Building decoration material cutting equipment and using method

Abstract

The invention provides building decoration material cutting equipment and a using method. The cutting equipment comprises a rack, and a cutting assembly, a noise reduction assembly, a chip removal assembly and a limiting assembly which are arranged on the rack; the noise reduction assembly covers the outer side of the cutting assembly and is used for reducing noise leaked during operation of the cutting assembly; the scrap removing assembly is connected with the noise reduction assembly and used for extracting and removing cutting scraps generated when the cutting assembly works. The limiting assembly is arranged on the outer side of the cutting assembly and used for limiting the building decoration materials cut by the cutting assembly. Cutting noise is effectively isolated from the source through the noise reduction assembly, cutting chippings are automatically sucked and collected through the chipping removal assembly communicating with the noise reduction assembly, and meanwhile the stability of materials is guaranteed through the limiting assembly capable of being precisely adjusted; therefore, the problems of noise pollution, chipping splashing, inaccurate material positioning and the like of existing open type cutting equipment are fundamentally solved, and the environmental protection property and cleanliness of the working environment and the safety and accuracy of operation are remarkably improved.

Description

Technical Field

[0001] This invention relates to the field of building material processing equipment technology, and in particular to a cutting device for building decoration materials and its usage method. Background Technology

[0002] Building decoration material cutting equipment is a key tool for realizing design blueprints and material shaping, and its performance directly affects processing accuracy, construction efficiency, and operational safety. Currently, most cutting equipment on the market adopts an open operating table design. During cutting operations, the high-speed rotating cutting parts generate strong aerodynamic noise, causing serious noise pollution to the working environment. At the same time, a large amount of debris generated during the cutting process will fly in all directions, which is not only difficult to clean and prone to secondary pollution, but may also affect the health and safety of operators.

[0003] Therefore, developing a building decoration and renovation cutting equipment that can effectively suppress noise and automatically collect cutting debris has become an urgent need to improve the standardization and greening of construction in the industry. Summary of the Invention

[0004] The purpose of this invention is to provide a cutting device and method for building decoration materials, thereby addressing the shortcomings in the aforementioned background technology.

[0005] The technical solution of the present invention is: a building decoration material cutting device, comprising a frame, and a cutting component, a noise reduction component, a chip removal component, and a limiting component disposed on the frame; the noise reduction component is covered on the outside of the cutting component to reduce the noise leaked out during the operation of the cutting component; the chip removal component is connected to the noise reduction component to remove the cutting debris generated during the operation of the cutting component; the limiting component is disposed on the outside of the cutting component to limit the building decoration material cut by the cutting component.

[0006] Preferably, the cutting assembly includes a cutting blade and a first servo motor. The cutting blade is rotatably connected to the material table in the frame and passes through a first through hole located on the material table. The first servo motor is fixedly connected to the material table, and its actuator is connected to the cutting blade to drive the cutting blade to rotate.

[0007] Preferably, a set of limiting components is provided on each of the two axial sides of the cutting blade. Each set of limiting components includes a limiting plate, a transmission gear, a transmission rack, and a second servo motor. The transmission rack is movably engaged with the material table, and its length direction is the same as the axial direction of the cutting blade. The transmission gear is connected to the actuating end of the second servo motor, and its teeth mesh with the transmission rack. The limiting plate is fixedly connected to the end of the transmission rack facing the cutting blade.

[0008] Preferably, the material platform is provided with a U-shaped groove with an opening facing the transmission gear, and the transmission rack is slidably disposed in the U-shaped groove;

[0009] The frame is provided with a guide sleeve, and a guide rod is slidably inserted through the guide sleeve. The sliding direction of the guide rod is the same as the axial direction of the cutting blade. The limiting plate is fixedly connected to the end of the guide rod facing the cutting blade. The other end of the guide rod is provided with an anti-detachment block. The outer diameter of the anti-detachment block is larger than the inner diameter of the guide sleeve.

[0010] Preferably, the limiting plate has a mounting groove on the side facing the cutting blade. The mounting groove is recessed into the surface of the limiting plate, and a roller or rolling column is rotatably connected therein. The axis of rotation of the roller or the rolling column is perpendicular to the axis of rotation of the cutting blade.

[0011] Preferably, the noise reduction component includes a soundproof cover, a telescopic tube, and a lifter. The soundproof cover has a first opening facing the cutting component. The lifter is fixedly connected to a hoisting frame located above the cutting component, and its actuating end is connected to the soundproof cover to drive the soundproof cover to rise and fall. The two ends of the telescopic tube are respectively connected to the soundproof cover and the chip removal component, and its extension and retraction direction is consistent with the rising and falling direction of the soundproof cover.

[0012] Preferably, the chip removal assembly includes a first chip removal box and an exhaust fan, the suction end of the exhaust fan is connected to a filter screen located inside the first chip removal box, and the first chip removal box is connected to the noise reduction assembly through a suction pipe.

[0013] Preferably, the first shaving box is provided with a detachable first collection box, the filter screen divides the space inside the first shaving box into a first area and a second area, the first collection box and the exhaust fan are respectively located in the first area and the second area, the first collection box is provided with a second opening facing the suction pipe, and the first shaving box is provided with an exhaust hole located in the second area.

[0014] Preferably, the chip removal assembly includes a second chip removal box located below the cutting assembly, and has a third opening facing the cutting assembly.

[0015] Preferably, the second chip removal box is provided with a removable second collection box, and the second collection box has a fourth opening facing the cutting assembly.

[0016] The technical solution of the present invention also includes: a method using the above-mentioned building decoration material cutting equipment, which includes the following steps:

[0017] Place the building decoration material to be cut on the material platform, and use the first servo motor to drive the limit plate to move to the side end that abuts the building decoration material.

[0018] Start the exhaust fan and use the lifter to lower the soundproof cover;

[0019] Push the building decoration material toward the cutting blade to perform the cutting operation.

[0020] The beneficial effects of this invention include: effectively isolating cutting noise from the source through a noise reduction component, automatically sucking up and collecting cutting debris using a chip removal component connected to the noise reduction component, and ensuring material stability with a precisely adjustable limiting component. This fundamentally solves the problems of noise pollution, debris splashing, and inaccurate material positioning in existing open cutting equipment, and significantly improves the environmental friendliness, cleanliness, and safety and accuracy of the working environment. Attached Figure Description

[0021] Figure 1 This is a structural diagram of an embodiment of the present invention;

[0022] Figure 2 This is a structural diagram of the frame and noise reduction components in an embodiment of the present invention;

[0023] Figure 3 This is the front view of the cutting component in an embodiment of the present invention;

[0024] Figure 4 This is a structural diagram of the frame and chip removal assembly in an embodiment of the present invention;

[0025] Figure 5 This is a structural diagram of the second chip removal box in an embodiment of the present invention;

[0026] Figure 6 This is a structural diagram of the limiting component in an embodiment of the present invention.

[0027] In the picture:

[0028] 1. Frame; 11. First support leg; 12. Material platform; 121. First through hole; 13. Second support leg; 14. Lifting frame;

[0029] 2. Cutting assembly; 21. Cutting blade; 22. First servo motor; 23. First mounting block;

[0030] 3. Noise reduction components; 31. Soundproof enclosure; 311. First opening; 312. Second through hole; 32. Telescopic tube; 33. Lifting device;

[0031] 4. Chip removal assembly; 41. First chip removal box; 411. Fifth opening; 412. Exhaust port; 42. First collection box; 421. Second opening; 43. Exhaust fan; 44. Filter screen; 45. Suction pipe; 46. Second chip removal box; 461. Third opening; 462. Sixth opening; 47. Second collection box; 471. Fourth opening;

[0032] 5. Limiting component; 51. Limiting plate; 511. Mounting groove; 512. Rolling column; 52. Transmission gear; 53. Transmission rack; 54. Second servo motor; 55. Second mounting block; 56. U-shaped groove; 57. Guide sleeve; 58. Guide rod; 59. Anti-detachment block. Detailed Implementation

[0033] The technical solutions of the embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0034] In the description of the embodiments of this invention, it should be understood that the terms "top," "bottom," etc., indicating orientation or positional relationships are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. In the description of this invention, it should be noted that unless otherwise explicitly specified and limited, the terms "set" and "connected" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication of two elements. Those skilled in the art can understand the specific meaning of the above terms in this invention through specific circumstances.

[0035] Reference Appendix Figure 1-6 This invention provides a building decoration material cutting device, which includes a frame 1, a cutting component 2, a noise reduction component 3, a chip removal component 4, and a limiting component 5. The cutting component 2, the noise reduction component 3, the chip removal component 4, and the limiting component 5 are all disposed on the frame 1. The noise reduction component 3 is covered on the outside of the cutting component 2 to reduce the noise leaked out when the cutting component 2 is operating. The chip removal component 4 is connected to the noise reduction component 3 to remove the cutting debris generated when the cutting component 2 is operating. The limiting component 5 is disposed on the outside of the cutting component 2 to limit the cutting of the building decoration material by the cutting component 2.

[0036] The above technical solution effectively isolates cutting noise from the source through the noise reduction component 3, automatically sucks up and collects cutting debris using the chip removal component 4 connected to the noise reduction component 3, and ensures material stability with the help of the precisely adjustable limit component 5. This fundamentally solves the problems of noise pollution, debris splashing and inaccurate material positioning in existing open cutting equipment, and significantly improves the environmental friendliness, cleanliness and safety and accuracy of the working environment.

[0037] Reference Appendix Figure 2In this embodiment, the frame 1 includes, from bottom to top, a first support leg 11, a material platform 12, a second support leg 13, and a lifting frame 14. Several first support legs 11 are arranged below the material platform 12 to stably support the material platform 12 and the various structural components above it. Several second support legs 13 are arranged between the material platform 12 and the lifting frame 14 to stably support the lifting frame 14 and the various structural components connected to it, and to provide a certain gap between the material platform 12 and the lifting frame 14 to facilitate the installation and operation of the noise reduction component 3, the limiting component 5, etc.

[0038] The first support leg 11 can be rod-shaped, plate-shaped, or other configurations, and the second support leg 13 is preferably rod-shaped to facilitate the installation and smooth operation of the limiting component 5.

[0039] The cutting assembly 2 in this embodiment includes a cutting blade 21 and a first servo motor 22. The first servo motor 22 is fixedly connected to the material platform 12, and its execution end is connected to the cutting blade 21 to drive the cutting blade 21 to rotate. The cutting blade 21 is a conventional circular cutting blade. The material platform 12 is provided with a first through hole 121, and the bottom end of the material platform 12 is provided with a first mounting block 23 corresponding to the first through hole 121. The cutting blade 21 is rotatably mounted on the first mounting block 23 through a rotating shaft, and the top of the cutting blade 21 extends through the first through hole 121 and above the material platform 12. Since the outer edge of the cutting blade 21 has cutting teeth, when the first servo motor 22 drives the cutting blade 21 to rotate at high speed around its rotating shaft, the cutting teeth will cut and grind the material to be cut on the material platform 12 at high speed, thereby realizing the material cutting function.

[0040] In this embodiment, the limiting components 5 are disposed between the material platform 12 and the lifting frame 14, and a set is respectively provided on both sides of the cutting blade 21. Each set of limiting components 5 includes a limiting plate 51, a transmission gear 52, a transmission rack 53, and a second servo motor 54. The transmission rack 53 is movably engaged with the material platform 12, and its length direction is the same as the axial direction of the cutting blade 21. The bottom end of the lifting frame 14 is provided with a second mounting block 55, and the transmission gear 52 is rotatably mounted on the second mounting block 55 through a rotating shaft. The transmission gear 52 is connected to the execution end of the second servo motor 54, and its teeth mesh with the transmission rack 53. The limiting plate 51 is fixedly connected to the end of the transmission rack 53 facing the cutting blade 21.

[0041] The operating mechanism of the aforementioned limiting component 5 is as follows: When the second servo motor 54 drives the transmission gear 52 to rotate around its axis, due to the meshing relationship, the transmission rack 53 will move along its own length direction, thereby driving the limiting plate 51 to approach or move away from the cutting blade 21, and to abut and limit the material laterally, thereby adapting to different material cutting requirements, including but not limited to the size of the material itself and the cutting point of the material.

[0042] This embodiment utilizes the combined design of the cutting component 2 and the limiting component 5 to achieve stable rotary cutting using the cutting blade 21 that penetrates the material table 12. Simultaneously, two sets of first servo motors 22 control the independent movement of the limiting plates 51 located on both sides of the cutting blade 21, thereby achieving lateral limiting of the material. This design not only ensures the stability of the material during the cutting process but also flexibly adapts to the precise positioning requirements of any cutting point, effectively improving the equipment's adaptability and operational flexibility to different cutting needs.

[0043] In addition, the material platform 12 in this embodiment is provided with a U-shaped groove 56 with an opening facing the transmission gear 52. The transmission rack 53 is slidably disposed in the U-shaped groove 56. This structure provides effective support and limiting guidance for the transmission rack 53 through the U-shaped groove 56, which significantly improves the stability and structural stability of the transmission rack 53 and the limiting plate 51 connected to it during the lateral movement process, thereby ensuring the reliability of the limiting component 5 in the precise positioning operation.

[0044] In this embodiment, a guide sleeve 57 is provided on the second support leg 13, and a guide rod 58 slides through the guide sleeve 57, so that the sliding direction of the guide rod 58 is consistent with the axial direction of the cutting blade 21. The limiting plate 51 is fixed on the end of the guide rod 58 facing the cutting blade 21, and the other end of the guide rod 58 is provided with an anti-detachment block 59. The outer diameter of the anti-detachment block 59 is larger than the inner diameter of the guide sleeve 57, and the anti-detachment block 59 can effectively prevent the guide rod 58 from slipping off the guide sleeve 57. This structure, in cooperation with the transmission gear 52 and transmission rack 53 system, provides double guidance for the lateral movement of the limiting plate 51, significantly enhancing the structural rigidity and motion stability of the limiting component 5 during the precise positioning process, thereby ensuring the stability and reliability of material clamping.

[0045] In this embodiment, a mounting groove 511 is provided on the side of the limiting plate 51 facing the cutting blade 21. The mounting groove 511 is recessed into the surface of the limiting plate 51, and a roller or rolling column 512 is rotatably connected within it. The axis of rotation of the roller or rolling column 512 is perpendicular to the axis of rotation of the cutting blade 21. By providing a rotatable roller or rolling column 512 on the working surface of the limiting plate 51, this embodiment transforms the sliding friction between the limiting plate 51 and the material into rolling friction, effectively reducing the frictional resistance during material translation. This ensures reliable clamping of the material by the limiting component 5 and significantly improves the smoothness and flexibility of adjusting the material position during cutting, thereby improving work efficiency while ensuring positioning accuracy.

[0046] Reference Appendix Figure 2The noise reduction component 3 includes a soundproof cover 31, a telescopic tube 32, and a lifter 33. The bottom of the soundproof cover 31 is provided with a first opening 311 facing the cutting component 2, and the top of the soundproof cover 31 is provided with a second through hole 312. The lifter 33 is fixedly connected to the bottom surface of the hoisting frame 14, and its actuating end is connected to the soundproof cover 31 to drive the soundproof cover 31 to rise and fall. The two ends of the telescopic tube 32 are respectively connected to the second through hole 312 of the soundproof cover 31 and the chip removal component 4, and its extension and retraction direction is consistent with the rising and falling direction of the soundproof cover 31.

[0047] In this embodiment, by setting a soundproof cover 31 driven by a lifter 33 and a matching telescopic tube 32, the noise reduction component 3 can be flexibly raised and lowered. When the soundproof cover 31 is lowered, it can cover most (at the initial cutting) or all (during the cutting process) of the cutting area, effectively isolating noise from the source. The telescopic tube 32 at the top can extend and retract synchronously with the raising and lowering of the soundproof cover 31, ensuring that the debris generated by cutting is continuously sucked to the chip removal component 4, thus achieving significant noise reduction while ensuring chip collection efficiency.

[0048] Reference Appendix Figure 2 , 4 -5. The chip removal assembly 4 includes a first chip removal box 41, a first collection box 42, and an exhaust fan 43. The first chip removal box 41 is located above the hoisting frame 14. A filter screen 44 is provided inside the first chip removal box 41. The filter screen 44 divides the internal space of the first chip removal box 41 into a first area and a second area that are horizontally parallel. A suction pipe 45 is connected to the top plate of the first area. The other end of the suction pipe 45 is connected to a telescopic pipe 32. The first collection box 42 is provided with a second opening 421 facing the suction pipe 45. That is, the top of the first collection box 42 is provided with a second opening 421. A fifth opening 411 is provided on the side plate of the first area. The first collection box 42 is detachably installed on the first chip removal box 41 at the fifth opening 411. The top of the first collection box 42 is lower than the top of the filter screen 44. The exhaust fan 43 is located in the second area. The suction end of the exhaust fan 43 is connected to or faces the filter screen 44. An exhaust hole 412 is provided on the top plate of the second area.

[0049] In the above configuration, when the exhaust fan 43 is started, the cutting debris in the soundproof cover 31 can enter the first area through the telescopic pipe 32 and the suction pipe 45. The cutting debris cannot pass through the filter screen 44, so it falls into the first collection box 42, which can prevent the exhaust fan 43 from being blocked. When the first collection box 42 is full, the first collection box 42 can be removed from the first chip removal box 41 for cleaning.

[0050] In addition, the chip removal assembly 4 also includes a second chip removal box 46, which is located below the cutting assembly 2 and has a third opening 461 facing the cutting assembly 2 for receiving cutting debris falling from the first through hole 121. Furthermore, the chip removal assembly 4 also includes a second collection box 47, which has a fourth opening 471 facing the cutting assembly 2. The side wall or bottom wall of the second chip removal box 46 has a sixth opening 462. The second collection box 47 is detachably installed on the second chip removal box 46 at the sixth opening 462. When the second collection box 47 is full, it can be removed from the second chip removal box 46 for cleaning.

[0051] Optionally, the first collection box 42 and the first chip removal box 41, and the second collection box 47 and the second chip removal box 46 can all be fixed by a snap-fit ​​connection method commonly used in the art.

[0052] When using the above equipment, place the building decoration material to be cut on the material table 12, use the first servo motor 22 to drive the limit plate 51 to move to the side end that abuts the building decoration material, start the exhaust fan 43, use the lifter 33 to lower the soundproof cover 31, and then push the building decoration material toward the cutting blade 21 to carry out low-noise, high-environmental-friendliness, and high-stability cutting operation of the building decoration material.

[0053] Compared with the prior art, the beneficial effects of the present invention include at least the following: the noise reduction component 3 effectively isolates cutting noise from the source, the chip removal component 4 connected to the noise reduction component 3 automatically sucks up and collects cutting chips, and the material stability is ensured by the precisely adjustable limiting component 5. Thus, the problems of noise pollution, chip splashing and inaccurate material positioning of existing open cutting equipment are fundamentally solved, and the environmental friendliness, cleanliness and safety of the working environment are significantly improved.

[0054] The above are preferred embodiments of the present invention. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A cutting device for building decoration materials, characterized in that, It includes a frame, and a cutting assembly, a noise reduction assembly, a chip removal assembly and a limiting assembly disposed on the frame; the noise reduction assembly is covered on the outside of the cutting assembly to reduce the noise leaked out during the operation of the cutting assembly; The chip removal component is connected to the noise reduction component and is used to remove cutting debris generated by the cutting component during operation. The limiting component is located on the outside of the cutting component and is used to limit the building decoration material being cut by the cutting component.

2. The building decoration material cutting equipment according to claim 1, characterized in that, The cutting assembly includes a cutting blade and a first servo motor. The cutting blade is rotatably connected to a material table in the frame and passes through a first through hole located on the material table. The first servo motor is fixedly connected to the material table, and its actuator is connected to the cutting blade to drive the cutting blade to rotate.

3. The building decoration material cutting equipment according to claim 2, characterized in that, The limiting components are respectively arranged on both sides of the cutting blade. Each set of the limiting components includes a limiting plate, a transmission gear, a transmission rack, and a second servo motor. The transmission rack is movably engaged with the material table, and its length direction is the same as the axial direction of the cutting blade. The transmission gear is connected to the actuating end of the second servo motor, and its teeth mesh with the transmission rack. The limiting plate is fixedly connected to the end of the transmission rack facing the cutting blade.

4. The building decoration material cutting equipment according to claim 3, characterized in that, The material platform is provided with a U-shaped groove with an opening facing the transmission gear, and the transmission rack is slidably disposed in the U-shaped groove; The frame is provided with a guide sleeve, and a guide rod is slidably inserted through the guide sleeve. The sliding direction of the guide rod is the same as the axial direction of the cutting blade. The limiting plate is fixedly connected to the end of the guide rod facing the cutting blade. The other end of the guide rod is provided with an anti-detachment block. The outer diameter of the anti-detachment block is larger than the inner diameter of the guide sleeve.

5. The building decoration material cutting equipment according to claim 3, characterized in that, The limiting plate has a mounting groove on the side facing the cutting blade. The mounting groove is recessed into the surface of the limiting plate, and a roller or rolling column is rotatably connected therein. The axis of rotation of the roller or the rolling column is perpendicular to the axis of rotation of the cutting blade.

6. The building decoration material cutting equipment according to any one of claims 1-5, characterized in that, The noise reduction component includes a soundproof cover, a telescopic tube, and a lifter. The soundproof cover has a first opening facing the cutting component. The lifter is fixedly connected to a hoisting frame located above the cutting component, and its actuator is connected to the soundproof cover to drive the soundproof cover to rise and fall. The two ends of the telescopic tube are respectively connected to the soundproof cover and the chip removal component, and its extension and retraction direction is consistent with the rising and falling direction of the soundproof cover.

7. The building decoration material cutting equipment according to any one of claims 1-5, characterized in that, The chip removal assembly includes a first chip removal box and an exhaust fan. The suction end of the exhaust fan is connected to a filter screen located inside the first chip removal box. The first chip removal box is connected to the noise reduction assembly via a suction pipe.

8. The building decoration material cutting equipment according to claim 7, characterized in that, The first chip removal box is provided with a detachable first collection box. The filter screen divides the space inside the first chip removal box into a first area and a second area. The first collection box and the exhaust fan are respectively located in the first area and the second area. The first collection box is provided with a second opening facing the suction pipe. The first chip removal box is provided with an exhaust hole located in the second area.

9. The building decoration material cutting equipment according to any one of claims 1-5, characterized in that, The chip removal assembly includes a second chip removal box located below the cutting assembly, and has a third opening facing the cutting assembly; the second chip removal box contains a removable second collection box, and the second collection box has a fourth opening facing the cutting assembly.

10. A method using the building decoration material cutting equipment according to any one of claims 1-9, characterized in that, Including the following steps: Place the building decoration material to be cut on the material platform, and use the first servo motor to drive the limit plate to move to the side end that abuts the building decoration material. Start the exhaust fan and use the lifter to lower the soundproof cover; Push the building decoration material toward the cutting blade to perform the cutting operation.

Images