Automatic capacitor assembling equipment

Abstract

The invention discloses automatic capacitor assembling equipment which comprises a rack, a controller, a first feeding device, a second feeding device, a pressing device, a detection device, a third feeding device, a packing paper feeding device, a feeding device and a tightening device. A third feeding device, a detection device, a pressing device, a second feeding device and a first feeding device are sequentially arranged in the rotating direction of a rotating disc assembly; through cooperation of the first feeding device, the second feeding device and the pressing device, feeding and assembling pressing processes of colloidal particles and elements are completed in sequence, and then feeding of shells is completed through the third feeding device. The feeding device and the tightening device are matched to load semi-finished products of the elements and the colloidal particles into the shell and then seal the shell, so that the whole automation degree is higher, the labor cost is effectively saved, the processing efficiency of automatic processing is higher, and the existing large-batch processing requirement can be met.

Description

Technical Field

[0001] This invention relates to the field of capacitor processing technology, and in particular to an automated capacitor assembly device. Background Technology

[0002] Capacitors play a crucial role in circuits for tuning, bypassing, coupling, and filtering. They are used in the tuning circuits of transistor radios, as well as in the coupling and bypass circuits of color televisions. With the rapid development of electronic information technology and the increasingly fast pace of digital electronic product upgrades, the production and sales of consumer electronics, primarily flat-screen TVs, laptops, and digital cameras, have continued to grow, driving the growth of the capacitor industry.

[0003] During capacitor assembly, the leads of the capacitor elements must first be threaded through the adhesive granules to form a semi-finished product. This semi-finished product is then installed into a casing and sealed. Current capacitor assembly methods involve manually threading the leads through the adhesive granules, manually installing the semi-finished product into the casing, and finally sealing the casing using external semi-automated equipment. This process has a low level of automation, requiring a large amount of manual labor, resulting in high labor costs, and also has low overall processing efficiency, failing to meet the demands of large-scale production. Therefore, it is necessary to research a new technical solution to address these problems. Summary of the Invention

[0004] In view of this, the present invention addresses the deficiencies of the existing technology, and its main objective is to provide an automated capacitor assembly device that can effectively solve the problems of low automation, high labor costs, and low processing efficiency in existing capacitor processing methods.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An automated capacitor assembly device includes a frame, a controller, a first feeding device, a second feeding device, a clamping device, a detection device, a third feeding device, a padding paper feeding device, a feeding device, and a tightening device. A turntable assembly is mounted on the frame. The controller is mounted on the frame and connected to the turntable assembly. The first feeding device is mounted on the frame and located beside the turntable assembly, and is connected to the controller. The second feeding device is mounted on the frame and located beside the turntable assembly, and is connected to the controller. The clamping device is mounted on the frame and located beside the turntable assembly, and is connected to the controller. The detection device is mounted on the frame and located beside the turntable assembly. The detection device is connected to the controller beside the turntable assembly; the third feeding device is mounted on the frame and located beside the turntable assembly, and is connected to the controller; the third feeding device, detection device, pressing device, second feeding device, and first feeding device are arranged sequentially along the rotation direction of the turntable assembly; the padding paper feeding device is mounted on the frame and located above the output end of the third feeding device, and is connected to the controller; the feeding device is mounted on the frame and located beside the output ends of the turntable assembly and the third feeding device, and is connected to the controller; the tightening device is mounted on the frame and located above the movable end of the feeding device, and is connected to the controller.

[0007] As a preferred embodiment, the turntable assembly includes a turntable and a turntable drive mechanism. The turntable is rotatably mounted on the frame, and multiple trays for fixing products are arranged at equal angles around the periphery of the turntable. The turntable drive mechanism is mounted on the frame and drives the turntable to rotate back and forth. The turntable drive mechanism is connected to a controller.

[0008] As a preferred embodiment, the first feeding device includes a first vibratory feeder, a first conveyor line, and a first feeding assembly; the first vibratory feeder is mounted on a frame and connected to a controller, the input end of the first conveyor line is connected to the output end of the first vibratory feeder, and the other end of the first conveyor line is located beside the turntable assembly; the first feeding assembly is located between the output end of the first conveyor line and the turntable assembly; the first feeding assembly includes a first feeding rack, a first picking head, and a first feeding drive mechanism; the first feeding rack moves back and forth between the output end of the first conveyor line and the turntable assembly under the drive of an external drive mechanism; the first picking head is movably mounted on the first feeding rack; the first feeding drive mechanism is mounted on the first feeding rack and drives the first picking head to move back and forth, and the first picking head and the first feeding drive mechanism are connected to the controller.

[0009] As a preferred embodiment, the second feeding device includes a second vibratory feeder, a picking rack, a transfer frame, and a rotary feeding assembly; the second vibratory feeder is mounted on the frame and connected to a controller; the picking rack is mounted on the frame and located beside the output end of the second vibratory feeder, and is equipped with a first gripper for gripping products and a first picking drive mechanism for driving the first gripper to move back and forth; the transfer frame is movably mounted on the frame and located beside the picking rack, driven by an external drive mechanism; the transfer frame is equipped with a second gripper for gripping products, and the... The second gripper moves back and forth with the transfer frame; the rotary feeding assembly is mounted on the frame and located between the transfer frame and the turntable assembly. The rotary feeding assembly includes a rotary feeding frame, a feeding tray, and a rotary drive mechanism; the rotary feeding frame is mounted on the frame and can move up and down under the drive of the external drive mechanism; the feeding tray is mounted on the rotary feeding frame and moves up and down with the rotary feeding frame; the feeding tray has clamping heads arranged at intervals around its periphery for gripping products; the rotary drive mechanism is mounted on the rotary feeding frame and drives the feeding tray to rotate back and forth.

[0010] As a preferred embodiment, the clamping device includes a material distribution plate, a tensioning assembly, and a clamping assembly; the material distribution plate is mounted on the frame and located beside the turntable assembly; the tensioning assembly includes a movable seat, clamping heads, and a clamping drive mechanism; the movable seat is movably mounted on the frame and located beside the turntable assembly under the drive of an external drive mechanism; the clamping head is movably mounted on the movable seat, and the clamping drive mechanism is mounted on the movable seat and drives the clamping head to open and close; the clamping assembly includes a clamping frame, clamping heads, and a clamping drive mechanism; the clamping frame is mounted on the frame and located beside the turntable assembly and above the tensioning assembly; the clamping heads are movably mounted on the clamping frame, and two clamping heads are provided; the clamping drive mechanism is mounted on the clamping frame and simultaneously drives both clamping heads to move up and down.

[0011] As a preferred embodiment, the detection device includes a detection frame, sensors, a sensing plate, and a removal assembly; the detection frame is mounted on a machine frame; two sensors and two sensing plates are provided, both of which are mounted on the detection frame and connected to a controller; the sensing plate is rotatably mounted on the detection frame, one end of the sensing plate is connected and conductive to the corresponding sensor, and the other end of the sensing plate is in contact and conductive with the detection frame; the removal assembly includes a removal rack, a movable rack, and a lever; the removal rack is mounted on the machine frame and located next to the turntable assembly; the movable rack is movably mounted on the removal rack under the drive of an external drive mechanism; the lever is rotatably mounted on the movable rack under the drive of an external drive mechanism and moves back and forth with the movable rack.

[0012] As a preferred embodiment, the third feeding device includes a third vibratory plate and a second conveyor line. The third vibratory plate is mounted on the frame and connected to the controller. The second conveyor line is mounted on the frame and located next to the turntable assembly. The input end of the second conveyor line is connected to the output end of the third vibratory plate. The pad paper feeding device is located directly above the second conveyor line.

[0013] As a preferred embodiment, the paper feeding device includes a feeding wheel, a support, a feeding head, a first drive mechanism, a receiving wheel, and a second drive mechanism; the feeding wheel is rotatably mounted on the frame, the support is mounted on the frame and located above the output end of the third feeding device; the feeding head is movably mounted on the support and located directly above the output end of the third feeding device, the first drive mechanism is mounted on the support and drives the feeding head to move up and down; the receiving wheel is rotatably mounted on the frame, and the second drive mechanism is mounted on the frame and drives the receiving wheel to rotate back and forth.

[0014] As a preferred embodiment, the feeding device includes a feeding assembly and a discharging assembly; the feeding assembly includes a feeding frame, a feeding seat, and a feeding head; the feeding frame is mounted on the frame and located beside the output end of the third feeding device; the feeding seat is movably mounted beside the output end of the third feeding device under the drive of an external driving mechanism; the feeding head is mounted on the feeding seat and moves back and forth with the feeding seat, and the feeding head is used to clamp the product conveyed from the output end of the third feeding device; the discharging assembly is mounted on the frame and located between the turntable assembly and the feeding assembly; the discharging assembly includes a discharging frame and a first tilting frame. The system comprises a first flipping drive mechanism, a second flipping frame, and a second flipping drive mechanism; the unloading frame is mounted on the machine frame, the first flipping frame is rotatably mounted on the unloading frame and located beside the turntable assembly, the first flipping frame is provided with a third gripper for clamping the product, and the first flipping drive mechanism is mounted on the unloading frame and drives the first flipping frame to rotate back and forth; the second flipping frame is rotatably mounted on the unloading frame and located between the first flipping frame and the feeding assembly, the second flipping frame is provided with a fourth gripper for clamping the product, and the second flipping drive mechanism is mounted on the unloading frame and drives the second flipping frame to rotate back and forth.

[0015] As a preferred embodiment, the tightening device includes a waist-binding assembly and a sealing assembly. The waist-binding assembly includes a waist-binding frame, a movable waist-binding frame, and a waist-binding wheel. The waist-binding frame is mounted on the frame and located beside the feeding device. The movable waist-binding frame is movable back and forth on the waist-binding frame under the drive of an external driving mechanism. The waist-binding wheel is rotatable around its own axis and is mounted on the movable waist-binding frame, moving back and forth with the movable waist-binding frame. The sealing assembly includes a sealing frame and a sealing needle. The sealing frame is mounted on the frame and located beside the waist-binding assembly. The sealing needle is movable up and down on the sealing frame under the drive of an external driving mechanism. The sealing needle extends vertically and is tapered, tapering from bottom to top.

[0016] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution:

[0017] The system is equipped with a first feeding device, a second feeding device, a pressing device, a detection device, a third feeding device, a padding paper feeding device, a feeding device, and a tightening device. These devices are arranged sequentially along the rotation direction of the turntable assembly. The first, second, and pressing devices work together to sequentially feed and assemble the granules and substrates. The third feeding device then feeds the outer shell. Finally, the feeding and tightening devices work together to insert the semi-finished substrates and granules into the outer shell and seal it. This process achieves a higher degree of automation, effectively saving labor costs and increasing processing efficiency, thus meeting current large-scale processing needs.

[0018] To more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural schematic diagram of a preferred embodiment of the present invention;

[0020] Figure 2 This is a three-dimensional structural diagram of the turntable assembly in a preferred embodiment of the present invention;

[0021] Figure 3 This is a three-dimensional structural diagram of the first feeding component in a preferred embodiment of the present invention;

[0022] Figure 4 This is a partial assembly schematic diagram of the second feeding device in a preferred embodiment of the present invention;

[0023] Figure 5This is another partial assembly schematic diagram of the second feeding device in a preferred embodiment of the present invention;

[0024] Figure 6 This is a three-dimensional structural diagram of the rotary feeding component in the second feeding device of a preferred embodiment of the present invention;

[0025] Figure 7 This is a partial assembly diagram of a preferred embodiment of the present invention;

[0026] Figure 8 This is a three-dimensional structural diagram of the tensioning component in a preferred embodiment of the present invention;

[0027] Figure 9 This is a partial assembly schematic diagram of the clamping device according to a preferred embodiment of the present invention;

[0028] Figure 10 This is a partial assembly schematic diagram of the detection device in a preferred embodiment of the present invention;

[0029] Figure 11 This is a three-dimensional structural schematic diagram of the paper feeding device in a preferred embodiment of the present invention;

[0030] Figure 12 This is a three-dimensional structural diagram of the feeding component in a preferred embodiment of the present invention;

[0031] Figure 13 This is a three-dimensional structural diagram of the feeding component in a preferred embodiment of the present invention;

[0032] Figure 14 This is a three-dimensional structural diagram of the waist-cinching component in a preferred embodiment of the present invention;

[0033] Figure 15 This is a three-dimensional structural diagram of the sealing assembly in a preferred embodiment of the present invention.

[0034] Explanation of reference numerals in the attached diagram:

[0035] 10. Rack 11. Controller

[0036] 12. Turntable assembly 121. Turntable

[0037] 122. Turntable drive mechanism 123. Material tray

[0038] 20. First feeding device; 21. First vibrating plate

[0039] 22. First conveyor line; 23. First feeding assembly

[0040] 231. First feeding rack 232. First material handling head

[0041] 233, First feeding drive mechanism; 30, Second feeding drive mechanism

[0042] 31. Second vibratory feeder; 32. Material handling rack

[0043] 321. First gripper; 322. First material handling drive mechanism

[0044] 33. Transfer frame 331. Second gripper

[0045] 34. Rotary feeding assembly; 341. Rotary feeding rack

[0046] 342. Feeding tray; 343. Rotary drive mechanism

[0047] 344. Clamping head; 40. Pressing device

[0048] 41. Material distribution plate 42. Tensioning assembly

[0049] 421. Movable seat; 422. Clamping head

[0050] 423. Clamping drive mechanism; 43. Pressing assembly

[0051] 431. Clamping frame 432. Clamping head

[0052] 50. Detection device

[0053] 51. Detection frame 52. Sensor

[0054] 53. Sensor plate 54. Removal component

[0055] 541. Material removal rack; 542. Movable rack

[0056] 543, lever 60, third feeding device

[0057] 61. Third vibratory feeder; 62. Second conveyor line

[0058] 70. Pad paper feeding device; 71. Feeding wheel

[0059] 72. Support bracket 73. Feeding head

[0060] 74. First drive mechanism; 75. Take-up wheel

[0061] 76. Second drive mechanism; 80. Feeding device

[0062] 81. Feeding assembly 811. Feeding rack

[0063] 812. Feeder seat; 813. Feeder head

[0064] 82. Feeding assembly 821. Feeding rack

[0065] 822. First tilting frame; 823. First tilting drive mechanism

[0066] 824. Second tilting frame; 825. Second tilting drive mechanism

[0067] 826. Third gripper 827. Fourth gripper

[0068] 90. Tightening device; 91. Waist-cinching assembly

[0069] 911. Waist trainer frame; 912. Movable waist trainer frame

[0070] 913, waist-tightening wheel; 92, sealing assembly

[0071] 921. Sealing frame; 922. Sealing needle. Detailed Implementation

[0072] Please refer to Figures 1 to 15 As shown, it illustrates the specific structure of a preferred embodiment of the present invention, which includes a frame 10, a controller 11, a first feeding device 20, a second feeding device 30, a pressing device 40, a detection device 50, a third feeding device 60, a padding paper feeding device 70, a feeding device 80, and a tightening device 90.

[0073] A turntable assembly 12 is provided on the frame 10; a controller 11 is provided on the frame 10, and the turntable assembly 12 is connected to the controller 11; in this embodiment, the turntable assembly 12 includes a turntable 121 and a turntable drive mechanism 122. The turntable 121 is rotatably provided on the frame 10, and a plurality of material trays 123 for fixing products are arranged at equal angles around the periphery of the turntable 121. The turntable drive mechanism 122 is provided on the frame 10 and drives the turntable 121 to rotate back and forth. The turntable drive mechanism 122 is connected to the controller 11.

[0074] The first feeding device 20 is mounted on the frame 10 and located beside the turntable assembly 12. The first feeding device 20 is connected to the controller 11. In this embodiment, the first feeding device 20 includes a first vibratory feeder 21, a first conveyor line 22, and a first feeding assembly 23. The first vibratory feeder 21 is mounted on the frame 10 and connected to the controller 11. The input end of the first conveyor line 22 is connected to the output end of the first vibratory feeder 21, and the other end of the first conveyor line 22 is located beside the turntable assembly 12. The first feeding assembly 23 is located at the output end of the first conveyor line 22 and the turntable. Between components 12; the first feeding component 23 includes a first feeding rack 231, a first picking head 232, and a first feeding drive mechanism 233; the first feeding rack 231 moves back and forth between the output end of the first conveyor line 22 and the turntable component 12 under the drive of an external drive mechanism; the first picking head 232 is movably mounted on the first feeding rack 231; the first feeding drive mechanism 233 is mounted on the first feeding rack 231 and drives the first picking head 232 to move back and forth, and the first picking head 232 and the first feeding drive mechanism 233 are connected to the controller 11. The first feeding component 23 is used to feed the rubber particles conveyed by the first conveyor line 22 into the turntable component 12, and to convey the rubber particles backward with the turntable component 12.

[0075] The second feeding device 30 is mounted on the frame 10 and located beside the turntable assembly 12; the second feeding device 30 is connected to the controller 11; in this embodiment, the second feeding device 30 includes a second vibratory feeder 31, a picking rack 32, a transfer frame 33, and a rotating feeding assembly 34; the second vibratory feeder 31 is mounted on the frame 10 and connected to the controller 11; the picking rack 32 is mounted on the frame 10 and located beside the output end of the second vibratory feeder 31, and the picking rack 32 is provided with a first gripper 321 for gripping products and a first picking drive mechanism 322 for driving the first gripper 321 to move back and forth; the transfer frame 33 is movably mounted on the frame 10 and located beside the picking rack 32 under the drive of an external drive mechanism; the transfer frame 33 is provided with... The machine has a second gripper 331 for gripping products, which moves back and forth with the transfer frame 33. The rotary feeding assembly 34 is mounted on the frame 10 and located between the transfer frame 33 and the turntable assembly 12. The rotary feeding assembly 34 includes a rotary feeding rack 341, a feeding tray 342, and a rotary drive mechanism 343. The rotary feeding rack 341 is mounted on the frame 10 and can move up and down under the drive of the external drive mechanism. The feeding tray 342 is mounted on the rotary feeding rack 341 and moves up and down with the rotary feeding rack 341. The feeding tray 342 has clamping heads 344 for gripping products arranged at intervals around its periphery. The rotary drive mechanism 343 is mounted on the rotary feeding rack 341 and drives the feeding tray 342 to rotate back and forth.

[0076] The clamping device 40 is mounted on the frame 10 and located beside the turntable assembly 12, and is connected to the controller 11. In this embodiment, the clamping device 40 includes a material distribution plate 41, a tensioning assembly 42, and a clamping assembly 43. The material distribution plate 41 is mounted on the frame 10 and located beside the turntable assembly 12. The material distribution plate 41 is used to separate the two pins of the element, preventing the lower ends of the two pins from contacting and causing a short circuit. The tensioning assembly 42 includes a movable seat 421, a clamping head 422, and a clamping drive mechanism 423. The movable seat 421 is mounted on the frame 10 and located beside the turntable assembly, and can move up and down under the drive of the external drive mechanism. 12. The clamping head 422 is movably mounted on the movable seat 421, and the clamping drive mechanism 423 is mounted on the movable seat 421 and drives the clamping head 422 to open and close. The clamping assembly 43 includes a clamping frame 431, a clamping head 432, and a clamping drive mechanism (not shown in the figure). The clamping frame 431 is mounted on the frame 10 and located beside the turntable assembly 12 and above the tensioning assembly 42. The clamping head 432 is movably mounted on the clamping frame 431. There are two clamping heads 432. The clamping drive mechanism (not shown in the figure) is mounted on the clamping frame 431 and simultaneously drives the two clamping heads 432 to move up and down. The two clamping heads 432 achieve two-stage clamping. With the cooperation of the tensioning assembly 42, during the second clamping, the tensioning assembly 42 pulls down the pin of the element to ensure that the pin passes smoothly through the granule.

[0077] The detection device 50 is mounted on the frame 10 and located beside the turntable assembly 12. The detection device 50 is connected to the controller 11. In this embodiment, the detection device 50 includes a detection frame 51, a sensor 52, a sensing plate 53, and a removal assembly 54. The detection frame 51 is mounted on the frame 10. Two sensors 52 and two sensing plates 53 are provided. Both sensors 52 are mounted on the detection frame 51 and connected to the controller. The sensing plate 53 is rotatably mounted on the detection frame 51. One end of the sensing plate 53 is connected to the corresponding sensor 52, and the other end of the sensing plate 53 is in contact with the detection frame 51. The removal assembly 54 includes a removal frame 541, a movable frame 542, and a lever 543. The removal frame 541 is mounted on the frame 10 and located beside the turntable assembly 12. The movable frame 542 can be moved up and down on the removal frame 541 under the drive of an external driving mechanism. The lever 543 can be rotated on the movable frame 542 under the drive of an external driving mechanism and moves up and down with the movable frame 542. When the turntable assembly 12 moves the semi-finished product backward, the pin of the component will touch the sensing plate 53, thereby causing the corresponding sensing plate 53 to move and leave the detection frame 51. At this time, the sensor 52 will sense the movement of the sensing plate 53, thereby determining whether the pin is in place and whether it is twisted together.

[0078] The third feeding device 60 is mounted on the frame 10 and located beside the turntable assembly 12. The third feeding device 60 is connected to the controller 11. The third feeding device 60, the detection device 50, the pressing device 40, the second feeding device 30, and the first feeding device 20 are arranged sequentially along the rotation direction of the turntable assembly 12. In this embodiment, the third feeding device 60 includes a third vibrating plate 61 and a second conveying line 62. The third vibrating plate 61 is mounted on the frame 10 and connected to the controller 11. The second conveying line 62 is mounted on the frame 10 and located beside the turntable assembly 12. The input end of the second conveying line 62 is connected to the output end of the third vibrating plate 61. The padding paper feeding device 70 is located directly above the second conveying line 62.

[0079] The paper feeding device 70 is mounted on the frame 10 and located above the output end of the third feeding device 60; the paper feeding device 70 is connected to the controller 11; in this embodiment, the paper feeding device 70 includes a feeding wheel 71, a support 72, a feeding head 73, a first drive mechanism 74, a receiving wheel 75, and a second drive mechanism 76; the feeding wheel 71 is rotatably mounted on the frame 10, the support 72 is mounted on the frame 10 and located above the output end of the third feeding device 60; the feeding head 73 is movable up and down on the support 72 and located directly above the output end of the third feeding device 60, the first drive mechanism 74 is mounted on the support 72 and drives the feeding head 73 to move up and down; the receiving wheel 75 is rotatably mounted on the frame 10, and the second drive mechanism 76 is mounted on the frame 10 and drives the receiving wheel 75 to rotate back and forth. The padding paper feeding device 70 is used to cut the padding paper in the padding paper strip and feed it downward into the outer casing by the downward movement of the feeding head 73.

[0080] The feeding device 80 is mounted on the frame 10 and located beside the output end of the turntable assembly 12 and the third feeding device 60; the feeding device 80 is connected to the controller 11; in this embodiment, the feeding device 80 includes a feeding assembly 81 and a discharging assembly 82; the feeding assembly 81 includes a feeding frame 811, a feeding seat 812, and a feeding head 813; the feeding frame 811 is mounted on the frame 10 and located beside the output end of the third feeding device 60; the feeding seat 812 is movably mounted beside the output end of the third feeding device 60 under the drive of an external driving mechanism; the feeding head 813 is mounted on the feeding seat 812 and moves back and forth with the feeding seat 812, and the feeding head 813 is used to clamp the product conveyed from the output end of the third feeding device 60; the discharging assembly 82 is mounted on the frame 10 and located between the turntable assembly 12 and the feeding assembly 81; The feeding assembly 82 includes a feeding rack 821, a first flipping rack 822, a first flipping drive mechanism 823, a second flipping rack 824, and a second flipping drive mechanism 825. The feeding rack 821 is mounted on the frame 10. The first flipping rack 822 is rotatably mounted on the feeding rack 821 and located beside the turntable assembly 12. The first flipping rack 822 is provided with a third gripper 826 for clamping products. The first flipping drive mechanism 823 is mounted on the feeding rack 821 and drives the first flipping rack 822 to rotate back and forth. The second flipping rack 824 is rotatably mounted on the feeding rack 821 and located between the first flipping rack 822 and the feeding assembly 81. The second flipping rack 824 is provided with a fourth gripper 827 for clamping products. The second flipping drive mechanism 825 is mounted on the feeding rack 821 and drives the second flipping rack 824 to rotate back and forth. The feeding assembly 81 is used to feed the product delivered by the third feeding device 60 backward, and the unloading assembly 82 is used to unload the pre-assembled raw materials and granules semi-finished products assembled in the turntable assembly 12 and load them into the outer shell of the feeding assembly 81.

[0081] The tightening device 90 is mounted on the frame 10 and located above the movable end of the feeding device 80. The tightening device 90 is connected to the controller 11. In this embodiment, the tightening device 90 includes a waist-binding assembly 91 and a sealing assembly 92. The waist-binding assembly 91 includes a waist-binding frame 911, a waist-binding movable frame 912, and a waist-binding wheel 913. The waist-binding frame 911 is mounted on the frame 10 and located beside the feeding device 80. The waist-binding movable frame 912 can be moved back and forth on the waist-binding frame 911 under the drive of an external driving mechanism. The waist-binding wheel 913 can be rotated back and forth on the waist-binding movable frame 912 around its own axis and moves back and forth with the waist-binding movable frame 912. The sealing assembly 92 includes a sealing frame 921 and a sealing needle 922. The sealing frame 921 is mounted on the frame 10 and located beside the waist-tightening assembly 91. The sealing needle 922 can be moved up and down on the sealing frame 921 under the drive of an external driving mechanism. The sealing needle 922 extends vertically and is tapered with a thinner lower end and a thicker upper end. When tightening, the waist-tightening wheel 913 in the waist-tightening assembly 91 moves towards the product under the drive of the external driving mechanism, and drives the upper end of the outer shell to bend towards the middle. As the product continues to move backward, the waist-tightening wheel 913 rotates along its own axis. After the waist-tightening is completed, the sealing needle 922 moves downward and presses down to seal the upper end of the outer shell after waist-tightening.

[0082] Furthermore, a single-beam CCD lens is provided at the tightening device 90. The single-beam CCD lens is used to take pictures of the product after tightening and to inspect its appearance and dimensions, so as to promptly remove unqualified products.

[0083] The working principle of this embodiment is described in detail below:

[0084] During processing, the equipment is first connected to an external power source. Then, the first feeding device 20 completes the feeding process of the granules and feeds them into the turntable assembly 12 via the first feeding component 23. The turntable assembly 12 then drives the granules to continue moving backward. Next, the second feeding device 30 completes the feeding process of the raw material and feeds it into the granules already fed into the turntable assembly 12 via the cooperation of the picking frame 32, the intermediate frame 33, and the rotating feeding component 34. The raw material is then conveyed backward by the turntable assembly 12. At this time, the first pressing head 432 in the pressing device 40 performs the first pressing. After the first pressing, the turntable assembly 12 drives it to continue conveying backward, and the separating plate 41 passes through the two pins of the raw material and separates the two pins. Then, the tensioning component 42 tightens the pins that extend downward after the first pressing, and simultaneously tightens the pins downward in conjunction with the pressing process of another pressing head, thereby ensuring that the pins completely pass through the granules. At this time, the assembly process of the granules and raw materials is completed.

[0085] Then, the turntable assembly 12 continues to drive the semi-finished product backward through the detection device 50. The movement of the sensing plate 53 driven by the pins determines whether the pins pass through smoothly and whether the pins stick together after passing through. The subsequent removal assembly 54 removes the unqualified products. Then, the third feeding device 60 completes the feeding of the aluminum shell. During the feeding process, the padding paper feeding device 70 cuts the padding paper and places it at the bottom of the aluminum shell. Then, the feeding assembly 81 clamps the fed aluminum shell, and with the cooperation of the unloading assembly 82, the semi-finished product is unloaded from the turntable assembly 12 and loaded into the aluminum shell. Then, the feeding assembly 81 drives the product to continue to be conveyed backward to the tightening device 90, and the upper end of the aluminum shell is sealed in sequence through the waisting assembly 91 and the sealing assembly 92. Finally, the product unloading process is completed.

[0086] The key design feature of this invention is that it incorporates a first feeding device, a second feeding device, a pressing device, a detection device, a third feeding device, a padding paper feeding device, a feeding device, and a tightening device. These devices are arranged sequentially along the rotation direction of the turntable assembly. The first, second, and pressing devices work together to sequentially complete the feeding and assembly pressing of the granules and raw materials. The third feeding device then feeds the outer shell. Finally, the feeding and tightening devices work together to insert the semi-finished raw materials and granules into the outer shell and seal it. This process achieves a higher degree of automation, effectively saving labor costs and increasing processing efficiency, thus meeting current large-scale processing needs.

[0087] The above description is merely a preferred embodiment of the present invention and does not constitute any limitation on the technical scope of the present invention. Therefore, any minor modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present invention shall still fall within the scope of the technical solution of the present invention.

Claims

1. An automated capacitor assembly device, characterized in that: The system includes a frame, a controller, a first feeding device, a second feeding device, a clamping device, a detection device, a third feeding device, a padding paper feeding device, a feeding device, and a tightening device. A turntable assembly is mounted on the frame. The controller is mounted on the frame, and the turntable assembly is connected to the controller. The first feeding device is mounted on the frame and located beside the turntable assembly, and is connected to the controller. The second feeding device is mounted on the frame and located beside the turntable assembly, and is connected to the controller. The clamping device is mounted on the frame and located beside the turntable assembly, and is connected to the controller. The clamping device includes a material distribution plate, a tensioning assembly, and a clamping group. The components are as follows: the material distribution plate is mounted on the frame and located beside the turntable assembly; the tensioning assembly includes a movable seat, a clamping head, and a clamping drive mechanism; the movable seat is movably mounted on the frame and located beside the turntable assembly under the drive of an external drive mechanism; the clamping head is movably mounted on the movable seat, and the clamping drive mechanism is mounted on the movable seat and drives the clamping head to open and close; the clamping assembly includes a clamping frame, a clamping head, and a clamping drive mechanism; the clamping frame is mounted on the frame and located beside the turntable assembly and above the tensioning assembly; the clamping head is movably mounted on the clamping frame, and two clamping heads are provided; the clamping drive mechanism is mounted on the clamping frame and... Simultaneously, it drives the two pressing heads to move up and down back and forth; the detection device is mounted on the frame and located beside the turntable assembly, and the detection device is connected to the controller; the detection device includes a detection frame, a sensor, a sensing plate, and a removal assembly; the detection frame is mounted on the frame; there are two sensors and two sensing plates, both of which are mounted on the detection frame and connected to the controller; the sensing plate is rotatably mounted on the detection frame, one end of the sensing plate is connected and conductive to the corresponding sensor, and the other end of the sensing plate is in contact and conductive with the detection frame; the removal assembly includes a material removal frame, a movable frame, and a lever; the material removal frame is mounted on the frame and located beside the turntable assembly, the movable... The movable frame can be moved up and down on the unloading frame under the drive of an external drive mechanism. The lever can be rotated on the movable frame under the drive of the external drive mechanism and moves up and down with the movable frame. The third feeding device is set on the frame and located next to the turntable assembly. The third feeding device is connected to the controller. The third feeding device, detection device, clamping device, second feeding device, and first feeding device are arranged in sequence along the rotation direction of the turntable assembly. The padding paper feeding device is set on the frame and located above the output end of the third feeding device. The padding paper feeding device is connected to the controller. The feeding device is set on the frame and located next to the output end of the turntable assembly and the third feeding device. The feeding device is connected to the controller; the tightening device is mounted on the frame and located above the movable end of the feeding device, and the tightening device is connected to the controller.

2. The automated capacitor assembly equipment according to claim 1, characterized in that: The turntable assembly includes a turntable and a turntable drive mechanism. The turntable is rotatably mounted on the frame. Multiple trays for fixing products are arranged at equal angles around the periphery of the turntable. The turntable drive mechanism is mounted on the frame and drives the turntable to rotate back and forth. The turntable drive mechanism is connected to the controller.

3. The automated capacitor assembly equipment according to claim 1, characterized in that: The first feeding device includes a first vibratory feeder, a first conveyor line, and a first feeding assembly. The first vibratory feeder is mounted on a frame and connected to a controller. The input end of the first conveyor line is connected to the output end of the first vibratory feeder, and the other end of the first conveyor line is located beside the turntable assembly. The first feeding assembly is located between the output end of the first conveyor line and the turntable assembly. The first feeding assembly includes a first feeding rack, a first picking head, and a first feeding drive mechanism. The first feeding rack moves back and forth between the output end of the first conveyor line and the turntable assembly under the drive of an external drive mechanism. The first picking head is movably mounted on the first feeding rack. The first feeding drive mechanism is mounted on the first feeding rack and drives the first picking head to move back and forth. The first picking head and the first feeding drive mechanism are connected to the controller.

4. The automated capacitor assembly equipment according to claim 1, characterized in that: The second feeding device includes a second vibratory feeder, a picking rack, a transfer frame, and a rotary feeding assembly; the second vibratory feeder is mounted on the frame and connected to a controller; the picking rack is mounted on the frame and located beside the output end of the second vibratory feeder, and is equipped with a first gripper for clamping products and a first picking drive mechanism for driving the first gripper to move back and forth; the transfer frame is movably mounted on the frame and located beside the picking rack under the drive of an external drive mechanism; the transfer frame is equipped with a second gripper for clamping products, the second gripper... As the transfer frame moves back and forth; the rotary feeding assembly is mounted on the frame and located between the transfer frame and the turntable assembly. The rotary feeding assembly includes a rotary feeding frame, a feeding tray, and a rotary drive mechanism. The rotary feeding frame is mounted on the frame and can move up and down under the drive of the external drive mechanism. The feeding tray is mounted on the rotary feeding frame and moves up and down with the rotary feeding frame. The feeding tray has clamping heads arranged at intervals around its periphery for gripping products. The rotary drive mechanism is mounted on the rotary feeding frame and drives the feeding tray to rotate back and forth.

5. The automated capacitor assembly equipment according to claim 1, characterized in that: The third feeding device includes a third vibratory plate and a second conveyor line. The third vibratory plate is mounted on the frame and connected to the controller. The second conveyor line is mounted on the frame and located next to the turntable assembly. The input end of the second conveyor line is connected to the output end of the third vibratory plate. The pad paper feeding device is located directly above the second conveyor line.

6. The automated capacitor assembly equipment according to claim 1, characterized in that: The paper feeding device includes a feeding wheel, a support, a feeding head, a first drive mechanism, a receiving wheel, and a second drive mechanism. The feeding wheel is rotatably mounted on the frame, and the support is mounted on the frame and located above the output end of the third feeding device. The feeding head is movable up and down on the support and located directly above the output end of the third feeding device. The first drive mechanism is mounted on the support and drives the feeding head to move up and down. The receiving wheel is rotatably mounted on the frame, and the second drive mechanism is mounted on the frame and drives the receiving wheel to rotate back and forth.

7. The automated capacitor assembly equipment according to claim 1, characterized in that: The feeding device includes a feeding assembly and a discharging assembly; the feeding assembly includes a feeding frame, a feeding seat, and a feeding head; the feeding frame is mounted on the frame and located beside the output end of the third feeding device; the feeding seat is movably mounted beside the output end of the third feeding device under the drive of an external driving mechanism; the feeding head is mounted on the feeding seat and moves back and forth with the feeding seat, and the feeding head is used to clamp the product conveyed from the output end of the third feeding device; the discharging assembly is mounted on the frame and located between the turntable assembly and the feeding assembly; the discharging assembly includes a discharging frame, a first tilting frame, and a first tilting mechanism. The machine includes a drive mechanism, a second flipping frame, and a second flipping drive mechanism. The unloading frame is mounted on the machine frame. The first flipping frame is rotatably mounted on the unloading frame and located next to the turntable assembly. The first flipping frame is equipped with a third gripper for clamping products. The first flipping drive mechanism is mounted on the unloading frame and drives the first flipping frame to rotate back and forth. The second flipping frame is rotatably mounted on the unloading frame and located between the first flipping frame and the feeding assembly. The second flipping frame is equipped with a fourth gripper for clamping products. The second flipping drive mechanism is mounted on the unloading frame and drives the second flipping frame to rotate back and forth.

8. The automated capacitor assembly equipment according to claim 1, characterized in that: The tightening device includes a waist-binding assembly and a sealing assembly. The waist-binding assembly includes a waist-binding frame, a waist-binding movable frame, and a waist-binding wheel. The waist-binding frame is mounted on the machine frame and located next to the feeding device. The waist-binding movable frame can be moved back and forth on the waist-binding frame under the drive of an external driving mechanism. The waist-binding wheel can be rotated back and forth around its own axis and is mounted on the waist-binding movable frame and moves back and forth with the waist-binding movable frame. The sealing assembly includes a sealing frame and a sealing needle. The sealing frame is mounted on the machine frame and located next to the waist-binding assembly. The sealing needle can be moved up and down on the sealing frame under the drive of an external driving mechanism. The sealing needle extends vertically and is tapered with a thinner lower end and a thicker upper end.

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