Optical parameter judgment and TP test starting system for burning process
By integrating programming control, optical inspection, data judgment and recording, touch test triggering and central control processing devices, the problem of separating optical inspection and programming processes in LCD module production has been solved, realizing automated detection and data storage of optical parameters, and improving production efficiency and product quality stability.
Patent Information
- Application Number
- CN202511697708.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-02-27
AI Technical Summary
In current LCD module production, the separation of optical inspection and programming processes leads to low production efficiency and fragmented quality information, making it impossible to achieve automatic judgment and data storage, which affects product consistency and process stability.
By integrating burning control, optical detection, data judgment and recording, touch test triggering and central control processing devices, an automated and traceable optical parameter judgment and TP test initiation system is formed, realizing real-time detection of optical parameters, data comparison and automated control of touch test.
It improved production efficiency, ensured that optical parameters met standards, reduced human error, achieved closed-loop control of the production process and traceability of quality, and enhanced product consistency and stability.
Smart Images

Figure CN121579286A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of liquid crystal display module manufacturing technology, specifically to an optical parameter determination and TP test start-up system for the programming process. Background Technology
[0002] In existing LCD module manufacturing processes, the flicker programming process and optical parameter testing are two separate steps. The programming process is mainly responsible for writing flicker parameters into the module, while optical performance testing needs to be transferred to a dedicated station, where optical instruments such as the CA310 are used to measure parameters such as brightness, color coordinates, and color temperature separately. The entire process relies on manual operation and equipment switching, and test data is processed by temporary recording or decentralized storage, failing to achieve automatic integration and centralized management with the programming process.
[0003] Current technology separates optical inspection from the programming process, requiring each module to pass through multiple workstations to complete all tests. This segmented approach not only increases equipment investment and space requirements but also significantly lengthens the production cycle due to inter-process transfers and repeated loading and unloading. In particular, it makes it impossible to automatically determine and save optical parameters at the same workstation, resulting in gaps in product batch quality information and a lack of continuous traceability in the production process, directly impacting the effective monitoring of product consistency and process stability. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this invention provides an optical parameter determination and TP test start-up system for the burning process. The technical problem this invention aims to solve is: how to solve the problems of low production efficiency and quality information breakage caused by traditional segmented processing by synchronously integrating optical detection and burning processes.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an optical parameter determination and TP test start-up system for the programming process, comprising: A burning control device performs Flicker parameter debugging and firmware burning processing on the module under test to form a burned module, the burned module including unique identification information; An optical inspection device is used to perform optical inspection processing on the programmed module to generate optical parameter data. The optical inspection device is started synchronously during the Flicker parameter debugging of the programming control device. A data judgment and recording device performs standard comparison processing on the optical parameter data to form an optical judgment result, and writes the unique identification information, the optical parameter data and the optical judgment result into a flash memory storage medium to form a production process traceability record. The optical judgment result includes a qualified signal and a unqualified signal. A touch test triggering device, wherein the touch test triggering device generates a touch test start signal based on the optical determination result, and the touch test triggering device performs electrical signal excitation and response detection on the touch test start signal to form touch test data; The central control processing device performs logical coordination and signal control processing on the burning control device, the optical detection device, the data judgment and recording device, and the touch test triggering device to form a sequential work chain. The central control processing device performs data fusion on the production process traceability record and the touch test data to generate process optimization instructions.
[0006] Preferably, the Flicker parameter tuning includes powering the module under test and loading the Flicker test screen, adjusting the Flicker parameters of the module under test to the target value, and the firmware burning process includes burning the target value into the non-volatile memory of the module under test to form the burned module.
[0007] Preferably, the optical detection device includes a CA310 color analyzer, and the optical detection processing includes simultaneously measuring the brightness, color coordinates, and color temperature of the burned module to generate the optical parameter data when the burning control device loads a white image.
[0008] Preferably, the standard comparison process includes comparing the optical parameter data with a pre-stored standard range of optical parameters, generating a qualified signal when all values in the optical parameter data are within the standard range, and generating a unqualified signal when any value in the optical parameter data exceeds the standard range.
[0009] Preferably, the production process traceability record includes operation records of the process, equipment status, environmental parameters, and batch pass rate data, and the flash memory storage medium is protected by data encryption technology.
[0010] Preferably, the complete data record stored in the flash memory storage medium is available for reading by an external device.
[0011] Preferably, when the optical determination result is the unqualified signal, the touch test triggering device controls the burning control device to stop the burning process and triggers the sound and light alarm to issue a warning, and the burning control device re-adjusts the Flicker parameters.
[0012] Preferably, when the optical determination result is the qualified signal, the touch test start signal is generated, the electrical signal excitation includes sending a test command sequence to the touch chip of the programmed module, the touch test triggering device collects the sensing data returned by the touch chip, and the response detection includes determining whether the touch function of the programmed module is normal based on the sensing data and generating the touch test data.
[0013] Preferably, the sequential workflow includes the simultaneous completion of the Flicker parameter adjustment and the optical detection processing during the burning process, and the touch test triggering device is automatically activated when the optical judgment result is the qualified signal.
[0014] Preferably, the process optimization instructions include Flicker parameter calibration instructions, backlight adjustment compensation instructions, color coordinate fine-tuning instructions, equipment maintenance early warning instructions, and process flow jump instructions, and the process optimization instructions are fed back to the burning control device and the optical detection device to form a closed-loop control.
[0015] This invention provides an optical parameter determination and TP test start-up system for the programming process. It has the following beneficial effects: This optical parameter determination and TP test initiation system for the programming process integrates programming control, optical detection, data determination and recording, touch test triggering, and a central control processing unit to form an automated and traceable system. By performing real-time flicker parameter adjustment, optical detection, and touch test on the programming module, this system ensures that the optical parameters of the product meet standards during production and automatically issues warnings when tests fail, thus optimizing production efficiency and quality control.
[0016] An optical inspection device is used to perform real-time optical parameter detection on the programmed modules, and qualified and unqualified signals are generated through standard comparison processing, which plays a role in accurately detecting and recording product quality. The data judgment and recording device ensures the traceability of the production process, and the touch test triggering device automatically starts the touch test under the qualified signal, realizing closed-loop control of the production process, improving the automation and stability of the production process, and reducing the risk of errors caused by human intervention. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of a system structure for implementing an invention; Figure 2 This is a flowchart illustrating the simultaneous programming and optical detection process for implementing the invention. Figure 3 This is a flowchart illustrating the data determination and touch test triggering process for implementing the invention. Figure 4 This is a schematic diagram of a data storage and traceability system for realizing the invention; Figure 5 It is a closed-loop optimization flowchart for realizing an invention. Detailed Implementation
[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0019] Example 1 like Figures 1-5 As shown, this embodiment of the invention provides an optical parameter determination and TP test initiation system for the burning process, including a burning control device. The burning control device performs Flicker parameter adjustment and firmware burning processing on the module under test to form a burned module. The burned module includes unique identification information. Flicker parameter adjustment includes powering on the module under test and loading a Flicker test screen, adjusting the Flicker parameters of the module under test to the target value. Firmware burning processing includes burning the target value into the non-volatile memory of the module under test to form a burned module.
[0020] An optical inspection device performs optical inspection processing on the programmed module to generate optical parameter data. The optical inspection device is activated synchronously during the flicker parameter adjustment process in the programming control device. The optical inspection device includes a CA310 color analyzer. The optical inspection processing includes simultaneously measuring the brightness, color coordinates, and color temperature of the programmed module to generate optical parameter data while the programming control device loads a white screen.
[0021] The data judgment and recording device performs standard comparison processing on optical parameter data to generate optical judgment results. It writes unique identification information, optical parameter data, and optical judgment results into a flash memory storage medium to form a traceable production process record. The optical judgment results include pass and fail signals. The standard comparison processing involves comparing the optical parameter data with pre-stored standard ranges for optical parameters. A pass signal is generated when any value in the optical parameter data is within the standard range, and a fail signal is generated when any value in the optical parameter data exceeds the standard range. The traceable production process record includes operation records of each process, equipment status, environmental parameters, and batch pass rate data. The flash memory storage medium is protected using data encryption technology. The complete data record stored in the flash memory storage medium can be read by external devices.
[0022] The touch test triggering device generates a touch test start signal based on the optical judgment result. It then performs electrical signal excitation and response detection on this signal to generate touch test data. If the optical judgment result is unqualified, the touch test triggering device controls the programming control device to stop the programming process and triggers an audible and visual alarm. The programming control device then re-adjusts the flicker parameters. If the optical judgment result is qualified, a touch test start signal is generated. Electrical signal excitation includes sending a test command sequence to the touch chip of the programmed module. The touch test triggering device collects the sensor data returned by the touch chip. Response detection includes determining whether the touch function of the programmed module is normal based on the sensor data and generating touch test data.
[0023] The central control processing unit logically coordinates and processes signals from the programming control unit, optical inspection unit, data judgment and recording unit, and touch test triggering unit to form a sequential work chain. The central control processing unit fuses production process traceability records and touch test data to generate process optimization instructions. The sequential work chain includes flicker parameter adjustment and optical inspection processing completed simultaneously during programming, and the touch test triggering unit automatically starts when the optical judgment result is a qualified signal. Process optimization instructions include flicker parameter calibration instructions, backlight adjustment compensation instructions, color coordinate fine-tuning instructions, equipment maintenance early warning instructions, and process flow jump instructions, which are fed back to the programming control unit and optical inspection unit to form a closed-loop control system.
[0024] By simultaneously performing optical inspection and Flicker parameter adjustments, the testing process was optimized, testing time was reduced, and overall production efficiency was improved.
[0025] Standard comparison processing and real-time feedback mechanisms ensure that optical parameters remain within a predetermined range, which helps improve the optical quality consistency of each module and reduce quality fluctuations.
[0026] Optical parameter data and judgment results are stored in encrypted flash memory, ensuring the traceability of the production process and enhancing data security, thus meeting stringent quality management requirements.
[0027] The central control processing unit integrates data from the production process and generates optimization instructions, which improves the level of intelligence in production, automatically adjusts equipment parameters, and increases the flexibility and adaptability of production.
[0028] The touch test triggering device, combined with the optical judgment results, automatically stops the programming process and triggers an alarm when an unqualified signal is detected, ensuring the safe and stable operation of the production line and reducing the risk of equipment failure.
[0029] Through the feedback mechanism of process optimization instructions, closed-loop control is achieved, ensuring that the adjustment and optimization of parameters in each link are fed back to the equipment in a timely manner, thereby improving the continuity and efficiency of the production process.
[0030] Example 2 This embodiment is based on an optical parameter determination and TP test start-up system for the programming process. By integrating optical detection and touch test start-up systems, it achieves automated detection and quality control of the optical performance and touch function of LED display modules during the programming process. The specific implementation method is as follows: 1. Operation of the programming control device On the production line, the module under test is a certain LED display module with a power supply voltage of 5V and an initial flicker parameter setting of 0.1%. The programming control device, according to a preset process flow, loads a flicker test screen to adjust the flicker parameters of the module under test. The adjustment process adheres to the following standards: Standard value: According to industry standards, the Flicker parameter should be adjusted to ≤0.05% to ensure visual quality.
[0031] Measurement equipment: A spectrometer is used to accurately measure the Flicker parameters.
[0032] The operation steps are as follows: Power on the module under test, program the control device to load the Flicker test screen, and adjust the Flicker parameters to the target value of 0.05%.
[0033] The programming control device monitors the Flicker parameters and ensures that the Flicker parameters are stable at the target value of 0.05%. Then, it writes the Flicker parameters into the module's non-volatile memory and records the module's unique identification information.
[0034] 2. The optical inspection device is started synchronously. While the burning control device adjusts the flicker parameters, the CA310 color analyzer optical inspection device is simultaneously activated to perform optical inspection on the burned module. The specific operation is as follows: The programming control device loads a white image, while the optical detection device simultaneously measures brightness, color coordinates, and color temperature. The actual parameters measured by the optical detection device are: Brightness: 320 cd / m 2 Color coordinates: x=0.28, y=0.29, color temperature: 6500K.
[0035] The aforementioned optical parameter data are sent to a data judgment and recording device for subsequent standard comparison.
[0036] 3. Data processing by the data judgment and recording device The data judgment and recording device compares the optical parameter data provided by the optical inspection device against a standard to determine whether it is qualified. Brightness standard: Brightness should be 250 cd / m² 2 Up to 350 cd / m 2 It conforms to the international display standard ISO9241-307:2008.
[0037] Color coordinate standard: The color coordinates should be close to standard white, conforming to the range of x=0.28±0.02, y=0.29±0.02.
[0038] Color temperature standard: The color temperature should be 6500K±500K to ensure a natural display effect.
[0039] The brightness obtained by optical measurement is 320 cd / m². 2 Compared to the standard range of 250 cd / m 2 -350cd / m 2 The comparison shows that it meets the standards.
[0040] The color coordinates x=0.28, y=0.29 are compared with the standard range x=0.28±0.02, y=0.29±0.02, and they conform to the standard.
[0041] The color temperature of 6500K is compared with the standard range of 6500K±500K, and it meets the standard.
[0042] Based on the comparison results, the data judgment and recording device generates a pass signal and records the module's unique identification information, optical parameter data (brightness 325 cd / m²), and other relevant information. 2 The color coordinates x=0.279, y=0.291, color temperature 6530K, and the optical judgment result (qualified) are written into the flash memory storage medium to form a traceable record of the production process. The recorded data includes operation records, equipment status, environmental parameters, etc., ensuring that the production information of each module is available for subsequent query.
[0043] 4. Touch test trigger device is working. If the optical judgment result is a qualified signal, the touch test triggering device will automatically start. The touch test steps are as follows: Send a sequence of test commands to the already programmed touch chip. The test commands include requirements for the latency and accuracy of the touch response.
[0044] The touch test trigger device collects the sensing data returned by the touch chip. The actual measured data is as follows: The response time is 35ms, which meets the standard requirement of ≤50ms. Touch accuracy: the error range is ±2mm, which meets the standard requirement of ≤3mm.
[0045] Since all touch test results met the standards, the system determined that the touch function of the programmed module was normal and recorded the touch test data.
[0046] 5. Coordination and optimization of the central control processing unit The central control processing unit coordinates the operation of the programming control unit, optical inspection unit, data judgment and recording unit, touch test triggering unit, and other equipment to ensure the correct execution of the process sequence. In this embodiment, the production batch contains 1000 modules. Test results show: 980 modules passed optical inspection and touch testing, accounting for 98%.
[0047] There are 20 modules that passed the optical inspection.
[0048] Based on modules with substandard optical parameters, the central control unit generates the following process optimization instructions: Flicker parameter calibration command: Adjust the range of Flicker parameters to improve parameter adjustment accuracy.
[0049] Backlight adjustment compensation command: Optimize backlight brightness control for unqualified modules.
[0050] Equipment maintenance early warning instruction: prompts production line equipment to be inspected to prevent subsequent production problems.
[0051] Process flow jump instruction: For defective modules, the system automatically jumps to the maintenance process, suspends the production of the defective module batch, and performs equipment debugging.
[0052] This embodiment improves production efficiency and product quality by combining automated programming control, optical parameter detection, and touch testing. The system monitors the optical parameters and touch functionality of each module in real time, automatically identifying and processing defective modules. The automated processes of optical detection and touch function testing reduce manual intervention and improve product quality stability. Simultaneously, the system adjusts the production process through real-time process optimization instructions, ensuring products meet standard requirements. Data recording and traceability guarantee the transparency and controllability of the production process, optimizing the overall management efficiency of the production line.
[0053] Example 3 This embodiment is based on an optical parameter determination and TP test start-up system for the programming process. Through data determination and recording devices, it ensures that the optical parameters during the LED optical module production process meet predetermined standards, and achieves quality control and traceability of the production process. The specific implementation method is as follows: 1. Optical parameter detection On the production line, the optical inspection device performs optical inspection on each programmed LED module. The specific operation is as follows: Optical inspection device: The CA310 color analyzer is used to measure optical parameters. The operator loads the white test screen onto each LED module and starts the optical inspection program.
[0054] Acquiring optical parameters: The optical detection device measures the brightness, color coordinates, and color temperature of each LED module and transmits the measured data to the data judgment and recording device.
[0055] The measurement results for the first module are as follows: Brightness: 520 cd / m 2 Color coordinates: x=0.310, y=0.325, color temperature: 6500K.
[0056] 2. Standard Comparison Processing After receiving the optical detection results, the data judgment and recording device begins standard comparison. The standard range has been set according to the product technical requirements, specifically as follows: Brightness: 300 cd / m 2 -700cd / m 2 Color coordinates: x=0.305–0.315, y=0.315–0.325, color temperature: 6000K-7000K.
[0057] The data determination and recording device compares the optical parameters of the first module: Brightness: 520 cd / m 2 The color coordinates are within the standard range: x=0.310, y=0.325, and the color temperature is 6500K, which is within the standard range.
[0058] Therefore, the data judgment and recording device generates a pass signal, indicating that the LED module meets the optical standards.
[0059] 3. Data storage and encryption After the optical parameters are compared, the data determination and recording device writes the following data into the flash memory storage medium: Unique Identifier: Module ID001.
[0060] Optical parameter data: Brightness: 520 cd / m 2 Color coordinates: x=0.310, y=0.325, color temperature: 6500K. The optical judgment result is a qualified signal.
[0061] Production data: Production batch number: 001, equipment condition is normal, environmental parameters: temperature 22℃, humidity 45%.
[0062] All recorded data is protected by data encryption technology during storage. The flash storage medium uses the AES 256-bit encryption algorithm to ensure data security and tamper resistance, preventing unauthorized access.
[0063] 4. Data Format and Reading The data stored in flash memory media is in a standardized format, which includes the following: The unique identification information is that each LED module has a unique ID. Optical parameter data includes specific measured values such as brightness, color coordinates, and color temperature. The optical judgment result indicates whether the module is qualified. Production data includes production batch number, equipment status, environmental parameters, etc.
[0064] External devices read the stored data through an encrypted interface for subsequent analysis. The reading process employs authentication methods to ensure that only authorized devices can access the data.
[0065] 5. Production process traceability All data is stored in flash memory to ensure traceability of the production process. The data judgment and recording device automatically records the production process of each LED module, including: Production process: From Flicker parameter debugging to firmware burning, the entire operation of each module will be recorded in real time on the storage medium.
[0066] Equipment Status: Records the operating status of the equipment and whether there are any faults.
[0067] Environmental parameters: Record influencing factors such as temperature and humidity of the production environment.
[0068] The production record for the first module is as follows: Unique Identification Information: Module ID001, Production Batch Number: 001, Equipment Status: Programming equipment is operating normally, Environmental Parameters: Temperature 22℃, Humidity 45%, Optical Judgment Result: Qualified signal. Optical Parameters: Brightness 520 cd / m² 2 The color coordinates are x=0.310, y=0.325, and the color temperature is 6500K.
[0069] The above records can be used by quality control personnel for subsequent analysis to ensure compliance at every stage of the production process.
[0070] In this embodiment, the data judgment and recording device accurately detects and compares the optical parameters of each LED optical module in real time, and reliably stores the detection results and related production data in flash memory, ensuring data integrity and tamper-proofness. The system provides detailed traceability records for each production batch, ensuring that the production process meets quality control requirements, and guarantees data security through data encryption protection measures, providing strong data support for production process optimization, product quality improvement, and comprehensive quality management.
[0071] Example 4 This embodiment is based on an optical parameter determination and TP test initiation system for the programming process. It optimizes the programming and testing process of smartphone touch modules through a central control processing unit, thereby improving production efficiency and product quality. The specific implementation method is as follows: This embodiment, based on a central control processing unit, is applied to a production line for optical parameter determination and touch testing initiation, used to manufacture smartphone touch screen modules. In this embodiment, the central control processing unit coordinates and controls the various devices in the programming process, ensuring the smooth operation of programming, optical inspection, and touch testing, and improves production efficiency and product quality through data fusion and process optimization.
[0072] 1. Hardware Architecture Central control and processing unit: This embodiment uses an industrial-grade processor as the central processing unit, equipped with four serial communication interfaces, two USB interfaces and one network interface for data transmission and control with other devices.
[0073] Storage system: The central control processing unit is equipped with 500GB of memory for storing process data and production records, and 16GB of memory for caching and data processing.
[0074] 2. Signal Reception and Processing During the production process, the firmware burning control device adjusts the flicker parameters of the touch module under test. The device loads the test screen, adjusts the flicker parameters to the target value, and then performs firmware burning. The burning control device transmits the adjusted flicker parameters to the central control device in real time via an RS-485 interface.
[0075] Optical Inspection Device: The optical inspection device uses a CA310 color analyzer to measure the optical parameters of the programmed modules. The optical inspection device is activated simultaneously with the programming control device during flicker parameter adjustments, measuring the brightness, color coordinates, and color temperature of the programmed modules. The optical inspection data is transmitted to the central control processing device via a USB interface.
[0076] 3. Data fusion and process optimization After receiving the optical detection data, the central control processing unit performs standard comparison processing on the optical parameters. Specific data is as follows: Brightness is 300 cd / m 2 The color temperature is 6500K, and the color coordinates are x=0.312, y=0.329. The central control unit will compare the optical parameter data with the preset standard range. Brightness range is 250 cd / m 2 Up to 350 cd / m 2 The color temperature range is 6000K to 7000K, which is acceptable. The color coordinate range is x=0.310±0.015, y=0.320±0.015, which is acceptable.
[0077] Since all optical parameters are within the standard range, the central control processing unit generates process optimization instructions and feeds these instructions back to the programming control unit and the optical inspection unit. Flicker parameter calibration command: Fine-tune Flicker parameters to optimize display.
[0078] Backlight adjustment compensation command: Fine-tune the backlight brightness to ensure uniform brightness.
[0079] Color coordinate fine-tuning command: Precisely adjust the color coordinates to achieve the standard color temperature.
[0080] 4. Touch test initiation and feedback mechanism After confirming that the optical parameters are qualified, the central control processing unit automatically sends a touch test start signal to the touch test triggering device. The touch test triggering device sends a sequence of test commands to the touch chip of the programmed module, and the touch chip responds and returns sensing data. The touch test triggering device determines whether the module's touch function is normal based on the sensing data.
[0081] Response detection results: If the touch test data indicates that the touch function is normal, the central control processing unit records the test results and continues subsequent production operations.
[0082] If the touch test fails, the central control processing unit will stop the burning process and issue a warning through an audible and visual alarm, requiring the operator to adjust the equipment or re-execute the burning parameters.
[0083] 5. Data storage and security protection All optical parameter data, touch test data, and process optimization instructions are encrypted and stored in the production line's flash memory storage medium via a data judgment and recording device. The flash memory storage medium has 256-bit AES encryption protection to ensure data security.
[0084] Each batch of production process records, including the pass rate of optical parameters, touch test results, equipment status, environmental parameters, etc., are stored in real time and a complete traceable record of the production process is generated. External devices can read the data through a network interface for quality review and production optimization.
[0085] 6. Implementation Results Through the coordinating role of the central control processing device in this embodiment, the adjustment of Flicker parameters and the detection of optical parameters are carried out simultaneously during the burning process, avoiding errors and delays caused by human intervention in the production process.
[0086] By integrating data and generating process optimization instructions in real time, production efficiency and product quality have been improved. Meanwhile, the automated triggering and feedback mechanism for touch testing ensures the touch functionality of every touch module is qualified, guaranteeing the reliability and stability of the final product. Encrypted storage of all production data and its readability by external devices provide complete traceability of the production process, facilitating quality control and subsequent improvements.
[0087] In summary, through the coordinated control of the central control processing unit, the synchronous operation of the programming control unit and the optical inspection unit is achieved, ensuring real-time detection and adjustment of optical parameters during the programming process, thus improving the stability and consistency of the display effect. The real-time generation of process optimization instructions and the automated execution of touch testing guarantee the functional pass rate and product quality stability of the touch module. Encrypted data storage and traceability ensure the integrity of the production process and data security, facilitating subsequent quality control and process improvement. This embodiment improves the efficiency and control precision of the production process through automation and data-driven approaches.
[0088] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An optical parameter determination and TP test start-up system for a programming process, characterized in that, include: A burning control device performs Flicker parameter debugging and firmware burning processing on the module under test to form a burned module, the burned module including unique identification information; An optical inspection device is used to perform optical inspection processing on the programmed module to generate optical parameter data. The optical inspection device is started synchronously during the Flicker parameter debugging of the programming control device. A data judgment and recording device performs standard comparison processing on the optical parameter data to form an optical judgment result, and writes the unique identification information, the optical parameter data and the optical judgment result into a flash memory storage medium to form a production process traceability record. The optical judgment result includes a qualified signal and a unqualified signal. A touch test triggering device, wherein the touch test triggering device generates a touch test start signal based on the optical determination result, and the touch test triggering device performs electrical signal excitation and response detection on the touch test start signal to form touch test data; The central control processing device performs logical coordination and signal control processing on the burning control device, the optical detection device, the data judgment and recording device, and the touch test triggering device to form a sequential work chain. The central control processing device performs data fusion on the production process traceability record and the touch test data to generate process optimization instructions.
2. The optical parameter determination and TP test start-up system for the programming process according to claim 1, characterized in that: The Flicker parameter tuning includes powering the module under test and loading the Flicker test screen, adjusting the Flicker parameters of the module under test to the target value, and the firmware burning process includes burning the target value into the non-volatile memory of the module under test to form the burned module.
3. The optical parameter determination and TP test start-up system for the programming process according to claim 1, characterized in that: The optical detection device includes a CA310 color analyzer, and the optical detection processing includes simultaneously measuring the brightness, color coordinates, and color temperature of the burned module to generate the optical parameter data when the burning control device loads a white screen.
4. The optical parameter determination and TP test start-up system for the programming process according to claim 1, characterized in that: The standard comparison process includes comparing the optical parameter data with a pre-stored standard range of optical parameters. When each value in the optical parameter data is within the standard range, a qualified signal is generated. When any value in the optical parameter data exceeds the standard range, a unqualified signal is generated.
5. The optical parameter determination and TP test start-up system for the programming process according to claim 1, characterized in that: The traceable production process records include operation records of each process, equipment status, environmental parameters, and batch pass rate data. The flash memory storage medium is protected using data encryption technology.
6. The optical parameter determination and TP test start-up system for the programming process according to claim 1, characterized in that: The complete data record stored in the flash memory storage medium can be read by external devices.
7. The optical parameter determination and TP test start-up system for the programming process according to claim 1, characterized in that: When the optical determination result is the unqualified signal, the touch test triggering device controls the burning control device to stop the burning process and triggers the sound and light alarm to issue a warning. The burning control device then re-adjusts the Flicker parameters.
8. The optical parameter determination and TP test start-up system for the programming process according to claim 1, characterized in that: When the optical determination result is the qualified signal, the touch test start signal is generated. The electrical signal excitation includes sending a test command sequence to the touch chip of the programmed module. The touch test triggering device collects the sensing data returned by the touch chip. The response detection includes determining whether the touch function of the programmed module is normal based on the sensing data and generating the touch test data.
9. The optical parameter determination and TP test start-up system for the programming process according to claim 1, characterized in that: The sequential workflow includes the simultaneous completion of the Flicker parameter adjustment and the optical detection processing during the burning process, and the touch test triggering device is automatically activated when the optical judgment result is the qualified signal.
10. The optical parameter determination and TP test start-up system for the programming process according to claim 1, characterized in that: The process optimization instructions include Flicker parameter calibration instructions, backlight adjustment compensation instructions, color coordinate fine-tuning instructions, equipment maintenance early warning instructions, and process flow jump instructions. The process optimization instructions are fed back to the burning control device and the optical detection device to form a closed-loop control.