Multi-layer material treatment device
By designing a combination of feeding, processing, and receiving devices, the problems of material deviation and unstable feeding speed were solved, achieving stability and high efficiency in multi-layer material processing.
Patent Information
- Application Number
- CN202511582032.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2025-12-09
AI Technical Summary
Existing multi-layer material handling devices suffer from problems such as material deviation, unstable feeding speed, and unstable receiving during the feeding, processing, and receiving processes, resulting in poor processing performance.
The multi-layer material handling device includes a feeding device, a processing device, and a receiving device. The feeding device uses a lateral correction plate and a photoelectric monitoring switch to achieve angle correction and speed control of the material. The receiving device adjusts the material tension and stroke through positioning rollers to ensure stable material discharge.
It achieves stable material feeding and receiving, reduces the impact of deviation, improves processing efficiency and effectiveness, and avoids unnecessary contact and excessive tension problems.
Smart Images

Figure CN121085017A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to a multi-layer material processing device. BACKGROUND
[0002] In the process of multi-layer material processing, three operation steps are mainly included, that is, material placing, processing and material collecting. For the material placing process, two problems need to be solved, one is material deviation, and the other is the control of material tension. The material deviation is generally solved by abutting positioning, that is, the material deviation is gradually corrected by physical abutting. The control of material tension requires that the rolling speed of the feeding device is controlled at a suitable speed, and the speed is generally determined by the subsequent operation. Therefore, the feeding device needs to be matched with the subsequent operation, and the matching is either passive or complicated monitoring and control equipment is added. The passive matching is not good, and the addition of the complicated monitoring and control equipment increases the cost. In the processing process, deviation is easily caused, which affects the processing effect. The stability of the material collecting process needs to be ensured. Therefore, it is necessary to improve the existing processing device to solve the above problems. SUMMARY
[0003] In order to solve the above problems, the application provides a multi-layer material processing device, which comprises a plurality of feeding devices arranged side by side, a processing device arranged behind the feeding device, and a material collecting device arranged behind the processing device and matched with the feeding device. The feeding device comprises a feeding rack, a plurality of feeding rollers arranged on the feeding rack, and a lateral deviation correcting part arranged on at least one side of the feeding roller. The lateral deviation correcting part comprises a lateral deviation correcting plate, a pushing piston rod arranged on the outer side of the lateral deviation correcting plate, and a pushing piston cylinder matched with the pushing piston rod. The lateral deviation correcting plate comprises a lateral connecting plate fixedly connected with the pushing piston rod, and an operation space for accommodating material is arranged on the side of the lateral connecting plate. The feeding device is matched with the cutting processing and the material collecting device for processing. The feeding device itself has the function of deviation correction, which can ensure that the material is completely matched as much as possible, and facilitates batch processing in the processing device.
[0004] Preferably, a first extension rod and a second extension rod are arranged on the lateral connecting plate, and an operation space is formed between the lateral connecting plate, the first extension rod and the second extension rod. The lateral deviation correcting plate is used to push the material for angle deviation correction. When deviation occurs, the lateral deviation correcting plate acts, and when there is no deviation, the lateral deviation correcting plate is separated from the material. Therefore, the separation and abutting in the use process are controllable, the deviation correction effect is good, and the influence of abutting when deviation correction is not needed is reduced.
[0005] It also includes a photoelectric monitoring switch connected to the signal of the piston cylinder; the photoelectric monitoring switch is located above or below the transverse correction plate; It also includes an outer connecting sleeve located outside the piston rod, a fixed connecting plate at the top of the outer connecting sleeve, an extension support plate on the side of the fixed connecting plate, and the photoelectric monitoring switch located at the front end of the extension support plate. The transverse connecting plate is disposed in the space between the fixed connecting plate and the extension support plate; the transverse connecting plate includes a first transverse plate body disposed opposite to the fixed connecting plate, a second transverse plate body disposed horizontally on the upper part of the first transverse plate body, and the transverse connecting plate is disposed above the second transverse plate body.
[0006] Preferably, it further includes an adjustable support part, which includes a transverse adjusting rod connected to the feeding frame. An adjusting sleeve is sleeved on the transverse adjusting rod, and a fixed adjusting screw is inserted through the adjusting sleeve and abuts against the transverse adjusting rod. The pushing piston cylinder is fixedly connected to the adjusting sleeve through several oblique connecting rods. This application uses an adjusting sleeve for positioning and guidance, thereby driving the transverse connecting plate to perform smooth reciprocating motion. Furthermore, since the photoelectric monitoring switch is located on the extension support plate, it can provide accurate control over the feed position and feed time of the pushing piston rod.
[0007] Preferably, it further includes an auxiliary support roller, which is disposed between the lateral correction section and the feeding roller.
[0008] Preferably, it also includes a speed adjustment device; the speed adjustment device includes a rotating fixed frame disposed on both sides of the feeding machine frame, and an adjusting bracket is hinged to the inner side of the rotating fixed frame through a hinge rod. An adjusting roller is disposed on the upper part of the adjusting bracket disposed opposite to the other, and a counterweight rod is disposed on the lower part. The auxiliary support roller and adjusting roller of this application work together to adjust the speed and promote the correction of deviation, and can also prevent the material from bending.
[0009] The hinge rod is fixedly connected to the adjusting bracket. The hinge rod moves through the rotating fixed frame. An angle tester that cooperates with the hinge rod is installed on the rotating fixed frame. A roller motor is installed on the side of the feeding roller, and the roller motor is connected to a rotation angle tester. This application sets up a hinge rod and monitors the rotation angle so that when the rotation speed is too fast or too slow, the angle change can be reflected, and then the roller motor can be adjusted to speed up or slow down the feeding, so as to avoid excessive tension inside the material.
[0010] The adjustment bracket includes a first bracket plane located on the upper part of the hinge rod and a second bracket plane located on the lower part of the hinge rod. The angle between the plane containing the first bracket plane and the plane containing the second bracket plane is α, where 135°≤α≤170°.
[0011] Preferably, the processing device includes a processing platform with a plurality of adsorption holes, the adsorption holes being connected to a negative pressure pump via negative pressure pipes; a gantry frame is slidably mounted on the processing platform, and a laser cutting head and a marking pen that cooperates with the laser cutting head are mounted on the gantry frame. The marking pen can be used to mark materials.
[0012] Preferably, the receiving device includes a receiving frame, on which a number of receiving rollers are arranged to match the number of feeding rollers. The receiving rollers are powered by a receiving motor, and a positioning part is provided below the receiving rollers.
[0013] Preferably, the positioning part includes a positioning support plate hinged to both sides of the receiving frame, and a first positioning roller and a second positioning roller are respectively provided on both sides of the positioning support plate. This application uses the first positioning roller and the second positioning roller in cooperation, which can, to a certain extent, adjust the internal tension of the material and the material stroke.
[0014] Preferably, vertical receiving support rods are provided on both sides of the receiving roller and fixedly connected to the receiving machine frame; the middle part of the positioning support plate is hinged to the vertical receiving support rods through a positioning hinge shaft.
[0015] Preferably, the positioning support plate includes a first positioning surface located on one side of the positioning hinge shaft and a second positioning surface located on the other side of the positioning hinge shaft, wherein the angle between the plane containing the first positioning surface and the plane containing the second positioning surface is β, and 165°≤β≤180°.
[0016] This application can bring the following beneficial effects: 1. The feeding device of this application is followed by a cutting and receiving device for processing. The feeding device itself has a correction function, which can ensure that the discharged material can fit as completely as possible, which is convenient for batch processing in the processing device.
[0017] 2. This application uses a transverse correction plate to push the material for angle correction. It only acts when there is a deviation and can disengage when there is no deviation. This ensures that separation and contact are controllable during use. While achieving good correction effect, it also reduces the impact of constant contact when correction is not needed.
[0018] 3. This application uses an adjusting sleeve for positioning and guidance, which can drive the transverse connecting plate to perform smooth reciprocating motion. Furthermore, since the photoelectric monitoring switch is located on the extension support plate, it can provide accurate feed position and feed time for controlling the piston rod.
[0019] 4. This application sets up a hinge rod and monitors the angle of rotation so that when the rotation speed is too fast or too slow, the angle of rotation can be reflected, and then the material roller motor can be adjusted to speed up or slow down the feeding, so as to avoid excessive tension inside the material.
[0020] 5. This application uses a first positioning roller and a second positioning roller in combination, which can adjust the internal tension of the material and the material stroke to a certain extent. Attached Figure Description
[0021] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings: Figure 1 This is a schematic diagram of the structure of this application.
[0022] Figure 2 This is a top view of the present application.
[0023] Figure 3 This is a side view of the present application.
[0024] Figure 4 This is a schematic diagram of the feeding device.
[0025] Figure 5 This is a structural schematic diagram of the feeding device from another angle.
[0026] Figure 6 for Figure 5 Enlarged schematic diagram of part A.
[0027] Figure 7 for Figure 5 Enlarged schematic diagram of part B.
[0028] Figure 8 This is a structural schematic diagram of the feeding device from another angle.
[0029] Figure 9 This is a schematic diagram of the material receiving device.
[0030] Figure 10 This is a schematic diagram of the material receiving device from another angle. Detailed Implementation
[0031] To clearly illustrate the technical features of this solution, the following detailed description, in conjunction with the accompanying drawings, will be provided.
[0032] In the first embodiment, such as Figures 1-5 As shown, a multi-layer material handling device includes several feeding devices 1 arranged in parallel, a processing device 2 arranged after the feeding devices 1, and a receiving device 3 arranged after the processing device 2 in cooperation with the feeding devices 1. The feeding device 1 includes a feeding frame 101, several feeding rollers 102 are arranged on the feeding frame 101, and a lateral correction part 103 is arranged on at least one side of the feeding rollers 102. The lateral correction part 103 includes a transverse correction plate 104, and a push piston rod 105 is arranged on the outside of the transverse correction plate 104. The push piston rod 105 is configured to cooperate with a push piston cylinder 106. The transverse correction plate 104 includes a transverse connecting plate 107 fixedly connected to the push piston rod 105, and an operating space 108 for accommodating materials is provided on the side of the transverse connecting plate 107.
[0033] In use, the number of material rolls is set according to the number of feeding devices 1, with one roll placed on each feeding device 1. During this process, the material is inserted into the operating space 108, specifically at the position where it mates with the transverse connecting plate 107. After a shift occurs, the piston rod 105 in the piston cylinder 106 is activated, causing the transverse correction plate 104 to abut against the material, resulting in a corresponding shift. After being discharged, the material enters the processing device 2, typically for cutting, and then enters the receiving device 3 to complete the material collection.
[0034] In the second embodiment, as Figures 1-10 As shown, a multi-layer material handling device includes several feeding devices 1 arranged in parallel, a processing device 2 arranged after the feeding devices 1, and a receiving device 3 arranged after the processing device 2 in cooperation with the feeding devices 1. The feeding device 1 includes a feeding frame 101, several feeding rollers 102 are arranged on the feeding frame 101, and a lateral correction part 103 is arranged on at least one side of the feeding rollers 102. The lateral correction part 103 includes a transverse correction plate 104, and a push piston rod 105 is arranged on the outside of the transverse correction plate 104. The push piston rod 105 is configured to cooperate with a push piston cylinder 106. The transverse correction plate 104 includes a transverse connecting plate 107 fixedly connected to the push piston rod 105, and an operating space 108 for accommodating materials is provided on the side of the transverse connecting plate 107.
[0035] A first extending rod 109 and a second extending rod 110 are provided on the transverse connecting plate 107, forming an operating space 108 between the transverse connecting plate 107, the first extending rod 109, and the second extending rod 110; it also includes a photoelectric monitoring switch 111 that is signal-connected to the push piston cylinder 106; the photoelectric monitoring switch 111 is located above or below the transverse correction plate 104; it also includes an outer connecting sleeve 112 provided on the outside of the push piston rod 105, and a fixed connecting plate 113 is provided on the top of the outer connecting sleeve 112. An extension support plate 114 is provided on the side of the fixed connecting plate 113, and the photoelectric monitoring switch 111 is provided at the front end of the extension support plate 114; the transverse connecting plate 107 is provided in the space between the fixed connecting plate 113 and the extension support plate 114; the transverse connecting plate 107 includes a first transverse plate body 115 disposed opposite to the fixed connecting plate 113, a second transverse plate body 116 disposed horizontally on the upper part of the first transverse plate body 115, and the transverse connecting plate 107 is disposed above the second transverse plate body 116.
[0036] It also includes an adjustable support part 117, which includes a transverse adjusting rod 118 connected to the feeding frame 101. An adjusting sleeve 119 is sleeved on the transverse adjusting rod 118, and a fixed adjusting screw that abuts against the transverse adjusting rod 118 passes through the adjusting sleeve 119. The push piston cylinder 106 is fixedly connected to the adjusting sleeve 119 through several oblique connecting rods 120. It also includes an auxiliary support roller 121, which is disposed between the lateral correction part 103 and the feeding roller 102. It also includes a speed adjustment device 122; the speed adjustment device 122 includes a rotating fixed frame 123 disposed on both sides of the feeding frame 101, and an adjusting bracket is hinged to the inner side of the rotating fixed frame 123 via a hinge rod 124. An adjusting roller 129 is disposed on the upper part of the adjusting bracket and a counterweight rod 130 is disposed on the lower part of the adjusting bracket. The hinge rod 124 is fixedly connected to the adjusting bracket and moves through the rotating fixed frame 123, and is fitted on the rotating fixed frame 123. An angle tester 126 is configured to cooperate with the hinge rod 124; a roller motor 125 is provided on the side of the feeding roller 102, and the roller motor 125 is controlled and connected to the angle tester 126; the adjusting bracket includes a first bracket plane 127 located on the upper part of the hinge rod 124 and a second bracket plane 128 located on the lower part of the hinge rod 124, the angle between the plane of the first bracket plane 127 and the plane of the second bracket plane 128 is α, 135°≤α≤170°.
[0037] The processing device 2 includes a processing platform 201, on which a plurality of adsorption holes are provided, and the adsorption holes are connected to a negative pressure pump through a negative pressure pipe; a gantry frame 202 is slidably arranged on the processing platform 201, and a laser cutting head 203 and a marking pen 204 that cooperate with the laser cutting head 203 are arranged on the gantry frame 202.
[0038] The receiving device 3 includes a receiving frame 301, on which a number of receiving rollers 302 are arranged to match the number of feeding rollers 102. The receiving rollers 302 are powered by a receiving motor 303. A positioning part 304 is provided below the receiving rollers 302. The positioning part 304 includes a positioning support plate 305 hinged to both sides of the receiving frame 301. A first positioning roller shaft 306 and a second positioning roller shaft 307 are respectively provided on both sides of the positioning support plate 305. Vertical receiving support rods 308 are fixedly connected to the receiving frame 301 on both sides of the receiving rollers 302. The middle part of the positioning support plate 305 is hinged to the vertical receiving support rods 308 through a positioning hinge shaft 309. The positioning support plate 305 includes a first positioning surface 310 located on one side of the positioning hinge shaft 309 and a second positioning surface 311 located on the other side of the positioning hinge shaft 309. The angle between the plane containing the first positioning surface 310 and the plane containing the second positioning surface 311 is β, where 165°≤β≤180°.
[0039] In use, the number of material rolls is set according to the number of feeding devices 1, with one material roll set on each feeding device 1. The material is wound onto the feeding roller 102, then the material is pressed against the auxiliary support roller 121, passed into the operating space 108, and then pressed against the adjusting roller before finally being discharged to the outside. For the lateral correction part 103, it is pre-adjusted to a suitable position to cooperate with the material by adjusting the sleeve 119. After the photoelectric monitoring switch 111 detects that the material has shifted to that side, the piston rod 105 in the piston cylinder 106 is pushed to move. The piston rod 105 drives the lateral correction plate 104 to move, so that the operating space 108 in the middle of the lateral connecting plate 107, the first extension rod 109, and the second extension rod 110 comes into contact with the material, causing the material to shift. After a set time is reached, the piston rod 105 in the piston cylinder 106 is pushed to retract, and the photoelectric monitoring switch 111 is used again to monitor whether the material has shifted to that side. This process is repeated intermittently to perform correction adjustments. After being discharged, the material enters the processing device 2, where it can be cut and marked. Then it enters the receiving device 3, passing through the upper side of the first positioning roller 306 and the lower side of the second positioning roller 307 to the receiving roller 302.
[0040] The above are merely embodiments of this application and are not intended to limit the scope of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of the claims of this application.
Claims
1. A multi-layer material handling device, characterized in that: The system includes several parallel feeding devices, a processing device following the feeding devices, and a receiving device cooperating with the feeding devices following the processing device. Each feeding device includes a feeding frame with several feeding rollers on it. A lateral correction section is provided on at least one side of each feeding roller. The lateral correction section includes a transverse correction plate with a pushing piston rod on its outer side, which cooperates with a pushing piston cylinder. The transverse correction plate includes a transverse connecting plate fixedly connected to the pushing piston rod, and an operating space for accommodating materials is provided on the side of the transverse connecting plate.
2. The multi-layer material handling device as described in claim 1, characterized in that: A first extension rod and a second extension rod are provided on the transverse connecting plate, forming an operating space between the transverse connecting plate, the first extension rod and the second extension rod; It also includes a photoelectric monitoring switch connected to the signal of the piston cylinder; the photoelectric monitoring switch is located above or below the transverse correction plate; It also includes an outer connecting sleeve located outside the piston rod, a fixed connecting plate at the top of the outer connecting sleeve, an extension support plate on the side of the fixed connecting plate, and the photoelectric monitoring switch located at the front end of the extension support plate. The transverse connecting plate is disposed in the space between the fixed connecting plate and the extension support plate; the transverse connecting plate includes a first transverse plate body disposed opposite to the fixed connecting plate, a second transverse plate body disposed horizontally on the upper part of the first transverse plate body, and the transverse connecting plate is disposed above the second transverse plate body.
3. The multi-layer material handling device as described in claim 2, characterized in that: It also includes an adjustable support part, which includes a horizontal adjusting rod connected to the feeding frame, an adjusting sleeve sleeved on the horizontal adjusting rod, and a fixed adjusting screw that abuts against the horizontal adjusting rod passing through the adjusting sleeve. The pushing piston cylinder is fixedly connected to the adjusting sleeve through several oblique connecting rods.
4. The multi-layer material handling device as described in claim 2, characterized in that: It also includes an auxiliary support roller, which is disposed between the lateral correction section and the feeding roller.
5. A multi-layer material handling device as described in claim 2, characterized in that: It also includes a speed adjustment device; the speed adjustment device includes a rotating fixed frame disposed on both sides of the feeding machine frame, an adjustment bracket is hinged to the inner side of the rotating fixed frame by a hinge rod, and an adjustment roller is disposed on the upper part and a counterweight rod is disposed on the lower part of the adjustment bracket disposed opposite to each other. The hinge rod is fixedly connected to the adjusting bracket. The hinge rod moves through the rotating fixed frame. An angle tester that cooperates with the hinge rod is installed on the rotating fixed frame. A roller motor is provided on the side of the feeding roller, and the roller motor is connected to the rotation angle tester for control. The adjustment bracket includes a first bracket plane located on the upper part of the hinge rod and a second bracket plane located on the lower part of the hinge rod. The angle between the plane containing the first bracket plane and the plane containing the second bracket plane is α, where 135°≤α≤170°.
6. The multi-layer material handling device as described in claim 1, characterized in that: The processing device includes a processing platform with a plurality of adsorption holes, which are connected to a negative pressure pump via negative pressure pipes; a gantry is slidably mounted on the processing platform, and a laser cutting head and a marking pen that cooperate with the laser cutting head are mounted on the gantry.
7. A multi-layer material handling device as described in claim 1, characterized in that: The receiving device includes a receiving frame, on which a number of receiving rollers are arranged to match the number of feeding rollers. The receiving rollers are powered by a receiving motor, and a positioning part is provided below the receiving rollers.
8. A multi-layer material handling device as described in claim 7, characterized in that: The positioning part includes a positioning support plate that is hinged to both sides of the receiving frame, and a first positioning roller and a second positioning roller are respectively provided on both sides of the positioning support plate.
9. A multi-layer material handling device as described in claim 8, characterized in that: Vertical receiving support rods are provided on both sides of the receiving roller and fixedly connected to the receiving machine frame; the middle part of the positioning support plate is hinged to the vertical receiving support rods through a positioning hinge shaft.
10. A multi-layer material handling device as described in claim 9, characterized in that: The positioning support plate includes a first positioning surface located on one side of the positioning hinge shaft and a second positioning surface located on the other side of the positioning hinge shaft. The angle between the plane containing the first positioning surface and the plane containing the second positioning surface is β, where 165°≤β≤180°.