Ceramic substrate visual inspection device

By using negative pressure dust removal components, collaborative loading and unloading hopper devices, and a vision inspection module, the problem of low dust removal efficiency in ceramic substrate inspection devices has been solved, achieving efficient removal of fine particles and automated production, thereby improving inspection accuracy and equipment efficiency.

CN121090419BActive Publication Date: 2026-02-13SUZHOU SHUSUAN ARTIFICIAL INTELLIGENCE TECH CO LTD
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Patent Information

Application Number
CN202511640533.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-11-11
Publication Date
2026-02-13
Estimated Expiration
2045-11-11

AI Technical Summary

Technical Problem

Existing ceramic substrate inspection devices have low dust removal efficiency, especially in removing fine particles, and traditional dust removal methods may cause secondary pollution, affecting coding processing.

Method used

The negative pressure dust removal component utilizes the Venturi effect to form a uniformly distributed negative pressure suction on the surface of the ceramic substrate. Combined with the collaborative work of the loading and unloading hopper device, docking and transfer component and vision inspection module, it realizes the automated loading, flipping, inspection and coding process, and integrates negative pressure dust removal function to improve dust removal efficiency and production efficiency.

Benefits of technology

It achieves dust removal without dead angles on the surface of ceramic substrates, and is especially suitable for the efficient removal of tiny particles, which improves production efficiency and detection accuracy, reduces manual intervention, and extends the service life of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of visual detection, in particular to a ceramic substrate visual detection device, which comprises a feeding and discharging bin device, two symmetrically arranged butt joint moving and carrying assemblies, a front and back surface detection camera device and a code printing device, a negative pressure dust removal assembly is arranged on the code printing device and fixedly installed in the middle of the code printing device; the negative pressure dust removal assembly comprises a mounting ring pipe, a gas compression module, an air outlet pipe, two top blocks and two bottom covers, the air outlet pipe is fixedly communicated on the other side of the mounting ring pipe, two gas flows from the two sides of the gas compression module to the air outlet pipe are formed in the mounting ring pipe; the two sides of the top block and the bottom cover are both arranged as arc-shaped edges, a flow guide space is formed between the top block and the bottom cover, and a Venturi channel is formed between the two sides of the top block and the bottom cover and the flow guide space. The application improves dust removal efficiency, is especially suitable for tiny particles, uniformly distributes negative pressure suction force, covers the whole surface of the substrate and realizes dust removal without dead angles.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of visual detection, and in particular to a ceramic substrate visual detection device. BACKGROUND

[0002] The ceramic substrate is one of the main materials for preparing the copper-clad ceramic substrate. In the preparation process of the ceramic substrate, defects of different degrees may occur. The defects not only exist on the surface of the material, but also may exist in the interior. The ceramic substrate needs to be detected by a visual detection device to improve the detection accuracy.

[0003] The patent with the publication number CN116008295B discloses a copper-clad ceramic substrate detection equipment, which comprises a feeding device, a detection device, a labeling device and a discharging device. The feeding device comprises a jamming feeding belt line, a jamming connection moving platform, a jamming lifting rotating pushing mechanism and a substrate transfer platform arranged on a machine table. The detection device comprises a detection moving platform, a material taking manipulator and sequentially arranged first, second and third visual detection modules arranged on the machine table. The labeling device comprises a labeling synchronous conveying line, a labeling module and a moving belt line arranged on the machine table. The equipment integrates feeding, multiple defect detection, coding, labeling and automatic classification, greatly improves the overall production efficiency and fully meets the cost control of the automatic production line.

[0004] After the detection is completed, the detected substrate needs to be coded. However, the existing dust removal device has low efficiency or residual dust. The ceramic substrate is very fragile. The traditional dust removal method such as air blowing may cause secondary pollution or cannot remove small particles, which affects the coding process of the substrate. SUMMARY

[0005] The present application relates to the technical field of visual detection, and in particular to a ceramic substrate visual detection device.

[0006] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:

[0007] A ceramic substrate visual detection device comprises an up-down feeding bin device, two symmetrically arranged butt joint moving components, a front-back surface detection camera device and a coding device. The coding device is provided with a negative pressure dust removal component, and the negative pressure dust removal component is fixedly installed in the middle part of the coding device.

[0008] The negative pressure dust removal assembly comprises a mounting ring pipe, a gas compression module, an air outlet pipe, two top blocks and two bottom covers, the mounting ring pipe is a rectangular ring pipe, one side short edge is fixedly installed on the side edge of the coding device, the gas compression module is fixedly installed in the short edge of the mounting ring pipe away from the coding device, the air outlet pipe is fixedly communicated on the other side of the mounting ring pipe, two gas flows from the two sides of the gas compression module to the air outlet pipe are formed in the mounting ring pipe, the two top blocks are fixedly connected to the top wall inside the long edge of the mounting ring pipe, and the two bottom covers are fixedly connected to the bottom inside the long edge of the mounting ring pipe.

[0009] The two sides of the top block and the bottom cover are provided with arc-shaped edges, and a flow guide space is formed between the top block and the bottom cover, a Venturi channel is formed between the two sides of the top block and the bottom cover and the flow guide space, a dust suction port is arranged on the upper end of the bottom cover, and a plurality of porous suction nozzle arrays are arranged below the long edges of the two sides of the mounting ring pipe.

[0010] Preferably, the feeding and discharging bin device comprises a mechanical hand transfer assembly, a collecting assembly, a feeding assembly and a tray transfer assembly, the collecting assembly is arranged below the mechanical hand transfer assembly, the feeding assembly is arranged on the side edge of the collecting assembly, and the tray transfer assembly is arranged between the collecting assembly and the feeding assembly.

[0011] Preferably, the docking transfer assembly comprises a transfer rail, a lifting cylinder, an electric clamping jaw and a turnover table, the two transfer rails are symmetrically arranged, the lifting cylinder is slidingly arranged on the transfer rail, the turnover table is rotatably installed on the upper end of the lifting cylinder, and the electric clamping jaw is fixedly connected to the rotating end of the turnover table.

[0012] Preferably, the front and back surface detection camera device comprises a surface array camera assembly, a gantry detection transfer assembly and an ion dust removal assembly, the gantry detection transfer assembly is erected on the transfer rail, the ion dust removal assembly is fixedly connected to the side of the gantry detection transfer assembly close to the feeding and discharging bin device, and the surface array camera assembly is fixedly installed on the side of the gantry detection transfer assembly close to the coding device.

[0013] Preferably, the coding device comprises a code scanning assembly, a laser coding machine and a lifting adjusting seat, the laser coding machine is fixedly installed on the top end of the lifting adjusting seat, and the code scanning assembly is fixedly installed on the side of the lifting adjusting seat close to the front and back surface detection camera device.

[0014] Preferably, a communication channel is arranged in each of the two top blocks, one end of the communication channel is located at the upper end of the dust suction port, and the other end is located on the upper side of the air outlet pipe.

[0015] Preferably, a dust collection assembly is arranged in the inner side of the mounting ring pipe close to the air outlet pipe, and the dust collection assembly is used to collect dust introduced into the inner side of the mounting ring pipe.

[0016] Preferably, the dust collection assembly comprises two baffles, a dust collection plate and two J-shaped pipes, the two baffles are symmetrically and fixedly connected to the bottom of the installation ring pipe near the side of the air outlet pipe, and are arranged in a splayed shape, the two J-shaped pipes are symmetrically and fixedly connected to the bottom of the two communication channels, and the two arc-shaped edges are arranged away from each other, the dust collection plate is a inverted V-shaped plate, and is fixedly connected to the bottom of the installation ring pipe.

[0017] Preferably, the inside of the bottom cover is provided with a scraping assembly, and the scraping assembly is used for horizontally scraping the porous suction nozzle array.

[0018] Preferably, the scraping assembly comprises two limiting frames, two elastic strips, two scraping blocks and a sliding piece, the two limiting frames are symmetrically and fixedly connected below the bottom cover, the sliding piece is slidingly arranged in the communication channel, a plurality of air guide holes are annularly arranged on the side edge of the sliding piece, the two scraping blocks are fixedly and interactively arranged at the bottom of the installation ring pipe, one end of each of the two elastic strips is fixedly connected to the bottom of the sliding piece, and the other end of each of the two elastic strips penetrates through the two limiting frames and is fixedly connected to the two scraping blocks.

[0019] Compared with the prior art, the present application has the following advantages:

[0020] 1. When the air flow passes through the Venturi channel, due to the change of the channel cross section, the flow rate increases and the pressure decreases, thereby generating a negative pressure at the dust suction port and the porous suction nozzle array, and the dust on the surface of the ceramic substrate is adsorbed. The present application utilizes the Venturi effect to enhance the local negative pressure and improve the dust removal efficiency, and is especially suitable for micro-particles. At the same time, the negative pressure suction force is uniformly distributed to cover the entire surface of the substrate, and there is no dead angle for dust removal.

[0021] 2. At the same time, through the cooperative work of the upper and lower hopper devices, the butt joint transfer assembly and the visual detection module, automatic feeding, overturning, detection, coding and discharging of the ceramic substrate are realized, the production efficiency is greatly improved, and the manual intervention is reduced.

[0022] 3. The lifting cylinder moves along the transfer rail, the electric clamping jaw clamps the product, the overturning table rotates by 180°, the front and back surfaces of the product are switched, the whole process is controlled by PLC, the precision is high, the response is fast, the two butt joint transfer assemblies are symmetrically arranged, parallel processing is supported, the throughput is improved, and the electric clamping jaw is suitable for different sizes of substrates to avoid damaging the product.

[0023] 4. The ceramic substrate is first pretreated by the ion dust removal assembly, the ion dust removal assembly eliminates the static electricity on the surface of the substrate before detection, prevents dust interference, improves the image quality, then enters the visual detection position, the gantry detection transfer assembly drives the area array camera assembly to move, high-resolution image acquisition of the front and back surfaces of the ceramic substrate is carried out, then the product is overturned by the overturning table, back surface detection is carried out, through the cooperation of the front and back surface detection camera device, the movable clamping jaw and the overturning table, the front and back surfaces of the ceramic substrate can be automatically overturned and detected quickly, thereby improving the detection efficiency.

[0024] 5、Lift adjustment seat design can be according to the thickness of the substrate to adjust the coding height, adapt to multi-specification product, at the same time, dust removal and coding integration design, direct integration of dust removal function in coding position, reduce process interval, improve overall efficiency;

[0025] 6、By forming a communication channel on the top block, a negative pressure is formed inside the communication channel, which causes the end of the J-shaped tube connected to the communication channel to form a negative pressure adsorption, thereby adsorbing the dust introduced into the mounting ring pipe, and adsorbing the dust to the position of the dust collecting plate, thereby leaving the dust in the collection space between the dust collecting plate and the baffle, completing the dust, and facilitating the cleaning of the dust in the later period;

[0026] 7、Scraping assembly can periodically clean porous suction nozzle array to prevent blockage, dust collecting assembly collects dust, reduces maintenance frequency and prolongs service life of equipment. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is a front structure schematic view of a ceramic substrate visual detection device proposed by the present application;

[0028] Figure 2 It is a feeding and discharging bin device structure schematic view of a ceramic substrate visual detection device proposed by the present application;

[0029] Figure 3 It is a docking and moving assembly structure schematic view of a ceramic substrate visual detection device proposed by the present application;

[0030] Figure 4 It is a front and back detection camera device structure schematic view of a ceramic substrate visual detection device proposed by the present application;

[0031] Figure 5 It is a coding device structure schematic view of a ceramic substrate visual detection device proposed by the present application;

[0032] Figure 6 It is a negative pressure dust removal assembly structure schematic view of a ceramic substrate visual detection device proposed by the present application;

[0033] Figure 7 It is a negative pressure dust removal assembly internal structure schematic view of a ceramic substrate visual detection device proposed by the present application;

[0034] Figure 8 It is a porous suction nozzle array structure schematic view of a ceramic substrate visual detection device proposed by the present application;

[0035] Figure 9 It is a dust collecting assembly structure schematic view of a ceramic substrate visual detection device proposed by the present application;

[0036] Figure 10 A structure schematic diagram of a scraping assembly of a ceramic substrate visual detection device is provided in the present application.

[0037] Figure 11 A gas flow schematic diagram when dust is sucked of a ceramic substrate visual detection device is provided in the present application.

[0038] In the figure: 1, a loading and unloading bin device; 101, a mechanical hand moving assembly; 102, a collection assembly; 103, a loading assembly; 104, a tray moving assembly; 2, a docking moving assembly; 21, a moving track; 22, a lifting cylinder; 23, an electric clamping jaw; 24, a turnover table; 3, a front and back surface detection camera device; 31, a surface array camera assembly; 32, a gantry detection moving assembly; 33, an ion dust removal assembly; 4, a code printing device; 41, a code scanning assembly; 42, a laser code printing machine; 43, a lifting adjusting seat; 5, a negative pressure dust removal assembly; 51, a mounting ring pipe; 52, a gas compression module; 53, an air outlet pipe; 54, a top block; 55, a bottom cover; 6, a dust collection assembly; 61, a baffle; 62, a dust collection plate; 63, a J-shaped pipe; 7, a scraping assembly; 71, a limiting frame; 72, an elastic strip; 73, a scraping block; 74, a sliding piece; 8, a dust suction port; 9, a multi-hole suction nozzle array; 10, a communication channel. DETAILED DESCRIPTION

[0039] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application.

[0040] The terms such as "upper", "lower", "left", "right", "middle" and "one" cited in the present application are only for the convenience of clear description, and are not used to limit the scope of the present application. The change or adjustment of the relative relationship is also considered as the implementation scope of the present application without substantial change of the technical content.

[0041] Reference Figures 1-11 A ceramic substrate visual detection device, comprising: a loading and unloading bin device 1, two symmetrically arranged docking moving assemblies 2, a front and back surface detection camera device 3 and a code printing device 4, wherein the code printing device 4 is provided with a negative pressure dust removal assembly 5, and the negative pressure dust removal assembly 5 is fixedly installed in the middle part of the code printing device 4.

[0042] The negative pressure dust removal assembly 5 comprises a mounting ring pipe 51, a gas compression module 52, an air outlet pipe 53, two top blocks 54 and two bottom covers 55, the mounting ring pipe 51 is a rectangular ring pipe, and one side short edge is fixedly installed on the side edge of the coding device 4, the gas compression module 52 is fixedly installed in the short edge of the mounting ring pipe 51 away from the coding device 4, the air outlet pipe 53 is fixedly communicated on the other side of the mounting ring pipe 51, and two gas flows from the two sides of the gas compression module 52 to the air outlet pipe 53 are formed in the mounting ring pipe 51, the two top blocks 54 are fixedly connected to the inner top wall of the long edge of the mounting ring pipe 51, and the two bottom covers 55 are fixedly connected to the inner bottom of the long edge of the mounting ring pipe 51.

[0043] The two sides of the top block 54 and the bottom cover 55 are provided with arc-shaped edges, and a flow guide space is formed between the top block 54 and the bottom cover 55, a Venturi channel is formed between the two sides of the top block 54 and the bottom cover 55 and the flow guide space, a dust suction port 8 is arranged at the upper end of the bottom cover 55, and a plurality of porous suction nozzle arrays 9 are arranged below the long edges of the two sides of the mounting ring pipe 51.

[0044] In the embodiment of the application, the conventional single suction port is easy to form a "dead angle" of air flow on the surface of the substrate, air blowing may cause secondary pollution, and small particles cannot be removed, so the application uses a negative pressure dust removal mode for efficient dust removal. When working, the gas compression module 52 (the gas compression module 52 belongs to the prior art and is commonly used in the field of negative pressure adsorption) is started, two gas flows are formed in the mounting ring pipe 51 and flow from the two sides of the gas compression module 52 to the air outlet pipe 53. When the gas flow passes through the Venturi channel, due to the change of the cross section of the channel, the flow rate increases and the pressure decreases, and negative pressure is generated at the dust suction port 8 and the porous suction nozzle array 9, so as to adsorb the dust on the surface of the ceramic substrate. The application utilizes the Venturi effect to enhance the local negative pressure and improve the dust removal efficiency, and is especially suitable for small particles. At the same time, the negative pressure suction force is uniformly distributed to cover the entire surface of the substrate, and there is no dead angle for dust removal.

[0045] At the same time, through the cooperative work of the feeding and discharging bin device 1, the butt joint transfer assembly 2 and the visual detection module, automatic feeding, overturning, detection, coding and discharging of the ceramic substrate are realized, the production efficiency is greatly improved, and manual intervention is reduced.

[0046] The preferred technical solutions in the embodiment are as follows:

[0047] Referring to Figure 2 , the feeding and discharging bin device 1 comprises a mechanical hand transfer assembly 101, a collection assembly 102, a feeding assembly 103 and a tray transfer assembly 104, the collection assembly 102 is arranged below the mechanical hand transfer assembly 101, the feeding assembly 103 is arranged on the side edge of the collection assembly 102, and the tray transfer assembly 104 is arranged between the collection assembly 102 and the feeding assembly.

[0048] The ceramic substrate is stacked with the tray and enters the system through the feeding assembly 103, and then a series of detection and coding processes are performed. After the substrate completing the detection and coding processes is transferred to the unloading position by the docking transfer assembly 2, the robot transfer assembly 101 sorts the product to the corresponding (OK / NG) collection tray according to the detection result, and the empty tray is recycled.

[0049] Referring to Figure 3 , the docking transfer assembly 2 comprises a transfer rail 21, a lifting cylinder 22, an electric clamp jaw 23 and a turnover table 24. The two transfer rails 21 are symmetrically arranged, the lifting cylinder 22 is slidingly arranged on the transfer rail 21, the turnover table 24 is rotatably installed on the upper end of the lifting cylinder 22, and the electric clamp jaw 23 is fixedly connected to the rotating end of the turnover table 24.

[0050] After the product is corrected, it is sent to the docking transfer assembly 2 by the robot transfer assembly 101, and the ceramic substrate is clamped by the lifting cylinder 22, the turnover table 24 and the electric clamp jaw 23. At the same time, the lifting cylinder 22 moves on the transfer rail 21 to transfer the ceramic substrate to be detected under the front and back detection camera device 3. After the detection and coding are completed, the ceramic substrate is transferred to the robot transfer assembly 101 by the transfer rail 21, and the unloading of the ceramic substrate is completed.

[0051] After the lifting cylinder 22 moves along the transfer rail 21 and the electric clamp jaw 23 clamps the product, the turnover table 24 rotates 180° to realize the switching of the front and back of the product. The whole process is controlled by PLC, which has high precision and fast response. The two docking transfer assemblies 2 are symmetrically arranged to support parallel processing and improve throughput. The electric clamp jaw 23 is suitable for different size substrates to avoid damaging the product.

[0052] Referring to Figure 4 , the front and back detection camera device 3 comprises a face array camera assembly 31, a gantry detection transfer assembly 32 and an ion dust removal assembly 33. The gantry detection transfer assembly 32 is erected on the transfer rail 21, the ion dust removal assembly 33 is fixedly connected to the side of the gantry detection transfer assembly 32 close to the feeding and discharging bin device 1, and the face array camera assembly 31 is fixedly installed on the side of the gantry detection transfer assembly 32 close to the coding device 4.

[0053] The ceramic substrate is first pretreated by the ion dust removal assembly 33 to eliminate static electricity on the surface of the substrate before detection, prevent dust interference and improve image quality. Then it enters the vision detection position, and the gantry detection transfer assembly 32 drives the face array camera assembly 31 to move to collect high-resolution images of the front and back of the ceramic substrate. Then the product is turned over by the turnover table 24 for back detection. Through the cooperation of the front and back detection camera device 3, the movable clamp jaw and the turnover table 24, the automatic turnover and detection of the front and back of the ceramic substrate can be quickly completed, thereby improving the detection efficiency.

[0054] Referring to Figure 5 The code printing device 4 comprises a code scanning assembly 41, a laser code printing machine 42 and a lifting adjusting seat 43, the laser code printing machine 42 is fixedly installed at the top end of the lifting adjusting seat 43, and the code scanning assembly 41 is fixedly installed at the side of the lifting adjusting seat 43 close to the front-back surface detection camera device 3.

[0055] When the qualified ceramic substrate is transferred to the code printing position, the dust adhered to the surface of the ceramic substrate during the movement is removed by the negative pressure dust removal assembly 5, and then the code printing is performed on the ceramic substrate by the laser code printing machine 42. The ceramic substrate after the code printing is transferred to the lower side of the code scanning assembly 41 by the docking transfer assembly 2, and the code printing content is verified by the code scanning assembly 41, thereby improving the accuracy and efficiency of the overall processing.

[0056] The design of the lifting adjusting seat 43 can adjust the code printing height according to the thickness of the substrate, adapt to products of multiple specifications, and simultaneously realize the integration of dust removal and code printing, thereby directly integrating the dust removal function at the code printing position, reducing the interval between processes and improving the overall efficiency.

[0057] Referring to Figures 8-9 Two communication channels 10 are formed in the top blocks 54, one end of the communication channel 10 is located at the upper end of the dust suction port 8, and the other end is located at the upper side of the air outlet pipe 53.

[0058] The dust collection assembly 6 is arranged inside the side of the mounting ring pipe 51 close to the air outlet pipe 53, and the dust collection assembly 6 is used to collect the dust introduced into the inside of the mounting ring pipe 51.

[0059] The dust collection assembly 6 comprises two baffle plates 61, a dust collection plate 62 and two J-shaped pipes 63, the two baffle plates 61 are fixedly connected to the bottom of the side of the mounting ring pipe 51 close to the air outlet pipe 53 in a symmetrical manner and are arranged in a spreader shape, the two J-shaped pipes 63 are fixedly connected to the bottom of the two communication channels 10 in a symmetrical manner, and the two arc-shaped edges are arranged away from each other, and the dust collection plate 62 is a reversed V-shaped plate and is fixedly connected to the bottom of the mounting ring pipe 51.

[0060] During the dust removal process, the dust particles adsorbed into the inside of the mounting ring pipe 51 need to be collected and cleaned, in order to efficiently complete the collection of dust, a communication channel 10 is formed on the upper part of the top block 54, thereby forming a negative pressure in the inside of the communication channel 10, thereby causing the end of the J-shaped pipe 63 connected with the communication channel 10 to form a negative pressure adsorption, thereby adsorbing the dust introduced into the inside of the mounting ring pipe 51, adsorbing the dust to the position of the dust collection plate 62, thereby leaving the dust in the collection space between the dust collection plate 62 and the baffle plate 61, completing the collection of dust and facilitating the cleaning of the dust in the later stage.

[0061] A Venturi channel can form two negative pressure ports in the middle, which can complete the adsorption of dust from the outside, and also can complete the collection of dust introduced into the installation ring pipe 51 inside, through the movement of compressed gas, the adsorption and collection of dust can be formed, which reduces the use of structure and has good effect.

[0062] With reference to Figure 10 The bottom cover 55 is internally provided with a scraping assembly 7 for horizontally scraping the porous nozzle array 9.

[0063] The scraping assembly 7 comprises two limiting frames 71, two elastic strips 72, two scraping blocks 73 and a sliding piece 74, the two limiting frames 71 are fixedly connected symmetrically below the bottom cover 55, the sliding piece 74 is slidingly arranged inside the communication channel 10 and is annularly provided with a plurality of air guide ports on the side edge, the two scraping blocks 73 are fixedly and interactively arranged at the bottom of the installation ring pipe 51, and the two elastic strips 72 are fixedly connected at one end to the bottom of the sliding piece 74 and are fixedly connected at the other end to the two scraping blocks 73 through the two limiting frames 71.

[0064] In a long time of work, a large amount of dust will enter the inside of the bottom cover 55, but in the process of adsorption, dust will still fall and adhere to the porous nozzle array 9, causing blockage of the porous nozzle array 9, thereby affecting the cleaning effect on the surface of the ceramic substrate.

[0065] In order to avoid the blockage of the porous nozzle array 9 by dust, when dust removal is not performed, since the elastic strip 72 is made of metal material, the elastic strip 72 remains vertical when not subjected to external force, and the two scraping blocks 73 are close to each other, when compressed air passes through the Venturi channel, negative pressure is generated inside the communication channel 10, causing the sliding piece 74 to be subjected to pressure and slide downward inside the communication channel 10, the sliding piece 74 is arranged in a streamline shape and is provided with a plurality of air guide ports on the side edge for ventilation, to ensure the normal adsorption effect of the dust collection assembly 6, the sliding piece 74 drives the elastic strip 72 to move downward in the process of sliding downward, the elastic strip 72 will move horizontally along the arc-shaped port on the limiting frame 71 with the scraping block 73, thereby scraping the dust above the porous nozzle array 9 by the scraping block 73, to avoid blockage of dust and ensure the adsorption strength of the porous nozzle array 9.

[0066] The scraping assembly 7 can periodically clean the porous nozzle array 9 to prevent blockage, the dust collection assembly 6 can collect dust to reduce the maintenance frequency and prolong the service life of the equipment.

[0067] The above merely describes preferred specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art, according to the technical solution and inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A visual inspection device for ceramic substrates, comprising: The device includes an upper and lower hopper assembly, two symmetrically arranged docking and transfer components, a front and back detection camera assembly, and a coding device. The coding device is characterized by having a negative pressure dust removal assembly, which is fixedly installed in the middle of the coding device. The negative pressure dust removal assembly includes an installation ring pipe, a gas compression module, an air outlet pipe, two top blocks, and two bottom covers. The installation ring pipe is a rectangular ring pipe, with one short side fixedly installed on the side of the coding device. The gas compression module is fixedly installed inside the short side of the installation ring pipe away from the coding device. The air outlet pipe is fixedly connected to the other side of the installation ring pipe, forming two gas flows from both sides of the gas compression module to the air outlet pipe inside the installation ring pipe. The two top blocks are fixedly connected to the inner top wall of the long side of the installation ring pipe, and the two bottom covers are fixedly connected to the inner bottom of the long side of the installation ring pipe. Both sides of the top block and the bottom cover are set as arc edges, and a flow guiding space is formed between the top block and the bottom cover. A Venturi channel is formed between the two sides of the top block and the bottom cover and the flow guiding space. A dust suction port is provided at the upper end of the bottom cover. A multi-hole suction nozzle array is opened below the two long sides of the mounting ring tube. The two top blocks each have a connecting channel inside, with one end of the connecting channel located above the dust inlet and the other end located above the air outlet. A dust collection component is provided inside the mounting ring pipe on the side near the air outlet pipe. The dust collection component is used to collect the dust introduced into the mounting ring pipe. The dust collection assembly includes two baffles, a dust collection plate, and two J-shaped tubes. The two baffles are symmetrically and fixedly connected to the bottom of the mounting ring pipe near the air outlet pipe and are arranged in a figure-eight shape. The two J-shaped tubes are symmetrically and fixedly connected to the bottom of the two connecting channels and the two arc-shaped sides are arranged far apart from each other. The dust collection plate is an inverted V-shaped plate and is fixedly connected to the bottom of the mounting ring pipe.

2. The visual inspection device for ceramic substrates according to claim 1, characterized in that, The loading and unloading hopper device includes a robotic arm transfer component, a collection component, a loading component, and a pallet transfer component. The collection component is located below the robotic arm transfer component, the loading component is located on the side of the collection component, and the pallet transfer component is located between the collection component and the loading component.

3. The visual inspection device for ceramic substrates according to claim 1, characterized in that, The docking and transfer assembly includes a transfer track, a lifting cylinder, an electric gripper, and a tilting table. The two transfer tracks are symmetrically arranged. The lifting cylinder is slidably mounted on the transfer track. The tilting table is rotatably mounted on the upper end of the lifting cylinder. The electric gripper is fixedly connected to the rotating end of the tilting table.

4. The visual inspection device for ceramic substrates according to claim 1, characterized in that, The front and back inspection camera device includes an area array camera assembly, a gantry inspection and transfer assembly, and an ion dust removal assembly. The gantry inspection and transfer assembly is mounted on a transfer track. The ion dust removal assembly is fixedly connected to the side of the gantry inspection and transfer assembly near the loading and unloading hopper device. The area array camera assembly is fixedly installed on the side of the gantry inspection and transfer assembly near the coding device.

5. The visual inspection device for ceramic substrates according to claim 1, characterized in that, The coding device includes a scanning component, a laser coding machine, and a lifting adjustment base. The laser coding machine is fixedly installed on the top of the lifting adjustment base, and the scanning component is fixedly installed on the side of the lifting adjustment base near the front and back detection camera device.

6. The visual inspection device for ceramic substrates according to claim 1, characterized in that, The bottom cover is equipped with a scraping component, which is used to horizontally scrape the multi-hole suction nozzle array.

7. The visual inspection device for ceramic substrates according to claim 6, characterized in that, The scraping assembly includes two limiting frames, two elastic strips, two scraping blocks, and a sliding component. The two limiting frames are symmetrically and fixedly connected to the bottom cover. The sliding component is slidably disposed inside the communicating channel and has multiple air vents in a ring shape on its side. The two scraping blocks are fixedly and interactively disposed at the bottom of the mounting ring tube. One end of each of the two elastic strips is fixedly connected to the bottom of the sliding component, and the other end passes through the two limiting frames and is fixedly connected to the two scraping blocks.

Citation Information

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