Welding and braiding all-in-one machine and LED lamp processing method

Abstract

The invention relates to the technical field of braiding machines, and discloses a welding and braiding all-in-one machine and an LED lamp processing method. The carrier tape is conveyed to the position below the material suction rotary disc, the material suction rotary disc conveys materials into a material groove of the carrier tape through adsorption force, when the carrier tape is replaced, the extension arm is unfolded and pushed out so that the used carrier tape can be pushed out, and after the extension arm pushes out the used carrier tape, the extension arm shrinks and resets; the extension arm penetrates through the inner ring of the standby carrier tape on the placing frame and then is unfolded again to grab one standby carrier tape, the extension arm pulls the standby carrier tape on the placing frame back to the machine body so as to enable the standby carrier tape to continue to be braid and processed, and therefore manual watching, replacement and supplement of the carrier tape are replaced, workers do not need to watch a plurality of production lines, and the production efficiency is improved. The production efficiency of the equipment is improved, the influence of manual operation on the production and processing quality is avoided, and the production and processing stability of the equipment is improved.

Description

Technical Field

[0001] This invention relates to the field of tape and reel machine technology, specifically to a welding tape and reel integrated machine and an LED light processing method. Background Technology

[0002] Tape and reel machines can be divided into two main categories: semi-automatic and fully automatic. They take loose electronic components, process them through inspection, reversing, and testing, and then place them into carrier tape. With the continuous upgrading, refinement, and high integration of electronic products, electronic components have also shifted from the past through-hole type to surface-mount type to save circuit board mounting space and expand product functionality.

[0003] In existing tape feeding machines, such as Chinese patent CN114455117B, a carrier tape origin positioning mechanism and a detection mechanism are arranged at intervals along the tape feeding track. The detection mechanism is installed on a position adjustment mechanism. The position of the detection mechanism is adjusted by the position adjustment mechanism along the extension direction of the tape feeding track, thereby making the tape feeding machine suitable for carrier tapes with different hole spacings and improving the compatibility of the tape feeding machine with various types of carrier tapes.

[0004] However, the following problems still exist: Currently, the replenishment of the tape on the tape feeding machine is done manually, and one person has to supervise multiple production lines, which is very demanding and makes it easy to miss replenishment, affecting the production efficiency of the tape feeding machine. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides a welding and taping machine and an LED light processing method. This method replaces the manual supervision required for carrier tape replacement, eliminating the need for workers to oversee multiple production lines, thereby improving equipment production efficiency. It also avoids the impact of manual operation on production quality and enhances the stability of equipment production. This solution addresses the current problem where carrier tape replacement on taping machines is manually supervised, requiring one person to oversee multiple production lines, leading to missed replacements and impacting the machine's production efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a welding and taping integrated machine, comprising a machine body, a taping mechanism disposed on the machine body, and an auxiliary mechanism disposed on the machine body. The taping mechanism includes a suction turntable and a carrier belt. The suction turntable is disposed on the machine body, and the carrier belt is disposed on the machine body. The carrier belt is conveyed on the machine body, and the suction turntable conveys each material into each trough of the conveying carrier belt. The auxiliary mechanism includes a placement rack and an extension arm. The placement rack is located next to the machine body and holds spare carrier belts. The extension arm is located on the machine body. The extension arm pushes out the used carrier belts and retrieves a carrier belt from the placement rack to the machine body for continued use.

[0007] Preferably, the tape feeding mechanism further includes a vibratory feeder, which is fixedly installed on the machine body. The vibratory feeder is located at the upper side of one side of the machine body and is used to arrange and convey materials. A guide chute is fixedly installed on the machine body. One end of the guide chute is in contact with the discharge end of the vibratory feeder. The material conveying track of the guide chute is adapted to the material conveying track of the vibratory feeder. A suction turntable is fixedly installed on the machine body. The guide chute is located between the suction turntables, and the other end of the guide chute is located below the suction turntable. The suction turntable adsorbs and moves the material on the guide chute.

[0008] Preferably, a tape conveyor rail is fixedly installed on the machine body, the tape conveyor rail is located below the suction turntable, the tape conveyor rail is used to convey the carrier tape, a camera is fixedly installed on the machine body, the camera is located directly above the tape conveyor rail, the camera is used to visually detect the material in the carrier tape trough, and an adsorption pump is fixedly installed inside the machine body, the adsorption pump is connected to the adsorption head of the suction turntable.

[0009] Preferably, a three-pronged central shaft is fixedly installed at the lower end of the machine body. The three-pronged central shaft is located below the tape conveyor rail. The three-pronged central shaft has a three-pronged structure with intervals between the prongs. The carrier belt is mounted on the three-pronged central shaft. The inner ring size of the carrier belt is adapted to the cross-sectional size of the three-pronged central shaft. A guide shaft is fixedly installed on the machine body. The guide shaft is located between the carrier belt and the tape conveyor rail and is used to limit and guide the carrier belt.

[0010] Preferably, a take-up belt is rotatably fitted on the machine body, the take-up belt is adjacent to the tape conveyor rail, the camera is located between the take-up belt and the suction turntable, the take-up belt is used to take up the processed carrier belt, and a film belt is rotatably fitted on the machine body, the film belt is located above the take-up belt, the film belt is used to coat the conveyed carrier belt with film.

[0011] Preferably, the auxiliary mechanism further includes a cylinder, the placement frame and the bottom end of the carrier belt are at the same height, the placement size of the placement frame is adapted to the size of the carrier belt, the cylinder is fixedly arranged next to the placement frame, the placement frame is located between the cylinder and the machine body, a stop plate is fixedly installed on the extension rod of the cylinder, the size of the stop plate is adapted to the placement size of the placement frame, a rotary cylinder is fixedly installed on the placement frame, a baffle is fixedly installed on the rotating shaft of the rotary cylinder, the baffle is located between the placement frame and the machine body, and the baffle is used to prevent the movement of the spare carrier belt on the placement frame.

[0012] Preferably, a feeding plate is fixedly provided next to the machine body, the feeding plate is located between the placement frame and the machine body, and the feeding plate is located below the carrier belt.

[0013] Preferably, an electrically controlled telescopic rod is fixedly installed inside the machine body. The electrically controlled telescopic rod is at the same height as the three-pronged central axis and is opposite to the three-pronged central axis. A three-pronged frame is fixedly installed on the extension rod of the electrically controlled telescopic rod. The three-pronged frame has a three-pronged structure. Multiple extension arms are rotatably fitted on the three-pronged frame. The extension arms are distributed on each prong of the three-pronged frame. A three-pronged opening is opened on the wall of the machine body. The three-pronged opening of the machine body is adjacent to the three-pronged central axis. The size of the three-pronged opening of the machine body is adapted to the size of the extension arms. Multiple servo motors are fixedly installed on the three-pronged frame, and each servo motor is poweredly connected to each extension arm.

[0014] Preferably, an air spring is fixedly installed on the machine body, the air spring is adjacent to the carrier belt, a rubber roller is rotatably fitted on the extension of the air spring, the length of the rubber roller is adapted to the width of the carrier belt, a stepper motor is fixedly installed on the extension of the air spring, the stepper motor is poweredly connected to the rubber roller, a first guide arc plate is fixedly installed on the machine body, the first guide arc plate is used to guide the carrier belt to the guide shaft, and a second guide arc plate is fixedly installed on the machine body, the second guide arc plate is used to guide the carrier belt led out by the guide shaft into the tape conveyor rail.

[0015] An LED lamp processing method, using the aforementioned welding and taping machine, includes the following steps: S1: The carrier belt is conveyed to the area below the suction turntable, and the suction turntable uses suction force to convey the material into the trough of the carrier belt; S2: When the carrier belt is replaced, the extension arm unfolds and extends to push out the used carrier belt; S3: After the extended arm pushes out the used carrier belt, the extended arm retracts and resets, and then extends again after passing through the inner ring of the spare carrier belt on the placement rack to grab a spare carrier belt. S4: The extension arm pulls the spare carrier tape on the placement rack back onto the machine body so that the spare carrier tape can continue to be processed.

[0016] Compared with the prior art, the present invention provides a welding and taping integrated machine, which has the following beneficial effects: 1. This integrated welding and tape-making machine conveys the carrier tape to the bottom of the suction turntable. The suction turntable uses suction force to transport the material into the material trough of the carrier tape. When changing the carrier tape, the extension arm unfolds and extends to push out the used carrier tape. After pushing out the used carrier tape, the extension arm retracts and resets. The extension arm passes through the inner ring of the spare carrier tape on the placement rack and unfolds again to grab a spare carrier tape. The extension arm pulls the spare carrier tape on the placement rack back to the machine body so that the spare carrier tape can continue to be processed. This replaces the manual supervision of carrier tape replacement and replenishment, so that workers no longer need to supervise multiple production lines, thereby improving the production efficiency of the equipment and avoiding the impact of manual operation on the production quality, thus improving the stability of the equipment's production process.

[0017] 2. This welding and taping machine, through the setting of the back plate and the baffle, allows the baffle and the back plate to work together to vertically restrict the carrier tape on the placement frame, ensuring that the carrier tape remains in a vertical state until the carrier tape is replaced, ensuring smooth carrier tape replacement and improving the stability of equipment operation.

[0018] 3. This integrated welding and taping machine, through the setting of rubber rollers, a first guide arc plate, and a second guide arc plate, enables the rubber rollers to drive the carrier belt to rotate on the three-pronged central shaft. The carrier belt strip passes through the guide shaft after being limited by the first guide arc plate, and then abuts against the second guide arc plate after passing through the guide shaft. The carrier belt strip then passes through the second guide arc plate again to be limited and guided into the taping conveyor rail, thereby ensuring that the replaced carrier belt can stably enter the taping conveyor rail, saving labor and improving the efficiency of the equipment. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structural distribution of the body of the present invention; Figure 2 This is a schematic diagram of the overall structure of the welding and taping integrated machine of the present invention; Figure 3 This is a schematic diagram of the tape feeding mechanism of the present invention; Figure 4 This is a schematic diagram of the structural distribution at the guide shaft of the present invention; Figure 5 This is a schematic diagram of the structural distribution at the vibratory feeder of the present invention; Figure 6 This is a schematic diagram of the structural distribution at the camera location of the present invention; Figure 7 for Figure 6 Enlarged structural diagram at point A in the middle; Figure 8 This is a schematic diagram of the auxiliary mechanism structure of the present invention; Figure 9 This is a schematic diagram of the structural distribution at the placement rack of the present invention; Figure 10 This is a schematic diagram of the structural distribution at the electrically controlled telescopic rod of the present invention; Figure 11 for Figure 10 Enlarged structural diagram at point B; Figure 12 This is a schematic diagram of the structural distribution at the rubber roller of the present invention.

[0020] In the diagram: 1. Machine body; 2. Tape feeding mechanism; 21. Vibratory feeder; 22. Material guide chute; 23. Suction turntable; 24. Tape feeding conveyor rail; 25. Camera; 26. Adsorption pump; 27. Tripod central shaft; 28. Carrier belt; 29. ​​Guide shaft; 210. Take-up belt; 211. Film belt; 3. Auxiliary mechanism; 31. Placement frame; 32. Cylinder; 33. Support plate; 34. Rotary cylinder; 35. Baffle; 36. Feed plate; 37. Electrically controlled telescopic rod; 38. Tripod frame; 39. Extension arm; 310. Servo motor; 311. Pneumatic rod; 312. Rubber roller; 313. Stepper motor; 314. First guide arc plate; 315. Second guide arc plate. Detailed Implementation

[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0022] As described in the background section, there are shortcomings in the existing technology. In order to solve the above-mentioned technical problems, this application proposes a welding and taping integrated machine and an LED light processing method.

[0023] Example 1, a typical implementation of this application, such as Figure 1 As shown, a welding and taping integrated machine includes a machine body 1, a taping mechanism 2 disposed on the machine body 1, and an auxiliary mechanism 3 disposed on the machine body 1. The taping mechanism 2 includes a suction turntable 23 and a carrier belt 28. The machine body 1 is provided with a suction turntable 23 and a carrier belt 28. The carrier belt 28 is conveyed on the machine body 1, and the suction turntable 23 conveys each material into each trough of the conveying carrier belt 28. The auxiliary mechanism 3 includes a placement rack 31 and an extension arm 39. The placement rack 31 is located next to the body 1 and a spare carrier belt 28 is placed on the placement rack 31. The extension arm 39 is located on the body 1. The extension arm 39 pushes out the used carrier belt 28 and retrieves a carrier belt 28 from the placement rack 31 and puts it back on the body 1 for continued use.

[0024] Specifically, the material is an LED light.

[0025] When using this invention: The carrier belt 28 is conveyed to the area below the suction turntable 23. The suction turntable 23 uses suction force to convey the material into the trough of the carrier belt 28. When changing the carrier belt 28, the extension arm 39 unfolds and extends to push out the used carrier belt 28. After pushing out the used carrier belt 28, the extension arm 39 retracts and resets. The extension arm 39 passes through the inner ring of the spare carrier belt 28 on the placement rack 31 and unfolds again to grab a spare carrier belt 28. The extension arm 39 pulls the spare carrier belt 28 on the placement rack 31 back to the machine body 1 so that the spare carrier belt 28 can continue to be processed. This replaces the manual supervision of changing and replenishing the carrier belt 28, so that workers no longer need to supervise multiple production lines, thereby improving the production efficiency of the equipment and avoiding the impact of manual operation on the quality of production and processing, and improving the stability of equipment production and processing.

[0026] Example 2, as Figures 2-7 As shown, the difference from the above embodiment is that the tape feeding mechanism 2 also includes a vibratory feeder 21. The vibratory feeder 21 is fixedly installed on the machine body 1. The vibratory feeder 21 is located on the upper side of the machine body 1. The vibratory feeder 21 is used to arrange and convey materials. A guide chute 22 is fixedly installed on the machine body 1. One end of the guide chute 22 is in contact with the discharge end of the vibratory feeder 21. The material conveying track of the guide chute 22 is adapted to the material conveying track of the vibratory feeder 21. A suction turntable 23 is fixedly installed on the machine body 1. The guide chute 22 is located between the suction turntables 23. The other end of the guide chute 22 is located below the suction turntable 23. The suction turntable 23 adsorbs and moves the material on the guide chute 22.

[0027] Furthermore, a tape conveyor rail 24 is fixedly installed on the machine body 1. The tape conveyor rail 24 is located below the suction turntable 23 and is used to convey the carrier belt 28. A camera 25 is fixedly installed on the machine body 1 and is located directly above the tape conveyor rail 24. The camera 25 is used for visual inspection of the material in the trough of the carrier belt 28. An adsorption pump 26 is fixedly installed inside the machine body 1 and is connected to the adsorption head of the suction turntable 23.

[0028] Furthermore, a three-pronged central shaft 27 is fixedly installed at the lower end of the machine body 1. The three-pronged central shaft 27 is located below the tape conveyor rail 24. The three-pronged central shaft 27 has a three-pronged structure with intervals between the prongs. A carrier belt 28 is installed on the three-pronged central shaft 27. The inner ring size of the carrier belt 28 is adapted to the cross-sectional size of the three-pronged central shaft 27. A guide shaft 29 is fixedly installed on the machine body 1. The guide shaft 29 is located between the carrier belt 28 and the tape conveyor rail 24. The guide shaft 29 is used to limit and guide the carrier belt 28.

[0029] Furthermore, a take-up belt 210 is rotatably mounted on the machine body 1. The take-up belt 210 is adjacent to the tape conveyor rail 24. The camera 25 is located between the take-up belt 210 and the suction turntable 23. The take-up belt 210 is used to take up the processed carrier belt 28. A film belt 211 is rotatably mounted on the machine body 1. The film belt 211 is located above the take-up belt 210. The film belt 211 is used to coat the conveyed carrier belt 28 with film.

[0030] During the tape feeding process, the carrier belt 28 is first placed on the three-pronged central shaft 27. The strip of the carrier belt 28 is then passed through the guide shaft 29, and guided by the guide shaft 29, the strip of the carrier belt 28 is fed onto the tape feeding conveyor rail 24. Then, the material is placed into the vibratory feeder 21, and the vibratory feeder 21 is started. The vibratory feeder 21 vibrates and arranges the material, conveying it to the guide chute 22. The guide chute 22 conveys the material to the area below the suction turntable 23. The adsorption pump 26 is started, and the adsorption pump 26, in conjunction with the suction turntable 23, adsorbs a single piece of material at a time and conveys it into the tape feeding conveyor rail 24. In the feed trough of the carrier belt 28, the taping conveyor 24 is started. The taping conveyor 24 works with the suction turntable 23 to perform taping processing. At the same time, the camera 25 is started to monitor the feed trough of the carrier belt 28 on the taping conveyor 24. When no material is detected by vision, the warning light flashes. At the same time, the film belt 211 is started. The film belt 211 is synchronously conveyed to the carrier belt 28 on the taping conveyor 24, so that the film belt 211 is attached to the carrier belt 28 to form a seal. Then the taped carrier belt 28 is wound on the winding belt 210.

[0031] Example 3, as Figures 8-12 As shown, the difference from the above embodiment is that the auxiliary mechanism 3 also includes a cylinder 32. The bottom end of the placement frame 31 and the carrier belt 28 are at the same height. The placement size of the placement frame 31 is adapted to the size of the carrier belt 28. The cylinder 32 is fixedly installed next to the placement frame 31. The placement frame 31 is located between the cylinder 32 and the machine body 1. A stop plate 33 is fixedly installed on the extension rod of the cylinder 32. The size of the stop plate 33 is adapted to the placement size of the placement frame 31. A rotary cylinder 34 is fixedly installed on the placement frame 31. A baffle 35 is fixedly installed on the rotating shaft of the rotary cylinder 34. The baffle 35 is located between the placement frame 31 and the machine body 1. The baffle 35 is used to block the movement of the spare carrier belt 28 on the placement frame 31.

[0032] Furthermore, a feeding plate 36 is fixedly installed next to the machine body 1. The feeding plate 36 is located between the placement frame 31 and the machine body 1, and is located below the carrier belt 28.

[0033] Furthermore, an electrically controlled telescopic rod 37 is fixedly installed inside the body 1. The electrically controlled telescopic rod 37 is at the same height as the trident central shaft 27 and is opposite to the trident central shaft 27. A trident frame 38 is fixedly installed on the extension rod of the electrically controlled telescopic rod 37. The trident frame 38 has a trident-shaped structure and multiple extension arms 39 are rotatably fitted on the trident frame 38. The extension arms 39 are distributed on each fork of the trident frame 38. A trident-shaped opening is opened on the wall of the body 1. The trident-shaped opening of the body 1 is adjacent to the trident central shaft 27. The size of the trident-shaped opening of the body 1 is adapted to the size of the extension arms 39. Multiple servo motors 310 are fixedly installed on the trident frame 38, and each servo motor 310 is poweredly connected to each extension arm 39.

[0034] Furthermore, a pneumatic rod 311 is fixedly installed on the machine body 1. The pneumatic rod 311 is adjacent to the carrier belt 28. A rubber roller 312 is rotatably fitted on the extension rod of the pneumatic rod 311. The length of the rubber roller 312 is adapted to the width of the carrier belt 28. A stepper motor 313 is fixedly installed on the extension rod of the pneumatic rod 311. The stepper motor 313 is poweredly connected to the rubber roller 312. A first guide arc plate 314 is fixedly installed on the machine body 1. The first guide arc plate 314 is used to guide the carrier belt 28 to the guide shaft 29. A second guide arc plate 315 is fixedly installed on the machine body 1. The second guide arc plate 315 is used to guide the carrier belt 28 led out by the guide shaft 29 to the tape conveyor rail 24.

[0035] When the carrier belt 28 needs to be replaced, the servo motor 310 is started first, driving the extension arm 39 to unfold. Then, the electrically controlled telescopic rod 37 is started, moving the tripod 38. The tripod 38 then moves the extension arm 39, allowing it to pass through the three-pronged opening on the machine body 1. The extension arm 39 then pushes the used carrier belt 28, which is pushed off the central shaft 27 and falls onto the unloading plate 36, rolling away. The extension arm 39 then... 9. Reset and retract. The extension arm 39 passes through the inner ring of the spare carrier belt 28 on the placement rack 31. Then, by deflecting, the extension arm 39 inserts itself between adjacent spare carrier belts 28, thereby gripping the first spare carrier belt 28 on the placement rack 31 through the extension arm 39 and the tripod 38. Then, the rotary cylinder 34 is activated, which drives the baffle 35 to deflect so that it no longer blocks the spare carrier belt 28. The extension arm 39, in conjunction with the tripod 38, picks up and places the spare carrier belt 28 onto the central axis of the tripod. 27. Then, the extension arm 39 returns to its original position and retracts into the machine body 1. At the same time, when the spare carrier belt 28 leaves the placement rack 31, the baffle 35 returns to its original position to limit the remaining carrier belts 28 on the placement rack 31. Simultaneously, the cylinder 32 is activated, driving the abutment plate 33 to move. The abutment plate 33 pushes the remaining carrier belts 28 on the placement rack 31 to move, thereby keeping the carrier belts 28 on the placement rack 31 vertically positioned. After the spare carrier belt 28 is placed on the three-pronged central shaft 27, the air spring 311 is activated, driving the rubber roller 31. 2. The strip is placed against the carrier belt 28, and the stepper motor 313 is started. The stepper motor 313 drives the rubber roller 312 to rotate. The rubber roller 312 drives the carrier belt 28 to rotate on the three-pronged central shaft 27, so that the strip of the carrier belt 28 passes through the limit of the first guide arc plate 314 and passes through the guide shaft 29. The strip of the carrier belt 28 then passes through the guide shaft 29 and abuts against the second guide arc plate 315. The strip of the carrier belt 28 then passes through the limit of the second guide arc plate 315 and is guided into the tape conveyor rail 24. Then the rubber roller 312 is reset.

[0036] Working principle of the invention: The carrier belt 28 is conveyed to the area below the suction turntable 23. The suction turntable 23 uses suction force to convey the material into the trough of the carrier belt 28. When changing the carrier belt 28, the extension arm 39 unfolds and extends to push out the used carrier belt 28. After pushing out the used carrier belt 28, the extension arm 39 retracts and resets. The extension arm 39 passes through the inner ring of the spare carrier belt 28 on the placement rack 31 and unfolds again to grab a spare carrier belt 28. The extension arm 39 pulls the spare carrier belt 28 on the placement rack 31 back to the machine body 1 so that the spare carrier belt 28 can continue to be processed. This replaces the manual supervision of the replacement and replenishment of the carrier belt 28, so that workers no longer need to supervise multiple production lines, thereby improving the production efficiency of the equipment and avoiding the impact of manual operation on the quality of production and processing, and improving the stability of equipment production and processing. During the tape feeding process, the carrier belt 28 is first placed on the three-pronged central shaft 27. The strip of the carrier belt 28 is then passed through the guide shaft 29, and guided by the guide shaft 29, the strip of the carrier belt 28 is fed onto the tape feeding conveyor rail 24. Then, the material is placed into the vibratory feeder 21, and the vibratory feeder 21 is started. The vibratory feeder 21 vibrates and arranges the material, conveying it to the guide chute 22. The guide chute 22 conveys the material to the area below the suction turntable 23. The adsorption pump 26 is started, and the adsorption pump 26, in conjunction with the suction turntable 23, adsorbs a single piece of material at a time and conveys it into the tape feeding conveyor rail 24. In the material trough of the carrier belt 28, the braiding conveyor 24 is started. The braiding conveyor 24 works with the suction turntable 23 to braid the belt. At the same time, the camera 25 is started. The camera 25 monitors the material trough of the carrier belt 28 on the braiding conveyor 24. When no material is detected by vision, the warning light flashes. At the same time, the film belt 211 is started. The film belt 211 is synchronously conveyed to the carrier belt 28 on the braiding conveyor 24, so that the film belt 211 is attached to the carrier belt 28 to form a seal. Then the braided carrier belt 28 is wound on the winding belt 210. When the carrier belt 28 needs to be replaced, first start the servo motor 310. The servo motor 310 drives the extension arm 39 to unfold. Then start the electrically controlled telescopic rod 37. The electrically controlled telescopic rod 37 drives the tripod 38 to move. The tripod 38 drives the extension arm 39 to move, so that the extension arm 39 passes through the three-pronged through-hole on the machine body 1. In this way, the extension arm 39 pushes the used carrier belt 28. The used carrier belt 28 is pushed out from the central shaft 27 of the tripod and falls onto the unloading plate 36 to roll away. Then the extension arm 39 returns to its original position. As the tray contracts, the extension arm 39 passes through the inner loop of the spare carrier belt 28 on the placement rack 31. Then, by deflecting, the extension arm 39 inserts itself between adjacent spare carrier belts 28, thus gripping the first spare carrier belt 28 on the placement rack 31 via the extension arm 39 and the tripod 38. Next, the rotary cylinder 34 is activated, causing the baffle 35 to deflect until it no longer obstructs the spare carrier belt 28. The extension arm 39, in conjunction with the tripod 38, then picks up and places the spare carrier belt 28 onto the central axis 2 of the tripod. 7. Then, the extension arm 39 returns to its original position and retracts into the machine body 1. At the same time, when the spare carrier belt 28 leaves the placement rack 31, the baffle 35 returns to its original position to limit the remaining carrier belts 28 on the placement rack 31. Simultaneously, the cylinder 32 is activated, driving the abutment plate 33 to move. The abutment plate 33 pushes the remaining carrier belts 28 on the placement rack 31 to move, thereby keeping the carrier belts 28 on the placement rack 31 vertically positioned. After the spare carrier belt 28 is placed on the three-pronged central shaft 27, the air spring 311 is activated, driving the rubber roller 31. 2. The strip is placed against the carrier belt 28, and the stepper motor 313 is started. The stepper motor 313 drives the rubber roller 312 to rotate. The rubber roller 312 drives the carrier belt 28 to rotate on the three-pronged central shaft 27, so that the strip of the carrier belt 28 passes through the limit of the first guide arc plate 314 and passes through the guide shaft 29. The strip of the carrier belt 28 then passes through the guide shaft 29 and abuts against the second guide arc plate 315. The strip of the carrier belt 28 then passes through the limit of the second guide arc plate 315 and is guided into the tape conveyor rail 24. Then the rubber roller 312 is reset.

[0037] An LED lamp processing method, using the aforementioned welding and taping machine, includes the following steps: S1: The carrier belt 28 is conveyed to the bottom of the suction turntable 23, and the suction turntable 23 uses suction force to convey the material into the trough of the carrier belt 28; S2: When changing the carrier belt 28, the extension arm 39 unfolds and extends to remove the used carrier belt 28; S3: After the extension arm 39 pushes out the used carrier tape 28, the extension arm 39 retracts and resets, and then extends again after passing through the inner ring of the spare carrier tape 28 on the placement rack 31 to grab a spare carrier tape 28. S4: The extension arm 39 pulls the spare carrier tape 28 on the placement frame 31 back onto the machine body 1 so that the spare carrier tape 28 can continue to be processed.

[0038] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A welding and taping integrated machine, comprising a machine body, a taping mechanism disposed on the machine body, and an auxiliary mechanism disposed on the machine body, characterized in that: The tape feeding mechanism includes a suction turntable and a carrier belt. The suction turntable is provided on the machine body, and the carrier belt is provided on the machine body. The carrier belt is conveyed on the machine body, and the suction turntable conveys each material into each trough of the conveying carrier belt. The auxiliary mechanism includes a placement rack and an extension arm. The placement rack is located next to the machine body and holds spare carrier belts. The extension arm is located on the machine body. The extension arm pushes out the used carrier belts and retrieves a carrier belt from the placement rack to the machine body for continued use.

2. The welding and taping integrated machine according to claim 1, characterized in that: The tape feeding mechanism also includes a vibratory feeder, which is fixedly installed on the machine body. The vibratory feeder is located on the upper side of one side of the machine body and is used to arrange and convey materials. A guide chute is fixedly installed on the machine body. One end of the guide chute is in contact with the discharge end of the vibratory feeder. The material conveying track of the guide chute is adapted to the material conveying track of the vibratory feeder. A suction turntable is fixedly installed on the machine body. The guide chute is located between the suction turntables, and the other end of the guide chute is located below the suction turntable. The suction turntable adsorbs and moves the material on the guide chute.

3. The welding and taping integrated machine according to claim 2, characterized in that: A tape conveyor rail is fixedly installed on the machine body. The tape conveyor rail is located below the suction turntable and is used to convey the carrier tape. A camera is fixedly installed on the machine body and is located directly above the tape conveyor rail. The camera is used to visually detect the material in the carrier tape trough. An adsorption pump is fixedly installed inside the machine body and is connected to the adsorption head of the suction turntable.

4. The welding and taping integrated machine according to claim 3, characterized in that: A three-pronged central shaft is fixedly installed at the lower end of the machine body. The three-pronged central shaft is located below the tape conveyor rail. The three-pronged central shaft has a three-pronged structure with intervals between the prongs. The carrier belt is mounted on the three-pronged central shaft. The inner ring size of the carrier belt is adapted to the cross-sectional size of the three-pronged central shaft. A guide shaft is fixedly installed on the machine body. The guide shaft is located between the carrier belt and the tape conveyor rail and is used to limit and guide the carrier belt.

5. The welding and taping integrated machine according to claim 4, characterized in that: A take-up belt is rotatably fitted on the machine body, the take-up belt is adjacent to the tape conveyor rail, the camera is located between the take-up belt and the suction turntable, the take-up belt is used to take up the processed carrier belt, and a film belt is rotatably fitted on the machine body, the film belt is located above the take-up belt, the film belt is used to coat the conveyed carrier belt with film.

6. The welding and taping integrated machine according to claim 5, characterized in that: The auxiliary mechanism also includes a cylinder. The placement frame and the bottom end of the carrier belt are at the same height. The placement size of the placement frame is adapted to the size of the carrier belt. The cylinder is fixedly installed next to the placement frame. The placement frame is located between the cylinder and the machine body. A stop plate is fixedly installed on the extension rod of the cylinder. The size of the stop plate is adapted to the placement size of the placement frame. A rotary cylinder is fixedly installed on the placement frame. A baffle is fixedly installed on the rotating shaft of the rotary cylinder. The baffle is located between the placement frame and the machine body. The baffle is used to prevent the movement of the spare carrier belt on the placement frame.

7. A welding and taping integrated machine according to claim 6, characterized in that: A feeding plate is fixedly installed next to the machine body. The feeding plate is located between the placement frame and the machine body, and is located below the carrier belt.

8. The welding and taping integrated machine according to claim 7, characterized in that: An electrically controlled telescopic rod is fixedly installed inside the machine body. The electrically controlled telescopic rod is at the same height as the central axis of the three-pronged fork and is opposite to the central axis of the three-pronged fork. A three-pronged bracket is fixedly installed on the extension rod of the electrically controlled telescopic rod. The three-pronged bracket has a three-pronged structure. Multiple extension arms are rotatably fitted on the three-pronged bracket. The extension arms are distributed on each prong of the three-pronged bracket. A three-pronged opening is opened on the wall of the machine body. The three-pronged opening of the machine body is adjacent to the central axis of the three-pronged fork. The size of the three-pronged opening of the machine body is adapted to the size of the extension arms. Multiple servo motors are fixedly installed on the three-pronged bracket. Each servo motor is poweredly connected to each of the extension arms.

9. A welding and taping integrated machine according to claim 8, characterized in that: A pneumatic rod is fixedly installed on the machine body, adjacent to the carrier belt. A rubber roller is rotatably fitted on the extension of the pneumatic rod, the length of which is adapted to the width of the carrier belt. A stepper motor is fixedly installed on the extension of the pneumatic rod, and the stepper motor is poweredly connected to the rubber roller. A first guide arc plate is fixedly installed on the machine body, which guides the carrier belt to the guide shaft. A second guide arc plate is fixedly installed on the machine body, which guides the carrier belt extending from the guide shaft into the tape conveyor rail.

10. A method for processing LED lights, using a welding and taping machine as described in any one of claims 1-9, characterized in that, Includes the following steps: S1: The carrier belt is conveyed to the area below the suction turntable, and the suction turntable uses suction force to convey the material into the trough of the carrier belt; S2: When the carrier belt is replaced, the extension arm unfolds and extends to push out the used carrier belt; S3: After the extended arm pushes out the used carrier belt, the extended arm retracts and resets, and then extends again after passing through the inner ring of the spare carrier belt on the placement rack to grab a spare carrier belt. S4: The extension arm pulls the spare carrier tape on the placement rack back onto the machine body so that the spare carrier tape can continue to be processed.

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