Design of enhanced low-temperature vacuum drying dehydration device

Abstract

The invention provides a design of an enhanced low-temperature vacuum drying dehydration device, and belongs to the technical field of dehydration devices.The design of the enhanced low-temperature vacuum drying dehydration device.The enhanced low-temperature vacuum drying dehydration device comprises a supporting plate, a connecting frame is fixedly connected to the top end of the supporting plate, and four first limiting plates are fixedly connected to the top end of the connecting frame; the adjacent ends of the four first limiting plates are fixedly connected with three limiting rods correspondingly, an automatic cleaning mechanism is introduced, and particularly, the cleaning mechanism comprises a movable cleaning frame, a spiral stirring blade, a second cleaning brush and other components, so that the partition plate filter cloth can be automatically and efficiently cleaned; the problem of efficiency reduction caused by filter cloth blockage in traditional equipment is avoided, the first motor and the third motor cooperatively work to drive all cleaning parts, comprehensiveness and synchronism of the cleaning process are guaranteed, and therefore efficient and stable operation of the filtering device is maintained.

Description

Technical Field

[0001] This invention belongs to the field of dehydration equipment technology, specifically relating to the design of an enhanced low-temperature vacuum drying and dehydration device. Background Technology

[0002] A mud cake dewatering machine is a device used for solid-liquid separation, commonly used in environmental protection, chemical, pharmaceutical, and food processing industries. It dehydrates mud cakes containing high moisture content, increasing their solids content, reducing subsequent processing load, and saving costs. Its working principle typically combines mechanical pressing and vacuum suction. When the moisture-containing mud cake enters the dewatering machine, it is first subjected to mechanical pressing. Special pressing plates apply pressure to the mud cake, squeezing out the water. Then, a vacuum device generates negative pressure to remove the squeezed-out water, further achieving dewatering of the mud cake.

[0003] The main components of a mud cake dewatering machine include a feeding device, a pressing device, a vacuum device, and a control device. The feeding device is used to feed the mud cake into the dewatering machine; the pressing device includes pressing plates and an adjusting device, which is used to press the mud cake; the vacuum device consists of a vacuum pump, a vacuum bag, and pipes, which is used to remove moisture from the mud cake; and the control device is used to control the entire dewatering process.

[0004] The application of sludge cake dewatering machines is becoming increasingly widespread in my country. They not only help improve the efficiency of solid waste treatment and reduce treatment costs, but also help reduce environmental pollution, which is in line with my country's requirements for energy conservation, emission reduction and the development of a circular economy.

[0005] Existing low-temperature vacuum drying and dehydration devices suffer from poor heat preservation performance during the drying process of mud cakes. This leads to increased heat loss and reduces the efficiency of vacuum drying of mud cakes. Furthermore, the device cannot clean the filter cloth in subsequent operations, causing the filter cloth to remain dirty for extended periods and easily become clogged, further impacting the efficiency of subsequent processing. Summary of the Invention

[0006] The purpose of this invention is to provide a design for an enhanced low-temperature vacuum drying and dehydration device, aiming to solve the problem of poor heat preservation performance of existing low-temperature vacuum drying and dehydration devices during the drying process of mud cake. This leads to increased heat loss and reduces the efficiency of vacuum drying of mud cake. Furthermore, the device cannot clean the filter cloth of the separator in subsequent operations, causing the separator to remain dirty for a long time, and the filter cloth is prone to clogging, further affecting the efficiency of subsequent processing.

[0007] To achieve the above objectives, the present invention provides the following technical solution:

[0008] The design of an enhanced low-temperature vacuum drying and dehydration device includes:

[0009] A support plate is provided, with a connecting frame fixedly connected to its top end. Four first limiting plates are fixedly connected to the top end of the connecting frame. Three limiting rods are fixedly connected to the adjacent ends of the four first limiting plates. Two of the adjacent ends of the first limiting plates are rotatably connected to lead screws. A first motor is fixedly connected to one side end of each of the first limiting plates. An electric valve radiant heating device and a cryogenic trap are installed on the top end of the support plate. The vacuum drying device, radiant heating device, cryogenic trap, and vacuum tank are electrically connected. The vacuum drying device, radiant heating device, cryogenic trap, and the internal pipeline of the vacuum tank are connected.

[0010] The movable block is provided in two, and the two movable blocks are slidably connected to one of the limiting rods and the circumferential surfaces of the two limiting rods respectively;

[0011] An automatic dehydration device, wherein the automatic dehydration device is installed at the top of the connecting frame, and the moving block is slidably connected to the outside of the automatic dehydration device;

[0012] The second limiting plate is fixedly connected to the top of the support plate, and the top of the second limiting plate is fixedly connected to a second motor. One side end of one of the limiting rods is fixedly connected to a;

[0013] A cleaning mechanism is located on the upper side of the automatic dewatering equipment, and the cleaning mechanism is used to clean the filter cloth of the separator.

[0014] As a preferred embodiment of the present invention, the cleaning mechanism includes:

[0015] A mobile cleaning rack is fixedly connected to the top of two movable blocks, and two limiting grooves are provided at both ends of the mobile cleaning rack;

[0016] A nut, which is fixedly connected inside the movable block, and is threadedly connected to the circumferential surface of the lead screw;

[0017] A movable frame, which is slidably connected to two four-cylinder units;

[0018] The third motor is fixedly connected to one side of the movable frame;

[0019] Mounting brackets, two of which are fixedly connected to the bottom end of the movable frame;

[0020] The spiral stirring blades are provided in two, and the two spiral stirring blades are respectively rotatably connected to the two ends of two mounting brackets;

[0021] The second cleaning brush is provided in two parts, and the two second cleaning brushes are rotatably connected to the inner walls of the two mounting brackets on both sides respectively;

[0022] The cleaning tube is provided in two parts, and the two cleaning tubes are rotatably connected to the circumferential surfaces of the two low-temperature traps respectively. The two second cleaning brushes are hollow. The output end of the third motor is fixedly connected to the circumferential surface of one of the spiral stirring blades.

[0023] A transmission assembly is used to drive the rotation of the spiral stirring blades, and the transmission assembly is used to drive the two spiral stirring blades to rotate synchronously.

[0024] As a preferred embodiment of the present invention, the transmission assembly includes:

[0025] The fourth gear, wherein there are two fourth gears, and the two fourth gears are respectively fixedly connected to the circumferential surfaces of the two second cleaning brushes;

[0026] The toothed belt and the second cleaning brush are connected to the circumferential surfaces of two fourth gears through a transmission engagement.

[0027] A cleaning component is provided on the lower side of the second limiting plate. The cleaning component is used to remove dust, dirt and other residues inside the vacuum tank.

[0028] In a preferred embodiment of the present invention, the cleaning component includes:

[0029] The first gear is fixedly connected to the output end of the second motor;

[0030] A connecting pipe, wherein the connecting pipe is fixedly connected inside;

[0031] The second gear is rotatably connected to the circumferential surface of the connecting pipe, and the connecting pipe is rotatably connected to the circumferential surface of the second gear.

[0032] The first cleaning brush is provided in multiple forms, and the multiple first cleaning brushes are respectively fixedly connected to the circumferential surface of the first gear;

[0033] The third gear, which has four parts, is fixedly connected to the circumferential surfaces of the two second cleaning brushes and the two spiral stirring blades, respectively.

[0034] As a preferred embodiment of the present invention, the discharge port of the low-temperature collector is fixedly connected to a transmission pipe, and a heat-insulating membrane is fixedly connected to the circumferential surface of the transmission pipe.

[0035] As a preferred embodiment of the present invention, the four third gears mesh with each other.

[0036] Compared with the prior art, the beneficial effects of the present invention are:

[0037] 1. In this solution, an insulating diaphragm is used between the cryogenic collector and the transmission pipe, significantly improving the heat preservation performance of hot steam transmission. This insulating diaphragm has low thermal conductivity, effectively reducing heat loss during material transmission and maintaining a constant low temperature. This is especially important for heat-sensitive materials such as biological products and pharmaceuticals, ensuring product quality and purity. In addition, this helps to save energy and reduce emissions, reducing dependence on external energy sources and conforming to the concept of environmentally friendly production. By introducing an automatic cleaning mechanism, especially the cleaning mechanism, including components such as a moving cleaning frame, spiral stirring blades, and a second cleaning brush, the filter cloth can be automatically and efficiently cleaned, avoiding the efficiency reduction problem caused by filter cloth clogging in traditional equipment. The first and third motors work together to drive the various cleaning components, ensuring the comprehensiveness and synchronization of the cleaning process, thereby maintaining the efficient and stable operation of the filtration device.

[0038] 2. In this design, the device employs a precise power transmission system, such as the meshing of the third gear and the coordination of transmission components and toothed belts, ensuring the synchronous movement of the spiral stirring blades and cleaning brushes, thus improving the consistency of the entire cleaning and stirring process. Simultaneously, the combination of the lead screw and nut enables precise adjustment of the limit plate position, enhancing the flexibility and adaptability of the device's operation. These features collectively improve the overall efficiency of the equipment, simplify the operation process, reduce manual intervention, and make the entire drying and dehydration process more efficient and controllable. Attached Figure Description

[0039] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0040] Figure 1 This is a perspective view of the present invention;

[0041] Figure 2 This is a first-view side perspective perspective view of the present invention;

[0042] Figure 3 In this invention Figure 2 A magnified view of a portion at point A;

[0043] Figure 4 This is a first-view sectional perspective view of the present invention;

[0044] Figure 5 In this invention Figure 4 A magnified view of section B;

[0045] Figure 6 This is a partial enlarged view of the cleaning mechanism in this invention.

[0046] In the diagram: 1. Support plate; 2. Connecting frame; 3. First limiting plate; 301. Limiting rod; 4. First motor; 5. Moving block; 6. Cleaning mechanism; 601. Cylinder; 602. Limiting groove; 7. Second limiting plate; 701. Second motor; 702. First gear; 703. Second gear; 704. First cleaning brush; 8. Thermal insulation membrane; 9. Connecting pipe; 10. Transmission pipe; 11. Radiant heating equipment; 12. Vacuum drying equipment; 13. Electric valve; 14. Vacuum tank; 15. Low temperature trap; 16. Moving cleaning frame; 17. Lead screw; 18. Nut; 19. Automatic dehydration equipment; 20. Moving frame; 21. Third motor; 22. Mounting frame; 23. Limiting sleeve; 24. Spiral stirring blade; 25. Second cleaning brush; 26. Third gear; 27. Fourth gear; 28. Toothed belt; 29. ​​Cleaning pipe. Detailed Implementation

[0047] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0048] Example 1

[0049] Please see Figures 1-6 The present invention provides the following technical solutions:

[0050] The design of an enhanced low-temperature vacuum drying and dehydration device includes:

[0051] A support plate 1 is provided, and a connecting frame 2 is fixedly connected to the top of the support plate 1. Four first limiting plates 3 are fixedly connected to the top of the connecting frame 2. Three limiting rods 301 are fixedly connected to the adjacent ends of the four first limiting plates 3 respectively. A lead screw 17 is rotatably connected to the adjacent ends of two of the first limiting plates 3. A first motor 4 is fixedly connected to one side end of each of the first limiting plates 3. An electric valve 13, a radiant heating device 11, and a cryogenic trap 15 are installed on the top of the support plate 1. The vacuum drying device 12, the radiant heating device 11, the cryogenic trap 15, and the vacuum tank 14 are electrically connected. The vacuum drying device 12, the radiant heating device 11, the cryogenic trap 15, and the vacuum tank 14 are connected by pipes.

[0052] There are two movable blocks 5, and the two movable blocks 5 are slidably connected to one of the limiting rods 301 and the circumferential surface of the two limiting rods 301 respectively.

[0053] Automatic dehydration device 19 is installed on the top of connecting frame 2, and moving block 5 is slidably connected to the outside of automatic dehydration device 19;

[0054] The second limiting plate 7 is fixedly connected to the top of the support plate 1. The top of the second limiting plate 7 is fixedly connected to the second motor 701. One side end of the limiting rod 301 is fixedly connected to 4.

[0055] Cleaning mechanism 6 is located on the upper side of automatic dewatering equipment 19 and is used to clean the filter cloth of the partition plate.

[0056] In a specific embodiment of the present invention, the connecting frame 2 serves as the installation skeleton, enhancing the stability and load-bearing capacity of the overall structure. Four first limiting plates 3 are fixedly installed at the top of the connecting frame 2, each connected to three limiting rods 301 at its closest point, forming an ordered spatial frame structure to guide and restrict the movement trajectory of the moving block 5, ensuring operational precision. Specifically, two first limiting plates 3 are connected by a lead screw 17 to achieve fine position adjustment. A first motor 4 is also equipped on one side of each first limiting plate 3, driving the lead screw 17 to adjust the position of the limiting plate, increasing the flexibility of the device. The top of the support plate 1 is not only equipped with an electric valve 13 controlling the material inlet and outlet, but also includes a radiant heating device 11 for heating the material, and a cryogenic trap 15 for condensation and moisture collection. These components are electrically and pipe-connected to the vacuum tank 14 responsible for creating a low-pressure environment, together forming a... A closed and efficient drying device has two moving blocks 5 slidably connected to different limiting rods 301, allowing the moving blocks 5 to slide freely on a defined path to adapt to material handling in different positions and states. An automatic dewatering device 19 is installed on the top of the connecting frame 2 and slidably connected to the outside of the moving blocks 5, realizing automatic material handling and positioning, improving work efficiency. The second limiting plate 7 located at the top of the support plate 1 further increases the stability of the device, and a second motor 701 is fixedly connected to its top. The second motor 701 is used to drive certain specific components or assist other mechanical actions. A motor is also fixedly connected to one side of a limiting rod 301 mentioned in the specific connection details. The cleaning mechanism 6 is set above the automatic dewatering device 19. The cleaning mechanism 6 is designed to maintain the efficient operation of the equipment and is responsible for regularly cleaning the filter cloth of the partition to prevent clogging from affecting the drying efficiency or material quality, reflecting the detailed consideration and maintenance convenience in the device design.

[0057] Please refer to the details. Figures 1-6 Cleaning facility 6 includes:

[0058] The mobile cleaning rack 16 is fixedly connected to the top of the two moving blocks 5. Two limiting grooves 602 are provided at both ends of the mobile cleaning rack 16.

[0059] Nut 18 is fixedly connected inside the movable block 5 and threadedly connected to the circumferential surface of the lead screw 17;

[0060] The movable frame 20 is slidably connected to two four-cylinder 601;

[0061] The third motor 21 is fixedly connected to one side of the movable frame 20;

[0062] Mounting bracket 22, two mounting brackets 22 are provided, and both mounting brackets 22 are fixedly connected to the bottom end of the movable frame 20;

[0063] Two spiral stirring blades 24 are provided, and the two spiral stirring blades 24 are respectively rotatably connected to the two ends of the two mounting brackets 22;

[0064] The second cleaning brush 25 is provided in two parts, and the two second cleaning brushes 25 are respectively rotatably connected to the inner walls on both sides of the two mounting brackets 22.

[0065] Cleaning tube 29, two cleaning tubes 29 are provided, and the two cleaning tubes 29 are rotatably connected to the circumferential surface of the two low temperature traps 15 respectively. The two second cleaning brushes 25 are hollow. The output end of the third motor 21 is fixedly connected to the circumferential surface of one of the spiral stirring blades 24.

[0066] The transmission assembly is used to drive the spiral stirring blades 24 to rotate, and the transmission assembly is used to drive the two spiral stirring blades 24 to rotate synchronously.

[0067] In this embodiment: the movable cleaning frame 16 is fixed to the top of the movable block 5, serving as a support platform for the cleaning components. The limiting grooves 602 at both ends are cleverly designed to ensure stable guidance and position control during the cleaning process. The nut 18 is embedded in the movable block 5 and threadedly connected to the lead screw 17. This mechanical linkage mechanism allows the entire cleaning frame, including the movable cleaning frame 16, to move precisely up and down along the lead screw 17 under the drive of the first motor 4, improving the flexibility and accuracy of the cleaning operation. The movable frame 20 achieves sliding movement through four cylinders 601, which not only increases the stability of the device but also allows for fine adjustments to the cleaning process for different areas. The integration of the third motor 21 provides a power source for subsequent dynamic components. Two mounting brackets 22 are fixed to the bottom of the movable frame 20, each connected to a pair of spiral... The stirring blades 24 are designed to rotate synchronously under the drive of the third motor 21, effectively removing residues from the filter screen and maintaining good permeability. Two sets of second cleaning brushes 25 are rotatably mounted on the inner wall of the mounting frame 22, working in conjunction with the cleaning tube 29. Through their perforated design, they directly act on the surface of the low-temperature trap 15, further enhancing the cleaning effect. The transmission component, as the core drive unit, ensures that the spiral stirring blades 24 work in unison. Through precise transmission ratios and reliable mechanical structures, it guarantees the high efficiency and continuity of the cleaning process, which is a key factor in maintaining the high-efficiency operation of the entire cleaning device. This cleaning mechanism 6, through the precise coordination and linkage of the above components, achieves effective and automated cleaning of the baffle filter cloth, significantly improving the overall efficiency and maintenance convenience of the low-temperature vacuum drying and dehydration device.

[0068] Please refer to the details. Figures 1-3 The transmission components include:

[0069] The fourth gear 27, there are two fourth gears 27, and the two fourth gears 27 are respectively fixedly connected to the circumferential surface of the two second cleaning brushes 25;

[0070] The toothed belt 28 and the second cleaning brush 25 are connected to the circumferential surfaces of the two fourth gears 27 through a transmission meshing connection.

[0071] The cleaning component is located on the lower side of the second limiting plate 7. The cleaning component is used to remove dust, dirt and other residues inside the vacuum tank 14.

[0072] In this embodiment: each fourth gear 27 is precisely fixed to the circumferential surface of the second cleaning brush 25. Through this direct connection, the rotational power of the motor can be transmitted to the cleaning brush without loss, realizing the directness and efficiency of power transmission. The toothed belt 28 is tightly engaged between the two fourth gears 27 to form a closed transmission link. This ensures that when the third motor 21 drives one spiral stirring blade 24 to rotate, the other rotates synchronously through the synergistic effect of the toothed belt 28 and the fourth gear 27, ensuring the balance and symmetry of the cleaning action and improving the cleaning coverage and efficiency. The cleaning component is located on the lower side of the second limiting plate 7 and is specially designed to purify the internal environment of the vacuum tank 14. It effectively removes dust, dirt and other residual substances that may affect subsequent operations accumulated during the vacuum drying process through physical or chemical means.

[0073] Please refer to the details. Figure 2 The cleaning components include:

[0074] The first gear 702 is fixedly connected to the output end of the second motor 701;

[0075] Connecting pipe 9 is fixedly connected inside the limiting sleeve 23;

[0076] The second gear 703 is rotatably connected to the circumferential surface of the connecting pipe 9, and the connecting pipe 9 is rotatably connected to the circumferential surface of the second gear 703.

[0077] The first cleaning brush 704 is provided in multiple ways, and the multiple first cleaning brushes 704 are respectively fixedly connected to the circumferential surface of the first gear 702.

[0078] The third gear 26, there are four third gears 26, and the four third gears 26 are respectively fixedly connected to the circumferential surfaces of the two second cleaning brushes 25 and the two spiral stirring blades 24.

[0079] In this embodiment: the first gear 702 is directly connected to the output end of the second motor 701, serving as the starting point of the power source. Its rotation drives the coordinated work of a series of subsequent cleaning components. The second gear 703 is rotatably connected to the circumferential surface of the connecting pipe 9. The first cleaning brush 704 is fixed to the circumferential surface of the first gear 702. These brushes move with the rotation of the gear and directly participate in wiping and cleaning the inner surface of the vacuum tank 14. In addition, the detailed description of the cryogenic trap 15 shows its position in the device and how it is integrated with the transfer pipe 10, emphasizing the detailed considerations of the material processing stage: the discharge end of the cryogenic trap 15 is connected to the subsequent processing steps through the transfer pipe 10. To avoid heat loss or external temperature interference, the outer surface of the transfer pipe 10 is covered with a heat-insulating membrane 8. This setting helps to maintain the temperature stability of the material during the transfer process and is an indispensable part of the entire cryogenic vacuum drying and dehydration process, especially important for heat-sensitive materials.

[0080] Please refer to the details. Figures 1-6 The discharge port of the low-temperature collector 15 is fixedly connected to a transmission pipe 10, and a heat-insulating diaphragm 8 is fixedly connected to the circumferential surface of the transmission pipe 10.

[0081] In this embodiment, the transfer pipe 10 serves as a bridge between the cryogenic trap 15 and subsequent processing stages. Its direct connection to the discharge port ensures that the material treated in the vacuum can quickly and continuously enter the next stage, reducing the time exposed to uncontrolled environments. This is crucial for maintaining the continuity and efficiency of material processing. The thermal insulation diaphragm 8, fixed to the circumferential surface of the transfer pipe 10, plays a vital role in thermal insulation. The selected thermal insulation diaphragm 8 material typically possesses low thermal conductivity, good flexibility, and weather resistance, effectively preventing the influence of external ambient temperature on the internal material temperature and the loss of the internal low-temperature environment under complex working conditions. This is of paramount protective significance for materials susceptible to temperature fluctuations, especially biological products, pharmaceutical raw materials, or temperature-sensitive chemicals, ensuring the stability and purity of product characteristics. This setup maintains a constant low temperature state for the material during transmission, reducing changes in physical or chemical properties caused by temperature fluctuations, thereby improving the quality and consistency of the finished product. Furthermore, the application of the thermal insulation diaphragm 8 contributes to energy conservation and emission reduction, as it reduces the demand for external energy to maintain the low-temperature environment of the material, meeting the requirements of modern industry for efficient and environmentally friendly production.

[0082] Please refer to the details. Figures 1-3 The four third gears 26 mesh with each other.

[0083] In this embodiment, each third gear 26 is configured to mesh with the other three gears to form a closed gear chain. When the second cleaning brush 25 or the spiral stirring blade 24 at any end is driven to start rotating by the third motor 21 or the second motor 701, the force will be instantly transmitted to the remaining cleaning brushes and stirring blades through the precise coordination of the third gear 26 group, causing all related components to move synchronously. Whether it is the cleaning or stirring process, a high degree of coordination and consistency is maintained.

[0084] The working principle and usage process of this invention are as follows: First, water-containing materials such as mud cake are fed into the dewatering device through the feeding device. The pressing device in the device then applies mechanical pressure to the material, squeezing out some water through the pressing plates. Vacuum drying process: Next, the vacuum device is activated, and a negative pressure environment is generated by the vacuum pump to further accelerate the evaporation of water in the material. The radiant heating device 11 provides heat when necessary to promote rapid evaporation of water. At the same time, the low-temperature collector 15 captures and condenses the evaporated water, ensuring the recycling and efficiency of heat. The filter cloth is cleaned by the partition. Cleaning: During this process, a specially designed cleaning mechanism 6 automatically performs the cleaning task of the filter cloth. The cleaning mechanism 6 includes components such as a movable cleaning frame 16, a spiral stirring blade 24, and a second cleaning brush 25. Driven by a third motor 21, the movable cleaning frame 16 moves up and down along the limit rod 301 under the cooperation of the lead screw 17 and the nut 18, while the spiral stirring blade 24 and the cleaning brush rotate under the drive of the third motor 21, cooperating with the cleaning tube 29 to ensure comprehensive cleaning of the filter cloth, prevent clogging, maintain high-efficiency filtration performance, and ensure power transmission and synchronization. Control: The transmission assembly ensures the synchronous movement of the spiral stirring blade 24 and the cleaning brush. The transmission assembly includes a fourth gear 27, a toothed belt 28, etc. When the third motor 21 drives one spiral stirring blade 24, the other stirring blade rotates synchronously through the meshing of the toothed belt 28 and the fourth gear 27, achieving balanced cleaning. In addition, the first motor adjusts the position of the limit plate through the lead screw 17, and the second motor 701 directly drives the first gear 702, transmitting power to the first cleaning brush 704 through the second gear 703 and the connecting pipe 9 to clean the inside of the vacuum tank 14. Cleaning, material transfer and heat preservation: The discharge end below the low-temperature collector 15 is connected to the transfer pipe 10, which is covered with a heat-insulating membrane 8 to ensure that the material temperature is constant during the transfer process and avoid heat loss. This is especially important for heat-sensitive materials, such as biological products and pharmaceuticals, and helps to maintain product quality and purity. Control and monitoring: The entire drying and dehydration process is monitored by a control device to ensure that various parameters such as temperature, pressure, motor operation, and material flow are executed according to the predetermined program to achieve the best dehydration effect. At the same time, it responds to real-time conditions and makes necessary adjustments.

[0085] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. The design of an enhanced low-temperature vacuum drying and dehydration device, characterized in that, include: A support plate (1) is fixedly connected to a connecting frame (2) at its top end. Four first limiting plates (3) are fixedly connected to the top end of the connecting frame (2). Three limiting rods (301) are fixedly connected to the adjacent ends of the four first limiting plates (3). A lead screw (17) is rotatably connected to the adjacent ends of two of the first limiting plates (3). A first motor (4) is fixedly connected to one side end of the first limiting plate (3). An electric valve (13), a radiation heating device (11), and a low-temperature trap (15) are installed at the top end of the support plate (1). The vacuum drying device (12), the radiation heating device (11), the low-temperature trap (15), and the vacuum tank (14) are electrically connected. The vacuum drying device (12), the radiation heating device (11), the low-temperature trap (15), and the vacuum tank (14) are connected by pipes. The movable block (5) is provided in two, and the two movable blocks (5) are respectively slidably connected to one of the limiting rods (301) and the circumferential surface of the two limiting rods (301); Automatic dehydration device (19), the automatic dehydration device (19) is installed on the top of the connecting frame (2), and the moving block (5) is slidably connected to the outside of the automatic dehydration device (19); The second limiting plate (7) is fixedly connected to the top of the support plate (1). The top of the second limiting plate (7) is fixedly connected to the second motor (701). One of the limiting rods (301) is fixedly connected to one side end (4). A cleaning mechanism (6) is located on the upper side of the automatic dewatering device (19) and is used to clean the filter cloth of the partition.

2. The design of the enhanced low-temperature vacuum drying and dehydration device according to claim 1, characterized in that: The cleaning mechanism (6) includes: A mobile cleaning rack (16) is fixedly connected to the top of two moving blocks (5), and two limiting grooves (602) are provided at both ends of the mobile cleaning rack (16). Nut (18), the nut (18) is fixedly connected inside the movable block (5), and the nut (18) is threadedly connected to the circumferential surface of the lead screw (17); A movable frame (20) is slidably connected to two four-cylinder (601) cylinders; The third motor (21) is fixedly connected to one side of the movable frame (20); Mounting bracket (22), two mounting brackets (22) are provided, and both mounting brackets (22) are fixedly connected to the bottom end of the movable frame (20); Two spiral stirring blades (24) are provided, and the two spiral stirring blades (24) are respectively rotatably connected to the two ends of two mounting brackets (22); The second cleaning brush (25) is provided in two parts, and the two second cleaning brushes (25) are respectively rotatably connected to the inner walls of the two mounting brackets (22); Cleaning tube (29), two cleaning tubes (29) are provided, and the two cleaning tubes (29) are respectively rotatably connected to the circumferential surface of the two low temperature traps (15). The two second cleaning brushes (25) are hollow. The output end of the third motor (21) is fixedly connected to the circumferential surface of one of the spiral stirring blades (24). The transmission assembly is used to drive the spiral stirring blades (24) to rotate, and the transmission assembly is used to drive the two spiral stirring blades (24) to rotate synchronously.

3. The design of the enhanced low-temperature vacuum drying and dehydration device according to claim 2, characterized in that: The transmission assembly includes: The fourth gear (27) is provided in two, and the two fourth gears (27) are respectively fixedly connected to the circumferential surfaces of the two second cleaning brushes (25); The toothed belt (28) and the second cleaning brush (25) are connected to the circumferential surfaces of the two fourth gears (27) through a transmission engagement. A cleaning component is provided on the lower side of the second limiting plate (7), and the cleaning component is used to remove dust, dirt and other residues in the vacuum tank.

4. The design of the enhanced low-temperature vacuum drying and dehydration device according to claim 3, characterized in that: The cleaning component includes: The first gear (702) is fixedly connected to the output end of the second motor (701); Connecting pipe (9), which is fixedly connected inside (23); The second gear (703) is rotatably connected to the circumferential surface of the connecting tube (9), and the connecting tube (9) is rotatably connected to the circumferential surface of the second gear (703). The first cleaning brush (704) is provided in multiple forms, and the multiple first cleaning brushes (704) are respectively fixedly connected to the circumferential surface of the first gear (702); The third gear (26) is provided in four parts, and the four gears (26) are respectively fixedly connected to the circumferential surfaces of the two second cleaning brushes (24) and the two spiral stirring blades (25).

5. The design of the enhanced low-temperature vacuum drying and dehydration device according to claim 4, characterized in that: The discharge port of the low-temperature collector (15) is fixedly connected to a transmission pipe (10), and a heat-insulating diaphragm (8) is fixedly connected to the circumferential surface of the transmission pipe (10).

6. The design of the enhanced low-temperature vacuum drying and dehydration device according to claim 5, characterized in that: The four third gears (26) mesh with each other.

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