Woven bag fluorescent substance impurity detection mechanism and method
By designing an automated fluorescent impurity detection mechanism for woven bags, and using a combination of ultraviolet lamps and reflectors to capture fluorescence, the problem of eye fatigue during human inspection is solved, and the integrity of fluorescent markings on woven bags and the accuracy of impurity detection are achieved.
Patent Information
- Application Number
- CN202511541617.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2025-11-28
AI Technical Summary
Existing technologies cannot automatically and accurately detect whether the fluorescent anti-counterfeiting marks on woven bags are intact and whether they are affected by impurities, and human eyes are prone to fatigue and damage during inspection.
Design a detection mechanism including a mounting bracket, a fixing frame, a detection component, an ultraviolet lamp, a reflector, and the detection component. The detection component detects fluorescent substances on woven bags by irradiating them from multiple angles and under multiple lights. The fluorescence is captured by the detection component under multiple angles and under multiple lights and transmitted to the controller for identification.
It achieves automated and accurate detection of the integrity of fluorescent markings and impurities on woven bags, avoiding eye fatigue and ensuring the accuracy of test results.
Smart Images
Figure CN121027063A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field, and particularly relates to a woven bag fluorescent impurity detection mechanism and method. BACKGROUND
[0002] The woven bag is a kind of goods packaging product and is widely used in the transportation packaging of rough products. At present, in the production process of the woven bag, the outer surface of the woven bag is processed by using fluorescent materials or pigments to achieve special effect purposes, such as fluorescent whitening, night fluorescent highlighting, fluorescent anti-counterfeiting and the like. Among them, the fluorescent anti-counterfeiting mainly processes special fluorescent anti-counterfeiting standards on the woven bag by using fluorescent materials or fluorescent pigments, and only under the irradiation of ultraviolet light, the fluorescent anti-counterfeiting standards can emit fluorescence, so as to achieve the anti-counterfeiting effect.
[0003] Since the fluorescent materials and pigments are in colorless and invisible state under the conventional environment, after the anti-counterfeiting standards are processed on the woven bag, the complete condition of the standards and whether other impurities or objects affect the anti-counterfeiting standards cannot be directly observed by the human eyes, and other tools or equipment need to be used to detect the good quality and qualified degree of the anti-counterfeiting standards of the woven bag. However, the fluorescent standards under the irradiation of ultraviolet light can be observed by the human eyes at most to judge whether the shape of the standards is defective, and the human eyes are easily tired and even damaged after a long time.
[0004] Therefore, it is necessary to design a woven bag fluorescent impurity detection mechanism with good performance and high automation. SUMMARY
[0005] In order to overcome the shortcomings that the complete condition of the standards and whether other impurities or objects affect the anti-counterfeiting standards cannot be directly observed by the human eyes, and other tools or equipment need to be used to detect the good quality and qualified degree of the anti-counterfeiting standards of the woven bag, and the fluorescent standards under the irradiation of ultraviolet light can be observed by the human eyes at most to judge whether the shape of the standards is defective, and the human eyes are easily tired and even damaged after a long time, the technical problem of the present application is to provide a woven bag fluorescent impurity detection mechanism with good performance and high automation.
[0006] The technical implementation scheme of the present application is: a woven bag fluorescent impurity detection mechanism, comprising: a mounting frame and a fixed frame, the top of the mounting frame is provided with a fixed frame, the two sides of the fixed frame are provided with an electric transmission assembly for clamping and conveying woven bags, the top of the fixed frame is provided with a detection box, the detection box is a three-prism shape with a top slope, the top slope is inclined to the woven bag outlet from high to low, a plurality of detection openings are uniformly spaced on the side of the detection box close to the woven bag, detection assemblies are arranged on the inside of the detection box at the positions opposite the detection openings on the top, the detection assemblies comprise detection lenses for image shooting and a central control component for processing shooting information, an ultraviolet lamp is arranged on the side of the inside of the detection box close to the highest point of the top slope; an ultraviolet reflector is arranged on the inside of the detection box at the position away from the ultraviolet lamp on each detection assembly, and the ultraviolet reflector can refract the light of the ultraviolet lamp towards the close detection opening.
[0007] In a preferred embodiment of the present application, the same detection box, detection assembly, ultraviolet lamp and reflector are arranged at the position of the bottom of the fixed frame and opposite the bottom of the woven bag, and the detection box at the bottom of the fixed frame is arranged in a detection opening staggered manner with the detection box at the top of the fixed frame.
[0008] In a preferred embodiment of the present application, the number of detection lenses of the detection assembly is multiple and arranged uniformly and spaced apart along the horizontal transverse direction of the detection box.
[0009] In a preferred embodiment of the present application, it further comprises a flattening assembly, which specifically comprises: a connecting frame, the positions of the detection box close to the detection openings are slidingly connected with connecting frames, an electric push rod is arranged on the detection box, the extension rod of the electric push rod is connected with the connecting frame, a mounting seat is slidingly connected on the side of the connecting frame close to the woven bag, an elastic member is connected between the mounting seat and the connecting frame, a squeezing roller is rotatably arranged on the side of the mounting seat close to the woven bag, a supporting table is arranged at the position opposite each detection opening on the inside of the fixed frame, and the woven bag is in contact with the supporting table when passing through the inside of the fixed frame.
[0010] In a preferred embodiment of the present application, it further comprises a dust removal assembly, which specifically comprises: a fixed seat, the fixed seat is arranged on the mounting seat closest to the entrance of the woven bag, a brush is rotatably arranged in the fixed seat, the brush is in contact with the woven bag, and the squeezing roller and the end of the brush are provided with intermeshing gears.
[0011] In a preferred embodiment of the present application, the length of the fixed frame and the electric transmission assembly is greater than the length of the detection box, and the detection box is located at the middle position of the fixed frame.
[0012] In another aspect, the present application provides a woven bag fluorescent impurity detection method, which is applied to the woven bag fluorescent impurity detection mechanism, and comprises the following steps. Step one: place the woven bag in front of the woven bag entering end of the electric transmission assembly, and keep the woven bag in front of the middle part of the fixed frame; Step two: start the ultraviolet lamp, the detection assembly and the electric transmission assembly in sequence, so that the woven bag passes through the detection ports of the two detection box bodies in sequence, the surface of the woven bag is irradiated by the ultraviolet light with the light intensity from strong to weak, and the fluorescent situation of the surface of the woven bag is photographed by the lens of the detection assembly to collect information and transmit to the external controller to identify whether it is qualified; Step three: transmit the woven bag out of the fixed frame through the electric transmission assembly, and classify the woven bag according to the detection result.
[0013] Compared with the prior art, the present application has the following advantages: the present application determines whether the fluorescent mark of the woven bag is complete and whether other fluorescent impurities pollute the surface of the woven bag by the fluorescent brightness and the light-emitting range of the fluorescent light emitted after absorbing the same intensity of ultraviolet light, and through the irradiation and detection of the ultraviolet light with different intensities for many times, the influence of the fluorescent substances with different concentrations or uneven distribution on the detection result can be avoided by comparing the light-emitting effect of the fluorescent light, and the accuracy of the detection result is further ensured. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a perspective structural schematic diagram of the present application.
[0015] Figure 2 It is another perspective structural schematic diagram of the present application.
[0016] Figure 3 It is a first partial perspective structural sectional view of the present application.
[0017] Figure 4 It is a second partial perspective structural sectional view of the present application.
[0018] Figure 5 It is a perspective structural schematic diagram of the flattening assembly of the present application.
[0019] Figure 6 It is an enlarged view of A of the present application.
[0020] Figure 7 It is a partial perspective structural schematic diagram of the flattening assembly of the present application.
[0021] Figure 8 It is a perspective structural schematic diagram of the dust removal assembly of the present application.
[0022] Figure 9This is a partial three-dimensional structural diagram of the dust removal component of the present invention.
[0023] The above-mentioned attached drawings include the following reference numerals: 1. Mounting frame, 2. Fixing frame, 3. Electric transmission assembly, 4. Detection box, 401. Detection port, 5. Detection assembly, 6. Ultraviolet reflector, 7. Ultraviolet lamp, 8. Flattening assembly, 801. Connecting frame, 802. Electric push rod, 803. Mounting base, 804. Elastic element, 805. Extrusion roller, 9. Support platform, 10. Dust removal assembly, 1001. Fixing base, 1002. Brush, 1003. Gear. Detailed Implementation
[0024] First, it should be noted that in different described embodiments, the same components are given the same reference numerals or the same component names. The disclosure contained throughout this specification can be applied semantically to the same components having the same reference numerals or the same component names. The location descriptions selected in the specification, such as upper, lower, lateral, etc., also refer to the directly described and illustrated figures and are semantically applied to the new location when the location changes.
[0025] Example 1 like Figures 1-3 As shown, the present invention provides a detection mechanism for fluorescent impurities in woven bags, specifically including a mounting frame 1, a fixing frame 2, an electric conveying assembly 3, a detection box 4, a detection assembly 5, an ultraviolet reflector 6, and an ultraviolet lamp 7; The mounting frame 1 is provided with a fixing frame 2 on the top. The fixing frame 2 has a horizontal and hollow "I"-shaped tubular structure in the vertical direction, which is used to provide an environment with low external light influence for ultraviolet light irradiation detection. The fixed frame 2 is provided with electric conveying components 3 for clamping and conveying woven bags on both sides of the length direction. The electric conveying components 3 include two conveyor belts arranged symmetrically on the upper and lower sides. The surfaces of the two conveyor belts that contact the woven bags are provided with rubber protrusions. The two conveyor belts clamp the woven bags effectively without causing damage through the rubber protrusions. The fixed frame 2 is provided with a detection box 4 at the top. The detection box 4 is a triangular prism with a top sloping surface that slopes from high to low towards the woven bag outlet, and is used to provide an environment for ultraviolet lamp irradiation. The detection box 4 has multiple detection ports 401 evenly spaced on the side near the woven bag. The top of the inner side of the detection box 4 is provided with columnar recesses at the position directly opposite the detection ports 401. Each columnar recess is provided with a detection component 5 aligned with the detection port 401 for capturing and detecting fluorescence. The detection component 5 is located inside the columnar recess to prevent ultraviolet light from directly irradiating the lens and affecting the imaging results. The detection assembly 5 comprises a detection lens for image shooting and a central control assembly for processing the shooting information; the inside of the detection box 4 near the highest point of the top slope is provided with an ultraviolet lamp 7 opposite to the middle position of the inside of the detection box 4; The inside of the detection box 4 and the position away from the ultraviolet lamp 7 of each detection assembly 5 are provided with an ultraviolet reflector 6, which can refract the light of the ultraviolet lamp 7 to the adjacent detection port 401; The bottom of the fixed frame 2 and the position opposite to the bottom of the woven bag are provided with the same detection box 4, detection assembly 5, ultraviolet lamp 7 and reflector; the detection box 4 at the bottom of the fixed frame 2 is staggered with the detection port 401 of the detection box 4 at the top of the fixed frame 2; The number of detection lenses of the detection assembly 5 is multiple and is uniformly and interval arranged along the horizontal transverse direction of the detection box 4.
[0026] For example, in use, the ultraviolet lamp 7, detection component 5, and electric conveyor component 3 are activated sequentially. The woven bag is then conveyed by the electric conveyor component 3, passing sequentially through the detection ports 401 of the detection chamber 4. Since the detection chamber 4 is a triangular prism with a sloping top facing downwards towards the woven bag outlet, and the ultraviolet lamp 7 is positioned at the highest point of the sloping surface inside the detection chamber 4, the ultraviolet intensity at the detection ports 401 decreases as the distance from the ultraviolet lamp 7 increases. The triangular prism structure of the top slope of the detection chamber 4 further enhances this effect, achieving a gradient reduction in ultraviolet intensity across multiple detection ports 401. Finally, the ultraviolet reflector 6 ensures that ultraviolet light reaches each detection port 401 through reflection. The woven bag is conveyed from the highest to the lowest side of the sloping surface. Therefore, as the woven bag passes through the detection ports 401 sequentially, it undergoes multiple exposures to ultraviolet light of varying intensities. Simultaneously, the detection lens of the detection component 5 captures the fluorescence emission of the woven bag. Multiple lenses simultaneously photograph the woven bag at a single detection port 401 from different positions to improve the accuracy of the images. By comparing the fluorescence brightness and emission range emitted after absorbing ultraviolet light of the same intensity, the integrity of the fluorescent markings on the woven bag and the presence of other fluorescent impurities contaminating the bag surface can be determined. Furthermore, since different types of fluorescent substances exhibit different brightness changes under ultraviolet light of varying intensities, multiple exposures and tests at different intensities are conducted. By comparing the fluorescence emission effects, the influence of varying concentrations or uneven distribution of fluorescent substances on the test results can be avoided (e.g., the fluorescence emission effect at a concentrated distribution location is the same as that of fluorescent impurities), further ensuring the accuracy of the test results. In this embodiment, by setting identical detection structures above and below the fixed frame 2, both the upper and lower surfaces of the woven bag can be detected simultaneously. The staggered arrangement of the two detection chambers 4 according to the detection ports 401 prevents ultraviolet light from simultaneously irradiating the same upper and lower positions of the woven bag, thus avoiding fluorescence interference with the test results.
[0027] Example 2 like Figures 4-7 As shown, based on embodiment 1, it also includes a flattening assembly 8, which specifically includes a connecting frame 801, an electric push rod 802, a mounting base 803, an elastic element 804, a pressing roller 805, and a support platform 9. The detection box 4 is provided with a connecting frame 801 on the side close to the woven bag and close to the detection port 401, the connecting frame 801 is located on the side of the detection port 401 close to the woven bag entrance, the detection box 4 is provided with an electric push rod 802 opposite the connecting frame 801, the telescopic rod of the electric push rod 802 is connected with the connecting frame 801, the connecting frame 801 is provided with a mounting seat 803 on the side close to the woven bag in a sliding clamping mode, the mounting seat 803 is connected with the connecting frame 801 through an elastic element 804, and the mounting seat 803 is provided with an extrusion roller 805 on the side close to the woven bag in a rotating mode. The fixed frame 2 is provided with a support table 9 opposite each detection port 401 in the inside.
[0028] In the initial state, the electric push rod 802 is in the retracted state, the connecting frame 801, the mounting seat 803 and the extrusion roller 805 are driven away from the position of the woven bag, when the electric transmission assembly 3 drives the woven bag to move at the position of the detection port 401, the woven bag is shot by the detection assembly 5, and the external controller controls the electric push rod 802 to extend, so that the connecting frame 801 drives the extrusion roller 805 to extrude the woven bag, when the woven bag is pulled, the extrusion roller 805 can flatten the woven bag, and the elastic element 804 can keep a certain elastic movement distance between the mounting seat 803 and the connecting frame 801, so as to avoid that the extrusion roller 805 excessively extrudes the woven bag.
[0029] As shown in Figures 8-9 On the basis of example 1, a dust removal assembly 10 is further included, and the dust removal assembly 10 specifically includes a fixed seat 1001, a brush 1002 and a gear 1003. The mounting seat 803 closest to the woven bag entrance is provided with the fixed seat 1001, the fixed seat 1001 is arranged on the side of the mounting seat 803 close to the woven bag entrance, the fixed seat 1001 is provided with the brush 1002 in the inside in a rotating mode, the brush 1002 is farther away from the woven bag than the extrusion roller 805, and the brush 1002 contacts the woven bag. The extrusion roller 805 and the end of the brush 1002 are provided with the gears 1003 that are intermeshed.
[0030] When the extrusion roller 805 extrudes the woven bag, the brush 1002 arranged on the mounting seat 803 moves downward together and contacts the woven bag, when the extrusion roller 805 flattens the woven bag, the movement of the woven bag can make the extrusion roller 805 rotate, and the brush 1002 is driven by the intermeshed gears 1003 to rotate reversely relative to the extrusion roller 805, so as to clean the surface of the woven bag, thereby avoiding that the sundries or dust on the surface of the woven bag affects the fluorescent detection result.
[0031] As Figure 1 shown, the fixed frame 2 and the electric transmission assembly 3 are longer than the detection box 4, and the detection box 4 is located at the middle of the fixed frame 2.
[0032] By setting the transmission allowance of the electric transmission assembly 3 relative to the detection box 4, the transmission effect and state of the electric transmission assembly 3 on the woven bag can be easily observed, and the application can be easily connected to the production line of the woven bag.
[0033] Embodiment 3 The application also provides a detection method for fluorescent impurities of woven bags, which is applied to the above detection mechanism for fluorescent impurities of woven bags and includes the following steps. Step one: Place the woven bag at the woven bag entering end of the electric transmission assembly 3, and keep the woven bag facing the middle of the fixed frame 2. Step two: Start the ultraviolet lamp 7, the detection assembly 5 and the electric transmission assembly 3 in sequence, so that the woven bag passes through the detection ports 401 of the two detection boxes 4 in sequence, is irradiated by the ultraviolet light with the light intensity from strong to weak, and the fluorescent situation of the woven bag surface is captured by the lens of the detection assembly 5 and transmitted to the external controller for identification of whether it is qualified. Step three: The woven bag is transmitted out of the fixed frame 2 by the electric transmission assembly 3, and is classified according to the detection result.
[0034] Although the present disclosure has been described only with respect to a limited number of embodiments, those skilled in the art who benefit from the present disclosure will understand that various other embodiments can be designed without departing from the scope of the present application. Therefore, the scope of the present application should be limited only by the appended claims.
Claims
1. A detection mechanism for fluorescent impurities in woven bags, characterized in that, include: The mounting frame (1) and the fixing frame (2) are provided. The mounting frame (1) is provided with the fixing frame (2) on the top. The fixing frame (2) is provided with electric conveying components (3) for clamping and conveying woven bags on both sides. The fixing frame (2) is provided with a detection box (4) on the top. The detection box (4) is a triangular prism with a top slope that slopes from high to low towards the outlet of the woven bag. Multiple detection ports (401) are evenly spaced on the side of the detection box (4) near the woven bag. Detection components (5) are provided on the top of the inner side of the detection box (4) directly opposite the detection ports (401). The detection components (5) include a detection lens for image capture and a central control component for processing the captured information. An ultraviolet lamp (7) is provided on the side of the detection box (4) near the highest point of the top slope. An ultraviolet reflector (6) is provided on the inner side of the detection box (4) and on the side of each detection component (5) away from the ultraviolet lamp (7). The ultraviolet reflector (6) can refract the light of the ultraviolet lamp (7) towards the nearby detection port (401).
2. The detection mechanism for fluorescent impurities in woven bags according to claim 1, characterized in that, The bottom of the fixed frame (2) and the position directly opposite the bottom of the woven bag are provided with the same detection box (4), detection component (5), ultraviolet lamp (7) and reflector. The detection box (4) at the bottom of the fixed frame (2) and the detection box (4) at the top of the fixed frame (2) are set in a staggered manner with detection ports (401).
3. The detection mechanism for fluorescent impurities in woven bags according to claim 1, characterized in that, The detection component (5) has multiple detection lenses, which are evenly spaced along the horizontal direction of the detection box (4).
4. The detection mechanism for fluorescent impurities in woven bags according to claim 1, characterized in that, It also includes a flattening component (8), which specifically includes: The connecting frame (801) is slidably snapped onto the detection box (4) near the detection port (401). The detection box (4) is provided with an electric push rod (802). The telescopic rod of the electric push rod (802) is connected to the connecting frame (801). The connecting frame (801) is provided with a mounting seat (803) slidably snapped onto the side near the woven bag. An elastic element (804) is connected between the mounting seat (803) and the connecting frame (801). The mounting seat (803) is provided with a squeezing roller (805) rotatably on the side near the woven bag. The fixed frame (2) is provided with a support platform (9) at the position directly opposite each detection port (401) above and below. When the woven bag is carried through the fixed frame (2), it contacts the support platform (9).
5. A detection mechanism for fluorescent impurities in woven bags according to claim 4, characterized in that, It also includes a dust removal component (10), which specifically includes: The mounting base (1001) is provided on the mounting base (803) closest to the woven bag inlet. The mounting base (1001) is provided with a rotating brush (1002) inside. The brush (1002) contacts the woven bag. The ends of the squeezing roller (805) and the brush (1002) are provided with meshing gears (1003).
6. A detection mechanism for fluorescent impurities in woven bags according to claim 1, characterized in that, The length of the fixed frame (2) and the electric transmission assembly (3) is greater than the length of the detection box (4), and the detection box (4) is located in the middle of the fixed frame (2).
7. A method for detecting fluorescent impurities in woven bags, applied to the detection institution for fluorescent impurities in woven bags as described in any one of claims 1-6, the method comprising the following steps; Step 1: Place the woven bag at the woven bag inlet facing the electric conveyor assembly (3) and keep the woven bag facing the center of the fixing frame (2); Step 2: Activate the ultraviolet lamp (7), detection component (5) and electric conveyor component (3) in sequence so that the woven bag passes through the detection ports (401) of the two detection boxes (4) in sequence. The surface of the woven bag is irradiated by ultraviolet light with light intensity decreasing from strong to weak. At the same time, the fluorescence of the woven bag surface is photographed and collected by the lens of the detection component (5) and transmitted to the external controller for identification of whether it is qualified. Step 3: The woven bags are conveyed out of the fixed frame (2) by the electric conveyor assembly (3), and the woven bags are classified according to the test results.