Anastomat processing equipment with mold switching function
By introducing a mold switching function and a calibration mechanism into the stapler processing equipment, the problems of low efficiency and safety of existing equipment have been solved, realizing efficient and precise stapler processing and ensuring continuous operation of the equipment and the safety of components.
Patent Information
- Application Number
- CN202511327626.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2025-12-16
AI Technical Summary
Existing stapler processing equipment lacks mold switching capabilities, resulting in low work efficiency, inability to accurately clamp components of different specifications, and lack of safety protection measures, which can easily lead to component damage.
A stapler processing device with a mold switching function was designed. It adopts a switching disk and calibration mechanism in conjunction with a laser welding mechanism to realize automated mold switching. The mold switching of the fixed mold is controlled by a reversing motor. Adjustment components and positioning blocks are set to accommodate the clamping of components of different specifications and to provide safety protection measures.
It improves processing efficiency, ensures the consistency and accuracy of welding positions, avoids component damage caused by excessive or insufficient clamping force, provides a safe operating environment, and ensures the continuity of processing.
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Figure CN121131998A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of laser welding, and particularly relates to an anastomat processing equipment with a mold switching function. BACKGROUND
[0002] In the modern medical field, an anastomat as a kind of key medical instrument has a very wide application range, and has become an indispensable tool in surgical operations. A butt plate is one of the most important components of the anastomat, and the butt plate is usually composed of a bottom plate and two sheet bodies by an intelligent welding system at present, that is, the intelligent welding system precisely acts on a welding point by an automatic positioning structure and a laser welding head, and compared with other welding methods, the intelligent welding system can greatly avoid thermal damage to the surrounding precision structure.
[0003] For example, the patents "CN216370788U electric anastomat butt plate welding tool" and "CN216706496U anastomat butt plate set welding tool" each disclose a welding tool equipment for anastomat processing, but the existing welding tool equipment usually does not have an automatic switching function in the actual use process, so that the work efficiency is low. In addition, the existing welding tool equipment lacks adaptability to different specifications of parts in the part fixing link, and the traditional fixed mold often cannot provide precise and stable clamping force for anastomat parts to be welded with different diameters and lengths. Finally, the existing welding tool equipment usually has no protection measures when taking the anastomat parts, and when the work personnel cause the clamping parts to suddenly lose control and reset due to operation errors and the like, the anastomat that has not been taken away is easily hit by the clamping parts, so that damage occurs. SUMMARY
[0004] The present application aims to provide an anastomat processing equipment with a mold switching function to solve the problems in the prior art.
[0005] In order to achieve the above object, the present application provides the following technical scheme: an anastomat processing equipment with mold switching function, the anastomat processing equipment comprises a base and a machine shell, the machine shell is arranged on the base, a switching disc is arranged at the middle position of the upper end of the base, a moving module is arranged at the side end of the switching disc, a laser welding mechanism is arranged on the moving module, the laser welding mechanism is controlled to lift and horizontally move through the moving module, a reducer, a rotary motor and a calibration mechanism are arranged in the base, the input end of the reducer is connected with the rotary motor, the output end of the reducer is connected with the switching disc through the calibration mechanism, a plurality of grooves are arranged on the switching disc, and a group of fixed molds are arranged in each groove, when working, the worker can place the anastomat welding part to be welded on a group of fixed molds close to the opening of the machine shell, then the switching disc is driven to rotate through the rotary motor, so that the fixed mold on which the anastomat welding part to be welded is placed is moved to below the laser welding mechanism, the anastomat welding part to be welded is welded through the laser welding mechanism, and the worker can place the next anastomat welding part to be welded on a group of fixed molds close to the opening of the machine shell during the welding of the anastomat welding part to be welded by the laser welding mechanism, through the above technical scheme, the waiting time of the welding and feeding processes in the traditional equipment is avoided, finally, compared with the current anastomat processing device, the calibration mechanism is further arranged on the anastomat processing equipment, on one hand, the calibration mechanism detects whether the rotation angle of the switching disc is correct, so as to ensure that a group of fixed molds accurately stay directly below the laser welding mechanism after each switching, the consistency and precision of the welding position are ensured, on the other hand, when the switching disc is driven to rotate by the rotary motor, if the rotation angle deviates due to failure, or suddenly encounters a phenomenon such as shutdown, the calibration mechanism can make the switching disc continue to rotate to the set angle, at this time, the worker can remove the rotary motor from the base for maintenance or replacement, during the maintenance or replacement of the rotary motor, the calibration mechanism serves as the power source for the rotation of the switching disc, so as to ensure that the plurality of fixed molds can be normally switched, and the continuity of the anastomat processing is ensured.
[0006] Further, a reversing motor is arranged at the side end of each groove, each reversing motor is connected with a group of fixed molds, the fixed molds are controlled to rotate in the groove through the reversing motor, so as to facilitate the worker to flexibly adjust the welding angle of the anastomat welding part to be welded, so as to weld the side surface, end surface and other directions of the anastomat welding part to be welded, compared with the current anastomat processing device, the present application is suitable for the case that a plurality of groups of different direction welding points exist on the anastomat.
[0007] Further, the fixed mold comprises a mounting seat, a supporting seat, a positioning block and an axle seat, a recess is arranged at the middle position of the mounting seat, the supporting seat is arranged in the recess, an adjusting assembly is arranged at the lower end of the mounting seat, the supporting seat is controlled to move in the recess through the adjusting assembly, the axle seat is provided with two, the two axle seats are arranged at the two sides of the recess respectively, one positioning block is arranged on each axle seat, the axle seat and the positioning block are connected through a torsion spring, one piezoelectric sheet is arranged on each positioning block, when the staff does not place the anastomat to be welded component on the supporting seat, the supporting seat is completely located in the recess and there is a gap between the upper end surface of the supporting seat and the positioning block, when the staff wants to place the anastomat to be welded component on the supporting seat, the positioning block on the axle seat needs to be pried open (that is, the positioning block is made to be away from the supporting seat), after the anastomat to be welded component is placed on the supporting seat, the staff can rotate the positioning block to reset, so that the positioning block is close to the supporting seat, finally, the staff can start the adjusting assembly, the supporting seat is controlled to rise through the adjusting assembly, until the anastomat to be welded component is in contact with the positioning block and is clamped (the action force of the positioning block on the anastomat to be welded component is detected through the piezoelectric sheet), through the above technical scheme, on the one hand, the anastomat to be welded component of different size specifications can be fixed, on the other hand, the clamping force of the positioning block on the anastomat to be welded component is effectively avoided to be too large or too small, so that the anastomat to be welded component is damaged or the position is deviated in the welding process and the like.
[0008] Further, the upper middle position of the supporting seat is provided with a positioning strip, one limiting assembly is arranged at the two sides of the positioning strip respectively, the anastomat to be welded component is usually composed of a bottom plate and a sheet body, the sheet body is placed on the bottom plate through the cooperation of the limiting assembly and the positioning strip.
[0009] Further, each limiting assembly is connected with the supporting seat through a lead screw assembly, a double-head motor is arranged between the two lead screw assemblies, the two limiting assemblies are controlled to move towards each other through the double-head motor and the two lead screw assemblies, so as to conveniently adjust the distance between the two limiting assemblies at any time according to the size of the anastomat to be welded component, so as to limit the anastomat to be welded component of different sizes.
[0010] Further, the adjusting assembly comprises a second electromagnet and a positioning spring rod, the second electromagnet is arranged below the groove, both sides of the second electromagnet are provided with a positioning groove, and one positioning spring rod is arranged in each positioning groove, and one end of each positioning spring rod extending out of the positioning groove is connected with the support base, and one end of the support base close to the second electromagnet is embedded with a magnetic block, when the to-be-welded part of the anastomat is placed on the support base and the positioning block is reset close to the support base, the second electromagnet can be started by the worker, a magnetic field repelling the support base is generated through the second electromagnet, so that the support base rises, when the acting force of the positioning block on the to-be-welded part of the anastomat reaches a rated value, the magnetic field of the second electromagnet no longer increases, the acting force of the positioning block on the to-be-welded part of the anastomat is controlled by changing the size of the magnetic field of the second electromagnet, the clamping state is maintained on the basis of ensuring that the positioning block does not cause damage to the to-be-welded part of the anastomat, and finally, the positioning spring rod can reset the support base when power failure or the like occurs during the working process, at this time, a certain gap is generated between the positioning block and the to-be-welded part of the anastomat, on the one hand, the gap can facilitate the worker to pry open the positioning block, and on the other hand, if the positioning block suddenly separates from the control of the worker due to operation error when the positioning block is pried open, the gap can effectively prevent the positioning block from hitting the to-be-welded part of the anastomat, thereby avoiding damage to the to-be-welded part of the anastomat.
[0011] Further, the limiting assembly comprises a mounting frame, a third electromagnet and a plurality of limiting pins, the plurality of limiting pins are arranged, and the plurality of limiting pins are arranged at the upper end of the mounting frame, the third electromagnet is arranged at the lower end of the mounting frame, and one permanent magnet is arranged at one end of each limiting pin close to the third electromagnet, during the process that the to-be-welded part of the anastomat is placed on the support base, the plurality of limiting pins are controlled to extend out of the mounting frame through the third electromagnet, and the plurality of limiting pins and the positioning strip are matched to facilitate the worker to place the sheet on the bottom plate, after the to-be-welded part of the anastomat is completely placed on the support base and clamped and fixed, the plurality of limiting pins are controlled to retract into the mounting frame through the third electromagnet, so that the laser welding mechanism can weld the side surface, the end surface and the like of the to-be-welded part of the anastomat.
[0012] Further, the calibration mechanism comprises a first fixed disc, a second fixed disc and a rotating shaft, the first fixed disc is fixedly installed at the top end inside the base, the second fixed disc is arranged below the first fixed disc, the rotating shaft penetrates through the first fixed disc and the second fixed disc, one end of the rotating shaft is connected with the output end of the speed reducer, the other end of the rotating shaft is connected with the switching disc, a first gear is arranged at the middle position of the rotating shaft, a detection element is arranged at the side end of the first gear, the first gear is connected with the detection element, the speed reducer and the rotating shaft are driven by the rotating motor to work, the switching disc is continuously rotated by the rotating shaft to a specific angle, so that the mold switching function is realized, and the rotating angle of the switching disc is monitored in real time by the detection element during the rotation process, so that it is ensured that a group of fixed molds accurately stay under the laser welding mechanism after each switching.
[0013] Further, the detection element comprises a fixed shaft and a third gear, the third gear is arranged on the fixed shaft, one end of the second fixed disc close to the third gear is provided with a calibration groove, a light emitting element is arranged in the calibration groove, a plurality of light shielding blocks are arranged on one side of the third gear close to the calibration groove, one photosensitive element is arranged at the side end of each light shielding block, and the sizes of the plurality of light shielding blocks are same as that of the light emitting element.
[0014] Further, the calibration mechanism further comprises a second gear and a fourth gear, the second gear is arranged on the fixed shaft and above the third gear, a first electromagnet is arranged at one end of the second gear close to the third gear, the fourth gear is arranged at the side end of the second gear, a calibration motor is arranged in the first fixed disc, and the calibration motor is connected with the fourth gear, when the rotating angle of the switching disc driven by the rotating motor is correct, the first electromagnet is in a non-working state, when the rotating angle of the switching disc driven by the rotating motor is incorrect, the first electromagnet can be turned on by the worker, the third gear is magnetically attracted by the first electromagnet, when the calibration motor drives the second gear to rotate through the fourth gear, the third gear will rotate synchronously, the first gear and the rotating shaft are driven to rotate by the third gear, so that the rotating angle of the switching disc returns to normal, through the above technical solution, when the calibration motor works, the worker can remove the rotating motor from the base for maintenance or replacement, during the maintenance or replacement process of the rotating motor, the calibration motor will serve as the power source for the rotation of the switching disc, so as to ensure that the plurality of fixed molds can be normally switched, thereby ensuring the continuity of the stapler processing.
[0015] Compared with the prior art, the present application has the advantages that: the present application is provided with a plurality of sets of fixed molds and calibration mechanisms compared with the current anastomat processing equipment, through the coordinated operation of multiple stations and the redundant design of the power system, the processing efficiency is greatly improved, a plurality of sets of fixed molds are arranged on the switching disc, the workers can complete the feeding operation on another set of molds while the laser welding mechanism is welding the parts on the current mold, thereby completely eliminating the waiting time of the welding and feeding processes in the traditional equipment, at the same time, through the calibration mechanism, on the one hand, the rotation angle of the switching disc is detected to ensure that each time after switching, a set of fixed molds is accurately stopped below the laser welding mechanism, thereby ensuring the consistency and precision of the welding position, on the other hand, when the rotating motor drives the switching disc to rotate, if the rotation angle deviates due to a fault, or suddenly encounters a shutdown phenomenon, the calibration mechanism can make the switching disc continue to rotate to the set angle, at this time, the workers can remove the rotating motor from the base for maintenance or replacement, during the maintenance or replacement of the rotating motor, the calibration mechanism can be used as a temporary power source to drive the switching disc to rotate, thereby ensuring the normal switching of the fixed molds is not affected, in addition, the fixed molds provided by the present application realize precise clamping of different specifications of parts through the cooperation of the adjusting assembly and the positioning block, which not only avoids part deformation caused by excessive clamping force, but also prevents welding displacement caused by insufficient clamping force, in addition, when an emergency such as power failure occurs, the adjusting assembly can drive the support seat to automatically reset, so that there is a certain gap between the positioning block and the anastomat parts to be welded, which not only provides a safe operating space for workers to remove the parts, avoids damage to the parts when forcibly prying open the positioning block, but also prevents the impact on the parts when the positioning block accidentally resets. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a schematic diagram of the overall structure of the present application; Figure 2 is a schematic diagram of the position of the fixed mold and the laser welding mechanism of the present application; Figure 3 is a schematic diagram of the internal structure of the base of the present application; Figure 4 is a schematic diagram of the structure of the fixed mold of the present application; Figure 5 is a schematic diagram of the structure of the adjusting assembly of the present application; Figure 6 is a schematic diagram of the position of the limiting assembly of the present application; Figure 7 is a schematic diagram of the structure of the limiting assembly of the present application; Figure 8 is a schematic diagram of the structure of the calibration mechanism of the present application; Figure 9A schematic diagram of the position of the detection element of the present application; Figure 10 A schematic diagram of the position of the light emitting element of the present application; Figure 11 A schematic diagram of the position of the several light blocking blocks of the present application; Figure 12 A schematic diagram of the position of the first electromagnet of the present application.
[0017] In the figure: 1, base; 11, speed reducer; 12, rotary motor; 13, calibration mechanism; 131, first fixed disc; 132, second fixed disc; 1321, calibration groove; 1322, light emitting element; 133, rotating shaft; 1331, first gear; 134, fixed shaft; 1341, second gear; 13411, first electromagnet; 1342, third gear; 13421, light blocking block; 13422, light sensing element; 135, fourth gear; 2, switching disc; 21, fixed mold; 211, mounting seat; 2111, second electromagnet; 2112, positioning spring rod; 212, support seat; 2121, screw assembly; 2122, positioning strip; 213, limiting assembly; 2131, mounting frame; 2132, third electromagnet; 2133, limiting pin; 214, positioning block; 215, shaft seat; 3, machine shell; 4, moving module; 5, laser welding mechanism. DETAILED DESCRIPTION
[0018] Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present application.
[0019] Embodiment: as Figures 1-12As shown, the present invention provides a technical solution: a stapler processing device with mold switching function. The stapler processing device includes a base 1 and a housing 3. The housing 3 is mounted on the base 1. A switching disk 2 is located at the middle of the upper end of the base 1. A moving module 4 is located on the side of the switching disk 2. A laser welding mechanism 5 is mounted on the moving module 4. The moving module 4 controls the lifting and horizontal movement of the laser welding mechanism 5. A reducer 11, a rotary motor 12, and a calibration mechanism 13 are installed inside the base 1. The input end of the reducer 11 is connected to the rotary motor 12. The output end of the reducer 11 is connected to the switching disk 2 via the calibration mechanism 13. The switching disk 2 has several grooves, each containing a set of fixed molds 21. During operation, the operator places the anastomosis device components to be welded onto a set of fixed molds 21 near the opening of the housing 3. Then, the switching disk 2 is rotated by the rotary motor 12, causing the fixed molds 21 containing the anastomosis device components to move below the laser welding mechanism 5. The laser welding mechanism 5 then welds the anastomosis device components. During the welding process of the stapler components, the operator can place the next stapler component onto a set of fixed molds 21 near the opening of the housing 3. This technical solution avoids the waiting time for welding and loading processes in traditional equipment. Finally, compared with the current stapler processing device, the present invention also has a calibration mechanism 13. The calibration mechanism 13 detects whether the rotation angle of the switching disk 2 is correct, thereby ensuring that after each switch, a set of fixed molds 21 accurately stops directly below the laser welding mechanism 5, ensuring the consistency and accuracy of the welding position. On the other hand, when the rotary motor 12 drives the switching disk 2 to rotate, if the rotation angle deviates due to a malfunction or a sudden stop occurs, the calibration mechanism 13 can make the switching disk 2 continue to rotate to the set angle. At this time, the operator can remove the rotary motor 12 from the base 1 for repair or replacement. During the repair or replacement of the rotary motor 12, the calibration mechanism 13 will serve as the power source for the rotation of the switching disk 2 to ensure that several fixed molds 21 can be switched normally, thereby ensuring the continuity of stapler processing.
[0020] like Figures 2-3 As shown, each groove has a reversing motor on its side, and each reversing motor is connected to a set of fixed molds 21. The reversing motor controls the fixed molds 21 to rotate in the groove, which makes it convenient for the staff to flexibly adjust the welding angle of the stapler components to be welded, so as to weld the sides, ends and other positions of the stapler components. Compared with the current stapler processing settings, the present invention is suitable for situations where there are multiple sets of welding points in different directions on the stapler. like Figures 4-5As shown, the fixed mold 21 comprises a mounting seat 211, a support seat 212, a positioning block 214 and an axle seat 215, the mounting seat 211 is provided with a groove at the middle position, the support seat 212 is arranged in the groove, the mounting seat 211 is provided with an adjusting assembly at the lower end inside, the support seat 212 moves in the groove through the adjusting assembly, the axle seat 215 is provided with two, the two axle seats 215 are arranged on both sides of the groove respectively, each axle seat 215 is provided with a positioning block 214, the axle seat 215 and the positioning block 214 are connected through a torsion spring, each positioning block 214 is provided with a piezoelectric sheet, when the staff does not place the anastomat to be welded component on the support seat 212, the support seat 212 is completely located in the groove and there is a gap between the upper end surface of the support seat 212 and the positioning block 214, when the staff wants to place the anastomat to be welded component on the support seat 212, the positioning block 214 on the axle seat 215 needs to be pried open (that is, the positioning block 214 is away from the support seat 212), after the anastomat to be welded component is placed on the support seat 212, the staff can rotate the positioning block 214 to reset, so that the positioning block 214 is close to the support seat 212 (as Figure 3 shown), finally, the staff can open the adjusting assembly, the support seat 212 rises through the adjusting assembly, until the anastomat to be welded component is in contact with the positioning block 214 and is clamped (the action force of the positioning block 214 on the anastomat to be welded component is detected through the piezoelectric sheet), through the above technical scheme, on the one hand, the anastomat to be welded component of different size specifications can be fixed, on the other hand, the clamping force of the positioning block 214 on the anastomat to be welded component is effectively avoided to be too large or too small, so that the anastomat to be welded component is damaged or the position deviates in the welding process.
[0021] As shown in Figures 4-7 , the upper middle position of the support seat 212 is provided with a positioning strip 2122, the two sides of the positioning strip 2122 are respectively provided with a limiting assembly 213, the anastomat to be welded component is usually composed of a bottom plate and a sheet body, the sheet body is placed on the bottom plate through the cooperation of the limiting assembly 213 and the positioning strip 2122.
[0022] As shown in Figures 4-7 , each limiting assembly 213 is connected with the support seat 212 through a lead screw assembly 2121, a double-head motor is arranged between the two lead screw assemblies 2121, the double-head motor and the two lead screw assemblies 2121 control the two limiting assemblies 213 to move towards each other, so as to conveniently adjust the distance between the two limiting assemblies 213 according to the size of the anastomat to be welded component, so as to limit the anastomat to be welded component of different sizes.
[0023] As shown in Figures 4-5As shown, the adjusting assembly comprises a second electromagnet 2111 and a positioning spring rod 2112, the second electromagnet 2111 is arranged below the groove, and a positioning groove is arranged on each side of the second electromagnet 2111, and a positioning spring rod 2112 is arranged in each positioning groove, and one end of each positioning spring rod 2112 extending out of the positioning groove is connected with the support base 212, and in the application, a magnetic block is embedded in one end of the support base 212 close to the second electromagnet 2111, when the to-be-welded part of the anastomat is placed on the support base 212 and the positioning block 214 is reset close to the support base 212, the second electromagnet 2111 can be turned on by the worker, a magnetic field repelling the support base 212 is generated by the second electromagnet 2111, so that the support base 212 rises, when the acting force of the positioning block 214 on the to-be-welded part of the anastomat reaches the rated value, the magnetic field of the second electromagnet 2111 no longer increases, the acting force of the positioning block 214 on the to-be-welded part of the anastomat is controlled by changing the size of the magnetic field of the second electromagnet 2111, and the clamping state is maintained on the basis of ensuring that the positioning block 214 does not cause damage to the to-be-welded part of the anastomat, finally, when power failure or other phenomena occurs during the working process, the support base 212 can be reset by the positioning spring rod 2112, at this time, a certain gap is generated between the positioning block 214 and the to-be-welded part of the anastomat, on the one hand, the gap can facilitate the worker to pry open the positioning block 214, and on the other hand, when the positioning block 214 is prised open, if the positioning block 214 suddenly separates from the control of the worker due to operation error and is reset, the positioning block 214 can be effectively prevented from hitting the to-be-welded part of the anastomat through the gap, thereby avoiding damage to the to-be-welded part of the anastomat.
[0024] As shown in the figure, Figures 4-7 As shown, the limiting assembly 213 comprises a mounting frame 2131, a third electromagnet 2132 and a plurality of limiting pins 2133, the plurality of limiting pins 2133 are arranged on the upper end of the mounting frame 2131, the third electromagnet 2132 is arranged on the lower end of the mounting frame 2131, and a permanent magnet is arranged on one end of each limiting pin 2133 close to the third electromagnet 2132, during the process that the to-be-welded part of the anastomat is placed on the support base 212, the plurality of limiting pins 2133 are controlled to extend out of the mounting frame 2131 by the third electromagnet 2132, and the plurality of limiting pins 2133 and the positioning strip 2122 cooperate to facilitate the worker to place the sheet on the bottom plate, after the to-be-welded part of the anastomat is completely placed on the support base 212 and is clamped and fixed, the plurality of limiting pins 2133 are controlled to retract into the mounting frame 2131 by the third electromagnet 2132, so as to facilitate the laser welding mechanism 5 to weld the side surface, the end surface and other directions of the to-be-welded part of the anastomat.
[0025] As shown in the figure, Figure 2 , Figures 8-12As shown, the calibration mechanism 13 includes a first fixed plate 131, a second fixed plate 132, and a rotating shaft 133. The first fixed plate 131 is fixedly installed inside the top of the machine base 1, and the second fixed plate 132 is located below the first fixed plate 131. The rotating shaft 133 passes through the first fixed plate 131 and the second fixed plate 132. One end of the rotating shaft 133 is connected to the output end of the reducer 11, and the other end of the rotating shaft 133 is connected to the switching plate 2. A first gear 1331 is provided at the middle position of the rotating shaft 133, and a detection element is provided on the side end of the first gear 1331. The first gear 1331 is connected to the detection element. The reducer 11 and the rotating shaft 133 are driven by the rotary motor 12. The rotating shaft 133 causes the switching plate 2 to rotate continuously at a specific angle to achieve the function of mold switching. During the rotation of the switching plate 2, the detection element monitors in real time whether the rotation angle of the switching plate 2 is correct to ensure that after each switching, a set of fixed molds 21 accurately stays directly below the laser welding mechanism 5.
[0026] like Figures 8-11 As shown, the detection element includes a fixed shaft 134 and a third gear 1342. The third gear 1342 is mounted on the fixed shaft 134. A calibration groove 1321 is provided at one end of the second fixed disk 132 near the third gear 1342. A light-emitting element 1322 is disposed within the calibration groove 1321. Several light-shielding blocks 13421 are disposed on one side of the third gear 1342 near the calibration groove 1321. Each light-shielding block 13421 has a photosensitive element 13422 on its side. The dimensions of the light-shielding blocks 13421 are the same as the dimensions of the light-emitting elements 1322. When the rotating shaft 133 drives the switching disk 2 to rotate, the first gear 1331 synchronously drives the third gear 1342 to rotate around the fixed shaft 134. At the same time, the positional distribution of several light-shielding blocks 13421 is the same as the distribution of several fixed molds 21. When a set of fixed molds 21 is located directly below the laser welding mechanism 5, a set of light-shielding blocks 13421 will be aligned with the light-emitting element 1322. Through the above technical solution, the operator can indirectly determine whether the rotation angle of the switching disk 2 is correct by detecting the signals emitted by several photosensitive elements 13422.
[0027] For example, 8- Figure 12As shown, the calibration mechanism 13 further comprises a second gear 1341 and a fourth gear 135, the second gear 1341 is arranged on the fixed shaft 134 and above the third gear 1342, the first electromagnet 13411 is arranged at one end of the third gear 1342 close to the second gear 1341, the fourth gear 135 is arranged at the side end of the second gear 1341, the inside of the first fixed disc 131 is provided with a calibration motor, the calibration motor is connected with the fourth gear 135, when the rotating motor 12 drives the rotating angle of the switching disc 2 is correct, the first electromagnet 13411 is in a non-working state, when the rotating motor 12 drives the rotating angle of the switching disc 2 is incorrect, the staff can start the first electromagnet 13411, the third gear 1342 is magnetically attracted by the first electromagnet 13411, at this time, when the calibration motor drives the second gear 1341 to rotate through the fourth gear 135, the third gear 1342 will rotate synchronously, the first gear 1331 and the rotating shaft 133 are driven to rotate through the third gear 1342, so that the rotating angle of the switching disc 2 returns to normal, through the above technical scheme, when the calibration motor works, the staff can remove the rotating motor 12 from the machine base 1 for maintenance or replacement, during the maintenance or replacement of the rotating motor 12, the calibration motor will serve as the power source for the rotation of the switching disc 2, so as to ensure that the several fixed molds 21 can be normally switched, thereby ensuring the continuity of the stapler processing.
[0028] The working principle of the present application: before work, the positioning block 214 on the shaft seat 215 is first pried open, then the distance between the two limiting assemblies 213 is adjusted through the two screw rod assemblies 2121, so as to facilitate the workers to place the anastomat parts to be welded on the support seat 212, when the anastomat parts to be welded are placed on the support seat 212, the positioning block 214 is reset by rotating, so that the positioning block 214 is close to the support seat 212, then the support seat 212 is controlled to rise through the adjusting assembly, until the anastomat parts to be welded are in contact with and clamped by the positioning block 214, finally the switching disc 2 is driven to rotate by the rotating motor 12, so that the fixed mold 21 on which the anastomat parts to be welded are placed is moved below the laser welding mechanism 5, the anastomat parts to be welded are welded by the laser welding mechanism 5, during the process of welding the anastomat parts to be welded, the workers can place the next anastomat parts to be welded on a group of fixed molds 21 close to the opening of the cabinet 3, during the work process, the calibration mechanism 13 detects whether the rotation angle of the switching disc 2 is correct, so as to ensure that each time after switching, a group of fixed molds 21 accurately stay directly below the laser welding mechanism 5, when the rotating motor 12 drives the switching disc 2 to rotate, if the rotation angle deviates due to failure, or suddenly encounters a phenomenon such as shutdown, the calibration mechanism 13 can make the switching disc 2 continue to rotate to the set angle, at this time the workers can remove the rotating motor 12 from the machine base 1 for maintenance or replacement, during the process of maintenance or replacement, the calibration mechanism 13 will serve as the power source for the rotation of the switching disc 2.
[0029] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A stapler processing device with mold switching function, characterized in that: The anastomat processing equipment includes a base (1) and a casing (3), the casing (3) is arranged on the base (1), a switching disc (2) is arranged at the middle position of the upper end of the base (1), a moving module (4) is arranged at the side end of the switching disc (2), a laser welding mechanism (5) is arranged on the moving module (4), a reducer (11), a rotary motor (12) and a calibration mechanism (13) are arranged in the base (1), the input end of the reducer (11) is connected with the rotary motor (12), the output end of the reducer (11) is connected with the switching disc (2) through the calibration mechanism (13), a plurality of grooves are arranged on the switching disc (2), and a group of fixed molds (21) are arranged in each groove.
2. The stapler processing apparatus having a die switching function according to claim 1, characterized by: A reversing motor is arranged at the side end of each groove, each reversing motor is connected with a group of fixed molds (21), and the fixed molds (21) are controlled to rotate in the groove through the reversing motor.
3. The stapler processing apparatus having a die switching function according to claim 1, characterized by: The fixed mold (21) comprises a mounting seat (211), a supporting seat (212), a positioning block (214) and a shaft seat (215), a groove is arranged at the middle position of the mounting seat (211), the supporting seat (212) is arranged in the groove, an adjusting assembly is arranged at the lower end of the mounting seat (211), the supporting seat (212) is controlled to move in the groove through the adjusting assembly, two shaft seats (215) are arranged, the two shaft seats (215) are arranged on the two sides of the groove respectively, a positioning block (214) is arranged on each shaft seat (215), and a piezoelectric sheet is arranged on each positioning block (214).
4. The stapler processing apparatus having a die switching function according to claim 3, characterized by: A positioning strip (2122) is arranged at the middle position above the supporting seat (212), and a limiting assembly (213) is arranged on the two sides of the positioning strip (2122).
5. The stapler processing apparatus having a die switching function according to claim 4, characterized by: Each limiting assembly (213) is connected with the supporting seat (212) through a lead screw assembly (2121), a double-head motor is arranged between the two lead screw assemblies (2121), and the two limiting assemblies (213) are controlled to move towards each other through the double-head motor and the two lead screw assemblies (2121).
6. The stapler processing apparatus having a die switching function according to claim 3, characterized by: The adjusting assembly comprises a second electromagnet (2111) and a positioning spring rod (2112), the second electromagnet (2111) is arranged below the groove, a positioning groove is arranged on each side of the second electromagnet (2111), a positioning spring rod (2112) is arranged in each positioning groove, one end of each positioning spring rod (2112) that extends out of the positioning groove is connected with the supporting seat (212), and a magnetic block is embedded in the end of the supporting seat (212) close to the second electromagnet (2111).
7. The stapler processing apparatus having a die switching function according to claim 5, characterized by: The limiting assembly (213) comprises a mounting frame (2131), a third electromagnet (2132) and limiting pins (2133), the limiting pins (2133) are provided in plurality, the plurality of limiting pins (2133) are arranged at the upper end of the mounting frame (2131), the third electromagnet (2132) is arranged at the lower end of the mounting frame (2131), and one permanent magnet is arranged at the end of each limiting pin (2133) close to the third electromagnet (2132).
8. The stapler processing apparatus having a die switching function according to claim 1, characterized by: The calibration mechanism (13) comprises a first fixed disc (131), a second fixed disc (132) and a rotating shaft (133), the first fixed disc (131) is fixedly installed at the top end in the machine base (1), the second fixed disc (132) is arranged below the first fixed disc (131), the rotating shaft (133) penetrates the first fixed disc (131) and the second fixed disc (132), one end of the rotating shaft (133) is connected with the output end of the speed reducer (11), the other end of the rotating shaft (133) is connected with the switching disc (2), a first gear (1331) is arranged at the middle position of the rotating shaft (133), a detection element is arranged at the side end of the first gear (1331), and the first gear (1331) is connected with the detection element.
9. The stapler processing apparatus having a die switching function according to claim 8, characterized by: The detection element comprises a fixed shaft (134) and a third gear (1342), the third gear (1342) is arranged on the fixed shaft (134), one end of the second fixed disc (132) close to the third gear (1342) is provided with a calibration groove (1321), a light emitting element (1322) is arranged in the calibration groove (1321), and a plurality of light shielding blocks (13421) are arranged on the side of the third gear (1342) close to the calibration groove (1321), and one photosensitive element (13422) is arranged at the side end of each light shielding block (13421).
10. The stapler processing apparatus having a die switching function according to claim 9, wherein: The calibration mechanism (13) further comprises a second gear (1341) and a fourth gear (135), the second gear (1341) is arranged on the fixed shaft (134) and above the third gear (1342), a first electromagnet (13411) is arranged at the end of the second gear (1341) close to the third gear (1342), the fourth gear (135) is arranged at the side end of the second gear (1341), and a calibration motor is arranged in the first fixed disc (131) and connected with the fourth gear (135).