Production equipment of double-layer bubble type heat insulation film
By using pretreatment components, bubble forming components, and bonding components in the production equipment for double-layer bubble-type heat insulation film, the problems of easy bubble rupture and single performance in the existing technology are solved, and the uniform distribution and composite effect of buffer balls are achieved, thereby improving the buffering and heat insulation performance of the heat insulation film.
Patent Information
- Application Number
- CN202511761320.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2045-11-27
AI Technical Summary
Existing double-layer bubble-type heat insulation films are prone to breakage during production, and their production performance cannot be adjusted according to demand. They also cannot be filled with solid cushioning materials, resulting in poor performance.
The base film and the buffer ball are bonded together using a pretreatment component and a bubble forming component to form a single-layer bubble film. The two layers are then combined into a double-layer bubble film using an adhesive component. A vacuum component is used to create negative pressure to fix the buffer ball. Ultrasonic pressing and spraying of adhesive are combined to ensure uniform distribution and bonding effect of the buffer ball.
It improves the buffering and heat insulation performance of double-layer bubble-type heat insulation film, reduces the probability of bubble rupture, and enhances the flexibility and applicability of production, enabling the production of heat insulation films with different performance characteristics according to demand.
Smart Images

Figure CN121200441B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of bubble film production, in particular to a production equipment of double-layer bubble type heat insulation film. BACKGROUND
[0002] The double-layer bubble type heat insulation film is a composite heat preservation and insulation material using air layer insulation principle, which blocks heat conduction / convection through the air layer in the closed bubble, is commonly used for packaging goods, and through the closed bubble, not only has the effect of heat insulation, but also realizes the buffering performance by using the air layer, has the functions of shockproof, moistureproof, pressure resistance, etc., can replace the traditional filler, is widely used in the transportation protection of precision electronic instruments, artware, automobile parts, ceramic products and furniture, is also widely used in the fields of building, automobile and agriculture, and through the double-layer bubble, the air bubble layer is formed on both sides of the heat insulation film, the heat insulation effect is improved, and the application is relatively wide, but the double-layer bubble type heat insulation film is mostly produced by a bubble film machine using polyethylene resin as raw material, is produced by extrusion and vacuum suction forming of a cast film, is a single-layer bubble heat insulation film, is then compounded to form a double-layer bubble type heat insulation film, but the internal filler of the product after production is a single gas, is easy to break, after breaking, the closed bubble loses the heat insulation and buffering performance, the overall use effect is lost, is inconvenient to use, and during production, the formed bubble cannot be filled with solid buffer, the production form is single, and it is inconvenient to produce double-layer bubble type heat insulation films with different performances according to the demand. SUMMARY
[0003] In order to overcome the technical defects in the prior art, the present application provides a production equipment of double-layer bubble type heat insulation film, which has a bubble film structure convenient for adjusting production according to the demand, and is convenient for producing double-layer bubble type heat insulation films with bubble forms or double-layer bubble type heat insulation films with solid buffer filled in the bubbles.
[0004] The technical scheme adopted by the present application is: a production equipment of double-layer bubble type heat insulation film, comprising a pretreatment assembly, the pretreatment assembly is used for connecting the base film and the buffer ball, and the pretreatment assembly comprises a first frame body, a first guide roller for introducing the base film is rotatably installed at the upper end of the first frame body, a feeding roller for feeding the buffer ball is rotatably installed in the first frame body, a bubble forming assembly is fixedly installed on one side of the first frame body, the bubble forming assembly is used for adsorbing the surface film into a bubble and then being laminated with the base film to form a single-layer bubble film, the bubble forming assembly comprises a second frame body, an adsorption roller is rotatably installed on the second frame body, a second guide roller for introducing the surface film is rotatably installed at the upper end of the second frame body, an air extraction assembly for forming negative pressure in the adsorption roller is rotatably installed at one end of the adsorption roller, and a bonding assembly is fixedly installed on one side of the second frame body and is used for laminating the single-layer bubble film into a double-layer bubble film, the pretreatment assembly, the bubble forming assembly and the bonding assembly are both two groups and are symmetrically distributed, the two ends of the air extraction assembly are communicated with the adsorption rollers in the two groups of bubble forming assemblies, and a supporting frame is fixedly installed between the upper parts of the two groups of bonding assemblies, a winding roller for winding the finished product is rotatably placed at the upper end of the supporting frame, in use, the base film and the surface film are placed through an external feeding frame, the base film is introduced into the pretreatment assembly through the first guide roller, the surface film is introduced into the bubble forming assembly through the second guide roller, the base film after being processed by the pretreatment assembly is combined with the surface film after being processed by the bubble forming assembly at the lower end of the bubble forming assembly to form a single-layer bubble film, and the single-layer bubble film is introduced into the bonding assembly to be laminated into a double-layer bubble film by the bonding assembly, and the laminated double-layer bubble film passes through the winding roller to form a finished product.
[0005] Preferably, a placing hopper for containing the buffer balls is fixedly installed at the upper end of the first frame body above the feeding roller, a discharging frame is fixedly installed at the lower end of the placing hopper, the discharging frame is in contact with the upper part of the feeding roller, a scraper is fixedly installed on one side of the discharging frame, the scraper is in contact with the surface of the feeding roller, the base film moves in a horizontal state through the feeding roller, the placing hopper is convenient for placing the buffer balls, the buffer balls fall into the feeding roller through the discharging frame, the feeding roller drives the buffer balls to move, and the scraper avoids that the feeding roller takes multiple buffer balls at a time, thereby improving the uniformity of the distribution of the buffer balls on the base film.
[0006] Preferably, the surface of the feeding roller is provided with a circumferential array of grooves for accommodating the buffer balls, and one side of the first frame body is fixedly provided with a first driving motor for driving the feeding roller to rotate, so that the feeding roller has a traction force for pulling the base film, and the buffer balls enter the grooves and move with the feeding roller, and when they move to the lower position, the buffer balls are fixed on the base film by gravity, so that the buffer balls are evenly distributed on the base film, facilitating packaging in the bubbles.
[0007] Preferably, a glue applying roller is rotatably mounted on the first frame body between the first guide roller and the feeding roller, one side of the glue applying roller is provided with a glue outlet, and the glue extruded from the glue outlet on the base film forms a glue point for bonding the buffer balls in the grooves, one side of the first frame body is fixedly provided with a micro motor, the output end of the micro motor is fixedly connected with the shaft of the glue applying roller, the other end of the shaft of the glue applying roller is fixedly provided with a first rotary joint, so as to avoid affecting the stability of glue supply due to rotation of the glue applying roller, the other side of the first rotary joint is fixedly provided with a micro glue supply pump, the liquid inlet end of the micro glue supply pump is fixedly provided with a glue containing box, and the micro glue supply pump and the glue containing box are fixedly mounted on one side of the first frame body, so that when the base film is pulled by the feeding roller, the base film passes through the glue applying roller, the glue applying roller rotates with the micro motor, the glue outlet on one side of the glue applying roller intermittently contacts the base film, and when the glue outlet contacts the base film, the micro glue supply pump is started to supply the glue in the glue containing box to the inside of the glue applying roller, and the glue is overflowed through the glue outlet to form a glue point on the base film, so that when the base film passes through the feeding roller, the buffer balls fall on the glue point and are bonded to the base film.
[0008] Preferably, one end of the first frame body is fixedly provided with a shielding frame, and the inside lower end of the shielding frame is fixedly provided with an ultraviolet curing lamp for curing the glue point bonding the buffer balls, and one end of the second frame body is fixedly connected with the first frame body through the shielding frame, so that when the base film with the bonded buffer balls passes through the shielding frame, the glue point is cured by the ultraviolet curing lamp, and the buffer balls are stably connected with the base film.
[0009] Preferably, the adsorption roller is a hollow structure, and the surface of the adsorption roller is circumferentially arrayed to form adsorption grooves, the size of the adsorption grooves is greater than the diameter of the buffer ball, the inside of the adsorption grooves is provided with adsorption holes, when the surface layer film passes through the adsorption roller, bubbles are formed through the adsorption grooves, and a cover plate is fixedly installed on the second frame body, the cover plate is an arc structure, the cover plate covers one side of the adsorption roller, reduces the air leakage problem of the surface layer film not covering the adsorption roller, improves the adsorption effect of the adsorption roller on the surface layer film, facilitates the surface of the surface layer film to form a concave state, a second driving motor for driving the adsorption roller is fixedly installed on one side of the second frame body, and an ultrasonic pressing machine is fixedly installed below the second frame body and below the adsorption roller, through the traction of the adsorption roller on the surface layer film, the surface layer film is attached to the adsorption roller, and when the surface layer film is attached, the inside of the adsorption roller is formed into a negative pressure through the air extraction assembly, thereby making the local surface of the surface layer film adsorbed in the inside of the adsorption groove through the adsorption hole, making the local surface layer stretched to form a concave state, when the surface layer film and the base layer film pass through the ultrasonic pressing machine, the base layer film and the surface layer film are compounded, thereby the concave state forms a bubble structure, and the buffer ball is packaged in the inside of the bubble.
[0010] Preferably, the air extraction assembly comprises a second rotary joint connected with the end of the rotating shaft of the adsorption roller, and an air extraction pipe is fixed between the two second rotary joints, an air extraction pump is fixedly installed at the middle position of the air extraction pipe, and the air extraction pump is fixedly installed on the bonding assembly. Through the air extraction pump and the air extraction pipe, the air in the inside of the adsorption roller is extracted, the outside air enters the inside of the adsorption roller through the adsorption holes on the adsorption roller, thereby making the surface layer film sucked into the adsorption groove to form a concave state.
[0011] Preferably, the bonding assembly comprises a third frame body fixedly connected with the second frame body, vertical fixing of a conveyor is installed on the third frame body, the two conveyors are in parallel state, a third driving motor is fixedly installed at one end of the third frame body, the third driving motor drives the conveyor, and the conveyor belt on the conveyor is made of sponge, the support frame is fixedly installed above the two third frame bodies, the third driving motor drives the conveyor to rotate, forming the effect of traction of the two single bubble films on both sides, making the two single bubble films pressed on one side, and the double bubble film state is formed by the adhesive liquid sprayed for sticking.
[0012] Preferably, the adhesive assembly further comprises a mounting plate mounted below the two second frame bodies, the upper surface of the mounting plate is fixedly mounted on the glue tank, the upper end of the glue tank is provided with a glue spraying pipe between the two conveyors, and glue spraying heads are arranged on the glue spraying pipe in an array, so that glue is sprayed between the two single-layer bubble films, and the two single-layer bubble films are pressed and adhered by a sponge-made conveying belt, the pressure holding effect on the bubbles is reduced, and breakage is avoided.
[0013] Preferably, liquid supply pumps are fixedly installed on both sides of the glue tank, and the liquid outlet ends of the liquid supply pumps are communicated with the glue spraying pipe, for supplying adhesive glue to the inside of the glue spraying pipe. Through the liquid supply pump, the glue inside the glue tank can be supplied into the glue spraying pipe and sprayed out through the glue spraying head.
[0014] The application has the following beneficial effects: by adopting the pretreatment assembly, the buffer balls are conveniently adhered and fixed on the base film, and when passing through the bubble forming assembly, the base film with the adhered buffer balls is combined with the surface film, so that the buffer balls are located in the formed bubbles, and the finished product has the effect of double-layer buffering; when the bubbles break, the buffer balls inside continue to buffer the whole;
[0015] By adopting the symmetrically distributed pretreatment assembly and bubble forming assembly, the single-layer bubble film is formed, and through the adhesive assembly, the double-layer bubble type thermal insulation film is conveniently and quickly processed and formed, and the production speed is improved.
[0016] In production, whether to add buffer balls in the treatment assembly can be selected, so as to produce the double-layer bubble type thermal insulation film in the form of bubbles or the double-layer bubble type thermal insulation film with buffer balls filled in the bubbles, improve the applicability in use, and conveniently adjust according to actual production needs. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the application in use;
[0018] Figure 2 It is a schematic diagram of the overall structure of the application in use from another angle;
[0019] Figure 3 It is a schematic diagram of the structure of the application when not in use;
[0020] Figure 4 It is a schematic diagram of the structure of the application when not in use from another angle;
[0021] Figure 5 It is a schematic diagram of the structure of the application when not in use from another angle;
[0022] Figure 6 It is a schematic diagram of the structure of the application when not in use from another angle;
[0023] Figure 7 The structural schematic view of the first frame body and the second frame body position in the application;
[0024] Figure 8 The structural schematic view of the feeding roller position in the application;
[0025] Figure 9 The structural schematic view of the rubber coating roller position in the application;
[0026] Figure 10 The structural schematic view of the air extraction assembly position in the application;
[0027] Figure 11 The structural schematic view of the glue containing box position in the application;
[0028] Figure 12 The sectional schematic view of the double-layer bubble type heat insulation film prepared by the application.
[0029] Explanation of reference signs: in the figure: 1, pretreatment assembly; 101, first frame body; 102, first guide roller; 103, feeding roller; 104, placing hopper; 105, discharging frame; 106, scraper; 107, groove; 108, first driving motor; 109, rubber coating roller; 1010, glue outlet hole; 1011, micro motor; 1012, first rotary joint; 1013, micro glue supply pump; 1014, glue containing box; 1015, shielding frame; 1016, ultraviolet curing lamp; 2, bubble forming assembly; 201, second frame body; 202, adsorption roller; 203, second guide roller; 204, adsorption groove; 205, adsorption hole; 206, cover plate; 207, second driving motor; 208, ultrasonic wave pressing machine; 3, air extraction assembly; 301, second rotary joint; 302, air extraction pipe; 303, air extraction pump; 4, bonding assembly; 401, third frame body; 402, conveyor; 403, third driving motor; 404, mounting plate; 405, glue tank; 406, glue spraying pipe; 407, glue spraying head; 408, liquid supply pump; 5, support frame; 6, winding roller; 7, base layer film; 8, surface layer film; 9, bubble; 10, buffer ball; 11, adhesive layer. DETAILED DESCRIPTION
[0030] The application will be further described below in combination with the accompanying drawings:
[0031] As Figures 1-12As shown, the embodiment provides a production equipment of double-layer bubble type heat insulation film. The double-layer bubble type heat insulation film produced by the equipment comprises a base film 7 made of transparent linear low-density polyethylene. The upper end of the base film 7 is ultrasonically bonded with a surface film 8. The surface film 8 is made of high-pressure polyethylene material and has bubbles 9 formed by adsorption. The base film 7 is bonded with buffer balls 10 made of sponge balls. The buffer balls 10 are located in the bubbles 9. The base film 7, the surface film 8 and the buffer balls 10 form a single-layer bubble film state. Two single-layer bubble films are bonded to form a double-layer bubble type heat insulation film. An adhesive layer 11 is formed in the middle during bonding. The double-layer bubbles 9 and the buffer balls 10 not only have strong buffering effect but also have strong heat insulation performance. The double-layer bubble type heat insulation film has the effects of double-layer air cushion isolation and buffer ball 10 isolation. The equipment for producing the double-layer bubble type heat insulation film comprises a pretreatment assembly 1. The pretreatment assembly 1 is used for bonding and connecting the base film with the buffer balls. The pretreatment assembly 1 comprises a first frame body 101. The upper end of the first frame body 101 is rotatably provided with a first guide roller 102 for introducing the base film. The inside of the first frame body 101 is rotatably provided with a feeding roller 103 for feeding the buffer balls. One side of the first frame body 101 is fixedly provided with a bubble forming assembly 2. The bubble forming assembly 2 adsorbs the surface film into bubbles and then bonds the bubbles with the base film to form a single-layer bubble film state. The bubble forming assembly 2 comprises a second frame body 201. The second frame body 201 is rotatably provided with an adsorption roller 202. The upper end of the second frame body 201 is rotatably provided with a second guide roller 203 for introducing the surface film. One end of the adsorption roller 202 is rotatably provided with an air extraction assembly 3 for forming negative pressure in the adsorption roller 202. One side of the second frame body 201 is fixedly provided with a bonding assembly 4 for bonding the single-layer bubble film into a double-layer bubble film. The pretreatment assembly 1, the bubble forming assembly 2 and the bonding assembly 4 are both two groups and symmetrically distributed. The two ends of the air extraction assembly 3 are in communication with the adsorption rollers 202 of the two bubble forming assemblies 2. The upper parts of the two bonding assemblies 4 are fixedly provided with a support frame 5. The upper end of the support frame 5 is rotatably provided with a winding roller 6 for winding the finished product. In use, the base film and the surface film are placed on an external feeding frame. The base film is introduced into the pretreatment assembly 1 through the first guide roller 102. The surface film is introduced into the bubble forming assembly 2 through the second guide roller 203. The base film treated by the pretreatment assembly 1 and the surface film treated by the bubble forming assembly 2 are compounded at the lower end of the bubble forming assembly 2 to form a single-layer bubble film state and are introduced into the bonding assembly 4. The single-layer bubble film is bonded into a double-layer bubble film by the bonding assembly 4. The double-layer bubble film after bonding is wound on the winding roller 6 to form a finished product.
[0032] When the base film is pretreated by the pretreatment assembly 1, if the product filled with the buffer ball in the bubble is needed in the production, the buffer ball is placed on the feeding roller 103, and through the rotation of the feeding roller 103, the effect of pulling the base film is achieved, and the buffer ball is adhered to the base film and fixed, and then conveyed to the bubble forming assembly 2. The surface film is conveyed and adsorbed by the adsorption roller 202 to form a concave state in the bubble shape. When the base film carrying the buffer ball passes through the adsorption roller 202, the buffer ball is located in the inside of the concave state. When the base film is combined with the surface film, the concave state forms the bubble, and the buffer ball is encapsulated in the inside of the bubble, forming the double buffering effect. Not only the probability of the bubble breaking when being extruded is reduced, but also the buffering effect of the buffer ball in the inside is maintained after the bubble breaks, avoiding the loss of the buffering performance.
[0033] As a technical optimization scheme of the present application, specifically as Figure 5 and Figure 7As shown, the upper end of the first frame body 101 is fixedly installed above the feeding roller 103 with a placing hopper 104 for containing the buffer balls, and the lower end of the placing hopper 104 is fixedly installed with a discharging frame 105, which is in contact with the upper side of the feeding roller 103, and one side of the discharging frame 105 is fixedly installed with a scraper 106, which is in contact with the surface of the feeding roller 103. The base film moves to a horizontal state through the feeding roller 103, is placed through the placing hopper 104, and falls onto the feeding roller 103 through the discharging frame 105, so that the feeding roller 103 drives the buffer balls to move, and the scraper 106 prevents the feeding roller 103 from taking multiple buffer balls at a time, improves the uniformity of the distribution of the buffer balls on the base film, and facilitates the fixation of the buffer balls in an array state on the base film. The surface of the feeding roller 103 is circumferentially provided with grooves 107 for containing the buffer balls, and one side of the first frame body 101 is fixedly installed with a first driving motor 108 for driving the feeding roller 103 to rotate, which has a traction force for pulling the base film. When the buffer balls enter the grooves 107, they move with the feeding roller 103, and when they move to the lower side, they fall onto the base film under the action of gravity, are fixed on the base film, and are uniformly distributed on the base film, facilitating encapsulation in the bubbles. A glue applying roller 109 is rotatably installed on the first frame body 101 between the first guide roller 102 and the feeding roller 103, one side of the glue applying roller 109 is provided with a glue outlet hole 1010, and the glue squeezed out of the glue outlet hole 1010 on the base film forms a glue point for bonding the buffer balls in the grooves 107. A micro motor 1011 is fixedly installed on one side of the first frame body 101, the output end of the micro motor 1011 is fixedly connected with the shaft of the glue applying roller 109, the other end of the shaft of the glue applying roller 109 is fixedly installed with a first rotary joint 1012 to avoid affecting the stability of glue supply due to the rotation of the glue applying roller 109. The other side of the first rotary joint 1012 is fixedly installed with a micro glue supply pump 1013, the inlet end of the micro glue supply pump 1013 is fixedly installed with a glue containing box 1014, and the micro glue supply pump 1013 and the glue containing box 1014 are fixedly installed on one side of the first frame body 101. When the feeding roller 103 pulls the base film, the base film passes through the glue applying roller 109, the glue applying roller 109 rotates, the glue outlet hole 1010 on one side intermittently contacts the base film, the micro glue supply pump 1013 is turned on when the glue outlet hole 1010 contacts the base film, the glue in the glue containing box 1014 is supplied into the glue applying roller 109, and the glue is overflowed through the glue outlet hole 1010 to form a glue point on the base film. When the base film passes through the feeding roller 103, the buffer balls fall on the glue point, the buffer balls are adhered to the base film, and the buffer balls are fixed. One end of the first frame body 101 is fixedly installed with a shielding frame 1015,And the inside lower end of the shielding frame 1015 is fixedly installed with an ultraviolet curing lamp 1016 for curing the glue points of the adhered buffer balls, and one end of the second frame body 201 is fixedly connected with the first frame body 101 through the shielding frame 1015, when the base film with adhered buffer balls passes through the shielding frame 1015, the glue points are cured by the ultraviolet curing lamp 1016, so that the buffer balls and the base film are stably connected, and the shielding frame 1015 reduces the influence of the ultraviolet curing lamp 1016 on the outside.
[0034] As a technical optimization scheme of the present application, as shown in Figure 6 、 Figure 7 and Figure 10 , the adsorption roller 202 is a hollow structure, and the surface of the adsorption roller 202 is circumferentially arrayed to form an adsorption groove 204, and the adsorption groove 204 is internally provided with an adsorption hole 205, when the surface film passes through the adsorption roller 202, air bubbles are formed through the adsorption groove 204, and the second frame body 201 is fixedly installed with a cover plate 206, the cover plate 206 is an arc structure, and the cover plate 206 covers one side of the adsorption roller 202, reducing the air leakage problem of the surface film not covering the adsorption roller 202, improving the adsorption effect of the adsorption roller 202 on the surface film, and facilitating the surface of the surface film to form a concave state, and the second frame body 201 is fixedly installed with a second driving motor 207 for driving the adsorption roller 202, and the lower end of the second frame body 201 is fixedly installed with an ultrasonic pressing machine 208 below the adsorption roller 202, the surface film is caused to be attached to the adsorption roller 202 by the traction of the adsorption roller 202, and when the surface film is attached, a negative pressure is formed in the adsorption roller 202 by the air extraction assembly 3, so that the local surface of the surface film is adsorbed in the adsorption groove 204 through the adsorption hole 205, the local surface layer is stretched to form a concave state, and when the surface film and the base film pass through the ultrasonic pressing machine 208, the base film and the surface film are compounded, so that the concave state forms a bubble structure, and the buffer ball is encapsulated in the bubble.
[0035] As a technical optimization scheme of the present application, as shown in Figure 10 , the air extraction assembly 3 comprises a second rotary joint 301 connected with the shaft end of the adsorption roller 202, and two second rotary joints 301 are fixedly provided with an air extraction pipe 302, and the middle position of the air extraction pipe 302 is fixedly installed with an air extraction pump 303, and the air extraction pump 303 is fixedly installed on the bonding assembly 4, the rotation of the adsorption roller 202 is avoided by the second rotary joint 301, and the air in the adsorption roller 202 is extracted by the air extraction pump 303 and the air extraction pipe 302, the outside air enters the inside of the adsorption roller 202 through the adsorption hole 205 on the adsorption roller 202, and then the surface film is sucked into the adsorption groove 204 to form a concave state.
[0036] As a technical optimization scheme of the present application, specifically as shown in Figure 6 and Figure 11 The adhesive assembly 4 includes a third frame body 401 fixedly connected with the second frame body 201, and a conveyor 402 vertically fixedly installed on the third frame body 401, the two conveyors 402 being in parallel, one end of the third frame body 401 being fixedly installed with a third driving motor 403, the third driving motor 403 driving the conveyor 402, and the conveyor belt on the conveyor 402 being made of sponge, the support frame 5 being fixedly installed above the two third frame bodies 401, the conveyor 402 being driven to rotate by the third driving motor 403, forming the effect of pulling the single-layer bubble film, so that the two single-layer bubble films are pressed and adhered on one side by the sprayed adhesive, forming a double-layer bubble film, and the external winding device drives the winding roller 6 to rotate on the support frame 5, winding the finished product to complete the production, the adhesive assembly 4 further including a mounting plate 404 installed below the two second frame bodies 201, the upper surface of the mounting plate 404 being fixedly installed with an adhesive tank 405, the upper end of the adhesive tank 405 being installed with a glue spraying pipe 406 between the two conveyors 402, the glue spraying pipe 406 being installed with glue spraying heads 407 in an array, the glue spraying heads 407 spraying the adhesive between the two single-layer bubble films, and the sponge-made conveyor belt pressing and adhering the two single-layer bubble films, the two sides of the adhesive tank 405 being fixedly installed with liquid supply pumps 408, the liquid outlet ends of the liquid supply pumps 408 being communicated with the glue spraying pipe 406, for supplying the adhesive to the inside of the glue spraying pipe 406, the liquid supply pumps 408 facilitating the supply of the adhesive in the adhesive tank 405 into the glue spraying pipe 406 and sprayed out through the glue spraying heads 407, improving the uniformity of the glue spraying.
[0037] The basic principles, main features and advantages of the present application are shown and described above, and those skilled in the art should understand that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made to the present application without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the present application, and the scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A production equipment for a double-layer bubble-type heat insulation film, characterized in that: The system includes a pretreatment component (1) for bonding the base film of the heat insulation film to the buffer balls. The pretreatment component (1) includes a first frame (101), on the upper end of which a first guide roller (102) for introducing the base film is rotatably mounted. Inside the first frame (101) is a feed roller (103) for conveying the buffer balls. A bubble forming component (2) is fixedly mounted on one side of the first frame (101). The bubble forming component (2) adsorbs the surface film into bubbles and presses them together with the base film to form a single-layer bubble film. The buffer balls are encapsulated in the formed bubbles. The bubble forming component (2) includes a second frame (201). A placement hopper (104) for holding buffer balls is fixedly installed on the upper end of a frame (101) above the feed roller (103), and a feeding frame (105) is fixedly installed on the lower end of the placement hopper (104). The feeding frame (105) is in contact with the upper part of the feed roller (103), and a scraper (106) is fixedly installed on one side of the feeding frame (105). The scraper (106) is in contact with the surface of the feed roller (103). The base film moves towards a horizontal state through the feed roller (103). The surface of the feed roller (103) has grooves (107) arranged in a circumferential array for holding buffer balls, and a useful... A first drive motor (108) drives the feed roller (103). A glue-applying roller (109) is rotatably mounted on the first frame (101) between the first guide roller (102) and the feed roller (103). A glue outlet hole (1010) is opened on one side of the glue-applying roller (109). The glue squeezed out through the glue outlet hole (1010) on the base film forms glue dots, which are used to bond the buffer balls inside the groove (107). A micro motor (1011) is fixedly mounted on one side of the first frame (101). The output end of the micro motor (1011) is fixedly connected to the shaft of the glue-applying roller (109), and a first rotating part is fixedly mounted on the other end of the shaft of the glue-applying roller (109). An adapter (1012) is provided. A miniature glue supply pump (1013) is fixedly installed on the other side of the first rotary adapter (1012). A glue container (1014) is fixedly installed at the inlet end of the miniature glue supply pump (1013). Both the miniature glue supply pump (1013) and the glue container (1014) are fixedly installed on one side of the first frame (101). A shielding frame (1015) is fixedly installed at one end of the first frame (101), and an ultraviolet curing lamp (1016) is fixedly installed inside the lower end of the shielding frame (1015) for curing the glue dots of the bonding buffer balls. One end of the second frame (201) is fixedly connected to the first frame (101) through the shielding frame (1015).An adsorption roller (202) is rotatably mounted on the second frame (201), and a second guide roller (203) for introducing the surface film is rotatably mounted on the upper end of the second frame (201). A vacuum component (3) for creating a negative pressure inside the adsorption roller (202) is rotatably mounted on one end of the adsorption roller (202). An adhesive component (4) is fixedly mounted on one side of the second frame (201) for bonding a single-layer bubble film into a double-layer bubble film. The pretreatment component (1), the bubble forming component (2), and the adhesive component (4) are all in two sets and are symmetrically distributed. The two ends of the vacuum component (3) are connected to the adsorption rollers (202) in the two sets of bubble forming components (2). The adsorption roller (202) is a hollow structure, and the surface of the adsorption roller (202) forms an adsorption groove (20) in a circumferential array. 4) The adsorption tank (204) has adsorption holes (205) inside. When the surface film passes through the adsorption roller (202), bubbles are formed through the adsorption tank (204). A cover plate (206) is fixedly installed on the second frame (201). The cover plate (206) has an arc-shaped structure and covers one side of the adsorption roller (202). A second drive motor (207) for driving the adsorption roller (202) is fixedly installed on one side of the second frame (201). An ultrasonic press (208) is fixedly installed at the lower end of the second frame (201) below the adsorption roller (202). A support frame (5) is fixedly installed between the upper parts of the two sets of adhesive components (4). A winding roller (6) for winding the finished product is rotatably placed on the upper end of the support frame (5).
2. The production equipment for double-layer bubble-type heat insulation film according to claim 1, characterized in that: The air extraction assembly (3) includes a second rotary joint (301), which is connected to the end of the shaft of the adsorption roller (202), and an air extraction pipe (302) is fixed between the two second rotary joints (301). An air extraction pump (303) is fixedly installed in the middle of the air extraction pipe (302), and the air extraction pump (303) is fixedly installed on the adhesive assembly (4).
3. The production equipment for double-layer bubble-type heat insulation film according to claim 1, characterized in that: The adhesive assembly (4) includes a third frame (401), which is fixedly connected to the second frame (201). A conveyor (402) is vertically fixedly installed on the third frame (401). The two conveyors (402) are parallel to each other. A third drive motor (403) is fixedly installed at one end of the third frame (401). The third drive motor (403) drives the conveyor (402). The conveyor belt on the conveyor (402) is made of sponge. The support frame (5) is fixedly installed above the two third frames (401).
4. The production equipment for double-layer bubble-type heat insulation film according to claim 3, characterized in that: The adhesive assembly (4) also includes a mounting plate (404) which is installed below the two second frames (201). The upper surface of the mounting plate (404) is fixedly mounted on the glue tank (405). The upper end of the glue tank (405) is located between the two conveyors (402) and a glue spraying pipe (406) is installed thereon. The glue spraying pipe (406) is equipped with glue spraying heads (407) in an array.
5. The production equipment for double-layer bubble-type heat insulation film according to claim 4, characterized in that: Both sides of the adhesive tank (405) are fixedly installed with liquid supply pumps (408), and the outlet end of the liquid supply pump (408) is connected to the adhesive spraying pipe (406) for supplying adhesive to the inside of the adhesive spraying pipe (406).
Citation Information
Patent Citations
Novel double-sided air bubble film production line
CN113043714A
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