A detection system and method for forging processing

Abstract

The application discloses a kind of detection system and method for forging processing, belong to forging processing detection technical field, its technical scheme key points are, including tensile detection module, impact detection module, auxiliary module and intelligent analysis module;The tensile detection module is used to carry out tensile detection to tether ring forging, and the impact detection module is worked in parallel;The impact detection module is used to carry out impact detection to tether ring forging;The auxiliary module is used to assist the tensile detection module and position tether ring forging with the impact detection module for limiting tether ring forging;The intelligent analysis module is respectively arranged in the tensile detection module and the data of tether ring forging in the impact detection module are arranged and analyzed.This kind of scheme can simultaneously carry out tensile and impact capacity detection to tether ring forging, improve detection efficiency, it is convenient and fast to operate and the detection result is accurate and real.

Description

Technical Field

[0001] This invention relates to the field of forging processing and inspection technology, specifically to an inspection system and method for forging processing. Background Technology

[0002] In the production of forgings, the finished forgings need to undergo a series of capability tests to ensure that they meet the standards for use. However, the traditional testing of tethered ring forgings often involves randomly selecting samples and placing them in different testing equipment. This process takes a lot of time, and the unified entry and analysis of the test data also takes time. This not only increases the difficulty of data analysis and affects the accuracy of the data, but also slows down the testing process of multiple batches of tethered ring forgings, resulting in low testing efficiency. In view of this, a testing system and method for forging processing is proposed. Summary of the Invention

[0003] To address the problems existing in the prior art, the purpose of this invention is to provide a testing system for forging processing that can simultaneously test the tensile and impact capabilities of tethered ring forgings, thereby improving testing efficiency, providing convenient and quick operation, and delivering accurate and reliable test results.

[0004] The above-mentioned technical objective of the present invention is achieved through the following technical solution: a forging processing inspection system, comprising a tensile testing module, an impact testing module, an auxiliary module and an intelligent analysis module;

[0005] The tensile testing module is used to perform tensile testing on the tethered ring forging and works in conjunction with the impact testing module.

[0006] The impact detection module is used for impact detection of the tethered ring forging;

[0007] The auxiliary module is used to assist the tensile testing module in limiting the position of the tie ring forging and to assist the impact testing module in positioning the tie ring forging.

[0008] The intelligent analysis module organizes and analyzes the data of the tethered ring forgings in the tensile testing module and the impact testing module, respectively.

[0009] In some embodiments, the tensile testing module includes a base plate, a support plate on the base plate, a placement block fixedly connected to the support plate, a placement groove on the placement block, a first lead screw and a first slide rod on the placement block, a push block on the first lead screw and the first slide rod, a swing bar rotatably connected to the side of the push block on the placement block, a tethering ring forging placed together in the space between the swing bar and the push block and the placement groove, a drive motor mounted on the base plate, a first pulley connected between the output shaft of the drive motor and the first lead screw, a height sensor disposed on the side of the base plate away from the drive motor, and the height sensor connected to the intelligent analysis module via a wire.

[0010] In some embodiments, the first lead screw is a bidirectional lead screw, and two of each of the placement slot, the push block, and the swing bar are provided. Each push block is located on the side of one of the placement slots, and each swing bar is located on the side of one of the push blocks. Both swing bars are located between the first lead screw and the first slide bar.

[0011] In some embodiments, the impact detection module includes a support frame, a limiting rod disposed within the support frame, a connecting plate and an impact plate disposed on the limiting rod, a connecting rod disposed between the connecting plate and the impact plate, a weighting block sleeved on the connecting rod, a fixing member disposed on the support frame above the connecting plate for fixing the connecting rod, a protective cover disposed on the top of the support frame, and a winch disposed within the protective cover, a rope connecting the winch to the connecting plate, a sensor disposed on the impact plate, and the sensor connected to the intelligent analysis module via a wire.

[0012] In some embodiments, the fixing member includes a connecting frame, on which two movable forks are provided, and a spring rod is provided between the two movable forks. The spring rod passes through the movable forks and is connected to the connecting frame. A second lead screw and a second slide rod are provided on the support frame between the two movable forks. A pressing block is provided on the second lead screw and the second slide rod. The pressing block is located between the spring rod and the connecting rod. A second pulley is provided between the second lead screw and the first lead screw.

[0013] In some embodiments, the auxiliary module includes a limiting component and a fixed platform. The limiting component includes an electric push rod connected to the impact detection module. A pressure plate is installed on the telescopic part of the electric push rod, and a pressure rod is provided on the pressure plate. A positioning component is slidably connected to the fixed platform. The positioning component includes a moving block, a limiting rod is slidably connected to the moving block, a moving plate is connected to the limiting rod, and a positioning rod is fixedly connected to the moving plate. A first spring is provided between the moving plate and the moving block. A first rack is fixedly connected to the side of the moving block. A first gear is connected to the first rack. A transmission rod is fixedly connected to the first gear. A second gear is fixedly connected to the end of the transmission rod near the tensile detection module. A second rack is connected to the second gear. A second spring is provided at the bottom of the second rack. The second rack and the second spring are both located inside the tensile detection module. The transmission rod passes through the base of the support frame and is connected to the impact detection module.

[0014] A method for inspecting forgings, using the aforementioned inspection system, is characterized by comprising the following steps:

[0015] S1. Place the tie ring forging into the tensile testing module, and use the auxiliary module to limit the position of the tie ring forging;

[0016] S2. While limiting the position of the tie ring forging in the tensile testing module, the auxiliary module determines the placement position of the remaining tie ring forgings in the impact testing module.

[0017] S3. Control the tensile testing module to perform tensile testing on the tie ring forging, and at the same time, the tensile testing module is linked with the impact testing module to perform impact testing on the other tie ring forgings;

[0018] S4. The intelligent analysis module analyzes the data of the tethered ring forgings in the tensile testing module and the impact testing module respectively, and displays the analysis results, thus completing the testing.

[0019] In summary, the present invention has the following beneficial effects:

[0020] This invention includes a tensile testing module and an impact testing module. By simultaneously performing tensile and impact tests on the tie ring forgings, the sampling and testing efficiency of batch tie ring forgings is improved, eliminating the need for single-item testing. The tensile testing module is linked to the impact testing module, ensuring the operation of the impact testing module. At the same time, a swing bar is used to further amplify the deformation of the tie ring forgings, ensuring that operators can perceive the changes in the tie ring forgings, eliminating misjudgments caused by equipment failure, and ensuring the accuracy of the test data.

[0021] An auxiliary module is also provided, which can limit the position of the tethered ring forging during tensile testing to prevent it from jumping up and leaving the tensile testing module during the tensile process. At the same time, the positioning rod determines the placement position of the tethered ring forging in the impact testing module, thereby ensuring that the tethered ring forging is placed in the exact center of the impact plate and guaranteeing the authenticity of the test data. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 This is a schematic diagram of the overall structure of the tensile testing module of the present invention;

[0024] Figure 3 This is a partial structural schematic diagram of the tensile testing module of the present invention;

[0025] Figure 4 This is a partial structural schematic diagram of the impact detection module of the present invention;

[0026] Figure 5 This is a partial structural schematic diagram of the fastener of the present invention;

[0027] Figure 6 This is a schematic diagram of the overall structure of the auxiliary module of the present invention;

[0028] Figure 7 This is a partial structural diagram of the auxiliary module of the present invention;

[0029] Figure 8 This is a schematic diagram of the tensile detection module of the present invention from another perspective.

[0030] In the diagram: 1. Tensile detection module; 11. Base plate; 12. Bearing plate; 13. Placement block; 14. Placement groove; 15. First lead screw; 16. First slide bar; 17. Push block; 18. Swing bar; 19. Drive motor; 110. First pulley; 111. Height sensor; 112. Second rack; 113. Second pulley; 114. Opening; 115. Second spring; 2. Impact detection module; 21. Support frame; 210. Compression block; 211. Protective cover; 212. Rope; 22. Limiting rod; 23. Connecting plate; 24. Punch 25. Impact plate; 26. Connecting rod; 27. Weighting block; 28. Fixing component; 29. ​​Connecting frame; 20. Moving fork; 20. Spring rod; 20. Second lead screw; 21. Second slide rod; 22. Auxiliary module; 33. Electric push rod; 34. Pressure plate; 35. Pressure rod; 36. Transmission rod; 37. Second gear; 38. First gear; 39. Fixed platform; 30. Positioning component; 31. Moving block; 32. First rack; 33. Moving plate; 34. First spring; 35. Positioning rod; 4. Intelligent analysis module; 5. Tie-in ring forging. Detailed Implementation

[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] See Figure 1-8 A forging processing inspection system includes a tensile testing module 1, an impact testing module 2, an auxiliary module 3, and an intelligent analysis module 4.

[0033] The tensile testing module 1 is used to perform tensile testing on the tie ring forging 5 and works in conjunction with the impact testing module 2.

[0034] Impact testing module 2 is used to perform impact testing on the tethered ring forging 5;

[0035] The auxiliary module 3 is used to assist the tensile testing module 1 in limiting the position of the tie ring forging 5, and to assist the impact testing module 2 in positioning the tie ring forging 5.

[0036] The intelligent analysis module 4 organizes and analyzes the data of the tied ring forging 5 in the tensile testing module 1 and the impact testing module 2, respectively.

[0037] In some embodiments, the tensile testing module 1 includes a base plate 11, a support plate 12 is provided on the base plate 11, a placement block 13 is fixedly connected to the support plate 12, a placement groove 14 is provided on the placement block 13, a first lead screw 15 and a first slide bar 16 are provided on the placement block 13, a push block 17 is provided on the first lead screw 15 and the first slide bar 16, a swing bar 18 is rotatably connected to the side of the push block 17 on the placement block 13, a tethered ring forging 5 is placed in the space between the swing bar 18 and the push block 17 and the placement groove 14, a drive motor 19 is installed on the base plate 11, a first pulley 110 is connected between the output shaft of the drive motor 19 and the first lead screw 15, a height sensor 111 is provided on the side of the base plate 11 away from the drive motor 19, and the height sensor 111 is connected to the intelligent analysis module 4 through a wire.

[0038] In some embodiments, the first lead screw 15 is a bidirectional lead screw, and there are two placement slots 14, two push blocks 17 and two swing bars 18. Each push block 17 is located on the side of a placement slot 14, and each swing bar 18 is located on the side of a push block 17. Both swing bars 18 are located between the first lead screw 15 and the first slide bar 16.

[0039] In some embodiments, the impact detection module 2 includes a support frame 21, a limiting rod 22 is provided inside the support frame 21, a connecting plate 23 and an impact plate 24 are provided on the limiting rod 22, a connecting rod 25 is provided between the connecting plate 23 and the impact plate 24, a weighting block 26 is sleeved on the connecting rod 25, a fixing member 27 is provided on the support frame 21 above the connecting plate 23, the fixing member 27 is used to fix the connecting rod 25, a protective cover 211 is provided on the top of the support frame 21, and a winch is provided inside the protective cover 211. A rope 212 is connected between the winch and the connecting plate 23, and a sensor is provided on the impact plate 24. The sensor is connected to the intelligent analysis module 4 via a wire.

[0040] In some embodiments, the fixing member 27 includes a connecting frame 271, on which two movable forks 272 are provided, and a spring rod 273 is provided between the two movable forks 272. The spring rod 273 passes through the movable forks 272 and is connected to the connecting frame 271. A second lead screw 28 and a second slide rod 29 are provided on the support frame 21 between the two movable forks 272. A pressing block 210 is provided on the second lead screw 28 and the second slide rod 29. The pressing block 210 is located between the spring rod 273 and the connecting rod 25. A second pulley 113 is provided between the second lead screw 28 and the first lead screw 15.

[0041] In some embodiments, the auxiliary module 3 includes a limiting member and a fixed platform 37. The limiting member includes an electric push rod 31, which is connected to the impact detection module 2. A pressure plate 32 is mounted on the telescopic part of the electric push rod 31, and a pressure rod 33 is provided on the pressure plate 32. A positioning member 38 is slidably connected to the fixed platform 37. The positioning member 38 includes a moving block 381, a limiting rod is slidably connected to the moving block 381, a moving plate 383 is connected to the limiting rod, and a positioning rod 385 is fixedly connected to the moving plate 383. A space is provided between the moving plate 383 and the moving block 381. A first spring 384 and a first rack 382 are fixedly connected to the side of the moving block 381. The first rack 382 is connected to a first gear 36. A transmission rod 34 is fixedly connected to the first gear 36. A second gear 35 is fixedly connected to one end of the transmission rod 34 near the tensile testing module 1. The second gear 35 is connected to a second rack 112. A second spring 115 is provided at the bottom of the second rack 112. Both the second rack 112 and the second spring 115 are located inside the tensile testing module 1. The transmission rod 34 passes through the base of the support frame 21 and is connected to the impact testing module 2.

[0042] Working principle: as shown in the appendix Figure 1-2As shown, during use, the operator randomly selects four tethering ring forgings 5 ​​from the batch that have been forged. Two of them are placed on the tensile testing module 1 in advance. Taking one of them as an example, when placing it, the straight part of the tethering ring forging 5 is located on the placement groove 14, while the bent part is located between the push block 17 and the swing bar 18. Then, the operator controls the electric push rod 31 in the auxiliary module 3 to extend and drive the pressure plate 32 to move toward the tethering ring forging 5 until the pressure plate 32 contacts the top of the placement block 13. That is, the pressure plate 32 limits the two tethering ring forgings 5 ​​to prevent the tethering ring forgings 5 ​​from falling off when stretched by external force.

[0043] As attached Figure 6-7 As the pressure plate 32 moves downward, the four pressure rods 33 on the pressure plate 32 first enter through the opening 114 and press the second rack 112 located in the support leg between the base plate 11 and the bearing plate 12. Taking one side as an example, each pressure rod 33 presses one second rack 112, and each second rack 112 drives a transmission rod 34 to rotate. Then, each transmission rod 34 drives a first gear 36 to rotate, and then each first gear 36 drives a first rack 382 to move upward. Thus, the two first racks 382 together cause the moving block 381 to move upward on the fixed platform 37. Subsequently, the moving block 381 pushes the moving plate 383 upward through the first spring 384 until... When the positioning rod 385 on the moving plate 383 comes into contact with the inner top surface of the base of the support frame 21 in the impact detection module 2, it slowly emerges from the base through the hole opened on the base of the support frame 21. Then the operator can place the tethering ring forging 5 at the positioning rod 385 and use the positioning rod 385 to determine the placement position of the tethering ring forging 5. This ensures that when the impact disc 24 impacts the tethering ring forging 5, the positioning rod 385 is exposed from the base of the support frame 21 at the center of the base, and the force-bearing surface of the tethering ring forging 5 is at the center of the impact disc 24. In this way, the operator can place the four tethering ring forgings 5 ​​into the tensile detection module 1 and the impact detection module 2 respectively for testing.

[0044] As attached Figure 3 and attached Figure 8As shown, after the operator places the tethering ring forging 5, the operator controls the drive motor 19 to drive the first pulley 110 to rotate. Then, the first pulley 110 drives the first lead screw 15 to rotate. The rotation of the first lead screw 15 causes the two push blocks 17 to move in opposite directions under the guidance of the first slide rod 16. Each push block 17 pulls the bent part of one tethering ring forging 5 to deform the two tethering ring forgings 5. When the tethering ring forging 5 is deformed, the bent part of the tethering ring forging 5 pushes the swing bar 18, causing the swing bar 18 to swing about the axis connected to the placement block 13. Then, the height sensor 111 records the swing height of the swing bar 18 and sends it to the intelligent analysis module 4. The greater the degree of deformation, the greater the amplitude of the swing bar. This allows the operator to make a clear visual judgment, and at the same time, the relevant data is recorded and displayed in the intelligent analysis module 4, thus completing the tensile performance test of the tethering ring forging 5.

[0045] like Figure 4-5 As shown, while the first lead screw 15 rotates, the second pulley 113 connected to the first lead screw 15 also rotates. Then, the second pulley 113 drives the second lead screw 28 to rotate. The second lead screw 28 is also a bidirectional lead screw, which can simultaneously drive the two extrusion blocks 210 to move in opposite directions under the guidance of the second slide bar 29, respectively moving towards the two fixed parts 27. During the movement, taking one of them as an example, the extrusion block 210 moves towards the two moving forks 272, gradually spreading the two moving forks 272 apart, so that the two moving forks 272 no longer clamp the end of the connecting rod 25, so that the connecting plate 23 and the impact plate 24 impact the tethered ring forging 5 located on the support frame 21 along the limiting rod 22. The operator can increase the number of weight blocks 26 as needed to increase the impact force of the impact plate 24 on the tethered ring forging 5. When the tethered ring forging 5 is impacted, the sensor of the impact plate 24 will send the impact data to the intelligent analysis module 4 for recording, thereby completing the impact performance test of the tethered ring forging 5.

[0046] After the test is completed, the operator controls the winch inside the protective cover 211 to wind up the rope 212, thereby causing the rope 212 to pull the connecting disc 23 and the impact disc 24 to reset. The intelligent analysis module 4 has eliminated the friction factor of the rope 212. The intelligent analysis module 4 is an existing intelligent program computer, and its data analysis principle is consistent with most existing analysis equipment, so it will not be elaborated on here. Then, the operator controls the drive motor 19 to work and drive the first lead screw 15 to rotate through the first pulley 110, so that the push block 17 is reset. The swing bar 18 is also slowly reset under the action of gravity through its own end weight. At the same time as the first lead screw 15 rotates, the second lead screw 28 is also reset through the second pulley 110 connected to the first lead screw 15. Driven by 13, the compression block 210 is reset and no longer restricts the two moving forks 272. The two moving forks 272 are reset under the action of the spring rod 273 and clamp the connecting rod 25 to fix the impact plate 24. After the reset is completed, the electric push rod 31 of the auxiliary module 3 is controlled to retract and drive the pressure plate 32 back to the initial position, so that the pressure rod 33 no longer squeezes the second rack 112. The second rack 112 is reset under the action of the second spring 115, so that the positioning part 38 is also restored to the initial state. Finally, the operator can take away the tethered ring forging 5 and place another batch of tethered ring forging 5 samples that need to be tested into the tensile testing module 1 and the impact testing module 2 for testing.

[0047] A method for inspecting forgings, using the aforementioned inspection system, is characterized by comprising the following steps:

[0048] S1. Place the tie ring forging 5 into the tensile testing module 1, and limit the tie ring forging 5 through the auxiliary module 3;

[0049] S2. While limiting the position of the tie ring forging 5 in the tensile testing module 1, the auxiliary module 3 determines the placement position of the remaining tie ring forgings 5 ​​in the impact testing module 2.

[0050] S3. Control the tensile testing module 1 to perform tensile testing on the tie ring forging 5, and at the same time, the tensile testing module 1 is linked with the impact testing module 2 to perform impact testing on the other tie ring forgings 5.

[0051] S4. The intelligent analysis module 4 analyzes the data of the tethered ring forging 5 in the tensile testing module 1 and the impact testing module 2 respectively, and displays the analysis results, thus completing the testing.

[0052] This specific embodiment is merely an explanation of the present invention and is not intended to limit the invention. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A detection system for forging processing, characterized in that: It includes a tensile testing module (1), an impact testing module (2), an auxiliary module (3), and an intelligent analysis module (4). The tensile testing module (1) is used to perform tensile testing on the tethered ring forging (5) and works in conjunction with the impact testing module (2); The impact detection module (2) is used to perform impact detection on the tethered ring forging (5); The auxiliary module (3) is used to assist the tensile testing module (1) in limiting the position of the tie ring forging (5) and to assist the impact testing module (2) in positioning the tie ring forging (5). The intelligent analysis module (4) organizes and analyzes the data of the tethered ring forging (5) in the tensile testing module (1) and the impact testing module (2), respectively; The tensile testing module (1) includes a base plate (11), a bearing plate (12) is provided on the base plate (11), a placement block (13) is fixedly connected on the bearing plate (12), a placement groove (14) is provided on the placement block (13), a first lead screw (15) and a first slide rod (16) are provided on the placement block (13), a push block (17) is provided on the first lead screw (15) and the first slide rod (16), and a swing bar (18) is rotatably connected to the side of the push block (17) on the placement block (13). The impact detection module (2) includes a support frame (21), a limiting rod (22) is provided inside the support frame (21), a connecting plate (23) and an impact plate (24) are provided on the limiting rod (22), a connecting rod (25) is provided between the connecting plate (23) and the impact plate (24), a weighting block (26) is sleeved on the connecting rod (25), and a fixing member (27) is provided on the support frame (21) above the connecting plate (23). The space between the swing bar (18) and the push block (17) and the placement groove (14) together place the tethering ring forging (5). The base plate (11) is equipped with a drive motor (19). The output shaft of the drive motor (19) is connected to the first lead screw (15) by a first pulley (110). A height sensor (111) is provided on the side of the base plate (11) away from the drive motor (19). The height sensor (111) is connected to the intelligent analysis module (4) by a wire. The fixing component (27) includes a connecting frame (271), on which two movable forks (272) are provided. A spring rod (273) is provided between the two movable forks (272). The spring rod (273) passes through the movable forks (272) and is connected to the connecting frame (271). A second lead screw (28) and a second slide rod (29) are provided on the support frame (21) between the two movable forks (272). A pressing block (210) is provided on the second lead screw (28) and the second slide rod (29). The pressing block (210) is located between the spring rod (273) and the connecting rod (25). A second pulley (113) is provided between the second lead screw (28) and the first lead screw (15).

2. The forging inspection system according to claim 1, characterized in that: The first lead screw (15) is a bidirectional lead screw. There are two of each of the placement slot (14), the push block (17) and the swing bar (18). Each push block (17) is located on the side of one of the placement slots (14), and each swing bar (18) is located on the side of one of the push blocks (17). Both swing bars (18) are located between the first lead screw (15) and the first slide bar (16).

3. The forging inspection system according to claim 1, characterized in that: The fixing member (27) is used to fix the connecting rod (25). The top of the support frame (21) is provided with a protective cover (211), and a winch is provided inside the protective cover (211). A rope (212) is connected between the winch and the connecting disc (23). A sensor is provided on the impact disc (24), and the sensor is connected to the intelligent analysis module (4) through a wire.

4. The forging inspection system according to claim 1, characterized in that: The auxiliary module (3) includes a limiting component and a fixed platform (37). The limiting component includes an electric push rod (31), which is connected to the impact detection module (2). A pressure plate (32) is installed on the telescopic part of the electric push rod (31), and a pressure rod (33) is provided on the pressure plate (32). A positioning component (38) is slidably connected to the fixed platform (37). The positioning component (38) includes a moving block (381), a limiting rod is slidably connected to the moving block (381), a moving plate (383) is connected to the limiting rod, and a positioning rod (385) is fixedly connected to the moving plate (383). A first spring is provided between the moving plate (383) and the moving block (381). 384), the side of the moving block (381) is fixedly connected to a first rack (382), the first rack (382) is connected to a first gear (36), the first gear (36) is fixedly connected to a transmission rod (34), the end of the transmission rod (34) near the tensile detection module (1) is fixedly connected to a second gear (35), the second gear (35) is connected to a second rack (112), the bottom of the second rack (112) is provided with a second spring (115), the second rack (112) and the second spring (115) are both located in the tensile detection module (1), the transmission rod (34) passes through the base of the support frame (21) and is connected to the impact detection module (2).

5. A method for inspecting forgings, using the inspection system for forgings as described in any one of claims 1 to 4, characterized in that, Includes the following steps: S1. Place the tie ring forging (5) into the tensile testing module (1) and limit the tie ring forging (5) through the auxiliary module (3); S2. The auxiliary module (3) limits the position of the tie ring forging (5) in the tensile testing module (1) and determines the placement position of the remaining tie ring forgings (5) in the impact testing module (2); S3. Control the tensile testing module (1) to perform tensile testing on the tie ring forging (5), and at the same time, the tensile testing module (1) is linked with the impact testing module (2) to perform impact testing on the other tie ring forgings (5); S4. The intelligent analysis module (4) analyzes the data of the tethered ring forging (5) in the tensile testing module (1) and the impact testing module (2) respectively, and displays the analysis results, thus completing the testing.

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