Sausage meat stuffing processing equipment and processing method

Abstract

The invention relates to the technical field of sausage making, in particular to sausage meat stuffing processing equipment and a processing method. Comprising a workbench, an operation table and a material stirring mechanism, and the material stirring mechanism comprises a support, a material barrel, a driving device, a locking rod, a fixing frame, a sealing cover, a stirring motor, stirring blades, a servo electric cylinder, a guiding device, a conveying device and a filling device. The transfer time or distance is greatly reduced, so that the meat stuffing can be quickly conveyed and filled after being processed, and the processing efficiency is favorably improved.

Description

Technical Field

[0001] This invention relates to the field of sausage production technology, and in particular to a sausage meat filling processing equipment and processing method. Background Technology

[0002] Sausage processing often requires the use of filling equipment, which conveys and discharges the meat filling into the sausage.

[0003] A search revealed that prior art CN120092810A discloses a filling device for pure meat sausage processing, relating to the field of food processing technology. This device includes a filling assembly comprising a worktable and a conveyor. The conveyor includes an auger, which is installed inside the worktable. A motor is fixed inside the worktable, and the motor's output end is fixed to the auger. The motor drives the auger to rotate and convey meat filling. A rubber layer is provided on the outer ring of the auger to prevent hard contact between the auger edge and the meat filling. This design reduces meat filling spoilage when the manufacturer needs to produce sausages with granular meat filling. The rubber layer on the auger edge deforms when pressing the meat filling, reducing excessive compression and effectively minimizing spoilage. Furthermore, the rubber layer on the auger edge gently pushes the meat filling, resulting in a more even distribution of the meat filling within the casing and improving the appearance quality of the sausage after filling.

[0004] However, the above-mentioned equipment has the following problems when used for processing: the minced meat needs to be mixed by other processing equipment before being put into the conveyor for transportation and finally filled. The transportation time and distance seriously affect the subsequent processing and production, which is not conducive to rapid production and processing. Summary of the Invention

[0005] The purpose of this invention is to provide a sausage meat filling processing equipment and method, which can quickly convey and fill the meat filling after processing, thereby improving processing efficiency.

[0006] To achieve the above objectives, the present invention provides a sausage meat filling processing device, including a workbench, an operating table installed on the left side of the workbench, and a mixing mechanism; The mixing mechanism includes a support, a material bucket, a drive device, a locking rod, a fixing frame, a sealing cover, a mixing motor, a mixing blade, a servo cylinder, a guiding device, a conveying device, and a filling device. The support is fixed to the workbench. The material bucket is rotatably mounted on the support and driven to rotate by the drive device. The locking rod is installed at the bottom of the material bucket and slidably connected to the support, and is locked by a pneumatic locking device installed on the support. The fixing frame is installed on the far right of the workbench, and the servo cylinder is installed on top. The sealing cover is connected to the output end of the servo cylinder. The mixing motor is installed on top of the sealing cover. The top shaft end of the mixing blade is connected to the mixing motor through a coupling. The guiding device is located on both sides of the sealing cover. The conveying device is located on the lower left side of the material bucket. The filling device is located on the discharge side of the conveying device.

[0007] The guiding device includes a round rod and a linear bearing. The round rod is integrally formed with the sealing cover and slides in cooperation with the linear bearing mounted on the fixed frame, and the two are symmetrically arranged.

[0008] The conveying device includes a screw conveyor and a hopper. The screw conveyor is installed on the worktable, and the hopper is installed on top of the feed inlet of the screw conveyor.

[0009] The filling device includes a discharge pipe and a sleeve. The discharge pipe is detachably connected to the screw conveyor and is located at the discharge port of the screw conveyor. The sleeve is threadedly connected to the discharge pipe and is located on the discharge side of the discharge pipe.

[0010] The drive device includes a motor frame and a servo motor. The motor frame is mounted on the rear side of the bracket. The servo motor is fixed on the motor frame, and its output shaft is connected to the mounting shaft of the material bucket via a coupling.

[0011] The fixing frame is symmetrically welded with reinforcing arms, and the space between the reinforcing arms is a clearance cavity for the locking rod when it rotates.

[0012] The sausage meat filling processing equipment also includes a protective mechanism, which includes a top cover and a handle. The top cover is installed on the top of the hopper, and the handle is welded to the top cover.

[0013] One method for processing sausage filling, using the aforementioned sausage filling processing equipment, includes the following steps: First, clean and disinfect the relevant parts of the equipment; Control the pneumatic locking device to release the locking rod, and then control the servo motor to rotate the material bucket to a vertical position, ensuring that the opening of the material bucket is vertically upward; The minced meat is put into the container, the stirring motor is controlled to rotate the stirring blades, and the servo cylinder is controlled to push the sealing cover downward and abut against the top of the container. The rotating mixing blades stir the minced meat, making the seasonings in the minced meat more evenly distributed. Control the servo cylinder to reset its action and stop the stirring motor; The servo motor is controlled to rotate the material bucket towards the side closer to the hopper. When the set angle is reached, the rotation stops, and the minced meat can be poured into the hopper. The sausages are transported by a screw conveyor and filled with the help of a filling device.

[0014] This invention discloses a sausage filling processing device. During processing, pulverized meat filling and seasonings are first placed into a vertically positioned material hopper. Then, a servo cylinder is controlled to move the sealing cover downwards. During this downward movement, a stirring motor is controlled to rotate the stirring blades, rapidly and evenly mixing the meat filling and seasonings. After mixing, a pneumatic locking device is used to release the locking rod, and then a drive device rotates the material hopper to a specified angle, allowing the meat filling to fall into a conveying device for transport. Finally, a filling device is used to complete the filling process. In this application, the meat filling and seasonings, after being evenly mixed, can be quickly introduced into the conveying device for transport and then filled, greatly reducing transfer time or distance. This enables rapid transport and filling after meat filling processing, improving processing efficiency. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0016] Figure 1 This is a schematic diagram of the overall structure of the sausage meat filling processing equipment according to the first embodiment of the present invention.

[0017] Figure 2 This is a schematic diagram of the sealing cap according to the first embodiment of the present invention.

[0018] Figure 3 This is a schematic diagram of the overall structure of the sausage meat filling processing equipment according to the second embodiment of the present invention.

[0019] Figure 4 This is a schematic diagram of the hanging plate according to the third embodiment of the present invention.

[0020] Figure 5 This is a flowchart of a sausage meat filling processing method according to the present invention.

[0021] In the diagram: 101-Workbench, 102-Operating Table, 103-Support, 104-Material Bucket, 105-Locking Rod, 106-Fixing Frame, 107-Sealing Cover, 108-Agitator Motor, 109-Agitator Blade, 110-Servo Cylinder, 111-Pneumatic Locking Device, 112-Round Rod, 113-Linear Bearing, 114-Screw Conveyor, 115-Hopper, 116-Discharge Pipe, 117-Sleeve, 118-Motor Frame, 119-Servo Motor, 120-Reinforcing Arm, 201-Top Cover, 202-Handle, 301-Hanging Base, 302-Hanging Plate, 303-Piercing Needle Rod. Detailed Implementation

[0022] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0023] Example 1: like Figure 1 and Figure 2 As shown, where Figure 1 This is a schematic diagram of the overall structure of the sausage meat filling processing equipment. Figure 2 This is a schematic diagram of the sealing cap. The present invention provides a sausage filling processing device, including a workbench 101, an operating table 102, and a mixing mechanism. The mixing mechanism includes a support 103, a material hopper 104, a drive device, a locking rod 105, a fixing frame 106, a sealing cap 107, a stirring motor 108, stirring blades 109, a servo cylinder 110, a guiding device, a conveying device, and a filling device. The guiding device includes a round rod 112 and a linear bearing 113. The conveying device includes a screw conveyor 114 and a hopper 115. The filling device includes a discharge pipe 116 and a sleeve 117. The drive device includes a motor frame 118 and a servo motor 119. This solution enables rapid conveying and filling of the filling after processing, improving processing efficiency. It is understood that this solution can improve the sausage filling processing efficiency.

[0024] In this embodiment, an operating table 102 is installed on the left side of the workbench 101. The operating table 102 is used for filling operations. Furthermore, the circuits, electronic components, and modules involved in this invention are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The scope of protection of this invention does not involve improvements to the software and methods. This invention uses an integrated CNC cabinet, which is suspended on the right rear side of the workbench 101. The cabinet houses components such as servo drivers, frequency converters, and PLCs. The CNC panel (not shown in the figure) can be mounted on the mounting bracket 106.

[0025] The bracket 103 is fixed on the workbench 101. The material bucket 104 is rotatably mounted on the bracket 103 and driven to rotate by the drive device. The locking rod 105 is installed at the bottom of the material bucket 104 and slidably connected to the bracket 103, and locked by the pneumatic locking device 111 installed on the bracket 103. The fixing frame 106 is installed on the rightmost side of the workbench 101, and the servo electric cylinder 110 is installed on the top. The sealing cover 107 is connected to the output end of the servo electric cylinder 110. The stirring motor 108 is installed on the top of the sealing cover 107. The top shaft end of the stirring blade 109 is connected to the stirring motor 108 through a coupling. The guiding device is set on both sides of the sealing cover 107. The conveying device is set on the lower left side of the material bucket 104. The filling device is set on the discharge side of the conveying device. The bracket 103 is fixed by positioning pins and bolts. A mating groove is provided on the cross arm of the bracket 103 for engaging the locking rod 105. The mating groove can accommodate the locking rod 105 and allows the pneumatic locking device 111 to lock the locking rod 105 after activation. The pneumatic locking device 111 includes a rotary cylinder and a clamping plate. The rotary cylinder is mounted on the bracket 103, and the clamping plate is mounted on the output end of the rotary cylinder, abutting against the locking rod 105 during locking. The mounting shaft ends on both sides of the material bucket 104 are respectively mounted on the bracket 103 via rotating bearings. The locking rod 105 is T-shaped, and the disc is fixed with bolts. The fixing frame 106 is fixed with positioning pin bolts. The servo electric cylinder 110 is fixed to the top of the fixing frame 106 with bolts, and the sealing cover 107 is bolted to its output end. The stirring motor 108 is fixed with bolts, and the stirring blade 109 is connected to its output shaft via a coupling. The guiding device is used to improve the vertical movement stability of the sealing cover 107. The conveying device is used for conveying minced meat, and the filling device is used for filling processing. The stirring blade 109 and the material tank 104, etc., are all made of food-grade stainless steel.

[0026] Secondly, the round rod 112 is integrally formed with the sealing cover 107 and slides in cooperation with the linear bearing 113 mounted on the fixing frame 106, and is symmetrically arranged. The linear bearing 113 adopts the existing T-shaped linear sliding bearing, and its disc is fixed by bolts.

[0027] Then, the screw conveyor 114 is installed on the workbench 101; the hopper 115 is installed on top of the feed inlet of the screw conveyor 114. The base of the screw conveyor 114 is tightened and fixed by bolts arranged from bottom to top. When the screw conveyor 114 is working, its drive motor drives the internal screw auger to rotate, which can convey the minced meat.

[0028] Furthermore, the discharge pipe 116 is detachably connected to the screw conveyor 114 and is located at the discharge port of the screw conveyor 114; the sleeve 117 is threadedly connected to the discharge pipe 116 and is located on the discharge side of the discharge pipe 116. The fixed part of the discharge pipe 116 is fixed by bolts, and its discharge part communicates with the fixed part, and the sleeve 117 is provided. The external thread end of the sleeve 117 directly mates with the threaded hole on the discharge pipe 116 to achieve connection. In practice, the sleeve 117 can be replaced with products of different diameters as needed, so that different intestinal diameters can be fitted and bound with ropes after fitting.

[0029] Furthermore, the motor frame 118 is mounted on the rear side of the bracket 103; the servo motor 119 is fixed on the motor frame 118, and its output shaft is connected to the mounting shaft of the material bucket 104 via a coupling. The motor frame 118 is fixed by positioning pins and bolts and has an L-shaped structure. The servo motor 119 is equipped with a brake mechanism and an encoder for easy stopping, shaft locking, and rotation angle control, and is fixed by bolts. Its output shaft is connected to the mounting shaft of the material bucket 104 via a coupling.

[0030] Finally, reinforcing arms 120 are symmetrically welded onto the fixing frame 106, and the space between the reinforcing arms 120 forms a clearance cavity for the locking rod 105 when it rotates. The reinforcing arms 120 are used to improve the stability of the fixing frame 106 and facilitate the rotation of the locking rod 105.

[0031] When using this invention to improve processing efficiency, the minced meat and seasonings are first put into the vertically positioned material bucket 104. Then, the servo cylinder 110 is controlled to move the sealing cover 107 downward. During the downward movement, the stirring motor 108 is controlled to move the stirring blade 109 to rotate, which can quickly and evenly stir the minced meat and seasonings. When the servo cylinder 110 is fully extended, the sealing cover 107 just abuts against the top end face of the material bucket 104. After stirring is completed, the pneumatic locking device 111 is controlled to release the locking rod 105. Then, the servo motor 119 is activated to rotate the material bucket 104 to a specified angle, and the minced meat falls into the conveying device for transportation. Finally, the filling device is used to achieve filling. In this application, the minced meat and seasonings can be quickly introduced into the conveying device after being evenly mixed and then filled, which greatly reduces the transfer time or distance, and thus enables rapid transportation and filling after the minced meat is processed, which helps to improve processing efficiency.

[0032] Example 2: like Figure 3 As shown, where Figure 3It is a schematic diagram of the overall structure of a sausage meat filling processing device. Based on the first embodiment, the present invention provides a sausage meat filling processing device, and the sausage meat filling processing device further includes a protection mechanism, and the protection mechanism includes a top cover 201 and a handle 202.

[0033] Among them, the top cover 201 is installed on the top of the hopper 115; the handle 202 is welded on the top cover 201. The handle 202 is directly welded to the top of the top cover 201, which is convenient for installation and disassembly, and the corresponding components are all made of non-toxic materials.

[0034] In this embodiment, after the meat filling is processed by mixing, it is poured into the hopper 115, and then the top cover 201 can be slidably installed, which can prevent external impurities from entering the interior.

[0035] Embodiment Three: As Figure 4 shown, among which Figure 4 is a schematic diagram of the structure of a hanging plate. Based on the first embodiment, the present invention provides a sausage meat filling processing device, and the sausage meat filling processing device further includes a puncturing mechanism, and the puncturing mechanism includes a hanging seat 301, a hanging plate 302 and a puncturing needle rod 303.

[0036] Among them, the hanging seat 301 is installed on one side of the operation table 102; the hanging plate 302 is welded on the hanging seat 301, and two are arranged at intervals vertically; the puncturing needle rod 303 is detachably connected to the hanging plate 302. The hanging seat 301 is fixed by a countersunk head bolt, the hanging plate 302 is welded and fixed to ensure stability, and a hanging hole for the puncturing needle rod 303 is provided. The bottom of the puncturing needle rod 303 is a thin needle structure, similar to the structure of an existing sewing needle, and the whole is in the shape of a Chinese character 'zhong', and the disc abuts against the top hanging plate 302.

[0037] In this embodiment, when filling the sausage, it is necessary to puncture the casing for exhaust. Therefore, in this application, during filling, the operator can hold the puncturing needle rod 303 to operate and directly puncture the casing for exhaust.

[0038] As Figure 5 shown, among which Figure 5 is a flowchart of a sausage meat filling processing method of the present invention. A sausage meat filling processing method of the present invention uses the sausage meat filling processing device, and is characterized by including the following steps: S1: First, clean and disinfect the corresponding components of the device; S2: Control the pneumatic locking device 111 to loosen the locking rod 105, and then control the servo motor 119 to act to drive the material barrel 104 to rotate to the vertical position, ensuring that the opening of the material barrel 104 is vertically upward; S3: Put the minced meat into the material bucket 104, control the stirring motor 108 to drive the stirring blade 109 to rotate, and control the servo electric cylinder 110 to push the sealing cover 107 downward and abut against the top of the material bucket 104. S4: The meat filling is stirred by the rotating stirring blade 109, so that the seasonings in the meat filling are more evenly distributed. S5: Controls the servo cylinder 110 to reset its action and controls the stirring motor 108 to stop; S6: Control the servo motor 119 to rotate the material bucket 104 towards the side closer to the hopper 115. When the set angle is reached, the rotation stops and the meat filling can be poured into the hopper 115. S7: The sausage is conveyed by screw conveyor 114 and filled with the help of the filling device.

[0039] In this invention, after step S7, the binding and cutting processes are performed directly.

[0040] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A sausage meat filling processing device, comprising a workbench, wherein an operating table is installed on the left side of the workbench, characterized in that, It also includes a mixing mechanism; The mixing mechanism includes a support, a material bucket, a drive device, a locking rod, a fixing frame, a sealing cover, a mixing motor, a mixing blade, a servo cylinder, a guiding device, a conveying device, and a filling device. The support is fixed to the workbench. The material bucket is rotatably mounted on the support and driven to rotate by the drive device. The locking rod is installed at the bottom of the material bucket and slidably connected to the support, and is locked by a pneumatic locking device installed on the support. The fixing frame is installed on the far right of the workbench, and the servo cylinder is installed on top. The sealing cover is connected to the output end of the servo cylinder. The mixing motor is installed on top of the sealing cover. The top shaft end of the mixing blade is connected to the mixing motor through a coupling. The guiding device is located on both sides of the sealing cover. The conveying device is located on the lower left side of the material bucket. The filling device is located on the discharge side of the conveying device.

2. The sausage meat filling processing equipment as described in claim 1, characterized in that, The guiding device includes a round rod and a linear bearing. The round rod is integrally formed with the sealing cover and slides in cooperation with the linear bearing mounted on the fixed frame, and is symmetrically arranged.

3. The sausage meat filling processing equipment as described in claim 1, characterized in that, The conveying device includes a screw conveyor and a hopper. The screw conveyor is installed on the worktable, and the hopper is installed on top of the feed inlet of the screw conveyor.

4. The sausage meat filling processing equipment as described in claim 3, characterized in that, The filling device includes a discharge pipe and a sleeve. The discharge pipe is detachably connected to the screw conveyor and is located at the discharge port of the screw conveyor. The sleeve is threadedly connected to the discharge pipe and is located on the discharge side of the discharge pipe.

5. The sausage meat filling processing equipment as described in claim 1, characterized in that, The drive device includes a motor frame and a servo motor. The motor frame is mounted on the rear side of the bracket. The servo motor is fixed on the motor frame, and its output shaft is connected to the mounting shaft of the material bucket via a coupling.

6. The sausage meat filling processing equipment as described in claim 1, characterized in that, The fixing frame is symmetrically welded with reinforcing arms, and the space between the reinforcing arms is a clearance cavity when the locking rod rotates.

7. The sausage meat filling processing equipment as described in claim 3, characterized in that, The sausage meat filling processing equipment also includes a protective mechanism, which includes a top cover and a handle. The top cover is installed on the top of the hopper, and the handle is welded to the top cover.

8. A method for processing sausage filling, using the sausage filling processing equipment as described in any one of claims 1 to 7, characterized in that, Includes the following steps: First, clean and disinfect the relevant parts of the equipment; Control the pneumatic locking device to release the locking rod, and then control the servo motor to rotate the material bucket to a vertical position, ensuring that the opening of the material bucket is vertically upward; The minced meat is put into the container, the stirring motor is controlled to rotate the stirring blades, and the servo cylinder is controlled to push the sealing cover downward and abut against the top of the container. The rotating mixing blades stir the minced meat, making the seasonings in the minced meat more evenly distributed. Control the servo cylinder to reset its action and stop the stirring motor; The servo motor is controlled to rotate the material bucket towards the side closer to the hopper. When the set angle is reached, the rotation stops, and the minced meat can be poured into the hopper. The sausages are transported by a screw conveyor and filled with the help of a filling device.

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