Modularly-designed multifunctional gear milling intelligent device

The modularly designed intelligent gear milling device utilizes components such as servo motors, cylinders, and air pumps to achieve automated loading and unloading and anti-splashing, solving the problems of time-consuming and labor-intensive loading and anti-splashing in traditional gear milling devices, thus improving processing efficiency and accuracy.

CN121373589APending Publication Date: 2026-01-23LINYI HENGYUE GEAR CO LTD
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Patent Information

Application Number
CN202511892480.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-16
Publication Date
2026-01-23

AI Technical Summary

Technical Problem

Traditional gear milling equipment is time-consuming and labor-intensive in the loading process, resulting in low processing efficiency, and lacks effective measures to prevent splashing and clean up iron filings.

Method used

This modularly designed intelligent gear milling device utilizes servo motors, cylinders, and air pumps to achieve automatic loading and unloading, splash prevention, cleaning, and temperature monitoring. It also incorporates a high-definition camera and an infrared rangefinder to improve machining accuracy.

Benefits of technology

It has achieved automated loading and unloading, reduced metal shavings splashing, improved processing efficiency and gear quality, and enhanced processing accuracy and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of gear machining, and particularly relates to a modularly-designed multifunctional gear milling intelligent device which comprises a bottom plate. A platform assembly is arranged at the top of the bottom plate, a servo motor is installed on one side of the top end of the platform assembly, a finished product storage box is fixedly connected to the other side of the platform assembly, one side of the bottom end of the finished product storage box is rotationally connected with the top end of the bottom plate, and the output end of a first air cylinder is used for driving one end of the platform assembly to ascend and descend. The angle of the platform assembly is adjusted in different directions, gear blanks on the material carrying assembly are sequentially subjected to feeding and discharging operation, and then the milling assembly is used for milling the edges of a set of gear blanks in the discharging process. And in the milling process, the periphery of the milling assembly is shielded through descending of the anti-splashing assembly, so that splashing of metal chippings is reduced, and the machining efficiency of the gear is further improved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of gear machining, and particularly relates to a modularly designed multifunctional gear milling machining intelligent device. BACKGROUND

[0002] As a core transmission component, the machining precision and efficiency of gears directly affect the level of equipment manufacturing industry. Traditional gear milling is mostly carried out by using special machine tools or dividing heads with general machine tools, which has the problems of complicated adjustment, poor flexibility, high dependence on worker skills, and is difficult to adapt to the modern production demand of multiple varieties and small batches.

[0003] With the development of numerical control technology, servo control and sensor technology, the automation level of gear machining has been significantly improved, but the existing numerical control gear milling machine has high cost and relatively fixed functions. In recent years, the rise of the modular design concept provides a direction for solving this contradiction. It realizes the rapid reconstruction and function expansion of the device by standardizing and modularizing functional units such as spindles, clamps and detection mechanisms. At the same time, the progress of artificial intelligence and machine vision technology lays the foundation for online monitoring, error compensation and intelligent process decision-making, making "intelligent machining" possible.

[0004] Therefore, it is an inevitable trend of current technical development to develop a multifunctional gear milling machining intelligent device with controllable cost and strong adaptability by integrating modular design and intelligent technology, which has important engineering application value.

[0005] After searching, the existing technology, Chinese patent publication number CN221658152U, authorized on September 6, 2024, discloses a gear milling device with protection function, which comprises a mounting base, two installation grooves are formed in the mounting base, a door opening and closing mechanism is arranged in the installation groove, a pair of fixed columns are arranged on the mounting base, an installation plate is arranged between the two fixed columns, an iron chip recycling device is arranged at the bottom of the installation plate, a milling equipment is movably arranged on the fixed column, a horizontal moving device is movably arranged in the milling equipment, a rotary fixing table is arranged in front of the milling equipment, and a pair of anti-splashing covers are movably arranged on the mounting base. The existing gear milling device does not have the anti-splashing function, and the splashing iron chips during the milling process can easily burn the operator or cause a fire, and the iron chips are troublesome to clean.

[0006] However, the device still has the following defects: although it can provide convenience for cleaning iron chips, the process of manually feeding the gear blank each time is time-consuming and laborious, which leads to low product machining efficiency. SUMMARY

[0007] In view of the above problems, the application provides a multifunctional gear milling intelligent device with modular design, which comprises a bottom plate; a platform assembly is arranged on the top of the bottom plate, a servo motor is arranged on one side of the top end of the platform assembly, a finished product storage box is fixedly connected to the other side of the platform assembly, the bottom end of the finished product storage box is rotatably connected to the top end of the bottom plate, the output end of a first air cylinder is rotatably connected to the bottom end of the platform assembly and one side close to the servo motor, the side away from the output end of the first air cylinder is fixedly connected to the top of the bottom plate, the output end of the servo motor is drivingly connected to a material loading assembly for loading gear blanks, a milling assembly is also fixedly connected to one side of the top of the platform assembly close to the finished product storage box, and a splash-proof assembly is slidingly connected to the top of the milling assembly.

[0008] Further, the platform assembly comprises a platform plate; a hinge seat is rotatably connected to one side of the bottom end of the platform plate, and the bottom of the hinge seat is drivingly connected to the output end of the first air cylinder; a second air cylinder and a third air cylinder are fixedly connected to the bottom of the platform plate and positions close to the central axis.

[0009] Further, the output ends of the second air cylinder and the third air cylinder extend to the top of the platform plate, and the output ends of the second air cylinder and the third air cylinder are used for limiting the gear blanks loaded on the material loading assembly during the blanking process; an installation bracket is also fixedly connected to the position of the top of the platform plate close to the central axis.

[0010] Further, a gas conveying pipe is horizontally embedded and installed on the installation bracket, and a gas pump is installed on one end of the gas conveying pipe; gas holes for cleaning and removing rust oil from the gear blanks are formed in the bottom of the gas conveying pipe and the installation bracket.

[0011] Further, fourth air cylinders are fixedly connected to the two side walls of the installation bracket, the output ends of the two groups of fourth air cylinders extend to the inner walls of the installation bracket, the output ends of the two groups of fourth air cylinders are drivingly connected to linkage plates, discharge chutes are formed in the inner walls of the two groups of linkage plates and the sides away from the servo motor, and the two groups of discharge chutes are located on the two sides of the output end of the second air cylinder.

[0012] Further, the material loading assembly comprises a material loading slide rod; one end of the material loading slide rod is drivingly connected to the output end of the servo motor, and the material loading slide rod is arranged horizontally; a plurality of groups of to-be-milled gears and a group of milling intermediate gears are sleeved on the material loading slide rod; limiting protrusions for positioning the plurality of groups of to-be-milled gears and the group of milling intermediate gears are fixedly connected to the outer wall of the material loading slide rod; an embedded groove is formed in the end of the material loading slide rod away from the servo motor; a temperature sensor is embedded and installed in the inner wall of the embedded groove, and the detection end of the temperature sensor is attached to the inner wall of the milling intermediate gear.

[0013] Further, the milling assembly comprises a positioning support; the two side walls of the positioning support are both horizontally and slidingly connected with limiting clamping plates, and the end portions of the two groups of limiting clamping plates are both drivingly connected with fifth cylinders, and the side, away from the output end of the fifth cylinder, is fixedly connected with the outer wall of the positioning support.

[0014] Further, one end of each of the two groups of limiting clamping plates is provided with a positioning groove for clamping the gear in the milling process, and the inner wall of each of the two groups of positioning grooves is embeddedly provided with an infrared range finder for detecting the distance between the gears in the milling process, and the two side walls of each of the two groups of positioning grooves are both embeddedly provided with a high-definition camera.

[0015] Further, the two side walls of the positioning support are both provided with hollow sliding cavities, the inner wall of one of the hollow sliding cavities is rotatably connected with a lead screw, the outer wall of the positioning support is fixedly connected with a stepping motor, and the output end of the stepping motor is drivingly connected with one end of the lead screw, the inner wall of the other hollow sliding cavity is fixedly connected with a guide rod, the lead screw is threadedly connected with a variable frequency motor, and the output end of the variable frequency motor is drivingly connected with a linkage rod.

[0016] Further, the end, away from the variable frequency motor, of the linkage rod is horizontally and slidingly connected with the guide rod, the central portion of the central axis of the linkage rod is fixedly connected with a milling cutter, and the outer wall of the linkage rod, close to the guide rod, is rotatably connected with a bearing, so that the one end of the linkage rod is drivingly connected with the output end of the variable frequency motor, and the other end of the linkage rod is rotatably connected in the bearing.

[0017] The beneficial effects of the present application are: 1. The output end of the first cylinder is used to drive the one end of the platform assembly to lift, so that the angle of the platform assembly is adjusted in different directions, so that the gear blanks on the material loading assembly are sequentially subjected to the feeding and discharging operations, and then the milling assembly is used to mill the edges of a group of gear blanks in the discharging process, and the descending of the anti-splashing assembly is used to shield the surrounding of the milling assembly in the milling process, so as to reduce the splashing of metal scraps and improve the processing efficiency of the gear.

[0018] 2. The continuous working of the air pump is used to divide the high-pressure gas into several groups of high-pressure gas through the air holes in the bottom of the gas conveying pipe, so as to clean the rust-proof oil on the surfaces of the several groups of gears to be milled, and the high-definition cameras on the two side walls of the positioning groove are used to shoot whether the edges of the gear in the milling process are deformed and the burrs after the milling of the gear in the milling process, so as to double improve the milling quality of the gear.

[0019] 3、Through the output end of the sixth cylinder drives the cover body to fall, the opening of the positioning support is blocked, and the cooperation of the flow divider head and the air pump branch pipe is used to cool the milling cutter and clean the metal scraps, and the detection end of the temperature sensor detects the temperature of the milling gear in the milling process at any time, and the cooling liquid in the cooling liquid branch pipe is input to form a shower state of the flow divider head, which is used for the milling gear in the milling process.

[0020] 4、Through the output end of the first cylinder rising, the platform plate is inclined to the direction of the finished product storage box, and the output end of the third cylinder is raised, and the output end of the second cylinder is lowered, so that a group of gears to be milled between the discharge chute slides along the radial direction of the load slide rod to one side of the output end of the third cylinder, and the state is that the automatic discharging operation of the gear to be milled is carried out.

[0021] Other features and advantages of the present application will be set forth in the descriptions that follow, and in part will become apparent to those skilled in the art upon examination of the following or can be learned by practice of the application. The objects and other advantages of the application can be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings. BRIEF DESCRIPTION OF DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0023] Figure 1 The structural schematic diagram of the gear milling intelligent device is shown; Figure 2 The structural front view of the gear milling intelligent device is shown; Figure 3 The structural schematic diagram of the platform assembly is shown Figure 1 ; Figure 4 The structural schematic diagram of the platform assembly is shown Figure 2 ; Figure 5 The structural schematic diagram of the load assembly is shown; Figure 6 The structural schematic diagram of the milling assembly is shown Figure 1 ; Figure 7 The structural schematic diagram of the milling assembly is shown Figure 2 ; Figure 8 The structural schematic diagram of the anti-splashing assembly of the embodiment of the present application is shown.

[0024] In the figure: 1, bottom plate; 2, platform assembly; 21, platform plate; 22, second air cylinder; 23, third air cylinder; 24, mounting bracket; 25, air conveying pipe; 26, air pump; 27, fourth air cylinder; 28, linkage plate; 29, blanking chute; 3, servo motor; 4, finished product storage box; 5, first air cylinder; 6, material loading assembly; 61, material loading sliding rod; 62, gear to be milled; 63, milled gear; 64, limiting protrusion; 65, embedded groove; 66, temperature sensor; 7, milling assembly; 71, positioning bracket; 72, limiting clamping plate; 73, fifth air cylinder; 74, positioning groove; 75, infrared range finder; 76, high-definition camera; 77, hollow sliding cavity; 78, lead screw; 79, stepper motor; 710, variable frequency motor; 711, guide rod; 712, linkage rod; 713, milling tool; 714, bearing; 8, anti-splashing assembly; 81, cover body; 82, motor reserved groove; 83, sixth air cylinder; 84, flow divider; 85, air pump branch pipe; 86, cooling liquid branch pipe; 87, clamping plate reserved groove; 88, branch pipe reserved groove. DETAILED DESCRIPTION

[0025] To make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0026] The embodiment of the present application provides a modularly designed multifunctional gear milling intelligent device, which comprises a bottom plate 1. Figure 1 and Figure 2 as shown.

[0027] The top of the bottom plate 1 is provided with a platform assembly 2, one side of the top end of the platform assembly 2 is provided with a servo motor 3, the other side of the platform assembly 2 is fixedly connected with a finished product storage box 4, one side of the bottom end of the finished product storage box 4 is rotatably connected with the top end of the bottom plate 1, the bottom end of the platform assembly 2 and one side close to the servo motor 3 are rotatably connected with the output end of a first air cylinder 5, one side away from the output end of the first air cylinder 5 is fixedly connected to the top of the bottom plate 1, the output end of the servo motor 3 is drivingly connected with a material loading assembly 6 for loading gear blanks, the top of the platform assembly 2 and one side close to the finished product storage box 4 are further fixedly connected with a milling assembly 7, and the top of the milling assembly 7 is slidingly connected with an anti-splashing assembly 8.

[0028] Specifically, the output end of the first cylinder 5 is used to drive one end of the platform assembly 2 to lift, so that the angle of the platform assembly 2 is adjusted in different directions, so that the gear blanks on the loading assembly 6 are sequentially subjected to the feeding and discharging operations, and then the milling assembly 7 is used to mill the edges of a group of gear blanks in the discharging process, and the descending of the anti-splashing assembly 8 is used to shield the surrounding of the milling assembly 7, so as to reduce the splashing of metal scraps.

[0029] The platform assembly 2 comprises a platform plate 21; as shown in the example, Figure 3 and Figure 4 .

[0030] The bottom end of the platform plate 21 is rotatably connected with a hinge seat, and the bottom of the hinge seat is further drivingly connected with the output end of the first cylinder 5. The bottom of the platform plate 21 and close to the central axis is fixedly connected with a second cylinder 22 and a third cylinder 23. The output ends of the second cylinder 22 and the third cylinder 23 extend to the top of the platform plate 21, and the output ends of the second cylinder 22 and the third cylinder 23 are used to limit the gear blanks loaded on the loading assembly 6 during the discharging process. The top of the platform plate 21 and close to the central axis is further fixedly connected with a mounting bracket 24. The mounting bracket 24 is horizontally embedded with a gas conveying pipe 25, and one end of the gas conveying pipe 25 is provided with a gas pump 26. The bottom of the gas conveying pipe 25 and the mounting bracket 24 are both provided with air holes for cleaning and removing rust oil from the gear blanks. The two side walls of the mounting bracket 24 are both fixedly connected with a fourth cylinder 27, and the output ends of the two groups of fourth cylinders 27 extend to the inner wall of the mounting bracket 24. The output ends of the two groups of fourth cylinders 27 are both drivingly connected with a linkage plate 28. The inner wall of the two groups of linkage plates 28 and away from the servo motor 3 are both provided with a discharging chute 29, and the two groups of discharging chutes 29 are located on both sides of the output end of the second cylinder 22.

[0031] The loading assembly 6 comprises a loading slide rod 61; as shown in the example, Figure 5 .

[0032] One end of the loading slide rod 61 is drivingly connected with the output end of the servo motor 3, and the loading slide rod 61 is horizontally arranged. A plurality of groups of gear blanks to be milled 62 and a group of milling intermediate gears 63 are sleeved on the loading slide rod 61. The outer wall of the loading slide rod 61 is further fixedly connected with a limiting protrusion 64 for positioning the plurality of groups of gear blanks to be milled 62 and the group of milling intermediate gears 63. The end of the loading slide rod 61 and away from the servo motor 3 is provided with an embedded groove 65, and the inner wall of the embedded groove 65 is embedded with a temperature sensor 66, and the detection end of the temperature sensor 66 is attached to the inner wall of the milling intermediate gear 63.

[0033] The milling assembly 7 comprises a positioning support 71; as shown in the figure, Figure 6 and Figure 7 .

[0034] The two side walls of the positioning support 71 are both slidingly connected with a limiting clamping plate 72, the end of the two groups of limiting clamping plates 72 is drivingly connected with a fifth cylinder 73, and the side away from the output end of the fifth cylinder 73 is fixedly connected to the outer wall of the positioning support 71. One end of the two groups of limiting clamping plates 72 is provided with a positioning groove 74 for clamping the gear 63, and the inner wall of the two groups of positioning grooves 74 is embedded with an infrared range finder 75 for detecting the distance between the gears 63. The two side walls of one group of positioning grooves 74 are both embedded with a high-definition camera 76. The two side walls of the positioning support 71 are both provided with a hollow sliding cavity 77, the inner wall of one group of hollow sliding cavities 77 is drivingly connected with a lead screw 78, the outer wall of the positioning support 71 is fixedly connected with a stepping motor 79, and the output end of the stepping motor 79 is drivingly connected with one end of the lead screw 78. The inner wall of the other group of hollow sliding cavities 77 is fixedly connected with a guide rod 711, the lead screw 78 is threadedly connected with a variable frequency motor 710, the output end of the variable frequency motor 710 is drivingly connected with a linkage rod 712, the end of the linkage rod 712 away from the variable frequency motor 710 is slidingly connected with the guide rod 711, the central axis of the linkage rod 712 is fixedly connected with a milling cutter 713, and the outer wall of the linkage rod 712 and the side close to the guide rod 711 are drivingly connected with a bearing 714, so that one end of the linkage rod 712 is drivingly connected with the output end of the variable frequency motor 710, and the other end of the linkage rod 712 is also drivingly connected with the bearing 714.

[0035] The anti-splashing assembly 8 comprises a cover 81; as shown in the figure, Figure 8 .

[0036] The side wall of the cover body 81 is provided with a motor reserved slot 82 near the bottom end, and the motor reserved slot 82 is sleeved on the outer wall of the stepping motor 79. The inner wall of the cover body 81 is drivingly connected with the output end of a sixth cylinder 83. The outer wall of the shell of the sixth cylinder 83 away from the output end is embedded on the top of the positioning bracket 71. The side of the sixth cylinder 83 away from the output end is fixedly connected with a flow divider head 84. The top side of the flow divider head 84 is fixedly and communicatively provided with a gas pump branch pipe 85. The top other side of the flow divider head 84 is fixedly and communicatively provided with a cooling liquid branch pipe 86. The other ends of the gas pump branch pipe 85 and the cooling liquid branch pipe 86 are both penetrated through and extended to the outer side wall of the positioning bracket 71. The two side walls of the cover body 81 are both provided with clamping plate reserved slots 87 for sleeving on the limiting clamping plates 72. The outer side wall of the positioning bracket 71 is also provided with branch pipe reserved slots 88, and the two groups of branch pipe reserved slots 88 are respectively sleeved on the gas pump branch pipe 85 and the cooling liquid branch pipe 86.

[0037] Specifically, the output end of the first cylinder 5 falls, so that the platform plate 21 tilts towards the servo motor 3, for adjusting the angle of the load sliding rod 61 to facilitate sleeving of the plurality of groups of to-be-milled gears 62, and simultaneously, the inclined load sliding rod 61 is used to transfer the plurality of groups of to-be-milled gears 62 towards the servo motor 3, then the output end of the fourth cylinder 27 on the two sides is used to horizontally push the linkage plate 28 to clamp the plurality of groups of to-be-milled gears 62, then the output end of the second cylinder 22 is used to rise to limit the to-be-milled gears 62 near the discharge chute 29 on the side, and this state is the feeding operation of the plurality of groups of to-be-milled gears 62; The output end of the first cylinder 5 rises, so that the platform plate 21 tilts towards the finished product storage box 4, then the output end of the third cylinder 23 rises, and the output end of the second cylinder 22 falls, so that a group of to-be-milled gears 62 between the discharge chutes 29 slide along the radial direction of the load sliding rod 61 to one side of the output end of the third cylinder 23, and this state is the automatic discharging operation of the to-be-milled gears 62; The output end of the fifth cylinder 73 drives the two groups of limiting clamping plates 72 to move horizontally, and the distance between the positioning groove 74 and the milling gear 63 is detected by the infrared range finder 75. In the process of continuously rotating the output end of the servo motor 3, the plurality of groups of to-be-milled gears 62 and the milling gear 63 rotate synchronously. In this process, firstly, the continuous working of the gas pump 26 can divide the high-pressure gas through the gas holes at the bottom of the gas conveying pipe 25 to different positions on the outer wall of the plurality of groups of to-be-milled gears 62 in the rotating process, for synchronously cleaning the rust-proof oil on the surfaces of the plurality of groups of to-be-milled gears 62, and secondly, the high-definition camera 76 on the two side walls of the positioning groove 74 can shoot whether the edge of the milling gear 63 is deformed and burrs after milling, so as to double the milling quality of the gears; The positive and negative rotation of the output end of the stepper motor 79 is used to drive the lead screw 78, and the high-speed rotation of the milling cutter 713 driven by the variable frequency motor 710 is used to mill and form the outer wall of the milling gear 63 in the process of reciprocating horizontal movement of the milling cutter 713, so that the milling gear 63 is finally formed after multiple processing, and the output end of the sixth cylinder 83 drives the cover body 81 to fall and block the opening of the positioning support 71, and at the same time, the cooperation of the shunt head 84 and the air pump branch pipe 85 is used to cool the milling cutter 713 and clean the metal scraps, and the detection end of the temperature sensor 66 detects the temperature of each group of milling gears 63 in the milling process at any time, and the cooling liquid in the cooling liquid branch pipe 86 is input to form a shower state of the shunt head 84, which is used for omnidirectional cooling of the milling gears 63 in the milling process.

[0038] The working principle of the multifunctional gear milling intelligent device with modular design according to the embodiment of the application is as follows: The output end of the first cylinder 5 falls to make the platform plate 21 tilt towards the direction of the servo motor 3, which is used to adjust the angle of the load slide rod 61 to facilitate the sleeving of the plurality of groups of to-be-milled gears 62, and the inclined load slide rod 61 is used to transfer the plurality of groups of to-be-milled gears 62 to the direction of the servo motor 3, and then the output ends of the fourth cylinders 27 on both sides horizontally push the linkage plate 28 to clamp the plurality of groups of to-be-milled gears 62, and then the output end of the second cylinder 22 rises to limit the to-be-milled gears 62 near one side of the discharge chute 29, which is the feeding operation of the plurality of groups of to-be-milled gears 62. The output end of the first cylinder 5 rises to make the platform plate 21 tilt towards the direction of the finished product storage box 4, and then the output end of the third cylinder 23 rises and the output end of the second cylinder 22 falls, so that a group of to-be-milled gears 62 between the discharge chutes 29 slide along the radial direction of the load slide rod 61 to one side of the output end of the third cylinder 23, which is the automatic discharging operation of the to-be-milled gears 62. The output end of the fifth cylinder 73 drives the two groups of limiting clamps 72 to move horizontally, and the infrared range finder 75 detects the distance between the positioning groove 74 and the milling gear 63, and in the process of continuous rotation of the output end of the servo motor 3, the plurality of groups of to-be-milled gears 62 and the milling gear 63 rotate synchronously, and in this process, the continuous operation of the air pump 26 can divide the high-pressure gas through the gas holes at the bottom of the gas pipe 25 to different positions on the outer wall of the plurality of groups of to-be-milled gears 62 in the rotation process, which is used to synchronously clean the rust-proof oil on the surface of the plurality of groups of to-be-milled gears 62, and the high-definition camera 76 on the side wall of the positioning groove 74 can shoot whether the edge of the milling gear 63 is deformed and the burrs of the milling gear 63 after milling, which is convenient for double improving the milling quality of the gear; The forward and reverse rotation of the output end of the stepping motor 79 is used to drive the lead screw 78, and the high-speed rotation of the milling cutter 713 driven by the variable frequency motor 710 is used to mill and form the outer wall of the milling gear 63 in the process of reciprocating horizontal movement, so as to finally form a gear after the milling gear 63 is processed for multiple times. The output end of the sixth cylinder 83 drives the cover body 81 to fall and block the opening of the positioning support 71, and at the same time, the cooperation of the shunt head 84 and the air pump branch pipe 85 is used to cool the milling cutter 713 and clean the metal scraps, and the detection end of the temperature sensor 66 detects the temperature of each group of milling gears 63 in the milling process at any time, and the cooling liquid in the cooling liquid branch pipe 86 is input to form a shower state of the shunt head 84, which is used for omnidirectional cooling of the milling gears 63 in the milling process.

[0039] Although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A multi-functional gear milling intelligent device of modular design, characterized in that: The utility model provides a gear wheel blank loading device, including bottom plate (1), the top of bottom plate (1) is provided with platform subassembly (2), and one side of the top end of platform subassembly (2) is installed with servo motor (3), the other side of platform subassembly (2) is fixedly connected with finished product storage box (4), and one side of the bottom end of finished product storage box (4) is rotatably connected with the top end of bottom plate (1), the output end of first air cylinder (5) is rotatably connected with one side of the bottom end of platform subassembly (2) and is close to servo motor (3), the side away from the output end of first air cylinder (5) is fixedly connected on the top of bottom plate (1), the output end of servo motor (3) is transmissionally connected with the loading gear wheel blank's load material subassembly (6), the top of platform subassembly (2) and one side close to finished product storage box (4) are still fixedly connected with milling assembly (7), the top of milling assembly (7) is slidably connected with anti - splash subassembly (8).

2. The modularly designed multi-functional gear-milling intelligent device according to claim 1, wherein: The platform subassembly (2) includes a platform plate (21), one side of the bottom end of the platform plate (21) is rotatably connected with a hinge seat, and the bottom of the hinge seat is further transmissionally connected with the output end of the first air cylinder (5), the bottom of the platform plate (21) and the position close to the central axis are fixedly connected with a second air cylinder (22) and a third air cylinder (23).

3. The modularly designed multi-functional gear-milling intelligent device according to claim 2, wherein: The output ends of the second air cylinder (22) and the third air cylinder (23) extend to the top of the platform plate (21), and the output ends of the second air cylinder (22) and the third air cylinder (23) are used for limiting the gear wheel blank loaded on the load material subassembly (6) during the unloading process, and the position close to the central axis center of the top of the platform plate (21) is further fixedly connected with a mounting bracket (24).

4. The modularly designed multi-functional gear-milling intelligent device according to claim 3, wherein: The mounting bracket (24) is horizontally embedded with a gas delivery pipe (25), and one end of the gas delivery pipe (25) is provided with a gas pump (26), and the bottom of the gas delivery pipe (25) and the mounting bracket (24) is provided with a gas hole for cleaning and removing rust oil from the gear wheel blank.

5. The modularly designed multi-functional gear-milling intelligent device according to claim 4, characterized in that: The two side walls of the mounting bracket (24) are fixedly connected with a fourth air cylinder (27), and the output ends of the two groups of fourth air cylinders (27) extend to the inner wall of the mounting bracket (24), and the output ends of the two groups of fourth air cylinders (27) are transmissionally connected with a linkage plate (28), and the inner wall of the two groups of linkage plates (28) and the side away from the servo motor (3) are provided with a unloading chute (29), and the two groups of unloading chutes (29) are located on both sides of the output end of the second air cylinder (22).

6. The modularly designed multi-functional gear-milling intelligent device according to claim 1, wherein: The load assembly (6) includes a load slide rod (61); one end of the load slide rod (61) is drivingly connected to the output end of the servo motor (3), and the load slide rod (61) is horizontally arranged, a plurality of groups of to-be-milled gears (62) and a group of milling intermediate gears (63) are sleeved on the load slide rod (61), the outer wall of the load slide rod (61) is also fixedly connected with a limiting protrusion (64) for positioning the plurality of groups of to-be-milled gears (62) and the group of milling intermediate gears (63), and the end of the load slide rod (61) and the side away from the servo motor (3) are provided with an embedded groove (65), and the inner wall of the embedded groove (65) is embeddedly installed with a temperature sensor (66), and the detection end of the temperature sensor (66) is attached to the inner wall of the milling intermediate gear (63).

7. The modularly designed multi-functional gear-milling intelligent device according to claim 1, wherein: The milling assembly (7) includes a positioning support (71); the two side walls of the positioning support (71) are both slidingly connected with a limiting clamping plate (72), and the ends of the two groups of limiting clamping plates (72) are drivingly connected with a fifth cylinder (73), and the side away from the output end of the fifth cylinder (73) is fixedly connected to the outer wall of the positioning support (71).

8. The modularly designed multi-functional gear-milling intelligent device, according to claim 7, wherein: One end of each of the two groups of limiting clamping plates (72) is provided with a positioning groove (74) for clamping the milling intermediate gear (63), and the inner wall of each of the two groups of positioning grooves (74) is embeddedly installed with an infrared range finder (75) for detecting the spacing of the milling intermediate gears (63), and the two side walls of each of the positioning grooves (74) are embeddedly installed with a high-definition camera (76).

9. The modularly designed multi-functional gear-milling intelligent device, according to claim 8, wherein: The two side walls of the positioning support (71) are provided with a hollow sliding cavity (77), the inner wall of one group of hollow sliding cavities (77) is rotatably connected with a lead screw (78), the outer wall of the positioning support (71) is fixedly connected with a stepper motor (79), and the output end of the stepper motor (79) is drivingly connected with one end of the lead screw (78), the inner wall of the other group of hollow sliding cavities (77) is fixedly connected with a guide rod (711), the lead screw (78) is threadedly connected with a variable frequency motor (710), and the output end of the variable frequency motor (710) is drivingly connected with a linkage rod (712).

10. The modularly designed multi-functional gear-milling intelligent device, according to claim 9, wherein: The end of the linkage rod (712) away from the variable frequency motor (710) is slidingly connected with the guide rod (711), the linkage rod (712) is fixedly connected with a milling cutter (713) at the center of the central axis, the outer wall of the linkage rod (712) and the side close to the guide rod (711) are rotatably connected with a bearing (714), so that one end of the linkage rod (712) is drivingly connected with the output end of the variable frequency motor (710), and the other end of the linkage rod (712) is also rotatably connected in the bearing (714).

Citation Information

Patent Citations

  • Gear milling device with protection function

    CN221658152U