A kind of bar threading and positioning integrated device for heat-insulating aluminum alloy profile

By designing an integrated positioning and strip-threading device for thermally insulated aluminum alloy profiles, the device utilizes the cooperation of a lifting frame, fixed seat, sliding roller, and clamping frame to achieve synchronous positioning and clamping at multiple workstations. Combined with the precise pushing of a negative pressure box and suction cups, it solves the problems of low efficiency, high labor intensity, and unstable quality in existing technologies, and achieves efficient and stable synchronous strip threading and cutting at multiple workstations.

CN121374085BActive Publication Date: 2026-03-24WEIFANG JUNHE ALUMINIUM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-12-25
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In existing technologies, the strip insertion and positioning processes of thermally insulated aluminum alloy profiles rely on manual operation, which results in low efficiency, high labor intensity, and unstable quality. In particular, it is difficult to meet the needs of large-scale production when multiple profiles are operated simultaneously.

Method used

A device was designed that includes a positioning component, a displacement mechanism, a strip threading component, a feeding guide component, and a cutting component. The device achieves synchronous positioning and clamping at multiple stations through the cooperation of a lifting frame, a fixed seat, a sliding roller, and a clamping frame. It uses components such as a negative pressure box and a suction cup to accurately push the heat insulation strip, and achieves synchronous fixed-length cutting through the mechanical linkage of gears and a cutter.

Benefits of technology

It enables simultaneous automatic positioning and clamping of multiple aluminum alloy profiles, improving processing efficiency and quality stability, simplifying equipment structure, reducing operational complexity, and adapting to the needs of large-scale production.

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Abstract

The present application relates to the technical field of aluminum alloy profile processing, and relates to a threading and positioning integrated device for heat insulation aluminum alloy profiles, which comprises a support frame, a positioning assembly is arranged on the top of the support frame and used for positioning aluminum alloy profiles in multiple stations, a displacement mechanism is arranged on one side of the positioning assembly, and a threading assembly is installed on the moving end of the displacement mechanism and used for threading heat insulation bars into the heat insulation cavities of the aluminum alloy profiles. The present application realizes synchronous and automatic positioning and clamping of multiple aluminum alloy profiles, ensures the uniformity of the positions of the profiles in each station, and can synchronously and accurately push multiple heat insulation bars into the corresponding profile heat insulation cavities, realizes multi-station synchronous threading operation, greatly improves the processing efficiency, realizes mechanical linkage of the threading action and the cutting action, automatically completes synchronous fixed-length cutting of multiple heat insulation bars, simplifies the equipment structure, and improves the processing integration degree.
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Description

Technical Field

[0001] This invention relates to the field of aluminum alloy profile processing technology, and in particular to an integrated device for threading and positioning heat-insulating aluminum alloy profiles. Background Technology

[0002] Thermal insulation aluminum alloy profiles achieve thermal break insulation by inserting thermal insulation strips into the profile cavity, and are the core components of building energy-saving doors and windows. At present, the process of inserting thermal insulation strips in the industry generally relies on manual operation. Operators need to manually position the aluminum alloy profiles first, and then insert the thermal insulation strips one by one into the thermal insulation cavity of the profiles. This process has the following significant defects: (1) Low efficiency: The accuracy of manual positioning depends on the operator's experience. The strip insertion process requires continuous adjustment of force and angle, and the insertion time for a single profile is as long as 1-3 minutes; (2) High labor intensity: The thermal insulation strip and the profile cavity are interference fit. Manual insertion requires a large pushing force. Long-term operation can easily lead to wrist and waist strain of the operator, and the stability of operation decreases with the consumption of physical strength; (3) Unstable quality: Manual operation is prone to problems such as thermal insulation strip skew, wrinkles or uneven ends, which leads to a decrease in the sealing performance after the profile is assembled.

[0003] A search revealed that the invention patent with authorization announcement number CN103192245B discloses an aluminum alloy thermal break profile, particularly an automatic strip threading machine for an aluminum alloy thermal break profile. Based on the aforementioned patent, it was found that although the existing technology has achieved automatic strip threading for a single profile, it only sets up a single working channel and cannot achieve simultaneous operation of multiple profiles, making it difficult to meet the needs of large-scale production. Therefore, there is an urgent need to propose an integrated strip threading and positioning device for thermal break aluminum alloy profiles to improve the above problems. Summary of the Invention

[0004] To address the above problems, the present invention provides an integrated strip insertion and positioning device for thermally insulated aluminum alloy profiles, comprising:

[0005] A support frame, the top of which is provided with a positioning component for multi-station positioning of aluminum alloy profiles;

[0006] A displacement mechanism is disposed on one side of the positioning component;

[0007] A strip insertion assembly, which is installed on the moving end of the displacement mechanism, is used to insert the thermal insulation strip into the thermal insulation cavity of the aluminum alloy profile;

[0008] A feeding guide assembly is installed on the top of one end of the support frame and is used to guide and convey the heat insulation strip;

[0009] A support platform is fixedly installed at the top end of the feeding guide component near the positioning component, and the top of the support platform has equally spaced feeding grooves. The positions of the feeding grooves correspond one-to-one with the work positions of the positioning component. A cutting component is provided inside the support platform for cutting the heat insulation strip.

[0010] The invention is further configured such that the positioning component includes a support frame fixedly installed at equal intervals on the top of the support frame, and a support plate fixedly installed on the top of the inner wall of the support frame. The support frame has U-shaped grooves distributed at equal intervals. Lifting frames are movably arranged on both sides of the inner walls of the U-shaped grooves. An inlet / outlet is opened on the top of one side of each lifting frame. A clamping frame that slides along the inlet / outlet is slidably arranged on the top inner wall of the lifting frame. Fixed seats inserted into the lifting frames are fixedly installed at both ends of the bottom inner wall of the U-shaped grooves. A through-hole for the fixed seat to pass through is opened at the bottom of each lifting frame. An inclined groove is opened on each fixed seat. Connecting plates are fixed at both ends of the bottom of each clamping frame. The bottom ends of the two connecting plates are rotatably connected to the same sliding roller via a pin. The sliding roller passes through the inclined groove and slides along the inclined groove.

[0011] The present invention is further configured such that a clamping seat is inserted into the inner wall of the clamping frame, and a buffer spring is fixedly installed at equal distances on one side of the clamping seat and the inner wall of the clamping frame, and a pulley at equal distances is rotatably arranged on the other side of the clamping seat.

[0012] The present invention is further configured such that the bottom of each support frame is provided with a first opening distributed at equal intervals, and the inner wall of the same column of first openings is connected to the same first lifting frame. The top of the first lifting frame is fixed with a lifting plate that is inserted at equal intervals into the support frame and the U-shaped groove. The lifting plate is fixedly connected to the lifting frame. The inner wall of the support frame is fixedly installed with multiple brackets, and the top of the brackets is fixedly installed with a first electric push rod for driving the first lifting frame to lift synchronously.

[0013] The present invention is further configured such that the displacement mechanism includes a top frame, and a first threaded rod is rotatably provided on the inner wall of the top frame. A forward and reverse motor for driving the first threaded rod to rotate is fixedly installed at one end of the top frame. A first movable seat is screwed onto the first threaded rod, and a movable platform is fixedly installed on the top of the first movable seat.

[0014] The invention is further configured such that a sliding groove for the movable platform to pass through is provided at the top center of the top frame, and slide rails are fixedly installed on both sides of the top of the top frame, with the movable platform slidably connected to the slide rails.

[0015] The present invention is further configured such that the strip feeding assembly includes a movable frame fixedly installed on one side of the top of the movable platform, and a second electric push rod is fixedly installed on the top of the movable frame. An L-shaped plate is fixedly installed at the output end of the second electric push rod. A second opening is provided at the bottom of the movable frame for the bottom end of the L-shaped plate to pass through. The bottom end of the L-shaped plate extends to the outside of the movable frame and is fixedly installed with a second lifting frame. A connecting frame is fixedly installed at equal intervals at the bottom of the second lifting frame. The positions of the connecting frames correspond one-to-one with the positions of the strip feeding grooves. An adsorption assembly is provided between the connecting frames and the movable frame.

[0016] The invention is further configured such that the adsorption assembly includes a negative pressure box fixedly installed on the inner wall of the top of the movable frame, and a first movable hole is provided on both sides of the bottom of the negative pressure box. A traction rod passing through the first movable hole is fixed to one end of the top of the L-shaped plate. A movable plate is fixedly installed on the top of the traction rod, and a piston sleeve that fits against the inner wall of the negative pressure box is fixedly installed on the outer wall of the movable plate. An air extraction pipe is fixed at the middle of the bottom of the negative pressure box, and a through hole for the air extraction pipe to pass through is provided at the middle of the movable plate. A sealing sleeve that fits tightly against the outer wall of the air extraction pipe is fixedly installed on the inner wall of the through hole. A corrugated pipe is fixedly installed at the bottom of the suction pipe, and a switch valve is fixedly installed at the bottom of the corrugated pipe. A second air guide pipe is fixedly installed at the bottom of the switch valve, and a connecting pipe is fixedly installed at the bottom of the second air guide pipe. A first air guide pipe of the second lifting frame is fixedly passed through the top of the connecting frame, and the top of the first air guide pipe is fixedly connected to the connecting pipe. A second movable hole is opened at the bottom of the movable frame for the first air guide pipe to pass through. Multiple suction cups are fixedly installed at the bottom of the connecting frame, and the suction cups, the interior of the connecting frame, the first air guide pipe, the connecting pipe, and the second air guide pipe are connected.

[0017] The present invention is further configured such that the cutting component includes a connecting cavity formed in the support platform, and a second threaded rod is rotatably connected to the inner wall of the connecting cavity. One end of the second threaded rod extends into the top frame and is fixedly installed with a gear. Movable grooves are formed on the top of the connecting cavity and one side of the feeding groove. L-shaped cutters are movably arranged on the inner wall of the movable grooves. Second movable seats are screwed onto the second threaded rod and are evenly distributed. The second movable seats are fixedly connected to the cutters. A rack seat is fixedly installed on one side of the first movable seat and meshes with the gear.

[0018] The present invention is further configured such that the feeding guide assembly includes a feeding frame fixedly installed at the top of one end of the support frame, and a plurality of feeding rollers of different heights are rotatably connected to the feeding frame. A plurality of limiting rings are fixedly installed on the outer wall of the feeding rollers, and the heat insulation strip moves along the gap between two adjacent limiting rings. The support platform is fixedly installed at the top end of the feeding frame.

[0019] In summary, by adopting the above structure, the present invention has the following advantages compared with the prior art:

[0020] 1. In this invention, through the cooperation of the lifting frame, fixed seat, inclined groove, sliding roller and clamping frame in the positioning component, the first electric push rod drives the first lifting frame to move the lifting frame up and down along the inner wall of the U-shaped groove. During the upward movement of the lifting frame, the sliding roller is guided by the inclined groove on the fixed seat and undergoes lateral displacement, thereby pulling the clamping frame to slide along the inner wall of the lifting frame and approach the aluminum alloy profile. At the same time, the buffer spring in the clamping frame cooperates with the clamping seat and pulley to form an elastic buffer while clamping the profile. This not only realizes the synchronous automatic positioning and clamping of multiple aluminum alloy profiles, ensuring the uniform position of the profiles at each station, but also avoids scratches, indentations and other damage to the surface of the profile caused by hard clamping.

[0021] 2. In this invention, through the cooperation of the displacement mechanism and the strip-threading assembly, the forward and reverse motor of the displacement mechanism drives the first threaded rod to rotate, causing the first movable seat and the movable table to move smoothly along the slide rail, thereby adjusting the horizontal position of the strip-threading assembly. At the same time, the second electric push rod of the strip-threading assembly drives the L-shaped plate to lift the second lifting frame and the connecting frame. Combined with the one-to-one correspondence design between the connecting frame and the positioning assembly station and the strip feeding groove, multiple heat insulation strips can be accurately pushed into the corresponding profile heat insulation cavity simultaneously, realizing multi-station synchronous strip-threading operation, which greatly improves processing efficiency. Furthermore, through the cooperation of the negative pressure box, piston sleeve, traction rod and suction cup in the adsorption assembly, when the second electric push rod drives the L-shaped plate to move down, the traction rod simultaneously drives the movable plate and piston sleeve to move down in the negative pressure box, so that a negative pressure environment is formed at the top of the negative pressure box. The negative pressure is transmitted to the suction cup at the bottom of the connecting frame through the air extraction pipe, corrugated pipe and air guide pipe. The suction cup adsorbs the heat insulation strip in the strip feeding groove, ensuring that the heat insulation strip is accurately and smoothly inserted into the profile heat insulation cavity, improving the stability of strip-threading quality.

[0022] 3. In this invention, by cooperating with the rack seat, gear, second threaded rod, and cutter in the cutting assembly, the rack seat and gear do not mesh during the strip threading process, which does not affect the strip threading operation. After the strip threading is completed, when the displacement mechanism drives the strip threading assembly to move towards the feeding guide assembly, the rack seat moves synchronously and meshes with the driving gear to rotate. The gear drives the second threaded rod to rotate in the connecting cavity, thereby driving the second movable seat to drive the cutter to slide along the movable groove. Thus, by setting the meshing stroke of the rack seat and gear, the moving distance of the cutter can be precisely controlled, realizing the mechanical linkage between the strip threading action and the cutting action. That is, after the heat insulation strip is inserted into the heat insulation cavity of the profile to a preset length, the synchronous fixed-length cutting of multiple heat insulation strips is automatically completed, simplifying the equipment structure, reducing the control complexity, and improving the degree of processing integration.

[0023] 4. In this invention, the feeding rollers, limiting rings, and feeding grooves of the feeding guide assembly work together to traction and convey the heat insulation strips using multiple sets of feeding rollers of different heights. The limiting rings on the outer wall of the feeding rollers limit each heat insulation strip, preventing multiple heat insulation strips from tangling or shifting during conveying. At the same time, the feeding grooves on the top of the support platform correspond one-to-one with the limiting channels of the feeding rollers, receiving the conveyed heat insulation strips and providing precise guidance. Furthermore, the feeding grooves precisely correspond to the positions of the positioning components and the connecting frames of the threading components, providing orderly feeding assurance for simultaneous threading at multiple positions and ensuring that each heat insulation strip can be accurately conveyed to the corresponding processing position. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural schematic diagram of an integrated strip insertion and positioning device for thermally insulated aluminum alloy profiles according to the present invention;

[0025] Figure 2 This is a front view of an integrated strip insertion and positioning device for thermally insulated aluminum alloy profiles according to the present invention;

[0026] Figure 3 This is a cross-sectional view of the positioning component of an integrated strip insertion and positioning device for thermally insulated aluminum alloy profiles according to the present invention;

[0027] Figure 4 for Figure 3 Schematic diagram of the unfolded structure;

[0028] Figure 5 This is a schematic diagram of the clamping frame and connecting plate structure of an integrated strip insertion and positioning device for thermally insulated aluminum alloy profiles according to the present invention.

[0029] Figure 6 This is a schematic diagram of the inclined groove and clamping seat structure of an integrated strip insertion and positioning device for thermally insulated aluminum alloy profiles according to the present invention;

[0030] Figure 7 This is a schematic diagram of the displacement mechanism structure of an integrated strip insertion and positioning device for thermally insulated aluminum alloy profiles according to the present invention.

[0031] Figure 8 This is a schematic diagram of the cutting component structure of an integrated strip insertion and positioning device for thermally insulated aluminum alloy profiles according to the present invention.

[0032] Figure 9 This is a schematic diagram of the first and second movable seats of an integrated strip insertion and positioning device for thermally insulated aluminum alloy profiles according to the present invention.

[0033] Figure 10 This is a schematic diagram of the strip insertion assembly structure of an integrated strip insertion and positioning device for thermally insulated aluminum alloy profiles according to the present invention;

[0034] Figure 11 This is a cross-sectional view of the negative pressure box and connecting frame of an integrated strip insertion and positioning device for thermally insulated aluminum alloy profiles according to the present invention;

[0035] Figure 12 This is a schematic diagram of the sealing sleeve structure of an integrated strip insertion and positioning device for heat-insulating aluminum alloy profiles according to the present invention.

[0036] Explanation of the labels in the diagram:

[0037] 1. Support frame; 2. Positioning assembly; 21. Support frame; 22. Support plate; 23. First lifting frame; 24. First electric push rod; 25. Lifting plate; 26. Lifting frame; 27. U-shaped groove; 28. First opening; 29. ​​Inlet / outlet; 210. Clamping frame; 211. Connecting plate; 212. Fixed seat; 213. Sliding roller; 214. Inclined groove; 215. Buffer spring; 216. Clamping seat; 217. Pulley; 3. Displacement mechanism; 31. Top frame; 32. Forward / reverse motor; 33. Slide rail; 34. Slide groove; 35. Movable table; 36. First threaded rod; 37. First movable seat; 4. Strip assembly; 41. Movable frame; 42. Second electric push rod; 43. Connecting frame; 44. Negative pressure box; 45. L-shaped plate; 46. Second lifting frame; 47. Suction cup; 48. First air guide pipe; 49. Connecting pipe; 410. Second air guide pipe; 411. Switch valve; 412. Corrugated pipe; 413. Traction rod; 414. Suction pipe; 415. Movable plate; 416. Piston sleeve; 417. First movable hole; 418. Sealing sleeve; 5. Feeding guide assembly; 51. Feeding rack; 52. Feeding roller; 53. Limiting ring; 6. Support platform; 7. Feeding groove; 8. Cutting assembly; 81. Rack seat; 82. Gear; 83. Connecting cavity; 84. Second threaded rod; 85. Second movable seat; 86. Cutter; 87. Movable groove. Detailed Implementation

[0038] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0039] In the description of this invention, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0040] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integral connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0041] Please see Figures 1-12 This invention provides an integrated device for threading and positioning thermal insulation aluminum alloy profiles, comprising:

[0042] A support frame 1 is provided, and a positioning component 2 is provided on the top of the support frame 1 for positioning aluminum alloy profiles at multiple workstations. The positioning component 2 includes a support frame 21 that is fixedly installed at equal intervals on the top of the support frame 1, and a support plate 22 is fixedly installed on the top of the inner wall of the support frame 21. U-shaped grooves 27 are provided on the support frame 21 at equal intervals. Lifting frames 26 are movably provided on both sides of the inner wall of the U-shaped grooves 27. An inlet and outlet 29 are provided on the top of one side of the lifting frame 26, and a clamping frame 210 that slides along the inlet and outlet 29 is slidably provided on the top inner wall of the lifting frame 26. Both ends of the bottom inner wall of the U-shaped grooves 27 are fixedly installed with A fixed seat 212 is inserted into the lifting frame 26, and the bottom of the lifting frame 26 is provided with a through-hole for the fixed seat 212 to pass through. Each fixed seat 212 has a slanted groove 214. Connecting plates 211 are fixed to both ends of the bottom of the clamping frame 210, and the bottom ends of the two connecting plates 211 are rotatably connected to the same sliding roller 213 via a pin. The sliding roller 213 passes through the slanted groove 214 and slides along the slanted groove 214. A clamping seat 216 is inserted into the inner wall of the clamping frame 210, and buffer springs 215 are evenly distributed and fixedly installed on one side of the clamping seat 216 and the inner wall of the clamping frame 210. On the other side, pulleys 217 are rotatably arranged at equal intervals. The bottom of the support frame 21 has equally spaced first openings 28, and the inner wall of the same row of first openings 28 is connected to the same first lifting frame 23. The top of the first lifting frame 23 is fixed with lifting plates 25 that are equally spaced and inserted into the support frame 21 and U-shaped grooves 27. The lifting plates 25 are fixedly connected to the lifting frame 26. Multiple brackets are fixedly installed on the inner wall of the support frame 1, and the top of each bracket is fixedly installed with a first electric push rod 24 for synchronously raising and lowering the first lifting frame 23. The first lifting frame 23 is driven by the first electric push rod 24. As the first lifting frame 23 rises, the lifting plate 25 at the top of the first lifting frame 23 drives the lifting frame 26 to move upward along the inner wall of the U-shaped groove 27 of the support frame 21. During the upward movement of the lifting frame 26, the sliding roller 213 at the bottom end of the bottom connecting plate 211 of the clamping frame 210 slides along the inclined groove 214 and undergoes lateral displacement, thereby pulling the clamping frame 210 to slide along the inner wall of the lifting frame 26 and approach the aluminum alloy profile. The buffer spring 215 in the clamping frame 210, together with the clamping seat 216, forms an elastic clamping on the profile. The pulley 217 on the clamping seat 216 avoids scratching the surface of the profile during the clamping process, thereby achieving synchronous positioning and fixing of multiple aluminum alloy profiles.

[0043] The displacement mechanism 3 is located on one side of the positioning component 2, and the bottom of the displacement mechanism 3 and one side of the support frame 1 are equipped with an equipment box. The displacement mechanism 3 includes a top frame 31 fixedly installed on the top of the equipment box, and a first threaded rod 36 is rotatably provided on the inner wall of the top frame 31. A forward and reverse motor 32 for driving the first threaded rod 36 to rotate is fixedly installed at one end of the top frame 31. A first movable seat 37 is screwed onto the first threaded rod 36, and a movable platform 35 is fixedly installed on the top of the first movable seat 37. A slide groove 34 for the movable platform 35 to pass through is opened in the middle of the top of the top frame 31, and slide rails 33 are fixedly installed on both sides of the top of the top frame 31. The movable platform 35 is slidably connected to the slide rails 33. The first threaded rod 36 inside the top frame 31 is driven to rotate by the forward and reverse motor 32 of the displacement mechanism 3, which drives the first movable seat 37 and the movable platform 35 on the top to move smoothly along the slide rails 33, so as to facilitate the precise insertion of the heat insulation strip into the heat insulation cavity of the aluminum alloy profile.

[0044] The strip insertion assembly 4 is installed on the moving end of the displacement mechanism 3 and is used to insert the thermal insulation strip into the thermal insulation cavity of the aluminum alloy profile. The strip insertion assembly 4 includes a movable frame 41 fixedly installed on one side of the top of the movable platform 35, and a second electric push rod 42 is fixedly installed on the top of the movable frame 41. An L-shaped plate 45 is fixedly installed at the output end of the second electric push rod 42. A second opening is provided at the bottom of the movable frame 41 for the bottom end of the L-shaped plate 45 to pass through. The bottom end of the L-shaped plate 45 extends to the outside of the movable frame 41 and is fixedly installed with a second lifting frame 46. The bottom of the second lifting frame 46 is fixedly installed with connecting frames 43 distributed at equal intervals. The positions of the connecting frames 43 correspond one-to-one with the positions of the strip feeding grooves 7. An adsorption assembly is provided between the 3 and the movable frame 41. The adsorption assembly includes a negative pressure box 44 fixedly installed on the inner wall of the top of the movable frame 41. The negative pressure box 44 has first movable holes 417 on both sides of its bottom. A traction rod 413 passing through the first movable hole 417 is fixed to one end of the top of the L-shaped plate 45. A movable plate 415 is fixedly installed on the top of the traction rod 413. A piston sleeve 416 that fits against the inner wall of the negative pressure box 44 is fixedly installed on the outer wall of the movable plate 415. A suction pipe 414 is fixedly installed in the middle of the bottom of the negative pressure box 44. A through hole for the suction pipe 414 to pass through is opened in the middle of the movable plate 415. A sealing sleeve 414 that fits tightly against the outer wall of the suction pipe 414 is fixedly installed on the inner wall of the through hole. 18. A corrugated pipe 412 is fixedly installed at the bottom of the suction pipe 414, and a switch valve 411 is fixedly installed at the bottom of the corrugated pipe 412. A second air guide pipe 410 is fixedly installed at the bottom of the switch valve 411, and a connecting pipe 49 is fixedly installed at the bottom of the second air guide pipe 410. A first air guide pipe 48 is fixedly inserted through the top of the connecting frame 43 into the second lifting frame 46, and the top of the first air guide pipe 48 is fixedly connected to the connecting pipe 49. A second movable hole is opened at the bottom of the movable frame 41 for the first air guide pipe 48 to pass through. Multiple suction cups 47 are fixedly installed at the bottom of the connecting frame 43, and the suction cups 47, the interior of the connecting frame 43, the first air guide pipe 48, the connecting pipe 49, and the second air guide pipe 410 are connected. The second electric push rod 42 drives the L-shaped plate 45 to move the second lifting frame 46 and the connecting frame 43 down to the strip feeding groove 7. During this process, the traction rod 413 at the top of the L-shaped plate 45 drives the movable plate 415 and the piston sleeve 416 to move down in the negative pressure box 44, so that a negative pressure is formed at the top of the negative pressure box 44. When the suction cup 47 is in full contact with the heat insulation strip, the switch valve 411 is opened. The negative pressure is transmitted to the suction cup 47 at the bottom of the connecting frame 43 through the air extraction pipe 414, the corrugated pipe 412, the second air guide pipe 410, the connecting pipe 49 and the first air guide pipe 48. The suction cup 47 adsorbs the heat insulation strip in the strip feeding groove 7, thereby simultaneously completing the precise pushing of multiple heat insulation strips into the corresponding profile heat insulation cavity, realizing multi-station synchronous strip threading operation.

[0045] The feeding guide assembly 5 is installed on the top of one end of the support frame 1 and is used to guide and convey the heat insulation strip.

[0046] A support platform 6 is fixedly installed at the top end of the feeding guide component 5 near the positioning component 2, and the top of the support platform 6 is provided with equally spaced feeding grooves 7. The positions of the feeding grooves 7 correspond one-to-one with the work positions of the positioning component 2. A cutting component 8 is provided inside the support platform 6 for cutting the heat insulation strip.

[0047] In this invention, the cutting component 8 includes a connecting cavity 83 formed within a support platform 6, and a second threaded rod 84 is rotatably connected to the inner wall of the connecting cavity 83. One end of the second threaded rod 84 extends into the top frame 31 and is fixedly mounted with a gear 82. Movable grooves 87 are formed on the top of the connecting cavity 83 and one side of the feeding groove 7, and L-shaped cutters 86 are movably arranged on the inner wall of each movable groove 87. Second movable seats 85, evenly distributed, are screwed onto the second threaded rod 84, and the second movable seats 85 are fixedly connected to the cutters 86. A rack seat 81 is fixedly installed on one side of the first movable seat 37, and the rack seat 81 meshes with the gear 82. After the strip is threaded, when the displacement mechanism 3 drives the strip threading assembly 4 to move towards the feeding guide assembly 5, the rack seat 81 moves synchronously and meshes with the drive gear 82 to rotate, which drives the second threaded rod 84 to rotate in the connecting cavity 83, thereby driving the second movable seat 85 to drive the cutter 86 to slide along the movable groove 87, thus realizing the mechanical linkage between the strip threading action and the cutting action, and automatically completing the synchronous fixed-length cutting of multiple heat insulation strips.

[0048] In this invention, the feeding guide assembly 5 includes a feeding frame 51 fixedly installed at the top of one end of the support frame 1, and multiple feeding rollers 52 of different heights are rotatably connected to the feeding frame 51. Multiple limiting rings 53 are fixedly installed on the outer wall of the feeding rollers 52. The heat insulation strip moves along the gap between two adjacent limiting rings 53. The support platform 6 is fixedly installed at the top end of the feeding frame 51. The feeding rollers 52 of the feeding guide assembly 5 form a traction conveyor for the heat insulation strip, while the limiting rings 53 limit each heat insulation strip to prevent multiple heat insulation strips from tangling or shifting during the conveying process.

[0049] In summary, the working principle of this invention is as follows: First, the heat insulation strip is conveyed in an orderly manner through the feeding guide component 5. Multiple feeding rollers 52 of different heights are rotatably connected on the feeding frame 51 of the feeding guide component 5 to pull the heat insulation strip. The limiting ring 53 on the outer wall of the feeding roller 52 limits each heat insulation strip individually to prevent entanglement and deviation. After being conveyed, the heat insulation strip enters the strip feeding groove 7 on the top of the support platform 6. The strip feeding groove 7 corresponds precisely to the limiting channel of the feeding roller 52 to realize the reception and guidance of the heat insulation strip.

[0050] Next, the aluminum alloy profile is placed in the area of ​​the support plate 22 on the positioning component 2. The positioning component 2 is activated to perform multi-station synchronous positioning of the aluminum alloy profile. The first electric push rod 24 on the inner wall of the support frame 1 drives the first lifting frame 23 to rise. The lifting plate 25 on the top of the first lifting frame 23 drives the lifting frame 26 to move upward along the inner wall of the U-shaped groove 27 of the support frame 21. During the upward movement of the lifting frame 26, the sliding roller 213 at the bottom end of the bottom connecting plate 211 of the clamping frame 210 slides along the inclined groove 214 and undergoes lateral displacement, thereby pulling the clamping frame 210 to slide along the inner wall of the lifting frame 26 and approach the aluminum alloy profile. The buffer spring 215 in the clamping frame 210 cooperates with the clamping seat 216 to form an elastic clamping of the profile. The pulley 217 on the clamping seat 216 avoids scratching the surface of the profile during the clamping process, and finally achieves synchronous positioning and fixing of multiple aluminum alloy profiles.

[0051] After positioning, the strip threading assembly 4 and the displacement mechanism 3 cooperate to start the strip threading operation. The second electric push rod 42 of the strip threading assembly 4 drives the L-shaped plate 45 to move down. The bottom end of the L-shaped plate 45 drives the second lifting frame 46 and the bottom connecting frame 43 to descend synchronously to the strip feeding groove 7. During this process, the traction rod 413 at the top of the L-shaped plate 45 drives the movable plate 415 and the piston sleeve 416 to move down in the negative pressure box 44, so that a negative pressure is formed at the top of the negative pressure box 44. When the suction cup 47 is in full contact with the heat insulation strip, the strip is opened. When the valve 411 is turned on, the negative pressure is transmitted through the suction pipe 414, the bellows pipe 412, the second air guide pipe 410, the connecting pipe 49 and the first air guide pipe 48 to the suction cup 47 at the bottom of the connecting frame 43. The suction cup 47 adsorbs the heat insulation strip in the strip delivery groove 7. Then, the forward and reverse motor 32 of the displacement mechanism 3 drives the first threaded rod 36 in the top frame 31 to rotate, which drives the first movable seat 37 and the top movable platform 35 to move smoothly along the slide rail 33, and drives the heat insulation strip to accurately penetrate the heat insulation cavity of the aluminum alloy profile.

[0052] After the strip is threaded to the preset length, the displacement mechanism 3 drives the threading assembly 4 to reset and move towards the feeding guide assembly 5. At this time, the second electric push rod 42 drives the L-shaped plate 45 to move upward, and the traction rod 413 drives the movable plate 415 and the piston sleeve 416 to move upward and reset. The negative pressure in the negative pressure box 44 disappears, the suction cup 47 releases the heat insulation strip, and the rack seat 81 on one side of the first movable seat 37 moves synchronously and meshes with the drive gear 82 to rotate. The gear 82 drives the second threaded rod 84 in the connecting cavity 83 to rotate. The second movable seat 85 on the second threaded rod 84 drives the cutter 86 to slide along the movable groove 87 to synchronously cut the heat insulation strip after it has been threaded into the profile, thus completing one multi-station threading operation. The above process can be repeated to achieve continuous processing.

[0053] In light of current practical needs, the above-described embodiments of this invention are not limited to these specific implementations. Any changes made within the scope of knowledge possessed by those skilled in the art, without departing from the concept of this invention, still fall within the protection scope of this invention.

Claims

1. A strip insertion and positioning integrated device for thermally insulated aluminum alloy profiles, characterized in that, include: A support frame (1) is provided with a positioning component (2) on its top for positioning aluminum alloy profiles at multiple workstations. The positioning component (2) includes a support frame (21) fixedly installed at equal intervals on the top of the support frame (1), and a support plate (22) is fixedly installed on the top of the inner wall of the support frame (21). U-shaped grooves (27) are provided at equal intervals on the support frame (21). Lifting frames (26) are movably provided on the inner walls of both sides of the U-shaped grooves (27). An inlet and outlet (29) are provided on the top of one side of the lifting frame (26), and a sliding groove along the inlet and outlet is provided on the top inner wall of the lifting frame (26). The clamping frame (210) that enters and exits the outlet (29) has a fixed seat (212) that is inserted into the lifting frame (26) at both ends of the bottom inner wall of the U-shaped groove (27). The bottom of the lifting frame (26) is provided with a through hole for the fixed seat (212) to pass through. The fixed seat (212) is provided with a slanted groove (214). The bottom ends of the clamping frame (210) are fixed with connecting plates (211). The bottom ends of the two connecting plates (211) are rotatably connected to the same sliding roller (213) through a pin. The sliding roller (213) passes through the slanted groove (214) and slides along the slanted groove (214). The displacement mechanism (3) is located on one side of the positioning component (2). The displacement mechanism (3) includes a top frame (31), and a first threaded rod (36) is rotatably provided on the inner wall of the top frame (31). A forward and reverse motor (32) for driving the first threaded rod (36) to rotate is fixedly installed at one end of the top frame (31). A first movable seat (37) is screwed onto the first threaded rod (36), and a movable platform (35) is fixedly installed on the top of the first movable seat (37). The strip insertion assembly (4) is installed on the moving end of the displacement mechanism (3) and is used to insert the heat insulation strip into the heat insulation cavity of the aluminum alloy profile. The strip insertion assembly (4) includes a movable frame (41) fixedly installed on one side of the top of the movable platform (35), and a second electric push rod (42) is fixedly installed on the top of the movable frame (41). An L-shaped plate (45) is fixedly installed at the output end of the second electric push rod (42). A second opening is provided at the bottom of the movable frame (41) for the bottom end of the L-shaped plate (45) to pass through. The bottom end of the L-shaped plate (45) extends to the outside of the movable frame (41) and is fixedly installed with a second lifting frame (46). A connecting frame (43) is fixedly installed at the bottom of the second lifting frame (46) at equal distances. The position of the connecting frame (43) corresponds one-to-one with the position of the strip feeding groove (7). An adsorption assembly is provided between the connecting frame (43) and the movable frame (41). Feeding guide assembly (5), which is installed on the top of one end of the support frame (1) and is used to guide and convey the heat insulation strip; The feeding guide component (5) is fixedly installed with a support platform (6) at one end near the top of the positioning component (2), and the top of the support platform (6) is provided with equally spaced feeding grooves (7). The positions of the feeding grooves (7) correspond one-to-one with the work positions of the positioning component (2). A cutting component (8) is provided inside the support platform (6) for cutting the heat insulation strip. The cutting component (8) includes a connecting cavity (83) opened in the support platform (6), and a second threaded rod (84) is rotatably connected to the inner wall of the connecting cavity (83). One of the second threaded rods (84) The end extends into the top frame (31) and is fixedly installed with a gear (82). The top of the connecting cavity (83) and one side of the feeding groove (7) are provided with a movable groove (87), and the inner wall of the movable groove (87) is movably provided with an L-shaped cutter (86). The second threaded rod (84) is screwed with a second movable seat (85) distributed at equal distances, and the second movable seat (85) is fixedly connected to the cutter (86). A rack seat (81) is fixedly installed on one side of the first movable seat (37), and the rack seat (81) meshes with the gear (82).

2. The integrated strip insertion and positioning device for thermally insulated aluminum alloy profiles according to claim 1, characterized in that, The clamping frame (210) has a clamping seat (216) inserted into its inner wall. One side of the clamping seat (216) is fixedly installed with buffer springs (215) that are evenly distributed on the inner wall of the clamping frame (210). The other side of the clamping seat (216) is rotatably provided with pulleys (217) that are evenly distributed.

3. The integrated strip insertion and positioning device for thermally insulated aluminum alloy profiles according to claim 2, characterized in that, The bottom of the support frame (21) is provided with first openings (28) distributed at equal intervals, and the inner wall of the same column of first openings (28) is connected to the same first lifting frame (23). The top of the first lifting frame (23) is fixed with lifting plates (25) that are inserted at equal intervals into the support frame (21) and the U-shaped groove (27). The lifting plates (25) are fixedly connected to the lifting frame (26). The inner wall of the support frame (1) is fixedly installed with multiple brackets, and the top of the brackets is fixedly installed with a first electric push rod (24) for driving the first lifting frame (23) to lift synchronously.

4. The integrated strip insertion and positioning device for thermally insulated aluminum alloy profiles according to claim 3, characterized in that, The top frame (31) has a groove (34) at the middle of its top for the movable platform (35) to pass through, and slide rails (33) are fixedly installed on both sides of the top of the top frame (31), and the movable platform (35) is slidably connected to the slide rails (33).

5. The integrated strip insertion and positioning device for thermally insulated aluminum alloy profiles according to claim 4, characterized in that, The adsorption assembly includes a negative pressure box (44) fixedly installed on the inner wall of the top of the movable frame (41), and a first movable hole (417) is provided on both sides of the bottom of the negative pressure box (44). A traction rod (413) passing through the first movable hole (417) is fixed at one end of the top of the L-shaped plate (45). A movable plate (415) is fixedly installed on the top of the traction rod (413), and a piston sleeve (416) that fits against the inner wall of the negative pressure box (44) is fixedly installed on the outer wall of the movable plate (415). A suction pipe (414) is fixedly installed at the middle of the bottom of the negative pressure box (44), and a through hole for the suction pipe (414) to pass through is provided at the middle of the movable plate (415). A sealing sleeve (418) that fits tightly against the outer wall of the suction pipe (414) is fixedly installed on the inner wall of the through hole. The suction pipe (414) A corrugated pipe (412) is fixedly installed at the bottom of the frame, and a switch valve (411) is fixedly installed at the bottom of the corrugated pipe (412). A second air guide pipe (410) is fixedly installed at the bottom of the switch valve (411), and a connecting pipe (49) is fixedly installed at the bottom of the second air guide pipe (410). A first air guide pipe (48) of the second lifting frame (46) is fixedly inserted through the top of the connecting frame (43), and the top of the first air guide pipe (48) is fixedly connected to the connecting pipe (49). A second movable hole is opened at the bottom of the movable frame (41) for the first air guide pipe (48) to pass through. A plurality of suction cups (47) are fixedly installed at the bottom of the connecting frame (43), and the suction cups (47), the interior of the connecting frame (43), the first air guide pipe (48), the connecting pipe (49), and the second air guide pipe (410) are connected.

6. The integrated strip insertion and positioning device for thermally insulated aluminum alloy profiles according to claim 5, characterized in that, The feeding guide assembly (5) includes a feeding frame (51) fixedly installed on the top of one end of the support frame (1), and multiple feeding rollers (52) of different heights are rotatably connected on the feeding frame (51). Multiple limiting rings (53) are fixedly installed on the outer wall of the feeding rollers (52). The heat insulation strip moves along the gap between two adjacent limiting rings (53). The support platform (6) is fixedly installed on the top end of the feeding frame (51).

Citation Information

Patent Citations

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