Press-fitting and greasing equipment for oil seal of rear bearing cover of gearbox
By improving the sealing mechanism and grease application system, the problem of crushing caused by workpiece positioning misalignment was solved, and uniform grease application and efficient utilization of lubricating grease were achieved for the oil seal of the gearbox rear bearing cover, thereby improving the accuracy and reliability of the equipment.
Patent Information
- Application Number
- CN202511545134.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2025-12-12
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing gearbox rear bearing cover oil seal pressing equipment may cause workpieces of different sizes to deviate from the center of the pressing head due to operational errors when the positioning block clamps the workpieces, resulting in workpiece damage.
A sealing mechanism was designed, comprising an electric servo cylinder, a positioning block, a slide bar, a push rod, and an elastic telescopic plate. The cooperation between the slide bar and the limiting groove ensures that the center of the workpiece is aligned with the center of the pressing head, preventing misalignment. The combination of an electric lifting rod and a grease spray nozzle enables uniform application and cleaning of lubricating grease. A centrifugal device and a filter plate are included to enable the secondary utilization of waste grease.
It effectively avoids damage to the workpiece during press fitting, ensures uniform grease application, improves the sealing performance and lubrication efficiency of the workpiece, and realizes the secondary utilization of waste grease and precise control of the amount.
Smart Images

Figure CN121104608A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automotive transmission technology, specifically to a grease-applying device for the oil seal of the rear bearing cover of a transmission. Background Technology
[0002] As a core component of the vehicle's power system, the sealing performance of the rear bearing cover of the transmission directly affects the circulation efficiency of the lubricating oil and the service life of the drive shaft. As a key sealing element of the rear bearing cover, the oil seal needs to be pre-lubricated with grease before pressing to reduce friction and wear.
[0003] Patent publication number CN114392867B relates to a grease-applying equipment and method for pressing and applying oil seals on the rear bearing cover of a gearbox. The equipment includes a frame, guardrail, workbench, positioning device, electric servo cylinder, pressing head, servo grease application slide, electric rotary nozzle, grease metering valve, control system, workpiece identification device, pressing head monitoring device, nozzle monitoring device, pressure monitoring device, laser sensor, and grease pump station. It can automatically and precisely meter the lubrication and pressing of the oil seal stop on the rear bearing cover according to different products. It is compatible with multiple products and effectively controls the amount of grease applied, the spraying position, the pressing position, and the pressing force. It completely eliminates problems such as uneven manual grease application and oil seal pressing defects caused by contaminants from manual grease application, improving product quality and reducing the cost of lubricating grease consumables.
[0004] The shortcomings of the prior art, including the aforementioned patents, are that when the positioning block clamps workpieces of different sizes, the center of the workpiece may shift from the center of the pressing head due to operational errors and changes in friction, which may cause the pressing head to crush the workpiece when it presses it. Summary of the Invention
[0005] (a) Technical problems to be solved
[0006] To address the shortcomings of existing technologies, this invention provides a gearbox rear bearing cover oil seal press-fit grease application device, which solves the problems mentioned in the background art.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, the present invention provides the following technical solution: a gearbox rear bearing cover oil seal press-fitting and grease-applying device, comprising a base, a support frame fixedly connected to the top of the base, a worktable slidably connected to the circumferential surface of the support frame, a through hole in the center of the worktable, a sealing mechanism on the top of the worktable, the sealing mechanism comprising an electric servo cylinder, a pressing head, a positioning block, a slide rod, a push rod, a fixed frame, an elastic telescopic plate, and a workpiece, the fixed end of the electric servo cylinder being fixedly inserted through the top of the support frame, the pressing head being fixedly connected to the bottom of the moving end of the electric servo cylinder, the positioning block being slidably connected to the top of the worktable, the positioning block having a sliding groove at both ends, and the slide rod being slidably connected to the sliding groove. In slot one, a limiting slot is provided inside the worktable, and a second sliding groove is provided at the bottom of the moving end of the electric servo cylinder. The first push rod is slidably connected in the second sliding groove. The fixed frame is fixedly connected to the front and rear sides of the worktable, and the fixed end of the elastic telescopic plate is fixedly connected to the top of the fixed frame. A slot is provided on the circumferential surface of the support frame, and the moving end of the elastic telescopic plate is slidably connected in the slot. The workpiece is slidably connected to the side of the positioning blocks that are close to each other. When the center of the workpiece is consistent with the center of the pressing head, when the moving end of the electric servo cylinder moves downward, the bottom of the moving end of the electric servo cylinder will contact the sliding rod, pushing the sliding rod downward so that the sliding rod is inserted into the limiting slot, ensuring that the positioning block will not move during pressing, thus fixing and limiting the workpiece.
[0009] According to the above technical solution, a first spring is provided between the slide rod and the positioning block. The slide rod is reset by the elastic force of the first spring. The end of the push rod near the pressing head is provided with an inclined surface. The inclined surface is in contact with the slide rod, which facilitates its movement. The top of the slide rod is an arc surface. The arc surface is in contact with the inclined surface of the push rod, which makes it easier to push the push rod to move. A second spring is provided between the push rod and the slide groove. The push rod is reset by the elastic force of the second spring.
[0010] According to the above technical solution, the top of the base is provided with a grease coating mechanism, which includes an electric lifting rod, a first motor, a rotating rod, a grease spray nozzle, a first piston, a cylinder, an air supply pipe, a second piston, a pressure relief valve, an L-shaped rod, a sliding plate, an elastic telescopic cleaning brush, a rotating shaft, a first triangular block, a gasket, a second push rod, and a one-way air valve. The fixed end of the electric lifting rod is fixedly connected to the top of the base, the first motor is fixedly connected to the top of the moving end of the electric lifting rod, the rotating rod is fixedly connected to the output end of the first motor, the grease spray nozzle is fixedly connected to the circumferential surface of the rotating rod, the cylinder is fixedly connected to the top of the base, the bottom of the second piston is slidably connected to the inside of the cylinder, the top of the second piston is fixedly connected to the circumferential surface of the moving end of the electric lifting rod, the bottom of the air supply pipe is fixedly inserted through the bottom piston plate of the second piston, the top of the air supply pipe is fixedly inserted through the circumferential surface of the rotating rod, and a vent is provided at the bottom of the cylinder. The system includes a vent hole, a first piston that slides inside the vent hole, a pressure relief valve that is fixedly connected to the circumference of the rotating rod, a flexible telescopic cleaning brush that is rotatably connected to the top of the rotating rod, a hollow rotating rod, a rotating shaft that rotates through the circumference of the rotating rod and is fixedly connected to the bottom rear side of the fixed end of the flexible telescopic cleaning brush, a three-way groove on the top of the workbench, a sliding plate that slides in the three-way groove on the top of the workbench, an L-shaped rod that is fixedly connected to the bottom of the sliding plate, a first triangular block that is fixedly connected to the bottom of the sliding plate, a shim that slides inside the rotating rod, a second push rod that is fixedly connected to the top of the shim, and a one-way air valve that is fixedly connected to the circumference of the cylinder. When the moving end of the electric lifting rod moves upward, it drives the first motor to move upward, which in turn drives the rotating rod to move upward, which in turn drives the grease spray nozzle to move upward, and the upward movement of the rotating rod also drives the flexible telescopic cleaning brush to move upward.
[0011] According to the above technical solution, the grease application mechanism also includes a grease reservoir, a pin rod, and a second triangular block. A storage groove is provided on the top of the worktable, and the grease reservoir is placed inside the storage groove. The pin rod is slidably connected in the limiting groove, and the second triangular block is fixedly connected to the top of the slide plate. When the slide plate resets, it will block the through hole inside the worktable, preventing excess grease on the inner wall of the workpiece from dripping into the bottom of the worktable from the through hole during sealing. After the slide plate blocks the through hole inside the worktable, excess grease will slide into the grease reservoir through the second triangular block on the top of the slide plate.
[0012] According to the above technical solution, a No. 3 spring is provided between the slide plate and the worktable, and the slide plate is reset by the elastic force of the No. 3 spring. A torsion spring is provided between the rotating shaft and the rotating rod, and the rotating shaft is reset by the torsion spring. A No. 4 spring is provided between the pin rod and the worktable, and the pin rod is reset by the elastic force of the No. 4 spring. A pin groove is provided at the bottom of the slide plate, and the pin rod is inserted into the pin groove to limit the slide plate. The top of the moving end of the elastic telescopic cleaning brush is provided with a slope, and the slope contacts the bottom of the worktable to push the moving end of the elastic telescopic cleaning brush into the fixed end. The front end of the moving end of the elastic telescopic cleaning brush is an arc surface, which can better contact the inner wall of the workpiece. The top of the rotating rod is provided with an arc surface, which can better push the slide plate to move. A through hole is provided in the center of the worktable, and the diameter of the through hole is larger than the diameter of the grease spray nozzle, so that the grease spray nozzle can pass through the through hole.
[0013] According to the above technical solution, the bottom of the workbench is equipped with a processing mechanism, which includes a centrifuge device, a second motor, a grease infusion tube, a funnel, a filter plate, and a scraper. The centrifuge device is located on the left side of the base. The second motor is fixedly connected to the top of the centrifuge device. The bottom end of the grease infusion tube is fixedly inserted through the top of the centrifuge device. The funnel is fixedly connected to the inner wall of the centrifuge device. The filter plate is fixedly connected inside the funnel. The scraper is fixedly connected to the output end of the second motor. The output end of the second motor rotates through the top of the centrifuge device. After the grease enters the centrifuge device, it first goes into the funnel and then passes through the filter plate to filter impurities in the grease. The filtered grease then enters the centrifuge tank inside the centrifuge device through the inclined surface at the bottom of the funnel. At the same time, the second motor is started. The rotation of the output end of the second motor drives the scraper to rotate. The rotation of the scraper scrapes the impurities on the surface of the filter plate, preventing impurities from accumulating and clogging the grease outlet at the bottom of the grease infusion tube for a long time.
[0014] According to the above technical solution, the processing mechanism further includes a valve, a heating plate, a telescopic rod, a discharge pipe, a fixing block, a first rack, a second rack, and gears. The discharge pipe is fixedly connected to the bottom of the worktable, and the top of the discharge pipe is fixedly connected to the top of the grease storage cylinder. The valve is fixedly connected to the bottom circumferential surface of the discharge pipe, and the top of the grease delivery pipe is fixedly connected to the inner wall of the valve. The heating plate is fixedly connected to the bottom of the worktable, and a heating plate start switch is provided on the side of the heating plate away from the workpiece. The fixing block is fixedly connected to the bottom of the worktable. The fixed block has a sliding groove four on its left side. The first rack is slidably connected to the inner wall of the sliding groove four. The gear is rotatably connected to the circumferential surface of the valve. The first rack meshes with the gear. The second rack slides through the bottom of the workbench. The second rack meshes with the gear. When the telescopic rod moves downward, it will drive the first rack to move downward. The downward movement of the first rack will drive the gear to rotate. The rotation of the gear will drive the second rack to move upward. The upward movement of the second rack will touch the switch of the heating plate, causing the heating plate to start heating the grease in the grease storage cylinder.
[0015] According to the above technical solution, the top of the second rack is an arc surface. By contacting the start switch of the heating plate through the arc surface, the start switch of the heating plate can be pressed more effectively. A fifth spring is provided between the first rack and the fixed block. The first rack is reset by the fifth spring.
[0016] (III) Beneficial Effects
[0017] This invention provides a press-fit grease-applying device for the oil seal of the rear bearing cover of a gearbox. It has the following beneficial effects:
[0018] (1) The invention adapts to five standard workpieces of different sizes by sliding the positioning block on the worktable surface. When the center of the workpiece is aligned with the center of the pressing head, the slide rod will be directly in front of the limiting groove on the worktable surface. When the moving end of the electric servo pressing cylinder moves downward, it will push the slide rod into the limiting groove, so that the positioning block can limit and clamp the workpiece, ensuring that the workpiece can be successfully pressed.
[0019] (2) In this invention, when the center of the workpiece is offset from the center of the pressing head, the slide rod is no longer aligned with the limiting groove. The moving end of the electric servo pressing cylinder cannot push the slide rod into the limiting groove when it moves downward. The slide rod will be inserted into the second slide groove, pushing the push rod one to move towards the elastic telescopic plate. The push rod one pushes the moving end of the elastic telescopic plate, releasing the elastic telescopic plate from the limiting position of the worktable. When the moving end of the electric servo pressing cylinder moves downward, it will push the worktable downward, thus preventing the pressing head from crushing the workpiece when it presses it.
[0020] (3) In this invention, the moving end of the electric lifting rod rises, which in turn drives the rotating rod to rise. The rising of the rotating rod will drive the elastic telescopic cleaning brush to rise. After the elastic telescopic cleaning brush passes through the through hole in the center of the worktable, it enters the interior of the workpiece. The moving end of the elastic telescopic cleaning brush will pop out the fixed end, so that the front arc surface of the moving end contacts the inner wall of the workpiece. Then, the No. 1 motor is started to drive the rotating rod to rotate. The rotation of the rotating rod drives the elastic telescopic cleaning brush to rotate, so that the elastic telescopic cleaning brush cleans the impurities on the inner wall of the workpiece, avoiding the impurities from affecting the grease coating effect of the grease spray nozzle on the inner wall of the workpiece and affecting the subsequent oil seal pressing effect.
[0021] (4) In this invention, the sliding rod moves downward, pushing the pin rod downward to release the limit on the sliding plate, so that the sliding plate blocks the through hole in the center of the worktable, preventing excess grease on the inner wall of the workpiece from dripping into the bottom of the worktable from the through hole during the oil seal pressing. At the same time, the excess grease dripping onto the top of the second triangular block after the workpiece is pressed by the oil seal is slid into the grease storage tank through the inclined surface, ensuring that the surface of the worktable is clean and preventing grease with impurities from affecting the grease coating effect of subsequent workpieces, and preventing the situation of waste grease and new grease mixing on the workpiece.
[0022] (5) In this invention, the lubricating grease collected in the grease storage tank is transported to the centrifuge device through the grease delivery pipe. After the impurities in the waste grease are filtered through the filter plate, the waste grease is reused after secondary processing in the centrifuge device. After each batch of workpieces is sealed, the moving end of the telescopic rod is pulled to make the moving end of the telescopic rod reach the bottom of the limit groove. When the pin moves downward, it will push the telescopic rod downward. The downward movement of the telescopic rod will drive the first rack to move. The movement of the first rack will drive the gear to rotate. The rotation of the gear will drive the second rack to move. The movement of the second rack will open the heating plate, so that the heating plate heats the waste lubricating grease collected in the grease storage tank, so as to prevent the lubricating grease from becoming viscous at low temperature and being unable to come to the centrifuge device normally from the grease delivery pipe. At the same time, the rotation of the gear will open the valve so that the waste lubricating grease collected in the grease storage tank can enter the grease delivery pipe. In this way, by delivering waste grease to the centrifuge device batch by batch, the amount of lubricating grease sprayed in this batch can be judged by observing the amount of waste grease in the grease storage tank, which is convenient for controlling and adjusting the grease coating of the next batch. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 This is a schematic diagram of the workbench structure of the present invention;
[0025] Figure 3 This is a schematic diagram of the press-fit head structure of the present invention;
[0026] Figure 4 For the present invention Figure 3 The structure of section A in the middle is shown in an enlarged form.
[0027] Figure 5 This is a schematic diagram of the electric lifting pole structure of the present invention;
[0028] Figure 6 For the present invention Figure 5 The structure of section B is shown in enlarged form.
[0029] Figure 7 This is a schematic diagram of the grease spray nozzle structure of the present invention;
[0030] Figure 8 For the present invention Figure 7 Enlarged schematic diagram of section C in the middle;
[0031] Figure 9 This is a schematic diagram of the skateboard structure of the present invention;
[0032] Figure 10 This is a schematic diagram of the elastic telescopic cleaning brush structure of the present invention;
[0033] Figure 11 This is a schematic diagram of the centrifuge device of the present invention;
[0034] Figure 12 This is a schematic diagram of the structure of the No. 2 motor of the present invention;
[0035] Figure 13 This is a schematic diagram of the heating plate structure of the present invention;
[0036] Figure 14 For the present invention Figure 13 Enlarged schematic diagram of section D.
[0037] In the diagram: 1. Base; 2. Support frame; 3. Workbench; 401. Electric servo cylinder; 402. Pressing head; 403. Positioning block; 404. Slide rod; 405. Push rod one; 406. Fixing frame; 407. Elastic telescopic plate; 501. Electric lifting rod; 502. Motor No. 1; 503. Rotating rod; 504. Grease spray nozzle; 505. Piston No. 1; 506. Cylinder; 507. Air supply pipe; 508. Piston No. 2; 509. Pressure relief valve; 510. L-shaped rod; 511. Grease reservoir; 512. Pin rod; 513. 514. Slide plate; 515. Elastic telescopic cleaning brush; 516. Rotating shaft; 517. First triangular block; 518. Gasket; 519. Push rod two; 520. Second triangular block; 601. One-way air valve; 602. Centrifugal device; 603. Second motor; 604. Grease transfer pipe; 605. Funnel; 606. Filter plate; 607. Scraper; 608. Valve; 609. Heating plate; 610. Telescopic rod; 611. Discharge pipe; 612. Fixing block; 613. First rack; 614. Gear; 7. Workpiece. Detailed Implementation
[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0039] Please see Figures 1-14A gearbox rear bearing cover oil seal press-fitting and grease-applying device includes a base 1, a support frame 2 fixedly connected to the top of the base 1, a worktable 3 slidably connected to the circumference of the support frame 2, a through hole in the center of the worktable 3, and a sealing mechanism on the top of the worktable 3. The sealing mechanism includes an electric servo cylinder 401, a pressing head 402, a positioning block 403, a slide rod 404, a push rod 405, a fixed frame 406, an elastic telescopic plate 407, and a workpiece 7. The fixed end of the electric servo cylinder 401 is fixedly inserted through the top of the support frame 2, the pressing head 402 is fixedly connected to the bottom of the moving end of the electric servo cylinder 401, the positioning block 403 is slidably connected to the top of the worktable 3, and slide grooves are opened at both ends of the positioning block 403. The slide rod 404 is slidably connected in the slide grooves. A limit groove is opened inside the worktable 3. The bottom of the moving end of the electric servo cylinder 401 is provided with a second sliding groove. The push rod 405 is slidably connected in the second sliding groove. The fixed frame 406 is fixedly connected to the front and rear sides of the worktable 3. The fixed end of the elastic telescopic plate 407 is fixedly connected to the top of the fixed frame 406. The support frame 2 is provided with a slot on its circumference. The moving end of the elastic telescopic plate 407 is slidably connected in the slot. The workpiece 7 is slidably connected to the side of the positioning block 403 that is close to each other. The slide rod 404 will be inserted into the second sliding groove, pushing the push rod 405 to move towards the elastic telescopic plate 407. This push rod 405 pushes the moving end of the elastic telescopic plate 407, releasing the elastic telescopic plate 407 from limiting the worktable 3. When the moving end of the electric servo cylinder 401 moves downward, it will push the worktable 3 downward, preventing the workpiece 7 from being crushed when the pressing head 402 presses it.
[0040] A first spring is provided between the slide rod 404 and the positioning block 403. The slide rod 404 is reset by the elastic force of the first spring. The end of the push rod 405 near the press head 402 has an inclined surface. The inclined surface makes it easy to be pushed by the slide rod 404. The top of the slide rod 404 is an arc surface. The arc surface makes it easier to push the push rod 405 to move by contacting the inclined surface of the push rod 405. A second spring is provided between the push rod 405 and the second slide groove. The push rod 405 is reset by the elastic force of the second spring.
[0041] The top of base 1 is equipped with a grease application mechanism, which includes an electric lifting rod 501, a first motor 502, a rotating rod 503, a grease spray nozzle 504, a first piston 505, a cylinder 506, an air supply pipe 507, a second piston 508, a pressure relief valve 509, an L-shaped rod 510, a sliding plate 513, an elastic telescopic cleaning brush 514, a rotating shaft 515, a first triangular block 516, a gasket 517, a second push rod 518, and a one-way air valve 520. The fixed end of the electric lifting rod 501 is fixedly connected to the top of base 1, and the first motor 502 is fixedly connected to the electric lifting rod. The top of the moving end of rod 501, the rotating rod 503 is fixedly connected to the output end of motor 502, the grease spray nozzle 504 is fixedly connected to the circumferential surface of the rotating rod 503, the cylinder 506 is fixedly connected to the top of base 1, the bottom of piston 508 is slidably connected to the inside of cylinder 506, the top of piston 508 is fixedly connected to the circumferential surface of the moving end of electric lifting rod 501, the bottom of air pipe 507 is fixedly inserted through the bottom piston plate of piston 508, the top of air pipe 507 is fixedly inserted through the circumferential surface of rotating rod 503, and a vent hole is opened at the bottom of cylinder 506. Piston 505 is slidably connected inside the vent hole. Pressure relief valve 509 is fixedly connected through the circumference of rotating rod 503. Elastic telescopic cleaning brush 514 is rotatably connected to the top of rotating rod 503. Rotating rod 503 is a hollow rod. Rotating shaft 515 rotatably passes through the circumference of rotating rod 503. Rotating shaft 515 is fixedly connected to the bottom rear side of the fixed end of elastic telescopic cleaning brush 514. The top of workbench 3 has a sliding groove three. Slide plate 513 is slidably connected in sliding groove three on the top of workbench 3. L-shaped rod 510 is fixedly connected to the bottom of slide plate 513. Triangular block 516 is fixedly connected to slide plate 513. At the bottom of 13, the gasket 517 is slidably connected inside the rotating rod 503, the push rod 518 is fixedly connected to the top of the gasket 517, the one-way air valve 520 is fixedly inserted through the circumference of the cylinder 506, and the elastic telescopic cleaning brush 514 is composed of an elastic telescopic component and a brush. The brush is set at the free end of the elastic telescopic cleaning brush 514. The rotation of the rotating rod 503 drives the elastic telescopic cleaning brush 514 to rotate, so that the elastic telescopic cleaning brush 514 cleans the impurities on the inner wall of the workpiece 7, and avoids the impurities from affecting the grease coating effect of the grease spray nozzle 504 on the inner wall of the workpiece 7, and affecting the subsequent oil seal pressing effect.
[0042] The grease application mechanism also includes a grease reservoir 511, a pin rod 512, and a second triangular block 519. A storage groove is provided on the top of the worktable 3, and the grease reservoir 511 is placed inside the storage groove. The pin rod 512 is slidably connected in the limiting groove, and the second triangular block 519 is fixedly connected to the top of the slide plate 513. The excess grease that drips from the workpiece 7 after being pressed by the oil seal onto the top of the second triangular block 519 is slid into the grease reservoir 511 through the inclined surface, ensuring that the surface of the worktable 3 is clean and preventing impurities in the grease from affecting the subsequent grease application effect on the workpiece 7, thus avoiding the situation where waste grease and new grease are mixed on the workpiece 7.
[0043] A No. 3 spring is provided between the slide plate 513 and the worktable 3. The spring force of the No. 3 spring drives the slide plate 513 to reset. A torsion spring is provided between the rotating shaft 515 and the rotating rod 503. The torsion spring drives the rotating shaft 515 to reset. A No. 4 spring is provided between the pin rod 512 and the worktable 3. The spring force of the No. 4 spring drives the pin rod 512 to reset. A pin groove is opened at the bottom of the slide plate 513. The pin rod 512 is inserted into the pin groove to limit the slide plate 513. The top of the moving end of the elastic telescopic cleaning brush 514 is provided with a slope. The slope contacts the bottom of the worktable 3 and pushes the moving end of the elastic telescopic cleaning brush 514 into the fixed end. The front end of the moving end of the elastic telescopic cleaning brush 514 is a curved surface. The curved surface can better contact the inner wall of the workpiece 7. The top of the rotating rod 503 is provided with a curved surface. The curved surface can better push the slide plate 513 to move. A through hole is opened in the center of the worktable 3. The diameter of the through hole is larger than the diameter of the grease spray nozzle 504 to facilitate the grease spray nozzle 504 to pass through the through hole.
[0044] The bottom of the workbench 3 is equipped with a processing mechanism, which includes a centrifuge device 601, a second motor 602, a grease transfer pipe 603, a funnel 604, a filter plate 605, and a scraper 606. The centrifuge device 601 is located on the left side of the base 1. The second motor 602 is fixedly connected to the top of the centrifuge device 601. The bottom end of the grease transfer pipe 603 is fixedly inserted through the top of the centrifuge device 601. The funnel 604 is fixedly connected to the inner wall of the centrifuge device 601. The filter plate 605 is fixedly connected to the inside of the funnel 604. The scraper 606 is fixedly connected to the output end of the second motor 602. The output end of the second motor 602 rotates through the top of the centrifuge device 601. The lubricating grease collected in the grease storage cylinder 511 is transported to the centrifuge device 601 through the grease transfer pipe 603. After the impurities in the waste grease are filtered by the filter plate 605, the waste grease is reused after secondary processing by the centrifuge device 601.
[0045] The processing mechanism also includes a valve 607, a heating plate 608, a telescopic rod 609, a discharge pipe 610, a fixing block 611, a first rack 612, a second rack 613, and a gear 614. The discharge pipe 610 is fixedly connected to the bottom of the worktable 3, and its top is fixedly connected to the top of the grease storage cylinder 511. The valve 607 is fixedly connected to the bottom circumferential surface of the discharge pipe 610, and the top of the grease transfer pipe 603 is fixedly connected to the inner wall of the valve 607. The heating plate 608 is fixedly connected to the bottom of the worktable 3. A start switch for the heating plate 608 is located on the side of the heating plate 608 away from the workpiece 7. The start switch is electrically connected to the heating plate 608. The switch is used to control the on / off state of the heating plate 608. The fixing block 611 is fixedly connected to the bottom of the workbench 3. A slide groove 4 is opened on the left side of the fixing block 611. The first rack 612 is slidably connected to the inner wall of the slide groove 4. The gear 614 is rotatably connected to the circumferential surface of the valve 607. The first rack 612 meshes with the gear 614. The second rack 613 slides through the bottom of the workbench 3. The second rack 613 meshes with the gear 614. By conveying waste grease to the centrifugal device 601 in batches, the amount of grease sprayed in this batch can be judged by observing the amount of waste grease in the grease storage tank 511, which is convenient for controlling and adjusting the grease application for the next batch.
[0046] The top of the second rack 613 is curved, and the curved surface contacts the start switch of the heating plate 608, which can better press the start switch of the heating plate 608. A fifth spring is provided between the first rack 612 and the fixed block 611, and the first rack 612 is reset by the fifth spring.
[0047] During operation, after workpiece 7 is placed on worktable 3, the moving positioning block 403 clamps and limits workpiece 7. Once workpiece 7 is clamped, the electric servo cylinder 401 is activated, causing its moving end to move downwards. This downward movement of the electric servo cylinder 401 drives the pressing head 402 downwards, which then presses the workpiece 7 into the oil seal groove. When the center of workpiece 7 aligns with the center of the pressing head 402, the bottom of the moving end of the electric servo cylinder 401 contacts the sliding rod 404, pushing it downwards and inserting it into the limiting groove. This ensures that the positioning block 403 does not move during pressing, thus fixing and limiting workpiece 7. If the center of workpiece 7 does not align with the center of the pressing head 402, the sliding rod 404 will not move downwards. When the position of the slot is offset, the sliding rod 404 cannot be pushed downward when the moving end of the electric servo cylinder 401 moves downward. The sliding rod 404 cannot move downward, so the top of the sliding rod 404 will insert into the second sliding groove, and the arc surface of the top of the sliding rod 404 will contact the inclined surface of the push rod 405. This will push the push rod 405 towards the elastic telescopic plate 407, causing the moving end of the elastic telescopic plate 407 to move towards the fixed end. This will cause the moving end of the elastic telescopic plate 407 to leave the slot on the circumferential surface of the support frame 2, releasing the restriction on the worktable 3. The downward movement of the moving end of the electric servo cylinder 401 will push the worktable 3 downward, preventing the pressing head 402 from crushing the workpiece 7. At the same time, the force required to push the push rod 405 is greater than the force required to push the sliding rod 404 downward. When the sliding rod 404 can be pushed downward, the push rod 405 will not be pushed.
[0048] After workpiece 7 is clamped and limited by positioning block 403, electric lifting rod 501 is activated. Upon activation, the moving end of electric lifting rod 501 moves upward, which in turn drives motor 502 upward. Motor 502 then drives rotating rod 503 upward, which in turn drives grease spray nozzle 504 upward. The upward movement of rotating rod 503 also drives elastic telescopic cleaning brush 514 upward. When rotating rod 503 passes through the through hole in the center of worktable 3, the inclined surface at the top of the moving end of elastic telescopic cleaning brush 514 contacts worktable 3, pushing the moving end of elastic telescopic cleaning brush 514 into the fixed end, thus retracting the elastic telescopic cleaning brush 514 into the fixed end. 4. The rotating rod 503 can pass smoothly through the through hole. Moving the rotating rod 503 upward will cause the top arc surface to contact the first triangular block 516 at the bottom of the sliding plate 513. By contacting the inclined surface of the first triangular block 516, the sliding plate 513 is pushed away from the workpiece 7, so that the elastic telescopic cleaning brush 514 enters the workpiece 7. After the elastic telescopic cleaning brush 514 enters the workpiece 7, the moving end of the elastic telescopic cleaning brush 514 will pop out the fixed end, so that the arc surface of the front end of the moving end contacts the inner wall of the workpiece 7. At this time, the electric lifting rod 501 is turned off, and the first motor 502 is started, which drives the rotating rod 503 to rotate. The rotation of the rotating rod 503 will drive the elastic telescopic cleaning brush 514 to rotate. The rotation of the elastic telescopic cleaning brush 514 will cause the moving end to clean the impurities on the inner wall of the workpiece 7. After the cleaning is completed, turn off motor 502 and restart electric lifting rod 501. Electric lifting rod 501 continues to move upward, causing the grease spray nozzle 504 to contact the first triangular block 516 at the bottom of slide plate 513, pushing slide plate 513 to fully open. This moves the bottom pin slot of slide plate 513 to the top of pin rod 512, where pin rod 512 is pulled back by spring number four and inserted into the pin slot, limiting slide plate 513. When grease spray nozzle 504 enters the workpiece 7, turn off electric lifting rod 501 and start motor 502. Motor 502 drives rotating rod 503 to rotate, which in turn drives grease spray nozzle 504 to rotate, spraying grease. The application of grease is performed. Simultaneously, the upward movement of the electric lifting rod 501 causes the second piston 508 to move upward. This upward movement of the second piston 508 injects air into cylinder 506 through the one-way valve 520. As the slide plate 513 moves, it moves the L-shaped rod 510 to the right. The rightward movement of the L-shaped rod 510 then moves the first piston 505 to the right, blocking the vent at the bottom of cylinder 506. After the grease application is completed by the grease spray nozzle 504, the electric lifting rod 501 is restarted. The downward movement of the electric lifting rod 501 causes the first motor 502 to move downward, which in turn causes the rotating rod 503 to move downward.The downward movement of the rotating rod 503 causes the grease spray nozzle 504 and the elastic telescopic cleaning brush 514 to move downwards. Simultaneously, the downward movement of the moving end of the electric lifting rod 501 causes the second piston 508 to move downwards. The downward movement of the second piston 508 compresses the air in the cylinder 506, forcing the air into the rotating rod 503 through the air supply pipe 507. The increased air pressure inside the rotating rod 503 pushes the gasket 517 upwards. The upward movement will cause the push rod 518 to move upward, which in turn will push the elastic telescopic cleaning brush 514 to rotate upward, preventing the elastic telescopic cleaning brush 514 from touching the lubricant applied to the inner wall of the workpiece 7 when it moves downward. When the top of the moving end of the elastic telescopic cleaning brush 514 descends to the bottom of the worktable 3, the electric servo cylinder 401 is activated, causing the moving end of the electric servo cylinder 401 to move downward, pushing the slide rod 404 downward. The downward movement of the slide rod 404 will push the pin rod 512 to... Moving downwards, the pin 512 releases the limit on the slide plate 513, allowing it to reset via the force of the third spring. The movement of the slide plate 513 then moves the L-shaped rod 510 to the left, which in turn moves the first piston 505 to the left. This movement exposes the vent at the bottom of the cylinder 506, allowing air to escape from the cylinder and the rotating rod 503. The venting of air from the rotating rod 503 causes the shim 517 to descend, which in turn... The push rod 518 descends, causing the elastic telescopic cleaning brush 514 to lose its support. It is then reset by the torsion spring between the rotating shaft 515 and the rotating rod 503. When the slide plate 513 resets, it blocks the through-hole inside the worktable 3, preventing excess grease on the inner wall of the workpiece 7 from dripping into the bottom of the worktable 3 during sealing. After the slide plate 513 blocks the through-hole, excess grease slides into the grease reservoir 511 through the second triangular block 519 at the top of the slide plate 513.
[0049] After the oil seal of workpiece 7 in the same batch is completed, pull the moving end of the telescopic rod 609 so that the moving end of the telescopic rod 609 is at the bottom of the limit groove. When the pin rod 512 is pushed downward by the slide rod 404, it drives the telescopic rod 609 to move downward. The downward movement of the telescopic rod 609 will drive the first rack 612 to move downward. The downward movement of the first rack 612 will drive the gear 614 to rotate. The rotation of the gear 614 will drive the second rack 613 to move upward. The upward movement of the second rack 613 will touch the switch of the heating plate 608, causing the heating plate 608 to start heating the grease in the grease storage cylinder 511. At the same time, the gear 61... 4. Rotating the valve 607 will open the valve, allowing the grease to enter the centrifuge 601 through the grease delivery tube 603. After entering the centrifuge 601, the grease will first go to the funnel 604, and then pass through the filter plate 605 to filter impurities in the grease. The filtered grease will then enter the centrifuge tank inside the centrifuge 601 through the inclined surface at the bottom of the funnel 604. At the same time, the second motor 602 will be started. The rotation of the output end of the second motor 602 will drive the scraper 606 to rotate. The rotation of the scraper 606 will scrape the impurities on the surface of the filter plate 605, preventing impurities from accumulating and clogging the grease outlet at the bottom of the grease delivery tube 603 for a long time.
[0050] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A gearbox rear bearing cover oil seal press-fit grease application device, comprising a base (1), characterized in that: The base (1) is fixedly connected to the top of a support frame (2). A worktable (3) is slidably connected to the circumferential surface of the support frame (2). A through hole is provided in the center of the worktable (3). A sealing mechanism is provided on the top of the worktable (3). The sealing mechanism includes an electric servo cylinder (401), a pressing head (402), a positioning block (403), a slide rod (404), a push rod (405), a fixed frame (406), an elastic telescopic plate (407), and a workpiece (7). The fixed end of the electric servo cylinder (401) is fixedly connected to the top of the support frame (2). The pressing head (402) is fixedly connected to the bottom of the moving end of the electric servo cylinder (401). The positioning block (403) is slidably connected to the support frame (2). At the top of the workbench (3), the positioning block (403) has a sliding groove at both ends, the sliding rod (404) is slidably connected in the sliding groove, the workbench (3) has a limit groove inside, the electric servo cylinder (401) has a sliding groove at the bottom of its moving end, the push rod (405) is slidably connected in the sliding groove, the fixed frame (406) is fixedly connected to the front and rear sides of the workbench (3), the fixed end of the elastic telescopic plate (407) is fixedly connected to the top of the fixed frame (406), the support frame (2) has a slot on its circumference, the moving end of the elastic telescopic plate (407) is slidably connected in the slot, and the workpiece (7) is slidably connected to the side of the positioning block (403) that is close to each other.
2. The gearbox rear bearing cover oil seal press-fit grease application equipment according to claim 1, characterized in that: A first spring is provided between the slide rod (404) and the positioning block (403), and a slope is provided at one end of the push rod (405) near the pressing head (402). The top of the slide rod (404) is an arc surface, and a second spring is provided between the push rod (405) and the slide groove.
3. The gearbox rear bearing cover oil seal press-fit grease application equipment according to claim 2, characterized in that: The base (1) is equipped with a grease coating mechanism on its top. The grease coating mechanism includes an electric lifting rod (501), a first motor (502), a rotating rod (503), a grease spray nozzle (504), a first piston (505), a cylinder (506), an air supply pipe (507), a second piston (508), a pressure relief valve (509), an L-shaped rod (510), a sliding plate (513), an elastic telescopic cleaning brush (514), a rotating shaft (515), a first triangular block (516), a gasket (517), a second push rod (518), and a one-way air valve (520). The electric lifting rod (501) is equipped with a grease coating mechanism on its top. 1) The fixed end is fixedly connected to the top of the base (1), the first motor (502) is fixedly connected to the top of the moving end of the electric lifting rod (501), the rotating rod (503) is fixedly connected to the output end of the first motor (502), the grease spray nozzle (504) is fixedly connected to the circumferential surface of the rotating rod (503), the cylinder (506) is fixedly connected to the top of the base (1), the bottom of the second piston (508) is slidably connected to the inside of the cylinder (506), the top of the second piston (508) is fixedly connected to the circumferential surface of the moving end of the electric lifting rod (501), and the air supply pipe ( The bottom of the air pipe (507) is fixedly connected to the piston plate at the bottom of the second piston (508). The top of the air pipe (507) is fixedly connected to the circumferential surface of the rotating rod (503). The bottom of the cylinder (506) has a vent hole. The first piston (505) is slidably connected inside the vent hole. The pressure relief valve (509) is fixedly connected to the circumferential surface of the rotating rod (503). The elastic telescopic cleaning brush (514) is rotatably connected to the top of the rotating rod (503). The rotating rod (503) is a hollow rod. The rotating shaft (515) rotates through the circumferential surface of the rotating rod (503). The workbench (3) is fixedly connected to the bottom of the rear side of the fixed end of the elastic telescopic cleaning brush (514). The top of the workbench (3) is provided with a three-slide groove. The slide plate (513) is slidably connected in the three-slide groove on the top of the workbench (3). The L-shaped rod (510) is fixedly connected to the bottom of the slide plate (513). The first triangular block (516) is fixedly connected to the bottom of the slide plate (513). The pad (517) is slidably connected inside the rotating rod (503). The second push rod (518) is fixedly connected to the top of the pad (517). The one-way air valve (520) is fixedly connected through the circumference of the cylinder (506).
4. The gearbox rear bearing cover oil seal press-fit grease application equipment according to claim 3, characterized in that: The grease application mechanism also includes a grease reservoir (511), a pin rod (512), and a second triangular block (519). The top of the workbench (3) has a storage groove, the grease reservoir (511) is placed inside the storage groove, the pin rod (512) is slidably connected in the limiting groove, the second triangular block (519) is fixedly connected to the top of the slide plate (513), and a through hole is opened in the center of the workbench (3).
5. The gearbox rear bearing cover oil seal press-fit grease application equipment according to claim 4, characterized in that: A No. 3 spring is provided between the slide plate (513) and the worktable (3), a torsion spring is provided between the rotating shaft (515) and the rotating rod (503), a No. 4 spring is provided between the pin rod (512) and the worktable (3), the top of the moving end of the elastic telescopic cleaning brush (514) is provided with an inclined surface, the front end of the moving end of the elastic telescopic cleaning brush (514) is an arc surface, and the top of the rotating rod (503) is provided with an arc surface.
6. The gearbox rear bearing cover oil seal press-fit grease application equipment according to claim 5, characterized in that: The bottom of the workbench (3) is provided with a processing mechanism, which includes a centrifuge device (601), a second motor (602), a fat transfer tube (603), a funnel (604), a filter plate (605), and a scraper (606). The centrifuge device (601) is located on the left side of the base (1). The second motor (602) is fixedly connected to the top of the centrifuge device (601). The bottom end of the fat transfer tube (603) is fixedly inserted through the top of the centrifuge device (601). The funnel (604) is fixedly connected to the inner wall of the centrifuge device (601). The filter plate (605) is fixedly connected inside the funnel (604). The scraper (606) is fixedly connected to the output end of the second motor (602). The output end of the second motor (602) rotates through the top of the centrifuge device (601).
7. The gearbox rear bearing cover oil seal press-fit grease application equipment according to claim 6, characterized in that: The processing mechanism also includes a valve (607), a heating plate (608), a telescopic rod (609), a discharge pipe (610), a fixing block (611), a first rack (612), a second rack (613), and a gear (614). The discharge pipe (610) is fixedly inserted through the bottom of the workbench (3), and the top of the discharge pipe (610) is fixedly inserted through the top of the grease storage cylinder (511). The valve (607) is fixedly connected to the bottom circumferential surface of the discharge pipe (610), and the top of the grease transfer pipe (603) is fixedly connected to the inner wall of the valve (607). The heating plate (608) is fixedly connected to... At the bottom of the workbench (3), the heating plate (608) is provided with a start switch on the side away from the workpiece (7). The fixing block (611) is fixedly connected to the bottom of the workbench (3). A sliding groove four is provided on the left side of the fixing block (611). The first rack (612) is slidably connected to the inner wall of the sliding groove four. The gear (614) is rotatably connected to the circumferential surface of the valve (607). The first rack (612) meshes with the gear (614). The second rack (613) slides through the bottom of the workbench (3). The second rack (613) meshes with the gear (614).
8. The gearbox rear bearing cover oil seal press-fit grease application equipment according to claim 7, characterized in that: The top of the second rack (613) is an arc surface, and a fifth spring is provided between the first rack (612) and the fixing block (611).
Citation Information
Patent Citations
A press-fit grease-applying device and method for oil seal of rear bearing cover of gearbox
CN114392867B