Automatic discharging device of zinc alloy production line and working method

By using the flipping mechanism and sensor detection of the automated unloading device, stable transmission and precise flipping of zinc alloy workpieces are achieved, solving the problems of workpiece flipping and falling, and improving the stability and automation level of the unloading process.

CN121376584APending Publication Date: 2026-01-23FOSHAN GUIYUAN ZINC ALLOY MATERIAL CO LTD
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Patent Information

Application Number
CN202511701857.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-19
Publication Date
2026-01-23

AI Technical Summary

Technical Problem

During the unloading process of zinc alloy production lines, workpieces may flip, fall, or get stuck, affecting subsequent handling and stacking. Moreover, existing technologies make it difficult to achieve stable transmission and precise flipping of workpieces.

Method used

An automated feeding device is adopted, including a conveyor, a flipping mechanism, a handling mechanism, sensors, and a positioning mechanism. The sensor detects the position of the workpiece, and the flipping mold, together with the gripper assembly, realizes the automatic flipping and positioning of the workpiece, ensuring the uniformity of the workpiece posture and reducing deviation and damage.

Benefits of technology

It improves the stability and accuracy of workpiece transfer, reduces workpiece damage and drop, and enhances the automation level of the material handling process.

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Abstract

The invention discloses an automatic discharging device of a zinc alloy production line and a working method, the automatic discharging device comprises a conveyor, a carrying mechanism and a turnover mechanism, the turnover mechanism comprises a turnover power part and a turnover die, the turnover power part drives the turnover die to rotate and get close to or away from the conveyor, and the inner side wall of the turnover die is provided with an inclined plane matched with the outer contour of a workpiece; the first sensor is arranged on the conveyor and located on the side, away from the carrying mechanism, of the turnover mechanism; the second sensor is arranged on the conveyor and located on the side, close to the carrying mechanism, of the turnover mechanism. The intercepting piece is arranged on the conveyor and located on the side, away from the turnover mechanism, of the first sensor. The adaptive inclined surface of the inner side wall of the overturning mold can be attached to the outer contour of the workpiece to provide stable support for subsequent overturning of the workpiece, and if the workpiece is overturned, the workpiece cannot enter the overturning mold; the first sensor and the second sensor detect the workpiece positions at the two ends of the turnover mechanism correspondingly and cooperate with the intercepting piece to control the workpiece conveying rhythm.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of blanking equipment, in particular to an automatic blanking device for a zinc alloy production line and a working method. BACKGROUND

[0002] In the workpiece blanking process of the zinc alloy production line, after the zinc alloy block is formed through casting, cooling and other processes, it needs to be transferred to the blanking link through the conveyor for centralized stacking, so as to prepare for subsequent warehousing, transportation or deep processing. When the workpiece is blanked onto the conveyor, the workpiece may be turned over, so the workpiece needs to be turned over for easy handling. However, during the transportation of the workpiece on the conveyor, due to the vibration of the conveyor belt or the deviation of the initial feeding position of the workpiece, the workpiece is easy to collide and fall off from the conveyor, and it may also be unable to cooperate with the turnover mechanism due to the deviation of the alignment, affecting the subsequent handling and stacking. SUMMARY

[0003] In order to improve the stability of the blanking process of the zinc alloy production line, the present application provides an automatic blanking device for a zinc alloy production line and a working method.

[0004] The automatic blanking device for a zinc alloy production line provided by the present application adopts the following technical scheme: An automatic blanking device for a zinc alloy production line, comprising: a conveyor, the conveyor having a feeding end and a discharging end, the conveyor having a conveyor belt, the conveyor belt driving the workpiece to move from the feeding end to the discharging end; a handling mechanism, the handling mechanism being arranged on one side of the discharging end of the conveyor, the handling mechanism comprising a mechanical arm and a jaw assembly, the mechanical arm driving the jaw assembly to move and clamp the workpiece on the discharging end of the conveyor; a turnover mechanism, the turnover mechanism comprising a turnover power member and a turnover die, the turnover power member driving the turnover die to rotate and approach or move away from the conveyor, the turnover die abutting against the upper surface of the conveyor belt, the turnover die having a loading space, the inner side wall of the turnover die being provided with a slope surface matched with the outer contour of the workpiece; a first sensor, the first sensor being arranged on the conveyor and located on the side of the turnover mechanism away from the handling mechanism; a second sensor, the second sensor being arranged on the conveyor and located on the side of the turnover mechanism close to the handling mechanism; an intercepting member, the intercepting member being arranged on the conveyor and located on the side of the first sensor away from the turnover mechanism, the lower end of the intercepting member being hinged to the conveyor, and the upper end of the intercepting member extending upward to above the conveyor.

[0005] By adopting the above technical scheme, the conveying belt of the conveyor can stably drive the workpiece to move directionally, ensuring the continuity of workpiece transmission. The mechanical arm and the gripper assembly of the carrying mechanism are combined to accurately clamp the workpiece at the discharge end of the conveyor and complete the transfer, replacing manual carrying, improving the discharging efficiency and avoiding workpiece damage caused by manual operation. The adaptive slope of the inner wall of the turnover mold can fit the outer contour of the workpiece, providing stable support for subsequent workpiece turnover. If the workpiece has been turned over, it cannot enter the turnover mold. The first sensor and the second sensor detect the positions of the workpieces on both sides of the turnover mechanism, and cooperate with the intercepting member to control the transmission rhythm of the workpieces. After the workpieces are intercepted by the intercepting member, the edges of the workpieces will gradually be flush with the intercepting member under the continuous driving of the conveying belt, which can reduce the positional deviation of the workpieces.

[0006] Optionally, the turnover mechanism is oppositely arranged on both sides of the conveyor, and the two turnover molds are symmetrically and synchronously rotated.

[0007] By adopting the above technical scheme, two synchronous turnover mechanisms are oppositely arranged on both sides of the conveyor, so that the turnover molds form a symmetrical clamping structure. On the one hand, the symmetrical turnover molds can simultaneously apply force to the workpiece from both sides, which can more evenly fit the outer contour of the workpiece compared to a single-sided turnover mechanism, avoiding workpiece turnover deviation or deformation caused by single-sided force, and improving the stability and accuracy of workpiece turnover. On the other hand, the synchronous rotation of the two turnover molds can enhance the driving force of the turnover action, especially for heavy or irregular zinc alloy workpieces, which can effectively overcome the inertia of the workpiece and ensure smooth turnover.

[0008] Optionally, the turnover mechanism further comprises a lifting platform, the bottom of the lifting platform is provided with a lifting power member, the lifting power member drives the lifting platform to lift, and the turnover power member is arranged on the lifting platform.

[0009] By adopting the above technical scheme, the turnover power member and the turnover mold have lifting adjustment capability through the arrangement of the lifting platform and the lifting power member. When it is necessary to turn over zinc alloy workpieces of different thicknesses and heights, the lifting power member can drive the lifting platform to move the turnover mold up and down, flexibly adjusting the distance between the turnover mold and the conveyor belt. At the same time, when the workpiece does not need to be turned over, the lifting platform can drive the turnover mold to rise away from the conveying belt.

[0010] Optionally, a positioning mechanism is further included, the positioning mechanism is arranged on the side of the intercepting member away from the first sensor, the positioning mechanism comprises two first positioning assemblies, the two first positioning assemblies are arranged on both sides of the intercepting member, a first positioning plate is installed on the first positioning assembly, the first positioning plate is located above the conveying belt, and the first positioning assembly drives the first positioning plate to approach or move away from the conveyor.

[0011] By adopting the technical scheme, the first positioning assembly drives the first positioning plate to be close to or away from the conveyor, the distance between the two first positioning plates can be adjusted according to the width of the workpiece, the workpiece is limited on the preset transmission path of the conveying belt before passing through the intercepting piece, the workpiece is prevented from deviating in the conveying process and then cannot accurately enter the turnover mode, meanwhile, the positioned workpiece can keep a unified posture to enter the subsequent process, the situation that the workpiece falls off the conveyor or is stuck in the conveying process due to the deviation of the position of the workpiece is reduced, and the stability of the overall unloading is improved.

[0012] Optionally, the positioning mechanism further comprises two second positioning assemblies, the two second positioning assemblies are arranged on the two sides of the discharge end of the conveyor, a second positioning plate is arranged on the second positioning assembly, the second positioning plate is located above the conveying belt, and the first positioning assembly drives the first positioning plate to be close to or away from the conveyor.

[0013] By adopting the technical scheme, the double second positioning assemblies and the second positioning plates are arranged on the two sides of the discharge end of the conveyor, the workpiece to be clamped after being turned over can be positioned again, the workpiece slightly deviated after being turned over can be returned to the best clamping position of the clamping jaw assembly, the mechanical arm can accurately align the workpiece when driving the clamping jaw assembly, the clamping failure or the workpiece falling off during clamping due to the deviation of the workpiece is avoided, and the stability of the clamping and transferring of the carrying mechanism is improved. Meanwhile, the uniformly positioned workpiece can also reduce the misalignment friction between the clamping jaw assembly and the workpiece, and reduce the risk of scratching the surface of the workpiece.

[0014] Optionally, the clamping jaw assembly comprises a mounting plate and two clamping piece groups symmetrically arranged, the clamping piece group is rotationally connected with the mounting plate, a clamping power element is arranged on the mounting plate, and an output end of the clamping power element is connected with a rotating shaft of the clamping piece group.

[0015] By adopting the technical scheme, the clamping jaw assembly adopts a double-clamping piece group rotation design, and the clamping angle can be flexibly adjusted by cooperating with the rotating power element, so that the regular rectangular zinc alloy block can be adapted, and the special-shaped zinc alloy block can also be clamped.

[0016] Optionally, the carrying mechanism further comprises two pushing assemblies arranged on the two sides of the clamping jaw assembly, the pushing assembly comprises a transverse assembly, a longitudinal assembly and a pushing plate connected in sequence, the longitudinal assembly drives the pushing plate to ascend and descend, and the transverse assembly drives the longitudinal assembly to be close to or away from the clamping jaw assembly.

[0017] By adopting the technical scheme, the transverse assembly and the longitudinal assembly realize the ascending and descending of the pushing plate and the changing of the distance between the two pushing plates, so that after the zinc alloy blocks are stacked at the unloading point, the pushing plate clamps and stacks the zinc alloy block stack from the two sides of the zinc alloy block, and the subsequent carrying is facilitated.

[0018] Optionally, the conveying machine comprises a conveying frame and a receiving frame, the receiving frame is arranged on one side of the feeding end of the conveying machine, the receiving frame is rotationally connected with the conveying frame, a lifting power element is installed on the conveying frame, two ends of the lifting power element are respectively hinged with the conveying frame and the receiving frame, and the lifting power element drives the receiving frame to rotate.

[0019] By adopting the above technical scheme, when the output height of the workpiece of the upstream process changes or the weight of the workpiece becomes larger, and the workpiece falling distance needs to be reduced, the lifting power element can drive the receiving frame to rotate around the hinge point of the conveying frame, the inclination angle and height of the receiving frame are adjusted, the receiving frame can be connected to the output position of the upstream workpiece, the impact damage caused by the excessive falling height of the workpiece is avoided, the workpiece can be smoothly dropped into the conveying belt, and the loss of the workpiece at the feeding end is reduced.

[0020] Optionally, a buffer plate is arranged above the middle of the receiving frame, a top rod is connected to the bottom of the buffer plate, a cross beam is connected between the two sides of the receiving frame, the top rod passes through the cross beam, an elastic element is sleeved on the top rod, and two ends of the elastic element are respectively connected with the cross beam and the bottom of the buffer plate.

[0021] By adopting the above technical scheme, when the workpiece falls into the receiving frame from the upstream process, it first contacts the buffer plate, the buffer plate is compressed by the top rod after being stressed, the deformation of the elastic element can absorb the impact force of the workpiece falling, the surface indentation, corner knocking and other damages caused by the direct impact of the workpiece on the receiving frame or the conveying belt are avoided, especially for the zinc alloy workpiece with large weight or high brittleness, the workpiece loss rate at the feeding end can be significantly reduced, and the quality qualified rate of the workpiece after discharging is improved.

[0022] The application also provides a working method of the automatic discharging device of the zinc alloy production line, adopts the automatic discharging device of the zinc alloy production line as described above, and the working method comprises the following steps: the workpiece falls into the conveying belt from the feeding end, the conveying belt drives the workpiece to move from the feeding end to the discharging end of the conveying machine, the workpiece moves to the intercepting element and passes through the intercepting element, the overturning power element drives the overturning die to be close to the conveying machine above the conveying belt; the workpiece with the front face upward passes through the first sensor and enters the overturning die, the workpiece is overturned by 180° by the overturning mechanism, the overturning power element drives the overturning die to be away from the conveying machine, the workpiece falls into the conveying belt again and starts to move, the intercepting element no longer blocks the next workpiece after the workpiece passes through the second sensor, and the workpiece is clamped and transferred by the carrying mechanism after moving to the discharging end of the conveying machine; the workpiece with the back face upward contacts the inclined surface of the overturning die and is blocked, the workpiece blocks the first sensor so that the first sensor continuously detects the signal, the overturning power element drives the overturning die to be away from the conveying machine, and the workpiece directly moves to the discharging end through the overturning mechanism and the second sensor.

[0023] In summary, the application has at least one of the following beneficial effects: 1. The flipping mechanism drives the rotation and displacement of the flipping mold through the flipping power component. Combined with the signal feedback from the first sensor, it can automatically complete the identification and flipping of the front and back of the workpiece. The whole process does not require manual judgment of the front and back of the workpiece. It relies entirely on the collaboration of the flipping mechanism and the sensor to complete the automated screening and flipping, avoiding errors caused by manual operation, ensuring that all workpieces entering the subsequent process have the same posture, and improving the automation accuracy of the material feeding process.

[0024] 2. The first positioning component of the positioning mechanism drives the first positioning plate to adjust the spacing, which can restrict the workpiece to the preset path of the conveyor belt before it reaches the interceptor, preventing the workpiece from being unable to accurately enter the flipping mold due to conveying deviation. The interceptor controls the passage rhythm of the workpiece through a hinged structure. In conjunction with the signal linkage of the first and second sensors, it blocks the next workpiece from entering before a single workpiece completes its flipping or passes through the flipping mechanism, preventing congestion in the flipping area. The coordinated action of the mechanisms on the conveyor ensures that the workpieces remain in an orderly state during the conveying process, reducing workpiece position deviation and problems such as jamming and falling during the conveying process, and improving the continuity of the unloading process.

[0025] 3. The buffer plate in the middle of the receiving rack is connected to the elastic element through the top rod. When the workpiece falls into the receiving rack from the upstream process, it first contacts the buffer plate. After the buffer plate is subjected to force, it compresses the elastic element. The deformation of the elastic element can effectively absorb the impact force of the workpiece falling, avoiding the workpiece from directly hitting the receiving rack or the conveyor belt. At the same time, the receiving rack can rotate relative to the conveyor frame, changing the height of the receiving rack to reduce the falling height of the workpiece from the feeding end into the conveyor belt, further reducing collisions and reducing the workpiece loss rate. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall structure of an automated feeding device for a zinc alloy production line according to an embodiment of this application.

[0027] Figure 2 This is a schematic diagram of the flipping mechanism in the embodiments of this application.

[0028] Figure 3 This is a schematic diagram of the workpiece facing upwards in an embodiment of this application.

[0029] Figure 4 This is a schematic diagram of the transport mechanism in the embodiments of this application.

[0030] Figure 5 This is a schematic diagram of the workpiece with the reverse side facing upwards in an embodiment of this application.

[0031] Figure 6 This is a schematic diagram of the structure of the first positioning component in the embodiments of this application.

[0032] Figure 7is a structural schematic view of a second positioning assembly in the embodiment of the application.

[0033] Figure 8 is Figure 1 is a local enlarged view at A in FIG. 1.

[0034] Legend of reference signs: 1, conveyor; 11, conveying belt; 12, conveying frame; 13, receiving frame; 131, buffer plate; 132, ejector rod; 133, cross beam; 134, elastic member; 14, lifting power member; 2, carrying mechanism; 21, mechanical arm; 22, jaw assembly; 221, mounting plate; 222, jaw set; 223, clamping power member; 23, pushing assembly; 231, transverse assembly; 232, longitudinal assembly; 233, pushing plate; 24, lifting assembly; 3, turnover mechanism; 31, turnover power member; 32, turnover die; 321, inclined surface; 3201, loading space; 33, lifting platform; 4, first sensor; 5, second sensor; 6, intercepting member; 7, positioning mechanism; 71, first positioning assembly; 711, first positioning plate; 712, push block; 72, second positioning assembly; 721, second positioning plate; 722, positioning die. DETAILED DESCRIPTION

[0035] The following will be described in detail in combination with the accompanying Figures 1-8 The application will be further described in detail.

[0036] The embodiment of the application discloses an automatic discharging device of a zinc alloy production line. Referring to Figure 1 and 2 , the conveyor 1 has a feeding end and a discharging end at two ends thereof, the feeding end is one side through which zinc alloy block workpieces fall into the conveyor 1, and the discharging end of the conveyor 1 is provided with a carrying mechanism 2, which is used for carrying the zinc alloy blocks at the discharging end of the conveyor 1 to a discharging point and stacking the zinc alloy blocks. The conveyor 1 comprises a conveying frame 12, and the conveying frame 12 is provided with a conveying belt 11 driven by a motor and wound thereon, the conveying belt 11 rotates along the conveying frame 12, and the bottom of the zinc alloy block is in contact with the surface of the conveying belt 11 when the zinc alloy block is on the conveyor 1, and the conveying belt 11 drives the zinc alloy block to move on the conveyor 1 from the feeding end to the discharging end when the conveying belt 11 rotates.

[0037] The middle part of the conveyor 1 is sequentially provided with an intercepting piece 6, a first sensor 4, a turnover mechanism 3 and a second sensor 5 from the feeding end to the discharging end. The upper end of the intercepting piece 6 extends from above the conveying frame 12, the lower end of the intercepting piece 6 is rotationally connected with the conveying frame 12 and is provided with a torsional spring. When the carrying mechanism 2 does not complete the previous carrying, the torsional spring is fixed, the intercepting piece 6 cannot rotate, and the zinc alloy block is blocked by the intercepting piece 6 on the conveying frame 12 and cannot continue to move along the conveyor 1. After the carrying mechanism 2 completes the carrying, the torsional spring is no longer fixed, the intercepting piece 6 can rotate and retract into the conveying frame 12, and the zinc alloy block is released to pass through.

[0038] With reference to Figure 2 and 3 The turnover mechanism 3 includes a lifting platform 33, a turnover power piece 31 and a turnover die 32. The turnover power piece 31 is arranged on the lifting platform 33. The turnover power piece 31 is specifically a combination of a gas cylinder assembly and a motor assembly. The output end of the turnover power piece 31 is connected with the turnover die 32. The turnover power piece 31 can drive the turnover die 32 to rotate and approach or move away from the conveyor 1. The turnover die 32 is located above the conveyor 1 in the working state and abuts against the bottom of the conveying belt 11. The side of the turnover die 32 close to the conveyor 1 has a loading space 3201. The inner side wall of the turnover die 32 is provided with an inclined surface 321 matched with the inclined edge of the zinc alloy block. In the embodiment, the turnover mechanism 3 is oppositely arranged on both sides of the conveyor 1. The two turnover dies 32 are symmetrically and synchronously rotated.

[0039] The bottom of the lifting platform 33 is provided with a lifting power piece. Specifically, the lifting power piece is a gas cylinder assembly. The lifting power piece drives the lifting platform 33 to lift, so that the turnover power piece 31 and the turnover die 32 have lifting adjustment capability. When the turnover treatment of zinc alloy workpieces with different thicknesses or heights is needed, the lifting power piece can drive the lifting platform 33 to move the turnover die 32 up and down, so as to flexibly adjust the distance between the turnover die 32 and the conveying belt 11 of the conveyor 1.

[0040] In a preferred embodiment, with reference to Figure 1 and 4The carrying mechanism 2 includes a mechanical arm 21 and a jaw assembly 22, and the mechanical arm 21 is a three-axis mechanical arm 21. The jaw assembly 22 includes a mounting plate 221 and two oppositely arranged jaw sets 222, the jaw sets 222 are rotationally connected with the mounting plate 221, the jaw sets 222 include four jaws, the four jaws are rotationally connected with the mounting plate 221 through the same rotation shaft, and the rotation shaft is connected with a clamping power element 223, specifically, the clamping power element 223 is a rotary motor. When clamping, the jaw sets 222 are at a certain angle with the mounting plate 221, so that the zinc alloy blocks with edge non-rectangular shapes can be adapted; the jaw sets 222 include four jaws, if the zinc alloy blocks are in strip shape, the four zinc alloy blocks can be clamped by the two opposite jaws respectively, and four zinc alloy blocks can be carried at a time. After the turnover, the bevel edges of the zinc alloy blocks are inclined inward from top to bottom, and the jaw sets 222 are rotationally connected, so that the jaws of the jaw sets 222 can better abut against the zinc alloy blocks during clamping, the contact area is increased, and the clamping and carrying process is more stable.

[0041] The embodiment also provides a working method of the automatic blanking device of the zinc alloy production line, referring to Figure 2 、 3 and 5, the workpiece falls into the conveying belt 11 from the feeding end, the conveying belt 11 drives the workpiece to move from the feeding end to the discharging end of the conveyor 1, the workpiece moves to the intercepting piece 6 and passes through the intercepting piece 6, the turnover power element 31 drives the turnover die 32 to be close to the conveyor 1 above the conveying belt 11; the workpiece with the front face upward passes through the first sensor 4 and enters the turnover die 32, the turnover mechanism 3 turns over the workpiece by 180°, the turnover power element 31 drives the turnover die 32 to be away from the conveyor 1, the workpiece falls into the conveying belt 11 again to start moving, the workpiece passes through the second sensor 5, and the intercepting piece 6 no longer blocks the next workpiece, the workpiece moves to the discharging end of the conveyor 1 and is clamped and transferred by the carrying mechanism 2; the workpiece with the back face upward contacts the inclined surface 321 of the turnover die 32 and is blocked, the workpiece blocks the first sensor 4, so that the first sensor 4 continuously detects the signal, the turnover power element 31 drives the turnover die 32 to be away from the conveyor 1, and the workpiece directly moves to the discharging end through the turnover mechanism 3 and the second sensor 5.

[0042] In a preferred embodiment, referring to Figure 4 , the mechanical arm 21 is provided with a lifting assembly 24, specifically, the lifting assembly 24 is a cylinder assembly, the output end of the lifting assembly 24 is connected with the mounting plate 221, and the lifting assembly 24 can drive the mounting plate 221 to lift, so that after the mechanical arm 21 completes the movement, the lifting assembly 24 can still further finely adjust the height of the jaw assembly 22, thereby adapting to the clamping scene of zinc alloy blocks with different sizes.

[0043] In a preferred embodiment, referring to Figure 1 and 6Further comprising a positioning mechanism 7, the positioning mechanism 7 comprises two first positioning assemblies 71 oppositely arranged on both sides of the conveyor 1, the first positioning assembly 71 is provided with a first positioning plate 711, and specifically, the first positioning assembly 71 is a pneumatic cylinder assembly. The first positioning assembly 71 drives the first positioning plate 711 to move close to or away from the conveyor 1, and the first positioning plate 711 can be moved above the conveying frame 12. The first positioning assembly 71 can adjust the distance between the two first positioning plates 711 according to the width of the workpiece, so that the workpiece is limited on the preset conveying path of the conveying belt 11 before passing through the intercepting piece 6, thereby avoiding the workpiece from deviating from the conveying process and failing to accurately enter the turnover die 32.

[0044] In a preferred embodiment, referring to Figure 6 , one end of the first positioning plate 711 is connected with the first positioning assembly 71, and the other end extends away from the conveyor 1. The side of the first positioning plate 711 away from the first positioning assembly 71 is provided with a push block 712. The zinc alloy block on the conveyor 1 first contacts the side of the two first positioning plates 711 away from the conveyor 1. The first positioning assembly 71 drives the first positioning plate 711 to move away from the conveyor 1. The zinc alloy block moves against the first positioning plate 711 under the driving of the conveyor 1 until it hits the push block 712. The protruding push block 712 finally positions the zinc alloy block. The first positioning plate 711 continues to move away from the conveyor 1. Finally, the first positioning plate 711 no longer blocks the zinc alloy block, and the zinc alloy block is transported to the side of the carrying mechanism 2 in an adjusted position by the conveyor 1.

[0045] In a preferred embodiment, referring to Figure 7 , the positioning mechanism 7 further comprises a positioning die 722 arranged on the discharge end of the conveyor 1, the positioning die 722 is arranged on the conveying frame 12, and two second positioning assemblies 72 are oppositely arranged on the two sides of the positioning die 722 away from the conveyor 1. The output end of the second positioning assembly 72 is connected with a second positioning plate 721, and the length direction of the second positioning plate 721 is consistent with the conveying direction of the conveyor 1. Specifically, the second positioning assembly 72 is a pneumatic cylinder assembly. The second positioning assembly 72 drives the second positioning plate 721 to move close to or away from the positioning die 722, and the second positioning plate 721 can be moved above the positioning die 722. The second positioning assembly 72 performs secondary positioning on the zinc alloy block, which can improve the accuracy of the carrying mechanism 2 in carrying the zinc alloy block.

[0046] In a preferred embodiment, referring to Figure 4Two pushing assemblies 23 are arranged on the two sides of the clamping jaw assembly 22, and the pushing assembly 23 comprises a transverse assembly 231 connected with the mounting plate 221, a longitudinal assembly 232 connected with the transverse assembly 231, and a pushing plate 233 connected with the longitudinal assembly 232. Specifically, the transverse assembly 231 and the longitudinal assembly 232 are both air cylinder assemblies. The transverse assembly 231 drives the longitudinal assembly 232 to move close to or away from the clamping jaw assembly 22, and the longitudinal assembly 232 drives the pushing plate 233 to move up and down. The pushing assembly 23 can arrange the zinc alloy blocks after the zinc alloy blocks are stacked on the discharging point, and extrude the zinc alloy blocks from both sides to make them neat, which is convenient for subsequent carrying.

[0047] In a preferred embodiment, referring to Figure 8 The conveying machine 1 comprises a receiving frame 13 arranged on the side of the feeding end of the conveying machine 1, and the receiving frame 13 is rotationally connected with the conveying frame 12. The conveying frame 12 is provided with a lifting power element 14, and the lifting power element 14 is an air cylinder.

[0048] In a preferred embodiment, referring to Figure 8 The receiving frame 13 is provided with a buffer plate 131 in the middle and on the top, and the buffer plate 131 is connected with a top rod 132 at the bottom. The receiving frame 13 is connected with a cross beam 133 between the two sides, and the top rod 132 passes through the cross beam 133. The top rod 132 is provided with an elastic element 134, and the elastic element 134 is connected with the cross beam 133 and the bottom of the buffer plate 131 at both ends. Specifically, the elastic element 134 is a spring. The buffer plate 131 on the receiving frame 13 can relieve the impact when the zinc alloy blocks fall into the receiving frame 13. When the zinc alloy blocks fall from the upstream equipment or are quickly conveyed to the receiving frame 13, the buffer plate 131 absorbs the impact energy under the elastic force of the elastic element 134, so as to avoid the surface damage or deformation of the zinc alloy blocks caused by the direct impact of the zinc alloy blocks on the receiving frame 13.

[0049] The above are preferred embodiments of the present application, and the embodiments are only an explanation of the present application, and do not limit the protection scope of the present application. Therefore, equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. An automated feeding device for a zinc alloy production line, characterized in that, include: A conveyor (1) having an inlet end and an outlet end, the conveyor (1) having a conveyor belt (11) that drives the workpiece to move from the inlet end to the outlet end; The conveying mechanism (2) is located on the discharge end side of the conveyor (1). The conveying mechanism (2) includes a robotic arm (21) and a gripper assembly (22). The robotic arm (21) drives the gripper assembly (22) to move and grip the workpiece on the discharge end of the conveyor (1). A flipping mechanism (3) is provided, which includes a flipping power component (31) and a flipping mold (32). The flipping power component (31) drives the flipping mold (32) to rotate and move closer to or away from the conveyor (1). The flipping mold (32) abuts against the upper surface of the conveyor belt (11). The flipping mold (32) has a loading space (3201). The inner sidewall of the flipping mold (32) is provided with an inclined surface (321) that matches the outer contour of the workpiece. The first sensor (4) is disposed on the conveyor (1) and located on the side of the flipping mechanism (3) away from the handling mechanism (2); The second sensor (5) is disposed on the conveyor (1) and located on the side of the flipping mechanism (3) near the conveying mechanism (2); An interceptor (6) is disposed on the conveyor (1) and located on the side of the first sensor (4) away from the flipping mechanism (3). The lower end of the interceptor (6) is hinged to the conveyor (1), and the upper end of the interceptor (6) extends upward above the conveyor (1).

2. The automated feeding device for a zinc alloy production line according to claim 1, characterized in that: Two flipping mechanisms (3) are arranged opposite each other on both sides of the conveyor (1), and the two flipping molds (32) rotate symmetrically and synchronously.

3. The automated feeding device for a zinc alloy production line according to claim 2, characterized in that: The flipping mechanism (3) also includes a lifting platform (33), the bottom of which is provided with a lifting power component, which drives the lifting platform (33) to rise and fall, and the flipping power component (31) is provided on the lifting platform (33).

4. The automated feeding device for a zinc alloy production line according to claim 1, characterized in that: It also includes a positioning mechanism (7), which is disposed on the side of the interceptor (6) away from the first sensor (4). The positioning mechanism (7) includes two first positioning components (71), which are disposed on both sides of the interceptor (6). A first positioning plate (711) is mounted on the first positioning component (71), which is located above the conveyor belt (11). The first positioning component (71) drives the first positioning plate (711) to move closer to or away from the conveyor (1).

5. The automated feeding device for a zinc alloy production line according to claim 4, characterized in that: The positioning mechanism (7) further includes two second positioning components (72), which are arranged on both sides of the discharge end of the conveyor (1). A second positioning plate (721) is installed on the second positioning component (72), which is located above the conveyor belt (11). The first positioning component (71) drives the first positioning plate (711) to move closer to or away from the conveyor (1).

6. The automated feeding device for a zinc alloy production line according to claim 1, characterized in that: The gripper assembly (22) includes a mounting plate (221) and two symmetrically arranged clamping plate groups (222). The clamping plate groups (222) are rotatably connected to the mounting plate (221). The mounting plate (221) is provided with a clamping power member (223). The output end of the clamping power member (223) is connected to the rotating shaft of the clamping plate group (222).

7. The automated feeding device for a zinc alloy production line according to claim 1, characterized in that: The conveying mechanism (2) further includes two pusher assemblies (23) arranged opposite to each other on both sides of the gripper assembly (22). The pusher assembly (23) includes a transverse assembly (231), a longitudinal assembly (232) and a pusher plate (233) connected in sequence. The longitudinal assembly (232) drives the pusher plate (233) to rise and fall, and the transverse assembly (231) drives the longitudinal assembly (232) to move closer to or away from the gripper assembly (22).

8. The automated feeding device for a zinc alloy production line according to claim 1, characterized in that: The conveyor (1) includes a conveyor frame (12) and a receiving frame (13). The receiving frame (13) is located on the feeding end side of the conveyor (1). The receiving frame (13) is rotatably connected to the conveyor frame (12). A lifting power component (14) is installed on the conveyor frame (12). The two ends of the lifting power component (14) are respectively hinged to the conveyor frame (12) and the receiving frame (13). The lifting power component (14) drives the receiving frame (13) to rotate.

9. The automated feeding device for a zinc alloy production line according to claim 8, characterized in that: A buffer plate (131) is provided above the middle of the receiving rack (13). A top rod (132) is connected to the bottom of the buffer plate (131). A crossbeam (133) is connected between the two sides of the receiving rack (13). The top rod (132) passes through the crossbeam (133). An elastic element (134) is sleeved on the top rod (132). The two ends of the elastic element (134) are respectively connected to the bottom of the crossbeam (133) and the buffer plate (131).

10. A method for operating an automated feeding device for a zinc alloy production line, characterized in that, The automated feeding device for the zinc alloy production line as described in any one of claims 1-9 is used. The working method includes: the workpiece falls from the feeding end into the conveyor belt (11), the conveyor belt (11) drives the workpiece to move from the feeding end of the conveyor (1) to the discharging end, the workpiece moves to the interceptor (6) and passes through the interceptor (6), and the flipping power unit (31) drives the flipping mold (32) to approach the conveyor (1) and move above the conveyor belt (11); The workpiece facing upwards passes through the first sensor (4) and enters the flipping mold (32). After the flipping mechanism (3) flips the workpiece 180°, the flipping power component (31) drives the flipping mold (32) away from the conveyor (1). The workpiece falls back into the conveyor belt (11) and begins to move. After the workpiece passes through the second sensor (5), the interceptor (6) no longer blocks the next workpiece. After the workpiece moves to the discharge end of the conveyor (1), it is picked up and transferred by the handling mechanism (2). The edge of the workpiece facing upward contacts and is blocked by the inclined surface (321) of the flipping mold (32). The workpiece blocks the first sensor (4) so ​​that it continuously detects the signal. The flipping power component (31) drives the flipping mold (32) away from the conveyor (1). The workpiece moves directly to the discharge end through the flipping mechanism (3) and the second sensor (5).