Guide device for drill rod machining
By using components such as the vibrating ball of the guiding device and the cleaning brush, the problem of oxide scale adhesion during the forging process of the drill rod was solved, enabling multiple removals of the drill rod surface and improving the processing quality.
Patent Information
- Application Number
- CN202511802146.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2045-12-02
AI Technical Summary
During the forging process, the oxide scale on the surface of the drill rod falls off and adheres, affecting the quality of the finished product.
The device employs a guiding mechanism, including a first guiding roller, a vibrating section, a guiding and conveying unit, a centering assembly, and a secondary removal unit. It removes oxide scale through vibrating balls, centers and clamps the scale with clamping rods, and cleans it with cleaning brushes, thus achieving multiple removals of oxide scale.
It effectively removed the oxide scale from the surface of the drill rod, improving the processing quality of the drill rod and the finished product.
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Figure CN121373296A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of drill rod processing, and particularly relates to a guiding device for drill rod processing. BACKGROUND
[0002] The drill rod is a machine tool for connecting a drill bit and a rock drill, and the main step of processing the drill rod is forging. Drill rod forging is a key process for realizing structure densification and performance improvement of the drill rod through heating-plastic deformation-cooling strengthening. The core target is to optimize the hardness, strength and wear resistance of the working end (impact end and connecting end) of the drill rod while ensuring the dimensional accuracy.
[0003] According to the guiding device for drill rod processing disclosed in the patent number CN214236130U, a first hydraulic rod is fixedly installed inside a workbench (100), a sliding block is fixedly connected to the right end of the first hydraulic rod, a barrel is fixedly connected to the top of the sliding block, a fixed disc is fixedly connected inside the barrel, a spiral disc is rotatably connected inside the fixed disc, a spiral groove is formed inside the spiral disc, four clamping blocks are slidably connected inside the spiral groove, the four clamping blocks are slidably connected to the inside of the fixed disc, a servo motor is rotatably connected to the left side of the barrel, a first rotating rod is fixedly connected to the output shaft of the servo motor through a shaft coupling, and the right end of the first rotating rod penetrates through the barrel and is fixedly connected to the inside of the spiral disc. The utility model can effectively automatically guide the drill rod for forging processing, reduce the labor intensity of workers and improve the processing efficiency.
[0004] However, in the process of implementing the related technical solutions, at least the following technical problems are found: Oxide skin is generated at the heated part of the drill rod, which is caused by the high temperature of the oxide outside the drill rod. During the forging process, the drill rod deforms, and the oxide skin also falls off. The drill rod roughening and thickening device does not process the fallen oxide skin. If the fallen oxide skin is not processed, the oxide skin will adhere to the surface of the drill rod during the forging process, affecting the finished product quality of the drill rod. SUMMARY
[0005] The application provides a guiding device for drill rod processing, which solves the problem of oxide skin left on the surface of the drill rod in the prior art, which is easily caused by high temperature. The oxide skin is removed from the surface of the drill rod before forging, and the oxide skin on the surface of the drill rod is removed again by the clamping rod during the forging process.
[0006] The application provides a guide device for drill rod processing, which comprises a workbench and further comprises: first guide rollers rotatably arranged on the workbench, wherein a plurality of groups of the first guide rollers are arranged, a guide gap is formed between two oppositely arranged groups of the first guide rollers, the guide gap is used for guiding and feeding drill rods with different diameters, and a clamping member is arranged on one side of the guide roller; a vibrating part movably arranged on the workbench and located at the end of the guide roller is used for preliminarily removing the oxide skin on the surface of the heated part of the drill rod by abutting contact, the vibrating part comprises a vibrating ball and a moving rod, and an annular moving member for driving the vibrating ball to perform circumferential movement is arranged on one side of the vibrating ball; a guide feeding unit arranged on one side of the workbench close to the vibrating ball is used for guiding and processing the moving drill rod; the guide feeding unit comprises: a mounting plate liftable arranged on the workbench, an intermittent turnover assembly for switching the drill rod after each circumferential rotation is arranged on the mounting plate; a second guide roller arranged on one side of the mounting plate, wherein a centering assembly for the drill rod is arranged at the bottom of the second guide roller; and a second removal unit arranged at the end of the workbench is used for removing the circumferential oxide skin of the drill rod during the forging and pressing process.
[0007] Further, the vibrating ball is arranged in a plurality of groups and uniformly distributed in the circumferential direction of the annular moving member, a striking center is formed between the plurality of groups of vibrating balls, and the striking center does not coincide with the center of the annular moving member.
[0008] Further, the annular moving member comprises: an annular frame installed on the workbench through a mounting seat; a moving ring rotatably installed on one side of the annular frame, wherein a driven gear is installed on the outer wall of the moving ring, a driven ring is fixedly connected to one side of the moving ring, a plurality of limiting frames are fixedly installed on the outer wall of the driven ring, the moving rod is slidably installed on the limiting frames, the number of the limiting frames matches the number of the moving rods, and a first elastic member is arranged between the limiting frames and the moving rods to provide extension conditions for the moving rods; and a driving gear rotatably installed on the mounting seat and meshingly connected with the driven gear, wherein the driving gear is driven by a first power device.
[0009] Further, the intermittent turnover assembly comprises: a rotating disc rotatably installed on the mounting plate by a second power device, wherein a driving column is fixedly connected to the rotating disc, and a fitting plate is coaxially connected to the rotating disc; a driven disc rotatably installed on the mounting plate, wherein the shaft center of the driven disc is on the same horizontal line as that of the rotating disc, a wheel groove is formed in the driven disc, the driving column matches the wheel groove, arc-shaped avoiding grooves are formed between any two adjacent groups of the wheel grooves on the driven disc, and the arc-shaped avoiding grooves cooperate with the fitting plate to limit the position of the driven disc; and the wheel groove is circularly rotated by the driving column entering the wheel groove.
[0010] Further, the centering assembly comprises: a centering plate coaxially connected with the driven disc, a center hole of the centering plate is provided with a centering groove, and a second guide roller is rotatably arranged on the top of the centering plate; a driving plate is rotatably arranged in the centering groove and driven to rotate by a switching piece, and a limiting groove is formed in the driving plate; a clamping rod is slidably arranged in the centering plate, and the bottom of the clamping rod is connected with the limiting groove through a limiting column; the switching piece drives the driving plate to rotate, so that the clamping rod is gathered or dispersed to clamp or separate the drill rod.
[0011] Further, the re-removing unit comprises: a frame body symmetrically arranged on the two sides of the workbench, a moving groove is formed in the frame body; a forging table for placing the drill rod is arranged between the two frame bodies; a connecting frame is slidably connected in the moving groove through a moving block, the side wall of the connecting frame is tangent to the circumferential direction of the drill rod, and a plurality of cleaning brushes are arranged on the connecting frame in a direction tangent to the drill rod; and the moving block drives the cleaning brushes to move close to or away from the drill rod through a third power device.
[0012] Further, the clamping piece comprises: a fixed plate fixedly installed on the workbench, one side of the fixed plate is fixedly connected with an extension rod, and the extension end of the extension rod is connected with the first guide roller; a second elastic piece is arranged between the fixed plate and the first guide roller and located outside the extension rod; and a recessed groove for abutting the surface of the drill rod is formed in the surface of the first guide roller.
[0013] Further, a receiving table is arranged between the mounting plate and the forging table, a collecting opening is arranged at the bottom of the receiving table, and an opening is arranged on one side of the receiving table.
[0014] Further, the opening end of the wheel groove is provided with a guide sliding surface for facilitating the entry of the driving column.
[0015] Further, a pushing block is arranged between the moving block and the third power device, the moving block is slidably connected on the pushing block, a third elastic piece is arranged between the side wall of the pushing block and the moving block, and the elasticity of the third elastic piece is greater than the frictional force between the pushing block and the moving block.
[0016] The technical scheme provided in the application has at least the following technical effects or advantages:
[0017] (1) The first guide roller and the vibration part are adopted in the application, when the drill rod is transmitted along the first guide roller, the eccentric action of the vibration ball and the drill rod is utilized, the force of the vibration ball acting on the surface of the drill rod is irregularly combined vibration, the surface of the drill rod can be impacted from multiple directions, and the dead angle can be penetrated and shaken off, so that the problem that the surface of the drill rod is easy to be attached with oxide skin after high temperature treatment is effectively solved.
[0018] (2) This application uses a second guide roller, a second removal unit, an intermittent flipping assembly and a centering assembly. By utilizing the mutual cooperation between the drive column and the wheel groove, the clamping rod switches positions after it has no rotation. This not only effectively cooperates with the forging device for forging, but also cooperates with the cleaning brush to remove oxide scale from the surface of the forged drill rod. Therefore, it effectively solves the problem of oxide scale adhering to the surface of the drill rod during the forging process, thereby improving the processing quality of the drill rod. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure in Embodiment 1 of this application;
[0020] Figure 2 This is a schematic cross-sectional view of the overall structure in Embodiment 1 of this application;
[0021] Figure 3 This is a schematic diagram of the annular moving part in Embodiment 1 of this application;
[0022] Figure 4 This is a structural schematic diagram of the annular moving part from another angle in Embodiment 1 of this application;
[0023] Figure 5 This is a schematic diagram of the centering component structure in Embodiment 2 of this application;
[0024] Figure 6 This is a schematic diagram of the structure for guiding the movement of the drill rod in Embodiment 2 of this application;
[0025] Figure 7 for Figure 6 A schematic diagram of the structure where the mounting plate rises.
[0026] Figure 8 This is a schematic diagram of the intermittent flipping component in Embodiment 2 of this application;
[0027] Figure 9 for Figure 8 Enlarged structural diagram at point A;
[0028] Figure 10 This is a schematic diagram of the centering component in Embodiment 2 of this application;
[0029] Figure 11 This is a schematic diagram of the structure of the centering component driving the convergence change in Embodiment 2 of this application;
[0030] Figure 12 This is a schematic diagram of the structure of the unit that is removed again in Embodiment 2 of this application;
[0031] Figure 13 This is a schematic diagram of the structure in Embodiment 2 of this application where another angle of the unit is removed again.
[0032] In the figure: 100, workbench; 10, first guide roller; 101, guide gap; 20, vibration part; 21, vibration ball; 22, moving rod; 23, annular moving piece; 231, annular frame; 232, moving ring; 233, driven gear; 234, driven ring; 235, limiting frame; 236, first elastic piece; 237, driving gear; 30, guide conveying unit; 31, mounting plate; 32, intermittent overturning assembly; 321, rotating disc; 322, driving column; 323, close board; 324, driven disc; 325, wheel groove; 326, arc-shaped avoiding groove; 327, guide sliding surface; 40, second guide roller; 5, centering assembly; 51, centering plate; 52, centering groove; 53, driving plate; 54, switching piece; 55, limiting groove; 56, clamping rod; 57, limiting column; 6, re-removing unit; 61, frame body; 62, moving groove; 63, connecting frame; 64, moving block; 65, cleaning brush; 66, pushing block; 67, third elastic piece; 11, clamping piece; 111, fixed plate; 112, telescopic rod; 113, second elastic piece; 200, receiving table; 202, opening and closing opening. DETAILED DESCRIPTION
[0033] The embodiment of the application provides a guide device for drill rod processing. The technical scheme in the embodiment of the application will be clearly and completely described in the specification in combination with the drawings in the embodiment of the application. Obviously, the described embodiment is only a part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the application.
[0034] In order to better understand the above technical scheme, the above technical scheme will be described in detail in combination with the drawings in the specification and the specific embodiments.
[0035] Embodiment one
[0036] Reference Figures 1-4 A guide device for drill rod processing, comprising a workbench 100, further comprising a first guide roller 10 rotatably arranged on the workbench 100, and the number of the first guide rollers 10 is provided as multiple groups, a guide gap 101 is formed between two groups of first guide rollers 10 arranged oppositely, for guiding and conveying drill rods with different diameters, and one side of the guide roller is provided with a clamping piece 11.
[0037] The clamping piece 11 comprises a fixed plate 111 fixedly installed on the workbench 100, one side of the fixed plate 111 is fixedly connected with a telescopic rod 112, and the telescopic end of the telescopic rod 112 is connected with the first guide roller 10; the first guide roller 10 is rotatably installed in a rectangular mounting frame, and the telescopic end of the telescopic rod 112 is connected with the mounting frame; a second elastic piece 113 is fixedly connected between the fixed plate 111 and the first guide roller 10 and outside the telescopic rod 112, the second elastic piece 113 is preferably a rectangular spring, and the telescopic rod 112 is also rectangular in shape; the rectangular shape prevents the second guide roller 40 from shaking in position during telescopic movement, and the rectangular second elastic piece 113 can ensure that its strength is higher than that of ordinary strength, and the material is high-temperature resistant; and the surface of the first guide roller 10 is provided with a recessed groove for abutting the surface of the drill rod; the recessed groove can enable the drill rod with a diameter within a certain range to be clamped and held in the circumferential direction; it should be noted that the recessed groove of the first guide roller 10 can be set according to the diameter of the drill rod to be forged, and the size is not limited;
[0038] A vibrating part 20 for removing the oxide scale on the surface of the heated part of the drill rod by abutting contact is movably arranged at the end of the guide roller on the workbench 100; the vibrating part 20 comprises vibrating balls 21 and moving rods 22; one side of the vibrating ball 21 is provided with an annular moving piece 23 for driving the vibrating ball 21 to perform circumferential movement; the vibrating balls 21 are provided in multiple groups and are uniformly distributed in the circumferential direction of the annular moving piece 23; the multiple groups of vibrating balls 21 form a striking center, and the striking center does not coincide with the center of the annular moving piece 23;
[0039] The annular moving piece 23 comprises an annular frame 231 installed on the workbench 100 through a mounting seat; a moving ring 232 is rotatably installed on one side of the annular frame 231; a driven gear 233 is installed on the outer wall of the moving ring 232; a driven ring 234 is fixedly connected to one side of the moving ring 232; a plurality of limiting frames 235 are fixedly installed on the outer wall of the driven ring 234; the moving rods 22 are slidably installed on the limiting frames 235; the number of the limiting frames 235 matches the number of the moving rods 22; a first elastic piece 236 is arranged between the limiting frames 235 and the moving rods 22 to provide telescopic conditions for the moving rods 22; the first elastic piece 236 is preferably a spring; a driving gear 237 is rotatably installed on the mounting seat and is in meshing connection with the driven gear 233; the driving gear 237 is driven by a first power device, which is preferably a motor;
[0040] When the drill rod needs to be forged, the drill rod can be lifted by a forklift or a lifting device (a crane) and placed into the guide gap 101 between the two groups of first guide rollers 10. When placed, the first elastic member 236 is pressed and stressed, and the recessed groove on the surface of the first guide roller 10 also clamps the circumference of the drill rod. The first guide roller 10 rotates to move the drill rod in the direction of rotation. Until the heated section of the drill rod enters the annular frame 231, at this time, the first power device is started to drive the driving gear 237 to rotate, which drives the driven gear 233 to drive the moving ring 232 to move in a circle. After the moving ring 232 rotates, the limiting frame 235 fixedly connected to the moving ring 232 rotates together, and finally the moving rod 22 and the vibration ball 21 vibrate up and down along the circumferential direction of the drill rod under the action of the second elastic member 113. The center of the drill rod is on the same straight line as the center of the annular frame 231, and the centers of the multiple vibration balls 21 do not coincide with the center of the annular frame 231. That is, the vibration ball 21 acts on the surface of the drill rod at a composite vibration frequency during the movement of the drill rod, so that the drill rod is subjected to eccentric vibration. The wideband vibration of eccentric vibration rather than fixed frequency is more likely to resonate with the oxide skin, causing the oxide skin to shake violently and accelerate the separation from the surface. The irregular impact of eccentric vibration can break the "adsorption strengthening", so that the oxide skin on the surface of the drill rod can be removed by the vibration ball 21 at the beginning of the forging of the drill rod.
[0041] Example two
[0042] With reference to Figures 1-4 , the workbench 100 is provided with a guide conveying unit 30 for guiding and processing the moving drill rod on the side close to the vibration ball 21. The guide conveying unit 30 comprises a mounting plate 31 which is liftable on the workbench 100. The workbench 100 is provided with a moving groove 62 at the position of the mounting plate 31, so that the mounting plate 31 can be conveniently lifted. The bottom of the workbench 100 is provided with a hydraulic cylinder, and the extension end of the hydraulic cylinder is fixedly connected with the mounting plate 31, so that the mounting plate 31 can be lifted from the bottom of the workbench 100 through the moving groove 62 to the workbench 100.
[0043] With reference to Figure 2 , Figure 6 , Figure 8 , the mounting plate 31 is provided with an intermittent turnover assembly 32 for switching the drill rod by 90 degrees every week. The mounting plate 31 is provided with a second guide roller 40 on one side, and the bottom of the second guide roller 40 is provided with a centering assembly 5 for the drill rod and a re-removal unit 6 for removing the circumferential oxide skin of the drill rod during forging.
[0044] The intermittent overturning assembly 32 comprises a rotating disc 321 rotatably installed on the mounting plate 31 by a second power device, and a driving column 322 is fixedly connected to the rotating disc 321, and a fitting plate 323 is coaxially connected to the rotating disc 321;
[0045] The end of the workbench 100 is provided with a re-removing unit 6 for removing the circumferential oxide skin of the drill rod in the forging process.
[0046] With reference to Figures 1-2 and Figure 8 , the intermittent overturning assembly 32 comprises a rotating disc 321 rotatably installed on the mounting plate 31 by a second power device, and a driving column 322 is fixedly connected to the rotating disc 321, and a fitting plate 323 is coaxially connected to the rotating disc 321, a driven disc 324 is rotatably installed on the mounting plate 31, and the axis of the driven disc 324 is in the same horizontal line as that of the rotating disc 321, and a wheel groove 325 is formed in the driven disc 324, the driving column 322 is matched with the wheel groove 325, the opening end of the wheel groove 325 is provided with a guide sliding surface 327 for facilitating the driving column 322 to enter, and an arc-shaped avoiding groove 326 is formed between the adjacent two groups of wheel grooves 325 on the driven disc 324, and the arc-shaped avoiding groove 326 cooperates with the fitting plate 323 to limit the position of the driven disc 324; the wheel groove 325 is circularly rotated by 90 degrees through the driving column 322 entering the wheel groove 325;
[0047] With reference to Figure 5 and Figures 10-11 , the centering assembly 5 comprises a centering plate 51 coaxially connected with the driven disc 324, and a centering groove 52 is formed in the center position of the centering plate 51, and the second guide roller 40 is rotatably arranged on the top of the centering plate 51; one side of the second guide roller 40 is provided with a motor (not marked in the figure), and the motor and the driving member of the first guide roller 10 are driven by the same controller, so that the second guide roller 40 can continuously transport the drill rod after the first guide roller 10 transports the drill rod, until the drill rod is transported to the forging position; a driving plate 53 is rotatably connected in the centering groove 52, and the driving plate 53 is driven by a switching member 54, and a limiting groove 55 is formed in the driving plate 53, a clamping rod 56 is slidably connected in the centering plate 51, and a limiting column 57 is fixedly connected to the bottom of the clamping rod 56, and the limiting column 57 is connected with the limiting groove 55, and the clamping rod 56 is gathered / dispersed to clamp / separate the drill rod by rotating the driving plate 53 through the switching member 54;
[0048] The mounting plate 31 is provided with a receiving table 200 between the forging table, and the bottom of the receiving table 200 is provided with a collecting opening 201, and one side of the receiving table 200 is provided with an opening 202, and the surface of the receiving table 200 in contact with the drill rod is arc-shaped, which can fit the drill rod and remove the oxide skin on the surface of the drill rod when moving towards the forging table;
[0049] Referring to FIG. 1, Figure 2 and 12 - Figure 13 The re-removing unit 6 includes a frame 61 symmetrically arranged on both sides of the workbench 100, and the frame 61 is provided with a moving groove 62; and a forging table for placing the drill rod is arranged between the oppositely arranged frames 61; the forging table is a prior art for placing the drill rod to be forged, and a forging host is placed on the ground on the side of the forging table opposite to the workbench 100, which is used for forging the front end of the drill rod, and will not be described in detail here. The connecting frame 63 is slidably connected with the moving block 64 in the moving groove 62, the side wall of the connecting frame 63 is tangent to the circumferential direction of the drill rod, and a plurality of cleaning brushes 65 are arranged on the connecting frame 63 in a direction tangent to the drill rod. The moving block 64 drives the cleaning brushes 65 to approach / away from the drill rod through the third power device, the moving block 64 and the third power device are provided with a pushing block 66, and the moving block 64 is slidably connected to the pushing block 66. The third elastic member 67 is arranged between the side wall of the pushing block 66 and the moving block 64, and the elasticity of the third elastic member 67 is greater than the friction between the pushing block 66 and the moving block 64. The third power device is preferably a hydraulic cylinder, and the extension stroke of the hydraulic cylinder is set according to the distance from the forging table, so that the cleaning brushes 65 are not affected by the forging vibration of the forging host on the drill rod when they are not in contact with the forging position of the drill rod, avoiding the adhesion of the oxide skin on the cleaning brushes 65. The material of the cleaning brushes 65 is high-temperature-resistant aluminum oxide, silicon carbide or alloy steel, which can be replaced according to the actual use after long-term use and wear, avoiding affecting the cleaning effect;
[0050] It should be noted that the switching member 54 in the present application is a gear transmission, and a motor is installed on the centering plate 51 to drive the gear, but the switching member 54 is not limited, for example, the telescopic rod 112 can also be used to drive the driving plate 53 to rotate;
[0051] When the drill rod is guided and conveyed by the first guide roller 10, the position that needs to be forged gradually contacts the second guide roller 40, and the drill rod continues to move forward under the re-conveying of the second guide roller 40, sequentially passes through the receiving table 200 and finally makes the forged front end fall on the forging table. When passing through the receiving table 200, the two sides of the receiving table 200 rub against the drill rod, thereby removing the oxide skin on the forged surface of the drill rod again, and the removed oxide skin is collected through the bottom collecting port 201 first (it should be noted that the oxide skin collected at the bottom of the receiving table 200 will be periodically cleaned and treated, and the oxide skin inside is concentrated through the opening and closing port 202 for treatment);
[0052] At this time, the mounting plate 31 is lifted upward under the lifting action of the hydraulic cylinder, and the second guide roller contacts the last end of the drill rod at the same time of lifting, first tilting the one end of the drill rod upward, and finally making the drill rod separate from the second guide roller under the rotation of the second guide roller. It should be noted that the last end of the drill rod does not contact the end of the receiving table 200 at this time, so that the end of the drill rod has a clamping space. The hydraulic cylinder continues to lift the mounting plate 31, and the centering plate 51 and the rotating disc 321 all pass through the workbench 100 and make the centering plate 51 face the axis of the drill rod (the stroke of the hydraulic rod is fixed, so that the axis of the centering plate 51 and the receiving table 200 are on the same horizontal line). Subsequently, the switching piece 54 is started, the switching piece 54 drives the driving plate 53 to rotate in the forward direction, so that the limiting column 57 located in the limiting groove 55 moves, and finally a plurality of clamping rods 56 gather towards the axis of the drill rod, realizing clamping of the drill rod. Conversely, the switching piece 54 drives the driving plate 53 to reverse, and the clamping rod 56 is driven to disperse in the circumferential direction of the drill rod, thereby realizing separation of the drill rod;
[0053] At this time, the third power device is used to push the connecting frame 63 to move along the moving groove 62, so that a plurality of cleaning brushes 65 on the connecting frame 63 roll the oxide skin on both sides of the drill rod again (the rolling period is short, and only the outer wall is cleaned). Since the cleaning brush 65 can rotate, the oxide skin can be rubbed, thereby improving the cleaning efficiency. The cleaning brush 65 at this time is subjected to the extrusion force of the drill rod, so that the third elastic piece 67 is in a compressed state. The cleaning brush 65 of the present application is preferably 2 groups, but is not limited to this, and can be reasonably added according to the diameter of the drill rod;
[0054] When the re-cleaning of the drill rod is completed, the third power device is retracted until it does not affect the forging host and cannot contact it, and does not affect the area change after the drill rod is forged, and the drill rod needs to be rotated by the rotating disc 321 to rotate the driving column 322 into the wheel groove 325 (rotated by 90 degrees), and the abutting plate 323 is matched with the rotating disc 321 to rotate into the arc-shaped avoiding groove 326, so as to realize the stable positioning of the driven disc 324, so that the driven disc 324 rotates, which drives the centering plate 51 to rotate, so that the clamping rod 56 and the drill rod are also correspondingly rotated. When the rotating disc 321 rotates, the third power device drives the cleaning brush 65 to move towards the drill rod, so as to cooperate with the forging of the drill rod to clean the surface of the drill rod. At the same time, since the front end of the drill rod has been deformed, the third elastic element 67 can adapt to the shape of the cleaning brush 65, so that the cleaning effect is better.
[0055] It should be noted that the pushing block 66 is rhombus-shaped and the third elastic element 67 is also vertically arranged, so that the third elastic element 67 can be compressed to clean the circumferential tangent of the drill rod, thereby expanding the cleaning area.
[0056] The working principle of the present application is as follows:
[0057] Guiding and conveying, the drill rod is lifted by a forklift or a lifting device (a trolley) and is placed into the guiding gap 101 between the two groups of first guide rollers 10 and is pressed by the first elastic element 236, so as to remove part of the oxide scale;
[0058] Primary removal, the heated section of the drill rod is placed into the annular frame 231, at this time, the first power device is started to drive the driving gear 237 to rotate and finally drives the vibration ball 21, so that the vibration ball 21 performs a composite vibration movement around the circumference of the drill rod, thereby achieving better removal of the oxide scale;
[0059] Clamping and centering, the drill rod is guided by the second guide roller 40 again, and a space is reserved at the end of the drill rod to be positioned with the clamping rod 56, so that the clamping rod 56 is centered and fixed, thereby reducing the forging deformation, and the forging section is roughly cleaned by the cleaning brush 65;
[0060] Turnover forging, the rotating disc 321 drives the driven disc 324 to rotate by 90 degrees each time, so that the drill rod can be uniformly forged in the circumferential direction, and the cleaning brush 65 is used for cleaning again after each rotation, and finally the forging is completed.
[0061] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application belong to the scope of the claims of the present application and their equivalent technologies, the present application also intends to include these modifications and variations.
[0062] The above description is merely that of preferred embodiments of the present application, but the scope of protection of the present application is not limited thereto. Any person skilled in the art, within the technical scope disclosed by the present application, can make equivalent replacements or changes to the technical solutions and concepts of the present application, and all such replacements or changes should be encompassed within the scope of protection of the present application.
Claims
1. A guiding device for drill rod processing, comprising a worktable (100), characterized in that, Also includes: The first guide roller (10) is rotatably mounted on the worktable (100), and there are multiple sets of the first guide roller (10). A guide gap (101) is formed between two sets of first guide rollers (10) arranged opposite to each other, which is used to guide and feed the chisels of different diameters. A clamping member (11) is provided on one side of the guide roller. The vibration part (20) is movably mounted on the worktable (100) and located at the end of the guide roller. It is used to remove the oxide scale on the surface of the heated part of the drill rod by pressing it against the worktable. The vibration part (20) includes a vibrating ball (21) and a moving rod (22). A ring moving part (23) is provided on one side of the vibrating ball (21) to drive it to make circular motion. The guide conveying unit (30) is located on the worktable (100) on one side near the vibrating ball (21) and is used to guide the moving chisel for processing; The guiding and conveying unit (30) includes: Mounting plate (31) can be raised and lowered on workbench (100). Mounting plate (31) is provided with intermittent flipping component (32) for switching after the drill rod rotates 90 degrees in each direction. The second guide roller (40) is located on one side of the mounting plate (31), and the bottom of the second guide roller (40) is provided with a centering assembly (5) for the drill rod. The secondary removal unit (6) is located at the end of the worktable (100) and is used to remove the circumferential oxide scale from the drill rod during the forging process.
2. The guiding device for drill rod processing as described in claim 1, characterized in that, The vibrating balls (21) are provided in multiple sets and are evenly distributed in the circumferential direction of the annular moving part (23). The multiple sets of vibrating balls (21) form a striking center, and the striking center does not coincide with the center of the annular moving part (23).
3. The guiding device for drill rod processing as described in claim 2, characterized in that, The annular moving part (23) includes: The ring frame (231) is mounted on the workbench (100) via a mounting base; A movable ring (232) is rotatably mounted on one side of a ring frame (231), and a driven gear (233) is mounted on the outer wall of the movable ring (232). A driven ring (234) is fixedly connected to one side of the movable ring (232), and multiple sets of limiting frames (235) are fixedly mounted on the outer wall of the driven ring (234). The movable rod (22) is slidably mounted on the limiting frame (235). The number of limiting frames (235) matches the number of movable rods (22). A first elastic element (236) is provided between the limiting frame (235) and the movable rod (22) to provide extension and retraction conditions for the movable rod (22). The driving gear (237) is rotatably mounted on the mounting base and meshes with the driven gear (233), and the driving gear (237) is driven by the first power device.
4. The guiding device for drill rod processing as described in claim 3, characterized in that, The intermittent flipping component (32) includes: A rotating disk (321) is rotatably mounted on a mounting plate (31) via a second power device, and a drive column (322) is fixedly connected to the rotating disk (321), and a bonding plate (323) is coaxially connected to the rotating disk (321). The driven disk (324) is rotatably mounted on the mounting plate (31), and the axis of the driven disk (324) and the rotating disk (321) are on the same horizontal line. The driven disk (324) is provided with a wheel groove (325), and the drive column (322) matches the wheel groove (325). An arc-shaped clearance groove (326) is provided between two adjacent sets of wheel grooves (325) on the driven disk (324). The arc-shaped clearance groove (326) cooperates with the bonding plate (323) to limit the position of the driven disk (324). The drive column (322) enters the wheel groove (325) to make the wheel groove (325) rotate 90 degrees.
5. The guiding device for drill rod processing as described in claim 4, characterized in that, The centering component (5) includes: A centering plate (51) is coaxially connected to a driven disk (324), and a centering groove (52) is provided at the center position of the centering plate (51), and a second guide roller (40) is rotatably disposed on the top of the centering plate (51); The drive plate (53) is rotatably disposed in the centering groove (52) and driven to rotate by the switching member (54), and the drive plate (53) has a limit groove (55). The clamping rod (56) is slidably disposed in the centering plate (51), and the bottom of the clamping rod (56) is connected to the limiting groove (55) through the limiting post (57); The switching element (54) causes the drive plate (53) to rotate, which causes the clamping rod (56) to converge / disconverge to clamp / separate the drill rod.
6. The guiding device for drill rod processing as described in claim 5, characterized in that, The re-removal unit (6) includes: A frame (61) is symmetrically arranged on both sides of the workbench (100), and a moving groove (62) is provided on the frame (61); and a forging table for placing the drill rod is provided between the relatively arranged frames (61); The connecting frame (63) is slidably connected to the moving groove (62) via the moving block (64). The side wall of the connecting frame (63) is tangent to the circumferential direction of the drill rod. Multiple sets of cleaning brushes (65) are arranged on the connecting frame (63) in the direction tangent to the drill rod. The moving block (64) drives the cleaning brushes (65) to move closer to / away from the drill rod via a third power device.
7. The guiding device for drill rod processing as described in claim 6, characterized in that, The clamping member (11) includes: A fixed plate (111) is fixedly installed on the workbench (100), and a telescopic rod (112) is fixedly connected to one side of the fixed plate (111), and the telescopic end of the telescopic rod (112) is connected to the first guide roller (10). The second elastic element (113) is disposed between the fixed plate (111) and the first guide roller (10) and is located outside the telescopic rod (112), and the surface of the first guide roller (10) is provided with a recessed groove for fitting the surface of the drill rod.
8. The guiding device for drill rod processing as described in claim 7, characterized in that, A receiving platform (200) is installed between the mounting plate (31) and the forging table, and the bottom of the receiving platform (200) is provided with a collection port, and an opening and closing port (202) is provided on one side of the receiving platform (200).
9. A guiding device for drill rod processing as described in claim 8, characterized in that, The open ends of the wheel grooves (325) are all provided with guide surfaces (327) to facilitate the entry of the drive column (322).
10. A guiding device for drill rod processing as described in claim 9, characterized in that, A push block (66) is provided between the moving block (64) and the third power device, and the moving block (64) is slidably connected to the push block (66). A third elastic element (67) is provided between the side wall of the push block (66) and the moving block (64), and the elasticity of the third elastic element (67) is greater than the frictional force between the push block (66) and the moving block (64).
Citation Information
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