Automatic mechanical transfer device for gear machining

By designing an automated mechanical transfer device with belt and roller conveyor components, the problems of shaking, collision and impurity mixing in the gear conveying process were solved, realizing the coordinated operation of stable conveying, screening and collection throughout the entire process, and improving the efficiency and automation level of gear processing.

CN121425796BActive Publication Date: 2026-05-01SUZHOU JINYI PRECISION GEAR CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SUZHOU JINYI PRECISION GEAR CO LTD
Filing Date
2025-12-31
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Traditional gear conveying devices struggle to provide stable support power, leading to gear wobbling and collision damage, which affects processing accuracy and transmission performance. The mixing of small gears with large gears and impurities during conveying increases sorting difficulty and cost, and disrupts the smoothness of the production process.

Method used

The design includes an automated mechanical transfer device comprising belt conveyors and roller conveyor components, enabling multi-stage screening and precise transfer. The belt elasticity buffers impact force, and the installation of buffer telescopic rods reduces impact force. Magnetic absorption components facilitate the collection of impurities, and the combination of cams and force-bearing components improves operational stability.

Benefits of technology

It achieves stable vibration conveying, prevents impurity accumulation, avoids gear damage, improves processing efficiency, simplifies sorting operations, enhances automation level and maintenance convenience, and adapts to the needs of continuous production.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121425796B_ABST
    Figure CN121425796B_ABST
Patent Text Reader

Abstract

The application discloses a kind of automatic mechanical transfer devices for gear machining, it is related to combined conveyor technical field, to solve the difficulty of providing stable support power for traditional conveying large gear, resulting in its shaking collision, damage and affect processing precision and transmission performance;Because there is no stratified screening, small gear and impurities are mixed with large gear and conveyed, exacerbate small damage, interfere with processing, also increase subsequent sorting difficulty cost, affect production process technical problem, including conveying mechanism and connecting mechanism.The application can realize multi-stage screening and accurate transfer, while forming stable vibration conveying effect, on the one hand, the impact force of gear falling can be buffered by the elastic force of belt conveyor belt, so that the device can effectively distinguish gears, avoid large gears and small gears mixed conveying and cause gear damage, and thus ensure the processing efficiency of the device.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of combined conveyor technology, and more specifically, to an automated mechanical transfer device for gear processing. Background Technology

[0002] In the field of gear processing, after the gear cutting process, it is often necessary to use a conveying device to transport the gear. As a key piece of equipment connecting various processing steps, the performance of the conveying device directly affects the efficiency and quality of gear processing.

[0003] When conveying large gears after cutting using traditional conveying methods, it is difficult to provide stable and continuous support and power. This causes the large gears to shake and collide continuously during the conveying process. Since the gears are made of the same material, they are easily damaged during shaking and collisions. This not only causes scratches and deformation on their surfaces, affecting their appearance and structural integrity, but more importantly, it directly reduces the accuracy of subsequent processing, making it difficult to meet the requirements of precise positioning and processing, and thus affecting the overall transmission performance of the gears. At the same time, due to the lack of an effective layering or screening mechanism, small gears and impurities adhering to the gear surface after cutting are often mixed with large gears during conveying. During the conveying process, the shaking and collision of large gears further squeezes the small gears, aggravating their damage. Moreover, the impurities mixed in can interfere with the normal operation of the equipment during subsequent processing. This mixed conveying mode also greatly increases the difficulty and cost of subsequent sorting. Workers need to spend more time and effort to pick out gears of different specifications from a large number of mixed items and remove impurities. This not only increases labor costs, but may also affect the smoothness of the entire production process due to untimely or incorrect sorting.

[0004] In view of this, we propose an automated mechanical transfer device for gear processing. Summary of the Invention

[0005] The purpose of this invention is to provide an automated mechanical transfer device for gear processing, which solves the technical problems of traditional conveying of large gears, which makes it difficult to provide stable support power, resulting in shaking, collision, damage, and affecting processing accuracy and transmission performance; and because there is no layered screening, small gears and impurities are mixed with large gears during transport, which aggravates damage to small parts, interferes with processing, and increases the difficulty and cost of subsequent sorting, affecting the production process.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: an automated mechanical transfer device for gear processing, comprising a conveying mechanism and a connecting mechanism, wherein there are two conveying mechanisms and the two conveying mechanisms are connected by the connecting mechanism;

[0007] The conveying mechanism includes a support frame, two adjusting components connected to the support frame, a belt conveyor set above the adjusting components, a first mounting plate located above the belt conveyor, a roller conveyor assembly, and a first adjusting rod, wherein the two mounting plates are connected to the lower part of the roller conveyor assembly through the first adjusting rod;

[0008] The connecting mechanism includes four connecting components, a first guide component connected to two of the connecting components, a second guide component connected to the other two connecting components, a force-bearing component and a frame component disposed under the first guide component and the second guide component, and a storage component, wherein the storage component is slidably connected within the frame component;

[0009] The first guide assembly and the second guide assembly are both used to cooperate with the belt conveyor and the roller conveyor assembly to convey gears. The adjusting assembly and the first adjusting rod are used to adjust the height of the belt conveyor and the roller conveyor assembly, respectively. When the roller conveyor assembly is running, it continuously impacts the force-bearing assembly, thereby driving the first guide assembly and the second guide assembly to move.

[0010] This invention enables multi-stage screening and precise transfer, while simultaneously creating a stable vibration conveying effect. This effectively prevents impurities from accumulating and clogging the discharge hole, ensuring smooth continuous operation. Furthermore, when small gears and impurities fall through the roller conveyor belt, the belt's elasticity buffers the impact force of the falling gears. Additionally, the presence of a buffer telescopic rod beneath the belt further reduces the impact force on the belt, thus extending the device's service life. This allows the device to effectively differentiate between gears, preventing damage caused by mixed conveying of large and small gears, thereby ensuring the device's processing efficiency.

[0011] Preferably, the support frame is fixedly connected to two adjusting components, the upper part of the two adjusting components is fixedly connected to the same belt conveyor, the two first mounting plates are both located above the belt conveyor, the two first mounting plates are fixedly connected to the lower part of the roller conveyor component through several first adjusting rods, and the first mounting plate is fixedly connected to the support frame.

[0012] Preferably, there are four connecting components, two of which are respectively snapped onto the two sides of the first guide component, and the other two are respectively snapped onto the two sides of the second guide component. The first guide component is located above the second guide component. The lower parts of the first and second guide components are respectively fixedly connected to four force-bearing components and two frame components. The lower parts of the inner walls of the two frame components are respectively slidably connected to two storage components.

[0013] The connecting component is snapped onto one end of the roller conveyor assembly, and the first guide component and the second guide component are respectively attached to the top of another belt conveyor and the roller conveyor assembly.

[0014] Preferably, the adjustment assembly includes a second mounting plate, two buffer telescopic rods are fixedly connected to the upper part of the second mounting plate, the top end of the buffer telescopic rods is fixedly connected to the lower part of the movable plate, and a second adjustment rod is fixedly connected to the upper part of the movable plate;

[0015] The second mounting plate is fixedly connected to the support frame, the movable plate is snapped into the support frame, and the top of the second adjusting rod is fixedly connected to the bottom of the conveyor belt.

[0016] Preferably, the roller conveyor assembly includes a roller conveyor belt, one side of which has a mounting hole, and two drive units are fixedly connected to one side of the roller conveyor belt, and there are four drive units in total;

[0017] The mounting hole is opened on one side of the belt conveyor, the top of the first adjusting rod is fixedly connected to the bottom of the belt conveyor, and the belt conveyor is connected to two other transmission devices.

[0018] The transmission device includes a drive rod, one end of which is fixedly connected to a cam, and a pulley is provided on one side of the cam;

[0019] The other end of the drive rod is connected to the roller drive within the roller conveyor belt.

[0020] Preferably, the connecting assembly includes a mounting block, the front of which has a mating hole, a lead screw is threaded into the mating hole, a sleeve is snapped into one side of the mounting block, an elastic telescopic rod is rotatably connected inside the sleeve, a rotating shaft is fixedly connected to the other end of the elastic telescopic rod, a bearing is sleeved on the rotating shaft, and a plurality of friction blocks are fixedly connected to the bearing, all of which are snapped into the outside of the rotating shaft;

[0021] The bearing is snapped onto the outside of the first guide assembly and the second guide assembly, and the mounting block is snapped into the mounting holes opened on the surface of the belt conveyor and the roller conveyor by a screw.

[0022] Preferably, the first guide assembly includes a first guide plate, a first arc-shaped groove is formed at the rear of the first guide plate, several feeding grooves are formed above the first guide plate, several first inclined plates are fixedly connected above the first guide plate, one side of the several first inclined plates is inclined, and two first inclined grooves are formed above the first guide plate.

[0023] The second guide assembly includes a second guide plate, a second arc-shaped groove is provided at the rear of the second guide plate, several feeding holes are provided above the second guide plate, several second inclined plates are fixedly connected above the second guide plate, one side of several second inclined plates is designed to be inclined, and two second inclined grooves are provided above the second guide plate.

[0024] The first guide plate and the second guide plate are respectively engaged with four bearings on both sides. The first guide plate overlaps the top of the roller conveyor belt, and the second guide plate overlaps the top of the belt conveyor belt. The first guide plate and the second guide plate are respectively fixedly connected to two frame components and two force-bearing components at their bottoms.

[0025] Preferably, the force-bearing component includes two levers, and a buffer groove is provided on one side of each lever, the buffer groove being an arc-shaped design;

[0026] The paddle is fixedly connected below the first guide plate and the second guide plate, and one of the paddles is engaged with a pulley inside the cam.

[0027] Preferably, the frame assembly includes a positioning frame, a base plate is fixedly connected to the lower part of the positioning frame, a sliding groove is provided on the upper part of the base plate, and a first magnetic block is fixedly connected in the sliding groove;

[0028] The storage component is slidably connected within the groove.

[0029] Preferably, the storage component includes a storage box, a second magnetic block is fixedly connected to the bottom of the storage box, and a handle is fixedly connected to the front of the storage box;

[0030] The storage box is slidably connected to the groove by a second magnetic block, and the first and second magnetic blocks attract each other.

[0031] Compared with the prior art, the beneficial effects of the present invention are:

[0032] 1. This invention, through the design of a belt conveyor and roller conveyor assembly, enables multi-stage screening and precise transfer, while simultaneously creating a stable vibration conveying effect. This effectively prevents impurities from accumulating and clogging the discharge hole, ensuring smooth continuous operation. Furthermore, when small gears and impurities fall through the roller conveyor, the belt conveyor's elasticity buffers the impact force of the falling gears. Additionally, a buffer telescopic rod is installed below the belt conveyor, further reducing the impact force on the belt conveyor, thereby improving the service life of the device. This allows the device to effectively distinguish between gears, preventing damage caused by the mixed conveying of large and small gears, thus ensuring the processing efficiency of the device.

[0033] 2. This invention also incorporates a frame component and a storage component. After conveying, the storage box can be removed by gripping the handle and pulling. At this point, the first and second magnetic blocks separate, facilitating the disposal of collected impurities and waste. The operation is simple and quick. For resetting, simply push the storage box back into the chute; the magnetic force automatically attracts and positions it, ensuring the device is always in a highly efficient working state. This comprehensively improves the automation level and maintenance convenience of gear processing and transfer. Through structural optimization and functional integration, this device achieves coordinated operation of the entire process of screening, guiding, conveying, and collecting, significantly enhancing the intelligence of material transfer in gear processing.

[0034] 3. This invention also enhances operational stability and reduces the frequency of manual intervention by designing cams and force-bearing components, along with buffer grooves and magnetic positioning, thus adapting to the needs of continuous production. The machine has a compact layout, is easy to maintain, and is suitable for processing gears of various specifications, possessing significant potential for widespread application. Attached Figure Description

[0035] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0036] Figure 2 This is a schematic diagram of the conveying mechanism structure of the present invention;

[0037] Figure 3 This is a schematic diagram of the adjustment component structure of the present invention;

[0038] Figure 4 For the present invention Figure 3 Enlarged structural diagram at point A in the middle;

[0039] Figure 5 This is a schematic diagram of the structure of the first guide component of the present invention;

[0040] Figure 6 This is a schematic diagram of the second guide component of the present invention;

[0041] Figure 7 This is a schematic cross-sectional view of the storage component of the present invention;

[0042] Figure 8 This is an exploded view of the connecting component of the present invention.

[0043] Explanation of the labels in the diagram:

[0044] 1. Conveying mechanism; 2. Connecting mechanism;

[0045] 11. Support frame; 12. Adjustment assembly; 13. Belt conveyor; 14. Mounting plate No. 1; 15. Adjustment rod No. 1; 16. Roller conveyor assembly;

[0046] 121. Mounting plate No. 2; 122. Buffer telescopic rod; 123. Movable plate; 124. Adjusting rod No. 2;

[0047] 161. Roller conveyor belt; 162. Mounting hole; 163. Transmission device;

[0048] 1631. Drive rod; 1632. Cam; 1633. Pulley;

[0049] 21. Connecting component; 22. Guide component 1; 23. Guide component 2; 24. Load-bearing component; 25. Frame component; 26. Storage component;

[0050] 211. Mounting block; 212. Connecting hole; 213. Lead screw; 214. Sleeve; 215. Elastic telescopic rod; 216. Shaft; 217. Bearing; 218. Friction block;

[0051] 221. Guide plate No. 1; 222. Arc groove No. 1; 223. Discharge chute; 224. Inclined plate No. 1; 225. Inclined chute No. 1;

[0052] 231. Guide plate No. 2; 232. Arc groove No. 2; 233. Discharge hole; 234. Inclined plate No. 2; 235. Inclined groove No. 2;

[0053] 241. Push block; 242. Buffer groove;

[0054] 251. Positioning frame; 252. Base plate; 253. Slide groove; 254. Magnetic block No. 1;

[0055] 261. Storage box; 262. Magnetic block No. 2; 263. Handle. Detailed Implementation

[0056] like Figures 1 to 8 As shown, the present invention relates to an automated mechanical transfer device for gear processing, comprising a conveying mechanism 1 and a connecting mechanism 2. There are two conveying mechanisms 1, which are connected by the connecting mechanism 2.

[0057] The conveying mechanism 1 includes a support frame 11, two adjusting components 12 connected to the support frame 11, a belt conveyor 13 disposed above the adjusting components 12, a first mounting plate 14 located above the belt conveyor 13, a roller conveyor assembly 16, and a first adjusting rod 15. The two mounting plates are connected to the lower part of the roller conveyor assembly 16 via the first adjusting rod 15. The connecting mechanism 2 includes four connecting components 21, a first guide component 22 connected to two of the connecting components 21, a second guide component 23 connected to the other two connecting components 21, a force-bearing component 24 and a frame component 25 disposed below the first guide component 22 and the second guide component 23, and a receiving component 26. The receiving component 26 is slidably connected within the frame component 25. The first guide component 22 and the second guide component 23 are both used to cooperate with the belt conveyor 13 and the roller conveyor assembly 16 to convey gears. The adjusting components 12 and the first adjusting rod 15 are used to adjust the belt conveyor... The height of belt 13 and roller conveyor assembly 16 is such that the roller conveyor assembly 16 continuously impacts the force-bearing assembly 24 during operation, thereby driving the first guide assembly 22 and the second guide assembly 23 to move respectively. By designing belt conveyor 13 and roller conveyor assembly 16, the device can achieve multi-stage screening and precise transfer, while forming a stable vibration conveying effect, effectively preventing impurities from accumulating and clogging the discharge hole 233, ensuring smooth continuous operation. At the same time, when small gears and impurities fall through roller conveyor belt 161, on the one hand, belt conveyor 13 can buffer the impact force when the gears fall through the elasticity of the belt, and on the other hand, buffer telescopic rod 122 is set under belt conveyor 13 to further reduce the impact force on belt conveyor 13, thereby improving the service life of the device. This allows the device to effectively distinguish gears, avoiding damage to gears caused by mixed conveying of large and small gears, and thus ensuring the processing efficiency of the device.

[0058] In an embodiment of the present invention, the support frame 11 is fixedly connected to two adjusting components 12, and the upper part of the two adjusting components 12 is fixedly connected to the same belt conveyor 13. Two mounting plates 14 are located above the belt conveyor 13. The two mounting plates 14 are fixedly connected to the lower part of the roller conveyor assembly 16 via several adjusting rods 15. The mounting plates 14 are fixedly connected to the support frame 11. There are four connecting components 21, two of which are respectively engaged with the sides of the first guide component 22, and the other two are respectively engaged with the sides of the second guide component 23. The first guide component 22 is located above the second guide component 23. The lower parts of the first guide component 22 and the second guide component 23 are respectively connected to four force-bearing components 24 and two frame components. The frame components 25 are fixedly connected, with the lower inner walls of the two frame components 25 slidably connected to the two storage components 26 respectively. The connecting component 21 is snapped onto one end of the roller conveyor component 16. The first guide component 22 and the second guide component 23 are respectively attached to the top of another belt conveyor 13 and the roller conveyor component 16. By designing the frame components 25 and the storage components 26, after the conveying is completed, the storage box 261 can be taken out by gripping the handle 263 and pulling. At this time, the first magnetic block 254 and the second magnetic block 262 separate, making it easy to dump the collected impurities and waste materials. The operation is simple and quick. When resetting, simply push the storage box 261 back into the slide 253, and the magnetic force will automatically adsorb and position it, ensuring that the device is always in a high-efficiency working state, and comprehensively improving the automation level and maintenance convenience of gear processing and transfer. Through structural optimization and functional integration, this device realizes the full-process collaborative operation of screening, guiding, conveying and collecting, significantly improving the intelligence level of material transfer in gear processing.

[0059] In an embodiment of the present invention, the adjusting assembly 12 includes a second mounting plate 121. Two buffer telescopic rods 122 are fixedly connected to the upper part of the second mounting plate 121. The top ends of the buffer telescopic rods 122 are fixedly connected to the lower part of the movable plate 123. A second adjusting rod 124 is fixedly connected to the upper part of the movable plate 123. The second mounting plate 121 is fixedly connected to the support frame 11. The movable plate 123 is snapped into the support frame 11. The top end of the second adjusting rod 124 is fixedly connected to the lower part of the belt conveyor 13. The roller conveyor assembly 16 includes a roller conveyor belt 161. A mounting hole 162 is opened on one side of the roller conveyor belt 161. Two transmission devices 163 are fixedly connected to one side of the roller conveyor belt 161. There are four transmission devices 163. The mounting hole 162 is opened on one side of the belt conveyor belt 13. The top end of the first adjusting rod 15 is fixedly connected to the lower part of the belt conveyor belt 13. The belt conveyor belt 13 is connected to the other two transmission devices 163. The transmission device 163 includes a drive rod 1. 631, one end of the drive rod 1631 is fixedly connected to the cam 1632, and a pulley 1633 is provided on one side of the cam 1632. The other end of the drive rod 1631 is connected to the roller drive inside the roller conveyor belt 161. When changing the conveyor belt, the first guide plate 221 and the second guide plate 231 are continuously driven by the paddle block 241 and the elastic telescopic rod 215 to move back and forth. When the gear is above the first guide plate 221 and the second guide plate 231, due to its inclined design... The design of the first and second inclined slots 225 and 235 on both sides allows the gear to move along the first and second guide plates 221 and 231, but it will stop when blocked by the first and second inclined plates 224 and 234. At the same time, the continuous vibration effect makes the gear continuously pass over the first and second inclined plates 224 and 234. During this process, the first and second inclined plates 224 and 234 clean the surface of the large and small gears, effectively reducing the residue of impurities on the gear surface. For gear machining, the presence of impurities may affect the gear's accuracy, surface quality, and assembly performance. This vibration combined with moving impurity removal method can improve the quality and machining accuracy of the gear.

[0060] Since the strength of the first inclined plate 224 and the second inclined plate 234 is lower than that of the gear processing material, the first inclined plate 224 and the second inclined plate 234 are avoided from causing damage to the gear during the gear cleaning process.

[0061] During the conveying process, small gears are more susceptible to collisions and impacts due to their small size and light weight. The belt conveyor 13 and the buffer telescopic rod 122 can effectively absorb and disperse the impact force generated during the conveying process, reduce the collision force between the small gears and the conveyor belt, and between the small gears themselves, reduce the risk of gear damage, and ensure the quality of the small gears.

[0062] In another embodiment of the present invention, the connecting assembly 21 includes a mounting block 211. A mating hole 212 is provided on the front of the mounting block 211. A lead screw 213 is threaded into the mating hole 212. A sleeve 214 is snapped onto one side of the mounting block 211. An elastic telescopic rod 215 is rotatably connected inside the sleeve 214. A rotating shaft 216 is fixedly connected to the other end of the elastic telescopic rod 215. A bearing 217 is sleeved on the rotating shaft 216. A plurality of friction blocks 218 are fixedly connected to the outside of the bearing 217. All friction blocks 218 are snapped onto the outside of the rotating shaft 216, and the bearing 217 is snapped onto the... In addition to the first guide assembly 22 and the second guide assembly 23, the mounting block 211 is engaged with the mounting holes 162 opened on the surface of the belt conveyor 13 and the roller conveyor 161 by the screw 213. Impurities will fall through the discharge chute 223 and the discharge hole 233 respectively. The detached impurities will pass through these holes and fall into the collection box 261. This design realizes the centralized collection of impurities, which facilitates the unified treatment of impurities in the future, keeps the working environment clean, and avoids impurities from contaminating the conveying gears or damaging the workshop equipment. It also meets the requirements of environmental protection and clean production.

[0063] The first guide assembly 22 includes a first guide plate 221. A first arc-shaped groove 222 is formed at the rear of the first guide plate 221. Several discharge slots 223 are formed above the first guide plate 221. Several first inclined plates 224 are fixedly connected above the first guide plate 221. One side of each of the first inclined plates 224 is inclined. Two first inclined slots 225 are formed above the first guide plate 221. The second guide assembly 23 includes a second guide plate 231. A second arc-shaped groove 232 is formed at the rear of the second guide plate 231. Several discharge holes 233 are formed above the second guide plate 231. Several second inclined plates 234 are fixedly connected above the second guide plate 231. One side of each of the second inclined plates 234 is inclined. Two first inclined slots 225 are formed above the second guide plate 231. Two inclined chute 235, two guide plates 221 and 231 are respectively connected to four bearings 217 on both sides. The top of the first guide plate 221 overlaps the top of the roller conveyor belt 161, and the second guide plate 231 overlaps the top of the belt conveyor belt 13. The bottom of the first guide plate 221 and the second guide plate 231 are respectively fixedly connected to two frame components 25 and two force-bearing components 24. By opening two inclined chute 225 and two inclined chute 235 above the first guide plate 221 and the second guide plate 231, the two sides of the first guide plate 221 and the second guide plate 231 are higher than the middle. Therefore, when the material moves on the first guide plate 221 and the second guide plate 231, it will pass evenly through the discharge chute 223 and the discharge hole 233, ensuring the screening effect of the material.

[0064] Since both guide plate 221 and guide plate 231 are fixedly connected to the belt conveyor 13 and roller conveyor 161 by screw 213 and mounting block 211, the difficulty of installation and disassembly of the device is reduced, allowing operators to quickly and easily complete the replacement of the conveyor belt, reduce equipment downtime, and improve production efficiency.

[0065] In another embodiment of the present invention, the force-receiving component 24 includes two levers 241. A buffer groove 242 is provided on one side of each lever 241. The buffer groove 242 has an arc-shaped design. The levers 241 are fixedly connected below the first guide plate 221 and the second guide plate 231. One of the levers 241 engages with the pulley 1633 in the cam 1632. The frame component 25 includes a positioning frame 251. A base plate 252 is fixedly connected below the positioning frame 251. A sliding groove 253 is provided above the base plate 252. A first magnetic block 254 is fixedly connected in the sliding groove 253. The storage component 26 is slidably connected to the sliding groove. Inside 253, the storage component 26 includes a storage box 261. A second magnetic block 262 is fixedly connected to the bottom of the storage box 261, and a handle 263 is fixedly connected to the front of the storage box 261. The storage box 261 is slidably connected to the slide groove 253 through the second magnetic block 262. The first magnetic block 254 and the second magnetic block 262 attract each other. By setting a buffer groove 242 and cooperating with the cam 1632 and pulley 1633, the impact force when the push block 241 moves is effectively reduced, and the stability of the device operation is improved. The storage box 261 can be quickly positioned and disassembled by magnetic attraction, which is convenient for collecting the screened materials and improving the work efficiency.

[0066] Working principle: This embodiment provides an automated mechanical transfer device for gear processing. When in use, the material falls directly above the roller conveyor belt 161, while the small gears and impurities pass through the gap of the roller conveyor belt 161 and fall above the belt conveyor belt 13. At this time, the belt conveyor belt 13 will transport the small gears and impurities.

[0067] As the material is conveyed, it passes through the first guide plate 221 and the second guide plate 231 in sequence. Due to the inclined chute design, the sides are high and the middle is low, which promotes the material to gather towards the center and be evenly distributed. This ensures that small gears and impurities can pass smoothly through the discharge hole 233 into the next belt conveyor 13 and roller conveyor 161, thereby realizing multi-stage screening and precise transfer. The cam 1632 drives the paddle block 241 to reciprocate, so that the first guide plate 221 and the second guide plate 231 are continuously squeezed and reset under the action of the elastic telescopic rod 215. This reciprocating motion forms a stable vibration conveying effect, effectively preventing impurities from accumulating and clogging the discharge hole 233.

[0068] After the conveying is completed, the collection box 261 can be taken out by grasping the handle 263 and pulling. At this time, the first magnetic block 254 and the second magnetic block 262 are separated, which makes it easy to pour out the collected impurities and waste. When resetting, simply push the collection box 261 back into the slide 253, and the magnetic force will automatically adsorb and position it, ensuring that the device is always in a high-efficiency working state. Through structural optimization and functional integration, the device realizes the coordinated operation of the entire process of screening, guiding, conveying and collecting.

[0069] The embodiments disclosed in this invention are preferred embodiments, but are not limited thereto. Those skilled in the art can easily understand the spirit of this invention based on the above embodiments and make different extensions and variations, but as long as they do not depart from the spirit of this invention, they are all within the protection scope of this invention.

Claims

1. An automated mechanical transfer device for gear processing, characterized in that, It includes a conveying mechanism (1) and a connecting mechanism (2), wherein there are two conveying mechanisms (1), and the two conveying mechanisms (1) are connected by the connecting mechanism (2); The conveying mechanism (1) includes a support frame (11), two adjusting components (12) connected to the support frame (11), a belt conveyor (13) disposed above the adjusting components (12), a first mounting plate (14) located above the belt conveyor (13), a roller conveyor assembly (16) and a first adjusting rod (15), wherein the two mounting plates are connected to the bottom of the roller conveyor assembly (16) through the first adjusting rod (15); The connecting mechanism (2) includes four connecting components (21), a first guide component (22) connected to two of the connecting components (21), a second guide component (23) connected to the other two connecting components (21), a force-bearing component (24) and a frame component (25) disposed under the first guide component (22) and the second guide component (23), and a storage component (26), wherein the storage component (26) is slidably connected within the frame component (25); There are four connecting components (21), two of which are respectively snapped into the two sides of the first guide component (22), and the other two are respectively snapped into the two sides of the second guide component (23). The first guide component (22) is located above the second guide component (23). The lower parts of the first guide component (22) and the second guide component (23) are respectively fixedly connected to four force-bearing components (24) and two frame components (25). The lower parts of the inner walls of the two frame components (25) are respectively slidably connected to two storage components (26). The connecting component (21) is snapped onto one end of the roller conveyor assembly (16), and the first guide component (22) and the second guide component (23) are respectively attached to the top of another belt conveyor (13) and the roller conveyor assembly (16); The first guide assembly (22) and the second guide assembly (23) are both used to cooperate with the belt conveyor (13) and the roller conveyor assembly (16) to convey gears. The adjusting assembly (12) and the first adjusting rod (15) are used to adjust the height of the belt conveyor (13) and the roller conveyor assembly (16) respectively. The roller conveyor assembly (16) continuously impacts the force-bearing assembly (24) during operation, thereby driving the first guide assembly (22) and the second guide assembly (23) to move respectively. The adjustment assembly (12) includes a second mounting plate (121), with two buffer telescopic rods (122) fixedly connected to the top of the second mounting plate (121). The top of the buffer telescopic rods (122) is fixedly connected to the bottom of the movable plate (123), and a second adjustment rod (124) is fixedly connected to the top of the movable plate (123). The second mounting plate (121) is fixedly connected to the support frame (11), the movable plate (123) is snapped into the support frame (11), and the top of the second adjusting rod (124) is fixedly connected to the bottom of the belt conveyor (13).

2. The automated mechanical transfer device for gear processing according to claim 1, characterized in that, The support frame (11) is fixedly connected to two adjusting components (12) respectively. The upper part of the two adjusting components (12) is fixedly connected to the same belt conveyor (13). The two first mounting plates (14) are located above the belt conveyor (13). The two first mounting plates (14) are fixedly connected to the lower part of the roller conveyor assembly (16) through several first adjusting rods (15). The first mounting plate (14) is fixedly connected to the support frame (11).

3. The automated mechanical transfer device for gear processing according to claim 1, characterized in that, The roller conveyor assembly (16) includes a roller conveyor belt (161), a mounting hole (162) is provided on one side of the roller conveyor belt (161), and two drive units (163) are fixedly connected to one side of the roller conveyor belt (161), and there are four drive units (163). The mounting hole (162) is opened on one side of the belt conveyor (13), the top of the first adjusting rod (15) is fixedly connected to the bottom of the belt conveyor (13), and the belt conveyor (13) is connected to the other two transmission devices (163). The transmission device (163) includes a drive rod (1631), one end of which is fixedly connected to a cam (1632), and a pulley (1633) is provided on one side of the cam (1632). The other end of the drive rod (1631) is connected to the roller drive inside the roller conveyor belt (161).

4. The automated mechanical transfer device for gear processing according to claim 3, characterized in that, The connecting assembly (21) includes a mounting block (211), a mating hole (212) is provided on the front of the mounting block (211), a lead screw (213) is threaded into the mating hole (212), a sleeve (214) is snapped into one side of the mounting block (211), an elastic telescopic rod (215) is rotatably connected inside the sleeve (214), a rotating shaft (216) is fixedly connected to the other end of the elastic telescopic rod (215), a bearing (217) is sleeved on the rotating shaft (216), and a plurality of friction blocks (218) are fixedly connected to the bearing (217), and the plurality of friction blocks (218) are snapped into the outside of the rotating shaft (216); The bearing (217) is snapped onto the outside of the first guide assembly (22) and the second guide assembly (23), and the mounting block (211) is snapped onto the mounting hole (162) opened on the surface of the belt conveyor (13) and the roller conveyor (161) by the screw (213).

5. The automated mechanical transfer device for gear processing according to claim 4, characterized in that, The first guide assembly (22) includes a first guide plate (221), a first arc groove (222) is provided at the rear of the first guide plate (221), a plurality of feeding grooves (223) are provided above the first guide plate (221), a plurality of first inclined plates (224) are fixedly connected above the first guide plate (221), one side of the plurality of first inclined plates (224) is inclined, and two first inclined grooves (225) are provided above the first guide plate (221). The second guide assembly (23) includes a second guide plate (231), a second arc groove (232) is provided behind the second guide plate (231), a plurality of feeding holes (233) are provided above the second guide plate (231), a plurality of second inclined plates (234) are fixedly connected above the second guide plate (231), one side of the plurality of second inclined plates (234) is inclined, and two second inclined grooves (235) are provided above the second guide plate (231). The first guide plate (221) and the second guide plate (231) are respectively engaged with four bearings (217) on both sides. The first guide plate (221) overlaps the top of the roller conveyor belt (161), and the second guide plate (231) overlaps the top of the belt conveyor belt (13). The first guide plate (221) and the second guide plate (231) are respectively fixedly connected to two frame components (25) and two force-bearing components (24) at the bottom.

6. The automated mechanical transfer device for gear processing according to claim 5, characterized in that, The force-bearing component (24) includes two levers (241), and a buffer groove (242) is provided on one side of the lever (241). The buffer groove (242) adopts an arc-shaped design. The paddle (241) is fixedly connected below the first guide plate (221) and the second guide plate (231), and one of the paddles (241) overlaps with the pulley (1633) inside the cam (1632).

7. The automated mechanical transfer device for gear processing according to claim 6, characterized in that, The frame assembly (25) includes a positioning frame (251), a base plate (252) is fixedly connected to the bottom of the positioning frame (251), a sliding groove (253) is provided above the base plate (252), and a first magnetic block (254) is fixedly connected in the sliding groove (253). The storage component (26) is slidably connected within the groove (253).

8. The automated mechanical transfer device for gear processing according to claim 7, characterized in that, The storage component (26) includes a storage box (261), a second magnetic block (262) is fixedly connected to the bottom of the storage box (261), and a handle (263) is fixedly connected to the front of the storage box (261). The storage box (261) is slidably connected in the groove (253) by the second magnetic block (262), and the first magnetic block (254) and the second magnetic block (262) are attracted to each other.

Citation Information

Patent Citations

  • Bucket wheel machine system with full-automatic material taking function

    CN118359014A

  • Large cargo transfer device for cargo import and export

    CN119370547A