Efficient compact window frame component automatic production line

Abstract

The invention provides an efficient compact window frame part automatic production line which comprises a feeding conveyor, a sawing and milling machine is installed at the output end of the feeding conveyor, a transfer conveyor is installed at the discharging end of the sawing and milling machine, and an automatic transmission line is installed at the output end of the transfer conveyor. The groove milling device comprises a base, and opposite sliding rails are symmetrically and fixedly connected to the top face of the base. The groove milling assembly comprises grooving machine boxes and opposite pneumatic rods, the grooving machine boxes are slidably connected to the two ends of the top face of the opposite sliding rail respectively, the opposite pneumatic rods are fixedly connected to the two ends of the top face of the base respectively, and the output ends of the opposite pneumatic rods are fixedly connected with the grooving machine boxes. And the limiting part comprises a downward pressing pneumatic rod and a stop block. Through mutual cooperation of the feeding conveyor, the sawing and milling machine, the transfer conveyor, the automatic transmission line, the groove milling device, the material taking and temporary storage device and the storage device, machining and production of window frame parts can be achieved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of window frame production, and particularly relates to a high-efficiency compact window frame component automatic production line. BACKGROUND

[0002] The window frame component is a key component in the building door and window system, which is usually composed of vertical beams, horizontal beams and mullions made of aluminum alloy profiles. In the prior art, the processing and production process of the window frame component usually includes multiple independent steps: first, the workers cut the equal-length aluminum alloy profiles into vertical beams, horizontal beams and mullions of specified lengths according to the design requirements; during the cutting process, the workers also need to cut bevels at both ends of the vertical beams and horizontal beams and 90-degree end faces at both ends of the mullions according to the assembly requirements to ensure the fit when splicing later. After cutting, the workers need to store the vertical beams and horizontal beams of different lengths according to the predetermined size specifications. Then, the mullion components need to be transferred to the milling equipment for milling to form a connecting structure. After milling, the mullions, vertical beams and horizontal beams are stacked according to the window frame arrangement order. However, the traditional processing method has the following defects. First, the entire production process is not continuous, and the component transfer between each process relies on manual operation and external equipment, which causes the production link to be interrupted. Second, frequent manual intervention not only increases the labor intensity of the workers, but also wastes a lot of time due to multiple handling and classification operations. In addition, this dispersed processing mode reduces the overall production efficiency and is difficult to meet the needs of modern large-scale production. SUMMARY

[0003] In view of the deficiencies of the prior art, the present application provides a high-efficiency compact window frame component automatic production line, which solves the problems mentioned in the background.

[0004] To achieve the above purpose, the present application is realized by the following technical scheme: The utility model provides a kind of high-efficient compact window frame component automatic production line, including feeding conveyor, the output end of the feeding conveyor is equipped with saw milling machine, the blanking end of the saw milling machine is equipped with transfer conveyor, the output end of the transfer conveyor is equipped with automatic transmission line, one side of the automatic transmission line is equipped with milling groove device, the top of the automatic transmission line is equipped with material taking temporary storage device, the blanking end of the automatic transmission line is equipped with storage device;The milling groove device includes base, the top surface of the base is fixedly connected with counter slide, the both ends of the surface of the counter slide are slidably connected with milling groove assembly, the middle part of the surface of the counter slide is slidably connected with blanking temporary storage assembly;The milling groove assembly includes slotting machine box and counter pneumatic rod, the both ends of the top surface of the counter slide are slidably connected with slotting machine box, the both ends of the top surface of the base are fixedly connected with counter pneumatic rod, the output end of the counter pneumatic rod is fixedly connected with slotting machine box, one side of the slotting machine box is provided with feeding port, the feeding port is equipped with limiting part, the slotting machine box is equipped with slotting assembly, dust cover is mounted on the inner wall of the slotting machine box and located at the side of slotting assembly;The limiting part includes down pressure pneumatic rod and blocking block, the lower part of the inner wall of the feeding port is fixedly connected with blocking block, the upper part of the inner wall of the feeding port is fixedly connected with down pressure pneumatic rod, the output end of the down pressure pneumatic rod is fixedly connected with down pressure plate.

[0005] Further, the limiting part further includes limiting groove and tightening track, the inner wall of the feeding port and located at the side of blocking block is provided with limiting groove, the inner wall of the slotting machine box is fixedly connected with tightening track, the surface of the tightening track is slidably connected with tightening sliding block, one side of the tightening sliding block is fixedly connected with lifting cylinder, the output end of the lifting cylinder is fixedly connected with lifting plate, the top surface of the lifting plate is rotatably connected with tightening roller.

[0006] Further, the slotting assembly includes left and right slide rails, the inside bottom of the slotting machine box is equipped with left and right slide rails, the surface of the left and right slide rails is slidably connected with left and right sliding blocks, the top surface of the left and right sliding blocks is fixedly connected with vertical plate, one side of the vertical plate is equipped with up and down slide rails, the surface of the up and down slide rails is respectively slidably connected with up and down sliding plates, one side of the up and down sliding plates is equipped with guide slide rail, the surface of the guide slide rail is slidably connected with milling slot machine.

[0007] Further, the blanking temporary storage assembly includes front extension sliding plate, the surface of the counter slide is slidably connected with front extension sliding plate, the top surface of the front extension sliding plate is equipped with front extension slide rail, the surface of the front extension slide rail is slidably connected with L-shaped plate, one side upper portion of the L-shaped plate is fixedly connected with lifting cylinder, the output end of the lifting cylinder is fixedly connected with hydraulic clamping jaw.

[0008] Further, the automatic conveying line comprises a roller conveyor, one side of the roller conveyor frame is symmetrically and fixedly connected with a jacking cylinder, the top surface of the jacking cylinder is fixedly connected with a jacking frame, the top surface of the jacking frame is installed with a belt conveyor at equal intervals, one side of the roller conveyor frame is fixedly connected with a storage plate at equal intervals, the top surface of the storage plate is fixedly connected with a blocking column, one side of the storage plate is fixedly connected with a front pushing pneumatic rod, and the output end of the front pushing pneumatic rod is fixedly connected with a front pushing plate.

[0009] Further, the automatic conveying line comprises a driving motor, the bottom surface of the roller conveyor frame is fixedly connected with the driving motor, the output shaft end of the driving motor is rotationally connected with a middle transfer shaft through a belt gear set and a belt tooth, the surface of the middle transfer shaft is rotationally connected with a transmission shaft through a belt gear set and a belt tooth, one end of the transmission shaft penetrates through the belt conveyor and is fixedly connected with a conveying roller in the belt conveyor, the surface of the transmission shaft is rotationally connected with a first protective sheet and a second protective sheet at both ends respectively, one end of the first protective sheet is rotationally connected with the surface of the transmission shaft, and one end of the second protective sheet is rotationally connected with the output shaft end of the driving motor.

[0010] Further, the taking temporary storage device comprises a door-shaped frame, the door-shaped frame is installed above the automatic conveying line, the inner wall of the door-shaped frame is arranged with a first storage rod in a rectangular array on one side, the inner wall of the door-shaped frame is arranged with a second storage rod in a rectangular array on the other side, and the top surface of the door-shaped frame is installed with a taking assembly.

[0011] Further, the taking assembly comprises a translation sliding rail, the top surface of the door-shaped frame is fixedly connected with the translation sliding rail, the surface of the translation sliding rail is slidingly connected with a square sliding beam, one side of the square sliding beam is fixedly connected with a horizontal translation sliding rail, the surface of the horizontal translation sliding rail is slidingly connected with a horizontal translation sliding plate, one side of the horizontal translation sliding plate is slidingly connected with a lifting arm, and the bottom surface of the lifting arm is installed with a pneumatic clamping jaw.

[0012] Further, the storage device comprises a base frame, the top surface of the base frame is installed with an outfeed roller conveyor, one end of the top surface of the base frame and located at one side of the outfeed roller conveyor is fixedly connected with an upright frame, the upright frame is arranged with a third storage rod in a rectangular array above one side, the lower side of the upright frame is installed with an infeed roller conveyor, and the other end of the top surface of the base frame is installed with a lifting assembly.

[0013] Further, the material lifting assembly comprises a stand column, one end of the top surface of the chassis is fixedly connected with the stand column, one side of the stand column is fixedly connected with a vertical sliding rail, the surface of the vertical sliding rail is slidably connected with a material lifting frame, the top surface of the material lifting frame is slidably connected with a material taking frame, one side of the material taking frame and between the material lifting frames is fixedly connected with a retraction air cylinder, the other side of the stand column is provided with a guide sliding rail, the surface of the guide sliding rail is slidably connected with a counterweight, the top surface of the counterweight is fixedly connected with the material lifting frame through a steel wire rope, the top surface of the stand column is fixedly connected with a guide wheel, and the steel wire rope is slidably arranged on the surface of the guide wheel.

[0014] The application provides a high-efficiency compact window frame component automatic production line. 1. Through the coherent structure of "a feeding conveyor → a sawing and milling machine → a transfer conveyor → an automatic conveying line → a slot milling device → a storage device", the automatic flow of the window frame component (aluminum alloy profile) from the raw material to the semi-finished product is realized, manual transfer is not needed, and the production efficiency is greatly improved. 2. In the slot milling device, the "opposite sliding rails + two-end slot milling assemblies" can realize the simultaneous slot milling of the two ends of the workpiece, the machining time is shortened, and the limiting component composed of the "downward pressing pneumatic rod + downward pressing plate + blocking block" can fix the workpiece from the up-down and front-back directions, the deviation is avoided, and the slot milling precision is improved. 3. The material taking temporary storage device realizes the taking down of the mullion from the automatic conveying line and the storage of the mullion, meanwhile, the material taking temporary storage device can also convey the mullion to the slot milling device for slot milling, after the slot milling, the mullion after the slot milling is conveyed to the automatic conveying line to the next process or is conveyed to the material taking temporary storage device for storage. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only show some embodiments of the application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0016] Figure 1 The overall schematic diagram of the application is shown; Figure 2 The overall local enlarged schematic diagram of the application is shown; Figure 3 The schematic diagram of the material taking temporary storage device of the application is shown; Figure 4 The local sectional schematic diagram of the material taking temporary storage device of the application is shown; Figure 5 The schematic diagram of the material taking assembly of the application is shown; Figure 6The automatic conveying line of the present application is shown in the schematic diagram; Figure 7 The automatic conveying line of the present application is shown in the schematic diagram; Figure 6 The A area of the automatic conveying line of the present application is shown in the schematic diagram; Figure 8 The automatic conveying line of the present application is shown in the schematic diagram; Figure 9 The milling slot device of the present application is shown in the schematic diagram; Figure 10 The temporary storage assembly of the present application is shown in the schematic diagram; Figure 11 The milling slot assembly of the present application is shown in the schematic diagram; Figure 12 The milling slot assembly of the present application is shown in the schematic diagram; Figure 13 The storage device of the present application is shown in the schematic diagram; Figure 14 The storage device of the present application is shown in the schematic diagram; Figure 15 The material lifting assembly of the present application is shown in the schematic diagram; Figure 16 The material lifting assembly of the present application is shown in the schematic diagram; The schematic diagram is shown in the figure: 100, the feeding conveyor; 200, the saw-milling machine; 300, the transfer conveyor; 400, the automatic conveying line; 401, the roller conveyor; 402, the jacking air cylinder; 403, the jacking frame; 404, the belt conveyor; 405, the storage plate; 406, the blocking column; 407, the front pushing pneumatic rod; 408, the front pushing plate; 409, the driving motor; 410, the transfer shaft; 411, the transmission shaft; 412, the first protective sheet; 413, the second protective sheet; 500, the milling slot device; 501, the base; 502, the opposite slide rail; 503, the slotting machine box; 504, the opposite pneumatic rod; 505, the feeding port; 506, the dust cover; 507, the downward pressing pneumatic rod; 508, the blocking block; 510, the downward pressing plate; 511, the limiting groove; 512, the tightening rail; 513, the tightening sliding block; 514, the lifting air cylinder; 515, the lifting plate; 516, the tightening roller; 517, the left and right slide rails; 518, the left and right sliding blocks; 519, the vertical plate; 520, the up and down slide rails; 521, the up and down sliding plates; 522, the guide slide rail; 523, the slotting machine; 524, the front extension sliding plate; 525, the front extension slide rail; 526, the L-shaped plate; 527, the lifting air cylinder; 528, the hydraulic clamping jaw; 600, temporary storage device; 601, door frame; 602, first storage rod; 603, second storage rod; 604, translation slide rail; 605, square slide beam; 606, transverse slide rail; 607, transverse slide plate; 608, lifting arm; 609, pneumatic clamping jaw; 700, storage device; 701, base frame; 702, discharge roller conveyor; 703, stand; 704, third storage rod; 705, feeding roller conveyor; 706, stand column; 707, vertical slide rail; 708, material lifting frame; 709, material taking frame; 710, retraction air cylinder; 711, guide slide rail; 712, counterweight; 713, steel wire rope; 714, guide wheel. DETAILED DESCRIPTION

[0017] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application are described clearly and completely. Obviously, the described embodiments are some of the embodiments of the present application, but not all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application. EMBODIMENT

[0018] To solve the technical problems in the background art, the following high-efficiency compact window frame component automatic production line is given: COMBINATION Figures 1-16As shown, the present application provides a kind of efficient compact window frame component automatic production line, including feeding conveyor 100, the output end of feeding conveyor 100 is equipped with saw milling machine 200, the blanking end of saw milling machine 200 is equipped with transfer conveyor 300, the output end of transfer conveyor 300 is equipped with automatic transmission line 400, one side of automatic transmission line 400 is equipped with milling slot device 500, the upper of automatic transmission line 400 is equipped with material taking temporary storage device 600, the blanking end of automatic transmission line 400 is equipped with storage device 700;Milling slot device 500 includes base 501, the top surface of base 501 is fixedly connected with the opposite slide rail 502, the both ends of the surface of opposite slide rail 502 are slidably connected with milling slot assembly, the middle part of the surface of opposite slide rail 502 is slidably connected with blanking temporary storage assembly;Milling slot assembly includes slotting machine box 503 and opposite pneumatic rod 504, the both ends of the top surface of opposite slide rail 502 are slidably connected with slotting machine box 503, the both ends of the top surface of base 501 are fixedly connected with opposite pneumatic rod 504, the output end of opposite pneumatic rod 504 is fixedly connected with slotting machine box 503, one side of slotting machine box 503 is provided with feed inlet 505, limit component is installed in feed inlet 505, slotting assembly is installed in slotting machine box 503, dust cover 506 is installed in the inner wall of slotting machine box 503 and located at one side of slotting assembly;Limit component includes down pressure pneumatic rod 507 and blocking block 508, blocking block 508 is fixedly connected to the lower part of the inner wall of feed inlet 505, down pressure pneumatic rod 509 is fixedly connected to the upper part of the inner wall of feed inlet 505, the output end of down pressure pneumatic rod 509 is fixedly connected with down pressure plate 510.

[0019] Through the coherent structure of "feeding conveyor→saw milling machine→transfer conveyor→automatic transmission line→milling slot device→storage device", the automatic flow of window frame components (aluminum alloy profiles) from raw materials to semi-finished products is realized without manual transfer, which greatly improves the production efficiency. In the milling slot device, the "opposite slide rail + two-end milling slot assembly" can realize milling slots at both ends of the workpiece simultaneously, shortening the processing time; the limit component composed of "down pressure pneumatic rod + down pressure plate + blocking block" can fix the workpiece from top to bottom and front to back, avoiding deviation and improving milling slot accuracy. The dust cover in the slotting machine box can collect metal dust generated by milling slot in real time, improve the working environment and reduce dust pollution. The material taking temporary storage device realizes taking down the mullion from the automatic transmission line and storing it, and at the same time, the material taking temporary storage device can also convey the mullion to the milling slot device for milling slot, and after milling slot, convey the mullion after milling slot to the automatic transmission line to the next process or to the material taking temporary storage device for storage. The storage device can realize storing the processed workpiece, which is convenient for the later staff to take it down for assembly when needed. The automatic conveying line can realize conveying the mullion to the material taking temporary storage device 600 and lifting the mullion, facilitating the later material taking. The saw-milling machine and the feeding conveyor can realize feeding and cutting of the workpiece, and cutting 45-degree angle or straight surface at both ends of the workpiece.

[0020] In the embodiment, the limiting component further comprises a limiting groove 511 and a tightening track 512. The limiting groove 511 is arranged on the inner wall of the feeding port 505 and located at one side of the blocking block 508. The tightening track 512 is fixedly connected to the inner wall of the slotting machine box 503. The surface of the tightening track 512 is slidingly connected with a tightening sliding block 513. One side of the tightening sliding block 513 is fixedly connected with a lifting cylinder 514. The output end of the lifting cylinder 514 is fixedly connected with a lifting plate 515. The top surface of the lifting plate 515 is rotatably connected with a tightening roller 516.

[0021] The lifting cylinder can drive the lifting plate and the tightening roller to extend out of the limiting groove. The tightening track drives the tightening sliding block to move, so that the tightening roller clamps the workpiece from the left and right directions, forming three-dimensional positioning of "up and down + front and back + left and right", and further improving the fixing stability of the workpiece. The three-dimensional positioning can completely avoid the deviation of the workpiece during the slot milling process, ensure the accuracy of the groove size, and meet the accuracy requirements of the subsequent assembly of the window frame component.

[0022] In the embodiment, the slotting assembly comprises left and right sliding rails 517. The left and right sliding rails 517 are installed on the inside bottom of the slotting machine box 503. The surface of the left and right sliding rails 517 is slidingly connected with left and right sliding blocks 518. The top surface of the left and right sliding blocks 518 is fixedly connected with a vertical plate 519. One side of the vertical plate 519 is installed with an up and down sliding rail 520. The surface of the up and down sliding rail 520 is slidingly connected with up and down sliding plates 521 respectively. One side of the up and down sliding plates 521 is installed with a guide sliding rail 522. The surface of the guide sliding rail 522 is slidingly connected with a slot milling machine 523.

[0023] The left and right sliding rails drive the left and right sliding blocks to move, which can adjust the left and right positions of the slot milling machine, adapt to the slot milling requirements of workpieces of different lengths. The up and down sliding rails drive the up and down sliding plates to move, which can adjust the up and down height of the slot milling machine, adapt to the groove height requirements of workpieces of different thicknesses. The guide sliding rail can accurately control the feeding depth of the slot milling machine, ensure the consistency of the groove depth, and avoid excessive depth or shallowness. Multi-dimensional adjustment makes the production line adapt to the slot milling requirements of window frame components such as mullions and cross beams of different specifications, and improves the universality of the production line.

[0024] In the embodiment, the blanking temporary storage assembly comprises a front sliding plate 524, the front sliding plate 524 is slidably connected to the surface of the sliding rail 502, the top surface of the front sliding plate 524 is provided with a front sliding rail 525, the surface of the front sliding rail 525 is slidably connected with an L-shaped plate 526, the upper side of the L-shaped plate 526 is fixedly connected with a lifting cylinder 527, and the output end of the lifting cylinder 527 is fixedly connected with a hydraulic clamp jaw 528.

[0025] The front and rear positions of the hydraulic clamp jaw can be adjusted through the front sliding rail, and the up and down heights of the hydraulic clamp jaw can be adjusted through the lifting cylinder, so that the workpiece after milling can be quickly clamped and taken out, and the workpiece can be prevented from staying in the milling device; The blanking temporary storage assembly temporarily stores the workpiece after processing, can be staggered with the feeding action of the taking material assembly, avoids process conflict, ensures continuous operation of the milling device, and improves the continuity of the production line.

[0026] In the embodiment, the automatic transmission line 400 comprises a roller conveyor 401, one side of the rack of the roller conveyor 401 is fixedly connected with a jacking cylinder 402, the top surface of the jacking cylinder 402 is fixedly connected with a jacking frame 403, the top surface of the jacking frame 403 is installed with a belt conveyor 404 at equal intervals, one side of the rack of the roller conveyor 401 is fixedly connected with a storage plate 405 at equal intervals, the top surface of the storage plate 405 is fixedly connected with a blocking column 406, one side of the storage plate 405 is fixedly connected with a front pushing pneumatic rod 407, and the output end of the front pushing pneumatic rod 407 is fixedly connected with a front pushing plate 408.

[0027] The jacking frame and the belt conveyor can be lifted by the jacking cylinder, the middle column can be lifted away from the roller conveyor, the middle column can be separated from the main conveying path, the middle column can be diverted to the milling device, the middle column can be separated, and the storage plate, the blocking column and the front pushing pneumatic rod can assist in positioning the middle column to ensure the accuracy of subsequent material taking; The roller conveyor can directly convey the workpiece to the storage device, avoid entering the milling process, realize the "classified conveying" of different types of workpieces, reduce invalid processes, and improve conveying efficiency.

[0028] In the embodiment, the automatic transmission line 400 comprises a driving motor 409, the bottom surface of the rack of the roller conveyor 401 is fixedly connected with the driving motor 409, the output shaft end of the driving motor 409 is rotatably connected with a transfer shaft 410 through a belt gear set and a belt tooth, the surface of the transfer shaft 410 is rotatably connected with a transmission shaft 411 through a belt gear set and a belt tooth, one end of the transmission shaft 411 penetrates through the belt conveyor 404 and is fixedly connected with a conveying roller in the belt conveyor 404, the two ends of the surface of the transmission shaft 411 are rotatably connected with a first protective sheet 412 and a second protective sheet 413 respectively, one end of the first protective sheet 412 is rotatably connected with the surface of the transmission shaft 411, and one end of the second protective sheet 413 is rotatably connected with the output shaft end of the driving motor 409.

[0029] The first protection sheet is rotationally connected with the transmission shaft, the second protection sheet is rotationally connected with the output shaft of the driving motor, and the two rotate synchronously with the transmission shaft (e.g. 90° when there is no lifting, and the inclination angle is > 90° after lifting), which can adjust the belt tension in real time.

[0030] The belt is always in a tensioned state, which avoids slipping or damage, ensures stable power transmission from the driving motor to the belt conveyor, reduces equipment failure, and improves the reliability of the automatic transmission line.

[0031] In this embodiment, the material taking temporary storage device 600 includes a door-shaped frame 601, the door-shaped frame 601 is installed above the automatic transmission line 400, a first storage rod 602 is arranged in a rectangular array on one side of the inner wall of the door-shaped frame 601, a second storage rod 603 is arranged in a rectangular array on the other side of the inner wall of the door-shaped frame 601, and a material taking assembly is installed on the top surface of the door-shaped frame 601.

[0032] The material taking assembly on the door-shaped frame can realize the rapid transfer of workpieces between the automatic transmission line and the slot milling device, avoiding manual intervention; the first storage rod is used for temporarily storing workpieces to be processed, and the second storage rod is used for temporarily storing processed workpieces, realizing the classification and temporary storage of “to be processed / processed” workpieces.

[0033] The temporary storage function avoids workpiece accumulation, and the transfer function connects upstream and downstream processes, ensuring efficient cooperation between the automatic transmission line and the slot milling device and reducing downtime.

[0034] In this embodiment, the material taking assembly includes a translation slide rail 604, the translation slide rail 604 is fixedly connected to the top surface of the door-shaped frame 601, a square slide beam 605 is slidably connected to the surface of the translation slide rail 604, a transverse slide rail 606 is fixedly connected to one side of the square slide beam 605, a transverse sliding plate 607 is slidably connected to the surface of the transverse slide rail 606, a lifting arm 608 is slidably connected to one side of the transverse sliding plate 607, and a pneumatic gripper 609 is installed on the bottom surface of the lifting arm 608.

[0035] The square slide beam is moved by the translation slide rail to realize the front-back direction adjustment of the material taking assembly; the transverse sliding plate is moved by the transverse slide rail to realize the left-right direction adjustment; the pneumatic gripper is moved by the lifting arm to realize the up-down direction adjustment, forming “front-back + left-right + up-down” multidimensional movement; through the cooperation of the pneumatic gripper, different lengths of workpieces can be accurately aligned, rapid clamping and transfer are realized, the material taking precision and efficiency are improved, and upstream and downstream processes are further connected.

[0036] In the embodiment, the storage device 700 comprises a base frame 701, the top surface of the base frame 701 is provided with a discharging roller conveyor 702, one end of the top surface of the base frame 701 is fixedly connected with an upright frame 703 on one side of the discharging roller conveyor 702, the upper side of one side of the upright frame 703 is provided with a third storage rod 704 in a rectangular array, the lower side of one side of the upright frame 703 is provided with a feeding roller conveyor 705, and the other end of the top surface of the base frame 701 is provided with a material lifting assembly.

[0037] The feeding roller conveyor is specially used for receiving the window frame components conveyed from the automatic conveying line, and the material lifting assembly is used for transferring the window frame components to the third storage rods on the upright frame for storage, so that the classified storage of the window frame components is realized (different sizes and different manufacturers of the window frame components are prevented from being mixed). The discharging roller conveyor can orderly send the window frame components on the third storage rods to a downstream assembly process, so that the automatic process of “receiving, storing and discharging” is realized, subsequent assembly is facilitated, and the overall production efficiency is improved.

[0038] In the embodiment, the material lifting assembly comprises a stand column 706, the other end of the top surface of the base frame 701 is fixedly connected with the stand column 706, one side of the stand column 706 is fixedly connected with a vertical sliding rail 707, the surface of the vertical sliding rail 707 is slidably connected with a material lifting frame 708, the top surface of the material lifting frame 708 is slidably connected with a material taking frame 709, one side of the material taking frame 709 and between the material lifting frames 708 is fixedly connected with a retraction air cylinder 710, the other side of the stand column 706 is provided with a guide sliding rail 711, the surface of the guide sliding rail 711 is slidably connected with a counterweight 712, the top surface of the counterweight 712 is fixedly connected with the material lifting frame 708 through a steel wire rope 713, the top surface of the stand column 706 is fixedly connected with a guide wheel 714, and the steel wire rope 713 is slidably arranged on the surface of the guide wheel 714.

[0039] The counterweight is connected with the material lifting frame through the steel wire rope (guided by the guide wheel), so that the weight of the material lifting frame and the workpiece can be balanced, the load of the driving motor on the vertical sliding rail is greatly reduced, the motor shaft is prevented from being broken, and the reliability of the material lifting assembly is improved. The retraction air cylinder can drive the material taking frame to move forward and backward, accurately adjust the material taking position, ensure that the material taking frame can be accurately inserted into the feeding roller conveyor to take the workpiece or aligned with the third storage rod to place the workpiece, and improve the taking and placing accuracy; the vertical sliding rail drives the material lifting frame to lift, and realizes the up-down transfer of the workpiece.

[0040] The working principle and use process of the application are as follows: In use: In use: Firstly, the whole aluminum alloy steel material is transported to the feeding conveyor 100 by using an external manipulator or a lifting tool, at this time, the feeding conveyor 100 starts to convey one end of the aluminum alloy steel material to be cut into the sawing and milling machine, and the conveyed aluminum profile is located on the transfer conveyor 300. Second step, sawing milling machine 200 will be cut according to the length of the aluminum alloy steel cutting length, and in cutting, according to the needs of aluminum profile, will be cut in the two ends of the aluminum profile respectively a 45 degree angle of slope, or cut a straight face, in order to later assembly, after the aluminum profile is cut, the cut aluminum profile will be transferred from the cutting machine conveyor 300 to transport out; Third step, the transfer conveyor will cut the aluminum profile to the roller conveyor 401, at this time, the roller conveyor 401 begins to transport the aluminum profile, when the aluminum profile comes to the belt conveyor 404, at this time, it is necessary to judge the cut aluminum profile: If the aluminum profile is mullion at this time, the jacking cylinder 402 starts to work, with the work of jacking cylinder 402, will drive the jacking frame 403 to move up, so as to drive the multiple belt conveyor 404 to move up, when the belt conveyor 404 moves up, will lift the mullion on the roller conveyor 401, so that the mullion is no longer transported by the roller conveyor 401, at this time, the driving motor 409 starts to work, when the driving motor 409 works, will drive the transfer shaft 410 to rotate through the cooperation of the belt tooth and the belt gear, when the transfer shaft 410 rotates, will drive the transmission shaft 411 to rotate, when the transmission shaft 411 rotates, will drive the driving roller in the belt conveyor 404 to rotate, so as to drive the belt to rotate under the action of the driven roller, when the belt rotates, the mullion can be transported to the storage plate 405, when transporting, the mullion first overcomes the front push plate 408, and then comes to the storage plate 405, and is blocked by the blocking column 406 on the storage plate 405; When the belt conveyor 404 moves up a little distance, it will drive the transmission shaft 411 to move up, when the transmission shaft 411 moves up, it will drive the first protective sheet 412, the transfer shaft 410 and the one end of the second protective sheet 413 to move up, because the first protective sheet 412 rotates with the transfer shaft 410 and the transmission shaft 411 respectively, so when the first protective sheet 412 rises, the first protective sheet 412 and the second protective sheet 413 will rotate around the transfer shaft 410 at a certain angle, to ensure the rising of the transmission shaft 411, and also to ensure that the belt tooth is not stretched, always in the state of tension, for example, without rising, the first protective sheet 412 and the second protective sheet 413 are 90 degrees, when rising, the angle between the first protective sheet 412 and the second protective sheet 413 is greater than 90 degrees; When the belt conveyor 404 lifts the mullion and places it on the storage plate 405, the position of the pneumatic clamping jaw 609 is adjusted according to the length of the mullion. First, the pneumatic clamping jaw 609 is moved to the middle of the mullion by moving the pneumatic clamping jaw 609 horizontally using the horizontal sliding rail 606. Then, the pneumatic clamping jaw 609 is moved to both ends of the mullion by moving the pneumatic clamping jaw 609 using the horizontal sliding rail 604. At the same time, the pneumatic clamping jaw 609 starts to clamp the mullion. After clamping, the mullion is moved to the first storage rod 602 by the horizontal sliding rail 604 and the lifting arm 608, and is stably stored on the first storage rod 602. When the mullion needs to be slotted at both ends, first, the mullion on the first storage rod 602 is taken down by the taking assembly, and then moved to the feeding port 505. At this time, the taking assembly continues to move, and the two ends of the mullion continue to move forward along the feeding port 505. When the two ends of the mullion are in contact with the blocking block 508, the taking assembly releases the mullion, and the two ends of the mullion are located in the feeding port 505, and one side is in contact with one side of the blocking block 508. After releasing the mullion, the lifting cylinder 514 starts to work, and the lifting plate 515 and the tightening roller 516 are lifted upwards, so that the upper end of the tightening roller 516 extends out of the limiting groove 511. After extending, the tightening rail 512 drives the tightening sliding block 513 to move, thereby driving the lifting cylinder, the lifting plate 515 and the tightening roller 516 to move. When the tightening roller 516 moves towards the mullion, the two sides of the mullion are clamped and limited under the action of the blocking block 508. After clamping and limiting, the downward pressing pneumatic rod 509 drives the downward pressing plate 510 to move downwards, so that the mullion is clamped up and down under the action of the feeding port 505. After clamping, the two ends of the mullion are slotted. When slotting, first, the up-down sliding rail 522 is used to adjust the up-down position of the milling machine to ensure that the milling cutter can accurately mill the position that needs to be milled. The left-right sliding rail 517 and the left-right sliding block 518 are used to move the milling machine left and right to realize left and right milling. The guide sliding rail 522 is used to ensure the depth of milling. After slotting, the milling machine 523 moves away from the mullion, and at the same time, the downward pressing plate 510 and the tightening roller 516 also move away. After moving away, the unloading temporary storage assembly starts to take the mullion after milling. When taking out the material, first adjust the position of the hydraulic clamping jaw 528 through the opposite sliding rail 502, so that the hydraulic clamping jaw 528 is convenient to clamp the position during clamping, which is located in the middle of the mullion. After the position is adjusted, the hydraulic clamping jaw 528 is moved to the lower side of the mullion by using the front extension sliding rail 525. At this time, the lifting cylinder 527 rises, and the mullion is also lifted at the same time. At this time, the hydraulic clamping jaw 528 starts to clamp the mullion after being grooved. After clamping, the two ends of the mullion are taken out from the feeding port 505 by using the front extension sliding rail 525 and the lifting cylinder 527, so that the material taking out assembly can convey the mullion to be processed to the feeding port 505, so as to facilitate the later processing. When the material taking out assembly conveys the mullion to be processed into the feeding port 505, the mullion clamped on the hydraulic clamping jaw 528 can be taken out at this time. After the mullion is clamped, it is conveyed to the roller conveyor 401. If the roller conveyor 401 is conveying other parts at this time, the material taking out device can convey the mullion to be processed to the second storage rod 603. On the one hand, the storage of the mullion is realized, and the pressure of the roller conveyor 401 is also reduced. In addition, the material taking out assembly cannot work can be avoided, and finally, the problem that the slot milling machine 523 stops and waits due to the feeding and discharging problem can be avoided.

[0041] If it is not a mullion, but an aluminum profile such as a cross beam and a vertical beam, at this time, the roller conveyor 401 continues to convey, and conveys the aluminum profile to the feeding roller conveyor 705. Fourthly, when the aluminum profile is conveyed to the lower side of the third storage rod 704 by the feeding roller conveyor 705, the conveying of the aluminum profile is stopped. Fifthly, at this time, the retraction cylinder 710 is started, and the retraction cylinder 710 drives the material taking out frame 708 to move forward. When the material taking out frame 708 moves forward, one end of the material taking out frame 708 is inserted into the feeding roller conveyor 705. At this time, the material taking out frame 708 slides along the vertical sliding rail 707, so that the aluminum profile is taken out from the feeding roller conveyor 705 by the material taking out frame 709. After taking out, the retraction cylinder 710 drives the material taking out frame 709 to retract, and the material taking out frame 708 drives the material taking out frame 709 and the aluminum profile to continue to move upward. When the aluminum profile moves to the third storage rod 704, the movement is stopped, and the retraction cylinder 710 works to convey the material taking out frame 709 forward, and convey the aluminum profile horizontally to the third storage rod 704 for stable placement. The vertical sliding rail 707 is composed of a motor, a gear, a rack and a guide rail. The counterweight 712 can reduce the load of the motor when the material taking out frame 708 rises, so as to avoid the shaft breakage of the motor. Since the third storage rod is arranged in a rectangular array, different manufacturers or different sizes of window frames can be classified and stored.

[0042] In the sixth step, the aluminum profile on the third storage rod 704 can be taken down and transported to the discharge roller conveyor 702 by using the cooperation of the material lifting frame 708, the material taking frame 709 and the vertical slide rail 707, and then the discharge roller conveyor 702 can be used to transport the aluminum profile to the next assembly process for assembly.

[0043] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises a..." does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the recited element.

[0044] The above embodiments are only used to illustrate the technical solutions of the present application, rather than limit the present application; although the present application has been described in detail with reference to the foregoing embodiments, those ordinarily skilled in the art should understand: the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A high-efficiency compact window frame component automatic production line, characterized by: Including the feeding conveyor (100), the output end of the feeding conveyor (100) is provided with a saw milling machine (200), the lower end of the saw milling machine (200) is provided with a transfer conveyor (300), the output end of the transfer conveyor (300) is provided with an automatic transmission line (400), one side of the automatic transmission line (400) is provided with a milling groove device (500), the upper side of the automatic transmission line (400) is provided with a temporary storage device (600), and the lower end of the automatic transmission line (400) is provided with a storage device (700); The milling groove device (500) comprises a base (501), and the top surface of the base (501) is symmetrically and fixedly connected with opposite sliding rails (502), both ends of the surface of the opposite sliding rail (502) are slidably connected with milling groove assemblies, and the middle part of the surface of the opposite sliding rail (502) is slidably connected with a lower discharge temporary storage assembly; The milling groove assembly comprises a slotting machine box (503) and an opposite pneumatic rod (504), both ends of the top surface of the opposite sliding rail (502) are slidably connected with the slotting machine box (503), both ends of the top surface of the base (501) are fixedly connected with the opposite pneumatic rod (504), the output end of the opposite pneumatic rod (504) is fixedly connected with the slotting machine box (503), one side of the slotting machine box (503) is provided with a feeding port (505), the feeding port (505) is provided with a limiting part, the slotting machine box (503) is provided with a slotting assembly, and the inner wall of the slotting machine box (503) and located on one side of the slotting assembly is provided with a dust cover (506); The limiting part comprises a pressing pneumatic rod (507) and a blocking block (508), the inner wall of the feeding port (505) is fixedly connected with the blocking block (508), the upper part of the inner wall of the feeding port (505) is fixedly connected with the pressing pneumatic rod (507), and the output end of the pressing pneumatic rod (507) is fixedly connected with a pressing plate (510).

2. The efficient compact sash section automatic production line according to claim 1, characterized in that: The limiting part further comprises a limiting groove (511) and a tightening track (512), the inner wall of the feeding port (505) and located on one side of the blocking block (508) is provided with the limiting groove (511), the inner wall of the slotting machine box (503) is fixedly connected with the tightening track (512), the surface of the tightening track (512) is slidably connected with a tightening sliding block (513), one side of the tightening sliding block (513) is fixedly connected with a lifting cylinder (514), the output end of the lifting cylinder (514) is fixedly connected with a lifting plate (515), and the top surface of the lifting plate (515) is rotatably connected with a tightening roller (516).

3. A high efficient compact sash section automatic production line according to claim 2, characterized in that: The slotting assembly includes left and right sliding rails (517), the inside bottom of the slotting box (503) is provided with the left and right sliding rails (517), the surfaces of the left and right sliding rails (517) are slidably connected with left and right sliding blocks (518), the top surfaces of the left and right sliding blocks (518) are fixedly connected with vertical plates (519), one side of the vertical plate (519) is provided with upper and lower sliding rails (520), the surfaces of the upper and lower sliding rails (520) are respectively slidably connected with upper and lower sliding plates (521), one side of the upper and lower sliding plates (521) is provided with a guide sliding rail (522), and the surface of the guide sliding rail (522) is slidably connected with a slot milling machine (523).

4. The high-efficiency compact window frame component automatic production line according to claim 3, characterized in that: The blanking temporary storage assembly includes a front extension sliding plate (524), the surface of the opposite sliding rail (502) is slidably connected with the front extension sliding plate (524), the top surface of the front extension sliding plate (524) is provided with a front extension sliding rail (525), the surface of the front extension sliding rail (525) is slidably connected with an L-shaped plate (526), one side of the L-shaped plate (526) is fixedly connected with a lifting cylinder (527) at the upper portion, and the output end of the lifting cylinder (527) is fixedly connected with a hydraulic clamping jaw (528).

5. A high efficient compact window frame component automatic production line according to claim 4, characterized in that: The automatic conveying line (400) includes a roller conveyor (401), one side of the rack of the roller conveyor (401) is fixedly connected with a jacking cylinder (402) in a symmetrical mode, the top surface of the jacking cylinder (402) is fixedly connected with a jacking frame (403), the top surface of the jacking frame (403) is provided with a belt conveyor (404) at equal intervals, one side of the rack of the roller conveyor (401) is fixedly connected with a storage plate (405) at equal intervals, the top surface of the storage plate (405) is fixedly connected with a blocking column (406), one side of the storage plate (405) is fixedly connected with a front pushing pneumatic rod (407), and the output end of the front pushing pneumatic rod (407) is fixedly connected with a front pushing plate (408).

6. The high-efficiency compact window frame component automatic production line according to claim 5, characterized in that: The automatic conveying line (400) includes a driving motor (409), the bottom surface of the rack of the roller conveyor (401) is fixedly connected with the driving motor (409), the output shaft end of the driving motor (409) is rotationally connected with a middle rotating shaft (410) through a belt gear set cooperation belt tooth, the surface of the middle rotating shaft (410) is rotationally connected with a transmission shaft (411) through a belt gear set cooperation belt tooth, one end of the transmission shaft (411) penetrates through the belt conveyor (404) and is fixedly connected with a conveying roller in the belt conveyor (404), and the surfaces of the transmission shaft (411) are respectively rotationally connected with a first protective sheet (412) and a second protective sheet (413). One end of the first protective sheet (412) is rotationally connected with the surface of the transmission shaft (411), and one end of the second protective sheet (413) is rotationally connected with the output shaft end of the driving motor (409).

7. A high-efficiency compact window frame component automatic production line according to claim 6, characterized in that: The taking temporary storage device (600) includes a door frame (601), the door frame (601) is installed above the automatic conveying line (400), a plurality of first storage rods (602) are arranged in a rectangular array on one side of the inner wall of the door frame (601), a plurality of second storage rods (603) are arranged in a rectangular array on the other side of the inner wall of the door frame (601), and a taking assembly is installed on the top surface of the door frame (601).

8. A high efficient compact window frame component automatic production line according to claim 7, characterized in that: The taking assembly includes a translation sliding rail (604), the translation sliding rail (604) is fixedly connected to the top surface of the door frame (601), a square sliding beam (605) is slidably connected to the surface of the translation sliding rail (604), a transverse sliding rail (606) is fixedly connected to one side of the square sliding beam (605), a transverse sliding plate (607) is slidably connected to the surface of the transverse sliding rail (606), a lifting arm (608) is slidably connected to one side of the transverse sliding plate (607), and pneumatic clamping jaws (609) are installed on the bottom surface of the lifting arm (608).

9. A high efficient compact window frame component automatic production line according to claim 8, characterized in that: The storage device (700) includes a base frame (701), a discharge roller conveyor (702) is installed on the top surface of the base frame (701), a stand (703) is fixedly connected to one end of the top surface of the base frame (701) and located on one side of the discharge roller conveyor (702), a plurality of third storage rods (704) are arranged in a rectangular array above one side of the stand (703), an inlet roller conveyor (705) is installed below one side of the stand (703), and a lifting assembly is installed on the other end of the top surface of the base frame (701).

10. The high-efficiency compact window frame component automatic production line according to claim 9, characterized in that: The lifting assembly includes a stand column (706), the stand column (706) is fixedly connected to the other end of the top surface of the base frame (701), a vertical sliding rail (707) is fixedly connected to one side of the stand column (706), a lifting frame (708) is slidably connected to the surface of the vertical sliding rail (707), a taking frame (709) is slidably connected to the top surface of the lifting frame (708), a retraction air cylinder (710) is fixedly connected to one side of the taking frame (709) and located between the lifting frames (708), a guide sliding rail (711) is installed on the other side of the stand column (706), a counterweight (712) is slidably connected to the surface of the guide sliding rail (711), the counterweight (712) is fixedly connected to the lifting frames (708) through a steel wire rope (713), a guide wheel (714) is fixedly connected to the top surface of the stand column (706), and the steel wire rope (713) is slidably located on the surface of the guide wheel (714).

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