Assembly equipment for an IoT smart water meter metering display
By combining the workstation switching turntable and the fixture circulation component, the automated assembly of the water meter metering display is realized, which solves the problems of time-consuming and labor-intensive processes and unstable assembly quality in the existing technology, and improves efficiency and quality.
Patent Information
- Application Number
- CN202511643848.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2045-11-11
AI Technical Summary
The existing water meter metering display assembly equipment suffers from problems such as being time-consuming and labor-intensive, having low work efficiency, and being unable to guarantee assembly quality.
An assembly device for an IoT smart water meter metering display was designed. By combining a workstation switching turntable and a clamping circulation component, the device enables automated assembly of the red and black wheel, red and black wheel steel needle, pinion, and anti-reverse component, reducing manual operation.
It improved work efficiency, reduced labor intensity, and ensured assembly quality.
Smart Images

Figure CN121083314B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to an assembly device for an IoT smart water meter metering display, belonging to the field of intelligent manufacturing assembly technology. Background Technology
[0002] The meter's display is the core component for showing water consumption. It consists of a housing, red and black wheels, red and black wheel needles, a pinion, and a pinion needle, making its structure and working principle complex. Each rotation of the upper-level black wheel causes its rear gear to rotate one notch; each rotation of the pinion simultaneously drives the subsequent pinion to rotate one notch, thus forming a series of rotating wheels for units, tens, hundreds, thousands, and ten thousands, ultimately displaying the water consumption. Existing technology CN203409499U provides a water meter assembly device that primarily uses a robotic arm to grasp and place the digit wheel and toothed wheel. However, during subsequent development, it was discovered that most similar devices still suffer from incorrect orientation of the digit wheel's input column, relatively increasing equipment costs and significantly impacting reliability. The prior art CN108058017B discloses an assembly device for a water meter metering display. The general assembly process is as follows: the open-ended digit wheel boxes are fed one by one into a narrow conveying trough, and the digit wheel boxes on the conveying trough are gradually pushed forward by a pushing device until they reach the digit wheel loading station.
[0003] However, the existing technology has the following problems: In reality, most of the water meter assembly processes are done manually, which is time-consuming, labor-intensive, inefficient, and results in high labor intensity and unreliable assembly quality. Therefore, improvements are needed. Summary of the Invention
[0004] To address the aforementioned technical problems, this invention provides an assembly device for an IoT smart water meter metering display. This assembly device can automatically complete the assembly after the operator places the clamp on it, and the operator only needs to remove the assembled metering display.
[0005] The present invention is achieved through the following technical solutions.
[0006] This invention provides an assembly device for an IoT smart water meter metering display, comprising a base plate, a workstation switching turntable component, a first black wheel assembly component, a red wheel assembly component, a second black wheel assembly component, a red and black wheel steel needle assembly component, a clamp circulation component, a clamp multi-station moving component, a pinion assembly component, a backstop assembly component, a pinion steel needle assembly component, a pinion pressing and positioning component, and a manual operation panel; the workstation switching turntable component is fixedly connected to the left side of the base plate surface; the first black wheel assembly component is fixedly arranged on the left side of the workstation switching turntable component; starting from the first black wheel assembly component, and with the workstation switching turntable component as the center, the first black wheel assembly component, the red wheel assembly component, and the red wheel assembly component are arranged in a clockwise direction around the workstation switching turntable component in sequence, all fixed to the surface of the base plate. The assembly includes an assembly component, a second black wheel assembly component, and a red-black wheel steel needle assembly component; a docking station switching turntable component is provided between the first black wheel assembly component and the red-black wheel steel needle assembly component, and a fixture circulation component is fixed to the surface of the large base plate; a fixture multi-station moving component is provided on the inner side of the fixture circulation component and fixed to the surface of the large base plate; a small gear assembly component is provided on the outer side of the fixture circulation component and fixed to the surface of the large base plate; a backstop assembly component is provided on the right side of the small gear assembly component and fixed to the surface of the large base plate; a small gear steel needle assembly component is provided on the right side of the fixture circulation component and fixed to the surface of the large base plate; a small gear pressing and positioning component is provided on the inner side of the fixture circulation component and fixed to the surface of the large base plate and opposite to the small gear steel needle assembly component; a manual operation panel is fixedly connected to the front end face of the large base plate.
[0007] The workstation switching turntable component includes a turntable motor mounting plate, a turntable motor, a first synchronous pulley, a divider, a second synchronous pulley, a turntable, a fixture positioning assembly, a radial positioning block, and a metering display assembly fixture. The turntable motor mounting plate is fixed to the surface of the base plate via a connecting block. The output shaft of the turntable motor passes through a through hole in the turntable motor mounting plate and is fixedly connected to the first synchronous pulley at its rear end. The first synchronous pulley is connected to the second synchronous pulley via a synchronous belt. The bottom surface of the divider is fixed to the surface of the base plate. The horizontal input shaft of the divider is fixedly connected to the second synchronous pulley, and the vertical output shaft of the divider is fixedly connected to the turntable. The turntable surface is provided with a circumferential array of clearance push holes. Symmetrical fixture positioning assemblies are provided on both sides of the clearance push holes. A radial positioning block is fixed to the turntable between the two fixture positioning assemblies. The metering display assembly fixture is placed against the surfaces of the two fixture positioning assemblies.
[0008] The clamp positioning assembly includes a guide block, a stop block, and a locking block; the bottom surface of the guide block is fixed to the surface of the turntable; the stop block passes through the through hole of the guide block and is slidably connected to the guide block; the locking block is fixed to the side of the guide block, and one end of the spring contacts the side of the locking block, and the other end contacts the side of the stop block; the surface of the guide block is provided with a guide platform; the side of the guide block is provided with a sliding groove; the inner surface of the sliding groove is provided with a first spring hole; the surface of the stop block is provided with a stop hole, and the side of the stop block is provided with symmetrical limiting protrusions.
[0009] The metering display assembly fixture includes a fixture base plate, a housing positioning block, a red wheel positioning block, a side black wheel positioning block, a middle black wheel positioning block, a pinion positioning base plate, a pinion positioning block, a backstop auxiliary positioning block, and a limiting post. The housing positioning block and the pinion positioning base plate are arranged side-by-side on the surface of the fixture base plate. A red wheel positioning block is fixedly connected to one end of the housing positioning block, and a side black wheel positioning block is fixedly connected to the other end. An array of middle black wheel positioning blocks is provided in the middle of the housing positioning block. An array of pinion positioning blocks is provided on the surface of the pinion positioning base plate. A backstop auxiliary positioning block is fixed to the surface of the pinion positioning base plate between adjacent pinion positioning blocks. A limiting post is transversely arranged on the side of the pinion positioning base plate.
[0010] The outer shell positioning block includes a red and black wheel positioning arc groove, a positioning block placement groove, an outer shell positioning platform, and a positioning block limiting groove; the outer shell positioning block surface has a red and black wheel positioning arc groove in the middle; the bottom surface of the red and black wheel positioning arc groove has an array of positioning block placement grooves; symmetrical outer shell positioning platforms are provided on both sides of the red and black wheel positioning arc groove; the outer shell positioning block side has a through positioning block limiting groove; the middle black wheel positioning block includes a limiting step, a contoured tooth groove, a wheel axle clearance groove, and a tooth clearance notch; the lower part of the middle black wheel positioning block has a limiting step; the middle step of the middle black wheel positioning block has a contoured tooth groove; the upper part of the middle black wheel positioning block has a wheel axle clearance groove; one side of the wheel axle clearance groove has a tooth clearance notch; the surface of the pinion positioning base plate has a tooth clearance through groove; the bottom surface of the tooth clearance through groove has a pinion positioning block placement groove; the side of the pinion positioning base plate has a rectangular through groove; the side of the pinion positioning block has a limiting post clearance groove; the upper end of the pinion positioning block has a pinion shaft clearance groove.
[0011] The first black wheel assembly component includes a black wheel assembly base plate, a transport frame, a black wheel horizontal rail, a black wheel horizontal cylinder, a black wheel horizontal moving plate, a black wheel vertical rail, a black wheel vertical cylinder, a black wheel vertical moving plate, a rack guide plate, a rack cylinder, a rack, a transport gear, a rotating shaft, and a bearing seat. The black wheel assembly base plate is fixed to the surface of a large base plate. A transport frame is fixedly connected to one side of the surface of the large base plate. An array of black wheel horizontal rails is fixedly connected to the side of the transport frame. The black wheel horizontal rails are slidably connected to the black wheel horizontal moving plate via sliders. The rear end of the telescopic shaft of the black wheel horizontal cylinder passes through the through hole of the connecting block and is connected to the side of the black wheel horizontal moving plate. Threaded connection; the side of the black wheel horizontal moving plate is equipped with an array of black wheel vertical linear rails; the black wheel vertical linear rails are slidably connected to the black wheel vertical moving plate via a slider; the rear end of the black wheel vertical cylinder telescopic shaft passes through the through hole of the connecting block and is engaged with the black wheel vertical moving plate via a floating joint; a rack guide plate is fixedly connected to the surface of the black wheel vertical moving plate; the rack cylinder telescopic shaft passes through the through hole of the rack guide plate and is threadedly connected to the side of the rack; the rack is slidably connected to the rack guide plate; the rack is meshed with the transport gear for transmission; the rotating shaft passes through the through hole of the transport gear and is keyed to the transport gear; the two sides of the rotating shaft are rotatably connected to the bearing housing via bearings.
[0012] The first black wheel assembly component also includes a rotating block, an L-shaped connecting block, a retraction cylinder, a side black wheel suction block, and a middle black wheel suction block; the rotating block has L-shaped connecting blocks symmetrically fixedly connected to both sides; the retraction cylinder telescopic rod passes through the through hole of the L-shaped connecting block and is threadedly connected to the side black wheel suction block; the side black wheel suction block is slidably connected to the rotating block through a sliding groove; the middle black wheel suction block is fixedly connected to the bottom surface of the rotating block; the side black wheel suction block has symmetrical guide grooves on both sides; the bottom of the side black wheel suction block has a positioning arc surface; one side of the positioning arc surface has a limiting port; the bottom surface of the positioning arc surface has a vacuum channel; the side of the side black wheel suction block also has a vacuum generator interface.
[0013] The first black wheel assembly component further includes a support frame, a base, a black wheel guide block, a follower wheel support block, a follower shaft, a follower wheel, a black wheel lifting cylinder, a black wheel lifting block, a brake block lifting cylinder, a drive wheel, a drive shaft, a drive shaft support block, a black wheel positioning rod, and a stepper motor; the base is fixedly connected to the upper surface of the support frame; the drive shaft support block is fixedly connected to one side of the base surface; the black wheel guide block is fixedly connected to the other side of the base surface; the black wheel guide block has an array of guide grooves in the middle; the follower wheel support block is fixedly connected to the top of the black wheel guide block; the follower wheel support block has an array of wheel grooves in the middle, and a follower wheel is placed in the wheel groove; the follower wheel... A follower shaft is fitted into the inner shaft hole of the driving wheel, and both ends of the follower shaft are fastened to the follower wheel support block; the telescopic rod of the black wheel lifting cylinder passes through the through hole in the middle plate of the support frame and is engaged with the black wheel lifting block through a floating joint; the black wheel lifting block is located in the through groove inside the base and is slidably connected to the base; the inner cavity of the driving wheel is keyed to the driving shaft; both ends of the driving shaft are rotatably connected to the driving shaft support block through bearings; one end of the black wheel positioning rod is fixed to the surface of the driving shaft support block, and the other end is located directly above the black wheel lifting block; a stepper motor is fixedly connected to the side of the driving shaft support block through a connecting block; the output shaft of the stepper motor is fixedly connected to the end of the driving shaft through a coupling.
[0014] The red and black wheel steel needle assembly includes a mounting base, a needle insertion rail, a needle fixing block, a needle, a steel needle final positioning plate, a needle insertion cylinder, a steel needle initial positioning block, a steel needle feeding cylinder, a steel needle hopper, and a steel needle hopper fixing block. The needle insertion rail is fixedly connected to the surface of the mounting base. The needle insertion rail is slidably connected to the needle fixing block via a slider. A needle is fixedly connected inside the needle fixing block. The needle can penetrate the steel needle final positioning plate fixed to the surface of the mounting base. The rear end face of the steel needle final positioning plate is fixedly connected to the steel needle hopper fixing block. After the insertion cylinder passes through the through hole of the connecting block fixed on the side of the mounting base, it is engaged with the ejector pin fixing block through a floating joint; the steel needle initial positioning block is located in the groove of the steel needle hopper fixing block and is slidably connected to the steel needle hopper fixing block; the steel needle feeding cylinder is fixedly connected to the mounting base through the connecting block, and the end of the telescopic shaft of the steel needle feeding cylinder is threadedly connected to the side of the steel needle initial positioning block; a steel needle hopper is fixedly connected across the upper surface of the steel needle hopper fixing block; the surface of the steel needle initial positioning block is provided with a transverse steel needle positioning groove, and an array of staggered grooves is provided below the steel needle positioning groove.
[0015] The red and black wheel steel needle assembly also includes a steel needle vertical rail, a vertical connecting block, a steel needle lifting block, a steel needle lifting cylinder, a clamping support plate, a red and black wheel clamping component, and a steel needle limiting block. The steel needle vertical rail is fixed to the side of the mounting base. The steel needle vertical rail is slidably connected to the vertical connecting block via a slider. The steel needle lifting block is fixedly connected to the side of the vertical connecting block. The side of the steel needle lifting cylinder is fixed to the surface of the mounting base, and the end of the telescopic rod is engaged with the side of the vertical connecting block via a floating joint. The bottom surface of the clamping support plate is fixed to the surface of the mounting base. The red and black wheel clamping component is fixedly connected to the upper surface of the clamping support plate. The bottom surface of the steel needle limiting block is fixed to the upper surface of the steel needle final positioning plate.
[0016] The beneficial effects of this invention are as follows: by switching the rotating disk between various workstations, the red and black wheels can be automatically assembled and the red and black wheel steel needles can be inserted; by the rotation of the fixture in the fixture circulation component, the small gear, the anti-reverse component and the small gear steel needle can be placed in sequence until the assembled display is removed manually, which can greatly improve work efficiency, reduce labor intensity and ensure assembly quality. Attached Figure Description
[0017] Figure 1 This is an overall structural diagram of the present invention;
[0018] Figure 2 These are the components to be assembled into the device of this invention;
[0019] Figure 3 yes Figure 1 Mid-station switching turntable component;
[0020] Figure 4 yes Figure 3 Structural diagram of the clamp positioning component;
[0021] Figure 5 yes Figure 4 Middle guide block structure diagram;
[0022] Figure 6 yes Figure 4 Diagram of the central clamping block structure;
[0023] Figure 7 yes Figure 3 Structural diagram of the assembly fixture for the China Metrology Display;
[0024] Figure 8 yes Figure 7 Structural diagram of the inner and outer shell positioning block;
[0025] Figure 9 yes Figure 7 Structure diagram of the black wheel positioning block in the middle;
[0026] Figure 10 yes Figure 7 Structure diagram of the positioning base plate for small and medium gears;
[0027] Figure 11 yes Figure 7 Structural diagram of the positioning block for small and medium gears;
[0028] Figure 12 yes Figure 1 Structural diagram of the first black wheel assembly component;
[0029] Figure 13 yes Figure 12 Structural diagram of some components in the middle section;
[0030] Figure 14 yes Figure 13 Diagram of the black wheel suction block structure on the middle side;
[0031] Figure 15 yes Figure 12 Structural diagram of some components in the middle section;
[0032] Figure 16 yes Figure 1 Structural diagram of the red and black steel needle assembly components;
[0033] Figure 17 yes Figure 16 Structural diagram of the initial positioning block of the steel needle;
[0034] Figure 18 yes Figure 16 Structural diagram of some components in the middle section.
[0035] In the diagram: 1. Base plate; 2. Workstation switching turntable assembly; 21. Turntable motor mounting plate; 22. Turntable motor; 23. First synchronous pulley; 24. Divider; 25. Second synchronous pulley; 26. Turntable; 261. Clearance pusher; 27. Fixture positioning assembly; 271. Guide block; 2711. Guide table; 2712. Slide groove; 2713. First spring hole; 272. Clamping block; 2721. Clamping hole; 2722. Limiting protrusion; 273. Locking block; 28. Radial positioning block; 29. Metering display assembly fixture; 291. Fixture base plate; 292. Housing positioning block; 2921. Red and black wheel positioning arc groove; 2922. Positioning block placement groove; 2923. Housing positioning table; 2924. 293. Positioning Block Restriction Slot; 294. Red Wheel Positioning Block; 295. Side Black Wheel Positioning Block; 296. Middle Black Wheel Positioning Block; 297. Limiting Step; 298. Contour Gear Tooth Groove; 299. Wheel Axle Clearance Slot; 2004. Gear Tooth Clearance Notch; 290. Small Gear Positioning Base Plate; 291. Gear Tooth Clearance Through Slot; 292. Small Gear Positioning Block Placement Slot; 2963. Rectangular Through Slot; 297. Small Gear Positioning Block; 2971. Small Gear Shaft Clearance Slot; 2972. Limiting Post Clearance Slot; 298. Anti-reverse Part Auxiliary Positioning Block; 299. Limiting Post; 3. First Black Wheel Assembly Component; 31. Black Wheel Assembly Base Plate; 32. Transport Frame; 33. Black Wheel Horizontal Rail; 34. Black Wheel Horizontal Cylinder; 35. Black Wheel Horizontal Moving Plate; 36. Black wheel vertical guide rail; 333. Black wheel vertical cylinder; 37. Black wheel vertical moving plate; 38. Rack guide plate; 39. Rack cylinder; 310. Rack; 311. Transport gear; 312. Rotating shaft; 313. Bearing seat; 314. Rotating block; 315. L-shaped connecting block; 316. Retraction cylinder; 317. Side black wheel suction block; 3171. Guide groove; 3172. Limit port; 3173. Positioning arc surface; 3174. Vacuum channel; 3175. Vacuum generator interface; 318. Middle black wheel suction block; 319. Support frame; 320. Base; 321. Black wheel guide block; 322. Follower wheel support block; 323. Follower shaft; 324. Follower wheel; 325. Black wheel lifting cylinder; 326. Black wheel guide plate; 327. Rack guide plate; 327. Rack cylinder; 328. Rack cylinder; 329. Rack cylinder; 320. Rack cylinder; 321. Black wheel guide plate; 322. Black wheel vertical cylinder; 323. Rack cylinder; 324. Rack cylinder; 325. Rack cylinder; 326. Black wheel vertical cylinder; 327. Rack cylinder; 328. Rack cylinder; 329. Rack cylinder; 320. Rack cylinder; 321. Black wheel vertical cylinder; 322. Rack ... 327. Wheel lifting block; 328. Brake block lifting cylinder; 329. Drive wheel; 330. Drive shaft; 331. Drive shaft support block; 332. Black wheel positioning rod; 333. Stepper motor; 4. Red wheel assembly component; 5. Second black wheel assembly component; 6. Red and black wheel steel needle assembly component; 61. Mounting base; 62. Ejector pin insertion rail; 63. Ejector pin fixing block; 64. Ejector pin; 65. Steel needle final positioning plate; 66. Ejector pin insertion cylinder; 67. Steel needle initial positioning block; 671. Misalignment groove; 672. Steel needle positioning groove; 68. Steel needle feeding cylinder; 69. Steel needle hopper; 617. Steel needle hopper fixing block; 610. Steel needle vertical rail; 611. Vertical connecting block; 612. Steel needle lifting block; 613. Steel needle lifting cylinder;614. Clamping support plate; 615. Red and black wheel clamping component; 616. Steel needle limiting block; 7. Fixture circulation component; 8. Fixture multi-station moving component; 9. Pinion gear assembly component; 10. Anti-reverse component assembly component; 11. Pinion gear steel needle assembly component; 12. Pinion gear pressing and positioning component; 13. Manual operation panel; 14. Housing; 15. Red and black wheel steel needle; 16. Black wheel; 17. Red wheel; 18. Pinion gear steel needle; 19. Pinion gear. Detailed Implementation
[0036] The technical solution of the present invention is further described below, but the scope of protection is not limited to what is described.
[0037] like Figure 2 As shown, red and black wheel steel needles 15 and small gear steel needles 18 are horizontally fixed inside the outer casing 14. The red and black wheel steel needles 15 are connected to the red wheel 17 at the end and the remaining black wheel 16. The small gear steel needles 18 are connected to an array of small gears 19, which are located between two adjacent black wheels or between two red wheels and black wheels.
[0038] The first embodiment of the present invention relates to, for example Figure 1 ,like Figures 3 to 18As shown, an assembly device for an IoT smart water meter metering display is provided, including a base plate 1, a station switching turntable component 2, a first black wheel assembly component 3, a red wheel assembly component 4, a second black wheel assembly component 5, a red and black wheel steel needle assembly component 6, a clamp circulation component 7, a clamp multi-station moving component 8, a pinion assembly component 9, a backstop assembly component 10, a pinion steel needle assembly component 11, a pinion pressing and positioning component 12, and a manual operation panel 13; the station switching turntable component 2 is fixedly connected to the left side of the surface of the base plate 1; the first black wheel assembly component 3 is fixedly located on the left side of the station switching turntable component 2 on the surface of the base plate 1; starting from the first black wheel assembly component 3, with... The workstation switching turntable component 2 is arranged in a clockwise direction around the workstation switching turntable component 2, with a first black wheel assembly component 3, a red wheel assembly component 4, a second black wheel assembly component 5, and a red and black wheel steel needle assembly component 6 fixed to the surface of the base plate 1. A clamping circulation component 7 is connected to the workstation switching turntable component 2 and fixed to the surface of the base plate 1 between the first black wheel assembly component 3 and the red and black wheel steel needle assembly component 6. A clamping multi-station moving component 8 is fixed to the surface of the base plate 1 on the inner side of the clamping circulation component 7. A small gear assembly component 9 is fixed to the surface of the base plate 1 on the outer side of the clamping circulation component 7. A backstop component is fixed to the surface of the base plate 1 on the right side of the small gear assembly component 9. The assembly component 10; the right side of the fixture circulation component 7 is provided with a small gear steel needle assembly component 11 fixed to the surface of the base plate 1; the inner side of the fixture circulation component 7 is provided with a small gear pressing and positioning component 12 fixed to the surface of the base plate 1 and opposite to the small gear steel needle assembly component 11; the front end face of the base plate 1 is fixedly connected to a manual operation plate 13; the base plate 1 is the supporting base plate of the entire device; the station switching turntable component 2 is mainly used to switch the metering display assembly fixture 29 between various stations; the first black wheel assembly component 3 is used to install the first part of the black wheel 16; the red wheel assembly component 4 is used to install the red wheel 17; the second black wheel assembly component 5 is used to install the remaining black wheels 16; The red and black wheel steel needle assembly component 6 is used to connect the installed red and black wheels together; the clamp circulation component 7 is mainly used for installing the pinion 19 and unloading the finished product; the clamp multi-station moving component 8 is mainly used to push the metering display assembly clamp 29 to move on the clamp circulation component 7; the pinion assembly component 9 is mainly used to install the pinion 19; the anti-reverse component assembly component 10 is mainly used to install the anti-reverse component; the pinion steel needle assembly component 11 is mainly used to connect the pinion 19 together; the pinion pressing and positioning component 12 is mainly used to press and position the pinion 19 before installing the pinion steel needle 18; the manual operation plate 13 is mainly used to place the clamp to be installed or to remove the clamp from the plate.
[0039] The second embodiment of the present invention is basically the same as the first embodiment, mainly in the optimization of the scheme of the workstation switching turntable component. The workstation switching turntable component 2 includes a turntable motor mounting plate 21, a turntable motor 22, a first synchronous pulley 23, a divider 24, a second synchronous pulley 25, a turntable 26, a fixture positioning assembly 27, a radial positioning block 28, and a metering display assembly fixture 29. The turntable motor mounting plate 21 is fixed to the surface of the base plate 1 via a connecting block. The output shaft of the turntable motor 22 passes through the through hole of the turntable motor mounting plate 21 and is fixedly connected to the first synchronous pulley 23 at its rear end. The first synchronous pulley 23 is connected to the second synchronous pulley 25 via a synchronous belt. The bottom surface of the divider 24 is fixed to the surface of the base plate 1. The horizontal input shaft end of the divider 24 is fixedly connected to the second synchronous pulley 25, and the vertical output shaft end of the divider 24 is fixedly connected to the turntable 26. The surface of the turntable 26 is provided with a circumferential array of clearance push holes 261. Symmetrical fixture positioning assemblies 27 are provided on both sides of the clearance push holes 261. A fixed fixture is provided between the two fixture positioning assemblies 27. Radial positioning block 28 is fixed on turntable 26; metering display assembly fixture 29 is placed against the surfaces of two fixture positioning components 27; turntable motor mounting plate 21 is used to install and fix turntable motor 22; turntable motor 22 can provide power for the rotation of turntable 26; first synchronous pulley 23 mainly transmits the torque of turntable motor 22 to second synchronous pulley 25; second synchronous pulley 25 can input power to divider 24; turntable 26 is a support platform for fixture positioning components 27 and radial positioning block 28; fixture positioning components 27 are used to guide metering display assembly fixture 29; radial positioning block 28 is used to limit metering display assembly fixture 29; metering display assembly fixture 29 is used to place housing 14, black wheel 16 and red wheel 17; clearance push port 261 is mainly used to avoid the actuator when fixture circulation component 7 pushes empty metering display assembly fixture 29 onto turntable 26.
[0040] The clamp positioning assembly 27 includes a guide block 271, a stop block 272, and a locking block 273. The bottom surface of the guide block 271 is fixed to the surface of the turntable 26. The stop block 272 passes through the through hole of the guide block 271 and is slidably connected to the guide block 271. The locking block 273 is fixed to the side of the guide block 271, and one end of the spring contacts the side of the locking block 273, while the other end contacts the side of the stop block 272. The surface of the guide block 271 is provided with a guide platform 2711. The side of the guide block 271 is provided with a slide groove 2712. The inner surface of the slide groove 2712 is provided with a first spring hole 2713. The surface of the stop block 272 is provided with a stop. Hole 2721, the side of the clamping block 272 is provided with symmetrical limiting protrusions 2722; guide block 271 is the support block of the fixture positioning assembly 27; clamping block 272 can clamp the end position of the metering display assembly fixture 29; locking block 273 is used to provide a force fulcrum for the spring; guide table 2711 is the plane for guiding the sliding of the metering display assembly fixture 29; slide groove 2712 is used to place clamping block 272; first spring hole 2713 is used to place spring; clamping hole 2721 is used to place spring; limiting protrusion 2722 can limit the end position of clamping block 272.
[0041] The metering display assembly fixture 29 includes a fixture base plate 291, a housing positioning block 292, a red wheel positioning block 293, a side black wheel positioning block 294, a middle black wheel positioning block 295, a pinion positioning base plate 296, a pinion positioning block 297, a backstop auxiliary positioning block 298, and a limiting post 299. The housing positioning block 292 and the pinion positioning base plate 296 are arranged side-by-side on the surface of the fixture base plate 291. A red wheel positioning block 293 is fixedly connected to one end face of the housing positioning block 292, and a side black wheel positioning block 294 is fixedly connected to the other end face. An array of middle black wheel positioning blocks 295 is provided in the middle of the housing positioning block 292. An array of pinion positioning blocks 297 is provided on the surface of the pinion positioning base plate 296. A backstop auxiliary positioning block 297, fixed to the surface of the pinion positioning base plate 296, is provided between adjacent pinion positioning blocks 297. 8; A limiting post 299 is provided transversely on the side of the pinion positioning base plate 296; the fixture base plate 291 is a support plate for the metering display assembly fixture 29; the outer shell positioning block 292 is used to position the outer shell 14; the red wheel positioning block 293 is used to position the shaft of the red wheel 17; the side black wheel positioning block 294 and the middle black wheel positioning block 295 are both used to position the shaft of the black wheel 16; the pinion positioning base plate 296 is used to install and fix the pinion positioning block 297, the anti-reverse auxiliary positioning block 298 and the limiting post 299; the pinion positioning block 297 is used to position the shaft of the pinion 19; the anti-reverse auxiliary positioning block 298 is used to position the anti-reverse component; the limiting post 299 can provide a force fulcrum for the spring between the pinion positioning block 297 and the limiting post 299, and at the same time, can limit the extreme position of the limiting post 299.
[0042] The outer casing positioning block 292 includes a red and black wheel positioning arc-shaped groove 2921, a positioning block placement groove 2922, an outer casing positioning platform 2923, and a positioning block limiting groove 2924; the outer casing positioning block 292 has a red and black wheel positioning arc-shaped groove 2921 in the middle of its surface; the bottom surface of the red and black wheel positioning arc-shaped groove 2921 has an array of positioning block placement grooves 2922; symmetrical outer casing positioning platforms 2923 are provided on both sides of the red and black wheel positioning arc-shaped groove 2921; the outer casing positioning block 292 has a through positioning block limiting groove 2924 on its side; the middle black wheel positioning block 295 includes a limiting step 2951 and a contoured wheel tooth groove 2952. A wheel axle clearance groove 2953 and a tooth clearance notch 2954 are provided; a limiting step 2951 is provided at the lower part of the intermediate black wheel positioning block 295; a contoured tooth groove 2952 is provided on the intermediate step of the intermediate black wheel positioning block 295; a wheel axle clearance groove 2953 is provided at the upper part of the intermediate black wheel positioning block 295; a tooth clearance notch 2954 is provided on one side of the wheel axle clearance groove 2953; a tooth clearance through groove 2961 is provided on the surface of the pinion positioning base plate 296; a pinion positioning block placement groove 2962 is provided on the bottom surface of the tooth clearance through groove 2961; a rectangular through groove 2963 is provided on the side of the pinion positioning base plate 296; pinion positioning... Block 297 has a limiting post clearance groove 2972 on its side; the pinion positioning block 297 has a pinion shaft clearance groove 2971 at its upper end; the red and black wheel positioning arc groove 2921 is used to position the arc surface of the red and black wheel; the positioning block placement groove 2922 is used to place the middle black wheel positioning block 295; the outer shell positioning platform 2923 is used to position the bottom surface of the outer shell 14; the positioning block limiting groove 2924 can limit the middle black wheel positioning block 295 to prevent it from detaching from the outer shell positioning block 292; the limiting step 2951 is used to limit the upward movement of the middle black wheel positioning block 295; the contoured wheel tooth groove 2952 is used for... The tooth profile of the red and black wheel is positioned; the axle clearance groove 2953 is used to place the axle of the red and black wheel; the tooth clearance notch 2954 is used to avoid the teeth of the pinion 19; the tooth clearance through groove 2961 is used to position the profile of the pinion 19; the pinion positioning block placement groove 2962 is used to place the pinion positioning block 297; the rectangular through groove 2963 is used to insert the limiting post 299; the pinion shaft clearance groove 2971 is used to directly place the shaft of the pinion 19; the limiting post clearance groove 2972 leaves space for the insertion of the limiting post 299, and at the same time, it also determines the stroke of the pinion positioning block 297 moving up and down.
[0043] The third embodiment of the present invention is basically the same as the first embodiment, mainly in the optimization of the scheme of the first black wheel assembly component. The first black wheel assembly component 3 includes a black wheel assembly base plate 31, a transport frame 32, a black wheel horizontal rail 33, a black wheel horizontal cylinder 34, a black wheel horizontal moving plate 35, a black wheel vertical rail 36, a black wheel vertical cylinder 333, a black wheel vertical moving plate 37, a rack guide plate 38, a rack cylinder 39, a rack 310, a transport gear 311, a rotating shaft 312, and a bearing seat 313; the black wheel assembly base plate 31 is fixed to the surface of the large base plate 1; the transport frame 32 is fixedly connected to one side of the surface of the large base plate 1; an array of black wheel horizontal rails 33 is fixedly connected to the side of the transport frame 32; the black wheel horizontal rails 33 are connected to the black wheel horizontal rails via sliders. The horizontal moving plate 35 is slidably connected; the telescopic shaft of the black wheel horizontal cylinder 34 passes through the through hole of the connecting block and is threadedly connected to the side of the black wheel horizontal moving plate 35; the side of the black wheel horizontal moving plate 35 is provided with an array of black wheel vertical linear rails 36; the black wheel vertical linear rails 36 are slidably connected to the black wheel vertical moving plate 37 via a slider; the telescopic shaft of the black wheel vertical cylinder 333 passes through the through hole of the connecting block and is snapped into the black wheel vertical moving plate 37 via a floating joint; a rack guide plate 38 is fixedly connected to the surface of the black wheel vertical moving plate 37; the telescopic shaft of the rack cylinder 39 passes through the through hole of the rack guide plate 38 and is threadedly connected to the side of the rack 310; the rack... The rack 310 is slidably connected to the rack guide plate 38; the rack 310 is meshed with the transport gear 311 for transmission; the rotating shaft 312 passes through the through hole of the transport gear 311 and is keyed to the transport gear 311; both sides of the rotating shaft 312 are rotatably connected to the bearing seat 313 through bearings; the black wheel assembly base plate 31 is the load-bearing base plate of the first black wheel assembly component 3; the transport frame 32 is used to fix and install the black wheel horizontal rail 33; the black wheel horizontal rail 33 is used to guide the movement of the black wheel horizontal moving plate 35; the black wheel horizontal cylinder 34 is used to provide power for the movement of the black wheel horizontal moving plate 35; the black wheel horizontal moving plate 35 is used for... The black wheel vertical rail 36 is installed and fixed; the black wheel vertical rail 36 is used to guide the movement of the black wheel vertical moving plate 37; the black wheel vertical cylinder 333 is used to provide power for the movement of the black wheel vertical moving plate 37; the rack guide plate 38 is used to guide the movement of the rack 310; the rack cylinder 39 is used to provide power for the movement of the rack 310; the rack 310 can drive the rotation of the transport gear 311 through its own linear movement; the transport gear 311 can drive the rotation of the rotating block 314; the rotating shaft 312 is used to support the transport gear 311; the bearing seat 313 can ensure the smooth rotation of the transport gear 311.
[0044] The first black wheel assembly component 3 also includes a rotating block 314, an L-shaped connecting block 315, a retraction cylinder 316, a side black wheel suction block 317, and a middle black wheel suction block 318; the rotating block 314 is symmetrically and fixedly connected to the two sides of the L-shaped connecting block 315; the telescopic rod of the retraction cylinder 316 passes through the through hole of the L-shaped connecting block 315 and is threadedly connected to the side black wheel suction block 317; the side black wheel suction block 317 is slidably connected to the rotating block 314 through a sliding groove; the middle black wheel suction block 318 is fixedly connected to the bottom surface of the rotating block 314; the side black wheel suction block 317 has symmetrical guide grooves 3171 on both sides; the bottom of the side black wheel suction block 317 has a positioning arc surface 3173; one side of the positioning arc surface 3173 has a limiting port 3172; the bottom surface of the positioning arc surface 3173 has a vacuum channel 3174; the side black wheel suction block... The side of 317 is also provided with a vacuum generator interface 3175; the rotating block 314 is used to fix and install the L-shaped connecting block 315; the telescopic rod of the retraction cylinder 316 passes through the through hole of the L-shaped connecting block 315 and is threadedly connected to the side of the side black wheel suction block 317; the side black wheel suction block 317 is located in the slide groove of the rotating block 314 and is slidably connected to the rotating block 314; the bottom surface of the rotating block 314 is fixedly connected to the middle black wheel suction block 318; the guide slide groove 3171 is used to guide the movement of the side black wheel suction block 317; the limiting port 3172 can prevent the rotation of the rear tooth of the black wheel 16, thereby limiting the black wheel 16; the positioning arc surface 3173 is used to position the outer contour of the black wheel 16; the vacuum channel 3174 can form a vacuum suction force; the vacuum generator interface 3175 is used to install the vacuum generator.
[0045] The first black wheel assembly component 3 also includes a support frame 319, a base 320, a black wheel guide block 321, a follower wheel support block 322, a follower shaft 323, a follower wheel 324, a black wheel lifting cylinder 325, a black wheel lifting block 326, a brake block lifting cylinder 327, a drive wheel 328, a drive shaft 329, a drive shaft support block 330, a black wheel positioning rod 331, and a stepper motor 332; the base 320 is fixedly connected to the upper surface of the support frame 319; the drive shaft support block 330 is fixedly connected to one side of the surface of the base 320; the black wheel guide block 321 is fixedly connected to the other side of the surface of the base 320; the black wheel guide block 321 has an array of guide grooves in the middle; the top of the black wheel guide block 321 is fixedly... A follower wheel support block 322 is fixedly connected; the follower wheel support block 322 has an array of wheel grooves in the middle, and a follower wheel 324 is placed in the wheel groove; a follower shaft 323 is fitted into the inner shaft hole of the follower wheel 324, and both ends of the follower shaft 323 are fastened to the follower wheel support block 322; the telescopic rod of the black wheel lifting cylinder 325 passes through the through hole of the middle plate of the support frame 319 and is engaged with the black wheel lifting block 326 through a floating joint; the black wheel lifting block 326 is located in the through groove inside the base 320 and is slidably connected to the base 320; the inner cavity of the drive wheel 328 is keyed to the drive shaft 329; both ends of the drive shaft 329 are rotatably connected to the drive shaft support block 330 through bearings; one end face of the black wheel positioning rod 331 is fixed to the drive shaft support block 322. The shaft support block 330 has one end on its surface and the other end is located directly above the black wheel lifting block 326. A stepper motor 332 is fixedly connected to the side of the drive shaft support block 330 via a connecting block. The output shaft of the stepper motor 332 is fixedly connected to the end of the drive shaft 329 via a coupling. A support frame 319 is used to install and fix the base 320. The base 320 is used to mount and fix the black wheel guide block 321 and the drive shaft support block 330. The black wheel guide block 321 is mainly used to receive the black wheel 16 vibrating from the vibrating plate. A follower wheel support block 322 is used to install and fix the follower shaft 323. The follower shaft 323 supports the follower wheel 324. The follower wheel 324 rotates with the black wheel 16 while preventing… The following components are included: a black wheel 16 to prevent position shift during rotation; a black wheel lifting cylinder 325 to provide power for lifting the black wheel 16 from the position of the black wheel guide block 321 to the height position of the follower wheel support block 322; a black wheel lifting block 326 to directly contact and lift the black wheel 16; a brake block lifting cylinder 327 to provide power for lifting the brake pads; a drive wheel 328 to drive the black wheel 16 to rotate at a certain angle; a drive shaft 329 to support the rotation of the drive wheel 328; a drive shaft support block 330 to install the drive shaft 329; a black wheel positioning rod 331 to ensure that the black wheel 16 is stopped rotating when it reaches a certain position; and a stepper motor 332 to provide power for the rotation of the drive shaft 329.
[0046] The fourth embodiment of the present invention is basically the same as the first embodiment, mainly in further optimization. The red and black wheel steel needle assembly component 6 includes a mounting base 61, a pin insertion rail 62, a pin fixing block 63, a pin 64, a steel needle final positioning plate 65, a pin insertion cylinder 66, a steel needle initial positioning block 67, a steel needle feeding cylinder 68, a steel needle hopper 69, and a steel needle hopper fixing block 617; the pin insertion rail 62 is fixedly connected to the surface of the mounting base 61; the pin insertion rail 62 is slidably connected to the pin fixing block 63 via a slider; the pin 64 is fixedly connected inside the pin fixing block 63; the pin 64 can penetrate the steel needle final position fixed to the surface of the mounting base 61. Positioning plate 65; a steel needle hopper fixing block 617 is fixedly connected to the rear end face of the steel needle final positioning plate 65; a pin insertion cylinder 66 passes through the through hole fixed to the side connecting block of the mounting base 61 and is engaged with the pin fixing block 63 through a floating joint; a steel needle initial positioning block 67 is located in the groove of the steel needle hopper fixing block 617 and is slidably connected to the steel needle hopper fixing block 617; a steel needle feeding cylinder 68 is fixedly connected to the mounting base 61 through a connecting block, and the end of the telescopic shaft of the steel needle feeding cylinder 68 is threadedly connected to the side of the steel needle initial positioning block 67; the steel needle hopper fixing block 617... A steel needle hopper 69 is fixedly connected across the upper surface of the 17th plate; the surface of the initial positioning block 67 for the steel needle is provided with a transverse steel needle positioning groove 672, and an array of staggered grooves 671 are provided below the steel needle positioning groove 672; the mounting base 61 is used to install and fix the ejector pin insertion rail 62 and the vertical rail 610 for the steel needle; the ejector pin insertion rail 62 is used to guide the movement of the ejector pin fixing block 63; the ejector pin fixing block 63 is used to install and fix the ejector pin 64; the ejector pin 64 is used to push the steel needle into place; the final positioning plate 65 for the steel needle is used to determine the final height and position of the ejected steel needle. The ejector cylinder 66 provides power for the movement of the ejector pin 64; the primary positioning block 67 moves the steel needles that fall from the steel needle hopper 69 to the lifted position; the steel needle feeding cylinder 68 pushes the steel needles from the outlet of the steel needle hopper 69 to the position to be lifted; the steel needle hopper 69 is mainly used to store steel needles and realize the automation of steel needle feeding; the steel needle hopper fixing block 617 is used to install and fix the steel needle hopper 69; the misalignment groove 671 is used to avoid the up and down movement of the steel needle lifting block 612; the steel needle positioning groove 672 is used to place and position the steel needles.
[0047] The red and black wheel steel needle assembly component 6 also includes a steel needle vertical rail 610, a vertical connecting block 611, a steel needle lifting block 612, a steel needle lifting cylinder 613, a clamping support plate 614, a red and black wheel clamping component 615, and a steel needle limiting block 616. The steel needle vertical rail 610 is fixed to the side of the mounting base 61. The steel needle vertical rail 610 is slidably connected to the vertical connecting block 611 via a slider. The steel needle lifting block 612 is fixedly connected to the side of the vertical connecting block 611. The side of the steel needle lifting cylinder 613 is fixed to the surface of the mounting base 61, and the end of the telescopic rod is engaged with the side of the vertical connecting block 611 via a floating joint. The bottom surface of the clamping support plate 614 is fixed to the surface of the mounting base 61. The red and black wheel clamping component 615 is fixedly connected to the upper surface of the clamping support plate 614. 15; The bottom surface of the steel needle limiting block 616 is fixed to the upper surface of the steel needle final positioning plate 65; the steel needle vertical rail 610 can guide the movement of the vertical connecting block 611; the vertical connecting block 611 is used to install and fix the steel needle lifting block 612; the steel needle lifting block 612 is used to lift the steel needle from the position of the steel needle positioning groove 672 to the position to be pushed; the steel needle lifting cylinder 613 can provide power for the up and down movement of the steel needle lifting block 612; the clamping support plate 614 is used to install and fix the red and black wheel clamping component 615; the red and black wheel clamping component 615 mainly clamps the black wheel 16 placed on the metering display assembly fixture 29 to prevent its position from moving and affecting the insertion effect of the steel needle; the steel needle limiting block 616 is used to limit the steel needle from the top.
[0048] Based on this, a typical working process of the present invention is as follows:
[0049] When implementing this invention, as follows: Figure 1-18 As shown, the operator stands in front of the manual operation panel 13 and places the empty metering display assembly fixture 29 on the left side of the fixture circulation component 7. When the empty metering display assembly fixture 29 moves to the left end, it will be pushed onto the fixture positioning component 27 until it stops under the limit of the radial positioning block 28. At this time, the clamping block 272 abuts against the side of the fixture base plate 291 under the action of the compression spring. The clamping blocks 272 on both sides abut against each other at the same time, which can fasten the metering display assembly fixture 29. The turntable motor 22 drives the turntable 26 to rotate 45° clockwise through the first synchronous pulley 23 and the second synchronous pulley 25 to reach the first black wheel assembly component 3 station.
[0050] The first black wheel assembly component 3 is mainly equipped with spaced black wheels 16, because their states are consistent. The vibratory feeder sequentially vibrates three parallel black wheels 16 into the through holes on the side of the black wheel guide block 321 until they enter the groove of the black wheel lifting block 326. The black wheel lifting cylinder 325 drives the black wheel lifting block 326 to move upward to a certain position. At this time, the front and rear sides of the black wheel 16 contact the follower wheel 324 and the driving wheel 328 respectively. The stepper motor 332 drives the driving wheel 328 to rotate, thereby driving the black wheel 16 to rotate. When the rear tooth of the black wheel 16 rotates to its top, the black wheel positioning rod 331 restricts the rear tooth of the black wheel 16, thereby restricting the rotation of the black wheel 16. At this time, the positions of the three black wheels are consistent. Next, the black wheel horizontal cylinder 34 drives the black wheel horizontal moving plate 35 to move backward along the black wheel horizontal rail 33. At this time, the middle black wheel suction block 318 is located directly above the black wheel 16. The black wheel vertical cylinder 333 drives the black wheel vertical moving plate 37 to move backward along the black wheel vertical rail 36. The black wheel 16 moves downwards; at this time, the rear teeth of the black wheel 16 are locked in the limiting port 3172, the arc surface of the black wheel 16 is close to the positioning arc surface 3173, a vacuum environment is generated at the vacuum generator interface 3175, and a vacuum suction force is generated through the vacuum channel 3174 to hold the black wheel 16 tightly; the vertical moving plate 37 of the black wheel returns to its original position, the horizontal moving plate 35 of the black wheel returns to its original position, the retraction cylinder 316 drives the side black wheel suction block 317 to retract, and drives the black wheels 16 on both sides away from the middle black wheel 16. The spacing between the three black wheels 16 is the same. At this time, the black wheel 16 is located directly above the metering display assembly fixture 29. The vertical moving plate 37 of the black wheel moves downwards again to the predetermined position, the vacuum generator is turned off, and the three black wheels 16 are placed evenly and stably on the middle black wheel positioning block 295. The teeth on the circumference of the black wheel 16 are in contact with the surface of the contoured tooth groove 2952, and the rear teeth are placed in the wheel axle clearance groove 2953.
[0051] Next, the turntable motor 22 drives the turntable 26 to rotate 45° clockwise to the red wheel assembly component 4 station, and the red wheel 17 is placed on the red wheel positioning block 293 through the same process; the turntable 26 then rotates to the second black wheel assembly component 5 station, and the remaining two black wheels 16 are placed on the middle black wheel positioning block 295 through the same process; the turntable 26 then rotates to the red and black wheel steel needle assembly component 6 station; the red and black wheel clamping component 615 clamps the black wheel 16 and red wheel 17 already placed on the metering display assembly fixture 29 by the downward pressure of the cylinder; the red and black wheel steel needle 15 falls from the steel needle hopper 69 into the steel needle positioning groove 672, and the telescopic rod of the steel needle feeding cylinder 68 extends. The steel needle initial positioning block 67 is pushed forward to the predetermined position. The steel needle lifting cylinder 613 drives the vertical connecting block 611 to move upward along the steel needle vertical rail 610, so that the steel needle lifting block 612 lifts the steel needle located in the steel needle positioning groove 672 until it contacts the bottom surface of the steel needle limiting block 616. The ejector pin insertion cylinder 66 drives the ejector pin fixing block 63 to move forward along the ejector pin insertion rail 62, so that the ejector pin 64 is inserted into the hole of the steel needle final positioning plate 65, and begins to push the red and black wheel steel needle 15 forward. The red and black wheel steel needle 15 passes through the outer shell 14 hole, the red wheel 17 shaft hole, the black wheel 16 shaft hole, and the outer shell 14 hole in sequence, finally completing the insertion and fixing of the red and black wheel steel needle 15.
[0052] Next, the turntable motor 22 drives the turntable 26 to rotate 45° clockwise to the next station. The multi-station moving part 8 pushes the metering display assembly fixture 29 from the turntable 26 to the position corresponding to the pinion assembly part 9 on the circulation track of the fixture circulation part 7. The pinion assembly part 9 places the pinion 19 onto the pinion positioning block 297 for positioning. The multi-station moving part 8 continues to push the metering display assembly fixture 29 to the track position corresponding to the anti-reverse component assembly part 10. The anti-reverse component assembly part 10 places the anti-reverse component at the position of the anti-reverse component auxiliary positioning block 298. The metering display assembly fixture 29 is then pushed to the pinion steel needle assembly. On the track between the mounting component 11 and the pinion pressing and positioning component 12, the pinion pressing and positioning component 12 first presses down the pinion 19, and the pinion steel needle assembly component 11 inserts the pinion steel needle 18 into the outer shell 14 and the pinion 19 for fixation. At this time, the parts inside the metering display are assembled and stop moving as the fixture moves to the upper limit block position of the fixture circulation component 7. The operator removes the assembled finished product from the metering display assembly fixture 29 and places the empty metering display assembly fixture 29 back on the fixture circulation component 7. Finally, the metering display assembly fixture 29 is pushed onto the workstation switching turntable component 2 for repeated circulation.
Claims
1. An assembly apparatus for an Internet of Things smart water metering display, characterized by: The utility model provides a kind of automatic assembly machine for red and black wheel steel needle, including big base plate (1), station switching carousel component (2), first black wheel assembly component (3), red wheel assembly component (4), second black wheel assembly component (5), red and black wheel steel needle assembly component (6), clamp circulation component (7), clamp multi-station moving component (8), pinion assembly component (9), reverse element assembly component (10), pinion steel needle assembly component (11), pinion press positioning component (12) and artificial operation plate (13);Big base plate (1) surface left side is fixedly connected with station switching carousel component (2);The left side of station switching carousel component (2) is equipped with the first black wheel assembly component (3) fixed on the surface of big base plate (1);With the starting point of first black wheel assembly component (3), with station switching carousel component (2) as the center, clockwise direction is sequentially equipped with the first black wheel assembly component (3) fixed on the surface of big base plate (1), red wheel assembly component (4), second black wheel assembly component (5) and red and black wheel steel needle assembly component (6) around station switching carousel component (2);First black wheel assembly component (3) and red and black wheel steel needle assembly component (6) are equipped with clamp circulation component (7) between butt joint station switching carousel component (2) and fixed on the surface of big base plate (1);The inner side of clamp circulation component (7) is equipped with clamp multi-station moving component (8) fixed on the surface of big base plate (1);The outer side of clamp circulation component (7) is equipped with pinion assembly component (9) fixed on the surface of big base plate (1);The right side of pinion assembly component (9) is equipped with reverse element assembly component (10) fixed on the surface of big base plate (1);The right side of clamp circulation component (7) is equipped with pinion steel needle assembly component (11) fixed on the surface of big base plate (1);The inner side of clamp circulation component (7) is equipped with pinion press positioning component (12) fixed on the surface of big base plate (1) and opposite pinion steel needle assembly component (11);The front end surface of big base plate (1) is fixedly connected with artificial operation plate (13);Red and black wheel steel needle assembly component (6) includes mounting seat (61), ejector pin insertion line rail (62), ejector pin fixed block (63), ejector pin (64), steel needle final positioning plate (65), ejector pin insertion air cylinder (66), steel needle first positioning block (67), steel needle feeding air cylinder (68), steel needle stock bin (69) and steel needle stock bin fixed block (617);The surface of mounting seat (61) is fixedly connected with ejector pin insertion line rail (62);Ejector pin insertion line rail (62) is slidably connected with ejector pin fixed block (63) by sliding block;Ejector pin fixed block (63) is fixedly connected with ejector pin (64) in;Ejector pin (64) can penetrate steel needle final positioning plate (65) fixed on the surface of mounting seat (61);The rear end surface of steel needle final positioning plate (65) is fixedly connected with steel needle stock bin fixed block (617);Ejector pin insertion air cylinder (66) passes through the through-hole of fixedly connected block on the side of mounting seat (61) and is connected with ejector pin fixed block (63) through floating joint;Steel needle first positioning block (67) is located in the groove of steel needle stock bin fixed block (617), and is slidably connected with steel needle stock bin fixed block (617);The steel needle loading air cylinder (68) is fixedly connected with the mounting seat (61) through a connecting block, and the end of the telescopic shaft of the steel needle loading air cylinder (68) is screw-connected with the side surface of the steel needle primary positioning block (67); the upper surface of the steel needle bin fixing block (617) is fixedly connected with the steel needle bin (69) in transverse mode; the surface of the steel needle primary positioning block (67) is provided with a transverse steel needle positioning groove (672), and an array of staggered grooves (671) is arranged below the steel needle positioning groove (672).
2. The assembly equipment of the IoT smart water metering display according to claim 1, characterized in that: The work station switching turntable component (2) includes a turntable motor mounting plate (21), a turntable motor (22), a first synchronous pulley (23), a divider (24), a second synchronous pulley (25), a turntable (26), a clamp positioning assembly (27), a radial positioning block (28), and a meter display assembly clamp (29); the turntable motor mounting plate (21) is fixed on the surface of the large base plate (1) through a connecting block; the output shaft of the turntable motor (22) is fixedly connected with the first synchronous pulley (23) at the rear end portion after passing through the through hole of the turntable motor mounting plate (21); the first synchronous pulley (23) is connected with the second synchronous pulley (25) through a synchronous belt; the bottom surface of the divider (24) is fixed on the surface of the large base plate (1); the horizontal input shaft end portion of the divider (24) is fixedly connected with the second synchronous pulley (25), and the vertical output shaft end portion of the divider (24) is fixedly connected with the turntable (26); the surface of the turntable (26) is circumferentially arrayed with a clearance pushing opening (261); the clearance pushing opening (261) is provided with symmetrical clamp positioning assemblies (27) on both sides; the radial positioning block (28) fixed on the turntable (26) is arranged between the two clamp positioning assemblies (27); and the meter display assembly clamp (29) is placed against the surfaces of the two clamp positioning assemblies (27).
3. The assembly apparatus of the IoT smart water metering display as claimed in claim 2, wherein: The clamp positioning assembly (27) includes a guide block (271), an abutting block (272), and a locking block (273); the bottom surface of the guide block (271) is fixed on the surface of the turntable (26); the abutting block (272) passes through the through hole of the guide block (271) and is slidably connected with the guide block (271); the locking block (273) is fixed on the side surface of the guide block (271), one end of a spring contacts the side surface of the locking block (273), and the other end of the spring contacts the side surface of the abutting block (272); the surface of the guide block (271) is provided with a guide table (2711); the side surface of the guide block (271) is provided with a sliding groove (2712); the inner surface of the sliding groove (2712) is provided with a first spring hole (2713); the surface of the abutting block (272) is provided with an abutting hole (2721), and the side surface of the abutting block (272) is provided with symmetrical limiting protrusions (2722).
4. The assembly apparatus of the IoT smart water metering display as claimed in claim 2, wherein: The meter display assembly fixture (29) comprises a fixture base plate (291), a shell positioning block (292), a red wheel positioning block (293), a side black wheel positioning block (294), a middle black wheel positioning block (295), a pinion positioning base plate (296), a pinion positioning block (297), an anti-reverse part auxiliary positioning block (298), and a limiting column (299); the fixture base plate (291) is provided with the shell positioning block (292) and the pinion positioning base plate (296) side by side on the surface; the shell positioning block (292) is fixedly connected with the red wheel positioning block (293) on one end surface and is fixedly connected with the side black wheel positioning block (294) on the other end surface; the shell positioning block (292) is provided with an array of middle black wheel positioning blocks (295) in the middle; the pinion positioning base plate (296) is provided with an array of pinion positioning blocks (297) on the surface; the anti-reverse part auxiliary positioning block (298) is fixed on the surface of the pinion positioning base plate (296) between adjacent pinion positioning blocks (297); the limiting column (299) is provided transversely on the side surface of the pinion positioning base plate (296).
5. The assembly apparatus of the IoT smart water metering display as claimed in claim 4, wherein: The shell positioning block (292) comprises a red-black wheel positioning arc-shaped groove (2921), a positioning block placing groove (2922), a shell positioning table surface (2923), and a positioning block limiting groove (2924); the shell positioning block (292) is provided with the red-black wheel positioning arc-shaped groove (2921) in the middle on the surface; the red-black wheel positioning arc-shaped groove (2921) is provided with an array of positioning block placing grooves (2922) on the bottom surface; the red-black wheel positioning arc-shaped groove (2921) is provided with symmetrical shell positioning table surfaces (2923) on both sides; the shell positioning block (292) is provided with a penetrating positioning block limiting groove (2924) on the side surface; the middle black wheel positioning block (295) comprises a limiting step (2951), a profiled gear tooth groove (2952), an axle avoiding groove (2953), and a gear tooth avoiding notch (2954); the middle black wheel positioning block (295) is provided with the limiting step (2951) on the lower part; the profiled gear tooth groove (2952) is arranged on the middle step of the middle black wheel positioning block (295); the axle avoiding groove (2953) is arranged on the upper part of the middle black wheel positioning block (295); the gear tooth avoiding notch (2954) is arranged on one side of the axle avoiding groove (2953); the gear tooth avoiding through groove (2961) is arranged on the surface of the pinion positioning base plate (296); the pinion positioning block placing groove (2962) is arranged on the bottom surface of the gear tooth avoiding through groove (2961); the rectangular through groove (2963) is arranged on the side surface of the pinion positioning base plate (296); the limiting column avoiding groove (2972) is arranged on the side surface of the pinion positioning block (297); the pinion shaft avoiding groove (2971) is arranged on the upper end of the pinion positioning block (297).
6. The assembly apparatus of the IoT smart water metering display as claimed in claim 1, wherein: The first black wheel assembly component (3) comprises a black wheel assembly bottom plate (31), a carrying frame (32), black wheel horizontal linear rails (33), black wheel horizontal air cylinders (34), black wheel horizontal moving plates (35), black wheel vertical linear rails (36), black wheel vertical air cylinders (333), black wheel vertical moving plates (37), rack guiding plates (38), rack air cylinders (39), racks (310), carrying gears (311), rotating shafts (312) and bearing seats (313); the black wheel assembly bottom plate (31) is fixed on the surface of the large bottom plate (1); one side of the surface of the large bottom plate (1) is fixedly connected with the carrying frame (32); the side surface of the carrying frame (32) is fixedly connected with an array of black wheel horizontal linear rails (33); the black wheel horizontal linear rails (33) are slidably connected with the black wheel horizontal moving plates (35) through sliding blocks; the telescopic shafts of the black wheel horizontal air cylinders (34) are threadedly connected with the side surfaces of the black wheel horizontal moving plates (35) after penetrating through the through holes of the connecting blocks; the side surfaces of the black wheel horizontal moving plates (35) are provided with an array of black wheel vertical linear rails (36); the black wheel vertical linear rails (36) are slidably connected with the black wheel vertical moving plates (37) through sliding blocks; the telescopic shafts of the black wheel vertical air cylinders (333) are connected with the black wheel vertical moving plates (37) through floating joints after penetrating through the through holes of the connecting blocks; the surface of the black wheel vertical moving plates (37) is fixedly connected with the rack guiding plates (38); the telescopic shafts of the rack air cylinders (39) are threadedly connected with the side surfaces of the racks (310) after penetrating through the through holes of the rack guiding plates (38); the racks (310) are slidably connected with the rack guiding plates (38); the racks (310) are in meshing transmission connection with the carrying gears (311); the rotating shafts (312) penetrate through the through holes of the carrying gears (311) and are in key connection with the carrying gears (311); the rotating shafts (312) are rotatably connected with the bearing seats (313) through bearings on both sides.
7. The assembly apparatus of the IoT smart water metering display as claimed in claim 6, wherein: The first black wheel assembly component (3) further comprises rotating blocks (314), L-shaped connecting blocks (315), distance-reducing air cylinders (316), side black wheel suction blocks (317) and middle black wheel suction blocks (318); the L-shaped connecting blocks (315) are fixedly connected on the two side surfaces of the rotating blocks (314) in a symmetrical manner; the telescopic rods of the distance-reducing air cylinders (316) are threadedly connected with the side black wheel suction blocks (317) after penetrating through the through holes of the L-shaped connecting blocks (315); the side black wheel suction blocks (317) are slidably connected with the rotating blocks (314) through sliding grooves; the middle black wheel suction blocks (318) are fixedly connected to the bottom surfaces of the rotating blocks (314); the two side surfaces of the side black wheel suction blocks (317) are provided with symmetrical guiding sliding grooves (3171); the bottom surfaces of the side black wheel suction blocks (317) are provided with positioning arc surfaces (3173); the positioning arc surfaces (3173) are provided with limiting openings (3172) on one side; the bottom surfaces of the positioning arc surfaces (3173) are provided with vacuum channels (3174); the side surfaces of the side black wheel suction blocks (317) are further provided with vacuum generator interfaces (3175).
8. The assembly apparatus of the IoT smart water metering display as claimed in claim 6, wherein: The first black wheel assembly component (3) further comprises a support frame (319), a base (320), a black wheel guide block (321), a follow-up wheel support block (322), a follow-up shaft (323), a follow-up wheel (324), a black wheel jacking cylinder (325), a black wheel jacking block (326), a brake block jacking cylinder (327), a driving wheel (328), a driving shaft (329), a driving shaft support block (330), a black wheel positioning rod (331), and a stepping motor (332); the upper surface of the support frame (319) is fixedly connected with the base (320); one side of the surface of the base (320) is fixedly connected with the driving shaft support block (330); the other side of the surface of the base (320) is fixedly connected with the black wheel guide block (321); the middle of the black wheel guide block (321) is provided with an array of guide grooves; the upper surface of the black wheel guide block (321) is fixedly connected with the follow-up wheel support block (322); the middle of the follow-up wheel support block (322) is provided with an array of wheel grooves, and the follow-up wheel (324) is placed in the wheel grooves; the inner shaft hole of the follow-up wheel (324) is sleeved with the follow-up shaft (323), and the two ends of the follow-up shaft (323) are fastened in the follow-up wheel support block (322); the telescopic rod of the black wheel jacking cylinder (325) passes through the through hole of the middle plate of the support frame (319), and then is connected with the black wheel jacking block (326) through a floating joint; the black wheel jacking block (326) is located in the through slot inside the base (320) and is in sliding connection with the base (320); the inner cavity of the driving wheel (328) is key-connected with the driving shaft (329); the two ends of the driving shaft (329) are rotatably connected with the driving shaft support block (330) through bearings; one end surface of the black wheel positioning rod (331) is fixed to the surface of the driving shaft support block (330), and the other end is located directly above the black wheel jacking block (326); the side surface of the driving shaft support block (330) is fixedly connected with the stepping motor (332) through a connecting block; the output shaft of the stepping motor (332) is fixedly connected with the end portion of the driving shaft (329) through a shaft coupling.
9. The assembly equipment of the IoT smart water metering display according to claim 1, characterized by: The red and black wheel steel needle assembly component (6) further comprises a steel needle vertical linear rail (610), a vertical connecting block (611), a steel needle lifting block (612), a steel needle lifting cylinder (613), a pressing support plate (614), a red and black wheel pressing component (615), and a steel needle limiting block (616); the steel needle vertical linear rail (610) is fixed to the side surface of the mounting seat (61); the steel needle vertical linear rail (610) is in sliding connection with the vertical connecting block (611) through a sliding block; the side surface of the vertical connecting block (611) is fixedly connected with the steel needle lifting block (612); the side surface of the steel needle lifting cylinder (613) is fixed to the surface of the mounting seat (61), and the end portion of the telescopic rod is connected with the side surface of the vertical connecting block (611) through a floating joint; the bottom surface of the pressing support plate (614) is fixed to the surface of the mounting seat (61); the upper surface of the pressing support plate (614) is fixedly connected with the red and black wheel pressing component (615); and the bottom surface of the steel needle limiting block (616) is fixed to the upper end surface of the steel needle final positioning plate (65).
Citation Information
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