Sub-packaging device and method for spherical chocolates
By employing a dual-adjustment structure with a variable diameter orifice and a replaceable rotating ring, combined with automated control using a vision sensor and a through-beam photoelectric sensor, the adaptability and accuracy issues of spherical chocolate dispensing equipment have been resolved, achieving an efficient and stable dispensing process.
Patent Information
- Application Number
- CN202511817070.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-04
- Publication Date
- 2026-02-10
AI Technical Summary
Existing spherical chocolate packaging equipment cannot quickly adapt to different size requirements, and its packaging accuracy and integrity are insufficient, resulting in low production efficiency.
It adopts a dual-adjustment structure with variable diameter orifice and replaceable rotating ring, combined with the automated control of vision sensor and through-beam photoelectric sensor to achieve precise quantitative dispensing.
It enables flexible adaptation to spherical chocolates of different sizes, improves packaging accuracy and product integrity, reduces equipment replacement costs, and enhances production efficiency and stability.
Smart Images

Figure CN121493359A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of chocolate packaging, in particular to a packaging device for spherical chocolate and a method thereof. BACKGROUND
[0002] Chocolate is a solid or semi-solid food made from cocoa products, sugar, dairy products, food additives, etc. as auxiliary raw materials, through a specific process. It contains various amino acids, proteins, B vitamins, vitamin E, calcium, magnesium, phosphorus and other nutrients. Eating high-purity chocolate in moderation not only does not induce cardiovascular disease, but also reduces the risk of disease and provides quick energy to the human body, reducing anxiety. With the development of the leisure food industry, the market demand for spherical chocolate has been growing year by year due to its smooth appearance and rich taste. Its production scale is shifting from small and medium-sized workshops to large-scale factories, which puts higher demands on the efficiency, accuracy and product protection of the packaging process.
[0003] Currently, the packaging of spherical chocolate mainly relies on traditional mechanical packaging or semi-manual packaging methods, which have certain shortcomings in actual use. For example, the feeding channel and the material distribution components such as the scoop and the distribution disc of the traditional mechanical packaging equipment have fixed sizes. When different diameters of spherical chocolate need to be packaged, the distribution funnel, the conveying pipeline and even the entire distribution mechanism need to be disassembled and replaced, which takes a long time to change production. It cannot meet the demand for rapid change of multiple varieties. At the same time, traditional equipment relies on fixed volume distribution, such as pre-set scoop volume or manual counting. However, spherical chocolate is prone to rolling and stacking due to its smooth surface, which can cause large deviations in the number of single packaging and has certain limitations. SUMMARY
[0004] The purpose of the present application is to solve the problems in the background art and provide a packaging device for spherical chocolate.
[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme: a packaging device for spherical chocolate, comprising a machine tool, a U-shaped support is fixedly installed above one end of the machine tool, a feeding pipe is fixedly installed in the middle of the U-shaped support, a packaging assembly is arranged at the lower end of the feeding pipe, the packaging assembly comprises a fixed shell and a detachable plate, a rotating ring is rotatably connected to the middle of the fixed shell, a cross-shaped slot is formed in the middle of the rotating ring, a plurality of packaging grooves are formed around the rotating ring, soft pads are attached to the surfaces of the packaging grooves, a discharge pipe is fixedly connected to the lower end of the packaging assembly, a pair of photoelectric sensor transmitters and a pair of photoelectric sensor receivers are symmetrically installed on both sides of the middle of the lower end of the discharge pipe.
[0006] The positioning plate is arranged on the middle part of the fixed shell and the detachable plate, the screw holes are arranged in the middle part of the positioning plate, the screw holes in the middle part of the corresponding positioning plates are communicated, the screw is screwed in the screw holes, the motor is arranged on the middle part of one end of the fixed shell, and the cross plate is arranged on the output end of the motor.
[0007] The output end of the motor and the cross plate are clamped in the middle part of the cross slot, the cavity is formed between the disassembling groove of the rotating ring and the fixed shell, the pull rod is arranged on the middle part of one end of the detachable plate, and the inner embedded handle is arranged on the two sides of the middle part of one end of the rotating ring.
[0008] The space adjusting assembly is arranged on the middle part of the feeding pipe, the space adjusting assembly comprises the fixed disc and the rotating disc, the fixed disc is rotatably arranged on the middle part of the feeding pipe, the rotating disc is fixedly arranged on the lower end of the feeding pipe, the through holes are arranged in the middle parts of the fixed disc and the rotating disc and are communicated, the rotating grooves are arranged on the outer sides of the middle parts of the fixed disc and the rotating disc, and the rotating grooves are arranged on the outer side of the middle part of the fixed disc.
[0009] The guide ring is arranged on the upper side of the middle part of the feeding pipe, the movable slot is arranged in the middle part of the lower end of the guide ring, the plug plate is fixedly arranged on the lower end of the middle part of the guide ring, and the plug plate and the rotating groove are rotatably clamped.
[0010] The pull rod is arranged on one side of the fixed disc, the pulling groove is arranged on one side of the lower end of the middle part of the feeding pipe, and the pull rod is rotatably clamped in the middle part of the pulling groove.
[0011] The adjusting rods are slidably clamped in the middle parts of the inclined guide grooves of the fixed disc and the rotating disc, the adjusting plates are fixedly arranged on the middle parts of the adjusting rods, the adjusting plates are slidably clamped in the middle parts of the fixed disc and the rotating disc, the variable-diameter holes are formed in the end parts of the adjusting plates in a matched mode, and the variable-diameter holes and the through holes are communicated.
[0012] The feeding pipe is communicated with the fixed shell, the lower end of the feeding pipe is communicated with the fixed shell, and the lower end of the feeding pipe is communicated with the fixed shell.
[0013] The middle part of the machine tool is provided with a conveying belt, both sides of the middle part of the conveying belt are provided with limiting plates, the middle part of the limiting plate is clamped with a sub-packaging container, one side of one end of the machine tool is fixedly provided with a visual sensor, and the visual sensor is located on one side of the lower end of the feeding pipe.
[0014] In the sub-packaging device for spherical chocolate, one side of the U-shaped support is fixedly provided with a controller, and the motor, the emitter of the reflection type photoelectric sensor, the receiver of the reflection type photoelectric sensor and the visual sensor are electrically connected with the controller.
[0015] In the sub-packaging device for spherical chocolate, the following steps are included: S1, the spherical chocolate to be sub-packaged is conveyed to the inlet of the feeding pipe through the pipeline, and the chocolate moves downward under the action of its own gravity, is guided through the inclined circular groove of the guide circular ring first, so as to avoid accumulation on the inner wall of the feeding pipe, then successively passes through the through hole communicated between the fixed disc and the middle part of the rotating disc, the variable-diameter hole with the size adjusted, and finally falls vertically through the distributing pipe, so that only a single chocolate passes through the variable-diameter hole at a time, and the subsequent distributing rhythm is ensured to be stable; S2, the user starts the motor through the controller, the cross plate is driven to rotate by the output end of the motor, the cross plate drives the rotating ring to rotate synchronously in the fixed shell through the cross insertion slot, when a sub-packaging groove rotates to be directly below the distributing pipe, a single chocolate falling from the distributing pipe falls accurately on the soft pad in the groove; the rotating ring continues to rotate, and the groove receiving the chocolate is brought to be directly above the feeding pipe, and the chocolate falls from the groove into the feeding pipe under the action of gravity, and the single quantitative conveying is completed; S3, the sub-packaging container moves with the conveying belt on the machine tool, the visual sensor installed on one side of the lower end of the feeding pipe identifies the position of the container in real time, when it is detected that the container moves to be directly below the feeding pipe, the visual sensor sends a positioning signal to the controller, the controller immediately instructs the conveying belt to stop running, so that the container is prevented from deviating to cause the chocolate to spill; the visual sensor adopts the working principle of the patent No. CN202410018085.X, and can effectively identify the position of the container. During the falling process of the chocolate from the feeding pipe, the light between the emitter and the receiver of the reflection type photoelectric sensor symmetrically installed on both sides of the lower end of the feeding pipe is blocked, the sensor sends a counting signal to the controller once every time it is blocked; when the counting reaches the preset single sub-packaging quantity, the controller instructs the motor to stop rotating, and the distributing action is paused. The weight of the spherical chocolate in the same batch is basically consistent during the process of large-scale production, so the same weight can be sub-packaged through counting; S4, when the single container completes the preset number of chocolate dispensing, the controller instructs the conveyor belt to restart, and the container filled with chocolate is conveyed to the next process, while the empty dispensing container moves to the lower side of the feeding pipe, is detected and positioned again through the visual sensor, the conveyor belt stops, the motor restarts the material distribution, and the next round of dispensing cycle is entered.
[0016] Compared with the prior art, the application has the beneficial effects that: I. Strong versatility can adapt to different sizes of spherical chocolate. The double adjustment structure of variable diameter hole and replaceable rotating ring can flexibly adapt to different specifications of spherical chocolate. On the one hand, rotating the lever can quickly adjust the opening and closing of the adjusting plate, change the diameter of the variable diameter hole, make it slightly larger than the size of the chocolate, and ensure that a single one passes through without jamming; on the other hand, the detachable plate design facilitates the replacement of the rotating ring with different size dispensing grooves, so that the dispensing cavity is accurately matched with the size of the chocolate, without the need to replace the entire set of equipment to meet the production requirements of multiple specifications, which can effectively reduce the equipment investment cost.
[0017] II. High dispensing accuracy and protection of chocolate integrity. The device ensures dispensing quality through double sensing control and physical damage prevention design. The visual sensor can accurately identify the position of the container for loading spherical chocolate, ensuring that the chocolate falls into the container; the reflective photoelectric sensor can count in real time and stop dispensing immediately when the number reaches the preset number, combined with the mechanical structure of single falling, can realize quantitative accuracy; at the same time, the soft pad in the dispensing groove can buffer the impact force of the falling chocolate, avoiding surface damage or deformation, balancing accuracy and product appearance.
[0018] III. The controller as the hub can receive the positioning signal of the visual sensor and the counting signal of the reflective photoelectric sensor, and synchronously output instructions to control the motor to drive the rotating ring to rotate or stop rotating and the start and stop of the conveyor belt, realizing closed-loop control of container positioning, dispensing start, counting, dispensing stop and conveyor belt continuation. This process can be realized through programming, the core of which is the input and output logic programming based on the controller, which establishes linkage rules between sensor signals and the actions of execution components, realizes automatic closed-loop control, supports large-scale production, greatly reduces labor costs compared with manual dispensing, avoids human operation errors, and improves overall production efficiency and stability. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is the first appearance structure schematic diagram of the application; Figure 2 is the second appearance structure schematic diagram of the application; Figure 3 is the position relationship schematic diagram of the U-shaped support, the feeding pipe and the dispensing assembly of the application; Figure 4is a disassembled structure schematic diagram of the sub-packaging assembly of the present application; Figure 5 is a cross-sectional structure schematic diagram of the feeding pipe of the present application; Figure 6 is a cross-sectional disassembled diagram of the feeding pipe and space adjusting assembly of the present application; Figure 7 is a schematic diagram of the position relationship of multiple adjusting plates of the present application.
[0020] in the figure: 1, machine tool; 11, conveying belt; 12, limiting plate; 13, sub-packaging container; 14, visual sensor; 15, U-shaped support; 16, controller; 2, feeding pipe; 21, material guiding ring; 22, plug-in plate; 23, movable groove; 24, space adjusting assembly; 25, fixed disc; 26, rotating disc; 27, inclined guide groove; 28, through hole; 29, push rod; 30, rotating groove; 31, pushing groove; 32, adjusting rod; 33, adjusting plate; 34, variable diameter hole; 35, sub-feeding pipe; 4, sub-packaging assembly; 41, fixed shell; 42, detachable plate; 43, positioning plate; 431, screw hole; 44, screw; 45, pull rod; 46, motor; 47, cross plate; 48, rotating ring; 481, cross insertion slot; 482, embedded handle; 49, sub-packaging groove; 50, soft pad; 51, blanking pipe; 52, emitter of the pair of photoelectric sensors; 53, receiver of the pair of photoelectric sensors. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments.
[0022] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0023] With reference to Figure 1 - Figure 7A kind of spherical chocolate with dispensing device and its method, including machine tool 1, the upper end of machine tool 1 is fixedly installed with U-shaped support 15, U-shaped support 15 middle part is fixedly installed with feed pipe 2, the lower end of feed pipe 2 is equipped with dispensing assembly 4, dispensing assembly 4 includes fixed shell 41 and detachable plate 42, the middle part of fixed shell 41 is rotatably clamped with swivel ring 48, the middle part of swivel ring 48 is equipped with cross slot 481, the periphery of swivel ring 48 is all equipped with dispensing groove 49, the surface of multiple dispensing grooves 49 is all pasted with soft pad 50, the lower end of dispensing assembly 4 is fixedly connected with blanking tube 51, the lower end of blanking tube 51 middle part is fixedly connected with pair of photoelectric sensor emitter 52 and pair of photoelectric sensor receiver 53 on both sides respectively.
[0024] The periphery of middle part of fixed shell 41 and detachable plate 42 is all fixedly installed with positioning plate 43, the middle part of multiple positioning plates 43 is all equipped with screw hole 431, wherein every two corresponding positioning plates 43 middle part screw hole 431 is all communicated and middle part is all screw-connected with screw 44, the middle part of one end of fixed shell 41 is fixedly installed with motor 46, the output end of motor 46 penetrates fixed shell 41 and the periphery of middle part is all fixedly installed with cross plate 47.
[0025] The output end of motor 46 and cross plate 47 are clamped in the middle part of cross slot 481, the dispensing groove 49 formed between swivel ring 48 and fixed shell 41 is formed with cavity, the middle part of one end of detachable plate 42 is fixedly installed with pull rod 45, the both sides of middle part of one end of swivel ring 48 are all equipped with embedded handle 482.
[0026] The middle part of feed pipe 2 is equipped with space adjusting assembly 24, space adjusting assembly 24 includes fixed disc 25 and rotating disc 26, fixed disc 25 is rotatably installed in the middle part of feed pipe 2, rotating disc 26 is fixedly installed in the lower end of feed pipe 2, the middle part of fixed disc 25 and rotating disc 26 is all equipped with through hole 28 and is communicated, the periphery of outside of middle part of fixed disc 25 and rotating disc 26 is all equipped with multiple rotating grooves 30, the outside of middle part of fixed disc 25 is equipped with rotating groove 30.
[0027] The upper end of middle part of feed pipe 2 is fixedly installed with guide ring 21, the middle part of lower end of guide ring 21 is equipped with movable slot 23, the lower end of middle part of guide ring 21 is fixedly installed with plugboard 22, plugboard 22 and rotating groove 30 are rotatably clamped.
[0028] One side of fixed disc 25 is fixedly installed with push rod 29, one side of lower end of middle part of feed pipe 2 is equipped with push slot 31, push rod 29 is rotatably clamped in the middle part of push slot 31.
[0029] The middle part of the inclined guide groove 27 of the fixed disc 25 and the rotating disc 26 is slidably connected with an adjusting rod 32, the middle part of the plurality of adjusting rods 32 is fixedly installed with an adjusting plate 33, the plurality of adjusting plates 33 are slidably connected with the middle part of the fixed disc 25 and the rotating disc 26 respectively, and the end part of the plurality of adjusting plates 33 is matched to form a variable diameter hole 34, and the variable diameter hole 34 is communicated with the through hole 28.
[0030] The lower end of the feeding pipe 2 is communicated with a distribution pipe 35, the lower end of the distribution pipe 35 is communicated with the middle part of the upper end of the fixed shell 41 of the sub-packaging assembly 4 The middle part of the machine tool 1 is provided with a conveying belt 11, the two sides of the middle part of the conveying belt 11 are provided with limiting plates 12, the middle part of the limiting plate 12 is connected with a sub-packaging container 13, one side of one end of the machine tool 1 is fixedly installed with a visual sensor 14, and the visual sensor 14 is located on one side of the lower end of the discharging pipe 51.
[0031] The side of the U-shaped support 15 is fixedly installed with a controller 16, the motor 46, the emitter 52 of the reflection type photoelectric sensor, the receiver 53 of the reflection type photoelectric sensor and the visual sensor 14 are electrically connected with the controller 16.
[0032] The specific working principle and use method of the application will be explained in detail as follows: before sub-packaging, pre-adjustment is carried out, the size of the variable diameter hole 34 can be adjusted according to the size of the spherical chocolate to be sub-packaged, so that the variable diameter hole 34 can only pass one spherical chocolate at a time, which can effectively control the falling speed and prevent stacking; when adjusting, the plurality of adjusting plates 33 connected with the adjusting rod 32 are opened and closed, so that the diameter of the variable diameter hole 34 formed by the end part of the adjusting plate 33 changes. The diameter of the finally adjusted variable diameter hole 34 needs to be slightly larger than the diameter of the spherical chocolate to be sub-packaged, so that the chocolate can smoothly pass through one by one, and multiple chocolates can also be prevented from falling and stacking at the same time. Meanwhile, the lower end of the guide ring 21 in the feeding pipe 2 is provided with an inclined groove, which can guide the subsequent chocolate feeding and further prevent the variable diameter hole 34 from being blocked at the entrance.
[0033] Subsequently, the rotating ring 48 can be replaced to match the distribution cavity. First, unscrew the screws 44 around the positioning plate 43 of the fixed shell 41 and the detachable plate 42, then take off the detachable plate 42 through the pull rod 45, expose the rotating ring 48 inside the fixed shell 41, the distribution groove 49 around the rotating ring 48 and the fixed shell 41 form a cavity to accommodate chocolate, the rotating ring 48 with the size of the distribution groove 49 matched with the variable diameter hole 34 needs to be replaced, to ensure that the single chocolate falling from the variable diameter hole 34 can fall into the groove accurately, and after installing the new rotating ring 48 through the embedded handle 482, the rotating ring 48 and the cross plate 47 at the output end of the motor 46 need to be accurately connected through the cross slot 481 to avoid rotation deviation, and the surface of each distribution groove 49 on the surface of each rotating ring 48 is pasted with a soft pad 50, which can buffer the impact force when subsequent chocolate is received, preventing chocolate surface damage or deformation. At this time, the pre-adjustment of the device is completed, and the subsequent distribution link can be entered.
[0034] When dispensing, the spherical chocolate to be dispensed is conveyed to the inlet of the feeding pipe 2 through a pipeline, and the chocolate moves downward under the action of its own gravity, first guided by the inclined circular groove of the guide ring 21 to avoid accumulation on the inner wall of the feeding pipe 2, and then successively passes through the through hole 28 connecting the fixed disc 25 and the central part of the rotating disc 26, the variable diameter hole 34 with a size adjusted, and finally falls vertically through the dispensing pipe 35. Only a single chocolate passes through the variable diameter hole 34 at a time, ensuring stable dispensing rhythm; the user starts the motor 46 through the controller 16, the output end of the motor 46 drives the cross plate 47 to rotate, the cross plate 47 drives the rotating ring 48 to rotate synchronously in the fixed shell 41 through the cross slot 481, and when a certain dispensing groove 49 rotates to the position directly below the dispensing pipe 35, a single chocolate falling from the dispensing pipe 35 falls accurately onto the soft pad 50 in the groove; the rotating ring 48 continues to rotate, bringing the groove containing the chocolate to the position directly above the discharge pipe 51, and the chocolate falls from the groove into the discharge pipe 51 under the action of gravity, completing single quantitative conveying. The dispensing container 13 moves with the conveying belt 11 on the bed 1, and the visual sensor 14 installed on one side of the lower end of the discharge pipe 51 identifies the container position in real time. When the container is detected to move to the position directly below the discharge pipe 51, the visual sensor 14 sends a positioning signal to the controller 16, and the controller 16 immediately instructs the conveying belt 11 to stop running to avoid chocolate spilling due to container deviation; the visual sensor 14 adopts the working principle of the patent No. CN202410018085.X, which can effectively identify the position of the container. During the falling process of the chocolate from the discharge pipe 51, the light rays between the emitter 52 and the receiver of the symmetrically installed opposite type photoelectric sensor on both sides of the lower end of the discharge pipe 51 are blocked, and the sensor sends a counting signal to the controller 16 once it is blocked. When the count reaches the preset single dispensing quantity, the controller 16 instructs the motor 46 to stop rotating, and the dispensing action is paused. The weight of the spherical chocolate in the same batch is basically consistent during large-scale production, so the same weight dispensing can be realized by counting. When a single container completes the dispensing of the preset number of chocolates, the controller 16 instructs the conveying belt 11 to restart, conveying the container filled with chocolates to the next process, while the empty dispensing container 13 moves to the position directly below the discharge pipe 51 with the conveying belt 11, and is positioned again through the visual sensor 14. The conveying belt 11 stops, the motor 46 restarts dispensing, and enters the next round of dispensing cycle.
[0035] Throughout the entire workflow, the controller 16 acts as the core hub, receiving positioning signals from the vision sensor 14 and counting signals from the through-beam photoelectric sensor. It synchronously outputs commands to control the motor 46 to drive the rotating ring 48 to rotate or stop, and to start and stop the conveyor belt 11, achieving closed-loop control of container positioning, material dispensing initiation, counting completion, material dispensing stoppage, and conveyor belt 11 continuation. This process can be implemented through programming, the core being the input / output logic programming of the controller 16, establishing linkage rules between sensor signals and the actions of the actuators to achieve automated closed-loop control. Simultaneously, the size adaptation of the variable diameter hole 34 and the rotating ring 48, along with the anti-breakage design of the soft pad 50, ensures both the versatility, accuracy, and product integrity of the dispensing process.
[0036] To further clarify, the aforementioned fixed connection should be interpreted broadly unless otherwise explicitly specified and limited. For example, it may be welding, gluing, or integral molding, or other conventional methods well known to those skilled in the art.
[0037] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A dispensing device for spherical chocolates, comprising a machine tool (1), wherein a U-shaped bracket (15) is fixedly installed above one end of the machine tool (1), a feed pipe (2) is fixedly installed in the middle of the U-shaped bracket (15), and a dispensing assembly (4) is provided at the lower end of the feed pipe (2), characterized in that: The dispensing assembly (4) includes a fixed housing (41) and a detachable plate (42). A rotating ring (48) is rotatably engaged in the middle of the fixed housing (41). A cross slot (481) is provided in the middle of the rotating ring (48). Dispensing grooves (49) are provided around the rotating ring (48). Soft pads (50) are pasted and installed on the surface of multiple dispensing grooves (49). A feeding tube (51) is connected and fixed to the lower end of the dispensing assembly (4). A through-beam photoelectric sensor transmitter (52) and a through-beam photoelectric sensor receiver (53) are symmetrically installed on both sides of the middle of the lower end of the feeding tube (51).
2. The dispensing device for spherical chocolates according to claim 1, characterized in that: Positioning plates (43) are fixedly installed around the middle of the fixed housing (41) and the detachable plate (42). Each of the positioning plates (43) has a screw hole (431) in the middle. The screw holes (431) in the middle of each pair of corresponding positioning plates (43) are connected and screws (44) are threaded in the middle. A motor (46) is fixedly installed in the middle of one end of the fixed housing (41). The output end of the motor (46) passes through the fixed housing (41) and a cross plate (47) is fixedly installed around the middle.
3. The dispensing device for spherical chocolates according to claim 2, characterized in that: The output end of the motor (46) and the cross plate (47) are engaged in the middle of the cross slot (481). A cavity is formed between the disassembly groove (49) of the rotating ring (48) and the fixed shell (41). A pull rod (45) is fixedly installed in the middle of one end of the detachable plate (42). An embedded handle (482) is provided on both sides of the middle of one end of the rotating ring (48).
4. The dispensing device for spherical chocolates according to claim 1, characterized in that: The feed pipe (2) is provided with a space adjustment component (24) in the middle. The space adjustment component (24) includes a fixed plate (25) and a turntable (26). The fixed plate (25) is rotatably installed in the middle of the feed pipe (2). The turntable (26) is fixedly installed at the lower end of the feed pipe (2). The fixed plate (25) and the turntable (26) are both provided with through holes (28) in the middle and are connected. Multiple rotating grooves (30) are provided around the outer side of the middle of the fixed plate (25) and the turntable (26). The rotating groove (30) is provided on the outer side of the middle of the fixed plate (25).
5. A dispensing device for spherical chocolates according to claim 1, characterized in that: A guide ring (21) is fixedly installed above the middle part of the feed pipe (2). A movable groove (23) is opened in the middle of the lower end of the guide ring (21). An insert plate (22) is fixedly installed at the lower end of the middle part of the guide ring (21). The insert plate (22) and the rotating groove (30) are rotatably engaged.
6. A dispensing device for spherical chocolates according to claim 4, characterized in that: A lever (29) is fixedly installed on one side of the fixed plate (25), and a shifting groove (31) is opened on one side of the lower middle part of the feed pipe (2). The lever (29) is rotated and engaged in the middle of the shifting groove (31).
7. A dispensing device for spherical chocolates according to claim 6, characterized in that: Adjusting rods (32) are slidably engaged in the middle of the inclined guide grooves (27) opened on the fixed disk (25) and the turntable (26). Adjusting plates (33) are fixedly installed in the middle of the multiple adjusting rods (32). The multiple adjusting plates (33) are slidably engaged in the middle of the fixed disk (25) and the turntable (26). The ends of the multiple adjusting plates (33) are fitted together to form variable diameter holes (34). The variable diameter holes (34) and the through holes (28) are connected.
8. A dispensing device for spherical chocolates according to claim 1, characterized in that: The lower end of the feed pipe (2) is connected to and fixed with a distribution pipe (35), and the lower end of the distribution pipe (35) is connected to and fixed with the middle part of the upper end of the fixed shell (41) of the dispensing assembly (4).
9. A dispensing device for spherical chocolates according to claim 1, characterized in that: The machine tool (1) is provided with a conveyor belt (11) in the middle. Both sides of the middle of the conveyor belt (11) are provided with limiting plates (12). The middle of the limiting plate (12) is clamped with a dispensing container (13). A vision sensor (14) is fixedly installed on one side of one end of the machine tool (1). The vision sensor (14) is located on one side of the lower end of the feed tube (51).
10. A method for packaging chocolate according to claims 1-9, characterized in that: Includes the following steps; S1. The spherical chocolates to be packaged are transported to the inlet of the feed pipe (2) through the pipeline. The chocolates move downward under their own gravity. They are first guided by the inclined groove of the guide ring (21) to avoid accumulating on the inner wall of the feed pipe (2). Then the chocolates pass through the through hole (28) in the middle of the fixed plate (25) and the turntable (26) and the variable diameter hole (34) that has been adjusted in size. Finally, they fall vertically through the distribution pipe (35). Only one chocolate passes through the variable diameter hole (34) at a time to ensure the stability of the subsequent distribution rhythm. S2. The user starts the motor (46) through the controller (16). The output end of the motor (46) drives the cross plate (47) to rotate. The cross plate (47) drives the rotating ring (48) to rotate synchronously in the fixed shell (41) through the cross slot (481). When a certain dispensing groove (49) rotates to the bottom of the dispensing tube (35), the single chocolate falling from the dispensing tube (35) falls precisely into the soft pad (50) in the groove. The rotating ring (48) continues to rotate, bringing the groove that receives the chocolate to the top of the feeding tube (51). The chocolate falls from the groove into the feeding tube (51) under the action of gravity, completing the single quantitative conveying. S3. The dispensing container (13) will move along the conveyor belt (11) on the bed (1). The vision sensor (14) installed on one side of the lower end of the feeding pipe (51) identifies the position of the container in real time. When the container is detected to be directly below the feeding pipe (51), the vision sensor (14) sends a positioning signal to the controller (16). The controller (16) immediately instructs the conveyor belt (11) to stop running to avoid the container shifting and causing the chocolate to spill. During the process of the chocolate falling from the feeding pipe (51), it will block the light between the transmitter (52) and receiver of the through-beam photoelectric sensor symmetrically installed on both sides of the lower end of the feeding pipe (51). Each time the sensor is blocked, it sends a counting signal to the controller (16). When the count reaches the preset single dispensing quantity, the controller (16) instructs the motor (46) to stop rotating and the dispensing action is paused. The spherical chocolates of the same batch are basically the same in weight and size during the large-scale production process, so the same weight can be dispensed by counting. S4. When a single container has completed the pre-set number of chocolates, the controller (16) instructs the conveyor belt (11) to restart and transport the container full of chocolates to the next process. At the same time, the empty dispensing container (13) moves with the conveyor belt (11) to the bottom of the feeding pipe (51). The position is detected again by the vision sensor (14). The conveyor belt (11) stops, the motor (46) restarts dispensing, and the next round of dispensing cycle begins.
Citation Information
Patent Citations
Vision sensor and image processing apparatus including the same
CN118317217A