Brick tea production equipment
By cooperating with the limiting hole of the base, the support of the bracket assembly and the mold transfer mechanism, the locking problem during the cooling stage of the tea brick mold is solved, realizing efficient tea brick production and improving production efficiency and mold turnover.
Patent Information
- Application Number
- CN202411035873.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2026-01-23
AI Technical Summary
Existing tea brick molds require cumbersome procedures to achieve limiting and locking during the cooling stage, resulting in high labor intensity, complicated operation, and low efficiency. This makes it difficult to achieve rapid disassembly and recycling of tea brick molds, thus affecting production efficiency.
The tea brick mold is supported by a bracket assembly and pre-set limiting holes in the base, and the limiting component is used to match the tea brick mold. The limiting component assembly and disassembly mechanism enable quick limiting and disassembly. Combined with the raw material feeding mechanism and the mold transfer mechanism, manual operation is reduced and the mold turnover speed is improved.
It achieves high-precision and stable locking of tea brick molds, prevents deformation during the cooling stage, reduces manual labor intensity, and improves production efficiency and mold recycling efficiency.
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Figure CN121369489A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of tea production, in particular, relates to a tea brick production equipment. BACKGROUND
[0002] The information provided in this section is for the purpose of generally presenting the background of the application. The work of the presently named inventors, to the extent the descriptions are concerned therewith, and the descriptions of certain aspects of the description as set forth in this section are not necessarily prior art to the present application. Accordingly, explicit recognition of such descriptions as prior art against the present application should not be inferred or implied from discussing or referring to such material in this section.
[0003] In the field of tea production, tea leaves are pressed into tea bricks, which can reduce the volume and facilitate transportation. Later, it was found that after tea leaves are formed into tea bricks under high pressure, the contact between tea leaves and air is effectively reduced, so that the composition of tea leaves is transformed through fermentation. After a slow transformation time, the taste of tea leaves becomes better, and the storage time of tea leaves is longer.
[0004] After the tea bricks are pressed, they cannot be directly removed from the mold, otherwise the tea bricks that have not yet solidified will be damaged, and the tea bricks will become loose due to their own rebound. Therefore, cooling is usually required after pressing to eliminate the internal stress of the tea bricks. During this process, the tea bricks need to be continuously pressed to reduce the rebound deformation of the tea bricks and cause quality reduction. For example, a tea brick continuous pressing machine disclosed in Chinese patent CN103264517A can continuously press tea brick blanks to meet the demand of large-scale production.
[0005] However, the existing tea brick mold needs complicated procedures to achieve the limiting and locking of the tea brick mold during the cooling stage to achieve continuous pressing of the tea bricks. For example, manual tightening of multiple point bolts is used to lock the pressing cover to maintain the pressing of the tea bricks. This not only has high labor intensity, but also has complicated operation and low efficiency, which is not conducive to the rapid disassembly and recycling of the tea brick mold, and thus the production efficiency is difficult to further improve.
[0006] It should be noted that the information disclosed in the above background section is only used to strengthen the understanding of the background of the present application, and therefore can include information that does not constitute prior art known to those skilled in the art. SUMMARY
[0007] In view of at least one of the above technical problems, the present application provides a tea brick production equipment, which can complete high-precision stable locking of the tea brick mold by the limiting piece, ensure that the tea brick does not deform too much during the cooling link after pressing, and can realize rapid disassembly and installation of the limiting piece, greatly improve the turnover speed of the tea brick mold, and effectively improve the overall production efficiency.
[0008] According to an aspect of the present application, a tea brick production equipment is provided, comprising a pressing mechanism, and the tea brick production equipment further comprises:
[0009] A tea brick mold, the tea brick mold comprises a base, a mold body, a pressing cover and a limiting piece, the mold body is placed on the base and encloses the base to form a pressing cavity, the pressing cavity is used for containing raw materials, the pressing cover is used for covering the raw materials in the pressing cavity and is pressed down by the pressing mechanism, thereby pressing the raw materials in the pressing cavity into tea bricks, and the limiting piece is used for limiting the pressing cover after the tea bricks are pressed into shape by cooperating with a pre-set limiting hole on the base;
[0010] A support assembly is used for supporting the limiting tea brick mold, the pressing mechanism is arranged above the support assembly, and the support assembly is further provided with a raw material feeding mechanism, a limiting piece dismounting mechanism, a mold body transfer mechanism, a limiting piece assembling mechanism, a mold discharging conveyor and a mold feeding conveyor, the raw material feeding mechanism is used for conveying raw materials to the pressing cavity, the limiting piece assembling mechanism is used for inserting the limiting piece into the pre-set limiting hole on the base, the mold discharging conveyor is used for transferring the tea brick mold with the assembled limiting piece to prolong the pressing time of the tea bricks, the mold feeding conveyor is used for transferring the tea brick mold discharged by the mold discharging conveyor to the work station of the limiting piece dismounting mechanism, the limiting piece dismounting mechanism is used for pushing out the limiting piece of the tea brick mold, the mold body transfer mechanism is used for transferring the mold body away from the base after the limiting piece is pushed out, and the limiting piece dismounting mechanism is further used for pushing the base to below the raw material feeding mechanism after the mold body is transferred away from the base.
[0011] In some embodiments of the present application, the base is provided with a first limiting plate and a second limiting plate on opposite sides along the length direction of the base, the pre-set limiting hole on the base comprises a first limiting hole formed on the first limiting plate and a second limiting hole formed on the second limiting plate, the first limiting hole is larger than the second limiting hole, the top surface of the limiting piece is a slope structure, and the limiting piece is used for sequentially passing through the first limiting hole and the second limiting hole and pressing and limiting the pressing cover by the bottom surface of the limiting piece.
[0012] In some embodiments of the present application, the raw material feeding mechanism comprises a raw material feeding conveyor, a weighing assembly and a material distribution conveyor connected in sequence from top to bottom, the raw material feeding conveyor is used for conveying raw materials to the weighing assembly in an interval mode, the weighing assembly is used for weighing the raw materials and discharging a certain amount of raw materials to the material distribution conveyor, and the material distribution conveyor is used for batch conveying the certain amount of raw materials to different pressing cavities.
[0013] In some embodiments of the present application, the weighing assembly comprises an open-top and open-bottom weighing bin, the bottom of the weighing bin is connected with an electronic scale, a first storage part and a second storage part are oppositely arranged in the weighing bin along the discharging direction, the middle part of the first storage part is hingedly connected with the side wall of the weighing bin, the bottom of the first storage part and the second storage part is used to abut each other to form a temporary storage cavity between the first storage part and the second storage part, the temporary storage cavity is used to receive raw materials transferred by a raw material feeding conveyor, and a first driving device is arranged in the weighing bin, the first driving device is used to drive the bottom of the first storage part to rotate around the hinge point of the first storage part, and then the temporary storage cavity is opened by separating the first storage part from the second storage part for discharging.
[0014] In some embodiments of the present application, the first side plate and the second side plate are arranged on opposite sides of the weighing bin, the top of the first storage part is connected with the first side plate through an elastic member, the top of the second storage part is connected with the second side plate through an elastic member, and a limiting baffle is arranged on the side of the first storage part and the second storage part facing the temporary storage cavity, the limiting baffle is used to guide the raw materials to move along a preset direction.
[0015] In some embodiments of the present application, the first driving device is connected with the second storage part through a transmission assembly, the transmission assembly comprises a reversing wheel and a traction member, a plurality of reversing wheels are arranged on the side wall of the weighing bin, the traction member is sequentially arranged around the plurality of reversing wheels so that the two ends of the traction member are oppositely arranged and the moving directions are opposite, the first end of the traction member is connected with the first driving device, and the second end of the traction member is connected with the bottom of the second storage part.
[0016] In some embodiments of the present application, the limiting member dismounting mechanism comprises a pushing assembly and an ejecting assembly, the pushing assembly is used to push the base to below the raw material feeding mechanism after the mold body is transported to separate from the base, the pushing assembly comprises a second driving device and a mounting bottom plate, the second driving device is connected with the mounting bottom plate, the second driving device is used to drive the mounting bottom plate to move and then push the base to below the raw material feeding mechanism, and the ejecting assembly is arranged on the mounting bottom plate, the ejecting assembly is used to push the limiting member in the preset limiting hole of the base to the limiting member assembling mechanism.
[0017] In some embodiments of the present application, the ejecting assembly comprises a third driving device and an ejecting member connected with the third driving device, the third driving device is used to drive the ejecting member to move, and then push the limiting member out of the preset limiting hole of the base.
[0018] In some embodiments of the present application, the limiting piece assembly mechanism comprises a fifth driving device, a supporting bottom plate and a pushing assembly, the fifth driving device is connected with the supporting bottom plate, and the fifth driving device is used to drive the supporting bottom plate to move to a first use state or a second use state, the first use state of the supporting bottom plate is a state close to the limiting piece dismounting mechanism, and the second use state of the supporting bottom plate is a state away from the limiting piece dismounting mechanism and avoiding the raw material feeding mechanism; the pushing assembly comprises a sixth driving device, a pushing piece and a guide piece, the limiting piece dismounting mechanism is used to push the limiting piece into the guide piece when the supporting bottom plate is in the first use state, the guide piece is provided with a guide groove for limiting and guiding the limiting piece and the pushing piece, the sixth driving device is connected with the pushing piece, and the sixth driving device is used to drive the pushing piece to move when the supporting bottom plate is in the second use state, so as to push the limiting piece in the guide piece into the limiting hole pre-set on the base along the guide groove.
[0019] In some embodiments of the present application, the mold body transfer mechanism comprises a linear driving assembly, a connecting plate and a towing piece, the side wall of the mold body is provided with a connecting piece, the connecting piece has a gap with the side wall of the mold body, the towing piece is hinged on the connecting plate, the linear driving assembly is connected with the connecting plate, and the linear driving assembly is used to drive the connecting plate and the towing piece to move, and the towing piece is buckled into the gap between the connecting piece and the side wall of the mold body, so as to drive the mold body to move through the towing piece.
[0020] The present application has the following beneficial effects:
[0021] The tea brick production equipment of the present application can press and form tea bricks through a tea brick mold, wherein the limiting piece can limit the gland through the limiting hole pre-set on the base to maintain the continuous and stable pressing of the tea brick in the pressing cavity by the gland, so as to ensure that the tea brick in the tea brick mold is continuously pressed after being formed, and prevent excessive deformation in the subsequent cooling stage from causing the product quality to be reduced or even scrapped.
[0022] Meanwhile, the present application supports and limits the tea brick mold through the support assembly, feeds raw materials to the pressing cavity through the raw material feeding mechanism, reduces the labor intensity of manual feeding; the pressing mechanism is used to complete the compaction and formation of the raw materials in the pressing cavity; the limiting piece assembly mechanism is used to insert the limiting piece into the limiting hole pre-set on the base, so as to realize the continuous limiting and pressing of the tea brick after being pressed and formed, and then the limiting piece dismounting mechanism can be used to push out the limiting piece of the tea brick mold after the cooling of the tea brick is completed, so as to realize the quick dismounting of the limiting piece; then the mold body transfer mechanism is used to transfer the mold body away from the base after the limiting piece is pushed out, so as to reduce the labor intensity and workload of manual long-distance carrying of the mold body, and the base can also be pushed to below the raw material feeding mechanism by manual or the limiting piece dismounting mechanism, so as to facilitate the re-assembly with the mold body, improve the efficiency of the overall circulation and utilization of the tea brick mold, and further improve the production efficiency.
[0023] Of course, implementing any of the products of the present application does not necessarily require achieving all of the advantages described above at the same time. In addition to the purposes, features, and advantages described above, the present application has other purposes, features, and advantages. The present application will be described in further detail below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0024] The accompanying drawings, which form a part of the present application, are intended to provide further understanding of the present application, and are used in explanation of the preferred embodiments of the present application together with the description. In the drawings:
[0025] Figure 1 is a schematic view of the overall structure of the preferred embodiment of the present application;
[0026] Figure 2 is a schematic view of the structure of the support assembly of the preferred embodiment of the present application;
[0027] Figure 3 is a schematic view of the structure of the tea brick mold of the preferred embodiment of the present application;
[0028] Figure 4 is a schematic view of the structure of the inside of the weighing box of the preferred embodiment of the present application;
[0029] Figure 5 is a schematic view of the installation of the weighing box of the preferred embodiment of the present application;
[0030] Figure 6 is a schematic view of the installation of the traction member of the preferred embodiment of the present application;
[0031] Figure 7 is a schematic view of the structure of the dismounting mechanism of the limiting member of the preferred embodiment of the present application;
[0032] Figure 8 is a schematic view of the structure of the mold body transfer mechanism of the preferred embodiment of the present application;
[0033] Figure 9 is a schematic view of the structure of the assembly mechanism of the limiting member of the preferred embodiment of the present application;
[0034] Legend: 100, tea brick mold; 101, base; 1011, first limiting plate; 1012, second limiting plate; 102, mold body; 103, gland; 104, limiting piece; 105, connecting piece; 200, support assembly; 201, discharge support; 202, first transfer support; 203, feeding support; 204, second transfer support; 205, mold discharge support; 206, third transfer support; 207, mold feeding support; 300, raw material feeding mechanism; 301, raw material feeding conveyor belt; 302, weighing assembly; 3021, first side plate; 3022, second side plate; 3023, first storage piece; 3024, second storage piece; 3025, support piece; 3026, first driving device; 3027, connecting side plate; 3028, limiting partition plate; 3029, elastic piece; 303, distribution conveyor belt; 3031, distribution partition plate; 304, first sensor; 305, second sensor; 306, sensor support; 307, electronic scale; 308, compression spring; 309, connecting ring; 3010, reversing wheel; 3011, traction piece; 400, limiting piece disassembly mechanism; 401, second driving device; 402, third driving device; 403, ejector; 404, mounting bottom plate; 500, mold body transfer mechanism; 501, fourth driving device; 502, linear driving assembly; 503, connecting plate; 504, guide column; 505, mounting clamp plate; 506, towing piece; 507, mounting support; 600, limiting piece assembly mechanism; 601, fifth driving device; 602, sixth driving device; 603, pushing piece; 604, support bottom plate; 605, guide piece; 700, mold discharge conveyor belt; 800, mold feeding conveyor belt; 900, pushing driving device. DETAILED DESCRIPTION
[0035] The embodiments of the present application are described in detail below with reference to the accompanying drawings, but the present application can be implemented in various different ways as defined and covered by the following.
[0036] A tea brick production equipment includes a pressing mechanism, and the tea brick production equipment further includes:
[0037] The tea brick mold 100 includes a base 101, a mold body 102, a gland 103, and a limiting piece 104. The mold body 102 is placed on the base 101 and encloses the base 101 to form a pressing cavity. The pressing cavity is used to hold raw materials. The gland 103 is used to cover the raw materials in the pressing cavity and is pressed down by the pressing mechanism, thereby pressing the raw materials in the pressing cavity into tea bricks. The limiting piece 104 is used to limit the position of the gland 103 after the tea bricks are pressed and formed by cooperating with the limiting hole pre-set on the base 101.
[0038] The support assembly 200 is used to support the limiting tea brick mold 100, and a pressing mechanism is arranged above the support assembly 200. The support assembly 200 is further provided with a raw material feeding mechanism 300, a limiting piece dismounting mechanism 400, a mold body transfer mechanism 500, a limiting piece assembling mechanism 600, a mold discharging conveying belt 700 and a mold feeding conveying belt 800. The raw material feeding mechanism 300 is used to convey raw materials to the pressing cavity. The limiting piece assembling mechanism 600 is used to insert the limiting piece 104 into the preset limiting hole on the base 101. The mold discharging conveying belt 700 is used to transfer the tea brick mold 100 with the assembled limiting piece 104 to prolong the pressing time of the tea brick. The mold feeding conveying belt 800 is used to transfer the tea brick mold 100 discharged by the mold discharging conveying belt 700 to the work station of the limiting piece dismounting mechanism 400. The limiting piece dismounting mechanism 400 is used to push out the limiting piece 104 of the tea brick mold 100. The mold body transfer mechanism 500 is used to transfer the mold body 102 away from the base 101 after the limiting piece 104 is pushed out. The limiting piece dismounting mechanism 400 is further used to push the base 101 to the position below the raw material feeding mechanism 300 after the mold body 102 is transferred away from the base 101.
[0039] Here, the meaning of the "mold body 102" refers to a structure used to be placed on the base 101 to form a pressing cavity for containing raw materials. In some embodiments, the mold body 102 is a frame structure with an upper opening and a lower opening.
[0040] Here, the meaning of the "support assembly 200" refers to a mounting rack structure that provides support and limitation for the tea brick mold 100 and provides mounting support for the raw material feeding mechanism 300, the limiting piece dismounting mechanism 400, the mold body transfer mechanism 500 and the limiting piece assembling mechanism 600. In some embodiments, the support assembly 200 is a whole back-shaped closed loop structure. A discharging support 201 is arranged on both sides of the mold discharging conveying belt 700 to provide limitation on both sides of the tea brick mold 100 with the completed pressing and molding and the assembled limiting piece 104 when the tea brick mold 100 is transferred by the mold discharging conveying belt 700. Meanwhile, a feeding support 203 is arranged on both sides of the mold feeding conveying belt 800 to limit both sides of the tea brick mold 100 on the mold feeding conveying belt 800. A first transfer support 202 is arranged between the discharging end of the mold discharging conveying belt 700 and the feeding end of the mold feeding conveying belt 800. A pushing material driving device 900 is arranged beside the first transfer support 202. The pushing material driving device 900 pushes the tea brick mold 100 and transfers the tea brick mold 100 from the mold discharging conveying belt 700 to the mold feeding conveying belt 800 through the first transfer support 202.
[0041] In addition, the support assembly 200 is provided with a second transfer support 204 between the limiting piece dismounting mechanism 400 and the limiting piece assembling mechanism 600, and the base 101 is transferred through the second transfer support 204; the support assembly 200 is provided with a discharging support 201 in front of the feeding end of the mold discharging conveying belt 700, and the discharging support 201 is used for placing the mold body 102, so as to manually control the feeding rhythm of the mold body 102; the support assembly 200 is provided with a mold discharging support 205 at the rear side of the discharging end of the mold feeding conveying belt 800, and the mold body 102 is supported and transferred through the mold discharging support 205 when being towed by the mold body transferring mechanism 500; the third transfer support 206 is arranged between the mold discharging support 205 and the mold feeding support 207, and the fourth driving device 501 is arranged beside the third transfer support 206, and the fourth driving device 501 is used for pushing the mold body 102 to be transferred from the mold discharging support 205 to the mold feeding support 207 through the third transfer support 206. In this way, the overall transfer of the tea brick mold 100 can be realized through the support assembly 200, and the transfer of the base 101 and the mold body 102 can be realized respectively after the limiting piece 104 is dismounted, so as to effectively reduce the workload and working strength of manual carrying, and be beneficial to further improving the transfer efficiency and overall production efficiency.
[0042] The tea brick production equipment of the present application can press and form tea bricks through the tea brick mold 100, wherein the limiting piece 104 can limit the gland 103 through the pre-set limiting hole on the base 101, so as to maintain the continuous and stable pressing of the tea brick in the pressing cavity by the gland 103, ensure that the tea brick in the tea brick mold 100 is continuously pressed after being formed, and prevent excessive deformation in the subsequent cooling stage from causing problems such as reduced product quality or even scrap.
[0043] Meanwhile, the support assembly 200 is used for supporting and limiting the tea brick mold 100, the raw material feeding mechanism 300 is used for conveying raw materials to the pressing cavity, so as to reduce the labor intensity of manual feeding; the compacting mechanism is used for completing the compacting and forming of the raw materials in the pressing cavity; the limiting piece assembling mechanism 600 is used for inserting the limiting piece 104 into the pre-set limiting hole on the base 101, so as to realize the continuous limiting and pressing of the formed tea brick, and then the limiting piece dismounting mechanism 400 can push out the limiting piece 104 of the tea brick mold 100 after the cooling of the tea brick is completed, so as to realize the rapid dismounting of the limiting piece 104; then the mold body transferring mechanism 500 can transfer the mold body 102 away from the base 101 after the limiting piece 104 is pushed out, so as to reduce the labor intensity and workload of manually carrying the mold body 102 for a long distance, and the base 101 can also be pushed to below the raw material feeding mechanism 300 by manual operation or the limiting piece dismounting mechanism 400, so as to facilitate the reassembly with the mold body 102, improve the efficiency of the overall circulation and utilization of the tea brick mold 100, and further improve the production efficiency.
[0044] Preferably, please refer to Figure 1 and Figure 3 As shown in the drawings, the base 101 is provided with a first limiting plate 1011 and a second limiting plate 1012 on opposite sides along the length direction of the base 101, the pre-set limiting holes on the base 101 include first limiting holes on the first limiting plate 1011 and second limiting holes on the second limiting plate 1012, the first limiting holes are larger than the second limiting holes, the top surface of the limiting piece 104 is a beveled structure, and the limiting piece 104 is used to pass through the first limiting holes and the second limiting holes in sequence and press the gland 103 tightly through the bottom surface of the limiting piece 104.
[0045] It can be understood that the limiting cavity is formed between the first limiting plate 1011 and the second limiting plate 1012, and the limiting cavity is used to limit the mold body 102. The top surface of the limiting piece 104 is a beveled structure, and when the limiting piece 104 passes through the larger first limiting holes and the smaller second limiting holes in sequence, the top surface of the limiting piece 104 is in interference fit with the first limiting holes and the smaller second limiting holes, and the bottom surface of the limiting piece 104 presses the gland 103 tightly, so that the tight locking effect can be achieved, and the limiting piece 104 can only be installed in a top-in type from the direction of the first limiting holes. The two ends of the limiting piece 104 are installed and limited through the cooperation of the first limiting holes and the second limiting holes and the limiting piece 104, which not only can ensure the assembly stability of the limiting piece 104, but also is beneficial to the quick insertion installation and quick extraction disassembly of the limiting piece 104. Compared with the existing tea brick mold which limits the gland 103 through the tightening of multiple bolts, the working strength and workload are greatly reduced, and the production efficiency is further improved.
[0046] It should be noted that during the cooling and stress release stage after the tea brick in the pressing cavity is pressed and formed, the tea brick may rebound and thus be prone to deformation and other phenomena. At this time, the rebounding volume of the tea brick will push the gland 103 upward, and the limiting piece 104 can play a role in locking and limiting. The more the gland 103 is pushed upward, the tighter the interference fit between the limiting piece 104 and the first limiting holes and the second limiting holes, and the locking and limiting effect is continuously strengthened, so as to ensure the precision of the volume of the pressing cavity, reduce the deformation amount of the tea brick, and ensure the quality of the product.
[0047] Preferably, please refer to Figure 1 、 2 As shown in the drawings, the raw material feeding mechanism 300 includes a raw material feeding conveyor belt 301, a weighing assembly 302 and a material conveying belt 303 connected in sequence from top to bottom. The raw material feeding conveyor belt 301 is used to transport raw materials to the weighing assembly 302 in an interval type. The weighing assembly 302 is used to weigh the raw materials and discharge a certain amount of raw materials to the material conveying belt 303. The material conveying belt 303 is used to convey the certain amount of raw materials to different pressing cavities in batches.
[0048] It can be understood that the raw materials are transported into the weighing assembly 302 through the raw material feeding conveyor 301, and the raw materials are weighed through the weighing assembly 302. When a certain amount is reached, the raw material feeding conveyor 301 stops transporting the raw materials. In this way, the weighing assembly 302 cooperates with the raw material feeding conveyor 301 to transport the raw materials in an interval mode, complete the quantitative weighing of the raw materials, and then discharge the quantitative raw materials to the material distribution conveyor 303. The quantitative raw materials can be put into the pressing cavity. Compared with manual weighing and feeding into the pressing cavity, the labor intensity is greatly reduced, the efficiency is higher, and the quantitative is more accurate.
[0049] Preferably, please refer to Figure 4 、 5 , 6, the weighing assembly 302 includes an open-top weighing box, the bottom of the weighing box is connected with the electronic scale 307, the first storage part 3023 and the second storage part 3024 are oppositely arranged in the weighing box along the discharging direction, the middle part of the first storage part 3023 is hinged to the side wall of the weighing box, and the bottom of the first storage part 3023 and the second storage part 3024 is used for mutual abutment to form a temporary storage cavity between the first storage part 3023 and the second storage part 3024. The temporary storage cavity is used for receiving the raw materials transferred by the raw material feeding conveyor 301. The first driving device 3026 is arranged in the weighing box, and the first driving device 3026 is used to drive the bottom of the first storage part 3023 to rotate around the hinge point of the first storage part 3023, and then separate from the second storage part 3024 to open the temporary storage cavity for discharging.
[0050] It can be understood that the bottom of the first storage part 3023 and the second storage part 3024 abut against each other to form a temporary storage cavity in the shape of an inverted triangle between the first storage part 3023 and the second storage part 3024. The first driving device 3026 can drive the first storage part 3023 to rotate to separate from the second storage part 3024, open the outlet at the bottom of the temporary storage cavity, and then realize automatic discharging of the raw materials under the action of gravity. The structure of the temporary storage cavity is very simple, and the control is very convenient and fast, which can realize efficient quantitative weighing and rapid discharging effect.
[0051] It should be noted that the electronic scale 307 and the weighing box are fixedly installed. The weight change of the weighing box can be monitored in real time through the electronic scale 307. When the preset weight is reached, the first driving device 3026 is started to open the temporary storage cavity for discharging, and the raw material feeding conveyor 301 stops transporting the raw materials at the same time. Since the control steps are intermittent, timely and accurate control effect can be achieved.
[0052] In some other embodiments, the electronic scale 307 is fixedly installed, a compression spring 308 is arranged between the bottom of the weighing box and the electronic scale 307, the compression spring 308 is used to provide an elastic force for pushing the weighing box to the electronic scale 307, a first sensor 304 is arranged on the side wall of the weighing box, and a second sensor 305 is arranged on the electronic scale 307, when the raw materials in the weighing box continuously increase to cause the weighing box to move downward, the first sensor 304 moves downward and triggers the second sensor 305, and then triggers the first driving device 3026 to start, and stops the raw material conveying of the raw material feeding conveyor belt 301.
[0053] Optionally, a sensor bracket 306 is arranged on the electronic scale 307, and a plurality of second sensors 305 are arranged on the sensor bracket 306, so that the quantitative weighing control of raw materials of different weights can be realized. The first sensor 304 and the second sensor 305 can be distance sensors.
[0054] Preferably, as shown in Figure 4 、 5 The opposite sides of the weighing box are respectively provided with a first side plate 3021 and a second side plate 3022, the top of the first storage part 3023 is connected with the first side plate 3021 through an elastic element 3029, the top of the second storage part 3024 is connected with the second side plate 3022 through an elastic element 3029, and one side of the first storage part 3023 and the second storage part 3024 facing the temporary storage cavity is uniformly provided with a limiting partition plate 3028. The limiting partition plate 3028 is used to guide the raw materials to move in a preset direction.
[0055] It can be understood that the elastic element 3029 can realize the state that the top of the first storage part 3023 and the second storage part 3024 is respectively connected with the side wall of the weighing box, avoids the raw materials from spilling out of the temporary storage cavity from the gap at the top of the first storage part 3023 and the second storage part 3024, ensures the accuracy of weighing, and avoids the influence of the spattered materials on the production equipment. Since the elastic element 3029 has elasticity, it does not affect the movement of the first storage part 3023 and the second storage part 3024, and cooperates with the limiting partition plate 3028 on the first storage part 3023 and the second storage part 3024, so as to prevent the raw materials from spilling out of the side of the first storage part 3023 and the second storage part 3024, and further strengthen the limiting effect of the temporary storage cavity.
[0056] Preferably, the limiting partition plate 3028 is arranged parallel to the discharging direction of the temporary storage cavity, which can realize the guiding and sorting effect of the limiting partition plate 3028 on the raw materials, and is beneficial to separate the raw materials and make the separated raw materials more smoothly discharged by using the action of gravity.
[0057] Optionally, the middle part of the first storage part 3023 and the second storage part 3024 is hinged with a support part 3025, and the other end of the support part 3025 is connected with the side wall of the weighing box. The hinged installation of the first storage part 3023 and the second storage part 3024 can be realized through the support part 3025, and the top of the first storage part 3023 and the second storage part 3024 is connected with the side wall of the weighing box and the bottom of the first storage part 3023 and the second storage part 3024 can abut or be separated from each other to complete the opening and closing of the temporary storage cavity through the cooperation of the elastic part 3029.
[0058] Preferably, please refer to Figure 3 、 4 , 5, the first driving device 3026 is connected with the second storage part 3024 through a transmission assembly, the transmission assembly includes a reversing wheel 3010 and a traction part 3011, a plurality of reversing wheels 3010 are arranged on the side wall of the weighing box, the traction part 3011 is sequentially arranged on the plurality of reversing wheels 3010 so that the two ends of the traction part 3011 are oppositely arranged and the moving directions are opposite, the first end of the traction part 3011 is connected with the first driving device 3026, and the second end of the traction part 3011 is connected with the bottom of the second storage part 3024.
[0059] It can be understood that the first driving device 3026 can drive the second storage part 3024 to move synchronously through the transmission assembly while driving the first storage part 3023 to move, and then the first storage part 3023 and the second storage part 3024 move synchronously to realize mutual moving away or moving close, which can realize the more rapid opening or closing of the bottom of the temporary storage cavity, the larger width of the opening of the bottom, and the more rapid discharging of the raw materials.
[0060] In some embodiments, the weighing box includes a first side plate 3021, a second side plate 3022 and a connecting side plate 3027 connecting the first side plate 3021 and the second side plate 3022. By arranging only two opposite side plates on the weighing box, the weight of the weighing box can be reduced, the manufacturing cost can be reduced, the bearing capacity of erecting the weighing box can be reduced, and the installation stability of the weighing box can be improved. The reversing wheel 3010 is a roller, and the reversing wheel 3010 can be installed on the connecting side plate 3027.
[0061] Optionally, the traction part 3011 is one of an elastic band, a belt, an elastic rope and a chain, and the traction part 3011 can be purchased from existing products to reduce the overall cost and facilitate the maintenance and replacement of the vulnerable parts.
[0062] Preferably, please refer to Figure 1 and Figure 7As shown, the limiting member dismounting mechanism 400 comprises a pushing assembly and an ejection assembly, the pushing assembly is used to push the base 101 to the below of the raw material feeding mechanism 300 after the mold body 102 is transported away from the base 101, the pushing assembly comprises a second driving device 401 and a mounting plate 404, the second driving device 401 is connected with the mounting plate 404, the second driving device 401 is used to drive the mounting plate 404 to move and then push the base 101 to the below of the raw material feeding mechanism 300, the ejection assembly is arranged on the mounting plate 404, and the ejection assembly is used to push the limiting member 104 in the preset limiting hole of the base 101 to the limiting member assembling mechanism 600.
[0063] It can be understood that the mounting plate 404 has multiple functions, the mounting plate 404 not only plays a mounting support role for the ejection assembly, but also can realize the pushing and transporting of the base 101 by driving the mounting plate 404 through the second driving device 401; and the ejection assembly can also simultaneously realize the pushing of the limiting member 104 to the limiting member assembling mechanism 600, realize the dismounting of the limiting member 104, and facilitate the subsequent reassembly of the limiting member 104 by the limiting member assembling mechanism 600, realize the rapid dismounting of the tea brick mold 100, facilitate the repeated turnover use of the tea brick mold 100, and improve the overall production efficiency.
[0064] Preferably, please refer to Figure 7 As shown, the ejection assembly comprises a third driving device 402 and an ejector 403 connected with the third driving device 402, the third driving device 402 is used to drive the ejector 403 to move, and then push the limiting member 104 out of the preset limiting hole of the base 101.
[0065] It can be understood that the limiting member 104 can be quickly pushed out of the preset limiting hole of the base 101 by driving the ejector 403 to move through the third driving device 402, that is, the rapid dismounting of the limiting member 104 can be realized.
[0066] It should be noted that in some embodiments, the top surface of the limiting member 104 is a slope structure, and the opposite sides on the base 101 are respectively provided with a first limiting plate 1011 and a second limiting plate 1012, a larger first limiting hole and a smaller second limiting hole are respectively formed in the first limiting plate 1011 and the second limiting plate 1012, and the limiting member 104 sequentially passes through the larger first limiting hole and the smaller second limiting hole to lock and limit the gland 103; and the tea brick mold 100 is transported to the mold feeding conveyor 800 through the mold discharging conveyor 700 to complete one revolution, and the limiting member 104 can be first pushed out of the second limiting hole and then completely pushed out of the first limiting hole by the ejector 403, thereby completing the dismounting of the limiting member 104.
[0067] Optionally, the ejector 403 is a rod-shaped structure, and the ejector 403 and the third driving device 402 are both mounted on the mounting bottom plate 404 through fixing supports, guide grooves are formed on the fixing supports, and the guide grooves are used for guiding the ejector 403, so that the stability of linear motion of the ejector 403 can be improved.
[0068] Preferably, referring to Figure 9 As shown in the figure, the limiting piece assembly mechanism 600 comprises a fifth driving device 601, a supporting bottom plate 604 and a pushing assembly, the fifth driving device 601 is connected with the supporting bottom plate 604, the fifth driving device 601 is used for driving the supporting bottom plate 604 to move to a first use state or a second use state, the first use state of the supporting bottom plate 604 is a state close to the limiting piece dismounting mechanism 400, and the second use state of the supporting bottom plate 604 is a state away from the limiting piece dismounting mechanism 400 and avoiding the raw material feeding mechanism 300; the pushing assembly comprises a sixth driving device 602, a pushing piece 603 and a guide piece 605, the limiting piece dismounting mechanism 400 is used for pushing the limiting piece 104 into the guide piece 605 when the supporting bottom plate 604 is in the first use state, the guide piece 605 is provided with a guide groove used for limiting and guiding the limiting piece 104 and the pushing piece 603, the sixth driving device 602 is connected with the pushing piece 603, and the sixth driving device 602 is used for driving the pushing piece 603 to move when the supporting bottom plate 604 is in the second use state, so as to push the limiting piece 104 in the guide piece 605 and insert the limiting piece 104 into the limiting hole preformed on the base 101 along the guide groove.
[0069] It can be understood that the ejector 403 pushes the limiting piece 104 into the guide piece 605, the limiting piece 104 is accommodated by the guide piece 605, and the pushing piece 603 is also limited and guided by the guide piece 605, so that the pushing piece 603 and the limiting piece 104 are in the same horizontal line, and then the pushing piece 603 can push the limiting piece 104 to move. When the limiting piece 104 is separated from the base 101 and enters the guide piece 605, the fifth driving device 601 drives the supporting bottom plate 604, the pushing assembly and the limiting piece 104 to move away from the base 101; after the mounting bottom plate 404 continuously pushes the base 101 to below the raw material feeding mechanism 300 and the turnover mold body 102 is manually placed on the base 101 again, the raw material can be fed into the pressing cavity, the limiting piece 104 is pushed and inserted into the base 101 by the pushing assembly after pressing, so as to lock and limit the cover 103, and then the mold discharging conveying belt 700 drives the tea brick mold 100 as a whole to be transported and cooled. In this way, the dismounting and mounting of the tea brick mold 100 can be realized continuously and quickly, and the efficiency of tea brick pressing production can be effectively improved.
[0070] Preferably, referring to Figure 8As shown, the mold body transfer mechanism 500 comprises a linear drive assembly 502, a connecting plate 503 and a trailer 506, the side wall of the mold body 102 is provided with a connecting piece 105, the connecting piece 105 has a gap with the side wall of the mold body 102, the trailer 506 is hinged on the connecting plate 503, the linear drive assembly 502 is connected with the connecting plate 503, the linear drive assembly 502 is used to drive the connecting plate 503 and the trailer 506 to move, and the trailer 506 is buckled into the gap between the connecting piece 105 and the side wall of the mold body 102, and then the trailer 506 drives the mold body 102 to move.
[0071] It can be understood that, since the trailer 506 is hinged on the connecting plate 503, the trailer 506 can rotate, and by the linear drive assembly 502 driving the trailer 506 to abut against the connecting piece 105 and buckle into the gap between the connecting piece 105 and the side wall of the mold body 102, the connecting piece 105 and the mold body 102 can be driven to move by the trailer 506. The trailer 506 can be quickly rotated to realize the trailer cooperation with the connecting piece 105, and the mold body 102 can be quickly transferred, which facilitates the subsequent demolding and discharging of the tea bricks from the mold body 102.
[0072] Preferably, the connecting piece 105 is in a plate structure, and the connecting piece 105 is connected with the side wall of the mold body 102 through a connecting rod. Since the connecting piece 105 and the side wall of the mold body 102 are arranged in parallel, when the trailer 506 drags the connecting piece 105 and the mold body 102 to the preset position, the fourth drive device 501 arranged perpendicularly to the movement direction of the linear drive assembly 502 can directly push the mold body 102 and the connecting piece 105 to separate the connecting piece 105 from the trailer 506. Therefore, the trailer 506 can conveniently realize the dragging of the mold body 102 in sequence to separate the mold body 102 from the base 101, facilitate the discharging of the tea bricks in the mold body 102, and reduce the labor intensity of manually transporting and cleaning the mold body 102.
[0073] Preferably, the trailer 506 is provided with a hook at the bottom. The hook can assist the trailer 506 to hook the connecting piece 105, and improve the stability of the trailer 506 when dragging the connecting piece 105.
[0074] Optionally, the connecting plate 503 is provided with two mounting clamping plates 505, and the trailer 506 is arranged between the two mounting clamping plates 505 through a torsional spring. The torsional spring can reduce the rotation angle of the trailer 506 when the trailer 506 drags the connecting piece 105, and prevent the trailer 506 from separating from the connecting piece 105.
[0075] In some embodiments, the straight line driving assembly 502 comprises a linear motor and a guide column 504, both of which are mounted through a mounting bracket 507, a screw rod of the linear motor is arranged in parallel with the guide column 504, and a first sliding block and a second sliding block are respectively arranged on the screw rod and the guide column 504, and two ends of the connecting plate 503 are respectively connected with the first sliding block and the second sliding block. In this way, the towed part 506 can be driven by the linear motor to perform fast circular straight line movement, so as to improve the movement efficiency of the mold body 102, and the stability of the movement of the towed part 506 and the mold body 102 is improved through the guide column 504.
[0076] It should be noted that in this document, the terms "comprising", "containing", or any other variant thereof are intended to cover non-exclusive inclusion, so that processes, methods, articles or devices that include a series of elements not only include those elements, but also include other elements not explicitly listed, or inherent to such processes, methods, articles or devices.
[0077] The principles and implementation modes of the present application are described by using specific examples in this document, and the above examples are only used to help understand the method of the present application and its core idea. The above description is only the preferred embodiments of the present application. It should be pointed out that due to the limitation of language expression, there are infinite specific structures, and for ordinary skilled persons in the technical field, some improvements, refinements or changes can be made without departing from the principles of the present application, or the above technical features can be combined in an appropriate way; these improvements, refinements, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection of the present application.
Claims
1. A tea brick production equipment, comprising a pressing mechanism, characterized in that, Tea brick production equipment also includes: Tea brick mold (100) includes a base (101), a mold body (102), a pressure cap (103), and a limiting member (104). The mold body (102) is placed on the base (101) and surrounds the base (101) to form a pressing cavity. The pressing cavity is used to hold raw materials. The pressing mechanism is used to drive the pressure cap (103) to move toward the pressing cavity to press the raw materials in the pressing cavity into tea bricks. The limiting member (104) is used to limit the pressure cap (103) after the tea brick is pressed and formed, in conjunction with the limiting hole on the base (101). A support assembly (200) is used to support and limit the tea brick mold (100). A pressing mechanism is located above the support assembly (200). The support assembly (200) is also equipped with a raw material feeding mechanism (300), a limit component disassembly mechanism (400), a mold body transfer mechanism (500), a limit component assembly mechanism (600), a mold discharge conveyor belt (700), and a mold feed conveyor belt (800). The raw material feeding mechanism (300) is used to transport raw materials to the pressing chamber. The limit component assembly mechanism (600) is used to insert the limit component (104) into the base (101). The preset limiting hole, the mold discharge conveyor belt (700) is used to transfer the tea brick mold (100) with the limit part (104) assembled to extend the pressing time of the tea brick, the mold feeding conveyor belt (800) is used to transfer the tea brick mold (100) discharged from the mold discharge conveyor belt (700) to the station of the limit part disassembly mechanism (400), the limit part disassembly mechanism (400) is used to push out the limit part (104) of the tea brick mold (100), and the mold body transfer mechanism (500) is used to transfer the mold body (102) away from the base (101) after the limit part (104) is pushed out.
2. The tea brick production equipment according to claim 1, characterized in that, The base (101) is provided with a first limiting plate (1011) and a second limiting plate (1012) on opposite sides along its length. The limiting holes on the base (101) include a first limiting hole opened on the first limiting plate (1011) and a second limiting hole opened on the second limiting plate (1012). The first limiting hole is larger than the second limiting hole. The side of the limiting member (104) away from the pressure cover (103) is set as a slope structure so that the height of the two ends of the limiting member (104) is adapted to the first limiting hole and the second limiting hole respectively. The limiting member (104) is used to pass through the first limiting hole and the second limiting hole in sequence and press the pressure cover (103) to limit it.
3. The tea brick production equipment according to claim 1, characterized in that, The raw material feeding mechanism (300) includes a raw material feeding conveyor belt (301), a weighing component (302), and a distributing conveyor belt (303) connected sequentially from top to bottom. The raw material feeding conveyor belt (301) is used to intermittently transport raw materials to the weighing component (302). The weighing component (302) is used to weigh the raw materials and discharge a fixed amount of raw materials to the distributing conveyor belt (303). The distributing conveyor belt (303) is used to transport a fixed amount of raw materials in batches to different pressing chambers.
4. The tea brick production equipment according to claim 3, characterized in that, The weighing assembly (302) includes a weighing box with openings at the top and bottom. The bottom of the weighing box is connected to an electronic scale (307). A first storage component (3023) and a second storage component (3024) are arranged opposite each other in the discharge direction inside the weighing box. The middle part of the first storage component (3023) is hinged to the side wall of the weighing box. The bottoms of the first storage component (3023) and the second storage component (3024) are used to fit together to form a temporary storage cavity between the first storage component (3023) and the second storage component (3024). The temporary storage cavity is used to receive the raw materials transferred by the raw material feeding conveyor belt (301). A first driving device (3026) is also provided inside the weighing box. The first driving device (3026) is used to drive the bottom of the first storage component (3023) to rotate around the hinge point of the first storage component (3023), thereby separating from the second storage component (3024) and opening the temporary storage cavity for discharge.
5. The tea brick production equipment according to claim 4, characterized in that, The weighing box has a first side plate (3021) and a second side plate (3022) on opposite sides. The top of the first storage component (3023) is connected to the first side plate (3021) through an elastic element (3029). The top of the second storage component (3024) is connected to the second side plate (3022) through an elastic element (3029). Limiting partitions (3028) are evenly distributed on the side of the first storage component (3023) and the second storage component (3024) facing the temporary storage cavity. The limiting partitions (3028) are used to guide the raw material to move along a preset direction.
6. The tea brick production equipment according to claim 4, characterized in that, The first drive unit (3026) is connected to the second storage unit (3024) through a transmission assembly. The transmission assembly includes a reversing wheel (3010) and a traction member (3011). Multiple reversing wheels (3010) are arranged on the side wall of the weighing box. The traction member (3011) is sequentially wound around the multiple reversing wheels (3010) so that the two ends of the traction member (3011) are arranged opposite to each other and move in opposite directions. The first end of the traction member (3011) is connected to the first drive unit (3026), and the second end of the traction member (3011) is connected to the bottom of the second storage unit (3024).
7. The tea brick production equipment according to claim 1, characterized in that, The limiting component disassembly mechanism (400) includes a pushing component and an ejection component. The pushing component is used to push the base (101) to below the raw material feeding mechanism (300) after the mold body (102) is transferred and separated from the base (101). The pushing component includes a second driving device (401) and a mounting base plate (404). The second driving device (401) is connected to the mounting base plate (404). The second driving device (401) is used to drive the mounting base plate (404) to move and push the base (101) to below the raw material feeding mechanism (300). The ejection component is disposed on the mounting base plate (404). The ejection component is used to push the limiting component (104) in the preset limiting hole of the base (101) to the limiting component assembly mechanism (600).
8. The tea brick production equipment according to claim 7, characterized in that, The ejection assembly includes a third drive device (402) and an ejector (403) connected to the third drive device (402). The third drive device (402) is used to drive the ejector (403) to move, thereby pushing the limiting member (104) out of the limiting hole preset in the base (101).
9. A tea brick production equipment according to any one of claims 1 or 7, characterized in that, The limiting component assembly mechanism (600) includes a fifth driving device (601), a support base plate (604), and a pushing assembly. The fifth driving device (601) and the support base plate (604) are connected. The fifth driving device (601) is used to drive the support base plate (604) to move to a first use state or a second use state. The first use state of the support base plate (604) is a state close to the limiting component disassembly mechanism (400), and the second use state of the support base plate (604) is a state away from the limiting component disassembly mechanism (400) and away from the raw material feeding mechanism (300). The pushing assembly includes a sixth driving device (602), a pushing component (603), and a pushing component. The guide (605) and the limiting member disassembly mechanism (400) are used to push the limiting member (104) into the guide (605) when the support base plate (604) is in the first use state. The guide (605) is provided with a guide groove for limiting and guiding the limiting member (104) and the pusher (603). The sixth drive device (602) is connected to the pusher (603). The sixth drive device (602) is used to drive the pusher (603) to move when the support base plate (604) is in the second use state, thereby pushing the limiting member (104) in the guide (605) along the guide groove into the preset limiting hole on the base (101).
10. A tea brick production equipment according to claim 1, characterized in that, The mold body transfer mechanism (500) includes a linear drive assembly (502), a connecting plate (503), and a drag member (506). A connecting member (105) is provided on the side wall of the mold body (102). There is a gap between the connecting member (105) and the side wall of the mold body (102). The drag member (506) is hinged to the connecting plate (503). The linear drive assembly (502) is connected to the connecting plate (503). The linear drive assembly (502) is used to drive the connecting plate (503) and the drag member (506) to move. The drag member (506) engages with the gap between the connecting member (105) and the side wall of the mold body (102), thereby driving the mold body (102) to move through the drag member (506).
Citation Information
Patent Citations
Brick tea continuous press
CN103264517A