A full-automatic cloth coding and labeling integrated device

The integrated design of the fully automated fabric cutting and labeling equipment solves the problem of uneven automation levels in fabric post-processing equipment, and realizes efficient and precise production from cutting to stacking, thereby improving production efficiency and product quality.

CN121341731BActive Publication Date: 2026-02-17FUJIAN JILONG MACHINE TECHNOLOGIES CO LTD
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Patent Information

Application Number
CN202511893224.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-12-16
Publication Date
2026-02-17
Estimated Expiration
2045-12-16

AI Technical Summary

Technical Problem

The existing fabric post-processing equipment has uneven levels of automation and lacks integrated intelligent collaborative control throughout the entire process. This results in alternating waiting times at each stage, uneven fabric tension control, and unstable multi-layer cutting accuracy, making it difficult to achieve precise control over production rhythm and product quality.

Method used

Design a fully automatic integrated fabric cutting and labeling equipment, including a fabric conveyor line, a cutting machine, a side labeling machine, a surface labeling machine, and a fabric stacking machine. Through the integration and coordinated work of components such as the cutting mechanism, the pressing mechanism, and the tension frame, the equipment can achieve precise fabric cutting, side and top surface labeling, and orderly stacking of fabrics.

Benefits of technology

It has achieved integrated, high-precision, and high-efficiency automated production of fabrics from cutting to stacking, which has improved production efficiency, reduced labor costs, and ensured the stability and consistency of product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a full-automatic cloth coding and cutting and labeling integrated equipment and relates to the technical field of cloth production equipment. A cloth feeding module is located above a cloth coding platform module, a cloth cutting device fixedly connected to a rack is arranged beside the cloth feeding module, and a rear traction roller part is fixed to the top of the rack. The coding and cutting machine, the side labeling machine, at least one surface labeling machine, the cloth stacking machine, the front traction roller part, the coding and cutting mechanism, the cloth pulling mechanism assembly, the pressing and stacking mechanism, the tension frame part, the cloth coding clamp plate guide module, the cloth coding platform module, the coding cutter mechanism module, the cloth cutting device, the rear traction roller part and the cloth feeding module are integrated and cooperatively arranged, the full-process integration, high precision and high-efficiency automatic production of cloth from coding and cutting, folding and labeling to stacking are realized, the labor cost and labor intensity are remarkably reduced, and the stability and consistency of product quality are effectively ensured.
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Description

Technical Field

[0001] This invention relates to the field of fabric production equipment technology, specifically to a fully automatic integrated fabric cutting and labeling equipment. Background Technology

[0002] As the textile industry continues to advance towards intelligent and large-scale production, fabric stacking, cutting, and assembling, as core processes in fabric post-processing, play a crucial role in improving production efficiency and ensuring consistent product quality. Especially in the production of high-end fabrics and customized garments, the flatness of the fabric stacking, the precision of the cutting, and the neatness of the stacking are fundamental to achieving lean manufacturing and automated workflow. The synergy and reliability of these processes directly impact the overall efficiency of the production line.

[0003] For example, invention patent CN120622209A discloses an automatic fabric stacking and cutting machine, relating to the field of textile processing equipment technology. The method includes: conveying fabric to a stacking platform plate via a feeding mechanism; flattening and aligning the fabric using a tension adjusting mechanism and a centering mechanism to form regular fabric layers; the stacking mechanism reciprocating according to a preset length and folding pattern to complete the stacking; and when the number of stacked layers reaches a set value, a cutting mechanism integrated at the end of the stacking platform plate performs precise cutting. This method coordinates the actions of each mechanism through an electrical control system, enabling continuous operation of the stacking and cutting processes, providing an effective engineering solution for improving the automation level of fabric post-processing.

[0004] For example, invention patent CN120887285A discloses an automatic fabric stacking, cutting, and folding integrated machine and its usage method. This equipment includes a frame, a fabric stacking platform, a fabric guiding assembly, a fabric cutting mechanism, a fabric pulling assembly, and a fabric folding platform. The fabric stacking platform moves reciprocally via an electric guide rail assembly to complete the fabric stacking. The fabric cutting mechanism is integrated above the fabric stacking platform and is used for cutting after stacking. The fabric pulling assembly transfers the cut fabric to the fabric folding platform. The fabric folding platform is equipped with a folding plate, which, in conjunction with a transmission roller, achieves automatic folding and stacking of the fabric. Compared with existing single-machine equipment, this integrated machine combines stacking, cutting, and folding functions, reducing material transfer and manual intervention between processes. Its integrated design shortens the process and improves operational continuity, while the automatic folding function of the fabric folding platform ensures the neatness of the stack.

[0005] Currently, the level of automation in fabric post-processing equipment in the industry remains uneven. Most production scenarios still rely on single-function equipment for segmented operations, with loose connections between processes and a lack of integrated intelligent collaborative control over the entire process of fabric stacking, cutting, side labeling, surface labeling, and stacking. Under the requirements of continuous production, problems such as alternating waiting at each stage, uneven fabric tension control, unstable multi-layer cutting accuracy, and asynchronous information and material flow are common, making it difficult to achieve precise control over production rhythm and product quality, thus limiting the full realization of the overall efficiency of intelligent production lines.

[0006] To address the above issues, there is an urgent need for a fully automated integrated fabric cutting, labeling, and grading equipment. Summary of the Invention

[0007] Technical problems to be solved

[0008] To address the shortcomings of existing technologies, this invention provides a fully automated integrated fabric cutting and labeling device. This solves the problem that the automation levels of existing fabric post-processing equipment remain uneven, with most production scenarios still relying on single-function equipment for segmented operations. The processes are loosely connected, lacking integrated intelligent and collaborative control over the entire process of fabric stacking, cutting, side labeling, surface labeling, and stacking. Under continuous production requirements, problems such as alternating waiting times at each stage, uneven fabric tension control, unstable multi-layer cutting accuracy, and asynchronous information and material flow are common, making it difficult to accurately control production rhythm and product quality, thus limiting the full realization of the overall efficiency of intelligent production lines.

[0009] Technical solution

[0010] To achieve the above objectives, the present invention provides the following technical solution: a fully automatic integrated fabric cutting and labeling equipment, comprising a fabric conveyor line, wherein a cutting machine, a side labeling machine, at least one surface labeling machine, and a fabric stacking machine are sequentially arranged along the fabric's forward direction; the cutting machine comprises a frame, a front traction roller assembly, a cutting mechanism, a fabric pulling mechanism assembly, a pressing and stacking mechanism, and a tension frame assembly; the front traction roller assembly, the cutting mechanism, and the pressing and stacking mechanism are sequentially fixedly connected to the frame along the fabric's forward direction; the fabric pulling mechanism assembly, fixedly connected to the frame, is located above the cutting mechanism and the pressing and stacking mechanism; The fabric cutting mechanism includes a fabric clamping plate guide module, a fabric clamping platform module, a fabric cutting mechanism module, a fabric cutting device, a rear traction roller assembly, and a grid feeding module. The fabric clamping plate guide module is fixed to the frame. The fabric clamping plate guide module has a fabric clamping platform module that can reciprocate along the fabric's forward direction. Above the fabric clamping platform module is a fabric cutting mechanism module fixed to the frame. The grid feeding module is located directly above the center of the fabric clamping plate guide module. Next to the grid feeding module is a fabric cutting device fixed to the frame. The rear traction roller assembly... The components are fixed to the top of the frame. A tension buffer frame component located downstream of the rear traction roller component is fixedly connected to the frame. A correction device fixedly connected to the frame is located next to the tension buffer frame component. A tension frame component is located between the front traction roller component and the rear traction roller component. A side labeling lever is fixedly connected to the output end of the side labeling cylinder of the side labeling machine. The end of the side labeling lever has an arc-shaped labeling notch. The output end of the side labeling cylinder drives the side labeling lever to move up and down to label the edge of the fabric. The side labeling machine includes two equipment boxes located on both sides of the fabric conveyor line. An X-axis adjustment assembly is fixedly connected to the equipment box. A Y-axis adjustment assembly is fixedly connected to the adjustment end of the X-axis adjustment assembly. A Z-axis adjustment assembly is fixedly connected to the adjustment end of the Y-axis adjustment assembly. A connecting plate is fixedly connected to the adjustment end of the Z-axis adjustment assembly. A side label holder, a guide rod, and a side labeling lever are fixedly connected sequentially on the connecting plate along the label dispensing direction. A side labeling cylinder is fixedly connected to the connecting plate. A side pressing cylinder located above the edge of the fabric conveyor line is fixedly connected to the equipment box. A U-shaped pressing plate is fixedly connected to the output end of the side pressing cylinder.

[0011] Furthermore, the front traction roller assembly includes two fixed frames fixedly connected to the frame. The inner side of each fixed frame is fixedly connected to a feeding slide rail. The upper feeding roller shaft is fixedly connected between the sliders of the two feeding slide rails via bearings. Below the upper feeding roller shaft is a lower feeding roller shaft rotatably connected to the frame. A feeding gear is fixedly connected to the end of the lower feeding roller shaft. A feeding motor is fixedly connected to the fixed frame. The output end of the feeding motor meshes with the feeding gear via a gear. The top of each fixed frame is provided with a spring and a threaded rod for adjusting the pressure of the upper feeding roller shaft.

[0012] Furthermore, the fabric lining guide module includes a fabric lining platform base fixedly connected to the frame. Two parallel sliding rails along the fabric travel direction are fixedly connected to the top of the fabric lining platform base. A rear vibration damping device is fixedly connected to the rear end of the fabric lining platform base, and a front vibration damping device is fixedly connected to the front end of the fabric lining platform base. The fabric lining platform module includes a fabric lining platform plate fixedly connected to the sliders of the two sliding rails. Fabric lining rotating rods are rotatably connected to both ends of the fabric lining platform plate along the fabric travel direction via bearings. Fabric clamping plates are fixedly connected to each fabric lining rotating rod. A fabric lining rack is fixedly connected to the lower surface of the fabric lining platform plate. Fabric lining cylinders are fixedly connected to the outer walls of both sides of the fabric lining platform plate. The output end of the fabric-stacking cylinder is eccentrically fixedly connected to the end of the fabric-stacking rotating rod. A fabric-stacking motor is fixedly connected to the frame, and a fabric-stacking gear is fixedly connected to the output end of the fabric-stacking motor. The fabric-stacking gear meshes with a fabric-stacking rack. Two fabric-clamping cylinders are fixedly connected to the front frame of the fabric-stacking platform plate, and fabric-clamping plates are fixedly connected to the output ends of the two fabric-clamping cylinders. The fabric-clamping plates are used to clamp the fabric head to the front end of the fabric-stacking platform plate. The fabric-stacking knife mechanism module includes two fabric-stacking knife supports fixedly connected to the frame. Two vertical fabric-stacking knife slide rails are fixedly connected to the inner side of the fabric-stacking knife supports. A fabric-stacking knife is fixedly connected between the sliders of the two fabric-stacking knife slide rails located on the same side. A knife-lifting cylinder is fixedly connected to the inner side of each fabric-stacking knife support. The output ends of the lifting cylinders are all fixedly connected to the code knives. Two code knives span across the top of the fabric stacking platform plate, located in the middle of the moving slide rail. The two code knives are arranged in parallel, and each code knive has two pulleys at its bottom. The pulleys are supported by guide plates on both sides of the fabric stacking platform plate and move back and forth. The guide plates are arranged in a horizontally laid-out cam mechanism. The fabric cutting device includes two cutting brackets fixedly connected to the frame. The top of each cutting bracket is rotatably connected to a cutting synchronous wheel. A cutting synchronous belt is provided between the two synchronous wheels. A cutting knife is slidably connected to the frame via a slide rail slider combination. The cutting knife is fixedly connected to the cutting synchronous belt. A cutting motor is fixedly connected to the frame. The output end of the cutting motor is fixedly connected to one of the cutting synchronous wheels. The rear traction roller assembly includes two fabric feeding brackets fixedly connected to the frame. A fabric feeding double roller shaft is rotatably connected to the inner side of the two fabric feeding brackets. The two roller shafts of the fabric feeding double roller shaft are driven by gears. A fabric feeding motor is fixedly connected to the fabric feeding bracket. The output end of the fabric feeding motor is fixedly connected to one of the two roller shafts of the fabric feeding double roller shaft.The fabric feeding module includes a feeding bracket fixedly connected to the frame, which spans across the fabric stacking platform and is located between two stacking knives. Two vertically arranged lifting slide rails are fixedly connected to the feeding bracket. A main clamping frame is fixedly connected to the slider of each of the two lifting slide rails. A lifting rack is fixedly connected to the main clamping frame. A lifting motor is fixedly connected to the feeding bracket, and its output end meshes with the lifting rack via gears. Two horizontally arranged clamping frame slide rails are fixedly connected to the main clamping frame, and a secondary clamping frame is fixedly connected to the slider of each clamping frame slide rail. The main and secondary clamping frames form a clamping structure. A clamping cylinder is fixedly connected to the main clamping frame, and its output end is fixedly connected to the secondary clamping frame. The correction device includes a correction fixing frame and a correction bracket fixedly connected to the frame. A correction rotating rod is rotatably connected to the correction fixing frame via two bearing seats, and a correction tube is rotatably connected to the middle of the correction rotating rod. The correction rotating rod and correction tube are vertically distributed. A vertical correction slide rail is fixedly connected to the correction bracket. A correction connecting seat is fixedly connected to the slider of the correction slide rail. The other end of the correction tube is fixedly connected to the correction connecting seat through a bearing seat. A correction motor is fixedly connected to the top of the correction bracket. A correction lead screw is fixedly connected to the output end of the correction motor. A correction lead screw sleeve is threaded onto the correction lead screw, and the correction lead screw sleeve is fixedly connected to the correction connecting seat. The tension buffer frame component includes: a tension buffer frame fixedly connected to the frame. An upper buffer rod is fixedly connected to the upper part of the tension buffer frame through a bearing seat. Two vertically downward and parallel buffer slide rails are fixedly connected to the tension buffer frame. A lower buffer rod is fixedly connected to the slider of the two buffer slide rails through a bearing seat. The lower buffer rod is parallel to the upper buffer rod.

[0013] Furthermore, the pressing mechanism includes a fabric stacking conveyor belt component, a fabric stacking flipping mechanism module, and a fabric pressing mechanism module;

[0014] The fabric folding conveyor belt assembly includes two feed shafts rotatably connected to the frame via bearings. Several conveyor belts are equidistantly arranged on the two feed shafts. Several evenly distributed separator rings are fixedly connected to the feed shafts, and adjacent conveyor belts form equidistant gaps through the separator rings. A feed motor is fixedly connected to the frame, and the output end of the feed motor is connected to one of the feed shafts via a sprocket and chain. The fabric folding mechanism module includes a fabric folding intermediate plate located inside the several conveyor belts. Both ends of the fabric folding intermediate plate are fixed to the frame. Fabric folding rotating rods are provided on both sides of the fabric folding intermediate plate along the fabric's forward direction. The fabric folding rotating rods are rotatably connected to the frame via bearings. Several fabric folding rotating plates are fixedly connected to the outer sides of the fabric folding rotating rods, located at the gaps between adjacent conveyor belts. One end of each fabric folding rotating rod is fixedly connected to... The machine has a fabric-stacking gear, and a fabric-stacking motor is fixedly connected to the frame. The output end of the fabric-stacking motor meshes with the fabric-stacking gear through a gear. The fabric-pressing mechanism module includes two pressing supports fixedly connected to the frame. The two pressing supports are distributed at both ends of the fabric-stacking middle plate. Each pressing support is fixedly connected to a vertically arranged pressing slide rail. A pressing movable plate is fixedly connected to the slider of the pressing slide rail. A pressing cylinder is fixedly connected to the pressing support. The output end of the pressing cylinder is fixedly connected to the pressing movable plate. A horizontally arranged transverse cylinder is fixedly connected to the inner side of the pressing movable plate. A pressing plate is fixedly connected to the output end of each transverse cylinder. The bottom end of the pressing plate is L-shaped.

[0015] Furthermore, the fabric spreading mechanism assembly includes a fabric spreading bracket fixedly connected to the frame. Both ends of the fabric spreading bracket are rotatably connected to fabric spreading synchronous pulleys via bearings. A fabric spreading synchronous belt is provided between the two fabric spreading synchronous pulleys. A fabric spreading motor is fixedly connected to the fabric spreading bracket. The output end of the fabric spreading motor is fixedly connected to one of the fabric spreading synchronous pulleys. A fabric spreading frame is slidably connected to the fabric spreading bracket. The fabric spreading frame is fixedly connected to the fabric spreading synchronous belt. A fabric spreading crossbar is fixedly connected to the bottom end of the fabric spreading frame. The fabric spreading crossbar spans between the fabric stacking platform plate and the fabric spreading synchronous belt. Several pneumatic clamps are fixedly connected to the side of the fabric spreading crossbar facing the fabric stacking platform plate.

[0016] Furthermore, the surface labeling machine includes two vertical adjustment components fixed on the edge of the fabric conveyor line. A horizontal adjustment component is fixedly connected between the adjustment ends of the two vertical adjustment components. A labeling sliding plate is fixedly connected to the adjustment end of the horizontal adjustment component. A surface label placement bracket, several guide rollers, a position adjustment component, and a pressure roller are sequentially fixedly connected to the labeling sliding plate along the label release direction.

[0017] Furthermore, the stacking fabric machine includes a stacking conveyor belt, a stacking support is provided above the front end of the stacking conveyor belt, an inclined stacking connecting plate is provided between the stacking support and the fabric conveying line, a stacking shaft is rotatably connected to the top of the stacking support on both sides along the fabric forward direction via bearings, a number of stacking plates are fixedly connected to the inner side of the stacking shaft, a vertically upward obstruction section is provided at one end of the stacking plate away from the stacking connecting plate, a stacking cylinder is fixedly connected to both ends of the stacking support, an eccentric connecting rod is connected to the output end of the stacking cylinder, and the eccentric connecting rod is fixedly connected to the end of the stacking shaft.

[0018] Furthermore, it also includes a lifting transfer machine, which includes a lifting conveyor belt and a lifting assembly, with the lifting conveyor belt fixedly connected to the lifting end of the lifting assembly.

[0019] Furthermore, it also includes a transfer conveying device, which includes a transfer base frame. Two transfer slide rails perpendicular to the fabric's forward direction are fixedly connected to the transfer base frame. A transfer bracket is fixedly connected to the slider of the transfer slide rail. A transfer conveyor belt is fixedly connected to the top of the transfer bracket. A transfer rack is fixedly connected to the transfer base frame. A transfer motor is fixedly connected to the transfer bracket. A transfer gear is fixedly connected to the output end of the transfer motor. The transfer gear meshes with the transfer rack.

[0020] Beneficial effects

[0021] The present invention has the following beneficial effects:

[0022] (1) The present invention has an arc-shaped labeling notch at the end of the side labeling lever. The output end of the side labeling cylinder drives the side labeling lever to move up and down to label the edge of the fabric. When the label is clamped on the edge of the fabric, the film of the label is stretched through the labeling notch. When it is on the upper surface of the side labeling lever, the adhesive side of the label is facing up. At this time, it is applied to the lower surface of the fabric. When the output end of the side labeling cylinder contracts, it causes the side labeling lever to move upward, causing the side labeling lever to move the edge of the fabric upward. During the movement, the label comes to the lower surface of the side labeling lever. At this time, the adhesive side of the label is facing down and it is applied to the upper surface of the edge of the fabric, thus achieving edge labeling. After the edge of the fabric is clamped, the fabric is not easy to spread out.

[0023] (2) The present invention forms a continuous production line by sequentially setting up a cutting machine, a side labeling machine, a surface labeling machine and a stacking machine along the fabric's forward direction. After the fabric is accurately cut and woven, it can be automatically labeled on the side and top surfaces and finally stacked in an orderly manner, which greatly improves production efficiency and integration.

[0024] (3) The present invention ensures the rigidity and stability of the equipment structure by fixing the front traction roller component, the cutting mechanism and the pressing mechanism in sequence through the internal frame of the cutting machine, and the fabric pulling mechanism assembly is set above the cutting mechanism and the pressing mechanism, so that the actions of each station are precise and coordinated.

[0025] (4) By setting the tension frame component between the front traction roller component and the rear traction roller component, the present invention effectively ensures that the fabric remains taut and flat during the conveying process, laying a solid foundation for subsequent accurate fabric stacking and cutting.

[0026] (5) The present invention drives the fabric platform module to reciprocate through the fabric clamping plate guide module inside the fabric cutting mechanism to achieve length measurement. Combined with the synchronous pressing action of the fabric cutting mechanism module and the precise cutting of the fabric cutting device, the fabric quenching and cutting process is achieved with high precision and high reliability.

[0027] (6) The present invention uses a rear traction roller component to vertically feed the fabric into the grid feeding module, and after cutting, the fabric end is pulled to the pressing mechanism by the fabric pulling mechanism assembly, thereby realizing the automated transfer of fabric between workstations.

[0028] (7) The present invention performs two upward folding actions through the stacking mechanism, so that the two sides of the fabric are neatly folded towards the middle, forming a regular stack of fabric.

[0029] (8) The present invention completes the processing of finished fabric stacks by using the automatic labeling of the side labeling machine and the surface labeling machine, and the high-level stacking function of the stacking machine.

[0030] (9) The present invention uses a fabric rack, fabric motor and fabric gear to drive the fabric platform module to move back and forth along the moving slide rail, so that the fabric length measurement is precisely controlled by the moving distance, and the fabric digitization process is realized.

[0031] (10) By setting the code knife mechanism module and the cloth platform module to work synchronously, the cloth is accurately stacked on the cloth platform before cutting, preventing displacement and resulting size errors.

[0032] (11) By using a synchronous belt to drive the cutting blade in a linear motion through the fabric cutting device, the cutting action is smooth and accurate, ensuring neat cuts.

[0033] (12) This invention integrates and coordinates the cutting machine, side labeling machine, at least one surface labeling machine, stacking machine, front traction roller assembly, cutting mechanism, fabric pulling mechanism assembly, pressing and stacking mechanism, tension frame assembly, fabric clamping guide module, fabric platform module, cutting knife mechanism module, cutting device, rear traction roller assembly and grid plate feeding module, and successfully realizes the integrated, high-precision and high-efficiency automated production of fabric from cutting, folding, labeling to stacking, significantly reducing labor costs and labor intensity, and effectively ensuring the stability and consistency of product quality.

[0034] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0035] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0036] Figure 2 This is a schematic diagram of the structure of the code cutting machine of the present invention.

[0037] Figure 3 This is a front view of the code cutting machine of the present invention.

[0038] Figure 4 This is a top view of the code cutting machine of the present invention.

[0039] Figure 5 This is a schematic diagram of the code cutting mechanism of the present invention.

[0040] Figure 6 This is a schematic diagram of the stacking mechanism of the present invention.

[0041] Figure 7 This is a schematic diagram of the fabric spreading mechanism assembly of the present invention.

[0042] Figure 8 This is a schematic diagram of the transfer and conveying device of the present invention.

[0043] Figure 9 This is a front view of the transfer and conveying device of the present invention.

[0044] Figure 10 For the present invention Figure 8 Enlarged view of point A.

[0045] Figure 11 For the present invention Figure 8 Enlarged view of point B.

[0046] Figure 12 This is a schematic diagram of the surface labeling machine of the present invention.

[0047] Figure 13 This is a schematic diagram of the stacking fabric machine of the present invention.

[0048] Figure 14 This is a top view of the side labeling machine of the present invention.

[0049] Figure 15 This is a front view of the stacking fabric machine of the present invention.

[0050] Figure 16 This is a schematic diagram of the lifting and transferring machine of the present invention.

[0051] Figure 17 This is a front view of the lifting and transferring machine of the present invention.

[0052] Figure 18 Axonometric view of the side labeling lever of the present invention Figure 1 .

[0053] Figure 19 Axonometric view of the side labeling lever of the present invention Figure 2 .

[0054] Figure 20 Axonometric view of the side labeling lever of the present invention Figure 3 .

[0055] Figure 21 This is an isometric view of the correction device of the present invention.

[0056] Figure 22 This is an isometric view of the tension buffer frame component of the present invention.

[0057] Figure 23 This is an isometric view of the fabric printing platform module of the present invention.

[0058] Reference numerals: 1. Cutting machine; 11. Frame; 12. Front traction roller assembly; 121. Fixed frame; 122. Fabric feeding slide rail; 123. Upper fabric feeding roller shaft; 124. Lower fabric feeding roller shaft; 125. Fabric feeding gear; 126. Fabric feeding motor; 13. Cutting mechanism; 131. Fabric clamping plate guide module; 1311. Fabric platform base; 1312. Moving slide rail; 1313. Rear vibration damping device; 1313. Front vibration damping device; 1314. Fabric platform module; 132. Fabric platform plate; 1321. Fabric cutting rotating rod; 1322. Fabric clamping plate; 1323. Fabric cutting rack; 1324. Fabric cutting cylinder; 1325. Fabric cutting motor; 1326. Fabric cutting gear; 1327. Fabric clamping cylinder; 1328. Fabric clamping plate; 1329. Cutting knife mechanism module; 133. Cutting knife bracket; 1331. Cutting knife slide rail. 2. Cutting knife 1333, Lifting cylinder 1334, Fabric cutting device 134, Cutting bracket 1341, Cutting synchronous pulley 1342, Cutting synchronous belt 1343, Cutting blade 1344, Cutting motor 1345, Rear traction roller assembly 135, Fabric feeding bracket 1351, Fabric feeding double roller shaft 1352, Fabric feeding motor 1353, Grid plate fabric feeding module 136, Fabric feeding bracket 1361, Lifting slide rail 1362, Main clamping frame 1363, Clamping frame slide rail 1364, Secondary clamping frame 1365, Clamping cylinder 1366, Lifting rack 1367, Lifting motor 1368, Correction device 137, Correction fixing frame 1371, Correction rotating rod 1372, Correction tube 1373, Correction bracket 1374, Correction slide rail 1375, Correction... 1376, 1377, 1378, 1379, 138, 138, 138, 138, 138, 138, 138, 138, 138, 138, 138, 138, 138, 138, 138, 138, 138, 138, 138, 138, 14, 14, 14, 14, 14, 14, 145, 146, 147, 15 ... 524. Fabric stacking motor; 1525. Fabric pressing mechanism module; 153. Pressing support; 1531. Pressing slide rail; 1532. Pressing movable plate; 1533. Pressing cylinder; 1534. Horizontal cylinder; 1535. Pressing plate; 1536. Tension frame component; 16. Tensioning rod; 161. Tensioning rotating rod; 162. Transfer conveyor device; 2. Transfer base frame; 21. Transfer slide rail; 22. Transfer support; 23. Transfer conveyor belt; 24. Transfer rack; 25. Transfer motor; 26. Transfer gear; 27. Side labeling machine; 3. Equipment box; 31. X-axis adjustment assembly; 32. Y-axis adjustment assembly; 33. Z-axis adjustment assembly; 34. Side label holder; 35. Connecting plate; 36. Side labeling cylinder; 37. Side pressing cylinder; 38. U-shaped pressing plate; 39. Side labeling lever; 310.Surface labeling machine 4, vertical adjustment component 41, horizontal adjustment component 42, labeling sliding plate 43, surface label holder 44, guide roller 45, pressure roller 46, position adjustment component 47, stacking machine 5, stacking conveyor belt 51, stacking bracket 52, stacking connecting plate 53, stacking shaft 54, stacking plate 55, eccentric connecting rod 56, stacking cylinder 57, lifting transfer machine 6, lifting conveyor belt 61, lifting component 62. Detailed Implementation

[0059] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0060] Please see Figures 1-23 This invention provides a technical solution: a fully automatic integrated fabric cutting and labeling device, including a fabric conveyor line, a conveyor belt for continuously conveying fabric forward, a cutting machine 1 for stacking and precisely cutting whole rolls of fabric to a set length, a side labeling machine 3 for automatically affixing labels to the side of the cut fabric pile, at least one surface labeling machine 4 for automatically affixing labels to the upper surface of the cut fabric pile, and a fabric stacking machine 5 for orderly collecting and stacking the labeled fabric piles;

[0061] refer to Figures 1 to 4 The fabric cutting machine 1 includes a frame 11 for support and fixation of a rigid frame, a front traction roller assembly 12 for actively traction and smoothly feeding the fabric into the cutting mechanism 13, the cutting mechanism 13 for receiving the fabric, accurately measuring the length of the fabric, cutting it, and performing the cutting, a fabric pulling mechanism assembly 14 for pulling the end of the fabric towards the pressing and stacking mechanism after cutting to complete one cutting cycle, a pressing and stacking mechanism 15 for folding the cut fabric flat and stacking it neatly, and a tension frame assembly 16 for keeping the fabric taut between the front traction roller assembly and the rear traction roller assembly to prevent the fabric from loosening and wrinkling.

[0062] Optional solution: The tension frame component 16 includes a tensioning rod 161 and a tensioning rotating rod 162;

[0063] Both ends of the tensioning rod 161 are rotatably connected to the tensioning rotating rod 162;

[0064] The tensioning rotating rods 162 are all rotatably connected to the frame 11;

[0065] The tension rod 161 provides tension through its own weight;

[0066] During tensioning, the fabric is tensioned by the weight of the tensioning rod 161 itself;

[0067] refer to Figures 2 to 4 The frame 11 is fixedly connected in sequence along the fabric advance direction by a front traction roller component 12, a cutting mechanism 13 and a stacking mechanism 15;

[0068] Above the cutting mechanism 13 and the stacking mechanism 15, there is a fabric pulling mechanism assembly 14 that is fixedly connected to the frame 11;

[0069] The cutting mechanism 13 includes a fabric clamping guide module 131.

[0070] Fabric stacking platform module 132 is used to carry the fabric and stack it during movement.

[0071] The fabric cutting mechanism module 133 is used to press the fabric down so that the fabric can be accurately laid on the fabric laying platform module 132.

[0072] The fabric cutting device 134 is used to cut the fabric after it has been stacked.

[0073] The rear traction roller component 135 is used to vertically feed the fabric from the tension frame component 16 into the grid feeding module 136 and the grid feeding module 136 is used to clamp the end of the fabric after cutting and send the end of the fabric to the fabric stacking platform module 132.

[0074] The fabric clamping plate guide module 131 is fixed on the frame 11. The fabric clamping plate guide module 131 is provided with a fabric clamping platform module 132 that can reciprocate along the fabric forward direction. Above the fabric clamping platform module 132 is a cutting knife mechanism module 133 fixed on the frame 11. The grid plate feeding module 136 is located directly above the middle of the fabric clamping plate guide module 131. The grid plate feeding module 136 is located directly above the fabric clamping platform module 132. Next to the grid plate feeding module 136 is a cutting device 134 fixedly connected to the frame 11. The rear traction roller component 135 is fixed on the top of the frame 11. The tension buffer frame component 138 located downstream of the rear traction roller component 135 is fixedly connected to the frame 11. Next to the tension buffer frame component 138 is a correction device 137 fixedly connected to the frame 11.

[0075] The correction device 137 is used to correct the position of the fabric so that the fabric is located in the middle of the grid feeding module 136;

[0076] Tension buffer frame component 138 is used to buffer the tension of the fabric;

[0077] A tension frame component 16 is provided between the front traction roller component 12 and the rear traction roller component 135.

[0078] The tag deployment and retraction technology uses existing technology.

[0079] The automation control technology adopts PLC programming control technology.

[0080] In practice, the front traction roller assembly 12 draws the fabric roll out and conveys it to the cutting mechanism 13. Before reaching the rear traction roller assembly 135, the fabric passes through the tension frame assembly 16 located between the front traction roller assembly 12 and the rear traction roller assembly 135. The tension frame assembly 16 applies appropriate tension to ensure that the fabric remains flat and without slack during the conveying process. The rear traction roller assembly 135 actively pulls and vertically feeds the tensioned fabric into the grid feeding module 136. Inside the cutting mechanism 13, the fabric clamping guide module 131 supports the fabric platform module 132 and guides it to move precisely back and forth in a direction parallel to the fabric's movement. The fabric is laid on the fabric platform module 132 and is gradually pulled out as the fabric platform module 132 moves, thus completing the measurement and stacking of the set length, i.e., the fabric stacking process. When the measured length reaches the preset value, the measured length is accurately recorded by the number of folds. The cutting mechanism module 133 and the fabric stacking platform module 132 work synchronously. The cutting mechanism module 133 moves to press the fabric down onto the fabric stacking platform module 132 to stack the fabric. After stacking, during cutting, the fabric cutting device 134 located next to the grid feeding module 136 starts to accurately cut the fabric. After cutting, the fabric pulling mechanism assembly 14, which is fixedly installed above the frame 11 and located between the cutting mechanism 13 and the stacking mechanism 15, starts to work, pulling the end of the fabric from the stacking station and sending it to the stacking mechanism 15. After receiving the fabric, the stacking mechanism 15 presses the fabric and performs two upward folding actions, folding both sides of the cut fabric towards the middle to form a neat stack of fabric, and then sending out the folded fabric.

[0081] The folded fabric pile continues to move forward with the fabric conveyor line, passing in sequence to a side labeling machine 3 and at least one surface labeling machine 4; the side labeling machine 3 automatically affixes labels to the sides of the fabric pile, while the surface labeling machine 4 automatically affixes labels to the top surface of the fabric pile.

[0082] All the fabrics that have been labeled are transported to the stacking machine 5 at the end of the process, where the fabrics are collected and stacked in an orderly manner.

[0083] All the main components of the entire equipment, including the front traction roller component 12, the cutting mechanism 13 and the stacking mechanism 15, are fixedly installed on the same rigid frame frame 11 in sequence according to the process order, so as to achieve fully automated continuous production from cutting, labeling to stacking.

[0084] By sequentially arranging the cutting machine 1, side labeling machine 3, surface labeling machine 4, and stacking machine 5 along the fabric's forward direction, a continuous production line is formed. After the fabric is accurately stacked and cut, it can automatically be labeled on the sides and top surface and finally stacked in an orderly manner, greatly improving production efficiency and integration.

[0085] The rigidity and stability of the equipment structure are ensured by the sequential fixed connection of the front traction roller component 12, the cutting mechanism 13 and the pressing mechanism 15 to the internal frame 11 of the cutting machine 1, and the reasonable layout of the fabric pulling mechanism assembly 14 above the cutting mechanism 13 and the pressing mechanism 15, so that the actions of each station are precisely coordinated.

[0086] By positioning the tension frame component 16 between the front traction roller component 12 and the rear traction roller component 135, the fabric is effectively kept taut and flat during transport, laying a solid foundation for subsequent precise fabric stacking and cutting.

[0087] The fabric grading platform module 132 is driven to reciprocate by the fabric clamping plate guide module 131 inside the grading mechanism 13 to achieve length measurement. Combined with the synchronous pressing action of the grading knife mechanism module 133 and the precise cutting of the fabric cutting device 134, high precision and high reliability of the fabric grading and cutting process are achieved.

[0088] The process design, which involves vertically feeding the fabric into the grid feeding module 136 via the rear traction roller component 135 and pulling the end of the fabric towards the stacking mechanism 15 after cutting, realizes the automated transfer of fabric between workstations.

[0089] The two upward folding actions performed by the stacking mechanism 15 fold the two sides of the fabric neatly towards the middle, forming a regular stack of fabric.

[0090] The final processing of the finished fabric pile was completed by the automatic labeling of the side labeling machine 3 and the surface labeling machine 4, and the high-level stacking function of the stacking machine 5.

[0091] This invention integrates and coordinates a cutting machine, a side labeling machine, at least one surface labeling machine, a fabric stacking machine, a front traction roller assembly, a cutting mechanism, a fabric pulling mechanism assembly, a pressing and stacking mechanism, a tension frame assembly, a fabric clamping guide module, a fabric stacking platform module, a cutting knife mechanism module, a cutting device, a rear traction roller assembly, and a grid feeding module. This successfully achieves integrated, high-precision, and high-efficiency automated production of fabrics from cutting, folding, labeling to stacking, significantly reducing labor costs and labor intensity, and effectively ensuring the stability and consistency of product quality.

[0092] Further reference Figure 2The front traction roller assembly 12 includes two fixed frames 121 fixedly connected to the frame 11. The inner side of each fixed frame 121 is fixedly connected to a feeding slide rail 122. The sliders of the two feeding slide rails 122 are fixedly connected to a feeding upper roller shaft 123 through bearings. Below the feeding upper roller shaft 123 is a feeding lower roller shaft 124 rotatably connected to the frame 11. The end of the feeding lower roller shaft 124 is fixedly connected to a feeding gear 125. A feeding motor 126 is fixedly connected to the fixed frame 121. The output end of the feeding motor 126 meshes with the feeding gear 125 through a gear. The top of each fixed frame 121 is provided with a spring and a threaded rod for adjusting the pressure of the feeding upper roller shaft 123.

[0093] In practical implementation, two fixed frames 121 are firmly installed on the machine frame 11. A feeding slide rail 122 is fixedly installed on the inner side of each fixed frame 121. The sliders of the two feeding slide rails 122 jointly support the upper feeding roller 123 via bearings. The bearings and sliders are fixed by welding, specifically by welding the outer ring of the bearing to the slider as a single unit, allowing it to float up and down along the guide of the feeding slide rail 122. A lower feeding roller 124 is arranged parallel to the upper feeding roller 123, and the lower feeding roller 124 is connected by a bearing seat. It is rotatably connected to the frame 11; a feeding gear 125 is fixedly installed at one end of the lower feeding roller shaft 124, and a feeding motor 126 is installed on the fixed frame 121. The output shaft of the feeding motor 126 meshes with the feeding gear 125 on the lower feeding roller shaft 124 through a drive gear. A threaded rod is connected to the top of the fixed frame 121 through a threaded hole. A spring is provided at the bottom end of the threaded rod. The bottom end of the spring is fixed on the slider of the feeding slide rail 122 at both ends of the upper feeding roller shaft 123. The pressure of the upper feeding roller shaft 123 pressing down is adjusted by turning the threaded rod.

[0094] When the equipment is running, the feeding motor 126 starts, and the power drives the feeding lower roller 124 to rotate continuously through the gear meshing of the feeding gear 125. The fabric to be conveyed passes through the roller gap between the feeding upper roller 123 and the feeding lower roller 124. The floating feeding upper roller 123, under its own weight or auxiliary pressure, together with the actively rotating feeding lower roller 124, forms a clamping force, thereby achieving stable, precise traction and continuous conveying of the fabric.

[0095] Further reference Figure 5 and Figure 23 The fabric lining guide module 131 includes a fabric lining platform base 1311 fixedly connected to the frame 11. The top of the fabric lining platform base 1311 is fixedly connected to two moving slide rails 1312 parallel to the fabric forward direction. The rear end of the fabric lining platform base 1311 is fixedly connected to a rear shock absorber 1313, and the front end of the fabric lining platform base 1311 is fixedly connected to a front shock absorber 1314.

[0096] In practical implementation, the fabric lining platform base 1311 is fixedly connected to the frame 11. Two parallel sliding rails 1312 aligned with the fabric's forward direction are mounted on the top of the base 1311. Rear vibration damping devices 1313 are also installed at both ends of the base 1311. The fabric lining platform module 132 is entirely mounted on the slider of the sliding rails 1312. When the drive component moves, the fabric lining platform module 132 can smoothly slide back and forth along the sliding rails 1312. The rear vibration damping devices 1313 act as buffers and limiters, ensuring smooth operation.

[0097] The rear damping device 1313 includes a cylindrical rod and a spring sleeved on the cylindrical rod, and damping is achieved through the spring.

[0098] The fabric grading platform module 132 includes a fabric grading platform plate 1321 fixedly connected to the sliders of two movable slide rails 1312. Both ends of the fabric grading platform plate 1321 along the fabric forward direction are rotatably connected to fabric grading rods 1322 via bearings. Fabric clamping plates 1323 are fixedly connected to the fabric grading rods 1322. Fabric grading racks 1324 are fixedly connected to the lower surface of the fabric grading platform plate 1321. Fabric grading cylinders 1325 are fixedly connected to both outer walls of the fabric grading platform plate 1321. The output end of the fabric grading cylinder 1325 is eccentrically fixedly connected to the end of the fabric grading rod 1322. A fabric grading motor 1326 is fixedly connected to the frame 11. A fabric grading gear 1327 is fixedly connected to the output end of the fabric grading motor 1326. The fabric grading gear 1327 meshes with the fabric grading rack 1324.

[0099] In practical implementation, the fabric grading platform plate 1321 is fixedly installed on the slider of the movable slide rail 1312. At both ends of the fabric grading platform plate 1321 in the fabric forward direction, a fabric grading rod 1322 is rotatably connected via bearings. A fabric clamping plate 1323 is fixedly installed on each fabric grading rod 1322. A fabric grading rack 1324 is installed on the lower surface of the fabric grading platform plate 1321. A fabric grading cylinder 1325 is installed on each of the outer walls of both sides of the fabric grading platform plate 1321. The output end of the fabric grading cylinder 1325 is eccentrically fixedly connected to the end of the corresponding fabric grading rod 1322.

[0100] The guide plates on both sides of the fabric stacking platform plate 1321 are used to guide the stacking knife to lift it up, so that the stacking knife can send the fabric into the lower pressure plate 1536. Then the fabric stacking cylinder 1325 presses the fabric onto the fabric stacking platform plate 1321.

[0101] A fabric grading motor 1326 is installed on the frame 11. The fabric grading gear 1327 on the output shaft of the fabric grading motor 1326 meshes with the fabric grading rack 1324 below the fabric grading platform plate 1321. Two fabric clamping cylinders 1328 are fixedly connected to the front frame of the fabric grading platform plate 1321. The output ends of the two fabric clamping cylinders 1328 are fixedly connected to fabric clamping plates 1329, which are used to clamp the fabric head to the front end of the fabric grading platform plate 1321.

[0102] When the fabric-laying motor 1326 rotates, it drives the entire fabric-laying platform module 132 to move along the sliding rail 1312 to lay fabric through the meshing transmission of the fabric-laying gear 1327 and the fabric-laying rack 1324.

[0103] When clamping the fabric head fed downward from the grid plate feeding module 136, the output ends of the two clamping cylinders 1328 first retract, causing the clamping plate 1329 to move away from the front end of the fabric stacking platform plate 1321, creating a gap between the front end of the fabric stacking platform plate 1321 and the clamping plate 1329. Then, the fabric head is fed into the gap through the grid plate feeding module 136, and then the output ends of the two clamping cylinders 1328 extend, causing the clamping plate 1329 to clamp the fabric head tightly to the front end of the fabric stacking platform plate 1321.

[0104] When it is necessary to clamp or release the fabric, the fabric stacking cylinder 1325 pushes the fabric stacking rotating rod 1322 to rotate, thereby driving the eccentrically connected fabric clamping plate 1323 to lift or press down, so as to clamp or release the fabric on it.

[0105] When performing high-precision fabric stacking, the fabric length is accurately recorded by the number of reciprocations of the fabric stacking platform plate 1321. The length and height of the fabric stacking platform plate 1321 and the distance between the two fabric stacking rotating rods 1322 are fixed, so the length of fabric stacked each time is fixed. The fabric length can be accurately calculated by the number of reciprocations of the fabric stacking platform plate 1321.

[0106] The code knife mechanism module 133 includes two code knife brackets 1331 fixed on the frame 11. Two vertical code knife slide rails 1332 are fixedly connected to the inner side of the code knife brackets 1331. Code knives 1333 are fixedly connected between the sliders of the two code knife slide rails 1332 located on the same side. A code knife lifting cylinder 1334 is fixedly connected to the inner side of each code knife bracket 1331. The output end of the code knife lifting cylinder 1334 is fixedly connected to the code knife 1333. The two code knives 1333 span across the top of the fabric stacking platform plate 1321 and are located in the middle of the moving slide rail 1312. The two code knives 1333 are arranged in parallel. The bottom of each code knife 1333 is provided with two pulleys. The pulleys are supported on the guide plates on both sides of the fabric stacking platform plate 1321 and move back and forth. The guide plates are arranged in a horizontally laid cam mechanism.

[0107] In practice, two code knife supports 1331 are fixed to the frame 11. Each code knife support 1331 has two vertical code knife slide rails 1332 installed on its inner side. The sliders of the two code knife slide rails 1332 on the same side are connected to the code knife 1333. Each code knife support 1331 is also equipped with a code knife lifting cylinder 1334, the output end of which is connected to the code knife 1333. The two code knives 1333 span directly above the fabric stacking platform plate 1321 and are located at the midpoint of the length of the moving slide rail 1312.

[0108] When fabric needs to be pressed, this section only presses down on the fabric, not completely compressing it. Its function is to guide the fabric stacking. Simultaneously, the lifting cylinder 1334 operates, pushing the stacking knife 1333 vertically downwards along the stacking knife slide rail 1332. This causes the stacking knife 1333 to move downwards, stacking the fabric onto the stacking platform plate 1321. At the same time, the two pulleys at the bottom of the stacking knife 1333, supported by guide plates on both sides of the stacking platform plate 1321, reciprocate in a lifting and lowering motion. (Refer to...) Figure 23 On both sides of the fabric stacking platform plate 1321, the guide plates are arranged in a horizontally laid-out cam mechanism, so that the stacking knife 1333 can feed the fabric into the lower pressure plate 1536. The fabric cutting device 134 includes two cutting brackets 1341 fixedly connected to the frame 11. The top of each cutting bracket 1341 is rotatably connected to a cutting synchronous wheel 1342. A cutting synchronous belt 1343 is provided between the two synchronous wheels 1342. A cutting knife 1344 is slidably connected to the frame 11 through a slide rail slider combination. The cutting knife 1344 is fixedly connected to the cutting synchronous belt 1343. A cutting motor 1345 is fixedly connected to the frame 11. The output end of the cutting motor 1345 is fixedly connected to one of the cutting synchronous wheels 1342.

[0109] In practice, two cutting brackets 1341 are fixed on the frame 11. Each cutting bracket 1341 has a rotatable cutting timing wheel 1342 installed on its top, and a cutting timing belt 1343 is fitted between the two cutting timing wheels 1342.

[0110] The cutting blade 1344 is slidably connected to the slide rail on the frame 11 through its own slider, and the back of the cutting blade 1344 is fixedly connected to a section of the cutting timing belt 1343.

[0111] The cutting motor 1345 is fixed on the frame 11, and its output shaft is directly connected to one of the cutting synchronous pulleys 1342.

[0112] When the cutting motor 1345 starts, it drives the cutting timing wheel 1342 to rotate, which in turn drives the cutting timing belt 1343 to move. The cutting blade 1344, which is fixed on the cutting timing belt 1343, moves in a straight line with the cutting timing belt 1343 to complete the transverse cutting of the fabric.

[0113] Cutting tool 1344 can be a cutting tool or a rotary cutting tool driven by a motor.

[0114] The rear traction roller assembly 135 includes two fabric feeding brackets 1351 fixedly connected to the frame 11. The inner sides of the two fabric feeding brackets 1351 are rotatably connected to a fabric feeding double roller shaft 1352. The two roller shafts of the fabric feeding double roller shaft 1352 are driven by gears. A fabric feeding motor 1353 is fixedly connected to the fabric feeding bracket 1351. The output end of the fabric feeding motor 1353 is fixedly connected to one of the two roller shafts of the fabric feeding double roller shaft 1352.

[0115] In practical implementation, the rear traction roller assembly 135 is fixed to the top of the frame 11 via two fabric feeding brackets 1351. A fabric feeding double roller shaft 1352 is rotatably connected between the two fabric feeding brackets 1351, and the two rollers of the fabric feeding double roller shaft 1352 rotate synchronously in opposite directions via gears. A fabric feeding motor 1353 is mounted on the fabric feeding bracket 1351, and its output directly drives one of the rollers of the fabric feeding double roller shaft 1352. The fabric passes between the two rollers and is actively conveyed downwards under the drive of the motor.

[0116] The grid feeding module 136 includes a feeding bracket 1361 fixedly connected to the frame 11. The feeding bracket 1361 spans above the fabric stacking platform plate 1321 and is located between the two stacking blades 1333. Two vertically arranged lifting slide rails 1362 are fixedly connected to the feeding bracket 1361. A main clamping frame 1363 is fixedly connected to the slider of the two lifting slide rails 1362. A lifting rack 1367 is fixedly connected to the main clamping frame 1363. A lifting rack 1367 is fixedly connected to the feeding bracket 1361. The output end of the lifting motor 1368 meshes with the lifting rack 1367 via gears. Two horizontally arranged clamping frame slide rails 1364 are fixedly connected to the main clamping frame 1363. A secondary clamping frame 1365 is fixedly connected to the slider of the clamping frame slide rail 1364. The main clamping frame 1363 and the secondary clamping frame 1365 constitute a clamping structure. A clamping cylinder 1366 is fixedly connected to the main clamping frame 1363. The output end of the clamping cylinder 1366 is fixedly connected to the secondary clamping frame 1365.

[0117] In practical implementation, the fabric feeding bracket 1361 of the grid plate feeding module 136 is fixed on the frame 11, spanning above the fabric stacking platform plate 1321 and located above the stacking knife 1333. Two vertically arranged lifting slide rails 1362 are installed on the feeding bracket 1361, and a main clamping frame 1363 is fixed to the slider of the lifting slide rails 1362. A lifting rack 1367 is installed on the main clamping frame 1363, and a lifting motor 1368 installed on the feeding bracket 1361 meshes with the lifting rack 1367 through gears, driving the main clamping frame 1363 to move vertically up and down along the lifting slide rails 1362.

[0118] Two clamping frame slide rails 1364 are horizontally arranged on the main clamping frame 1363. A secondary clamping frame 1365 is installed on the slider of the clamping frame slide rail 1364. The output end of the clamping cylinder 1366 installed on the main clamping frame 1363 is connected to the secondary clamping frame 1365.

[0119] When the rear traction roller assembly 135 delivers the lower end of the fabric between the main clamping frame 1363 and the auxiliary clamping frame 1365, the clamping cylinder 1366 is activated, driving the auxiliary clamping frame 1365 to move closer to the main clamping frame 1363 along the clamping frame slide rail 1364, thereby clamping the fabric together.

[0120] Subsequently, the lifting motor 1368 drives the entire clamping structure to descend along the lifting slide rail 1362 through gear and rack transmission, inserting the fabric head into the gap between the front end of the fabric stacking platform plate 1321 and the fabric clamping plate 1329. Then, the output ends of the two fabric clamping cylinders 1328 extend, causing the fabric clamping plate 1329 to clamp the fabric head to the front end of the fabric stacking platform plate 1321. Subsequently, the fabric stacking platform plate 1321 reciprocates, and under the action of the stacking knife 1333 and the fabric clamping plate 1323, the fabric is stacked on the fabric stacking platform plate 1321.

[0121] Further reference Figure 6 The stacking mechanism 15 includes a stacking conveyor belt component 151, a stacking flip plate mechanism module 152, and a pressing mechanism module 153.

[0122] The fabric conveyor belt component 151 includes two feed shafts 1511 rotatably connected to the frame 11 via bearings. Several conveyor belts 1512 are equidistantly arranged on the two feed shafts 1511. Several evenly distributed separator rings 1513 are fixedly connected to the feed shafts 1511. Adjacent conveyor belts 1512 form equidistant gaps through the separator rings 1513. A feed motor 1514 is fixedly connected to the frame 11. The output end of the feed motor 1514 is connected to one of the feed shafts 1511 via a sprocket and a chain.

[0123] In practical implementation, two feed shafts 1511 are connected to the frame 11 in parallel rotation via bearings. Each feed shaft 1511 is fitted with multiple equally spaced conveyor belts 1512. On each feed shaft 1511, multiple separator rings 1513 are fixedly fitted between adjacent conveyor belts 1512, ensuring uniform and equidistant gaps between the conveyor belts 1512. A feed motor 1514 is fixed to the frame 11, and its output end is connected to one of the feed shafts 1511 via a sprocket and chain mechanism. When the feed motor 1514 starts, power is transmitted through the chain, driving the two feed shafts 1511 to rotate synchronously, thereby driving the multiple conveyor belts 1512 to move and smoothly convey the fabric placed on them forward.

[0124] The fabric stacking mechanism module 152 includes a fabric stacking intermediate plate 1521 located inside several conveyor belts 1512. The two ends of the fabric stacking intermediate plate 1521 are fixed to the frame 11. Fabric stacking rotating rods 1522 are provided on both sides of the fabric stacking intermediate plate 1521 along the fabric forward direction. The fabric stacking rotating rods 1522 are rotatably connected to the frame 11 through bearings. Several fabric stacking rotating plates 1523 are fixedly connected to the outer side of the fabric stacking rotating rods 1522. The fabric stacking rotating plates 1523 are located in the gap between adjacent conveyor belts 1512. A fabric stacking gear 1524 is fixedly connected to one end of the fabric stacking rotating rods 1522. A fabric stacking motor 1525 is fixedly connected to the frame 11. The output end of the fabric stacking motor 1525 meshes with the fabric stacking gear 1524 through a gear.

[0125] In practice, the fabric folding intermediate plate 1521 is horizontally positioned below the inner side of multiple conveyor belts 1512, and both ends of the fabric folding intermediate plate 1521 are fixed on the frame 11 to provide a support plane for the folding operation above.

[0126] On both sides of the fabric-folding intermediate plate 1521 along the fabric-folding direction, there is a fabric-folding rotating rod 1522. The fabric-folding rotating rod 1522 is rotatably connected to the frame 11 through bearings.

[0127] Several fabric stacking plates 1523 are fixedly installed on each fabric stacking rod 1522, and these fabric stacking plates 1523 are located exactly in the gap between the upper conveyor belts 1512.

[0128] Each fabric-folding rotating rod 1522 also has a fabric-folding gear 1524 fixedly installed at one end.

[0129] A fabric stacking motor 1525 is mounted on the frame 11, and the gear on the output shaft of the fabric stacking motor 1525 meshes with the fabric stacking gear 1524.

[0130] When the fabric folding motor 1525 rotates in both directions, it drives the fabric folding rod 1522 to rotate back and forth through the gear pair, thereby driving the fabric folding plate 1523 to be lifted up from the gap of the conveyor belt 1512 to complete the fabric folding and then retracted downwards, thus completing the fabric folding action and retracting.

[0131] The pressing mechanism module 153 includes two pressing supports 1531 fixedly connected to the frame 11. The two pressing supports 1531 are distributed at both ends of the fabric stacking intermediate plate 1521. Each pressing support 1531 is fixedly connected to a vertically arranged pressing slide rail 1532. A pressing movable plate 1533 is fixedly connected to the slider of the pressing slide rail 1532. A pressing cylinder 1534 is fixedly connected to the pressing support 1531. The output end of the pressing cylinder 1534 is fixedly connected to the pressing movable plate 1533. A horizontally arranged transverse cylinder 1535 is fixedly connected to the inner side of the pressing movable plate 1533. A pressing plate 1536 is fixedly connected to the output end of the transverse cylinder 1535. The bottom end of the pressing plate 1536 is arranged in an L-shape.

[0132] In practice, the two pressing brackets 1531 are fixedly installed on the frame 11 and distributed at both ends of the fabric stacking intermediate plate 1521.

[0133] Each pressing bracket 1531 is equipped with a vertical pressing slide rail 1532, and a pressing movable plate 1533 is fixedly connected to the slider of the pressing slide rail 1532.

[0134] The pressing cylinder 1534 is mounted on the pressing bracket 1531. The end of the output end of the pressing cylinder 1534 is connected to the pressing movable plate 1533, which can drive the pressing movable plate 1533 to move vertically up and down along the pressing slide rail 1532.

[0135] A horizontal cylinder 1535 is horizontally installed on the inner side (i.e. the side facing the fabric) of each pressing plate 1533. The output end of the horizontal cylinder 1535 is connected to the pressing plate 1536, and the bottom end of the pressing plate 1536 is processed into an L-shaped structure.

[0136] During the fabric folding process, the middle part of the fabric is pressed onto the folding middle plate 1521 by the lower pressure plate 1536. After the folding action is completed, the fabric is retracted and reset.

[0137] The pressing cylinder 1534 first drives the entire pressing movable plate 1533 to descend to a suitable height. Then, the horizontal cylinder 1535 moves to push the L-shaped pressing plate 1536 horizontally to the top of the fabric pile. Finally, the pressing cylinder 1534 can move down slightly again to press down. The L-shaped structure effectively compacts and shapes the edges of the folded fabric pile to ensure that the fabric pile is neat and stable.

[0138] refer to Figure 21The correction device 137 includes a correction fixing frame 1371 and a correction bracket 1374 fixed on the frame 11. A correction rotating rod 1372 is rotatably connected to the correction fixing frame 1371 via two bearing seats. A correction tube 1373 is rotatably connected to the middle of the correction rotating rod 1372. The correction rotating rod 1372 and the correction tube 1373 are vertically distributed. A vertical correction slide rail 1375 is fixedly connected to the correction bracket 1374. A correction connecting seat 1376 is fixedly connected to the slider of the correction slide rail 1375. The other end of the correction tube 1373 is fixedly connected to the correction connecting seat 1376 through a bearing seat. A correction motor 1377 is fixedly connected to the top of the correction bracket 1374. A correction lead screw 1378 is fixedly connected to the output end of the correction motor 1377. A correction lead screw sleeve 1379 is threadedly connected to the correction lead screw 1378. The correction lead screw sleeve 1379 is fixedly connected to the correction connecting seat 1376.

[0139] In practice, during the correction process, the fabric passes over the correction tube 1373, the correction motor 1377 operates, driving the correction screw 1378 to engage with the correction screw sleeve 1379, causing the correction screw sleeve 1379 to move vertically, causing the correction connecting seat 1376 to move up and down on the correction slide rail 1375, causing a section of the correction tube 1373 to move up and down, so that the fabric can be corrected on the inclined correction tube 1373.

[0140] refer to Figure 22 The tension buffer frame component 138 includes: a tension buffer frame 1381 fixedly connected to the frame 11; an upper buffer rod 1382 fixedly connected to the upper part of the tension buffer frame 1381 via a bearing seat; two vertically downward parallel buffer slides 1384 fixedly connected to the tension buffer frame 1381; and a lower buffer rod 1383 fixedly connected to the slider of the two buffer slides 1384 via a bearing seat, the lower buffer rod 1383 being parallel to the upper buffer rod 1382.

[0141] In practice, when buffering tension, the fabric first passes around the lower buffer rod 1383, then around the upper buffer rod 1382, and then around the correction tube 1373. The lower buffer rod 1383 presses down on the fabric by its own weight, thus buffering the tension of the fabric. The tension of the fabric drives both ends of the lower buffer rod 1383 to move on the buffer slide rail 1384.

[0142] Further reference Figure 7The fabric spreading mechanism assembly 14 includes a fabric spreading bracket 141 fixedly connected to the frame. Both ends of the fabric spreading bracket 141 are rotatably connected to fabric spreading synchronous pulleys 142 via bearings. A fabric spreading synchronous belt 143 is provided between the two fabric spreading synchronous pulleys 142. A fabric spreading motor 144 is fixedly connected to the fabric spreading bracket 141. The output end of the fabric spreading motor 144 is fixedly connected to one of the fabric spreading synchronous pulleys 142. A fabric spreading frame 145 is slidably connected to the fabric spreading bracket 141. The fabric spreading frame 145 is fixedly connected to the fabric spreading synchronous belt 143. A fabric spreading crossbar 146 is fixedly connected to the bottom end of the fabric spreading frame 145. The fabric spreading crossbar 146 spans between the fabric stacking platform plate 1321 and the fabric spreading synchronous belt 143. Several pneumatic clamps 147 are fixedly connected to the side of the fabric spreading crossbar 146 facing the fabric stacking platform plate 1321.

[0143] In practice, the fabric support bracket 141 is fixedly connected to the frame 11. Each end of the fabric support bracket 141 is equipped with a freely rotatable fabric pulling synchronous wheel 142 through bearings. A closed-loop fabric pulling synchronous belt 143 is fitted between the two fabric pulling synchronous wheels 142.

[0144] The fabric-pulling motor 144 is fixed on the fabric-pulling bracket 141, and the output shaft of the fabric-pulling motor 144 is directly connected to one of the fabric-pulling synchronous pulleys 142.

[0145] The fabric support 145 is slidably connected to the slide rail on the fabric support bracket 141 via its own slider, and the back of the fabric support 145 is fixedly connected to a section of the fabric timing belt 143.

[0146] A fabric spreading crossbar 146 is fixedly installed at the bottom of the fabric spreading frame 145. The length of the fabric spreading crossbar 146 spans between the fabric stacking platform plate 1321 and the upper area of ​​the stacking mechanism 15.

[0147] On the side of the fabric-laying crossbar 146 facing the fabric-laying platform plate 1321, several pneumatic clamps 147 are installed at equal intervals.

[0148] When it is necessary to pull the fabric, the fabric pulling motor 144 starts and drives the fabric pulling synchronous wheel 142 to rotate, thereby driving the fabric pulling synchronous belt 143 to move. The fabric pulling frame 145 fixed on it then moves together with the fabric pulling crossbar 146 and the pneumatic clamp 147 towards the fabric stacking platform plate 1321.

[0149] After reaching the predetermined position, the pneumatic clamp 147 clamps the end of the fabric; then the fabric pulling motor 144 reverses, pulling the fabric away from the stacking station and moving towards the pressing mechanism 15, completing the automated transfer of the fabric.

[0150] Further reference Figure 8 and Figure 12The surface labeling machine 4 includes two vertical adjustment components 41 fixed on the edge of the fabric conveyor line. A horizontal adjustment component 42 is fixedly connected between the adjustment ends of the two vertical adjustment components 41. A labeling sliding plate 43 is fixedly connected to the adjustment end of the horizontal adjustment component 42. A surface label placement bracket 44, several guide rollers 45, a position adjustment component 47 and a pressure roller 46 are fixedly connected in sequence along the label release direction on the labeling sliding plate 43.

[0151] In practice, the two vertical adjustment components 41 are securely installed on both sides of the fabric conveyor line.

[0152] The vertical adjustment component 41 typically employs a screw and nut mechanism or a rack and pinion mechanism, controlled by an independent drive motor or handwheel, and can precisely adjust the vertical height of its adjustment end.

[0153] A horizontal adjustment component 42 is fixedly connected across the adjustment ends of the two vertical adjustment components 41.

[0154] The horizontal adjustment component 42 typically adopts a linear module structure similar to the vertical adjustment component 41, and its horizontal adjustment end can be precisely displaced in a direction perpendicular to the fabric's movement.

[0155] Through the coordinated adjustment of the vertical adjustment component 41 and the horizontal adjustment component 42, the height and horizontal position of the labeling head can be adjusted significantly and precisely to adapt to fabric stacks of different stacking heights.

[0156] A labeling sliding plate 43 is fixedly installed on the horizontal adjustment end of the horizontal adjustment component 42.

[0157] On the labeling sliding plate 43, along the direction of movement of the label being pulled out of the roll, conveyed and pressed, there are sequentially arranged a surface label holder 44, several guide rollers 45, a position adjustment component 47 and a pressing roller 46.

[0158] The label holder 44 is used to mount label rolls.

[0159] The guide roller 45 guides the label strip to run smoothly along the predetermined path.

[0160] The position adjustment component 47 typically includes a detector and a fine-tuning mechanism to detect the label position and precisely position it just before peeling, ensuring adhesion accuracy.

[0161] The pressure roller 46 is used to press the label onto the fabric surface to complete the labeling process. Its surface is usually covered with an elastic material to ensure a smooth and bubble-free application.

[0162] Further reference Figure 13 and Figure 15The stacking fabric machine 5 includes a stacking conveyor belt 51. A stacking support 52 is provided above the front end of the stacking conveyor belt 51. An inclined stacking connecting plate 53 is provided between the stacking support 52 and the fabric conveying line. A stacking shaft 54 ​​is rotatably connected to both sides of the top of the stacking support 52 along the fabric forward direction via bearings. Several stacking plates 55 are fixedly connected to the inner side of the stacking shaft 54. One end of the stacking plate 55 away from the stacking connecting plate 53 is provided with a vertically upward obstruction section. Stacking cylinders 57 are fixedly connected to both ends of the stacking support 52. An eccentric connecting rod 56 is connected to the output end of the stacking cylinder 57. The eccentric connecting rod 56 is fixedly connected to the end of the stacking shaft 54.

[0163] In practice, the stacking conveyor belt 51 is set horizontally to receive and transport the stacks of fabrics that have been labeled.

[0164] A stacking bracket 52 is fixedly installed above the front end of the stacking conveyor belt 51.

[0165] Between the stacking support 52 and the end of the upstream fabric conveyor line, there is an inclined stacking connecting plate 53. The stacking connecting plate 53 serves as a guide and transition to ensure that the fabric stack slides smoothly from the fabric conveyor line into the stacking station.

[0166] At the top of the stacking support 52, on both sides along the direction of fabric movement, a stacking shaft 54 ​​is rotatably connected via bearings.

[0167] Several stacking plates 55 are fixedly installed on the inner side of each stacking shaft 54 ​​(i.e., the side facing the center of the stacking conveyor belt 51).

[0168] These stacked plates 55 are spaced apart along the length of the stacking axis 54.

[0169] The stacking plate 55, located on the side away from the stacking connection plate 53 (i.e. downstream of the stacking conveyor belt 51), has an upward-curving obstruction section at its front end, which can effectively prevent the fabric stack from sliding forward during the stacking process.

[0170] At each end of the stacking bracket 52, a stacking cylinder 57 is fixedly installed.

[0171] Each stacked cylinder 57 has an output end connected to an eccentric connecting rod 56, and the other end of each eccentric connecting rod 56 is fixedly connected to the end of the stacking shaft 54 ​​on the corresponding side.

[0172] In the initial state, the stacking cylinder 57 is in the retracted position, driving the two stacking shafts 54 and all the stacking plates 55 on them to rotate to a horizontal support state via the eccentric connecting rod 56. At this time, all the stacking plates 55 form a temporary support platform above the stacking conveyor belt 51.

[0173] When a stack of fabric slides from upstream into the stacking station via the inclined stacking connection plate 53, it is first supported on these horizontal stacking plates 55.

[0174] Stacking conveyor belt 51 can be temporarily stopped.

[0175] The fabric is then placed onto the stacking conveyor belt 51 for subsequent stacking or transport. At this time, the stacking cylinder 57 starts to operate, and its piston rod extends.

[0176] The output end of the stacking cylinder 57 extends and is converted into the rotational motion of the stacking shaft 54 ​​via the eccentric connecting rod 56. The stacking shaft 54 ​​drives all the stacking plates 55 on it to rotate synchronously and then flip. This flipping action causes the fabric on the stacking plates 55 to lose support, and the fabric falls smoothly onto the stacking conveyor belt 51 below under the action of gravity. The obstruction section at the front end of the stacking plate 55 can effectively hold the stack of fabric during the flipping process, preventing it from slipping forward and ensuring that it is stacked neatly.

[0177] After one stack of fabric is placed, the stacking cylinder 57 retracts, and the stacking shaft 54 ​​is reversed again via the eccentric connecting rod 56, so that all stacking plates 55 are reset to a horizontal bearing state, ready to receive the next piece of fabric sliding in from the stacking connecting plate 53. This cycle is repeated to achieve continuous and orderly collection and stacking of multiple pieces of fabric.

[0178] The stacking conveyor belt 51 can operate intermittently, moving forward a certain distance each time it receives a stack of fabric, thus forming a neat multi-layer stack.

[0179] Further reference Figure 8 , Figure 10 , Figure 11 and Figure 14 The output end of the side labeling cylinder 37 of the side labeling machine 3 is fixedly connected to the side labeling lever 310. The end of the side labeling lever 310 is provided with an arc-shaped labeling notch. The output end of the side labeling cylinder 37 drives the side labeling lever 310 to move up and down to label the edge of the fabric.

[0180] When applying the clamping label to the edge of the fabric, the label film is stretched through the labeling notch. When it reaches the upper surface area of ​​the side labeling lever 310, the adhesive side of the label faces upward, and it is applied to the lower surface of the fabric. When the output end of the side labeling cylinder 37 retracts, it causes the side labeling lever 310 to move upward, which in turn moves the edge of the fabric upward. During this movement, the label comes to the lower surface of the side labeling lever 310, and the adhesive side of the label faces downward, and it is applied to the upper surface of the fabric edge, thus achieving edge labeling. After clamping the edge of the fabric, the fabric is less likely to come apart. The side labeling machine 3 includes two equipment boxes 31 located on both sides of the fabric conveyor line. An X-axis adjustment component 32 is fixedly connected to the equipment box 31. A Y-axis adjustment component 33 is fixedly connected to the adjustment end of the X-axis adjustment component 32. A Z-axis adjustment component 34 is fixedly connected to the adjustment end of the Y-axis adjustment component 33. A connecting plate 36 is fixedly connected to the adjustment end of the Z-axis adjustment component 34. A side labeling bracket 35, a guide rod, and a side labeling lever 310 are fixedly connected to the connecting plate 36 in sequence along the label dispensing direction. A side labeling cylinder 37 is fixedly connected to the connecting plate 36. A side pressing cylinder 38 located above the edge of the fabric conveyor line is fixedly connected to the equipment box 31. A U-shaped pressing plate 39 is fixedly connected to the output end of the side pressing cylinder 38.

[0181] In practice, the two equipment boxes 31 are securely installed on both sides of the fabric conveyor line.

[0182] Each equipment box 31 has an X-axis adjustment assembly 32 installed on its upper surface. A Y-axis adjustment assembly 33 is installed on the adjustment end of the X-axis adjustment assembly 32, and a Z-axis adjustment assembly 34 is installed on the adjustment end of the Y-axis adjustment assembly 33.

[0183] The X-axis adjustment assembly 32, Y-axis adjustment assembly 33, and Z-axis adjustment assembly 34 are typically composed of a lead screw slide module or a gear rack mechanism combined with a servo motor, stepper motor, or handwheel, respectively achieving precise three-dimensional positioning in the horizontal, longitudinal, and vertical directions.

[0184] A connecting plate 36 is fixedly installed on the vertical adjustment end of the Z-axis adjustment assembly 34.

[0185] On the connecting plate 36, along the path in which the label is released from the roll and conveyed forward, a side label holder 35, a guide rod for guiding the label tape, and a side labeling lever 310 for finally performing the labeling action are fixedly installed in sequence.

[0186] A side labeling cylinder 37 is also installed on the connecting plate 36. The piston rod output end is connected to the side labeling lever 310, which is used to drive the side labeling lever 310 to swing up and down.

[0187] A side-pressing cylinder 38 is fixedly installed on the equipment box 31, directly above the edge of the fabric conveyor line.

[0188] The piston rod output end of the side-pressing cylinder 38 is connected downward to a U-shaped U-shaped clamping plate 39.

[0189] A rectangular opening is pre-made at the edge of the fabric conveyor belt bearing surface, which provides the necessary space for the side labeling lever 310 to swing up and down.

[0190] When the fabric conveyor line carrying the fabric pile reaches the side labeling machine 3 station and stops, the side pressing cylinder 38 is activated first, driving the U-shaped pressing plate 39 to move downward and press the edge area of ​​the fabric pile from above to keep it stable.

[0191] In its initial state, the side labeling lever 310 is in a specific horizontal position. At this time, the label tape extending from the side label holder 35, with its front end passing through the guide rod, is guided to the top of the side labeling lever 310. Specifically, the adhesive side of the label faces down, its front end extends beyond the leading edge of the side labeling lever 310, and the backing paper portion of the label is attracted or clamped onto the side labeling lever 310.

[0192] The entire labeling head moves precisely to the predetermined position under the coordinated drive of the X-axis adjustment component 32, the Y-axis adjustment component 33, and the Z-axis adjustment component 34.

[0193] This causes the side labeling lever 310 to carry the label horizontally into the opening at the edge of the fabric conveyor line and move to below the side of the fabric pile. At this point, the adhesive side of the label tip is directly below the lower surface of the edge of the fabric pile.

[0194] refer to Figures 18 to 20 The side labeling lever 310 uses existing technology to fix the label. The end of the side labeling lever 310 is provided with an arc-shaped labeling notch. The non-adhesive side of the label fits into the labeling notch. The label film is tightened so that the label film will always pass through the labeling notch area and will not fall off. The label is then attached to the edge of the fabric during the labeling process.

[0195] The labeling head moves forward a short distance horizontally (primarily via the X-axis and Y-axis adjustment components), causing the adhesive surface of the label carried on the side labeling lever 310 to contact and firmly adhere to the lower surface of the fabric pile's edge. This process completes the labeling of the lower surface of the fabric pile's side.

[0196] Subsequently, the piston rod of the side labeling cylinder 37 extends, pushing the side labeling lever 310 to swing upward rapidly with its mounting point as the axis.

[0197] This upward swinging motion slaps and presses the back half of the label against the upper surface of the edge of the fabric pile, thus completing the label application along the entire side (including the lower and upper surfaces).

[0198] After labeling is completed, the side labeling cylinder 37 resets, causing the side labeling lever 310 to swing downwards and return to its initial position. Simultaneously, the side pressing cylinder 38 lifts, and the U-shaped pressing plate 39 releases the fabric pile. The fabric conveyor line starts, sending the fabric pile with completed side labeling to the next station. During the return stroke, the label backing paper is peeled off by the peeling mechanism (not shown in the figure), preparing for the next label removal. Adjustments to the X-axis adjustment assembly 32, Y-axis adjustment assembly 33, and Z-axis adjustment assembly 34 can accommodate fabric piles of different sizes and stacking heights, ensuring the accuracy of the side labeling position.

[0199] Further reference Figure 16 and Figure 17 It also includes a lifting transfer machine 6, which includes a lifting conveyor belt 61 and a lifting assembly 62. The lifting conveyor belt 61 is fixedly connected to the lifting end of the lifting assembly 62.

[0200] In practice, the lifting transfer machine 6 includes a lifting conveyor belt 61 and a lifting assembly 62.

[0201] The lifting conveyor belt 61 is fixedly installed on the lifting end platform of the lifting assembly 62 via a frame.

[0202] The lifting assembly 62 typically adopts common forms such as scissor lift mechanism, screw and nut lift mechanism or hydraulic lift mechanism, and is driven by motor, which can drive the lifting end platform at the top and the entire lifting conveyor belt 61 to make stable and reliable vertical lifting movements.

[0203] The lifting and transfer machine 6 is installed at the output end of the stacking conveyor belt 51 of the stacking machine 5.

[0204] After the stacking machine 5 completes the stacking of a certain number of fabrics, a neat stack of fabrics is formed.

[0205] At this time, the height of the lifting conveyor belt 61 of the lifting transfer machine 6 is adjusted to be level with the height of the discharge end of the stacking conveyor belt 51.

[0206] The stacking conveyor belt 51 is started, transporting the stacked fabric to the lifting conveyor belt 61 of the lifting transfer machine 6.

[0207] After the entire stack of fabric is completely transferred to the lifting conveyor belt 61, the lifting assembly 62 starts working, driving the lifting conveyor belt 61 and the stack of fabric on it to descend smoothly until it reaches the same height as the ground transport vehicle (such as a flatbed truck) or the next designated conveyor line.

[0208] The lifting conveyor belt 61 starts, transporting the entire stack of fabric to the target position to complete the unloading.

[0209] After unloading is completed, the lifting assembly 62 drives the lifting conveyor belt 61 to rise again, resetting to the initial height where it docks with the stacking conveyor belt 51, ready to receive the next batch of fabric stacks.

[0210] The automatic receiving and transfer of fabric piles by the lifting and transfer machine 6 achieves seamless connection from the production line to the warehousing or transportation links, further improving the automation level and operational efficiency of the entire process.

[0211] Further reference Figure 8 It also includes a transfer conveyor 2, which includes a transfer base frame 21. Two transfer slide rails 22 perpendicular to the direction of fabric movement are fixedly connected to the transfer base frame 21. A transfer bracket 23 is fixedly connected to the slider of the transfer slide rail 22. A transfer conveyor belt 24 is fixedly connected to the top of the transfer bracket 23. A transfer rack 25 is fixedly connected to the transfer base frame 21. A transfer motor 26 is fixedly connected to the transfer bracket 23. A transfer gear 27 is fixedly connected to the output end of the transfer motor 26. The transfer gear 27 meshes with the transfer rack 25.

[0212] In practical implementation, the main structure of the transfer conveying device 2 is the transfer base frame 21, on which two parallel transfer slide rails 22 are fixedly installed.

[0213] A transfer bracket 23 is fixedly connected to the slider of the transfer slide rail 22, and a transfer conveyor belt 24 is horizontally installed at the top of the transfer bracket 23.

[0214] A transfer rack 25 is fixedly installed on the transfer base 21 along the extension direction of the transfer slide rail 22.

[0215] A transfer motor 26 is installed on the transfer bracket 23. A transfer gear 27 is fixedly installed on the output shaft of the transfer motor 26. The transfer gear 27 and the transfer rack 25 fixed on the transfer base 21 are always in mesh.

[0216] Multiple cutting machines 1, such as two or three, can be connected in parallel at the front end of the fabric conveyor line. After these cutting machines 1 complete the cutting of the fabric, it is transferred to the downstream fabric conveyor line via a transfer conveyor device 2.

[0217] First, the fabric is transported to the transfer conveyor belt 24 of the transfer conveyor 2. When a cutting machine 1, such as a numbered cutting machine, completes the cutting of the current piece of fabric and needs new fabric for the next round of work, the control system issues a command.

[0218] When the transfer motor 26 starts, it drives the transfer gear 27 to rotate. Since the transfer gear 27 meshes with the fixed transfer rack 25, it drives the entire transfer bracket 23, along with the transfer conveyor belt 24 at its top, to move along the transfer slide rail 22.

[0219] The transfer motor 26 is usually a servo motor. By precisely controlling the rotation angle, the transfer conveyor belt 24 can be connected to the fabric output end of the number cutting machine 1.

[0220] Once the cut fabric is transferred to the transfer conveyor belt 24, the drive motor on it starts, smoothly transporting the fabric to the downstream fabric conveyor line.

[0221] The transfer motor 26 rotates in the opposite direction, driving the transfer bracket 23 and the transfer conveyor belt 24 on it to move laterally along the transfer slide rail 22, so that the transfer conveyor belt 24 connects with the fabric end of the second cutting machine and transports the cut fabric to the downstream fabric conveyor line.

[0222] The transfer support 23 and the transfer conveyor belt 24 constitute a transfer platform.

[0223] In this way, a single transfer conveyor unit 2 can flexibly serve multiple parallel cutting production lines. This layout greatly improves equipment utilization and production flexibility.

[0224] When the transfer station of transfer conveyor device 2 is transferring goods, the conveying and receiving are carried out simultaneously, reducing waiting time. The conveyor belt works once, and the receiving and output are realized simultaneously, improving efficiency.

[0225] For example, when two cutting machines 1 are transferring fabric, the right cutting machine 1 is aligned with the right side of the transfer conveyor belt 24, and the left side of the transfer conveyor belt 24 is aligned with the fabric conveyor line. After the right cutting machine 1 receives the fabric, the transfer conveyor belt 24 moves 2 seconds later, aligning the right side of the transfer conveyor belt 24 with the fabric conveyor line for conveying, while the left side of the transfer conveyor belt 24 aligns with the left cutting machine 1 for receiving.

[0226] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0227] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A full-automatic cloth batching and labeling integrated device, comprising a cloth conveying line, characterized in that: Along the fabric travel direction, there are a cutting machine (1), a side labeling machine (3), at least one surface labeling machine (4) and a fabric stacking machine (5). The cutting machine (1) includes a frame (11), a front traction roller assembly (12), a cutting mechanism (13), a fabric pulling mechanism assembly (14), a pressing and stacking mechanism (15), and a tension frame assembly (16). The frame (11) is fixedly connected in sequence with the front traction roller assembly (12), the cutting mechanism (13) and the stacking mechanism (15) along the fabric forward direction. Above the cutting mechanism (13) and the stacking mechanism (15), there is a fabric pulling mechanism assembly (14) fixedly connected to the frame (11); The fabric cutting mechanism (13) includes a fabric clamping plate guide module (131), a fabric platform module (132), a fabric cutting mechanism module (133), a fabric cutting device (134), a rear traction roller component (135), a grid plate fabric feeding module (136), a deviation correction device (137), and a tension buffer frame component (138). The fabric clamping plate guide module (131) is fixed on the frame (11). The fabric clamping plate guide module (131) is provided with a fabric arranging platform module (132) that can reciprocate along the fabric forward direction. Above the fabric arranging platform module (132) is a cutting knife mechanism module (133) fixed on the frame (11). The grid feeding module (136) is located directly above the center of the fabric clamping plate guide module (131). The grid feeding module (136) is located on the fabric arranging platform module. (132) Directly above, next to the grid feeding module (136), there is a cutting device (134) fixedly connected to the frame (11), the rear traction roller component (135) is fixed to the top of the frame (11), and a tension buffer frame component (138) located downstream of the rear traction roller component (135) is fixedly connected to the frame (11). Next to the tension buffer frame component (138), there is a correction device (137) fixedly connected to the frame (11). A tension frame component (16) is provided between the front traction roller component (12) and the rear traction roller component (135). The side labeling machine (3) has a side labeling cylinder (37) with a side labeling lever (310) fixedly connected to its output end. The end of the side labeling lever (310) is provided with an arc-shaped labeling notch. The output end of the side labeling cylinder (37) drives the side labeling lever (310) to move up and down to label the edge of the fabric. The side labeling machine (3) includes two equipment boxes (31) located on both sides of the fabric conveying line. An X-axis adjustment component (32) is fixedly connected to the equipment box (31). A Y-axis adjustment component (33) is fixedly connected to the adjustment end of the X-axis adjustment component (32). A Z-axis adjustment component (34) is fixedly connected to the adjustment end of the Y-axis adjustment component (33). A connecting plate (36) is fixedly connected to the adjustment end of the Z-axis adjustment component (34). A side labeling bracket (35), a guide rod, and a side labeling lever (310) are fixedly connected to the connecting plate (36) in sequence along the label release direction. A side labeling cylinder (37) is fixedly connected to the connecting plate (36). A side pressing cylinder (38) located above the edge of the fabric conveying line is fixedly connected to the equipment box (31). A U-shaped pressing plate (39) is fixedly connected to the output end of the side pressing cylinder (38).

2. The full-automatic cloth batching, labeling and integrating equipment according to claim 1, characterized in that: The front traction roller assembly (12) includes two fixed frames (121) fixedly connected to the frame (11). The inner side of each fixed frame (121) is fixedly connected to a feeding slide rail (122). The sliders of the two feeding slide rails (122) are fixedly connected to a feeding upper roller shaft (123) through bearings. Below the feeding upper roller shaft (123) is a feeding lower roller shaft (124) rotatably connected to the frame (11). The end of the feeding lower roller shaft (124) is fixedly connected to a feeding gear (125). A feeding motor (126) is fixedly connected to the fixed frame (121). The output end of the feeding motor (126) meshes with the feeding gear (125) through a gear. The top of each fixed frame (121) is provided with a spring and a threaded rod for adjusting the pressure of the feeding upper roller shaft (123).

3. The full-automatic cloth batching, labeling and integrating equipment according to claim 1, characterized in that: The fabric slab guide module (131) includes a fabric slab platform base (1311) fixedly connected to the frame (11). The top of the fabric slab platform base (1311) is fixedly connected to two sliding rails (1312) parallel to the fabric forward direction. The rear end of the fabric slab platform base (1311) is fixedly connected to a rear shock absorber (1313), and the front end of the fabric slab platform base (1311) is fixedly connected to a front shock absorber (1314). The fabric grading platform module (132) includes a fabric grading platform plate (1321) fixedly connected to the sliders of two movable slide rails (1312). Both ends of the fabric grading platform plate (1321) along the fabric forward direction are rotatably connected to fabric grading rods (1322) via bearings. Fabric clamping plates (1323) are fixedly connected to each fabric grading rod (1322). A fabric grading rack (1324) is fixedly connected to the lower surface of the fabric grading platform plate (1321). Fabric grading cylinders (1325) are fixedly connected to both outer walls of the fabric grading platform plate (1321). The output end of the fabric grading cylinder (1325) is connected to... The end of the fabric chuck (1322) is eccentrically fixedly connected, and the fabric chuck motor (1326) is fixedly connected on the frame (11). The output end of the fabric chuck motor (1326) is fixedly connected to the fabric chuck gear (1327). The fabric chuck gear (1327) meshes with the fabric chuck rack (1324). Two fabric clamping cylinders (1328) are fixedly connected on the front frame of the fabric chuck platform plate (1321). The output end of the two fabric clamping cylinders (1328) is fixedly connected to the fabric clamping plate (1329). The fabric clamping plate (1329) is used to clamp the fabric head on the front end of the fabric chuck platform plate (1321). The code knife mechanism module (133) includes two code knife brackets (1331) fixed on the frame (11). Two vertical code knife slide rails (1332) are fixedly connected to the inner side of the code knife brackets (1331). Code knives (1333) are fixedly connected between the sliders of the two code knife slide rails (1332) on the same side. A lifting cylinder (1334) is fixedly connected to the inner side of the code knife brackets (1331). The output end of the lifting cylinder (1334) is fixedly connected to the code knife (1333). The two code knives (1333) span across the top of the fabric platform plate (1321) and are located in the middle of the moving slide rail (1312). The two code knives (1333) are arranged in parallel. The bottom of each code knife (1333) is provided with two pulleys. The pulleys are supported on the guide plates on both sides of the fabric platform plate (1321) and move back and forth. The guide plates are set as a horizontally laid cam mechanism. The fabric cutting device (134) includes two cutting brackets (1341) fixedly connected to the frame (11). The top of each cutting bracket (1341) is rotatably connected to a cutting synchronous wheel (1342). A cutting synchronous belt (1343) is provided between the two synchronous wheels (1342). A cutting blade (1344) is slidably connected to the frame (11) via a slide rail slider combination. The cutting blade (1344) is fixedly connected to the cutting synchronous belt (1343). A cutting motor (1345) is fixedly connected to the frame (11). The output end of the cutting motor (1345) is fixedly connected to one of the cutting synchronous wheels (1342). The rear traction roller assembly (135) includes two feed supports (1351) fixedly connected to the frame (11). The inner sides of the two feed supports (1351) are rotatably connected to feed double roller shafts (1352). The two roller shafts of the feed double roller shafts (1352) are driven by gears. A feed motor (1353) is fixedly connected to the feed support (1351). The output end of the feed motor (1353) is fixedly connected to one of the two roller shafts of the feed double roller shafts (1352). The grid feeding module (136) includes a feeding bracket (1361) fixedly connected to the frame (11). The feeding bracket (1361) spans across the fabric stacking platform plate (1321) and is located between the two stacking knives (1333). Two vertically arranged lifting slide rails (1362) are fixedly connected to the feeding bracket (1361). A main clamping frame (1363) is fixedly connected to the slider of the two lifting slide rails (1362). A lifting rack (1367) is fixedly connected to the main clamping frame (1363). A lifting rack (1367) is fixedly connected to the feeding bracket (1361). The output end of the motor (1368) meshes with the lifting rack (1367) through a gear. Two horizontally arranged clamping frame slide rails (1364) are fixedly connected to the main clamping frame (1363). A secondary clamping frame (1365) is fixedly connected to the slider of the clamping frame slide rail (1364). The main clamping frame (1363) and the secondary clamping frame (1365) constitute a clamping structure. A clamping cylinder (1366) is fixedly connected to the main clamping frame (1363). The output end of the clamping cylinder (1366) is fixedly connected to the secondary clamping frame (1365). The correction device (137) includes a correction fixing frame (1371) and a correction bracket (1374) fixed on the frame (11). A correction rotating rod (1372) is rotatably connected to the correction fixing frame (1371) via two bearing seats. A correction tube (1373) is rotatably connected to the middle of the correction rotating rod (1372). The correction rotating rod (1372) and the correction tube (1373) are vertically distributed. A vertical correction slide rail (1375) is fixedly connected to the correction bracket (1374). A correction connecting seat (1376) is fixedly connected to the slider of the correction slide rail (1375). The other end of the correction tube (1373) is fixedly connected to the correction connecting seat (1376) through a bearing seat. A correction motor (1377) is fixedly connected to the top of the correction bracket (1374). A correction screw (1378) is fixedly connected to the output end of the correction motor (1377). A correction screw sleeve (1379) is threadedly connected to the correction screw (1378). The correction screw sleeve (1379) is fixedly connected to the correction connecting seat (1376). The tension buffer frame component (138) includes: a tension buffer frame (1381) fixedly connected to the frame (11), an upper buffer rod (1382) fixedly connected to the upper part of the tension buffer frame (1381) through a bearing seat, two vertically downward parallel buffer slides (1384) fixedly connected to the tension buffer frame (1381), and a lower buffer rod (1383) fixedly connected to the slider of the two buffer slides (1384) through a bearing seat, the lower buffer rod (1383) being parallel to the upper buffer rod (1382).

4. The full-automatic cloth batching, labeling and integrating equipment according to claim 1, characterized in that: The pressing mechanism (15) includes a fabric conveyor belt component (151), a fabric flipping mechanism module (152), and a fabric pressing mechanism module (153). The fabric conveyor belt component (151) includes two feed shafts (1511) rotatably connected to the frame (11) via bearings. Several conveyor belts (1512) are equidistantly arranged on the two feed shafts (1511). Several evenly distributed separator rings (1513) are fixedly connected to the feed shafts (1511). Adjacent conveyor belts (1512) form equidistant gaps through the separator rings (1513). A feed motor (1514) is fixedly connected to the frame (11). The output end of the feed motor (1514) is connected to one of the feed shafts (1511) through a sprocket and a chain. The fabric stacking mechanism module (152) includes a fabric stacking intermediate plate (1521) located inside several conveyor belts (1512). The two ends of the fabric stacking intermediate plate (1521) are fixed on the frame (11). Fabric stacking intermediate plate (1521) is provided with fabric stacking rotating rods (1522) on both sides along the fabric forward direction. The fabric stacking rotating rods (1522) are rotatably connected to the frame (11) through bearings. Several fabric stacking rotating plates (1523) are fixedly connected to the outer side of the fabric stacking rotating rods (1522). The fabric stacking rotating plates (1523) are located in the gap between adjacent conveyor belts (1512). One end of the fabric stacking rotating rods (1522) is fixedly connected with a fabric stacking gear (1524). A fabric stacking motor (1525) is fixedly connected to the frame (11). The output end of the fabric stacking motor (1525) meshes with the fabric stacking gear (1524) through a gear. The pressing mechanism module (153) includes two pressing brackets (1531) fixedly connected to the frame (11). The two pressing brackets (1531) are distributed at both ends of the fabric stacking intermediate plate (1521). Each pressing bracket (1531) is fixedly connected to a vertically arranged pressing slide rail (1532). The sliding block of the pressing slide rail (1532) is fixedly connected to a pressing movable plate (1533). The pressing bracket (1531) is fixedly connected to a pressing cylinder (1534). The output end of the pressing cylinder (1534) is fixedly connected to the pressing movable plate (1533). The inner side of the pressing movable plate (1533) is fixedly connected to a horizontally arranged transverse cylinder (1535). The output end of the transverse cylinder (1535) is fixedly connected to a pressing plate (1536). The bottom end of the pressing plate (1536) is arranged in an L-shape.

5. The full-automatic cloth batching, labeling and integrating equipment according to claim 1, characterized in that: The fabric spreading mechanism assembly (14) includes a fabric spreading bracket (141) fixedly connected to the frame. Both ends of the fabric spreading bracket (141) are rotatably connected to fabric spreading synchronous pulleys (142) via bearings. A fabric spreading synchronous belt (143) is provided between the two fabric spreading synchronous pulleys (142). A fabric spreading motor (144) is fixedly connected to the fabric spreading bracket (141). The output end of the fabric spreading motor (144) is fixedly connected to one of the fabric spreading synchronous pulleys (142). (141) A fabric pulling frame (145) is provided on the upper sliding connection. The fabric pulling frame (145) is fixedly connected to the fabric pulling timing belt (143). A fabric pulling crossbar (146) is fixedly connected to the bottom end of the fabric pulling frame (145). The fabric pulling crossbar (146) spans between the fabric stacking platform plate (1321) and the fabric pulling timing belt (143). Several pneumatic clamps (147) are fixedly connected to the side of the fabric stacking platform plate (1321) facing the fabric stacking platform plate (1321).

6. The full-automatic cloth batching, labeling and integrating equipment according to claim 1, characterized in that: The surface labeling machine (4) includes two vertical adjustment components (41) fixed on the edge of the fabric conveyor line. A horizontal adjustment component (42) is fixedly connected between the adjustment ends of the two vertical adjustment components (41). A labeling sliding plate (43) is fixedly connected to the adjustment end of the horizontal adjustment component (42). A surface labeling bracket (44), several guide rollers (45), a position adjustment component (47), and a pressing roller (46) are fixedly connected in sequence along the label release direction on the labeling sliding plate (43).

7. The fully automatic integrated fabric cutting and labeling equipment according to claim 1, characterized in that: The stacking fabric machine (5) includes a stacking conveyor belt (51), a stacking support (52) is provided above the front end of the stacking conveyor belt (51), an inclined stacking connecting plate (53) is provided between the stacking support (52) and the fabric conveying line, a stacking shaft (54) is rotatably connected to the top of the stacking support (52) on both sides along the fabric forward direction by bearings, a number of stacking plates (55) are fixedly connected to the inner side of the stacking shaft (54), a vertically upward obstruction section is provided at one end of the stacking plate (55) on the side away from the stacking connecting plate (53), a stacking cylinder (57) is fixedly connected to both ends of the stacking support (52), an eccentric connecting rod (56) is connected to the output end of the stacking cylinder (57), and the eccentric connecting rod (56) is fixedly connected to the end of the stacking shaft (54).

8. A fully automatic integrated fabric cutting and labeling equipment according to any one of claims 1 to 7, characterized in that: It also includes a lifting conveyor (6), which includes a lifting conveyor belt (61) and a lifting assembly (62), with the lifting conveyor belt (61) fixedly connected to the lifting end of the lifting assembly (62).

9. A fully automatic integrated fabric cutting and labeling equipment according to any one of claims 1 to 7, characterized in that: It also includes a transfer conveyor (2), which includes a transfer base frame (21). Two transfer slide rails (22) perpendicular to the direction of fabric movement are fixedly connected on the transfer base frame (21). A transfer bracket (23) is fixedly connected on the slider of the transfer slide rail (22). A transfer conveyor belt (24) is fixedly connected to the top of the transfer bracket (23). A transfer rack (25) is fixedly connected on the transfer base frame (21). A transfer motor (26) is fixedly connected on the transfer bracket (23). A transfer gear (27) is fixedly connected to the output end of the transfer motor (26). The transfer gear (27) meshes with the transfer rack (25).

Citation Information

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