High-performance release agent production equipment

Abstract

The high-performance release agent production equipment comprises a reaction cavity shell and a temperature sensing probe, a sealing cover plate is fixed to the outer wall of the top of the reaction cavity shell through a hasp lock, and a gas path rotating connector is fixed to the axis position of the top of the sealing cover plate in a penetrating mode; a hollow stirring rod is rotationally mounted at the axis of the gas path rotating joint through a deep groove ball supporting bearing, and bionic elastic turbulent flow blades which are distributed at equal intervals are in threaded connection with the outer wall of the middle of the hollow stirring rod. Through cooperation of the storage bin, the spiral conveying blade and the first servo motor, the raw material conveying speed can be accurately adjusted, the situation of blockage or low efficiency is avoided, the second servo motor drives the grinding base to rotate at a high speed through meshing transmission of the first bevel gear and the second bevel gear, and the grinding efficiency is improved. An electric telescopic rod is matched to adjust a grinding disc to move left and right for further grinding, blocky raw materials can be fully crushed and ground, raw material particles are uniform and fine, and a good foundation is provided for subsequent reaction.

Description

TECHNICAL FIELD

[0001] The present application relates to the production of release agent technology field, especially to a kind of high-performance release agent production equipment. BACKGROUND

[0002] Release agent is a kind of key functional material in industrial production, the core role is to realize the efficient separation of mold and product, is widely used in concrete pouring, plastic forming, rubber processing and many other fields. High-performance release agent needs to have excellent lubricity, heat stability, chemical inertness, and low residual amount, environmental protection standard, its performance directly affects product surface quality, production efficiency and mold service life. Release agent production equipment as the carrier of realizing raw material mixing, chemical reaction, performance modification and other core processes, its technical level determines the product quality, production efficiency and production cost of release agent. With the increasing requirements of industrial manufacturing on product precision and production efficiency, the market demand for high-performance release agent continues to grow, which requires production equipment to meet the fine processing of raw materials, uniform mixing of materials, accurate control of reaction parameters and other high-standard production requirements.

[0003] The existing release agent production equipment has many deficiencies in actual application, and it is difficult to adapt to the production requirements of high-performance release agent.

[0004] First, the raw material pretreatment system is not perfect. Most of the equipment lacks efficient integrated grinding and crushing mechanism, and the blocky particles often contained in the raw materials are difficult to be fully crushed, resulting in uneven particle size, incomplete dissolution and insufficient reaction in the subsequent reaction, which directly affects the uniformity of release agent composition and use effect, and the raw material conveying is mostly manually controlled or simply mechanically conveyed, so the feeding speed cannot be accurately adjusted, which may cause pipe blockage due to excessive feeding or low production efficiency due to insufficient feeding.

[0005] Second, the mixing reaction mechanism is not reasonable. The stirring parts of traditional equipment are mostly rigid structures, and the stirring method is single, so the materials are easy to deposit or stratify at the bottom of the reaction cavity, resulting in uneven mixing of raw materials and insufficient reaction contact, which further reduces the performance stability of release agent, and the stirring blade material has poor wear resistance and corrosion resistance, which is easy to wear and deform after long-term use, not only affecting the stirring effect, but also increasing the use cost due to frequent replacement of parts. In addition, there is no gas-liquid collaborative mixing mechanism to strengthen the reaction process through gas disturbance, which further limits the reaction efficiency.

[0006] Third, the temperature control precision is low and the energy utilization rate is poor. The heat exchange structure of the existing equipment is mostly simple sandwich design, the temperature distribution in the reaction cavity is uneven, it is difficult to accurately control the required temperature of the reaction, the reaction rate fluctuates greatly, the product quality consistency is poor, and the raw materials are not preheated before entering the reaction cavity. The process requires a large amount of energy to heat the raw materials from room temperature to the reaction temperature, resulting in waste of energy, and the circulating system design of the heat exchange medium is unreasonable, the circulating efficiency is low, and the heat loss is serious, further increasing the production cost. SUMMARY

[0007] The purpose of the present application is to solve the problems existing in the prior art and provide a high-performance release agent production equipment.

[0008] In order to achieve the above purpose, the technical scheme adopted by the present application is as follows: A high-performance release agent production equipment, comprising a reaction cavity shell and a temperature sensing probe, the top outer wall of the reaction cavity shell is fixed with a sealing cover plate through a buckle lock, and a gas rotary joint is penetratingly fixed at the top axial position of the sealing cover plate, a hollow stirring rod is rotatably installed on the axial center of the gas rotary joint through a deep groove ball bearing, a plurality of biomimetic elastic spoiler blades are screw-connected to the outer wall of the middle part of the hollow stirring rod at equal distances, a plurality of micro-bubble injection holes are formed in the inner wall of one side of the biomimetic elastic spoiler blades at equal distances, and a driving motor is connected to the top of the hollow stirring rod through a shaft coupling. A feeding pipe is penetratingly communicated at one side of the top of the sealing cover plate, and a grinding and crushing shell is welded and fixed to the top of the feeding pipe, a stop ball valve is fixed to the top of the grinding and crushing shell through a flange, a storage bin is connected to the top of the stop ball valve through a pipeline, a spiral conveying blade is arranged at the axial center of the top of the storage bin, and one end of the spiral conveying blade is connected to a first servo motor through a shaft coupling, a grinding base is rotatably installed in the interior of the grinding and crushing shell through a support, a first helical gear is welded to the bottom of the grinding base, a second helical gear is engaged and driven in the vertical direction at the bottom of the first helical gear, a second servo motor is connected to the axial center of one side of the second helical gear, a cylindrical heat exchange shell is arranged on the outer wall of the reaction cavity shell, a support frame is welded to the bottom of the cylindrical heat exchange shell, and a discharge pipe is communicated with the inner wall of the bottom of the reaction cavity shell, and an electric control ball valve is fixed to the bottom of the discharge pipe through a flange.

[0009] Preferably, the two threaded mounting holes reserved at the top of the sealing cover plate are respectively threadedly adapted with a single spring pressure valve and a temperature sensing probe, and a sealing groove is formed in the inner wall of the threaded mounting hole, and an O-shaped sealing ring is adapted and installed in the sealing groove.

[0010] Preferably, a sealing ring is embedded on the deep groove ball bearing between the gas rotary joint and the hollow stirring rod, and the gas rotary joint and the hollow stirring rod are rotationally matched.

[0011] Preferably, the upper side of the grinding base is closely provided with a grinding disc, and the outer wall of one side of the grinding disc is fixed with an electric telescopic rod through bolts, and a connecting hose is arranged between the feeding port of the top of the grinding disc and the storage bin.

[0012] Preferably, the outer side of the grinding and crushing shell is welded with a preheating sleeve, and the bottom of the cylindrical heat exchange shell is connected with a heat conduction oil circulating pump, the outlet end of the heat conduction oil circulating pump is connected with an oil inlet pipe, and a backflow pipe is communicated between the preheating sleeve and the cylindrical heat exchange shell.

[0013] Preferably, the inner wall of one side of the gas path rotary joint is communicated with an air inlet pipe, and the air inlet pipe is communicated with an external air source.

[0014] Preferably, the bionic elastic spoiler blade is made of polyurethane coated tungsten carbide material, and the bionic elastic spoiler blade is uniformly distributed along the circumference of the hollow stirring rod, the surface of the bionic elastic spoiler blade is provided with sawtooth patterns, and the length of the bionic elastic spoiler blade is matched with the inner diameter of the reaction cavity shell.

[0015] Preferably, the side of the support frame is fixed with a PLC controller through bolts, and the PLC controller is electrically connected with the driving motor, the temperature sensing probe, the first servo motor, the second servo motor, the electric control ball valve and the heat conduction oil circulating pump through wires.

[0016] The beneficial effects of the present application are: 1. The present application can accurately adjust the raw material conveying speed through the cooperation of the storage bin, the spiral conveying blade and the first servo motor, avoid the occurrence of blockage or low efficiency, the second servo motor drives the grinding base to rotate at high speed through the meshing transmission of the first bevel gear and the second bevel gear, and further grinds by adjusting the left and right movement of the grinding disc through the electric telescopic rod, which can fully crush and grind the blocky raw materials, ensure that the raw material particles are uniform and small, and provide a good foundation for subsequent reactions, the preheating sleeve outside the grinding and crushing shell preheats the raw materials by using heat conduction oil, improves the reactivity of the raw materials, reduces the energy consumption of the reaction cavity heating, and realizes efficient use of energy; 2. The hollow stirring rod drives the bionic elastic spoiler blade to rotate, the blade is made of polyurethane coated tungsten carbide material, has high elasticity and high wear resistance, the surface sawtooth pattern design enhances the spoiler effect, can effectively break the material flow inertia, avoid sedimentation and stratification, at the same time, the gas path rotary joint introduces gas through the air inlet pipe, and fine bubbles are sprayed out through the micro-bubble jet hole, realizing gas-liquid collaborative mixing, greatly improving the contact area of raw materials, making the reaction more sufficient, the deep groove ball bearing ensures the smooth rotation of the hollow stirring rod, the sealing ring and the O-shaped sealing ring enhance the sealing performance of the equipment, prevent gas leakage and material overflow, and improve the operation stability; 3, cylindrical heat exchange shell around the reaction cavity shell, heat transfer oil circulating pump drive heat transfer oil through the oil inlet pipe into the preheating sleeve shell, and then return through the return pipe, forming a closed loop heat exchange system, realizing the double function of raw material preheating and reaction cavity temperature control, the heat utilization rate is significantly improved, the temperature sensing probe monitors the reaction temperature in real time, the PLC controller adjusts the operation of the heat transfer oil circulating pump according to the data, and the reaction temperature is accurately controlled, the product quality consistency is ensured, and the automation degree is high. The equipment parts are controlled by PLC controller, reduce manual intervention, and improve the overall production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 The overall structure of the high-performance release agent production equipment is shown in the figure. Figure 2 The overall structure of the high-performance release agent production equipment is shown in the figure. Figure 3 The internal split structure of the high-performance release agent production equipment is shown in the figure. Figure 4 The first perspective structure of the high-performance release agent production equipment is shown in the figure. Figure 5 The three-dimensional schematic diagram of part of the high-performance release agent production equipment is shown in the figure.

[0018] In the figure: 1, reaction cavity shell; 2, sealing cover plate; 3, gas rotary joint; 4, hollow stirring rod; 5, bionic elastic spoiler blade; 6, micro-bubble jet hole; 7, air inlet pipe; 8, drive motor; 9, temperature sensing probe; 10, feed pipe; 11, grinding and crushing shell; 12, stop ball valve; 13, storage bin; 14, spiral conveying blade; 15, first servo motor; 16, grinding base; 17, first helical gear; 18, second helical gear; 19, second servo motor; 20, grinding disc; 21, electric telescopic rod; 22, connecting hose; 23, cylindrical heat exchange shell; 24, support frame; 25, discharge pipe; 26, electric control ball valve; 27, heat transfer oil circulating pump; 28, oil inlet pipe; 29, preheating sleeve shell; 30, return pipe. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all.

[0020] Embodiment 1, refer to Figures 1-5The utility model provides a kind of high-performance release agent production equipment, including reaction cavity shell 1 and temperature sensing probe 9, the top outer wall of the reaction cavity shell 1 is fixed with sealing cover plate 2 by buckle lock, and the top axial position of sealing cover plate 2 is fixed with gas path rotary joint 3, the axial center of the gas path rotary joint 3 is rotatably installed with hollow stirring rod 4 by deep groove ball support bearing, and the middle outer wall of hollow stirring rod 4 is screwed with equal distance distribution's bionic elastic spoiler blade 5, one side inner wall of the bionic elastic spoiler blade 5 is equipped with equal distance distribution's micro-bubble jet 6, and the top of hollow stirring rod 4 is connected with driving motor 8 by coupling; The top of the one side of the sealing cover plate 2 is communicated with the feeding pipe 10, and the top of the feeding pipe 10 is welded with the grinding and crushing shell 11, the top of the grinding and crushing shell 11 is fixed with the stop ball valve 12 through the flange, and the top of the stop ball valve 12 is connected with the storage bin 13 through the pipeline, the top of the storage bin 13 is provided with the spiral conveying blade 14 at the axial center, and one end of the spiral conveying blade 14 is connected with the first servo motor 15 through the coupling, the inside of the grinding and crushing shell 11 is rotatably installed with the grinding base 16 through the support, and the bottom of the grinding base 16 is welded with the first helical gear 17, the bottom of the first helical gear 17 is engaged with the driving second helical gear 18 in the vertical direction, and the axial center of one side of the second helical gear 18 is connected with the second servo motor 19, the outer wall of the reaction cavity shell 1 is provided with the cylindrical heat exchange shell 23, and the bottom of the cylindrical heat exchange shell 23 is welded with the support frame 24, the bottom inner wall of the reaction cavity shell 1 is communicated with the discharge pipe 25, and the bottom of the discharge pipe 25 is fixed with the electric control ball valve 26 through the flange; The two threaded mounting holes reserved on the top of the sealing cover plate 2 are respectively screwed with the monoblock spring pressure valve and the temperature sensing probe 9, and the inner wall of the threaded mounting hole is provided with a sealing groove, and the O-shaped sealing ring is fitted and installed in the sealing groove; The deep groove ball support bearing between the gas path rotary joint 3 and the hollow stirring rod 4 is embedded with a sealing ring, and the gas path rotary joint 3 and the hollow stirring rod 4 form a rotating fit, and the inner wall of one side of the gas path rotary joint 3 is communicated with the air inlet pipe 7, and the air inlet pipe 7 is communicated with the external gas source; The grinding disc 20 is arranged above the grinding base 16, and the electric telescopic rod 21 is fixed on one side of the outer wall of the grinding disc 20 through bolts, and the connecting hose 22 is arranged between the top feed inlet of the grinding disc 20 and the storage bin 13; The preheating sleeve 29 is welded and fixed outside the grinding and crushing shell 11, and the heat conduction oil circulating pump 27 is connected on one side of the bottom of the cylindrical heat exchange shell 23, the outlet end of the heat conduction oil circulating pump 27 is connected with the oil inlet pipe 28, and the backflow pipe 30 is communicated between the preheating sleeve 29 and the cylindrical heat exchange shell 23; The bionic elastic spoiler blade 5 is made of polyurethane coated tungsten carbide material, and is uniformly distributed along the circumference of the hollow stirring rod 4, the surface of the bionic elastic spoiler blade 5 is provided with a sawtooth pattern, and the length of the bionic elastic spoiler blade 5 is matched with the inner diameter of the reaction cavity shell 1. One side of the support frame 24 is fixed with a PLC controller through bolts, and the PLC controller is respectively electrically connected with the driving motor 8, the temperature sensing probe 9, the first servo motor 15, the second servo motor 19, the electric control ball valve 26 and the heat conducting oil circulating pump 27 through wires.

[0021] Embodiment 2, refer to Figures 1-5 A high-performance release agent production equipment, comprising a reaction cavity shell 1 and a temperature sensing probe 9, the reaction cavity shell 1 as the core carrier of release agent reaction, its inner wall is smooth and flat, which can reduce the material residue, the support frame 24 welded at the bottom is made of high-strength steel material, which is stable in structure and provides stable support for the whole equipment, avoiding displacement or damage of parts caused by vibration during operation, the outer wall of the top of the reaction cavity shell 1 is fixedly connected with the sealing cover plate 2 through the snap lock, the number of snap locks is not less than 4, which are uniformly distributed along the circumference of the sealing cover plate 2, which not only ensures the firmness of the connection, but also facilitates the later disassembly and maintenance, the airway rotary joint 3 is fixedly penetrated through the shaft center position of the top of the sealing cover plate 2, the joint can realize the mutual non-interference of gas conveying and rotation of the hollow stirring rod 4, the deep groove ball bearing installed between the joint and the hollow stirring rod 4 is selected from high-precision and low-friction types, which ensures smooth and non-jamming of the hollow stirring rod 4 during high-speed rotation, and the sealing ring embedded on the bearing is made of oil-resistant and high-temperature-resistant material, which effectively prevents gas leakage from the rotating gap and prevents materials in the reaction cavity from entering the bearing to affect its service life.

[0022] The hollow stirring rod 4 is provided with bionic elastic spoiler blades 5 which are evenly distributed at equal distances on the outer wall of the middle part of the hollow stirring rod 4, the blades are uniformly distributed along the circumference of the hollow stirring rod 4, and the length is accurately matched with the inner diameter of the reaction cavity shell 1, which ensures that the blades can cover the whole reaction cavity space during rotation without stirring dead angle, the bionic elastic spoiler blades 5 are made of polyurethane coated tungsten carbide material, the outer layer of polyurethane has good elasticity and corrosion resistance, the inner layer of tungsten carbide enhances the hardness and wear resistance, prolonging the service life of the blades, the sawtooth pattern on the surface of the blades can divide the material flow during stirring, further improving the mixing uniformity, the micro-bubble jet hole 6 is formed on one side of the inner wall of the bionic elastic spoiler blade 5, the hole diameter is 0.5-1mm, and the holes are evenly distributed, which ensures that the gas jet forms uniform and small bubbles and fully contacts with the materials, the hollow stirring rod 4 is connected with the driving motor 8 through a coupling at the top, which protects the motor output shaft and the hollow stirring rod 4, and the driving motor 8 is fixed on the motor support on the top of the sealing cover plate 2 through bolts, which is stable and reliable in operation.

[0023] The feeding pipe 10 is communicated through the top of one side of the sealing cover plate 2, is made of seamless steel pipe, the inner wall is smooth, reduces the resistance of raw material conveying, the top is welded and fixed with the grinding and crushing shell 11, the welding seam is sealed, the top of the grinding and crushing shell 11 is fixed with the stop ball valve 12 through the flange, the flange connection is good in sealing, is convenient to disassemble and maintain, the stop ball valve 12 can accurately control the raw material on-off, the top of the stop ball valve 12 is connected with the storage bin 13 through the pipeline, the storage bin 13 adopts the conical bottom design, is convenient for raw material centralized discharge, the spiral conveying blade 14 is installed at the top axial position of the storage bin 13, the blade pitch is uniform, can realize the stable conveying of raw materials, one end of the spiral conveying blade 14 is connected with the first servo motor 15 through the shaft coupling, the first servo motor 15 can be adjusted in speed through the PLC controller, and then the feeding speed is accurately controlled.

[0024] The grinding base 16 is rotatably installed in the grinding and crushing shell 11 through the support, the surface is provided with a wear-resistant grinding layer, the grinding layer is made of tungsten steel, the grinding effect and service life are improved, the first bevel gear 17 is welded at the bottom of the grinding base 16, is vertically engaged with the second bevel gear 18 connected with the shaft of one side of the second servo motor 19, so that the second servo motor 19 can be horizontally installed outside the grinding and crushing shell 11, saves the installation space, the gear transmission efficiency is high, stable operation, can accurately transmit the power of the second servo motor 19 to the grinding base 16, the grinding disc 20 is closely arranged above the grinding base 16, the bottom is also provided with a wear-resistant grinding layer, and forms a grinding pair with the grinding base 16, the outer wall of one side of the grinding disc 20 is fixed with the electric telescopic rod 21 through the bolt, the electric telescopic rod 21 is horizontally installed on the support outside the grinding and crushing shell 11, the position relationship between the grinding disc 20 and the grinding base 16 is adjusted through the telescopic movement, and the grinding disc 20 is further moved to increase the grinding effect, the connecting hose 22 is arranged between the top feeding port of the grinding disc 20 and the storage bin 13, is made of high-temperature-resistant and corrosion-resistant rubber hose, can be deformed flexibly with the movement of the grinding disc 20, and ensures that the raw material conveying is smooth.

[0025] The preheating sleeve 29 is fixedly welded outside the grinding and crushing shell 11, is closely combined with the outer wall of the grinding and crushing shell 11, improves the heat transfer efficiency, the preheating sleeve 29 is provided with an oil inlet and an oil outlet, is connected with the oil inlet pipe 28 and the return pipe 30 respectively, the cylindrical heat exchange shell 23 arranged on the outer wall of the reaction cavity shell 1 forms a heat exchange cavity with the reaction cavity shell 1, is used for containing heat conducting oil, the heat conducting oil circulating pump 27 connected with one side of the bottom of the cylindrical heat exchange shell 23 can provide power for heat conducting oil circulation, the oil inlet pipe 28 connected with the outlet end of the heat conducting oil circulating pump 27 is in communication with the oil inlet of the preheating sleeve 29, the oil outlet of the preheating sleeve 29 is in communication with the cylindrical heat exchange shell 23 through the return pipe 30, and a complete heat conducting oil circulation loop is formed.

[0026] The top of the sealing cover plate 2 is reserved with two threaded mounting ports for mounting a single spring pressure valve and a temperature sensing probe 9 respectively, and sealing grooves are formed in the inner walls of the threaded mounting ports for embedding O-shaped sealing rings to ensure the sealing performance after installation and prevent the leakage of gases or materials inside the reaction cavity. The single spring pressure valve can automatically adjust the pressure inside the reaction cavity, and when the pressure exceeds the set value, the valve will automatically open to release pressure and protect the equipment. The temperature sensing probe 9 is of high precision type and can monitor the temperature inside the reaction cavity in real time and transmit the temperature signal to the PLC controller.

[0027] The support frame 24 is fixed on one side by bolts and serves as the control core of the equipment. It is electrically connected to the driving motor 8, temperature sensing probe 9, first servo motor 15, second servo motor 19, electrically controlled ball valve 26 and heat conducting oil circulating pump 27 through wires to realize the coordinated operation of the components. The discharge pipe 25 connected to the inner wall of the bottom of the reaction cavity shell 1 is adapted to the conical structure at the bottom of the reaction cavity shell 1 to facilitate the complete discharge of the finished product. The bottom of the discharge pipe 25 is fixed to the electrically controlled ball valve 26 through a flange. The electrically controlled ball valve 26 can accurately control the start and stop of discharge and the discharge speed according to the instructions of the PLC controller, which facilitates the collection of finished products.

[0028] Working principle: The working process of the equipment mainly includes three stages of raw material pretreatment, mixing reaction and finished product discharge. Each stage is controlled by the PLC controller to realize automatic and accurate production. The selected electrical equipment models are as follows: PLC controller with model S7-200SMART, driving motor 8 with model Y2-132M-4, first servo motor 15 with model MS1H1-10B30CB-A31N1, second servo motor 19 with model MS1H1-10B30CB-A31N1, temperature sensing probe 9 with model PT100, heat conducting oil circulating pump 27 with model RSB-50, electrically controlled ball valve 26 with model Q941F-16C, and electric telescopic rod 21 with model DTZ300.

[0029] Before starting the equipment, the preliminary preparation work needs to be completed: check the connection status of each component to ensure that the sealing cover plate 2 is sealed and fixed with the reaction cavity shell 1 by the snap lock, each sealing part is installed in place without looseness or leakage hazard, the raw materials required for the production of release agent are added to the storage bin 13 according to the formula proportion, the running parameters including the raw material conveying speed, grinding pressure, reaction temperature, stirring speed, discharge time, etc. are set by the PLC controller with model S7-200SMART, and after the parameter setting is completed, the PLC controller sends a start signal to each electrical equipment through wires, and the equipment enters an automatic operation state.

[0030] In the raw material pretreatment stage, the PLC controller first controls the first servo motor 15 of model MS1H1-10B30CB-A31N1 to start, drives the spiral feeding blade 14 to rotate, stably transports the raw material in the storage bin 13 to the grinding disc 20 and the grinding base 16 in the grinding and crushing shell 11 through the connecting hose 22, the feeding speed is accurately controlled according to the set parameters, at the same time, the PLC controller controls the second servo motor 19 of model MS1H1-10B30CB-A31N1 to start, drives the first bevel gear 17 to rotate through the second bevel gear 18, and then drives the grinding base 16 to rotate, the electric telescopic rod 21 of model DTZ300 drives the grinding disc 20 to move left and right constantly, increases the feeding amount and further rubs and grinds, fully grinds the raw material, ensures that the particle size of the raw material reaches the reaction requirement, in this process, the PLC controller controls the heat conducting oil circulating pump 27 of model RSB-50 to start, the heat conducting oil enters the preheating sleeve 29 through the oil inlet pipe 28, exchanges heat with the grinding and crushing shell 11, preheats the internal raw material, improves the reaction activity of the raw material, the preheated heat conducting oil flows back to the cylindrical heat exchange shell 23 through the backflow pipe 30, reserves heat for the subsequent reaction cavity temperature control, realizes heat recycling.

[0031] In the mixing reaction stage, after the raw material is ground, the ground uniform raw material enters the reaction cavity shell 1 through the feeding pipe 10, when the raw material reaches the set liquid level, the PLC controller controls the stop ball valve 12 to close, at the same time, the driving motor 8 of model Y2-132M-4 is started, drives the hollow stirring rod 4 to rotate through the shaft coupling, the bionic elastic spoiler blade 5 rotates at the same time, stirs the raw material in the reaction cavity shell 1, at the same time, the external gas source supplies gas to the gas rotary joint 3 through the gas inlet pipe 7, the gas is transported to the micro-bubble jet hole 6 of each bionic elastic spoiler blade 5 through the internal channel of the hollow stirring rod 4, uniform and small bubbles are sprayed out, the gas-liquid collaborative mixing is formed with the material, the contact area of the raw material is greatly improved, the reaction is promoted to proceed fully, the temperature sensing probe 9 of model PT100 monitors the temperature in the reaction cavity shell 1 in real time, transmits the temperature signal to the PLC controller through the wire, the PLC controller compares the actual temperature with the set temperature, adjusts the running power of the heat conducting oil circulating pump 27 of model RSB-50, controls the circulating speed of the heat conducting oil, then accurately adjusts the temperature in the reaction cavity shell 1, ensures that the reaction is stably carried out in the set temperature range, the single spring pressure valve on the sealing cover plate 2 monitors the internal pressure of the reaction cavity in real time, automatically opens the pressure relief when the pressure exceeds the set value, ensures the safe operation of the equipment.

[0032] In the finished product discharging stage, when the reaction reaches the set time, the temperature sensing probe 9 of PT100 type transmits a reaction completion signal to the PLC controller, and the PLC controller controls the driving motor 8 of Y2-132M-4 type, the first servo motor 15 of MS1H1-10B30CB-A31N1 type, the second servo motor 19 of MS1H1-10B30CB-A31N1 type and the heat conducting oil circulating pump 27 of RSB-50 type to stop running in turn, then the PLC controller controls the electric control ball valve 26 of Q941F-16C type to open, and the release agent finished product in the reaction cavity shell 1 is discharged through the discharge pipe 25 under the action of gravity, and the finished product collection is completed, after the discharge is completed, the PLC controller controls the electric control ball valve 26 of Q941F-16C type to close, and the equipment completes a production cycle, and the next batch production or shutdown maintenance can be carried out. During the whole working process, the PLC controller keeps real-time communication with each electric appliance through wires, accurately coordinates the running time sequence and parameters of each component, realizes automatic and accurate production, effectively improves the production efficiency and product quality, and reduces the labor cost and energy consumption.

[0033] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0034] In addition, the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0035] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can make equivalent replacement or change according to the technical scheme and inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A high-performance release agent production device comprising a reaction cavity shell (1) and a temperature sensing probe (9), characterized in that, The top outer wall of the reaction cavity shell (1) is fixed with a sealing cover plate (2) through a snap lock, and a gas path rotary joint (3) is fixed through the top axial position of the sealing cover plate (2); the axial position of the gas path rotary joint (3) is rotatably installed with a hollow stirring rod (4) through a deep groove ball support bearing, and the middle outer wall of the hollow stirring rod (4) is screwed with a plurality of bionic elastic spoiler blades (5) distributed at equal distances; a plurality of micro-bubble injection holes (6) are formed in the inner wall of one side of the bionic elastic spoiler blades (5) at equal distances, and the top of the hollow stirring rod (4) is connected with a driving motor (8) through a shaft coupling. A feeding pipe (10) is communicated through the top side of the sealing cover plate (2), and a grinding and crushing shell (11) is welded and fixed at the top of the feeding pipe (10); a stop ball valve (12) is fixed through a flange at the top of the grinding and crushing shell (11), and a storage bin (13) is connected through a pipeline at the top of the stop ball valve (12); a spiral conveying blade (14) is arranged at the top axial position of the storage bin (13), and one end of the spiral conveying blade (14) is connected with a first servo motor (15) through a shaft coupling; a grinding base (16) is rotatably installed inside the grinding and crushing shell (11) through a support, and a first helical gear (17) is welded at the bottom of the grinding base (16); a second helical gear (18) is engaged and driven in a vertical direction at the bottom of the first helical gear (17), and a second servo motor (19) is connected at the axial position of one side of the second helical gear (18); a cylindrical heat exchange shell (23) is arranged on the outer wall of the reaction cavity shell (1), and a support frame (24) is welded at the bottom of the cylindrical heat exchange shell (23); a discharge pipe (25) is communicated with the inner wall at the bottom of the reaction cavity shell (1), and an electric control ball valve (26) is fixed through a flange at the bottom of the discharge pipe (25).

2. A high performance release agent production apparatus according to claim 1, wherein The two threaded mounting holes reserved at the top of the sealing cover plate (2) are respectively screwed with a single spring pressure valve and a temperature sensing probe (9), and a sealing groove is formed in the inner wall of the threaded mounting hole, and an O-shaped sealing ring is fitted and installed in the sealing groove.

3. A high performance release agent production apparatus according to claim 1, wherein A sealing ring is embedded in the deep groove ball support bearing between the gas path rotary joint (3) and the hollow stirring rod (4), and the gas path rotary joint (3) and the hollow stirring rod (4) are rotationally matched.

4. The high performance release agent production apparatus according to claim 1, wherein A grinding disc (20) is arranged above the grinding base (16), and an electric telescopic rod (21) is fixed on the outer wall of one side of the grinding disc (20) through bolts; a connecting hose (22) is arranged between the top feed inlet of the grinding disc (20) and the storage bin (13).

5. The high performance release agent production apparatus according to claim 1, wherein A preheating sleeve shell (29) is welded and fixed outside the grinding and crushing shell (11), and a heat conduction oil circulating pump (27) is connected at the bottom side of the cylindrical heat exchange shell (23); the outlet end of the heat conduction oil circulating pump (27) is connected with an oil inlet pipe (28), and a return pipe (30) is communicated between the preheating sleeve shell (29) and the cylindrical heat exchange shell (23).

6. A high performance release agent production apparatus according to claim 1, wherein An air inlet pipe (7) is communicated with the inner wall of one side of the gas path rotary joint (3), and the air inlet pipe (7) is communicated with an external air source.

7. The high performance release agent production apparatus according to claim 1, wherein The bionic elastic spoiler blade (5) is made of polyurethane coated tungsten carbide material, and the bionic elastic spoiler blade (5) is uniformly distributed along the circumference of the hollow stirring rod (4), the surface of the bionic elastic spoiler blade (5) is provided with sawtooth pattern, and the length of the bionic elastic spoiler blade (5) is matched with the inner diameter of the reaction cavity shell (1).

8. A high performance release agent production apparatus according to claim 5, wherein One side of the support frame (24) is fixed with a PLC controller through bolts, and the PLC controller is respectively electrically connected with the driving motor (8), the temperature sensing probe (9), the first servo motor (15), the second servo motor (19), the electric control ball valve (26) and the heat conducting oil circulating pump (27) through wires.

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