Precise cutting and positioning equipment for reinforcing steel bars

By designing automated control for the assembly and positioning components of the rebar straightening machine, the problem of inaccurate positioning of the rebar straightening machine was solved, achieving efficient rebar cutting and positioning, improving production efficiency and ensuring safety.

CN121607526APending Publication Date: 2026-03-06HEBEI ZHIJIAN MASCH MFG CO LTD
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Patent Information

Application Number
CN202511647001.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-11
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

Existing single-position rebar straightening machines cannot meet the precise positioning requirements of rebar processing, resulting in long cutting and positioning times, low production efficiency, and the need for manual or mechanical traction to the appropriate position.

Method used

Design a precision rebar cutting and positioning device, comprising a rebar straightening machine assembly and positioning components. The device enables the rebar to move in planar and three-dimensional space through a motor-driven support frame and slide rail system. Combined with a pre-adjustment component and a robotic arm, it achieves automated positioning, avoiding manual intervention.

Benefits of technology

It enables automated and precise cutting and positioning of steel bars, shortens positioning time, improves production efficiency, avoids human injury, and ensures the safety of the processing.

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Abstract

The invention relates to accurate cutting and positioning equipment for reinforcing steel bars, and relates to the technical field of reinforcing steel bar machining. The positioning assembly is arranged on one side of the steel bar straightening machine assembly and used for receiving steel bars cut by the steel bar straightening machine assembly, automatic control is achieved in the whole process, the positioning time of the subsequent procedure is greatly shortened, and the production efficiency is high; meanwhile, manual intervention is avoided, and harm to staff is avoided. The supporting frame is arranged to move along the first sliding rail under the control of the first motor; a supporting seat is arranged in the supporting frame, and the supporting seat moves along the second sliding rail and the lead screw under the control of the second motor, so that the movement of the supporting seat in a plane space is realized; and meanwhile, the steel bar moves along the limiting piece under the work of a third motor, so that the movement of the steel bar in the three-dimensional space is realized, the steel bar can be conveniently matched with a subsequent positioning assembly for use, and the requirement of positioning use is met.
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Description

Technical Field

[0001] This invention relates to the field of steel bar processing technology, and more particularly to a steel bar precision cutting and positioning device. Background Technology

[0002] The rebar straightening machine consists of a high-speed rotor that rotates to adjust the angle of the straightening die to achieve straightening. The wire is then fed forward by a wire feeding wheel. Once the required dimensions are reached, the wire hits the positioning key, which advances the track by 5 millimeters. The upper punch then presses down on the vertical cutting blade to cut the wire immediately. The wire is then pressed against the open bearing by the pressure plate on the vertical cutting blade, and the wire automatically falls to the wire support frame.

[0003] However, in actual use, after the steel bars are cut, steel mesh needs to be prepared. Each steel bar needs to be precisely positioned to make a steel mesh that meets the requirements. A single-position steel bar straightening machine cannot meet the positioning needs of steel bar processing. At the same time, it is necessary to manually or mechanically pull the steel bars to the appropriate processing position, which makes the cutting and positioning time long and the production efficiency low.

[0004] In conclusion, there is an urgent need for a precise rebar cutting and positioning device to solve the above problems. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides a precision rebar cutting and positioning device, which solves the problems that existing single-position rebar straightening machines cannot meet the positioning needs of rebar processing, requiring manual or mechanical traction to the appropriate processing position, resulting in long cutting and positioning times and low production efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a rebar precision cutting and positioning device, comprising a rebar, a rebar straightening machine assembly, and a positioning component; the positioning component is disposed on one side of the rebar straightening machine assembly, and the positioning component is used to receive the rebar cut by the rebar straightening machine assembly.

[0007] The rebar straightening machine assembly includes a base, a support frame is movably installed on the top of the base, and the rebar straightening machine is fixedly installed on the top of the support frame.

[0008] A first slide rail is fixedly installed above the base, and a first slider is fixedly installed below the bottom of the support frame. The first slider cooperates with the first slide rail. A first motor is fixedly installed on the support frame, and the support frame moves along the first slide rail under the control of the first motor.

[0009] The support frame is equipped with an array of vertical rods, each with a second slide rail inside. A support base is located inside the support frame, and a slide block is mounted on the side of the support base near the vertical rod, engaging with the second slide rail. A second motor is fixedly mounted on the top of the support frame, and symmetrically distributed lead screws are mounted on the support frame, movably connected to the support base. A connector is mounted at the output end of the second motor, connecting to two of the lead screws respectively. The support base moves along the second slide rail and lead screws under the control of the second motor.

[0010] A rebar straightening machine, a pre-adjustment component, a traction component, a cutting component, and a robotic arm are fixedly installed above the support base. The pre-adjustment component is located upstream of the rebar straightening machine, and the traction component, the cutting component, and the robotic arm are sequentially located downstream of the rebar straightening machine.

[0011] The traction assembly includes a limiting component, a reducer, and a third motor. The limiting component is located on one side of the rebar straightening machine, and a reducer is fixedly connected to one side of the limiting component. The reducer is connected to the third motor, and the rebar moves along the limiting component under the operation of the third motor.

[0012] The cutting assembly includes a first cylinder, which cuts the reinforcing bar under the action of the first cylinder.

[0013] The positioning component includes a limiting groove, and a diagonal bar is fixedly installed below the limiting groove. The limiting groove is distributed along the array of diagonal bars, and a support plate is installed between two adjacent limiting grooves.

[0014] In a preferred embodiment of the present invention, a connecting rod is fixedly connected to one end of the inclined rod, and a second support rod is connected to the other end; a third support rod is fixedly connected to both ends of the second support rod, a first support rod is fixedly connected to the lower part of the third support rod, and the connecting rod is fixedly connected to the top part of the third support rod.

[0015] In a preferred embodiment of the present invention, the pre-adjustment component limits the rebar before cutting, and the robotic arm limits the rebar after cutting.

[0016] Compared with the prior art, the technical solution of this application has the following beneficial effects: 1. The present invention discloses a rebar precision cutting and positioning device, which includes a rebar, a rebar straightening machine assembly, and a positioning component; the positioning component is located on one side of the rebar straightening machine assembly and is used to receive the rebar cut by the rebar straightening machine assembly. The entire process is automated, which greatly shortens the positioning time of subsequent processes and increases production efficiency; at the same time, it avoids manual intervention and prevents injury to employees.

[0017] 2. The present invention discloses a rebar precision cutting and positioning device, which, by setting the support frame to move along the first slide rail under the control of the first motor, and the support seat being provided inside the support frame, the support seat moving along the second slide rail and the lead screw under the control of the second motor, thereby realizing the movement of the support seat in planar space; at the same time, the rebar moves along the limiting member under the operation of the third motor, thereby realizing the movement of the rebar in three-dimensional space, which facilitates its use with subsequent positioning components and meets the positioning needs.

[0018] 3. The present invention discloses a precision rebar cutting and positioning device, which includes a pre-adjustment component upstream of the rebar straightening machine and a traction component, a cutting component, and a robotic arm sequentially downstream of the rebar straightening machine; the pre-adjustment component limits the rebar before cutting, and the robotic arm limits the rebar after cutting; this further restricts the position of the rebar and ensures safety during use. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of a precise rebar cutting and positioning device of the present invention (without a rebar straightening machine). Figure 2 for Figure 1 A magnified schematic diagram of the local structure at point A; Figure 3 This is a three-dimensional structural diagram of the rebar straightening machine assembly in the rebar precision cutting and positioning device of the present invention. Figure 4 This is a front view structural diagram of the rebar straightening machine assembly in the rebar precision cutting and positioning equipment of the present invention (without the rebar straightening machine). Figure 5 This is a right-side structural schematic diagram of the rebar straightening machine assembly in a rebar precision cutting and positioning device of the present invention (without the rebar straightening machine). Figure 6 This is a left-side structural schematic diagram of the rebar straightening machine assembly in the rebar precision cutting and positioning device of the present invention (without the rebar straightening machine).

[0020] In the diagram: 1. Rebar straightening machine assembly; 11. Base; 111. First slide rail; 12. Support frame; 121. First slider; 122. Vertical rod; 123. Second slide rail; 13. First motor; 14. Robot arm; 15. Slide block; 16. Rebar straightening machine; 17. Second motor; 171. Lead screw; 18. Pre-adjustment assembly; 19. Traction assembly; 191. Limiting component; 192. Reducer; 193. Third motor; 20. Cutting assembly; 201. First cylinder; 2. Positioning assembly; 21. First support rod; 22. Second support rod; 23. Connecting rod; 24. Third support rod; 25. Diagonal rod; 26. Limiting groove; 27. Support plate; 3. Rebar. Detailed Implementation

[0021] First, it should be noted that in different described embodiments, the same components are given the same reference numerals or the same component names. The disclosure contained throughout this specification can be applied semantically to the same components having the same reference numerals or the same component names. The location descriptions selected in the specification, such as upper, lower, lateral, etc., also refer to the directly described and illustrated figures and are semantically applied to the new location when the location changes. Example 1

[0022] A precision rebar cutting and positioning device is used to process rebar and achieve precise positioning of the rebar, such as... Figure 1 As shown, it includes a reinforcing bar 3, a reinforcing bar straightening machine assembly 1, and a positioning component 2; the positioning component 2 is located on one side of the reinforcing bar straightening machine assembly 1, and the positioning component 2 is used to receive the reinforcing bar 3 after being cut by the reinforcing bar straightening machine assembly 1; the whole process is automated, which greatly shortens the positioning time of subsequent processes and has high production efficiency; at the same time, it avoids manual intervention and avoids harm to employees.

[0023] like Figure 3 As shown, the rebar straightening machine assembly 1 includes a base 11, a support frame 12 is movably installed above the base 11, and a rebar straightening machine 16 is fixedly installed above the support frame 12.

[0024] like Figure 4 As shown, a first slide rail 111 is fixedly installed on the top of the base 11, and a first slider 121 is fixedly installed on the bottom of the support frame 12. The first slider 121 cooperates with the first slide rail 111. A first motor 13 is fixedly installed on the support frame 12, and the support frame 12 moves along the first slide rail 111 under the control of the first motor 13.

[0025] like Figure 5As shown, the support frame 12 is equipped with an array of vertical rods 122, and a second slide rail 123 is installed inside each vertical rod 122. A support base is provided inside the support frame 12, and a slide block 15 is installed on the side of the support base near the vertical rods 122. The slide block 15 cooperates with the second slide rail 123. A second motor 17 is fixedly installed at the top of the support frame 12, and symmetrically distributed lead screws 171 are installed on the support frame 12. The lead screws 171 are movably connected to the support base. A connector is installed at the output end of the second motor 17, and the connector is connected to two of the lead screws 171 respectively. The support base moves along the second slide rail 123 and the lead screws 171 under the control of the second motor 17. In conjunction with the movement of the support frame 12 along the first slide rail 111 under the control of the first motor 13, the movement of the support base within a planar space is realized. like Figure 3 As shown, a rebar straightening machine 16, a pre-adjustment component 18, a traction component 19, a cutting component 20, and a robotic arm 14 are fixedly installed above the support base. The pre-adjustment component 18 is located upstream of the rebar straightening machine 16, and the traction component 19, the cutting component 20, and the robotic arm 14 are sequentially located downstream of the rebar straightening machine 16. The pre-adjustment component 18 limits the rebar 3 before cutting, and the robotic arm 14 limits the rebar 3 after cutting, further restricting the position of the rebar 3 and ensuring safety during use.

[0026] like Figures 5-6 As shown, the traction assembly 19 includes a limiting member 191, a reducer 192, and a third motor 193. The limiting member 191 is disposed on one side of the rebar straightening machine 16, and the reducer 192 is fixedly connected to one side of the limiting member 191. The reducer 192 is connected to the third motor 193. The rebar 3 moves along the limiting member 191 under the operation of the third motor 193. In conjunction with the movement of the support seat in the planar space, the movement of the rebar 3 in the three-dimensional space is realized, which facilitates its use with the subsequent positioning assembly 2 and meets the needs of positioning.

[0027] like Figure 5 As shown, the cutting assembly 20 includes a first cylinder 201, and the cutting assembly 20 cuts the reinforcing bar 3 under the action of the first cylinder 201.

[0028] like Figures 1-2As shown, the positioning component 2 includes a limiting groove 26, and a diagonal rod 25 is fixedly installed below the limiting groove 26. The limiting groove 26 is distributed in an array along the diagonal rod 25, and a support plate 27 is installed between two adjacent limiting grooves 26. A connecting rod 23 is fixedly connected to one end of the diagonal rod 25, and a second support rod 22 is fixedly connected to the other end. A third support rod 24 is fixedly connected to both ends of the second support rod 22. A first support rod 21 is fixedly connected to the lower end of the third support rod 24, and the connecting rod 23 is fixedly connected to the top end of the third support rod 24.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0030] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A steel bar precision cutting and positioning device, characterized in that: The utility model provides a steel bar straightening machine assembly and positioning assembly, including steel bar (3), steel bar straightening machine assembly (1) and positioning assembly (2), positioning assembly (2) sets up in one side of steel bar straightening machine assembly (1), positioning assembly (2) is used to receive steel bar straightening machine assembly (1) after cutting steel bar (3).

2. The steel bar accurate cutting and positioning device according to claim 1, characterized in that: The steel bar straightening machine assembly (1) comprises a base (11), a supporting frame (12) movably mounted above the base (11), and a steel bar straightening machine (16) fixedly installed above the supporting frame (12).

3. The steel bar accurate cutting and positioning device according to claim 2, characterized in that: A first sliding rail (111) is fixedly installed above the base (11), a first sliding block (121) is fixedly installed below the bottom of the supporting frame (12), and the first sliding block (121) is matched with the first sliding rail (111); a first motor (13) is fixedly installed on the supporting frame (12), and the supporting frame (12) moves along the first sliding rail (111) under the control of the first motor (13).

4. The steel bar accurate cutting and positioning device according to claim 3, characterized in that: An array of vertical rods (122) is installed on the supporting frame (12), a second sliding rail (123) is installed inside the vertical rod (122), a supporting seat is arranged inside the supporting frame (12), a sliding seat (15) is installed on the side of the supporting seat close to the vertical rod (122), and the sliding seat (15) is matched with the second sliding rail (123); a second motor (17) is fixedly installed on the top of the supporting frame (12), symmetrical lead screws (171) are installed on the supporting frame (12), the lead screws (171) are movably connected with the supporting seat, a connecting piece is installed on the output end of the second motor (17), the connecting piece is connected with the two lead screws (171) respectively, and the supporting seat moves along the second sliding rail (123) and the lead screws (171) under the control of the second motor (17).

5. The precise cutting and positioning device for steel bars according to claim 4, characterized in that: A steel bar straightening machine (16), a pre-adjusting assembly (18), a traction assembly (19), a cutting assembly (20), and a mechanical hand (14) are fixedly installed above the supporting seat, the pre-adjusting assembly (18) is arranged upstream of the steel bar straightening machine (16), and the traction assembly (19), the cutting assembly (20), and the mechanical hand (14) are sequentially arranged downstream of the steel bar straightening machine (16).

6. The precise steel bar cutting and positioning apparatus according to claim 5, wherein: The traction assembly (19) comprises a limiting piece (191), a speed reducer (192), and a third motor (193), the limiting piece (191) is arranged on one side of the steel bar straightening machine (16), the limiting piece (191) is fixedly connected with the speed reducer (192) on one side, the speed reducer (192) is connected with the third motor (193), and the steel bar (3) moves along the limiting piece (191) under the action of the third motor (193).

7. The steel bar accurate cutting and positioning device according to claim 5, characterized in that: The cutting assembly (20) comprises a first cylinder (201), and the cutting assembly (20) cuts the steel bar (3) under the action of the first cylinder (201).

8. The steel bar accurate cutting and positioning device according to claim 1, characterized in that: The positioning assembly (2) comprises limiting grooves (26), the lower part of the limiting groove (26) is fixedly installed with an inclined rod (25), the limiting grooves (26) are arrayed along the inclined rod (25), and a supporting plate (27) is installed between two adjacent limiting grooves (26).

9. The steel bar accurate cutting and positioning device according to claim 8, characterized in that: One end of the inclined rod (25) is fixedly connected with a connecting rod (23), and the other end is connected with a second supporting rod (22); the two ends of the second supporting rod (22) are fixedly connected with a third supporting rod (24), the lower part of the third supporting rod (24) is fixedly connected with a first supporting rod (21), and the top is fixedly connected with the connecting rod (23).

10. The steel bar accurate cutting and positioning device according to claim 5, characterized in that: The pre-adjusting assembly (18) limits the steel bars (3) before cutting, and the mechanical arm (14) limits the steel bars (3) after cutting.