and the first elastic rods 31 are gradually compressed; because the telescopic columns 24 are located in the oblique slots 18, and the lower end of the filler plate 13 is located in the concrete mortar, during the movement of the filler plate 13 along the oblique slot 18, the concrete mortar at the unleveling position is scraped and filled to the movement track of the scraper 12, so that there is sufficient concrete mortar on the movement track of the scraper 12; when the filler plate 13 moves to the end of the oblique slot 18, the telescopic column 24 is compressed through the inclined surface of the guide block 19, after the telescopic column 24 enters the first straight slot 16, the telescopic column 24 is elongated and reset due to the elasticity, at this time, the lower end of the filler plate 13 moves to the upper side of the concrete mortar, the limiting piece 29 moves in the reverse direction, the telescopic column 24 is limited by the straight surface of the guide block 19, and moves along the first straight slot 16, at this time, the first elastic rods 31 are always in the compressed state, the lower end of the filler plate 13 does not contact the concrete mortar, after the telescopic column 24 moves to the first end of the first straight slot 16, the filler plate 13 moves downward along the first telescopic slot 17 again under the elastic force of the first elastic rods 31, and is inserted into the concrete mortar, with the reciprocating movement of the limiting piece 29, the movement track of the scraper 12 is continuously filled.

[0023] The cleaning plate 14 is slidably arranged between the two limiting plates 15 and is used to scrape the excess concrete mortar on the scraper 12. The cleaning plate 14 is also arranged in a V shape corresponding to the scraper 12. The lower end of the cleaning plate 14 is arranged in a wedge shape to facilitate scraping the excess concrete mortar on the scraper 12. A plurality of second elastic rods 32 are fixedly connected between the lower end of the limiting member 29 and the cleaning plate 14. The magnetic attraction rods 25 are fixedly arranged at the two ends of the cleaning plate 14. The end of each first straight slot 16 is communicated with a magnetic attraction slot 20 used to limit the magnetic attraction rod 25. The front end of each magnetic attraction slot 20 is fixedly provided with a magnetic block 23 used to generate a magnetic attraction force on the magnetic attraction rod 25. The magnetic attraction force of the magnetic block 23 on the magnetic attraction rod 25 is greater than the elastic force of the second elastic rod 32. The end of each magnetic attraction slot 20 is communicated with a second straight slot 22. The end of each second straight slot 22 is communicated with a second telescopic slot 21. Each second telescopic slot 21 is communicated with the corresponding first straight slot 16. The magnetic attraction rod 25 is located in the second straight slot 22, and the upper end of the cleaning plate 14 is located above the concrete mortar. In the initial state, the second elastic rod 32 is in the contracted state, and the cleaning plate 14 is located at the end of the second straight slot 22. During the forward movement of the limiting member 29, the cleaning plate 14 is driven to move along the second straight slot 22 to the end of the magnetic attraction slot 20. Since the magnetic attraction rod 25 is located in the second straight slot 22, and the upper end of the cleaning plate 14 is located above the concrete mortar, the cleaning plate 14 does not affect the filling plate 13 during the filling process. After the magnetic attraction rod 25 moves to the front end of the second straight slot 22, it is attracted by the magnetic force of the magnetic block 23. Since the magnetic attraction force of the magnetic block 23 on the magnetic attraction rod 25 is greater than the elastic force of the second elastic rod 32, the magnetic attraction rod 25 will move downward along the magnetic attraction slot 20 to the end of the first straight slot 16, so that the second elastic rod 32 is stretched. At the same time, when the magnetic attraction rod 25 moves to the front end of the second straight slot 22, the cleaning plate 14 will be attached to one side of the scraper 12. During the downward movement of the cleaning plate 14, the concrete mortar adhered to the scraper 12 will be scraped. After the downward movement of the cleaning plate 14 is completed, the lower end of the cleaning plate 14 will be slightly higher than the lower end of the scraper 12. When the limiting member 29 moves in the reverse direction, the cleaning plate 14 will move to the end of the first straight slot 16, and the excess concrete mortar accumulated on the movement track of the scraper 12 will be scraped. At this time, the lower end of the filling plate 13 is located above the concrete mortar and moves to the front end of the first straight slot 16, and does not affect the scraper 12. When the limiting member 29 completes the reverse movement, the magnetic attraction rod 25 will move to the position where the second telescopic slot 21 is communicated with the first straight slot 16, and will be pulled upward by the elastic force of the second elastic rod 32 to the end of the second straight slot 22. With the reciprocating movement of the limiting member 29, the cleaning plate 14 will continuously repeat the above steps, continuously scrape the concrete mortar adhered to the scraper 12, and continuously scrape the excess concrete mortar accumulated on one side of the scraper 12, thereby improving the scraping effect of the scraper 12.

[0024] Specifically, first, the support 1 is stopped at a suitable position, the electric telescopic rod 2 is extended, the laser leveling instrument 5 controls the cylinder 4 to work, the lower end of the movement track of the spiral auger 9 is located at a predetermined height with the lower end of the vibration plate 7 and the lower end of the scraper 12, the electric telescopic rod 2 is retracted, the scraper 12 performs the first scraping of the excess concrete mortar, the motor 10 drives the spiral auger 9 to rotate, the spiral auger 9 performs the second leveling of the concrete mortar surface, the excess concrete mortar is discharged to the unleveling area along the rotation direction of the spiral auger 9, finally, the vibration motor 8 drives the vibration plate 7 to vibrate quickly and slightly, so that the concrete mortar surface is more flat, in the extension process of the electric telescopic rod 2, the rotating cylinder 34 is pulled out of the sleeve 33, the rotating rod 35 is also pulled out of the rotating cylinder 34; through the cooperation of the threaded groove 37 and the threaded strip 36, the rotating rod 35 rotates, since the electric telescopic rod 2 does not need to level in the extension process, the cylinder 4 is retracted, the distance between the device bin 26 and the electric telescopic rod 2 is close, the transmission belt 40 is not straightened, the friction between the transmission belt 40 and the transmission wheel 39 is small, and the transmission belt 40 cannot be driven; when the electric telescopic rod 2 is retracted, the cylinder 4 works, so that the distance between the device bin 26 and the electric telescopic rod 2 reaches a certain distance, the transmission belt 40 is straightened, the friction between the transmission belt 40 and the transmission wheel 39 is enough to drive, with the retraction of the electric telescopic rod 2, the rotating cylinder 34 moves into the sleeve 33, the rotating rod 35 also moves into the rotating cylinder 34, the rotating rod 35 rotates again and drives the rotating shaft 27 to rotate, through the cooperation of the reciprocating screw groove 28 and the limiting block 30 and the limiting of the guide groove 38 to the limiting piece 29, the limiting piece 29 continuously reciprocates along the guide groove 38 when the electric telescopic rod 2 is retracted; in the initial state, the first elastic rod 31 is in the compressed state, the filler plate 13 is located at the first end of the inclined groove 18, and the limiting piece 29 moves forward to drive the filler plate 13 to move upward along the inclined groove 18; since the telescopic column 24 is located in the inclined groove 18 and the lower end of the filler plate 13 is located in the concrete mortar, the filler plate 13 moves along the inclined groove 18 to scrape the concrete mortar at the unleveling position and fill it into the movement track of the scraper 12, so that there is sufficient concrete mortar in the movement track of the scraper 12; when the filler plate 13 moves to the end of the inclined groove 18, the telescopic column 24 is compressed through the inclined surface of the guide block 19, after the telescopic column 24 enters the first straight groove 16, the elasticity of the telescopic column 24 makes it extend and reset, at this time, the lower end of the filler plate 13 moves above the concrete mortar, the limiting piece 29 moves in the opposite direction, the telescopic column 24 is limited by the straight surface of the guide block 19 and moves along the first straight groove 16, at this time, the first elastic rod 31 is always in the compressed state, the lower end of the filler plate 13 cannot contact the concrete mortar, after the telescopic column 24 moves to the first end of the first straight groove 16, the filler plate 13 moves downward along the first telescopic groove 17 again under the elastic force of the first elastic rod 31 and is inserted into the concrete mortar, with the reciprocating movement of the limiting piece 29, the movement track of the scraper 12 is continuously filled.In the initial state, the second elastic rod 32 is in the contracted state, and the cleaning plate 14 is located at the end of the second straight groove 22. During the forward movement of the limiting piece 29, the cleaning plate 14 is driven to move along the second straight groove 22 to the end of the magnetic attraction groove 20. Since the magnetic attraction rod 25 is located in the second straight groove 22, and the upper end of the cleaning plate 14 is located above the concrete mortar, the cleaning plate 14 will not affect the filling plate 13 during the filling process of the filling plate 13. After the magnetic attraction rod 25 moves to the first end of the second straight groove 22, it will be attracted by the magnetic force of the magnetic block 23. Since the magnetic attraction force of the magnetic block 23 on the magnetic attraction rod 25 is greater than the elastic force of the second elastic rod 32, the magnetic attraction rod 25 will move downward along the magnetic attraction groove 20 to the end of the first straight groove 16, so that the second elastic rod 32 is stretched. At the same time, when the magnetic attraction rod 25 moves to the first end of the second straight groove 22, the cleaning plate 14 will be attached to one side of the scraper 12. During the downward movement of the cleaning plate 14, the concrete mortar adhered to the scraper 12 is scraped off. After the downward movement of the cleaning plate 14 is completed, the lower end of the cleaning plate 14 is slightly higher than the lower end of the scraper 12. When the limiting piece 29 moves in the reverse direction, the cleaning plate 14 will move to the end of the first straight groove 16, and the excess concrete mortar accumulated on the movement track of the scraper 12 will be scraped off. At this time, the lower end of the filling plate 13 is located above the concrete mortar, and moves to the first end of the first straight groove 16, and will not affect the scraper 12. When the limiting piece 29 moves in the reverse direction, the magnetic attraction rod 25 will move to the position where the second telescopic groove 21 communicates with the first straight groove 16, and will be pulled upward by the elastic force of the second elastic rod 32. The cleaning plate 14 will drive the magnetic attraction rod 25 to move upward to the end of the second straight groove 22, and will repeatedly perform the above steps with the reciprocating movement of the limiting piece 29. The cleaning plate 14 will continuously scrape off the concrete mortar adhered to the scraper 12, and will continuously scrape off the excess concrete mortar accumulated on one side of the scraper 12, thereby improving the scraping effect of the scraper 12.

[0025] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0026] While embodiments of the application have been shown and described, it is to be understood that the application is not limited to the details of the embodiments described, since numerous modifications and changes can be made to the embodiments without departing from the spirit and scope of the application as defined by the appended claims and their equivalents.

Claims

1. A flatness control mechanism for factory floor construction, comprising a support (1), characterized in that: An electric telescopic rod (2) is fixedly installed on the support (1). A leveling head (3) is fixedly installed on one end of the electric telescopic rod (2). Two cylinders (4) are fixedly installed on the leveling head (3). A laser leveling instrument (5) is fixedly installed on each cylinder (4). A fixed plate (6) is fixedly installed between the output ends of the two cylinders (4). A vibrating plate (7) is fixedly installed on the fixed plate (6). A vibration motor (8) is fixedly installed on the vibrating plate (7). A scraper (12) is also fixedly installed on the fixed plate (6). Two limit plates (15) are fixedly installed on one side of the scraper (12). A filler plate (13) for filling concrete mortar onto the movement trajectory of the scraper (12) is slidably installed between the two limiting plates (15). Telescopic columns (24) are fixedly installed at both ends of the filler plate (13). Each limiting plate (15) is provided with a first straight groove (16) for limiting the telescopic column (24). The first end of each first straight groove (16) is connected to a first telescopic groove (17). The end of the first telescopic groove (17) is connected to an inclined groove (18). The end of the inclined groove (18) is connected to the first straight groove (16), and a guide block (19) for limiting the telescopic column (24) is fixedly installed at the connection.

2. The flatness control mechanism for factory floor construction according to claim 1, characterized in that: A cleaning plate (14) for scraping off excess concrete mortar from a scraper (12) is slidably installed between two limiting plates (15). Magnetic suction rods (25) are fixedly installed at both ends of the cleaning plate (14). A magnetic suction groove (20) for limiting the magnetic suction rod (25) is connected to the end of each first straight groove (16). A magnetic block (23) for generating magnetic attraction force on the magnetic suction rod (25) is fixedly installed at the beginning of each magnetic suction groove (20). A second straight groove (22) is connected to the end of each magnetic suction groove (20). A second telescopic groove (21) is connected to the end of each second straight groove (22). Each second telescopic groove (21) is connected to the corresponding first straight groove (16).

3. The flatness control mechanism for factory floor construction according to claim 2, characterized in that: A device compartment (26) is fixedly installed on the fixed plate (6). A rotating shaft (27) is rotatably installed inside the device compartment (26). A reciprocating screw groove (28) is provided on the rotating shaft (27). A limiting member (29) is sleeved on the rotating shaft (27). A limiting block (30) that cooperates with the reciprocating screw groove (28) is fixedly installed on the inner wall of the limiting member (29). A guide groove (38) for limiting the limiting member (29) is provided on the device compartment (26). Several first elastic rods (31) are fixedly connected between the lower end of the limiting member (29) and the packing plate (13). Several second elastic rods (32) are fixedly connected between the lower end of the limiting member (29) and the cleaning plate (14).

4. The flatness control mechanism for factory floor construction according to claim 3, characterized in that: A sleeve (33) is fixedly installed inside the electric telescopic pole (2). A rotating cylinder (34) is fitted inside the sleeve (33). A rotating rod (35) is fitted inside the rotating cylinder (34). One end of the rotating rod (35) is rotatably connected to the inner wall of the electric telescopic pole (2). Threaded grooves (37) are provided on the inner wall of both the sleeve (33) and the rotating cylinder (34). Threaded strips (36) that cooperate with the threaded grooves (37) are fixedly installed on the outer wall of both the rotating cylinder (34) and the outer wall of the rotating rod (35). Transmission wheels (39) are fixedly installed on both the rotating rod (35) and the rotating shaft (27). A flexible transmission belt (40) is installed between the two transmission wheels (39).

5. The flatness control mechanism for factory floor construction according to claim 3, characterized in that: The magnetic attraction force of the magnetic block (23) on the magnetic rod (25) is greater than the elastic force of the second elastic rod (32).

6. The flatness control mechanism for factory floor construction according to claim 1, characterized in that: A spiral auger (9) is rotatably mounted on the lower end of the fixed plate (6), and a motor (10) for driving the spiral auger (9) is fixedly mounted on one side of the fixed plate (6). The lower end of the spiral auger (9)'s movement trajectory is on the same horizontal plane as the lower end of the vibrating plate (7) and the lower end of the scraper (12).

7. The flatness control mechanism for factory floor construction according to claim 2, characterized in that: When the telescopic column (24) is located in the inclined groove (18), the lower end of the filler plate (13) is located in the concrete mortar. When the magnetic suction rod (25) is located in the second straight groove (22), the upper end of the cleaning plate (14) is located above the concrete mortar.

8. The flatness control mechanism for factory floor construction according to claim 2, characterized in that: The scraper (12) is set in a V-shape to prevent the concrete mortar from spreading to both ends, and the cleaning plate (14) is set in a V-shape corresponding to the scraper (12).

9. A flatness control mechanism for factory floor construction according to claim 8, characterized in that: The lower end of the cleaning plate (14) is set in a wedge shape to facilitate scraping off excess concrete mortar from the scraper (12).

10. A flatness control mechanism for factory floor construction according to claim 6, characterized in that: A guide plate (11) is fixedly installed at one end of the fixed plate (6) to prevent concrete mortar scraped by the spiral auger (9) from splashing onto the flat area.

Citation Information

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