Intelligent self-adaptive control method for lace production equipment
By using an intelligent adaptive control method, the pressure of the lace roller is adjusted by using a camera to identify the characteristics of the fabric. Combined with ultrasonic vibration and mechanical devices, the problem of poor embossing effect caused by loose fabric in lace production equipment is solved, and efficient fabric melting and pattern embossing are achieved.
Patent Information
- Application Number
- CN202511583147.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-01-20
AI Technical Summary
During the embossing process, the fabric is prone to loosening, resulting in poor embossing effects.
Employing an intelligent adaptive control method, the system uses a camera to identify the fabric material and thickness, adjusts the downward pressure of the lace roller, and combines ultrasonic vibration with various mechanical devices to ensure that the fabric fibers melt and the pattern is clearly imprinted, while preventing the fabric from becoming loose or shifting.
It achieves effective melting of fabric fibers and clear embossing of patterns, prevents fabric from becoming loose and embossing from shifting, and improves the working efficiency of lace production equipment.
Smart Images

Figure CN121361200A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of lace production control, in particular to an intelligent adaptive control method for lace production equipment. BACKGROUND
[0002] The lace production equipment is a device that uses ultrasonic energy to seamlessly stitch, emboss and cut the chemical fiber textiles. Under certain pressure, the melted fiber molecules penetrate and blend with each other, and after cooling and setting, they are firmly combined into one. At the same time, the patterns on the flower wheel are clearly embossed on the fabric. The main function of the intelligent adaptive control device for lace production equipment is to control the lace production equipment to produce and improve the work efficiency of the lace production equipment.
[0003] The patent No. CN217739741U discloses a control device and a control system. The control device includes a controller, a first elastic member and a second elastic member. The controller includes a housing. The first elastic member and the second elastic member are connected to the outer surface of one side of the housing. The first elastic member has a first extension direction, and the second elastic member has a second extension direction. The first extension direction and the second extension direction are arranged to intersect each other. The first elastic member and the second elastic member are used to connect with external fixing devices to support the controller. The control device and the control system of the patent solve the problem of small shock absorption range of the existing shock absorption equipment of the existing controller, which cannot meet the anti-shock requirements.
[0004] However, the current control device and control system have the following problems: during the embossing process of the lace production equipment, the cloth laid on the lace production equipment is prone to collapse, which leads to poor embossing effect of the lace production equipment. Therefore, we propose an intelligent adaptive control method for lace production equipment. SUMMARY
[0005] In view of the deficiencies of the prior art, the present application provides an intelligent adaptive control method for lace production equipment, which solves the problems raised in the background art.
[0006] In order to achieve the above object, the application is implemented by the following technical scheme: an intelligent self-adaptive control method for lace production equipment, the device used comprises: a table, a control box is arranged at the top of the inside of the table, an ultrasonic assembly is arranged in the inside of the table, a foot switch rack is arranged at the bottom of the inside of the table, the rack is fixed in the middle of the top surface of the table, there is a round opening on the left bottom surface of the rack, a camera is fixedly installed on the left side of the rack, a servo cylinder penetrates through and is fixed on the top surface of the rack, a concave rack is fixed on the bottom surface of the extension end of the servo cylinder, a lace roller penetrates through and is rotatably installed on the inner wall of the concave rack, an electric motor is fixed on the right side of the concave rack, the left end of the rotating shaft of the electric motor is fixedly connected with the right end of the rotating shaft of the lace roller, the lace roller is above the ultrasonic assembly, a ring plate is fixed on the top surface of the concave rack, a fork rack penetrates through and is slidably installed on the bottom surface of the ring plate, the fork rack is behind the lace roller, a rubber roller is rotatably installed on the inner wall of the fork rack, a spring No. 2 is directly arranged on the top surface of the fork rack and the bottom surface of the ring plate, the camera intelligently identifies the manufacturing material and thickness of the cloth through the lens, the camera adjusts the pressing force of the lace roller according to different cloths, under the vibration of the ultrasonic horn, the fiber molecules of the cloth melt, penetrate and blend with each other, the pattern on the lace roller is clearly imprinted on the cloth, the concave rack drives the ring plate to move downward, the ring plate drives the fork rack to move downward, the fork rack drives the rubber roller to move downward, the rubber roller contacts the surface of the cloth in the process of moving downward, under the elastic force of the spring No. 2, the rubber roller abuts against the surface of the cloth, and the rubber roller is used for pressing the cloth.
[0007] According to the above technical scheme, the ultrasonic assembly comprises: an ultrasonic device and an ultrasonic horn, the ultrasonic device is fixedly installed on the inner wall of the table, the ultrasonic horn is arranged on the left top surface of the ultrasonic device, and the ultrasonic horn is located in the round opening of the rack, so that the ultrasonic horn is located below the lace roller.
[0008] According to the above technical scheme, the foot switch comprises: a shell, a foot pedal and a spring No. 1, the shell is fixed at the bottom of the inside of the table, a pressure sensor is arranged at the bottom of the inside of the shell, the foot pedal is rotatably installed on the inner wall of the shell, and the spring No. 1 is arranged between the bottom surface of the foot pedal and the pressure sensor of the shell.
[0009] According to the above technical scheme, the ultrasonic assembly is connected with the control box through a data line, the foot switch is connected with the control box through a data line, the camera is connected with the control box through a data line, the servo cylinder is connected with the control box through a data line, and the electric motor is connected with the control box through a data line.
[0010] According to the above technical scheme, the top surface of the ring plate is provided with an edge pressing device, the edge pressing device is used for pressing the edge of the cloth, the front surface of the edge pressing device is provided with a limiting device, and the limiting device is used for limiting the speed of downward movement of the lace roller.
[0011] According to the above technical scheme, the edge pressing device comprises a straight plate fixed on the top surface of the ring plate, a T-shaped plate fixed on the outer wall of the straight plate, the T-shaped plate being located on the right side of the concave frame, an L-shaped rod fixed on the bottom surface of the T-shaped plate, an outer wall of the L-shaped rod being fixed with a ring frame for supporting a plurality of L-shaped rods, and an outer wall of the L-shaped rod being rotatably provided with a roller, the T-shaped plate driving the L-shaped rod to move downward, the L-shaped rod driving the ring frame to move downward, the ring frame supporting the plurality of L-shaped rods to move downward, the L-shaped rod driving the roller to move downward, the roller being in contact with the edge of the cloth surface, and an outer wall of the roller being used to press the edge of the cloth surface.
[0012] According to the above technical scheme, the top surface of the T-shaped plate is fixed with an L-shaped plate, the left side of the L-shaped plate is fixed with a square rod, the left end of the square rod is fixed with a concave block, the inner wall of the concave block is fixedly connected with the right side of the concave frame, the concave block supports the square rod to move downward, the square rod supports the L-shaped plate to move downward, and the L-shaped plate supports the T-shaped plate to move downward.
[0013] According to the above technical scheme, the limiting device comprises a straight hole plate penetrating through and fixed on the front surface of the square rod, a through hole being formed in the left side of the straight hole plate, a bent rod being fixed on the inner wall of the through hole of the straight hole plate, the bent rod being located in front of the servo cylinder, a cylinder being fixed on the top surface of the frame on the left side, the outer wall of the bent rod being slidably connected with the inner wall of the cylinder, a spring three being arranged at the top end of the bent rod and the inner top end of the cylinder, the bent rod being slid downward in the cylinder, the bent rod driving the spring three to move downward, and the spring three limiting the speed of the lace roller moving downward by stretching.
[0014] According to the above technical scheme, a straight rod is embedded in the left side of the straight hole plate, the straight rod is located behind the bent rod, an inclined plate is fixed on the outer wall of the straight rod, an arc plate is fixed on the bottom surface of the inclined plate, the arc plate is located in front of the lace roller, the straight rod drives the inclined plate to move downward, the inclined plate drives the arc plate to move downward, and the arc plate is blocked in front of the lace roller.
[0015] An intelligent self-adaptive control method for lace production equipment, comprising the following steps: S1, placing cloth in the frame, stepping down the foot switch, the control box starting the camera through the data line, and the camera intelligently identifying the manufacturing material and thickness of the cloth through the lens; S2, the control box starting the ultrasonic assembly through the data line, and the ultrasonic horn vibrating below the cloth; S3, the camera adjusting the pressing force of the lace roller according to different cloths, and the pattern on the lace roller being clearly pressed on the cloth under the vibration of the ultrasonic horn; S4, the concave frame drives the ring plate to move downwards, the ring plate drives the fork frame to move downwards, the fork frame drives the rubber roller to move downwards, the rubber roller contacts the surface of the cloth during the downward movement; S5, the L-shaped rod drives the roller to move downwards, the roller contacts the edge of the cloth surface; S6, the square rod supports the L-shaped plate to move downwards, and the L-shaped plate supports the T-shaped plate to move downwards; S7, the bent rod slides downwards in the cylinder, and the bent rod drives the spring three to move downwards; S8, the straight rod drives the inclined plate to move downwards, and the inclined plate drives the arc plate to move downwards.
[0016] The application provides an intelligent self-adaptive control method for a lace production equipment. (1) The application cooperates the table, the control box, the ultrasonic wave assembly, the foot switch, the rack, the camera, the servo cylinder, the concave frame, the lace roller, the motor, the ring plate, the fork frame and the rubber roller with spring two, the camera intelligently identifies the manufacturing material and the thickness of the cloth through the lens, the camera adjusts the pressing force of the lace roller according to different cloths, under the vibration of the ultrasonic wave horn, the cloth fiber molecules melt, penetrate and blend with each other, the pattern on the lace roller is clearly imprinted on the cloth, the concave frame drives the ring plate to move downwards, the ring plate drives the fork frame to move downwards, and the fork frame drives the rubber roller to move downwards, the rubber roller contacts the surface of the cloth during the downward movement, under the elastic force of the spring two, the rubber roller is pressed against the surface of the cloth, so that the cloth is prevented from being loose in the rack and causing poor embossing effect of the lace production equipment.
[0017] (2) The application is provided with the edge pressing device, so that the straight plate, the T-shaped plate, the L-shaped rod and the ring frame cooperate with the roller, the T-shaped plate drives the L-shaped rod to move downwards, the L-shaped rod drives the ring frame to move downwards, the ring frame supports the plurality of L-shaped rods to move downwards, the L-shaped rod drives the roller to move downwards, and the roller contacts the edge of the cloth surface, so that the cloth is prevented from moving backwards and deviating to cause embossing deviation.
[0018] (3) The application is provided with the edge pressing device, so that the L-shaped plate and the square rod cooperate with the concave block, the concave block supports the square rod to move downwards, the square rod supports the L-shaped plate to move downwards, and the L-shaped plate supports the T-shaped plate to move downwards, so that the T-shaped plate is prevented from shaking violently to cause poor edge pressing effect of the roller.
[0019] (4) The application is provided with the limiting device, so that the straight hole plate, the bent rod and the cylinder cooperate with the spring three, the bent rod slides downwards in the cylinder, and the bent rod drives the spring three to move downwards, under the elastic force of the spring three, the lace roller is prevented from moving downwards too fast to damage the surface printing on the cloth.
[0020] (5) The limiting device is arranged, so that the straight rod, the inclined plate and the arc plate are cooperated, the straight rod drives the inclined plate to move downwards, the inclined plate drives the arc plate to move downwards, and the arc plate is blocked in front of the lace roller to prevent foreign matters from adhering to the surface of the lace roller to cause poor printing effect of the lace roller. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 is a schematic view of the whole application; Figure 2 is a schematic view of the internal components of the application; Figure 3 is a schematic view of the table desk of the application; Figure 4 is a schematic view of the rack of the application; Figure 5 is a schematic view of the edge pressing device of the application; Figure 6 is a schematic view of the Figure 5 is a partial enlarged schematic view of position A in the application; Figure 7 is a schematic view of the limiting device of the application; Figure 8 is a partial enlarged schematic view of position B in the application. Figure 7
[0022] In the figure: 1, table desk; 2, control box; 3, ultrasonic wave assembly; 301, ultrasonic wave device; 302, ultrasonic wave vibration head; 4, foot switch; 401, shell; 402, foot plate; 403, spring one; 5, rack; 6, camera; 7, servo electric cylinder; 8, concave rack; 9, lace roller; 10, motor; 11, ring plate; 12, fork rack; 13, rubber roller; 14, spring two; 15, edge pressing device; 151, straight plate; 152, T-shaped plate; 153, L-shaped rod; 154, ring rack; 155, roller; 156, L-shaped plate; 157, square rod; 158, concave block; 16, limiting device; 161, straight hole plate; 162, bent rod; 163, cylinder; 164, spring three; 165, straight rod; 166, inclined plate; 167, arc plate. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, not all the embodiments of the application.
[0024] Please refer to Figures 1-8 An embodiment of the present application is an intelligent adaptive control method for lace production equipment, which uses a device comprising a table 1, a control box 2 arranged at the top of the inside of the table 1, an ultrasonic assembly 3 arranged in the inside of the table 1, a rack 5 fixed to the middle of the top surface of the table 1, a round opening on the left bottom surface of the rack 5, the ultrasonic assembly 3 comprising an ultrasonic device 301 and an ultrasonic horn 302, the ultrasonic device 301 being fixedly installed on the inner wall of the table 1, the ultrasonic horn 302 being arranged on the left top surface of the ultrasonic device 301 and located in the round opening of the rack 5, the ultrasonic assembly 3 being connected to the control box 2 through a data line; A foot switch 4 is arranged at the bottom of the inside of the table 1, the foot switch 4 comprising a shell 401, a foot plate 402 and a spring 1 403, the shell 401 being fixedly arranged at the bottom of the inside of the table 1, a pressure sensor being arranged at the bottom of the inside of the shell 401, the foot plate 402 being rotatably installed on the left and right inner walls of the shell 401, the spring 1 403 being arranged between the bottom surface of the foot plate 402 and the pressure sensor of the shell 401, the foot switch 4 being connected to the control box 2 through a data line; A camera 6 is fixedly installed on the left side of the rack 5, the camera 6 being connected to the control box 2 through a data line, a servo cylinder 7 penetrating and fixedly arranged on the top surface of the rack 5, the servo cylinder 7 being connected to the control box 2 through a data line, a concave frame 8 being fixedly arranged on the bottom surface of the extension end of the servo cylinder 7, a lace roller 9 being rotatably installed in the inner wall of the concave frame 8, so that the ultrasonic horn 302 is located below the lace roller 9, an electric motor 10 being fixedly arranged on the right side of the concave frame 8, the rotating shaft left end of the electric motor 10 being fixedly connected to the rotating shaft right end of the lace roller 9, the electric motor 10 being connected to the control box 2 through a data line, the lace roller 9 being located above the ultrasonic assembly 3, a ring plate 11 being fixedly arranged on the top surface of the concave frame 8, a fork frame 12 being slidably installed in the bottom surface of the ring plate 11, the fork frame 12 being located behind the lace roller 9, a rubber roller 13 being rotatably installed in the inner wall of the fork frame 12, a spring 2 14 being arranged between the top surface of the fork frame 12 and the bottom surface of the ring plate 11, the rubber roller 13 being used to press the cloth; In use of the device, the operator places the cloth in the rack 5, the operator steps down the foot plate 402 of the foot switch 4, the foot plate 402 rotates downward in the shell 401, the spring one 403 starts to contract under the extrusion force, the spring one 403 transmits the extrusion force to the pressure sensor of the shell 401, the pressure sensor starts the control box 2 through the data line, the control box 2 starts the camera 6 through the data line, the camera 6 intelligently identifies the manufacturing material and thickness of the cloth through the lens, at the same time, the control box 2 starts the ultrasonic wave assembly 3 through the data line, the ultrasonic wave vibration head 302 on the ultrasonic wave device 301 starts to vibrate, the ultrasonic wave vibration head 302 vibrates below the cloth, at the same time, the table 1 supports the rack 5, the rack 5 supports the servo cylinder 7, the control box 2 starts the servo cylinder 7 through the data line, the telescopic end of the servo cylinder 7 starts to move downward, the servo cylinder 7 drives the concave frame 8 to move downward, the concave frame 8 drives the lace roller 9 to move downward, the lace roller 9 contacts the surface of the cloth in the process of moving downward, at the same time, the control box 2 starts the motor 10 through the data line, the rotating shaft of the motor 10 drives the lace roller 9 to rotate forward, the lace roller 9 rolls on the surface of the cloth, under the action of the friction force, the cloth moves backward on the rack 5, the camera 6 adjusts the pressing force of the lace roller 9 according to different cloths, under the vibration of the ultrasonic wave vibration head 302, the fiber molecules of the cloth melt, penetrate and blend with each other, the pattern on the lace roller 9 is clearly imprinted on the cloth, at the same time, the concave frame 8 drives the ring plate 11 to move downward, the ring plate 11 drives the fork frame 12 to move downward, the fork frame 12 drives the rubber roller 13 to move downward, the rubber roller 13 contacts the surface of the cloth in the process of moving downward, under the action of the extrusion force, the fork frame 12 slides upward in the ring plate 11, the spring two 14 on the fork frame 12 starts to contract, under the elastic force of the spring two 14, the rubber roller 13 abuts against the surface of the cloth, so that the surface of the cloth does not collapse, thereby avoiding the problem that the cloth collapses in the rack 5 in the process of embossing of the lace production equipment, causing poor embossing effect of the lace production equipment. The ring plate 11 is provided with an edge pressing device 15 on the top surface, the edge pressing device 15 is used for pressing the edge of the cloth, the front surface of the edge pressing device 15 is provided with a limiting device 16, the limiting device 16 is used for limiting the speed of downward movement of the lace roller 9.
[0025] Working principle: the cloth is placed in the rack 5, the foot pedal 402 of the foot switch 4 is stepped down, the foot pedal 402 rotates downward in the shell 401, the spring one 403 transmits the extrusion force to the pressure sensor of the shell 401, the pressure sensor starts the control box 2 through the data line, the camera 6 intelligently identifies the manufacturing material and thickness of the cloth through the lens, the ultrasonic vibration head 302 vibrates below the cloth, the table 1 supports the rack 5, the rack 5 supports the servo cylinder 7, the telescopic end of the servo cylinder 7 drives the concave frame 8 to move downward, the concave frame 8 drives the lace roller 9 to move downward, the lace roller 9 contacts the cloth surface in the process of moving downward, the rotating shaft of the motor 10 drives the lace roller 9 to rotate forward, the lace roller 9 rolls on the cloth surface, under the action of friction, the cloth moves backward on the rack 5, the camera 6 adjusts the pressing force of the lace roller 9 according to different cloths, under the vibration of the ultrasonic vibration head 302, the cloth fiber molecules melt, penetrate and blend with each other, the pattern on the lace roller 9 is clearly imprinted on the cloth, the concave frame 8 drives the ring plate 11 to move downward, the ring plate 11 drives the fork frame 12 to move downward, the fork frame 12 drives the rubber roller 13 to move downward, the rubber roller 13 contacts the cloth surface in the process of moving downward, under the action of extrusion force, the fork frame 12 slides upward in the ring plate 11, under the action of the elastic force of the spring two 14, the rubber roller 13 abuts against the cloth surface.
[0026] Please refer to Figures 1-8 On the basis of the above embodiment, in another embodiment of the application, the edge pressing device 15 comprises: a straight plate 151 fixed on the top surface of the ring plate 11, a T-shaped plate 152 fixed on the outer wall of the straight plate 151, the T-shaped plate 152 being located to the right of the concave frame 8, L-shaped rods 153 respectively fixed on the bottom surface of the T-shaped plate 152, the outer wall of the L-shaped rods 153 being fixed with ring frames 154, the ring frames 154 being used for supporting a plurality of L-shaped rods 153, and a plurality of rollers 155 respectively rotatably installed on the outer wall of the L-shaped rods 153, the outer wall of the rollers 155 being used for pressing the edge of the cloth surface. When the ring plate 11 drives the fork frame 12 to move downward, the ring plate 11 drives the straight plate 151 to move downward, the straight plate 151 drives the T-shaped plate 152 to move downward, the T-shaped plate 152 drives the L-shaped rods 153 to move downward, the L-shaped rods 153 drive the ring frames 154 to move downward, the ring frames 154 support the plurality of L-shaped rods 153 to move downward, and the L-shaped rods 153 drive the rollers 155 to move downward, in the process of moving downward, the rollers 155 contact the edge of the cloth surface, and the rollers 155 press the edge of the cloth surface, thereby avoiding the problem that the cloth moves backward and deviates during the embossing process of the lace production equipment, causing the embossing to deviate.
[0027] The top surface of the T-shaped plate 152 is fixed with an L-shaped plate 156, the left side of the L-shaped plate 156 is fixed with a square rod 157, the left end of the square rod 157 is fixed with a concave block 158, the inner wall of the concave block 158 is fixedly connected with the right side of the concave frame 8; When the T-shaped plate 152 drives the L-shaped rod 153 to move downward, the T-shaped plate 152 drives the L-shaped plate 156 to move downward, the L-shaped plate 156 drives the square rod 157 to move downward, the square rod 157 drives the concave block 158 to move downward, the concave frame 8 supports the concave block 158 to move downward, the concave block 158 supports the square rod 157 to move downward, the square rod 157 supports the L-shaped plate 156 to move downward, and the L-shaped plate 156 supports the T-shaped plate 152 to move downward, thereby reducing the shaking of the T-shaped plate 152 when moving downward, and avoiding the problem that the T-shaped plate 152 shakes violently during the embossing process of the lace production equipment, causing the roller 155 to have a poor edge pressing effect.
[0028] The limiting device 16 comprises a straight hole plate 161, a straight hole plate 161 penetrating and fixed on the front surface of the square rod 157, a through hole is formed in the left side of the straight hole plate 161, a bent rod 162 is fixed on the inner wall of the through hole of the straight hole plate 161, the bent rod 162 is located in front of the servo cylinder 7, a cylinder 163 is fixed on the top surface of the rack 5 on the left side, the outer wall of the bent rod 162 is in sliding connection with the inner wall of the cylinder 163, and a spring three 164 is arranged at the top end of the bent rod 162 and the inner top end of the cylinder 163; the spring three 164 limits the downward movement speed of the lace roller 9 by stretching; When the L-shaped plate 156 drives the square rod 157 to move downward, the square rod 157 drives the straight hole plate 161 to move downward, the straight hole plate 161 drives the bent rod 162 to move downward, the bent rod 162 slides downward in the cylinder 163, the bent rod 162 drives the spring three 164 to move downward, and the spring three 164 starts to stretch; under the elastic force of the spring three 164, the downward movement speed of the extension end of the servo cylinder 7 is slowed down, thereby avoiding the problem that the lace roller 9 moves downward too fast, causing damage to the surface printing on the cloth during the embossing process of the lace production equipment.
[0029] The left side of the straight hole plate 161 is embedded with a straight rod 165, the straight rod 165 is located behind the bent rod 162, the outer wall of the straight rod 165 is fixed with an inclined plate 166, the bottom surface of the inclined plate 166 is fixed with an arc plate 167, and the arc plate 167 is located in front of the lace roller 9; When the square rod 157 drives the straight hole plate 161 to move downward, the straight hole plate 161 drives the straight rod 165 to move downward, the straight rod 165 drives the inclined plate 166 to move downward, the inclined plate 166 drives the arc plate 167 to move downward, and the arc plate 167 is blocked in front of the lace roller 9, thereby avoiding the problem that foreign matter is attached to the surface of the lace roller 9, causing poor printing effect of the lace roller 9 during the embossing process of the lace production equipment.
[0030] An intelligent adaptive control method for lace production equipment, comprising the following steps: S1, place the cloth in the rack 5, press the foot switch 4 down, the control box 2 starts the camera 6 through the data line, and the camera 6 intelligently identifies the manufacturing material and thickness of the cloth through the lens; S2, the control box 2 starts the ultrasonic assembly 3 through the data line, and the ultrasonic horn 302 vibrates below the cloth; S3, the camera 6 adjusts the pressure of the lace roller 9 according to different cloths, and the pattern on the lace roller 9 is clearly imprinted on the cloth under the vibration of the ultrasonic horn 302; S4, the concave frame 8 drives the ring plate 11 to move downward, the ring plate 11 drives the fork frame 12 to move downward, the fork frame 12 drives the rubber roller 13 to move downward, and the rubber roller 13 contacts the surface of the cloth during the downward movement; S5, the L-shaped rod 153 drives the roller 155 to move downward, and the roller 155 contacts the edge of the cloth surface; S6, the square rod 157 supports the L-shaped plate 156 to move downward, and the L-shaped plate 156 supports the T-shaped plate 152 to move downward; S7, the bent rod 162 slides downward in the cylinder 163, and the bent rod 162 drives the spring three 164 to move downward; S8, the straight rod 165 drives the inclined plate 166 to move downward, and the inclined plate 166 drives the arc plate 167 to move downward.
[0031] Working principle: the ring plate 11 drives the straight plate 151 to move downward, the straight plate 151 drives the T-shaped plate 152 to move downward, the T-shaped plate 152 drives the L-shaped rod 153 to move downward, the L-shaped rod 153 drives the ring frame 154 to move downward, the ring frame 154 supports multiple L-shaped rods 153 to move downward, the L-shaped rod 153 drives the roller 155 to move downward, and the roller 155 contacts the edge of the cloth surface during the downward movement; The T-shaped plate 152 drives the L-shaped plate 156 to move downward, the L-shaped plate 156 drives the square rod 157 to move downward, the square rod 157 drives the concave block 158 to move downward, the concave frame 8 supports the concave block 158 to move downward, the concave block 158 supports the square rod 157 to move downward, the square rod 157 supports the L-shaped plate 156 to move downward, and the L-shaped plate 156 supports the T-shaped plate 152 to move downward; The square rod 157 drives the straight hole plate 161 to move downward, the straight hole plate 161 drives the bent rod 162 to move downward, the bent rod 162 slides downward in the cylinder 163, and the bent rod 162 drives the spring three 164 to move downward; The straight hole plate 161 drives the straight rod 165 to move downward, the straight rod 165 drives the inclined plate 166 to move downward, the inclined plate 166 drives the arc plate 167 to move downward, and the arc plate 167 blocks in front of the lace roller 9.
[0032] The above description is only the preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent substitutions or changes according to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. An intelligent adaptive control method for a lace production apparatus, the apparatus used comprising: The table (1) is internally provided with a control box (2) at the top end, an ultrasonic assembly (3) is arranged inside the table (1), and a foot switch (4) is arranged at the bottom end inside the table (1); The rack (5) is fixed to the middle of the top surface of the table (1), and the bottom surface of the rack (5) is provided with a round opening starting from the left side; The camera (6) is fixedly installed on the left side of the rack (5); The servo cylinder (7) penetrates and is fixed to the top surface of the rack (5), the bottom surface of the telescopic end of the servo cylinder (7) is fixedly provided with a concave frame (8), the inner wall of the concave frame (8) is penetrated and rotatably installed with a lace roller (9), the right side of the concave frame (8) is fixedly provided with an electric motor (10), the left end of the rotating shaft of the electric motor (10) is fixedly connected with the right end of the rotating shaft of the lace roller (9), and the lace roller (9) is located above the ultrasonic assembly (3); The ring plate (11) is fixed to the top surface of the concave frame (8), the bottom surface of the ring plate (11) is penetrated and slidably installed with a fork frame (12), the fork frame (12) is located behind the lace roller (9), the inner wall of the fork frame (12) is rotatably installed with a rubber roller (13), and the top surface of the fork frame (12) and the bottom surface of the ring plate (11) are directly provided with a spring (14), and the rubber roller (13) is used to press the cloth.
2. An intelligent self-adaptive control device for a lace production apparatus according to claim 1, characterized in that: The ultrasonic assembly (3) comprises an ultrasonic device (301) and an ultrasonic vibration head (302), the ultrasonic device (301) is fixedly installed on the inner wall of the table (1), the ultrasonic vibration head (302) is arranged on the left side of the top surface of the ultrasonic device (301), and the ultrasonic vibration head (302) is located in the round opening of the rack (5), so that the ultrasonic vibration head (302) is located below the lace roller (9).
3. An intelligent self-adaptive control device for a lace production apparatus according to claim 2, characterized in that: The foot switch (4) comprises a shell (401), a foot pedal (402) and a spring (403), the shell (401) is fixed to the bottom end inside the table (1), the bottom end inside the shell (401) is provided with a pressure sensor, the inner wall of the shell (401) is rotatably installed with the foot pedal (402) on the left and right sides, and the bottom surface of the foot pedal (402) and the pressure sensor of the shell (401) are provided with the spring (403).
4. A smart adaptive control device for a lace production apparatus as claimed in claim 3, characterized in that: The ultrasonic assembly (3) is connected to the control box (2) through a data line, the foot switch (4) is connected to the control box (2) through a data line, the camera (6) is connected to the control box (2) through a data line, the servo cylinder (7) is connected to the control box (2) through a data line, and the electric motor (10) is connected to the control box (2) through a data line.
5. A smart adaptive control device for lace production equipment as claimed in claim 4, wherein: The top surface of the ring plate (11) is provided with an edge pressing device (15), and the edge pressing device (15) is used to press the cloth edge; The front surface of the edge pressing device (15) is provided with a limiting device (16), and the limiting device (16) is used to limit the downward movement speed of the lace roller (9).
6. An intelligent self-adaptive control device for a lace production apparatus according to claim 5, characterized in that: The edge pressing device (15) comprises a straight plate (151), and the straight plate (151) is fixed to the top surface of the ring plate (11). T-shaped plate (152), the T-shaped plate (152) is fixed on the outer wall of the straight plate (151), and the T-shaped plate (152) is located on the right side of the concave frame (8); L-shaped rod (153), the L-shaped rod (153) is fixed on the bottom surface of the T-shaped plate (152) respectively, the outer wall of the L-shaped rod (153) is fixed with the ring frame (154), the ring frame (154) is used for supporting a plurality of L-shaped rods (153), the outer wall of the L-shaped rod (153) is rotatably installed with a roller (155) respectively, and the outer wall of the roller (155) is used for pressing the edge of the cloth surface.
7. An intelligent self-adaptive control device for a lace production apparatus according to claim 6, characterized in that: The top surface of the T-shaped plate (152) is fixed with an L-shaped plate (156), the left side of the L-shaped plate (156) is fixed with a square rod (157), the left end of the square rod (157) is fixed with a concave block (158), and the inner wall of the concave block (158) is fixedly connected with the right side of the concave frame (8).
8. A smart adaptive control device for a lace production apparatus as claimed in claim 7, characterized in that: The limiting device (16) comprises a straight hole plate (161) which is fixed on the front surface of the square rod (157) and is provided with a through hole on the left side thereof; The curved rod (162) is fixed on the inner wall of the through hole of the straight hole plate (161), and the curved rod (162) is located in front of the servo cylinder (7); The cylinder (163) is fixed on the top surface of the rack (5) on the left side, the outer wall of the curved rod (162) is slidably connected with the inner wall of the cylinder (163), and the top end of the curved rod (162) and the inner top end of the cylinder (163) are provided with a spring three (164), and the spring three (164) limits the speed of the lace roller (9) moving downward by stretching.
9. An intelligent self-adaptive control device for a lace production apparatus according to claim 8, characterized in that: The straight rod (165) is embedded on the left side of the straight hole plate (161), the straight rod (165) is located behind the curved rod (162), the outer wall of the straight rod (165) is fixed with an inclined plate (166), the bottom surface of the inclined plate (166) is fixed with an arc plate (167), and the arc plate (167) is located in front of the lace roller (9).
10. A method for intelligent adaptive control of a lace production apparatus according to claim 9, characterized in that: The method comprises the following steps: S1, the cloth is placed in the rack (5), and the foot pedal (4) is stepped down, the control box (2) starts the camera (6) through the data line, the camera (6) intelligently identifies the manufacturing material and thickness of the cloth through the lens; S2, the control box (2) starts the ultrasonic assembly (3) through the data line, and the ultrasonic vibration head (302) vibrates below the cloth; S3, the camera (6) adjusts the pressing degree of the lace roller (9) according to different cloths, and the pattern on the lace roller (9) is clearly pressed on the cloth under the vibration of the ultrasonic vibration head (302); S4, the concave frame (8) drives the ring plate (11) to move downward, the ring plate (11) drives the fork frame (12) to move downward, the fork frame (12) drives the rubber roller (13) to move downward, and the rubber roller (13) contacts the cloth surface in the process of moving downward; S5, the L-shaped rod (153) drives the roller (155) to move downward, and the roller (155) contacts the edge of the cloth surface; S6, the square rod (157) supports the L-shaped plate (156) to move downward, and the L-shaped plate (156) supports the T-shaped plate (152) to move downward; S7, the bent rod (162) slides downward in the cylinder (163), and the bent rod (162) drives the spring three (164) to move downward; S8, the straight rod (165) drives the inclined plate (166) to move downward, and the inclined plate (166) drives the arc plate (167) to move downward.
Citation Information
Patent Citations
Control device and control system
CN217739741U