Silver film feeding and discharging mechanism
By designing a fully automated silver film loading and unloading mechanism, the fixture can be efficiently circulated between the unloading position, the mounting position, and the storage position. This solves the problems of low efficiency and poor positioning accuracy of manual operation, reduces labor costs and damage risks, and improves production stability and space utilization efficiency.
Patent Information
- Application Number
- CN202511461821.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-02-27
AI Technical Summary
In existing technologies, the loading, unloading, and transfer processes of silver film fixtures rely on manual operation, resulting in low efficiency, poor positioning accuracy, poor stability, increased labor costs, and increased risk of damage.
Design a silver film loading and unloading mechanism, including a conveying mechanism, a supporting mechanism, an automatic storage mechanism, and an automatic unloading mechanism. The fully automatic circulation of the fixture is achieved through dual motor drive and cylinder lifting mechanism, reducing manual intervention.
It enables fully automated circulation of silver film fixtures between the feeding position, mounting position and storage position, reducing manpower input, avoiding misoperation, and improving production stability and equipment space utilization efficiency.
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Figure CN121586428A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of semiconductor automation equipment, in particular to a silver film feeding and discharging mechanism. BACKGROUND
[0002] In the field of semiconductor manufacturing and related precision electronic component production, silver film as a core functional material, its processing procedures such as mounting have very high requirements on production precision, efficiency and process stability. Silver film fixture as a key carrier for carrying silver film for processing, its flow efficiency and positioning accuracy in the production equipment directly determine the beat speed and product yield of the whole production line.
[0003] At present, the traditional production line in the industry still widely relies on manual operation mode in the feeding and discharging and inter-station flow of silver film fixture. The operator needs to manually carry the silver film fixture from the storage area to the working position of the processing equipment, and then manually transfer the fixture from the working position to the recycling area after the silver film processing is completed. However, the manual operation mode has the following defects: Firstly, the efficiency of manual carrying and placing is low, the time consumption of single operation is long, and it is difficult to maintain a stable operation rhythm, which cannot meet the demand of modern semiconductor production for high beat and high capacity. Secondly, the consistency of manual operation is poor, and the placing force and position deviation of different operators or the same operator at different times are different, which leads to low positioning accuracy of silver film fixture in the working position, and easily causes quality problems such as silver film mounting deviation, which seriously affects the product yield. Thirdly, too many manual intervention links not only increase the labor cost, but also increase the risk of fixture damage or silver film pollution caused by human error (such as fixture collision and misplacement), which further reduces the stability of the production process. In order to solve the above-mentioned defects, it is urgent to provide a solution that can realize the full-automatic flow of silver film fixture, so as to realize the full-automatic circulation flow of silver film fixture between the feeding position, the working position and the storage position, and reduce the manual intervention. SUMMARY
[0004] The purpose of the present application is to provide a silver film feeding and discharging mechanism, which can realize the full-automatic circulation flow of silver film fixture between the feeding position, the working position and the storage position, and reduce the manual intervention, so as to solve the problems in the background art.
[0005] In order to achieve the above object, the present application provides the following technical scheme: a silver film feeding and discharging mechanism, comprising a rack, a conveying mechanism driven by double motors is installed on the rack, a supporting mechanism capable of providing supporting force when a product is attached, an automatic storage mechanism for storing the attached product to a storage position, and an automatic feeding mechanism for sequentially placing the product to be processed on the conveying mechanism, the supporting mechanism and the automatic feeding mechanism are respectively located at both ends of the conveying mechanism, the automatic storage mechanism is located on one side of the automatic feeding mechanism, and the conveying mechanism transmits the product from the automatic feeding mechanism to the supporting mechanism and the automatic storage mechanism; The automatic feeding mechanism comprises a gripper with automatic rebound effect and a cylinder lifting mechanism for triggering the gripper to automatically clamp and release the product, the cylinder lifting mechanism is installed on the inner bottom of the rack, the grippers are symmetrically installed on both sides of the rack, and a guide frame for storing the product to be processed is arranged on the rack at the gripper.
[0006] Preferably, the gripper comprises a U-shaped plate, two end inner walls of the U-shaped plate are fixed with fixed plates, a clamping plate is hinged between the two fixed plates, a first return spring is installed at the hinge of the clamping plate and the fixed plate, and the clamping plate can be angularly inclined in the fixed seat with the hinge point as the axis.
[0007] Preferably, the clamping plate comprises a connecting plate, one end of the connecting plate is integrally formed with a boss, one side of the boss close to the cylinder lifting mechanism has an inclined surface, two ends of the boss are provided with mounting holes for hinging, and the other end of the connecting plate is integrally formed with two folded edges for supporting the product, and the folded edges are perpendicular to the connecting plate.
[0008] Preferably, the cylinder lifting mechanism comprises a first cylinder installed on the inner bottom of the rack, a first supporting plate is fixed at the telescopic end of the first cylinder, and pushers for pushing the clamping plate to angularly incline during lifting are fixed on both sides of the first supporting plate.
[0009] Preferably, the pusher comprises a connecting rod, the upper end of the connecting rod is fixed with the side wall of the first supporting plate, the lower end of the connecting rod is fixed with a mounting plate, the connecting rod and the mounting plate form an L-shaped structure, and a rolling wheel is rotatably installed on the mounting plate.
[0010] Preferably, the automatic storage mechanism comprises a second cylinder installed on the inner bottom of the rack, a second supporting plate is installed at the telescopic end of the second cylinder, a limiting mechanism for unidirectionally lifting the product is installed on the rack on both sides of the second supporting plate, and a storage frame for storing the attached product is installed.
[0011] Preferably, the limiting mechanism comprises mounting seats fixed on both sides of the frame, U-shaped blocks fixed at both ends of the mounting seats, wedge blocks arranged in the U-shaped blocks, sharp parts at one end of the wedge blocks for providing supporting force to the product, the other end of the wedge blocks hinged with the U-shaped blocks, and second return springs installed at the hinged parts of the wedge blocks and the U-shaped blocks.
[0012] Preferably, the first support plate and the second support plate each comprise a support frame for fixing with the telescopic end of the air cylinder, and a bearing plate installed on the support frame through bolts.
[0013] Preferably, the supporting mechanism comprises a third air cylinder installed at the bottom of the frame, a fixing frame fixed at the telescopic end of the third air cylinder, and a third support plate installed on the fixing frame through bolts.
[0014] Preferably, the conveying mechanism comprises a plurality of transmission wheels rotatably installed on both sides of the frame and drive motors located at the lower ends of both sides of the frame, the output end of each drive motor is connected with a driving wheel, the plurality of transmission wheels and the driving wheel are drivingly connected through a conveying belt, and a guide wheel for guiding the conveying belt is rotatably installed on the frame on both sides of the driving wheel.
[0015] Compared with the prior art, the present application has the following advantages: 1. The present application realizes the full-automatic circulation of the silver film fixture between the unloading position, the mounting position and the storage position through the cooperation of the conveying mechanism, the supporting mechanism, the automatic storage mechanism and the automatic unloading mechanism, only manual operation is required in the initial stage to put the silver film fixtures into the unloading position in batches, and the subsequent operation can be completed without manual intervention, thereby reducing the labor cost, avoiding the problems of misplacement and collision in manual operation, and reducing the risk of damage to the silver film fixture and pollution of the silver film.
[0016] 2. The present application ensures the orderly falling of the silver film fixture through the cooperation of the air cylinder jacking mechanism and the clamping jaw, improves the continuity of the fixture falling, and effectively solves the problems of transmission channel jamming and fixture stacking damage caused by the simultaneous falling of multiple fixtures in manual placement or simple mechanism.
[0017] 3. The conveying mechanism of the present application is driven by double motors, which avoids the possible slipping and deviation of single motor transmission, further ensures the continuity of the transmission of the silver film fixture between the unloading position, the mounting position and the storage position, reduces the production interruption caused by equipment jamming, and improves the stability of the silver film unloading operation.
[0018] 4、The automatic unloading mechanism, the conveying mechanism, the supporting mechanism and the material storage mechanism are integrated in the shell, the action trajectories of the mechanisms are not interfered, a large area installation area is not needed for different function modules, the equipment area is greatly reduced, the space requirement of the dense layout of the semiconductor production workshop is adapted, and the overall equipment arrangement density and space utilization efficiency of the workshop are improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a whole structure schematic diagram of the application; Figure 2 It is a rack internal structure schematic diagram of the application; Figure 3 It is an automatic unloading mechanism structure schematic diagram of the application; Figure 4 It is an automatic unloading mechanism side view structure schematic diagram of the application; Figure 5 It is a gripper explosion structure schematic diagram of the application; Figure 6 It is an automatic material storage mechanism structure schematic diagram of the application; Figure 7 It is a limiting mechanism and second supporting plate installation structure schematic diagram of the application; Figure 8 It is a limiting mechanism explosion structure schematic diagram of the application; Figure 9 It is a supporting mechanism structure schematic diagram of the application; Figure 10 It is a conveying mechanism structure schematic diagram of the application.
[0020] In the figure: 1, rack; 2, conveying mechanism; 21, conveying belt; 22, driving motor; 23, driving wheel; 24, transmission wheel; 25, guide wheel; 3, supporting mechanism; 31, third cylinder; 32, fixed frame; 33, third supporting plate; 4, automatic material storage mechanism; 41, second cylinder; 42, second supporting plate; 421, supporting frame; 422, bearing plate; 43, limiting mechanism; 431, mounting seat; 432, U-shaped block; 433, wedge block; 434, second reset spring; 435, thorn part; 44, second partition plate; 5, automatic unloading mechanism; 51, gripper; 511, U-shaped plate; 512, fixed plate; 513, clamping plate; 5131, connecting plate; 5132, folded edge; 5133, boss; 52, cylinder jacking mechanism; 521, first cylinder; 522, first supporting plate; 523, connecting rod; 524, mounting plate; 525, rolling wheel; 53, material guide frame; 531, first partition plate; 6, baffle. DETAILED DESCRIPTION
[0021] In order to make the objects, technical solutions and advantages of the present application clearer, the following will clearly and completely describe the technical solutions in the present application with reference to the drawings in the present application. Obviously, the described embodiments are only a part of embodiments of the present application, and not all embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0022] In the description of the embodiments of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected", "connected" should be understood in a broad sense, for example, can be fixedly connected, can also be detachably connected, or integrally connected, can be mechanically connected, can also be electrically connected, can be directly connected, or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.
[0023] In the description of the embodiments of the present application, it should be noted that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.
[0024] In addition, the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise explicitly specified and limited.
[0025] The embodiments of the present application will be described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation on the present application.
[0026] The following disclosure provides a number of different embodiments or examples for implementing different aspects of the present application. In order to simplify the disclosure of the present application, the components and arrangements of the specific examples are described below. Of course, they are merely examples and are not intended to limit the present application. Furthermore, the present application can repeat reference numerals and / or letters in different examples. Such repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and / or configurations discussed. Moreover, the present application provides various examples of specific processes and materials, but one of ordinary skill in the art would understand that other processes and / or materials can be used.
[0027] Referring to Figures 1-10 The present application provides a technical solution: a silver film feeding and discharging mechanism, comprising a rack 1, a conveying mechanism 2 driven by double motors, a supporting mechanism 3 capable of providing supporting force when the product is attached, an automatic storage mechanism 4 for storing the attached product to a storage position, and an automatic feeding mechanism 5 for placing the product to be processed on the conveying mechanism 2 in turn, the supporting mechanism 3 and the automatic feeding mechanism 5 are respectively located at both ends of the conveying mechanism 2, the automatic storage mechanism 4 is located on one side of the automatic feeding mechanism 5, the conveying mechanism 2 transmits the product from the automatic feeding mechanism 5 to the supporting mechanism 3 and the automatic storage mechanism 4, a baffle 6 is arranged above the conveying mechanism 2 between the automatic storage mechanism 4 and the supporting mechanism 3, both ends of the baffle 6 are fixed with the rack 1, the baffle 6 is used for guiding and limiting the product transmitted by the conveying belt 21, preventing jamming and stacking between the attachment position and the storage position.
[0028] In use, the silver film jig is placed in the automatic feeding mechanism 5 in batches by manual operation, the automatic feeding mechanism 5 separates the single jig by cooperating with the clamping jaw 51 through the cylinder, and the jig falls on the conveying belt 21; the double-motor-driven conveying belt 21 transmits the jig to the attachment position, the supporting mechanism 3 lifts the supporting plate to provide attachment support; after the attachment is completed, the conveying belt 21 transmits the jig to the storage position, the automatic storage mechanism 4 stores the jig in the storage frame by cooperating with the limiting mechanism 43 through the cylinder, completing a cycle, through the cooperation of the conveying mechanism 2, the supporting mechanism 3, the automatic storage mechanism 4 and the automatic feeding mechanism 5, the silver film jig realizes full-automatic circulation between the feeding position, the attachment position and the storage position, only manual operation is required in the initial stage to place the silver film jig in batches in the feeding position, and subsequent operation can be completed without manual intervention, reducing labor cost, and avoiding problems such as misplacement and collision in manual operation, reducing the risk of silver film jig damage and silver film contamination.
[0029] The automatic unloading mechanism 5, the conveying mechanism 2, the supporting mechanism 3 and the storage mechanism are integrated in the cabinet, and the action trajectories of the mechanisms do not interfere with each other, and a large area installation area does not need to be reserved for different function modules, which greatly reduces the equipment floor area, adapts to the space requirement of the dense layout of a semiconductor production workshop, and improves the overall equipment arrangement density and space utilization efficiency of the workshop.
[0030] As shown in Figure 2 and Figure 10 , the conveying mechanism 2 comprises a plurality of transmission wheels 24 rotatably installed on both sides of the rack 1 and drive motors 22 located at both sides of the lower end of the rack 1, the output end of the drive motor 22 is connected with a driving wheel 23, a plurality of transmission wheels 24 and the driving wheel 23 are drivingly connected through a conveying belt 21, and a guide wheel 25 for guiding the conveying belt 21 is rotatably installed on the rack 1 on both sides of the driving wheel 23, a plurality of transmission wheels 24 are rotatably installed on both sides of the rack 1 to form a conveying belt 21 support, double drive motors 22 are located at both sides of the lower end of the rack 1, and the output end is connected with the driving wheel 23, the conveying belt 21 is wound on the driving wheel 23 and the transmission wheel 24, the driving wheel 23 is provided with the guide wheel 25 on both sides to guide the conveying belt 21, the double drive motors 22 synchronously drive the driving wheel 23 to rotate, the driving wheel 23 drives the conveying belt 21 to run through friction, and the guide wheel 25 ensures that the conveying belt 21 does not deviate during operation; the transmission wheel 24 supports the conveying belt 21 to avoid sagging of the conveying belt 21 due to the weight of the jig; the motor forward and reverse rotation can adjust the conveying direction of the conveying belt 21, realize the bidirectional transmission of the jig at the unloading position, the mounting position and the storage position, avoid the single motor slipping and deviation through the synchronous driving of the double motors, ensure the jig transmission position precision, the guide wheel 25 cooperates with the transmission wheel 24 to ensure the stable operation of the conveying belt 21, further improve the continuity and reliability of the jig transmission, and reduce the risk of production line interruption.
[0031] As shown in Figure 9 , the supporting mechanism 3 comprises a third cylinder 31 installed on the bottom of the rack 1, a fixed frame 32 is fixed to the telescopic end of the third cylinder 31, a third supporting plate 33 is installed on the fixed frame 32 through bolts, the third supporting plate 33 is provided corresponding to the mounting position and can provide a supporting force of 50 kg, the conveying belt 21 stops when the jig is transmitted to the mounting position, the jig is located directly above the third supporting plate 33, the third cylinder 31 is extended to drive the fixed frame 32 and the third supporting plate 33 to rise when the jig is supported and lifted, the third supporting plate 33 is closely attached to the bottom of the jig, a supporting force of 50 kg is provided, the downward pressure of the mounting head is offset, the third cylinder 31 is retracted when the mounting is completed, the third supporting plate 33 is lowered, the jig falls back to the conveying belt 21 and continues to be transmitted to the storage position, the stable supporting force of 50 kg ensures that the jig does not displace and deform during mounting, guarantees the silver film mounting precision, improves the product yield, the third supporting plate 33 connected by bolts is convenient to replace, adapts to different jig sizes, and improves the universality of the equipment.
[0032] AsFigures 6-8 As shown, the automatic storage mechanism 4 includes a second cylinder 41 mounted on the bottom of the rack 1, the telescopic end of the second cylinder 41 is mounted with a second support plate 42, the rack 1 on both sides of the second support plate 42 is mounted with a limiting mechanism 43 for one-way lifting of the product and a storage frame for storing the finished product, when the jig is transported to the storage position, the conveying belt 21 transports the finished jig to above the second support plate 42, the second cylinder 41 is extended when the cylinder is lifted, driving the second support plate 42 to rise, lifting the jig upward, when the jig contacts the limiting mechanism 43, the wedge block 433 of the limiting mechanism 43 rotates around the hinge point (compressing the second return spring 434), smoothly passing upward, when the jig is one-way limited, when the jig rises to the specified height of the storage frame, the second cylinder 41 is retracted, the second support plate 42 is lowered, at this time the wedge block 433 of the limiting mechanism 43 is returned under the action of the second return spring 434, the flat side of the sharp part 435 of the wedge block 433 abuts against the bottom of the jig, preventing the jig from falling back, realizing the orderly stacking and storage of the jig, avoiding the chaotic accumulation of the jig at the storage position, without manual real-time removal of the finished product, prolonging the single production cycle and improving the continuous operation efficiency of the production line.
[0033] The limiting mechanism 43 includes a mounting seat 431 fixed on both sides of the rack 1, U-shaped blocks 432 are fixed at both ends of the mounting seat 431, wedge blocks 433 are arranged in the U-shaped blocks 432, the wedge blocks 433 have sharp parts 435 for providing supporting force to the product at one end, the other end of the wedge blocks 433 is hinged with the U-shaped blocks 432, and the hinge of the wedge blocks 433 and the U-shaped blocks 432 is mounted with second return springs 434, when the jig rises, the sharp part 435 of the wedge block 433 is pressed by the bottom of the jig, the wedge block 433 rotates around the hinge point, and the second return spring 434 is compressed, so that the jig can smoothly pass upward; After the jig is lifted into position, the second cylinder 41 drives the second support plate 42 to descend, the jig loses support and has a falling tendency, at this time the second return spring 434 rebounds, driving the wedge block 433 to return to normal, the sharp part 435 abuts against the bottom of the jig, forming one-way locking, fixing the jig in the storage frame, the sharp part 435 is designed to improve the contact stability with the jig, ensuring reliable limiting and avoiding the jig from falling back, the second return spring 434 drives the wedge block 433 to automatically return to normal without additional power, simplifying the structure and reducing energy consumption.
[0034] As Figures 3-5As shown, the automatic feeding mechanism 5 includes a gripper 51 with an automatic rebound effect and a cylinder lifting mechanism 52 for automatically clamping and releasing the product by triggering the gripper 51. The cylinder lifting mechanism 52 is installed at the inner bottom of the frame 1, and the gripper 51 is symmetrically installed on both sides of the frame 1. A guide frame 53 for storing products to be processed is provided on the frame 1 at the gripper 51. Through the cooperation of the cylinder lifting mechanism 52 and the gripper 51, the silver film fixture is ensured to fall in an orderly manner in a single piece, improving the continuity of fixture falling and effectively solving the problems of transmission channel jamming and fixture stacking damage caused by multiple fixtures falling at the same time in manual placement or simple mechanisms.
[0035] The gripper 51 includes a U-shaped plate 511, with fixing plates 512 fixed to the inner walls of both ends of the U-shaped plate 511. A clamping plate 513 is hinged between the two fixing plates 512. A first return spring is installed at the hinge point between the clamping plate 513 and the fixing plate 512, allowing the clamping plate 513 to tilt at an angle around the hinge point within the fixed base. The gripper 51 uses the U-shaped plate 511 as its mounting base. The fixing plates 512 are fixed to the inner walls of the U-shaped plate 511, and the clamping plate 513 is hinged between the two fixing plates 512, with the first return spring installed at the hinge point. The clamping plate 513 can tilt around the hinge point. Automatic reset is achieved through spring force. When the cylinder lifting mechanism 52 rises, the pusher acts on the clamping plate 513, causing it to tilt around the hinge point, and the gripper 51 opens, allowing the bottom fixture to fall. When the cylinder lifting mechanism 52 descends, the pusher disengages from the clamping plate 513, and the first reset spring drives the clamping plate 513 back to the center, re-engaging the upper fixture, allowing only a single fixture to fall to the conveyor belt 21. The first reset spring ensures that the gripper 51 has an automatic rebound limit function, avoiding transmission jamming or fixture damage caused by multiple fixtures falling at the same time, and ensuring the continuity and reliability of fixture feeding.
[0036] The clamping plate 513 includes a connecting plate 5131. One end of the connecting plate 5131 is integrally formed with a boss 5133. The boss 5133 has an inclined surface on the side near the cylinder lifting mechanism 52. The two ends of the boss 5133 are provided with mounting holes for hinge connection. The other end of the connecting plate 5131 is integrally formed with two flanges 5132 for supporting the product. The flanges 5132 are perpendicular to the connecting plate 5131, forming a fixture support surface. When the roller 525 of the cylinder lifting mechanism 52 rises, the roller 525 slides along the inclined surface, which can smoothly push the clamping plate 513 to tilt, reducing mechanical jamming. The flanges 5132 form a bottom support for the fixture in the guide frame 53, preventing the fixture from shifting during storage. At the same time, it ensures that after the single fixture is separated, it can fall accurately into the support area of the flanges 5132 and then smoothly transition to the conveyor belt 21.
[0037] The cylinder lifting mechanism 52 includes a first cylinder 521 installed at the bottom of the frame 1. A first support plate 522 is fixed to the telescopic end of the first cylinder 521. Pushing members are fixed on both sides of the first support plate 522 for tilting the clamping plate 513 during the lifting process. The first cylinder 521 drives the first support plate 522 to lift and lower. During lifting, the first support plate 522 drives the pushing members to rise. The pushing members act on the boss 5133, causing the gripper 51 to open. At the same time, the first support plate 522 receives the falling single piece of fixture. During descent, the first support plate 522 drives the pushing members to descend. The gripper 51 closes under the action of the return spring. The fixture on the first support plate 522 descends with the support plate to the conveyor belt 21. The cylinder drive has the characteristics of fast response speed and stable power, ensuring that the lifting and lowering actions are precise and controllable. The first support plate 522 serves as a transition carrier for the fixture, preventing the fixture from falling directly from the guide frame 53 to the conveyor belt 21 and causing impact, thus protecting the fixture and the silver film from damage.
[0038] The pushing component includes a connecting rod 523, the upper end of which is fixed to the side wall of the first support plate 522, and the lower end of which is fixed to a mounting plate 524. The connecting rod 523 and the mounting plate 524 form an L-shaped structure. A rolling wheel 525 is rotatably mounted on the mounting plate 524. When the first support plate 522 rises, the rolling wheel 525 rises with the mounting plate 524 and rolls along the inclined surface of the boss 5133 of the clamping plate 513, converting sliding friction into rolling friction and smoothly pushing the clamping plate 513 to tilt. When descending, the rolling wheel 525 rolls in the opposite direction along the inclined surface, without interfering with the reset of the clamping plate 513, greatly reducing the frictional loss between the pushing component and the boss 5133 of the clamping plate 513, reducing mechanical noise, improving the smoothness of the opening and closing of the gripper 51, and further ensuring the stability of the unloading action and the life of the component.
[0039] The first support plate 522 and the second support plate 42 both include a support frame 421 for fixing to the telescopic end of the cylinder. A bearing plate 422 is bolted onto the support frame 421. The bearing plate 422 is in direct contact with the fixture and undertakes the functions of supporting and transitioning the fixture. When the bearing plate 422 is worn due to long-term use or needs to be adapted to different sizes of fixtures, the bearing plate 422 can be replaced by removing the bolts without replacing the entire support plate.
[0040] The guide frame 53 consists of a frame 1 and a first partition 531, and the storage frame consists of a frame 1 and a second partition 44. Both the first partition 531 and the frame 1, and the second partition 44 and the frame 1, form enclosed rectangular storage areas. These areas limit the jig's movement in the left-right and front-back directions, preventing it from shifting or tilting during storage or transfer. This ensures the jig remains in the precise position for feeding or storing, improving subsequent separation and transfer accuracy. The enclosed rectangular storage area can accommodate multiple jigs stacked together, and the partitions prevent the stacked jigs from shifting. The tilting mechanism ensures the stability of batch storage and facilitates initial manual batch loading. The partitions can be flexibly adjusted in installation position according to the fixture size (e.g., by adjusting the partition spacing with bolts). It can adapt to different specifications of silver film fixtures without replacing the entire frame, improving the equipment's versatility. The frame 1 is directly used as the supporting side of the frame, and only the partitions need to be added to form a storage frame. Compared with independently processing the complete frame, it reduces material usage and processing steps, thus lowering production costs. At the same time, the connection structure between the frame 1 and the partitions is simple, facilitating installation and maintenance.
[0041] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A silver film loading and unloading mechanism, characterized in that: The system includes a frame (1), on which are mounted a conveying mechanism (2) driven by dual motors, a support mechanism (3) that provides support when the product is mounted, an automatic storage mechanism (4) that stores the mounted product in the storage position, and an automatic unloading mechanism (5) for sequentially placing the product to be processed on the conveying mechanism (2). The support mechanism (3) and the automatic unloading mechanism (5) are located at both ends of the conveying mechanism (2), and the automatic storage mechanism (4) is located on one side of the automatic unloading mechanism (5). The conveying mechanism (2) transfers the product from the automatic unloading mechanism (5) to the support mechanism (3) and the automatic storage mechanism (4). The automatic feeding mechanism (5) includes a gripper (51) with an automatic rebound effect and a cylinder lifting mechanism (52) for automatically clamping and releasing the product by triggering the gripper (51). The cylinder lifting mechanism (52) is installed at the inner bottom of the frame (1). The gripper (51) is symmetrically installed on both sides of the frame (1). A guide frame (53) for storing the product to be processed is provided on the frame (1) located at the gripper (51).
2. The silver film loading and unloading mechanism according to claim 1, characterized in that: The gripper (51) includes a U-shaped plate (511), with fixed plates (512) fixed to the inner walls of both ends of the U-shaped plate (511). A clamping plate (513) is hinged between the two fixed plates (512). A first return spring is installed at the hinge point between the clamping plate (513) and the fixed plate (512), so that the clamping plate (513) can tilt at an angle with the hinge point as the axis within the fixed seat.
3. The silver film loading and unloading mechanism according to claim 2, characterized in that: The clamping plate (513) includes a connecting plate (5131). One end of the connecting plate (5131) is integrally formed with a boss (5133). The boss (5133) has an inclined surface on the side near the cylinder lifting mechanism (52). The two ends of the boss (5133) are provided with mounting holes for hinge. The other end of the connecting plate (5131) is integrally formed with two flanges (5132) for supporting the product, and the flanges (5132) are perpendicular to the connecting plate (5131).
4. The silver film loading and unloading mechanism according to claim 3, characterized in that: The cylinder lifting mechanism (52) includes a first cylinder (521) installed at the bottom of the frame (1). The telescopic end of the first cylinder (521) is fixed with a first support plate (522). The two sides of the first support plate (522) are fixed with pushers for pushing the clamping plate (513) to tilt at an angle during the lifting process.
5. The silver film loading and unloading mechanism according to claim 4, characterized in that: The pusher includes a connecting rod (523), the upper end of which is fixed to the side wall of the first support plate (522), and the lower end of which is fixed to a mounting plate (524). The connecting rod (523) and the mounting plate (524) form an L-shaped structure, and a rolling wheel (525) is rotatably mounted on the mounting plate (524).
6. The silver film loading and unloading mechanism according to claim 5, characterized in that: The automatic storage mechanism (4) includes a second cylinder (41) installed at the bottom of the frame (1), a second support plate (42) is installed at the telescopic end of the second cylinder (41), and a limiting mechanism (43) for unidirectionally raising the product and a storage frame for storing the pasted product are installed on the frame (1) located on both sides of the second support plate (42).
7. The silver film loading and unloading mechanism according to claim 6, characterized in that: The limiting mechanism (43) includes mounting bases (431) fixed on both sides of the frame (1). U-shaped blocks (432) are fixed at both ends of the mounting bases (431). A wedge (433) is provided inside the U-shaped block (432). One end of the wedge (433) has a spike (435) for providing support force to the product. The other end of the wedge (433) is hinged to the U-shaped block (432). A second return spring (434) is installed at the hinge between the wedge (433) and the U-shaped block (432).
8. The silver film loading and unloading mechanism according to claim 7, characterized in that: The first support plate (522) and the second support plate (42) both include a support frame (421) for fixing to the telescopic end of the cylinder, and a bearing plate (422) is bolted onto the support frame (421).
9. A silver film loading and unloading mechanism according to claim 1, characterized in that: The support mechanism (3) includes a third cylinder (31) installed at the bottom of the frame (1). The telescopic end of the third cylinder (31) is fixed with a fixing frame (32), and a third support plate (33) is installed on the fixing frame (32) by bolts.
10. A silver film loading and unloading mechanism according to claim 1, characterized in that: The conveying mechanism includes multiple transmission wheels (24) rotatably mounted on both sides of the frame (1) and drive motors (22) located on both sides of the lower end of the frame (1). The output end of the drive motor (22) is connected to a drive wheel (23). The multiple transmission wheels (24) and drive wheels (23) are connected by a conveyor belt (21). Guide wheels (25) for guiding the conveyor belt (21) are rotatably mounted on the frame (1) located on both sides of the drive wheel (23).