Small cell wall flexible stripping essential oil extraction equipment
By designing a flexible peeling essential oil extraction equipment with adjustable speed circulating feeding and a peeling mechanism working in tandem, the problems of poor peeling effect and easy damage to the pulp of existing equipment have been solved, and efficient and stable pretreatment of different citrus characteristics has been achieved.
Patent Information
- Application Number
- CN202511903184.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-17
- Publication Date
- 2026-01-23
AI Technical Summary
Existing small-scale citrus pretreatment equipment has poor adaptability during the peeling and conveying process, resulting in easy damage to the pulp and incomplete peeling, making it difficult to meet the needs of small and medium-sized processing for stable pretreatment quality.
A small-scale cell wall flexible peeling essential oil extraction equipment was designed, including a carrying mechanism, a sealing mechanism, a circulating pushing mechanism, and a peeling mechanism. The adjustable speed circulating pushing mechanism works in coordination with the peeling mechanism to achieve flexible peeling and stable delivery, adapting to different citrus characteristics.
It achieves flexible adaptation to different citrus characteristics, avoids damage to the pulp, ensures that thin-skinned citrus is not damaged and that thick-skinned citrus is fully abraded, and improves the stability and efficiency of pretreatment.
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Figure CN121369720A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of natural product extraction, in particular to a small cell wall flexible stripping essential oil extraction equipment. BACKGROUND
[0002] In the field of natural product extraction, citrus essential oil is widely used in food, daily chemical and other industries due to its flavor and functionality, and its extraction effect is largely dependent on the pretreatment of raw materials. The pretreatment process needs to realize the flexible stripping of citrus peel through the cooperation of material conveying and peeling operation, so as to fully release the essential oil components and avoid the introduction of impurities caused by fruit flesh damage. With the increasing demand for small-scale processing, small citrus pretreatment equipment has become a necessity, and the core performance of such equipment depends on whether the conveying and peeling can be effectively coordinated.
[0003] The existing small citrus pretreatment equipment generally uses a grinding roller with fixed speed for peeling, and uses a conveyor belt or a screw rod to convey the raw materials. This design has the following obvious problems: on the one hand, the peeling component has a fixed speed, which has poor adaptability to citrus with different characteristics. When processing citrus with thin and soft peel, the fruit flesh is easily damaged due to improper grinding force control; when processing citrus with thick and hard peel, it is difficult to completely peel due to insufficient grinding force, resulting in essential oil components remaining in the peel. On the other hand, the speed of the conveying component cannot be adjusted, and it is difficult to match the peeling rhythm. When using a conveyor belt to convey, the raw materials are prone to accumulation or uneven spacing, and some raw materials are sent away without being fully contacted with the peeling component, resulting in incomplete peeling; when using a screw rod to convey, the raw materials have a fixed residence time in the peeling area, and too short residence time will result in incomplete peeling, and too long residence time will cause excessive grinding, further damaging the fruit flesh cells and increasing the impurity content. These problems make the pretreatment effect of the existing equipment unstable, and cannot adapt to citrus raw materials with different characteristics, which cannot meet the needs of small-scale processing for stable pretreatment quality.
[0004] Therefore, there is an urgent need for a small cell wall flexible stripping essential oil extraction equipment to solve the above problems. SUMMARY
[0005] The present application aims to provide a small cell wall flexible stripping essential oil extraction equipment, which has the advantages of adjustable conveying and peeling speed coordination and flexible peeling, effectively solving the problems of poor peeling effect, fruit flesh damage and insufficient raw material adaptability of the existing equipment.
[0006] To achieve the above object, the present application provides the following technical scheme: small cell wall flexible stripping essential oil extraction equipment, including bearing mechanism, sealing mechanism, circulating push mechanism and peeling mechanism; the sealing mechanism is assembled on the top of the bearing mechanism, and the sealing mechanism forms a working chamber for citrus pretreatment inside; the circulating push mechanism and the peeling mechanism are both arranged in the working chamber, the circulating push mechanism is used to drive the citrus to move directionally along the working chamber, and the peeling mechanism is used to flexibly peel the citrus during movement, and the circulating push mechanism and the peeling mechanism act cooperatively.
[0007] Preferably, the circulating push mechanism comprises a driving sprocket, a driven sprocket, a chain and a push plate; the driving sprocket and the driven sprocket are respectively rotatably assembled at both ends inside the sealing mechanism, the chain is sleeved outside the driving sprocket and the driven sprocket to form a closed loop transmission structure; the push plate is arranged along the circumference of the chain at intervals, and the height of the push plate is adapted to the height of the inner wall of the working chamber; the driving sprocket is used to be transmissionally connected with an external driving component.
[0008] When the above technical scheme is adopted, the driving sprocket and the driven sprocket of the circulating push mechanism are respectively rotatably assembled at both ends inside the sealing mechanism, the chain sleeved outside to form a closed loop transmission structure, and the push plate arranged along the circumference of the chain at intervals and having a height adapted to the height of the inner wall of the working chamber, so that the citrus can stably and directionally move along the working chamber, and the driving sprocket is reserved for transmissionally connecting with an external driving component, having the characteristics of stable transmission, no leakage, and flexible power docking.
[0009] Preferably, the peeling mechanism comprises a side plate and at least two groups of peeling assemblies; the side plate is two pieces, symmetrically assembled on the front and rear two side walls inside the sealing mechanism; the peeling assembly comprises a transmission shaft, a positioning rod and a peeling cylinder; the transmission shaft is rotatably assembled on the top of the bearing mechanism and located on the opposite side of the two side plates, and the axis of the transmission shaft is parallel to the pushing direction of the citrus of the circulating push mechanism; the positioning rods are arranged in an annular array along the outer periphery of the transmission shaft, and the peeling cylinder is sleeved outside the positioning rods and fixed therewith; the peeling cylinder is made of flexible wear-resistant material, and a gap is reserved between the peeling cylinders of adjacent peeling assemblies for citrus peel debris to fall; the transmission shaft is used to be transmissionally connected with an external driving component.
[0010] When the above technical scheme is adopted, the two side plates of the peeling mechanism are symmetrically assembled on the front and rear two side walls inside the sealing mechanism, providing stable positioning for the at least two groups of peeling assemblies; in the peeling assembly, the flexible wear-resistant material peeling cylinder fixedly sleeved on the positioning rods arranged in an annular array along the outer periphery of the transmission shaft, realizes flexible peeling of the moving citrus, and a gap is reserved between the peeling cylinders of adjacent peeling assemblies for citrus peel debris to fall, and the transmission shaft is reserved for transmissionally connecting with an external driving component, having the characteristics of no damage to the citrus pulp during peeling, natural separation of the peel, and flexible power docking.
[0011] Preferably, the first driving mechanism and the second driving mechanism are further included; the first driving mechanism is arranged on one side of the bearing mechanism and is in transmission connection with the driving sprocket of the circulating pushing mechanism, and is used to drive the circulating pushing mechanism to act; the second driving mechanism is arranged on the other side of the bearing mechanism and is in transmission connection with the transmission shaft of the peeling mechanism, and is used to drive the peeling mechanism to act; the first driving mechanism and the second driving mechanism are both adjustable speed driving components.
[0012] When the above technical scheme is adopted, the first driving mechanism arranged on one side of the bearing mechanism and in transmission connection with the driving sprocket of the circulating pushing mechanism and the second driving mechanism arranged on the other side of the bearing mechanism and in transmission connection with the transmission shaft of the peeling mechanism are both adjustable speed driving components, so that the independent regulation and control of the pushing speed of the circulating pushing mechanism and the peeling rotation speed of the peeling mechanism are realized, and the characteristics of flexible adaptation of the pushing and peeling rhythm according to the characteristics of the citrus are possessed.
[0013] Preferably, the control box is further included; the control box is installed on the outer wall of the sealing mechanism and is in electrical connection with the first driving mechanism and the second driving mechanism respectively; the controller and the rotation speed adjusting module are integrated in the control box, and the rotation speed adjusting module is used to adjust the rotation speed of the first driving mechanism and the second driving mechanism according to the instruction of the controller.
[0014] When the above technical scheme is adopted, the control box installed on the outer wall of the sealing mechanism is in electrical connection with the first driving mechanism and the second driving mechanism respectively, and the controller and the rotation speed adjusting module are integrated in the control box, the rotation speed of the first driving mechanism and the second driving mechanism is adjusted by the rotation speed adjusting module driven by the instruction of the controller, the accurate regulation and control of the coordinated action of the circulating pushing mechanism and the peeling mechanism is realized, and the characteristics of convenient rotation speed adjustment and high coordinated stability are possessed.
[0015] Preferably, the discharging structure is further included; the discharging structure is arranged on the bearing mechanism and includes the discharging groove and the discharging guide frame; the discharging groove is assembled on the top of the bearing mechanism and is in open communication with the bottom of the sealing mechanism, and is used to collect the citrus peel scraps; the discharging guide frame is assembled on the left side of the top of the bearing mechanism in an inclined manner and extends to the end of the circulating pushing mechanism at one end, and is used to guide the discharged citrus bodies after peeling.
[0016] When the above technical scheme is adopted, the discharging structure arranged on the bearing mechanism includes the discharging groove in open communication with the bottom of the sealing mechanism and the discharging guide frame assembled on the left side of the top of the bearing mechanism in an inclined manner and extending to the end of the circulating pushing mechanism at one end, the discharging groove is specially used to collect the citrus peel scraps, and the discharging guide frame is specially used to guide the discharged citrus bodies after peeling, the classified discharge of the citrus bodies and the peel scraps is realized, and the characteristics of discharging without confusion and convenient collection are possessed.
[0017] Preferably, the second driving mechanism is provided with a reverse hob wheel on one side, the input end of the reverse hob wheel is in transmission connection with the output end of the second driving mechanism, and the output end of the reverse hob wheel is in transmission connection with the transmission shaft of the peeling mechanism, so as to change the power transmission direction.
[0018] When the above technical scheme is adopted, the reverse hob wheel provided on one side of the second driving mechanism has its input end in transmission connection with the output end of the second driving mechanism and its output end in transmission connection with the transmission shaft of the peeling mechanism, so that the reverse action of the peeling mechanism and the circulating pushing mechanism is realized by changing the power transmission direction, and the friction grinding effect of the citrus and the peeling cylinder can be enhanced, and the peeling is more thorough.
[0019] Preferably, the top cover is detachably assembled on the top of the sealing mechanism, the top cover is provided with a feeding port above the starting end of the circulating pushing mechanism, the feeding port is used for feeding the citrus raw materials, and a feeding guide frame is arranged on the inner side of the shell below the feeding port; and a sealing gasket is arranged at the connection between the top cover and the sealing mechanism.
[0020] When the above technical scheme is adopted, the top cover detachably assembled on the top of the sealing mechanism is provided with the feeding port above the starting end of the circulating pushing mechanism, and the feeding guide frame is arranged on the inner side of the shell below the feeding port, so that the citrus raw materials can be conveniently fed and stably guided; and the sealing gasket arranged at the connection between the top cover and the sealing mechanism realizes the sealing of the working chamber, and the feeding is convenient, the raw materials are not bumped, and the chamber is dustproof and pollution-proof.
[0021] Preferably, the dripping pipe is assembled on the bottom of the top cover along the length direction of the sealing mechanism and above the circulating pushing mechanism, the dripping pipe is provided with dripping holes spaced along the length direction, the input end of the dripping pipe is in communication with an external solvent storage tank through a pipeline, and the dripping pipe is provided with a valve for controlling the dripping speed of the solvent.
[0022] When the above technical scheme is adopted, the dripping pipe is assembled on the bottom of the top cover along the length direction of the sealing mechanism and above the circulating pushing mechanism, the dripping holes are spaced along the length direction of the dripping pipe, the input end of the dripping pipe is in communication with an external solvent storage tank through a pipeline, and the pipeline is provided with a speed control valve, so that the uniform dripping of the extraction solvent to the surface of the citrus in the peeling process is realized, the dripping speed of the solvent can be manually controlled, and the solvent usage is accurate, the mixture is uniform, and the operation is flexible.
[0023] Compared with the prior art, the beneficial effects of the present application are as follows:
[0024] The application provides a foundation support for the whole equipment by setting a bearing mechanism, and a sealing mechanism is assembled on the top of the bearing mechanism to form a stable citrus pretreatment working chamber inside the sealing mechanism, which builds a reliable basic environment for material processing. A circulating pushing mechanism and a peeling mechanism are further set in the working chamber and keep coordinated action, the circulating pushing mechanism undertakes the function of driving the citrus to move directionally along the working chamber, and the peeling mechanism implements flexible peeling on the citrus in the moving process, and the action rhythm of the two can be flexibly adjusted to realize adjustable coordination of conveying and peeling. The flexible peeling design of the peeling mechanism can avoid rigid impact when contacting the citrus, effectively solving the problem that the existing equipment is easy to damage the pulp; the adjustable coordination characteristics of the circulating pushing mechanism and the peeling mechanism can adjust the moving and peeling rhythm according to the characteristics of different citrus, so as to ensure that the thin-skinned citrus is not peeled and the thick-skinned citrus can be fully peeled, which solves the problem of poor peeling effect and makes up for the defects of insufficient adaptability of raw materials, and finally realizes efficient and stable pretreatment of various citrus. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is a front view structural schematic diagram of the application;
[0026] Figure 2 It is a front view sectional structural schematic diagram of the application;
[0027] Figure 3 It is a peeling mechanism installation structural schematic diagram of the application;
[0028] Figure 4 It is a peeling assembly sectional structural schematic diagram of the application;
[0029] Figure 5 It is a circulating pushing mechanism installation structural schematic diagram of the application;
[0030] Figure 6 It is a top cover and drip pipe connection structural schematic diagram of the application.
[0031] In the figure: 1, bearing mechanism; 11, base frame; 12, discharge chute; 13, discharge guide frame; 2, control box; 3, sealing mechanism; 31, shell; 32, tensioning adjusting assembly; 33, feeding guide frame; 4, top cover; 41, feeding port; 5, first driving mechanism; 6, drip pipe; 7, circulating pushing mechanism; 71, driving sprocket; 72, driven sprocket; 73, chain; 74, pushing plate; 8, peeling mechanism; 81, peeling assembly; 811, transmission shaft; 812, positioning rod; 813, peeling cylinder; 82, side plate; 9, second driving mechanism. DETAILED DESCRIPTION
[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0033] Example 1
[0034] like Figures 1 to 6 As shown, one embodiment of the present invention provides a small-scale cell wall flexible peeling essential oil extraction device, comprising a supporting mechanism 1, a sealing mechanism 3, a circulating pushing mechanism 7, and a peeling mechanism 8. The supporting mechanism 1 provides a stable foundation support for the entire device. The sealing mechanism 3 is assembled on the top of the supporting mechanism 1, and its interior forms a closed citrus pretreatment working chamber. The circulating pushing mechanism 7 and the peeling mechanism 8 are both located in this working chamber, and the two work together to achieve directional conveying and flexible peeling of the citrus.
[0035] The load-bearing mechanism 1 includes a base frame 11. The base frame 11 is a high-strength frame structure, welded from carbon steel, which can accommodate the overall weight of the equipment and the load during the citrus processing, providing a stable reference for the installation of various functional components, while ensuring that the equipment is at a working height that meets the operational requirements.
[0036] The sealing mechanism 3 includes a housing 31. The housing 31, as the main structure of the equipment, is made of stainless steel, possessing corrosion resistance and easy-to-clean properties, making it suitable for food-grade pretreatment scenarios. The housing 31 is bolted to the top of the base frame 11, and the working chamber formed inside provides a closed space for citrus processing.
[0037] The sealing mechanism 3 also includes a feeding guide frame 33. The feeding guide frame 33 is fixed to the inside of the housing 31 near the citrus input end by bolts and has an inclined feeding structure. Its upper end is used to connect to the subsequent feeding component, and its lower end extends to the starting end of the circulating feeding mechanism 7, which can guide the citrus raw material smoothly into the circulating feeding mechanism 7 and avoid the raw material hitting the inner wall of the housing 31 and causing damage.
[0038] The sealing mechanism 3 also includes a tension adjustment component 32. The tension adjustment component 32 is installed on the inner wall of the housing 31 by adjusting bolts and is set corresponding to the driven sprocket 72 of the circulating pusher mechanism 7. Its movable end abuts against the bearing seat of the driven sprocket 72. By turning the adjusting bolts, the installation position of the driven sprocket 72 can be changed, thereby adjusting the tightness of the transmission components of the circulating pusher mechanism 7 to ensure stable transmission without slippage.
[0039] The circulating pushing mechanism 7 comprises a driving sprocket 71 and a driven sprocket 72. The driving sprocket 71 and the driven sprocket 72 are rotatably installed at two ends inside the shell 31 through bearing fitting rotating shafts, and the center axes of the two are at the same horizontal level, which guarantees the smooth operation of the transmission components.
[0040] The circulating pushing mechanism 7 further comprises a chain 73 and a pushing plate 74. The chain 73 is sleeved outside the driving sprocket 71 and the driven sprocket 72, forming a closed-loop transmission structure. The pushing plate 74 is uniformly welded and fixed along the circumference of the chain 73, and its height is adapted to the height of the inner wall of the working chamber of the shell 31, which can adhere to the chamber wall to push the citrus, avoiding the leakage of raw materials from between the pushing plate 74 and the chamber wall. The orientation of the pushing plate 74 is consistent with the transmission direction of the chain 73, which is used to drive the citrus to move directionally inside the shell 31.
[0041] The peeling mechanism 8 comprises side plates 82. The side plates 82 are two rectangular steel plates, which are fixedly installed on the two side walls inside the shell 31 through inclined bolts. Both of the two side plates 82 are inclined inward, which is used to position and limit the subsequent peeling components.
[0042] The peeling mechanism 8 further comprises at least two groups of peeling components 81. The peeling component 81 comprises a transmission shaft 811, the two ends of which are rotatably installed on the top of the chassis 11 through bearing seats on the opposite sides of the two side plates 82. The center axis is parallel to the conveying direction of the chain 73, which ensures that the moving direction of the citrus is adapted to the peeling direction.
[0043] The peeling component 81 further comprises a positioning rod 812 and a peeling cylinder 813. The positioning rod 812 is uniformly welded and fixed on the outer periphery of the transmission shaft 811 along the axial direction of the transmission shaft 811, forming a ring-shaped array, which can uniformly transmit the torque of the transmission shaft 811. The peeling cylinder 813 is made of flexible wear-resistant material, which is sleeved outside the transmission shaft 811 through the positioning rod 812 and fixed with the positioning rod 812, avoiding the damage of rigid grinding to the fruit pulp. Uniform gaps are reserved between the peeling cylinders 813 of adjacent peeling components 81, which are adapted to the falling demand of citrus peel scraps.
[0044] During operation, the citrus raw materials are guided into the starting end of the circulating pushing mechanism 7 through the feeding guide 33. The external power source drives the driving sprocket 71 to rotate, and the driving sprocket 71 drives the driven sprocket 72 to rotate synchronously through the chain 73. The pushing plate 74 on the chain 73 pushes the citrus to move along the inside of the shell 31 to the peeling mechanism 8.
[0045] At the same time, the external power source drives the transmission shaft 811 to rotate, and the transmission shaft 811 drives the peeling cylinder 813 to rotate synchronously through the positioning rod 812. The citrus is in contact with the peeling cylinder 813 under the pushing of the pushing plate 74, and the flexible grinding surface of the peeling cylinder 813 grinds and peels the citrus skin.
[0046] If the chain 73 becomes loose during the process, the adjusting bolt of the tension adjustment component 32 can be turned to push the driven sprocket 72 to move and tighten the chain 73. The peeled citrus peel fragments fall through the gap between the adjacent grinding cylinders 813, and the citrus body that has been ground continues to move with the pusher plate 74 to the end of the housing 31 for discharge.
[0047] Example 2
[0048] like Figures 1 to 6 As shown, one embodiment of the present invention provides a small-scale flexible cell wall peeling essential oil extraction device, which, based on the first embodiment, further includes a first drive mechanism 5, a second drive mechanism 9, a reverse rolling gear and a control box 2, to realize independent regulation and coordinated control of the circulating pushing speed and the peeling speed, and to adapt to the processing needs of citrus fruits with different characteristics.
[0049] The first drive mechanism 5 is a chain drive assembly driven by a speed-regulating motor, which is fixedly installed on the left side of the base frame 11 by a bracket. Its output end is connected to the drive sprocket 71 of the circulating pusher mechanism 7. The chain drive is adapted to the drive sprocket 71 to ensure stable power transmission. It is used to drive the drive sprocket 71 to rotate, thereby adjusting the pushing speed of the circulating pusher mechanism 7.
[0050] The second drive mechanism 9 is a gear transmission assembly driven by a speed-regulating motor, which is fixedly mounted on the right side of the base frame 11 by a bracket. Its output end is connected to the input end of the reverse hobbing gear, providing power support for the peeling mechanism 8, and the peeling intensity can be adjusted according to the characteristics of the citrus peel.
[0051] The reverse roller gear adopts a helical gear meshing structure and is fixed to the right side of the base frame 11 corresponding to the position of the second drive mechanism 9 by a bracket. Its output end is connected to the drive shaft 811 of the peeling mechanism 8, which can change the power transmission direction of the second drive mechanism 9, so that the rotation direction of the drive shaft 811 is opposite to the rotation direction of the drive sprocket 71, thereby enhancing the relative friction between the citrus and the peeling cylinder 813 and improving the peeling efficiency.
[0052] The control box 2 is bolted to the outer front wall of the housing 31. Its outer shell is designed to be waterproof and dustproof, meeting the cleaning requirements of the processing environment. The control box 2 integrates a controller, a speed regulation module, and a speed feedback module. The controller has stable logic control capabilities.
[0053] The speed regulation module is electrically connected to the speed-regulating motors of the first drive mechanism 5 and the second drive mechanism 9, respectively, and is used to receive controller commands and adjust the motor speed. The speed feedback module is connected to the output shaft of the motors of the first drive mechanism 5 and the second drive mechanism 9, respectively. It collects speed signals through encoders, can monitor the actual motor speed in real time, and feeds the speed signals back to the controller.
[0054] The operation panel of the control box 2 is provided with a display screen and an adjusting button, and the operation panel is electrically connected with the controller to realize man-machine interaction. The display screen is used for displaying real-time rotating speed, working time and other parameters, and the adjusting button is used for setting target rotating speed, starting or stopping the equipment.
[0055] During work, the operator sets the pushing rotating speed of the first driving mechanism 5 and the peeling rotating speed of the second driving mechanism 9 through the adjusting button of the operation panel of the control box 2. After receiving the setting instruction, the controller drives the first driving mechanism 5 to drive the driving sprocket 71 to rotate through the rotating speed adjusting module, and drives the second driving mechanism 9 to drive the transmission shaft 811 to rotate through the reverse gear.
[0056] The rotating speed feedback module collects the actual rotating speeds of the first driving mechanism 5 and the second driving mechanism 9 in real time, and feeds back signals to the controller. If there is a deviation between the actual rotating speed and the setting rotating speed, the controller corrects the motor output through the rotating speed adjusting module to realize closed-loop control.
[0057] When processing citrus fruits with thin and soft skins, the corresponding pushing rotating speed and peeling rotating speed can be adjusted to reduce the peeling intensity and avoid damage to the fruit pulp; when processing citrus fruits with thick and hard skins, the corresponding rotating speed parameters can be adjusted to prolong the peeling time and ensure complete peeling.
[0058] Embodiment three
[0059] As shown in Figures 1 to 6 An embodiment provided by the present application: a small cell wall flexible stripping essential oil extraction equipment, further comprising a discharging structure, a top cover 4 and a drip pipe 6 on the basis of embodiment two, realizing classification collection of citrus bodies and skin scraps, improving feeding convenience and solvent mixing effect, and perfecting the pretreatment function of the equipment.
[0060] The discharging structure comprises a discharging groove 12. The discharging groove 12 is a groove body made of stainless steel, which is installed on the top of the chassis 11 corresponding to the position below the end of the shell 31 by welding. The top opening of the discharging groove 12 is matched in size with the opening at the bottom of the shell 31 and is in communication, which is used for collecting citrus skin scraps falling from the gap of the peeling cylinder 813 and subsequent mixed solvents, and the bottom end is provided with a discharge port to guide the skin scrap mixture to be discharged directionally to the subsequent separation equipment.
[0061] The discharging structure further comprises a discharging guide frame 13. The discharging guide frame 13 is a plate-shaped structure made of stainless steel, which is fixed on the top of the chassis 11 corresponding to the position of the end of the shell 31 on the left side by bolts. One end of the discharging guide frame 13 extends to the inside of the shell 31 corresponding to the position below the end of the circulating pushing mechanism 7, and the other end extends to the outside of the chassis 11, which is used for guiding the citrus bodies after peeling to be stably discharged to the subsequent fruit pulp processing equipment.
[0062] The top cover 4 is a stainless steel cover plate that can be detachably installed on the top of the housing 31 by bolts. A sealing gasket is provided at the connection between the top cover 4 and the housing 31 to enhance the sealing of the working chamber and prevent external dust from mixing in and solvent from evaporating.
[0063] The top cover 4 has a funnel-shaped feed inlet 41, which is located directly above the feed guide frame 33 inside the housing 31. Its funnel structure facilitates feeding operations and prevents raw materials from spilling. The inner wall of the feed inlet 41 is coated with an anti-slip and wear-resistant coating to reduce bumps and slips during the falling of citrus fruits.
[0064] The drip tube 6 is a round tube made of food-grade material. It is fixed to the bottom of the top cover 4 by a tube clamp and is arranged horizontally along the length of the shell 31 and located above the circulating feeding mechanism 7. Multiple drip holes are evenly opened on the drip tube 6 along its length to ensure that the solvent evenly covers the citrus fruits being processed.
[0065] The inlet of the drip tube 6 is connected to an external solvent storage tank via a flexible tube. The inlet of the drip tube 6 is also equipped with a manually controlled valve. The operator can adjust the drip rate of the solvent by turning the valve to create a suitable mixing ratio between the extraction solvent and the ground citrus peel fragments, thereby improving the efficiency of essential oil extraction.
[0066] During operation, the operator puts the citrus raw materials to be processed into the feed port 41 of the top cover 4. The raw materials slide down the anti-slip coating on the inner wall of the feed port 41 and are guided into the circulating push mechanism 7 by the feed guide frame 33.
[0067] After the equipment is started, the valve of the drip tube 6 is opened to the set opening degree, and the extraction solvent is evenly sprayed onto the surface of the citrus fruit during the movement through the drip hole. After the solvent comes into contact with the citrus peel, it falls into the discharge trough 12 along with the peel peel and peel scraps through the gap between the grinding cylinders 813, and is discharged into the essential oil separation equipment through the discharge port at the bottom of the discharge trough 12.
[0068] The peeled citrus fruit is pushed to the end of the housing 31 by the pusher plate 74, falls into the discharge guide frame 13 and slides out along its inclined surface, and enters the subsequent pulp processing process.
[0069] After the equipment has finished operating, the fixing bolts of the top cover 4 can be removed, and the top cover 4 can be removed to clean and maintain the inside of the housing 31, the circulating material pushing mechanism 7 and the grinding mechanism 8 to ensure hygiene for the next use.
[0070] The foregoing merely illustrates the principles of the application and application of its leading features. This application is not limited to the illustrative embodiments shown and described herein. Rather, this application is capable of operating within a further range of conditions and environments than those specifically described herein, and further modifications can be made without departing from the spirit or scope of the application. Accordingly, the description is to be construed as illustrative only and not restrictive of the broad disclosure or application of the application. The specification and drawings are, accordingly, to be regarded simply as illustrative and with the scope of the application being measured by the appended claims, and not with the specification. No admission is made that any reference constitutes prior art. It is my intent, therefore, to be limited only as appears in the following claims.
[0071] Furthermore, it should be understood that although the description above relates to embodiments, not every embodiment contains only one independent technical solution, and the description above is only for the sake of clarity, and those skilled in the art should understand the description as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A small cell wall flexible stripping essential oil extraction apparatus, characterized by, It includes bearing mechanism (1), sealing mechanism (3), circulating push mechanism (7) and skinning mechanism (8), the sealing mechanism (3) is assembled on the top of the bearing mechanism (1), the sealing mechanism (3) forms the working chamber for citrus pretreatment inside, the circulating push mechanism (7) and the skinning mechanism (8) are both arranged in the working chamber, the circulating push mechanism (7) is used to drive the citrus directional movement along the working chamber, the skinning mechanism (8) is used to carry out flexible skinning to the citrus in the moving process, the circulating push mechanism (7) and the skinning mechanism (8) are coordinated action.
2. The compact cell wall flexible exfoliation essential oil extraction apparatus of claim 1, wherein, The circulating push mechanism (7) includes driving sprocket (71), driven sprocket (72), chain (73) and push plate (74), the driving sprocket (71) and driven sprocket (72) are rotatably assembled at both ends inside the sealing mechanism (3) respectively, the chain (73) is sleeved on the outside of the driving sprocket (71) and driven sprocket (72) to form a closed loop transmission structure, the push plate (74) is arranged along the circumference of the chain (73) and is spaced, the height of the push plate (74) is adapted to the height of the inner wall of the working chamber, and the driving sprocket (71) is used to be in transmission connection with the external driving part.
3. The compact cell wall flexible exfoliation essential oil extraction apparatus of claim 1, wherein, The skinning mechanism (8) includes side plate (82) and at least two groups of skinning assembly (81), the side plate (82) is two pieces, symmetrically assembled on the front and back two side walls inside the sealing mechanism (3), the skinning assembly (81) includes transmission shaft (811), positioning rod (812) and skinning cylinder (813), the transmission shaft (811) is rotatably assembled on the top of the bearing mechanism (1) and located on the opposite side of the two side plates (82), the axis of the transmission shaft (811) is parallel to the citrus pushing direction of the circulating push mechanism (7), the positioning rod (812) is arranged in an annular array along the outer periphery of the transmission shaft (811), the skinning cylinder (813) is sleeved on the outside of the positioning rod (812) and is fixed with the positioning rod (812), the skinning cylinder (813) is made of flexible wear-resistant material, and a gap is reserved between the skinning cylinders (813) of adjacent skinning assemblies (81) for citrus peel debris to fall, and the transmission shaft (811) is used to be in transmission connection with the external driving part.
4. The compact cell wall flexible exfoliation essential oil extraction apparatus of claim 1, wherein, It also includes first driving mechanism (5) and second driving mechanism (9), the first driving mechanism (5) is arranged on one side of the bearing mechanism (1) and is in transmission connection with the driving sprocket (71) of the circulating push mechanism (7), used to drive the circulating push mechanism (7) to act, the second driving mechanism (9) is arranged on the other side of the bearing mechanism (1) and is in transmission connection with the transmission shaft (811) of the skinning mechanism (8), used to drive the skinning mechanism (8) to act, and the first driving mechanism (5) and the second driving mechanism (9) are all adjustable speed driving parts.
5. The compact cell wall flexible exfoliation essential oil extraction apparatus of claim 1, wherein, It also includes control box (2), the control box (2) is installed on the outer wall of the sealing mechanism (3) and is electrically connected with the first driving mechanism (5) and the second driving mechanism (9) respectively, the controller and the rotating speed adjusting module are integrated inside the control box (2), and the rotating speed adjusting module is used to adjust the rotating speed of the first driving mechanism (5) and the second driving mechanism (9) according to the controller instruction.
6. The compact cell wall flexible exfoliation essential oil extraction apparatus of claim 1, wherein, The device further comprises a discharging structure, which is arranged on the bearing mechanism (1) and comprises a discharging groove (12) and a discharging guide frame (13). The discharging groove (12) is assembled on the top of the bearing mechanism (1) and is in open communication with the bottom of the sealing mechanism (3) for collecting citrus peel chips. The discharging guide frame (13) is assembled on the left side of the top of the bearing mechanism (1) and extends to the end of the circulating pushing mechanism (7) for guiding the discharge of the citrus body after peeling.
7. The compact cell wall flexible exfoliation essential oil extraction apparatus of claim 4, wherein, The second driving mechanism (9) is provided with a reverse gear wheel on one side. The input end of the reverse gear wheel is in transmission connection with the output end of the second driving mechanism (9), and the output end of the reverse gear wheel is in transmission connection with the transmission shaft (811) of the peeling mechanism (8) for changing the power transmission direction.
8. The compact cell wall flexible exfoliation essential oil extraction apparatus of claim 1, wherein, The device further comprises a top cover (4), which is detachably assembled on the top of the sealing mechanism (3). The top cover (4) is provided with an inlet (41) located directly above the starting end of the circulating pushing mechanism (7) for feeding citrus raw materials. The inside of the shell (31) directly below the inlet (41) is provided with an inlet guide frame (33). The connection between the top cover (4) and the sealing mechanism (3) is provided with a sealing washer.
9. The compact cell wall flexible exfoliation essential oil extraction apparatus of claim 1, wherein, The device further comprises a dripping pipe (6), which is assembled on the bottom of the top cover (4) along the length direction of the sealing mechanism (3) and above the circulating pushing mechanism (7). The dripping pipe (6) is provided with dripping holes along the length direction at intervals. The input end of the dripping pipe (6) is in communication with an external solvent storage tank through a pipeline. The dripping pipe (6) is provided with a valve for controlling the dripping speed of the solvent.