Steel bar tension releasing device for track sleeper production

Abstract

The application provides a steel bar tension releasing device for rail sleeper production and belongs to the technical field of sleeper manufacturing. The device comprises a sliding rail, a sliding seat is arranged at the top end of the sliding rail, a moving plate is slidably arranged at the top end of the sliding rail, a sleeper mold is arranged at the top end of the moving plate, and a lifting frame is fixedly connected to the top end of the sliding seat. The anchor assembly is arranged, the gasket with a corresponding inner diameter can be replaced for different diameters of the steel bar, the modular design simplifies the manual operation steps, the gasket can isolate the direct contact between the steel bar and the elastic clamp seat, reduces the mechanical wear, the cooperation between the inner tapered surface of the fixing sleeve and the outer surface of the elastic clamp seat can ensure the stable shrinkage of the clamp and prevent the loosening of the threaded connection between the threaded sleeve and the threaded block under stress, the unlocking ring and the quick release pin are limited, the axial movement of the components is further limited, and the locking reliability is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of sleeper manufacturing, in particular to a reinforcing steel bar tension releasing device for track sleeper production. BACKGROUND

[0002] In railway engineering construction, track sleepers are important support structures for rails, and their bearing capacity, crack resistance and dimensional stability directly determine the operation safety and service life of railway lines. In the production process of prestressed concrete sleepers, reinforcing steel bar tension releasing is a key link.

[0003] The existing prestressed tensioning anchorage devices and sleeves have limitations in adaptability, and can only be used for reinforcing steel bars and track sleeper molds of a single size. For reinforcing steel bars of different diameters, the entire anchorage device needs to be replaced. The spacing of the anchorage devices of the track sleeper molds is different, and the distance between the sleeves needs to be adjusted manually, which is prone to spacing deviation. This not only increases equipment costs, but also significantly prolongs the construction preparation time. Manual operation steps are complicated. The lubrication and maintenance of the metal parts of the anchorage device and the adjusting mechanism are mainly done by manually applying lubricant at regular intervals. The lubrication uniformity is poor, it is difficult to cover key parts such as threaded contact surfaces and clamping surfaces, which leads to increased mechanical wear and operating resistance. Moreover, it is unable to timely isolate moisture and impurities in the air, and the metal parts are prone to oxidation and rust, which shortens the service life of the equipment. Therefore, the present application provides a reinforcing steel bar tension releasing device for track sleeper production to meet the needs. SUMMARY

[0004] The technical problem to be solved by the present application is to provide a reinforcing steel bar tension releasing device for track sleeper production to solve the problems that the existing releasing device is difficult to replace the entire anchorage device for reinforcing steel bars of different diameters, the distance between the sleeves needs to be adjusted manually, which is prone to spacing deviation, not only increases equipment costs, manual operation steps are complicated, and the metal parts of the anchorage device and the adjusting mechanism are lubricated by manual application of lubricating oil at regular intervals, which has poor lubrication uniformity and is difficult to cover threaded contact surfaces, leading to increased mechanical wear and operating resistance. Moreover, it is unable to timely isolate moisture and impurities in the air, and the metal parts are prone to oxidation and rust, which shortens the service life of the equipment.

[0005] To solve the above technical problems, the present application provides the following technical solutions:

[0006] The utility model provides a kind of steel bar tension release equipment for track sleeper production, including slide rail, the top end of the slide rail is slidably provided with sliding seat, the top end of the slide rail is slidably installed with moving plate, the top end of the moving plate is installed with track sleeper mould, the top end of the sliding seat is fixedly connected with lifting frame, further including anchor assembly, the anchor assembly is installed in one side of the track sleeper mould, the anchor assembly is used for the connection and fixation of different sizes prestressed steel, adjusting assembly, the adjusting assembly is installed in the top end of the lifting frame, the adjusting assembly is used to adjust the spacing of release structure, auxiliary assembly, the auxiliary assembly is installed in one side of the adjusting assembly, the auxiliary assembly is used to assist lubrication for anchor assembly.

[0007] Optionally, the anchor assembly includes a mounting shaft, a stress sensor is mounted on the outside of the mounting shaft, and four elastic clamping piece seats are equiangularly distributed on the ends of the mounting shaft.

[0008] Optionally, a gasket is mounted between the four elastic clamping piece seats, a spring is connected to the end of the gasket, the other end of the spring is connected to the inside step of the mounting shaft, and a threaded block is fixedly connected to the end of each elastic clamping piece seat.

[0009] Optionally, the outside of the four threaded blocks is threadedly engaged with a threaded sleeve, a fixed sleeve is fixedly connected to the end of the threaded sleeve, the fixed sleeve is sleeved and mounted on the outside of the four elastic clamping piece seats, an unlocking ring is mounted at the other end of the threaded sleeve, the unlocking ring is clamped and mounted on the outside of the mounting shaft through a quick-release pin, and a docking ring is threadedly connected to the tail end of the mounting shaft.

[0010] Optionally, the adjusting assembly includes a reduction motor, the reduction motor is fixedly installed at the top end of the lifting frame, a gear one is fixedly connected to the output end of the reduction motor, and two connecting plates are symmetrically installed on the outside of the gear one.

[0011] Optionally, the inside end of each of the two connecting plates is rotatably sleeved on the shaft center of the gear one, a gear two is rotatably installed at the end of each connecting plate, the two gear twos are mutually engaged with the gear one, a mounting seat is sleeved and mounted on the outside of each gear two, and a reciprocating screw rod is nestedly installed between the two mounting seats.

[0012] Optionally, a mounting plate is mounted on one side of the reciprocating screw rod, the reciprocating screw rod rotates in the one side bracket of the mounting plate, an auxiliary rod is fixedly installed on the inside of the one side bracket of the mounting plate, the auxiliary rod is nestedly installed on the inside of the two mounting seats, an electric push rod is connected to the bottom end of the mounting plate, and the end of the electric push rod is fixedly installed at the top end of the lifting frame.

[0013] Optionally, the auxiliary assembly comprises a sleeve and an industrial camera module, the sleeve is fixedly connected to the two gear two ends respectively, and the industrial camera module is fixedly installed on one side of each mounting seat.

[0014] Optionally, the inner side of the sleeve is fixedly installed with a filling pipe, the inner side of the filling pipe is nested with a plug, and the plug slides in the inner side of the filling pipe.

[0015] Optionally, the end of the plug is connected with a U-shaped rod, the tail end of the U-shaped rod is connected with a piston plate through a connecting rod, the outer side of the piston plate is sleeved with an oil box, the oil box is communicated with the filling pipe, the inner side of the filling pipe is nested with a contact rod, and the contact rod is fixedly installed at the end of the butt joint ring.

[0016] Compared with the prior art, the present application has at least the following advantages:

[0017] In the above scheme, by setting the anchor assembly, for different diameters of steel bars, only the corresponding inner diameter gasket needs to be replaced to be reused, the modular design simplifies the manual operation steps, the gasket can also isolate the direct contact of the steel bar and the elastic clamp seat, reduce the mechanical wear, and the cooperation of the inner side taper surface of the fixing sleeve and the outer surface of the elastic clamp seat can ensure the stable shrinkage of the clamp, prevent the loosening of the threaded connection between the threaded sleeve and the threaded block under stress, and further limit the axial movement of the components through the limiting of the unlocking ring and the quick release pin, improve the locking reliability.

[0018] By setting the fixing sleeve and the elastic clamp seat, the cooperation of the inner side taper surface of the fixing sleeve and the outer surface of the elastic clamp seat can ensure the stable shrinkage of the clamp, prevent the loosening of the threaded connection between the threaded sleeve and the threaded block under stress, and further limit the axial movement of the components through the limiting of the unlocking ring and the quick release pin, improve the locking reliability.

[0019] By setting the adjusting assembly, the installation plate is driven to rise and fall by the electric push rod, cooperates with the linkage connecting plate, gear one and gear two transmission, and through the rotation of the reciprocating screw rod and the limiting and guiding of the auxiliary rod, the synchronous relative direction translation of the two mounting seats is realized, the distance between the sleeves is accurately adjusted, the device can adapt to different sizes of sleeper molds.

[0020] By setting the auxiliary assembly, when the sleeve and the butt joint ring are butt jointed, the contact rod triggers the plug and the piston plate to act, automatically pushes the lubricating oil to the surface of the mounting shaft and the contact surface of the threaded sleeve, the fixing sleeve and other connecting components, forms an oil film covering, reduces mechanical wear, and the oil film formed by the lubricating oil can isolate the moisture and impurities in the air, effectively inhibits the oxidation and rust of the metal components such as the mounting shaft, and prolongs the service life of the mechanical system. BRIEF DESCRIPTION OF DRAWINGS

[0021] The accompanying drawings, which are incorporated herein and constitute part of the specification, illustrate embodiments of the application and, together with the description, further serve to explain the principles of the application and to enable a person skilled in the relevant art to make and use the application.

[0022] Figure 1 Stereoscopic structure diagram of steel bar tension release device for track sleeper production;

[0023] Figure 2 Stereoscopic structure sectional view of anchor assembly;

[0024] Figure 3 Stereoscopic structure exploded view of anchor assembly;

[0025] Figure 4 Stereoscopic structure diagram of anchor assembly;

[0026] Figure 5 Stereoscopic structure diagram of adjusting assembly;

[0027] Figure 6 Stereoscopic structure diagram of adjusting assembly and auxiliary assembly assembly;

[0028] Figure 7 Stereoscopic structure diagram of Figure 6 Stereoscopic structure enlarged diagram of A in the middle;

[0029] Figure 8 Stereoscopic structure diagram of auxiliary assembly;

[0030] Figure 9 Stereoscopic structure diagram of contact position of oil box and butt joint ring;

[0031] Figure 10 Stereoscopic structure diagram of Figure 9 Stereoscopic structure enlarged diagram of B in the middle;

[0032] Figure 11 Stereoscopic structure diagram of sleeve, filling pipe and oil box assembly.

[0033] Reference signs:

[0034] 1, slide rail; 2, sliding seat; 3, moving plate; 4, sleeper mold; 5, lifting frame; 6, anchorage assembly; 61, mounting shaft; 62, stress sensor; 63, elastic clamping piece seat; 64, gasket; 65, spring; 66, threaded block; 67, threaded sleeve; 68, fixing sleeve; 69, unlocking ring; 610, butt joint ring; 7, adjusting assembly; 71, speed reducer motor; 72, gear one; 73, connecting plate; 74, gear two; 75, mounting seat; 76, reciprocating screw rod; 77, mounting plate; 78, auxiliary rod; 79, electric push rod; 8, auxiliary assembly; 81, sleeve; 82, industrial camera module; 83, filling pipe; 84, plug; 85, U-shaped rod; 86, piston plate; 87, oil box; 88, contact rod.

[0035] As shown in the drawings, in order to clearly realize the structure of the embodiments of the present application, specific structures and devices are marked in the drawings, but this is only for the need of illustration, and is not intended to limit the present application to the specific structures, devices and environments, and those skilled in the art can adjust or modify these devices and environments according to specific needs. DETAILED DESCRIPTION

[0036] A reinforcing steel bar tension release device for track sleeper production provided by the present application is described in detail below in combination with the drawings and specific embodiments. It should be noted here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and other alternative ways can also be used by those skilled in the art to implement some known technologies; and the drawings are only used to more specifically describe the embodiments, and are not intended to specifically limit the present application.

[0037] It should be noted that in the specification, "one embodiment", "embodiment", "exemplary embodiment", "some embodiments" and the like indicate that the described embodiments can include a specific feature, structure or property, but not necessarily every embodiment includes the specific feature, structure or property. In addition, when a specific feature, structure or property is described in combination with an embodiment, it should be within the knowledge of those skilled in the related art to realize such a feature, structure or property in combination with other embodiments (whether or not explicitly described).

[0038] Generally, the terms can be understood at least in part from the context in which they are used. For example, depending on the context, the term "one or more" used herein can be used to describe any feature, structure or property in the singular or can be used to describe combinations of features, structures or properties in the plural. In addition, the term "based on" can be understood as not necessarily conveying a set of exclusive factors, but can instead, depending at least in part on the context, allow the presence of other factors not necessarily explicitly described.

[0039] It is to be understood that the terms "on", "over", and "above" in the application should be interpreted in the broadest context, such that "on" not only means "directly on" but also includes the meaning of "on" with intervening features or layers therebetween, and "over" or "above" not only means "over" or "above" but also can include the meaning of "over" or "above" without intervening features or layers therebetween.

[0040] In addition, spatially relative terms, such as "under", "below", "lower", "over", "upper" and the like, can be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. The devices can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

[0041] As shown in Figures 1 to 11 The embodiment of the application provides a reinforcing steel bar tensioning and releasing device for track sleeper production, which comprises a sliding rail 1, a sliding seat 2 is arranged at the top end of the sliding rail 1 in a sliding mode, a moving plate 3 is installed at the top end of the sliding rail 1 in a sliding mode, a sleeper mold 4 is installed at the top end of the moving plate 3, a lifting frame 5 is fixedly connected to the top end of the sliding seat 2, an anchorage device assembly 6 is installed on one side of the sleeper mold 4, the anchorage device assembly 6 is used for connecting and fixing prestressed reinforcing steels of different sizes, an adjusting assembly 7 is installed at the top end of the lifting frame 5, the adjusting assembly 7 is used for adjusting the spacing of the releasing structure, an auxiliary assembly 8 is installed on one side of the adjusting assembly 7, and the auxiliary assembly 8 is used for assisting in lubricating the anchorage device assembly 6.

[0042] As shown in Figures 2 to 4As shown, the anchor assembly 6 comprises a mounting shaft 61, a stress sensor 62 is mounted on the outer side of the mounting shaft 61, four elastic clamping seat 63 are angularly distributed on the end of the mounting shaft 61, a gasket 64 is mounted between the four elastic clamping seat 63, a spring 65 is connected at the end of the gasket 64, the other end of the spring 65 is connected to the inner side step of the mounting shaft 61, a threaded block 66 is fixedly connected at the end of each elastic clamping seat 63, a threaded sleeve 67 is threadedly engaged on the outer side of the four threaded blocks 66, a fixed sleeve 68 is fixedly connected at the end of the threaded sleeve 67, the fixed sleeve 68 is sleeved on the outer side of the four elastic clamping seat 63, an unlocking ring 69 is mounted at the other end of the threaded sleeve 67, the unlocking ring 69 is clamped and mounted on the outer side of the mounting shaft 61 through a quick release pin, a docking ring 610 is threadedly connected at the tail end of the mounting shaft 61, by arranging the anchor assembly 6, the mounting shaft 61 passes through the side wall hole of the sleeper mold 4, according to the selected diameter size of the steel bar, the gasket 64 with appropriate size is selected, the steel bar is first passed through the gasket 64, and the gasket 64 is inserted into the inner side of the four elastic clamping seat 63, so that the end of the gasket 64 is in contact with the spring 65, the connecting piece of the threaded sleeve 67 and the fixed sleeve 68 is aligned and sleeved on the outer side of the elastic clamping seat 63, so that the elastic sheet in the elastic clamping seat 63 is shrunk under the extrusion force of the fixed sleeve 68, then the inner side thread of the threaded sleeve 67 and the outer side thread of the four threaded blocks 66 are threadedly engaged with each other, after the threaded sleeve 67 is tightened, the four threaded blocks 66 will be synchronously radially displaced to the center position under the thread engagement, the elastic sheet of the elastic clamping seat 63 is gathered to the center, and the gasket 64 is cooperated with the annular stress structure, so that the clamping force is uniformly distributed along the circumferential direction of the steel bar, avoiding local stress concentration to cause damage to the steel bar, and the inner side taper surface of the fixed sleeve 68 and the clamping sheet outer surface of the elastic clamping seat 63 are in contact and cooperation, which can ensure the stability of the clamping sheet of the elastic clamping seat 63, and can prevent the thread connection between the threaded sleeve 67 and the threaded block 66 from being loose under stress, then the operator sleeves the unlocking ring 69 on the outer side of the mounting shaft 61, so that the unlocking ring 69 can tightly contact the end of the threaded sleeve 67, then a standard piece of bolt is inserted through the hole of the mounting shaft 61 to limit the unlocking ring 69, which can limit the axial movement of the unlocking ring 69 on the mounting shaft 61, and the docking ring 610 is connected to the tail end of the mounting shaft 61 through the inner side thread, this modular anchor can only replace the gasket 64 with different inner diameter sizes when the steel bar with different diameter sizes is used, the gasket 64 not only isolates the direct contact between the steel bar and the elastic clamping seat 63, thereby reducing the contact wear of the mechanical mechanism, but also forms a pre-tightening force adjustment buffer through cooperation with the spring 65, so that different diameter steel bars can obtain consistent pre-tightening effect when clamped, and the double restraint of the threaded sleeve 67 and the fixed sleeve 68 can ensure the reliable locking of the clamping state during the release process of the steel bar, and the stress sensor 62 can also record the stress size according to the release process.

[0043] AsFigures 5 to 7 As shown, the adjusting assembly 7 comprises a speed reducer motor 71 fixedly installed at the top end of the lifting frame 5, the output end of the speed reducer motor 71 is fixedly connected with a gear one 72, the outer side of the gear one 72 is symmetrically installed with two connecting plates 73, the inner side end of the two connecting plates 73 is rotatably sleeved on the shaft center of the gear one 72, the end of each connecting plate 73 is rotatably installed with a gear two 74, the two gear twos 74 are meshed with each other, the outer side of each gear two 74 is sleeved and installed with a mounting seat 75, the reciprocating lead screw 76 is nested and installed between the two mounting seats 75, the mounting plate 77 is installed on one side of the reciprocating lead screw 76, the reciprocating lead screw 76 is rotatable in the bracket on one side of the mounting plate 77, the auxiliary rod 78 is fixedly installed on the inner side of the bracket on one side of the mounting plate 77, the auxiliary rod 78 is nested and installed on the inner side of the two mounting seats 75, the electric push rod 79 is connected to the bottom end of the mounting plate 77, the end of the electric push rod 79 is fixedly installed on the top end of the lifting frame 5, by arranging the adjusting assembly 7, when the distance between the butt joint rings 610 is too small, the mounting plate 77 is lowered (in the initial state, the electric push rod 79 is in the lifting state) through the electric push rod 79, so that the mounting plate 77 drives the mounting seat 75 to move downward, so that the mounting seat 75 corresponding gear two 74 moves downward, the gear two 74 drives the corresponding connecting plate 73 on one side to rotate downward at the end of the gear one 72, after the two mounting seats 75 are pulled, the reciprocating lead screw 76 rotates in the bracket on the inner side of the mounting plate 77, the pulling force of the connecting plate 73 is converted into the translation motion of the two mounting seats 75, the two mounting seats 75 move in the direction of approaching each other on the outer side of the reciprocating lead screw 76 and under the limiting guidance of the auxiliary rod 78, so that the two gear twos 74 drive the corresponding sleeves 81 to approach each other.

[0044] As Figures 8 to 11As shown, the auxiliary assembly 8 comprises a sleeve 81 fixedly connected to the end of the two gear wheels respectively, and an industrial camera module 82 fixedly installed on one side of each mounting seat 75, the inner side of the sleeve 81 is fixedly installed with a filling pipe 83, the inner side of the filling pipe 83 is nestedly installed with a plug 84, the plug 84 slides in the inner side of the filling pipe 83, the end of the plug 84 is connected with a U-shaped rod 85, the tail end of the U-shaped rod 85 is connected with a piston plate 86 through a connecting rod, the outer side of the piston plate 86 is sleevedly installed with an oil box 87, the oil box 87 is communicated with the filling pipe 83, the inner side of the filling pipe 83 is nestedly installed with a contact rod 88, the contact rod 88 is fixedly installed on the end of the docking ring 610, by setting the auxiliary assembly 8, when the sleeve 81 is docked with the docking ring 610, the contact rod 88 on one side of the docking ring 610 is docked with the filling pipe 83, the contact rod 88 pushes the plug 84 in the inner side of the filling pipe 83, so that the U-shaped rod 85 slides in the connecting channel between the filling pipe 83 and the oil box 87, the tail end of the U-shaped rod 85 pushes the piston plate 86 to slide in the inner side of the oil box 87, the piston plate 86 pushes the lubricating oil to the channel on one side of the oil box 87, the plug 84 no longer blocks the channel on one side of the oil box 87, the lubricating oil flows into the inner side channel of the docking ring 610 through the opening on one side of the contact rod 88 and the inner side channel, and flows to the surface of the mounting shaft 61, spreads the surface of the mounting shaft 61 and the connecting mechanism, forms an oil film covering layer, and under the action of centrifugal force generated by the rotation of the sleeve 81, the lubricating oil continuously penetrates, so as to uniformly cover the surface of the mounting shaft 61 and the inner side contact surface position of the threaded sleeve 67 and the fixed sleeve 68, which can reduce the mechanical wear between the mounting shaft 61 and each connecting part, reduce the running resistance, also can isolate the moisture and impurities in the air, effectively inhibit the oxidation and corrosion of the metal surface, significantly improve the operation stability and service life of the whole mechanical system.

[0045] The working principle of the technical scheme provided by the application is as follows:

[0046] The operator first lays the reinforcing steel in the sleeper mold 4, passes the mounting shaft 61 through the side wall hole of the sleeper mold 4, selects a gasket 64 of an appropriate size according to the diameter of the reinforcing steel to be selected, passes the reinforcing steel through the gasket 64, and inserts the gasket 64 into the inner side of the four elastic clamping piece seats 63, so that the end of the gasket 64 is in contact with the spring 65. The connecting piece of the threaded sleeve 67 and the fixing sleeve 68 is aligned and sleeved on the outer side of the elastic clamping piece seat 63, so that the elastic pieces in the elastic clamping piece seat 63 are shrunk under the extrusion force of the fixing sleeve 68. Then, the inner side threads of the threaded sleeve 67 and the outer side threads of the four threaded blocks 66 are engaged with each other. After the threaded sleeve 67 is tightened, the four threaded blocks 66 will be synchronously radially displaced to the center position, driving the elastic pieces of the elastic clamping piece seat 63 to be gathered to the center, cooperating with the annular stress structure of the gasket 64, so that the clamping force is uniformly distributed along the circumferential direction of the reinforcing steel, avoiding local stress concentration to cause damage to the reinforcing steel. Moreover, through the cooperation of the inner side taper surface of the fixing sleeve 68 and the outer surface of the clamping piece of the elastic clamping piece seat 63, the clamping piece of the elastic clamping piece seat 63 can be ensured to have stable shrinkage, and the threaded connection between the threaded sleeve 67 and the threaded block 66 can be prevented from being loose under stress. Then, the operator sleeves the unlocking ring 69 on the outer side of the mounting shaft 61, so that the unlocking ring 69 can tightly contact the end of the threaded sleeve 67. Then, the standard part latch is passed through the hole of the mounting shaft 61 to limit the unlocking ring 69, so as to limit the axial movement of the unlocking ring 69 on the mounting shaft 61, and the butt joint ring 610 is connected to the tail thread of the mounting shaft 61 through the inner side thread.

[0047] This modular anchorage device only needs to replace gaskets 64 of different inner diameters for installation when reinforcing steels of different diameters are used. The gasket 64 not only isolates the direct contact between the reinforcing steel and the elastic clamping piece seat 63, thereby reducing the contact wear of the mechanical mechanism, but also forms a pre-tightening force adjustment buffer through cooperation with the spring 65, so that different diameter reinforcing steels can obtain consistent pre-tightening effect when clamped. At the same time, with the double restraint of the threaded sleeve 67 and the fixing sleeve 68, the reliable locking of the clamping state during the release of the reinforcing steel can be ensured, and the stress sensor 62 can also record the stress size according to the release process.

[0048] After the operator lays the reinforcing steel in the sleeper mold 4 and grouts, waits for the concrete pouring to be completed and reaches the specified strength, the operator controls the moving plate 3 to drive the sleeper mold 4 to move to the specified release stress area on the slide rail 1 through the control module (not marked in the figure). Then, the operator can drive the sliding seat 2 to gradually approach the sleeper mold 4 by sliding on the slide rail 1 through the control module (not marked in the figure).

[0049] The height of the sleeve 81 is adjusted to be close to the center height of the butt joint ring 610 on one side of the sleeper mold 4, and then the position of the butt joint ring 610 on one side of the sleeper mold 4 is measured by the industrial camera module 82. Then, the shooting data is uploaded to the control module, and after processing the data by the control module, the driving mechanism is adjusted after comparing the size of the sleeper mold 4 and the distance between the two butt joint rings 610 in the control module cloud. When the butt joint ring 610 is too small, the mounting plate 77 is lowered by the electric push rod 79 (in the initial state, the electric push rod 79 is in the lifting state), so that the mounting plate 77 drives the mounting seat 75 to move downward, thereby driving the corresponding gear two 74 to move downward, and the gear two 74 drives the corresponding connecting plate 73 on one side to rotate downward at the end of the gear one 72. After the two mounting seats 75 are pulled, the reciprocating screw rod 76 rotates inside the bracket of the mounting plate 77, converts the pulling force of the connecting plate 73 into the translation motion of the two mounting seats 75, and makes the two mounting seats 75 move towards each other under the limiting guidance of the auxiliary rod 78 outside the reciprocating screw rod 76, so that the two gear twos 74 drive the corresponding sleeves 81 to move towards each other.

[0050] By moving the sliding seat 2 to the direction of the butt joint ring 610 on one side of the sleeper mold 4, the sleeve 81 is connected to the butt joint ring 610, the gear one 72 is driven to rotate by the reduction motor 71, the two gear twos 74 are engaged with the gear one 72 to rotate, thereby driving the sleeve 81 to rotate and rotate the butt joint ring 610, so as to tension the prestressed steel bar and transfer the prestress to the concrete, so as to form a stable prestressed structure of the sleeper.

[0051] When the sleeve 81 is in abutment with the abutment ring 610, the contact rod 88 on one side of the abutment ring 610 is in abutment with the filling pipe 83, the contact rod 88 pushes the plug 84 inside the filling pipe 83, the U-shaped rod 85 is forced to slide inside the connecting channel of the filling pipe 83 and the oil box 87, the tail end of the U-shaped rod 85 pushes the piston plate 86 to slide inside the oil box 87, the piston plate 86 pushes the lubricating oil to the channel on one side of the oil box 87, the plug 84 no longer blocks the channel on one side of the oil box 87, the lubricating oil flows into the inside channel of the abutment ring 610 through the opening on one side of the contact rod 88 and the inside channel, and flows to the surface of the mounting shaft 61, spreads on the surface of the mounting shaft 61 and the connecting mechanism, forms an oil film cover layer, and under the action of centrifugal force generated by the rotation of the sleeve 81, the lubricating oil continuously penetrates, thereby uniformly covering the surface of the mounting shaft 61 and the inside contact surface position of the threaded sleeve 67 and the fixed sleeve 68, which can reduce the mechanical wear between the mounting shaft 61 and each connecting component, reduce the running resistance, and also can isolate the moisture and impurities in the air, effectively inhibit the oxidation and corrosion of the metal surface, and significantly improve the operation stability and service life of the entire mechanical system.

[0052] The present application encompasses any substitutions, modifications, equivalent methods and solutions made on the essence and scope of the present application. In order to make the public have a thorough understanding of the present application, specific details are described in the following preferred embodiments of the present application, and the present application can also be fully understood without the description of these details to those skilled in the art. In addition, in order to avoid unnecessary confusion to the essence of the present application, well-known methods, processes, procedures, elements and circuits are not described in detail.

[0053] The above is only the preferred embodiment of the present application, and it should be pointed out that for ordinary skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can also be made, which should be considered as the protection scope of the present application.

Claims

1. A reinforcing bar tension releasing device for a track sleeper production, characterized in that, Including slide rail, the top end of the slide rail is provided with a sliding seat, the top end of the slide rail is slidably installed with a moving plate, the top end of the moving plate is installed with a sleeper mold, the top end of the sliding seat is fixedly connected with a lifting frame; It also includes an anchor assembly installed on one side of the sleeper mold, which is used for connecting and fixing different sizes of prestressed steel bars, and the anchor assembly includes a mounting shaft, a stress sensor is installed on the outer side of the mounting shaft, four elastic clamping seat are installed at equal angles on the end of the mounting shaft, a gasket is installed between the four elastic clamping seat, a spring is connected at the end of the gasket, the other end of the spring is connected to the inner side step of the mounting shaft, and a threaded block is fixedly connected at the end of each elastic clamping seat. The outer side of the four threaded blocks is threadedly engaged with a threaded sleeve, the end of the threaded sleeve is fixedly connected with a fixed sleeve, the fixed sleeve is sleeved and installed on the outer side of the four elastic clamping seat, the other end of the threaded sleeve is installed with an unlocking ring, the unlocking ring is clamped and installed on the outer side of the mounting shaft through a quick release pin, and the tail end of the mounting shaft is threadedly connected with a docking ring. An adjusting assembly is installed at the top end of the lifting frame, which is used for adjusting the distance of the spread structure, and the adjusting assembly includes a speed reducer, the speed reducer is fixedly installed at the top end of the lifting frame, the output end of the speed reducer is fixedly connected with a gear one, and two connecting plates are symmetrically installed on the outer side of the gear one. The inner side end of the two connecting plates is rotatably sleeved on the shaft of the gear one, the end of each connecting plate is rotatably installed with a gear two, the two gear twos are meshed with each other, the outer side of each gear two is sleeved and installed with a mounting seat, and a reciprocating screw rod is nested and installed between the two mounting seats. An auxiliary assembly is installed on one side of the adjusting assembly, which is used for auxiliary lubrication of the anchor assembly, and the auxiliary assembly includes a sleeve and an industrial camera module, the sleeve is fixedly connected at the end of each gear two, and the industrial camera module is fixedly installed on one side of each mounting seat. A filling pipe is fixedly installed on the inner side of the sleeve, a plug is nested and installed on the inner side of the filling pipe, and the plug slides on the inner side of the filling pipe. The end of the plug is connected with a U-shaped rod, the tail end of the U-shaped rod is connected with a piston plate through a connecting rod, the outer side of the piston plate is sleeved and installed with an oil box, the oil box communicates with the filling pipe, the inner side of the filling pipe is nested with a contact rod, and the contact rod is fixedly installed at the end of the docking ring.

2. The reinforcing bar tension releasing apparatus for railroad sleeper production according to claim 1, wherein One side of the reciprocating screw rod is provided with a mounting plate, the reciprocating screw rod rotates in the side bracket of the mounting plate, an auxiliary rod is fixedly installed on the inner side of the side bracket of the mounting plate, the auxiliary rod is nested and installed on the inner side of the two mounting seats, the bottom end of the mounting plate is connected with an electric push rod, and the end of the electric push rod is fixedly installed on the top end of the lifting frame.

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