CCD electromagnetic fusion line system and pre-stacking method thereof

The CCD electromagnetic fusion line system, with its material staggered stacking and gripping feeding device and dual-table high-frequency fusion machine, solves the short-circuit problem caused by metal shavings during PCB board riveting, thus improving fusion efficiency.

CN121619785APending Publication Date: 2026-03-06NANJING CRESS AUTOMATION TECH CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202610126571.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-01-29
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

During the riveting process of PCB circuit boards, metal shavings can easily fall into the circuit board and cause short circuits, and the fusion efficiency of existing technologies is relatively low.

Method used

The CCD electromagnetic fusion line system includes a material staggered stacking and gripping feeding device, a CCD alignment stage, a fusion stage, and a take-up stage. The PP board and core board are alternately stacked and fused through the double-table high-frequency fusion machine of the fusion stage, avoiding the generation of metal shavings.

Benefits of technology

This effectively avoids the risk of short circuits on the circuit board and improves the fusion efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121619785A_ABST
    Figure CN121619785A_ABST
Patent Text Reader

Abstract

The invention discloses a CCD electromagnetic fusion line system and a pre-stacking method thereof, and relates to the technical field of circuit board production equipment. Comprising a rack, and a truss is arranged on the rack; the material staggered stacking, grabbing and feeding device is used for grabbing and conveying a plurality of PP plates which are sequentially stacked in a staggered mode from top to bottom. The CCD alignment table is used for aligning the PP plate and the core plate which are respectively grabbed; the fusing table is used for alternately stacking the aligned PP plates and core plates and fusing the stacked PP plates and core plates; the board collecting table is used for grabbing and stacking the fused PP boards and the core boards; the material staggered stacking, grabbing and feeding device, the CCD alignment table, the fusing table and the plate collecting table are sequentially arranged on the rack. The method has the advantages that the short circuit phenomenon of the circuit board can be avoided, and the fusion efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of circuit board manufacturing equipment technology, specifically to a CCD electromagnetic fusion line system and its pre-stacking method. Background Technology

[0002] A PCB (Printed Circuit Board) is an important electronic component, serving as the support for electronic components and the carrier for their electrical interconnection. In electronic components with integrated circuits, circuit boards are used to enable electrical interconnection between various components. A circuit board is composed of multiple layers of PP (Polypropylene) boards and core boards. Rivet holes are machined into the PP boards and core boards, and then metal rivets are used for riveting. However, metal shavings are generated during riveting, and these shavings can easily fall into the circuit board, causing short circuits. Summary of the Invention

[0003] To address the aforementioned technical shortcomings, the present invention aims to provide a CCD electromagnetic fusion line system and its pre-stacking method, which has advantages such as avoiding short circuits in the circuit board and improving fusion efficiency.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: The present invention provides a CCD electromagnetic fusion wire system, comprising: The frame, on which trusses are installed; Material staggered stacking gripping and feeding device is used to grip and convey multiple PP boards that are staggered from top to bottom. CCD alignment stage, the CCD alignment stage is used to align the PP board and core board that are picked up separately; A fusion table is used to alternately stack aligned PP boards and core boards, and to perform fusion work on the stacked PP boards and core boards. The receiving table is used to grab and stack the fused PP boards and core boards. The material staggered stacking gripping and feeding device, CCD alignment stage, fusion stage and plate receiving stage are arranged sequentially on the frame; Among them, the material staggered stacking grabbing and feeding device is equipped with a PP plate silo on the outside; The CCD alignment station includes a CCD alignment machine and a core board loading station arranged in parallel on the frame. The material misalignment stacking gripping and feeding device is used to grip and transport the PP boards placed in the PP board silo to the CCD alignment machine in sequence. The CCD alignment machine and the core board loading station are also equipped with PP error prevention identification station and core board alignment station respectively. The fusion table includes multiple double-table high-frequency fusion machines arranged in parallel. Each double-table high-frequency fusion machine is equipped with a staggered stacking machine on its exterior. The staggered stacking machines are movably mounted on the truss and are used to stack PP boards and core boards sequentially into the double-table high-frequency fusion machines for fusion. A plate collecting machine is installed on the plate collecting platform, and the plate collecting machine is movably mounted on the truss. The truss passes through the PP error-proof identification platform, the core board alignment platform, the double-table high-frequency welding machine, and the board receiving platform in sequence.

[0005] Preferably, the material staggered stacking gripping and feeding device includes: Front lift; Front shovel assembly, which is movably mounted on the front lift; The rear lift, front lift, and rear lift are arranged side by side and spaced apart on the frame; Rear shovel assembly, which is mounted on the rear lift; The front shovel assembly includes a front suspension plate mounted on the front lift, a front drag chain horizontally mounted on the front suspension plate, and a front shovel head lifting base plate mounted on the front drag chain. The rear shovel assembly includes a rear suspension plate mounted on the rear lift, a rear drag chain horizontally mounted on the rear suspension plate, a rear shovel head lifting base plate mounted on the rear drag chain, and multiple shovel heads arranged in parallel at intervals on both the front and rear shovel head lifting base plates. Multiple clamping plate assemblies are also installed on both the front and rear shovel head lifting base plates.

[0006] Preferably, the core board alignment stage is equipped with a transfer arm with CCD alignment, which picks up the core board from the core board loading stage and places it onto the core board alignment stage. The transfer arm with CCD alignment includes: The lead screw motor assembly is mounted on the frame. A right-angle connecting plate is installed on the lead screw motor assembly; The guide rail is horizontally mounted on the right-angle connecting plate; The CCD camera assembly has two components, and the two CCD camera assemblies slide horizontally at both ends of the guide rail length direction. Core board suction cup assembly, which is located below the CCD camera assembly; The core plate suction cup assembly includes a connecting plate connected to a right-angle connecting plate. The bottom surface of the connecting plate is suspended by multiple suction cups, and the core plate suction cup is connected to the bottom plate. The core plate suction cup has auxiliary core plate suction cups movably connected to its opposite sides. The auxiliary core plate suction cups are connected to a vacuum generator located outside the core plate suction cup through a control one-way valve.

[0007] Preferably, the CCD alignment machine includes: Alignment stage base plate, which is mounted on the machine frame, and PP plate arms are installed on the outside of the alignment stage base plate; The pre-alignment stage is set on the top surface of the alignment stage base plate; There are two camera modules, which are arranged in parallel and spaced apart on the top of the alignment platform base plate.

[0008] Preferably, the staggered stacking machine includes: A truss robot arm, which is movably mounted on a truss; There are two conveyor belts, which are symmetrically spaced on the truss. PP sheet clamps are installed on each conveyor belt.

[0009] Preferably, the dual-table high-frequency fusion machine includes: The base plate is set on the truss, and the fusion machine body is set on the top of the base plate; The countertop groove is set on the base plate; Upper panel components; The lower panel assembly, upper panel assembly, and lower panel assembly are sequentially and movably arranged in the panel groove from top to bottom.

[0010] Preferably, two of the dual-platform high-frequency fusion machines are arranged side by side along the length of the truss.

[0011] Preferably, the plate collecting machine includes: The movable component is mounted on the truss. The core board gripper assembly consists of two symmetrically arranged core board gripper assemblies on the moving assembly. The positions of the board platform and the core board clamping assemblies are distributed at intervals from top to bottom.

[0012] A CCD electromagnetic fusion pre-stack method includes the following steps: S1, PP board feeding: The material staggered stacking grabbing feeding device grabs the PP boards stacked in staggered order from top to bottom in the PP board bin and then feeds them to the CCD alignment stage. S2, PP board alignment: After the CCD alignment machine grabs the PP board, it performs position correction and then transports it to the PP error prevention identification station. S3, Core board feeding: The core board is fed to the core board loading station by AGV or manually; S4. Core board alignment: The core board is picked up and fed onto the core board alignment table after the position is corrected by the handling arm with CCD alignment. S5, Stacking: The staggered stacking machine picks up the PP board and the core board from the PP error-proof identification table and the core board alignment table respectively, and moves them to the positions corresponding to the fusion machine body to complete the stacking. S6. Fusion: The fusion machine body in the double-table high-frequency fusion machine fuses the PP board and core board stacked in S5. S7. Receiving: The receiving machine picks up the fused PP board and core board and places them on the receiving table.

[0013] Preferably, in step S1, PP boards are transported to the PP board silo using AGVs or manual handling.

[0014] The beneficial effects of this invention are as follows: 1. By using a fusion method to combine the stacked PP boards and core boards, metal shavings are avoided during the fusion process, thereby avoiding the risk of short circuits.

[0015] 2. The dual-table design of the upper and lower panel components in the dual-table high-frequency fusion machine allows for continuous alternating placement of stacked PP boards and core boards, thereby improving the fusion efficiency of the dual-table high-frequency fusion machine. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of a CCD electromagnetic fusion line system provided in an embodiment of the present invention.

[0018] Figure 2 This is a schematic diagram of the truss position of a CCD electromagnetic fusion line system provided in an embodiment of the present invention.

[0019] Figure 3 This is a schematic diagram of the material misalignment stacking gripping and feeding device of a CCD electromagnetic fusion line system provided in an embodiment of the present invention.

[0020] Figure 4 This is a schematic diagram of a transport arm structure with CCD alignment provided in an embodiment of the present invention for a CCD electromagnetic fusion line system.

[0021] Figure 5 This is a schematic diagram of the CCD alignment machine structure of a CCD electromagnetic fusion line system provided in an embodiment of the present invention.

[0022] Figure 6This is a schematic diagram of the structure of an interleaved stacking machine for a CCD electromagnetic fusion line system provided in an embodiment of the present invention.

[0023] Figure 7 This is a schematic diagram of a dual-platform high-frequency fusion machine structure for a CCD electromagnetic fusion line system provided in an embodiment of the present invention.

[0024] Figure 8 This is a schematic diagram showing the positions of the upper and lower panel assemblies of a CCD electromagnetic fusion line system provided in an embodiment of the present invention.

[0025] Figure 9 This is a schematic diagram of a plate take-up machine structure for a CCD electromagnetic fusion line system provided in an embodiment of the present invention.

[0026] Explanation of reference numerals in the attached drawings: 1. Material staggered stacking and gripping feeding device; 11. Front elevator; 12. Front shovel assembly; 121. Front suspension plate; 122. Front drag chain; 123. Front shovel head lifting base plate; 13. Rear elevator; 14. Rear shovel assembly; 141. Rear suspension plate; 142. Rear drag chain; 143. Rear shovel head lifting base plate; 15. Shovel head; 16. Pressure plate assembly; 2. CCD alignment stage; 21. CCD alignment machine; 211. Alignment stage base plate; 212. Pre-alignment stage; 213. Camera module; 22. Core board loading stage; 23. PP error-proof identification stage; 24. Core board alignment stage; 25. Handling arm with CCD alignment; 251. Screw motor assembly; 2 52. Right-angle connecting plate; 253. Guide rail; 254. CCD camera assembly; 255. Core board suction cup assembly; 2551. Connecting plate; 2552. Suction cup suspension base plate; 2553. Core board suction cup; 2554. Core board auxiliary suction cup; 3. Fusion table; 31. Double-table high-frequency fusion machine; 311. Base plate; 3111. Fusion machine body; 312. Table panel groove; 313. Upper table panel assembly; 314. Lower table panel assembly; 32. Staggered stacking machine; 321. Truss robot; 322. Conveyor belt; 323. PP board clamp; 4. Plate receiving table; 41. Plate receiving machine; 411. Moving assembly; 412. Core board gripper assembly; 413. Plate table; 5. Truss. Detailed Implementation

[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0028] Example 1 like Figures 1 to 9As shown, the present invention provides a CCD electromagnetic fusion line system, including a frame with a truss 5 mounted on it; a material staggered stacking gripping and feeding device 1 for gripping and conveying multiple PP boards stacked in a staggered manner from top to bottom; a CCD alignment table 2 for aligning the gripped PP boards and core boards; a fusion table 3 for alternately stacking the aligned PP boards and core boards and performing fusion operations on the stacked PP boards and core boards; and a receiving table 4 for gripping and stacking the fused PP boards and core boards. The material staggered stacking gripping and feeding device 1, CCD alignment table 2, fusion table 3, and receiving table 4 are arranged sequentially on the frame. The material staggered stacking gripping and feeding device 1 is externally equipped with a PP silo; The CCD alignment station 2 includes a CCD alignment machine 21 and a core board loading station 22 arranged in parallel on the frame. The material misalignment stacking gripping and feeding device 1 is used to grip and transport the PP boards placed in the PP board silo to the CCD alignment machine 21 in sequence. The CCD alignment machine 21 and the core board loading station 22 are also equipped with PP error prevention identification station 23 and core board alignment station 24 on their exteriors. The fusion table 3 includes multiple double-table high-frequency fusion machines 31 arranged in parallel. Each double-table high-frequency fusion machine 31 is equipped with a staggered stacking machine 32. The staggered stacking machine 32 is movably mounted on the truss 5. The staggered stacking machine 32 is used to stack PP boards and core boards sequentially into the double-table high-frequency fusion machine 31 for fusion. A plate collecting machine 41 is installed on the plate collecting platform 4, and the plate collecting machine 41 is movably mounted on the truss 5. Truss 5 passes through PP error-proof identification platform 23, core board alignment platform 24, double-table high-frequency welding machine 31 and plate receiving platform 4 in sequence.

[0029] The material staggered stacking gripping and feeding device 1 includes: a front elevator 11; a front shovel assembly 12 movably mounted on the front elevator 11; the front elevator 11 and the rear elevator 13 are arranged side by side and spaced apart on the frame; and the rear shovel assembly 14 is mounted on the rear elevator 13. The front shovel assembly 12 includes a front suspension plate 121 mounted on the front lift 11, a front drag chain 122 horizontally mounted on the front suspension plate 121, and a front shovel head lifting base plate 123 mounted on the front drag chain 122. The rear shovel assembly 14 includes a rear suspension plate 141 mounted on the rear lift 13, a rear drag chain 142 horizontally mounted on the rear suspension plate 141, a rear shovel head lifting base plate 143 mounted on the rear drag chain 142, and multiple shovel heads 15 arranged in parallel at intervals on both the front shovel head lifting base plate 123 and the rear shovel head lifting base plate 143. Multiple clamping plate assemblies 16 are also provided on the front shovel head lifting base plate 123 and the rear shovel head lifting base plate 143.

[0030] The core board alignment stage 24 is equipped with a CCD alignment transport arm 25. The CCD alignment transport arm 25 is used to pick up the core board from the core board loading table 22 and place it onto the core board alignment stage 24. The CCD alignment transport arm 25 includes a lead screw motor assembly 251, which is mounted on the frame; a right-angle connecting plate 252 is mounted on the lead screw motor assembly 251; a guide rail 253 is horizontally mounted on the right-angle connecting plate 252; two CCD camera assemblies 254 are provided, and the two CCD camera assemblies 254 slide horizontally at both ends of the guide rail 253 along its length; and a core board suction cup assembly 255 is located below the CCD camera assembly 254. The core board suction cup assembly 255 includes a connecting plate 2551 connected to a right-angle connecting plate 252. The bottom surface of the connecting plate 2551 is suspended by multiple suction cups and connected to the bottom plate 2552. The core board suction cup 2553 has core board auxiliary suction cups 2554 movably connected to its opposite sides. The core board auxiliary suction cups 2554 are connected to a vacuum generator located outside the core board suction cup 2553 by controlling a one-way valve.

[0031] The CCD alignment machine 21 includes an alignment stage base plate 211, which is mounted on a frame. A PP plate arm is mounted on the outside of the alignment stage base plate 211. A pre-alignment stage 212 is mounted on the top surface of the alignment stage base plate 211. Two camera modules 213 are provided, which are arranged in parallel and spaced above the alignment stage base plate 211.

[0032] The staggered stacking machine 32 includes a truss robot 321, which is movably mounted on a truss 5; two conveyor belts 322 are provided, which are symmetrically spaced on the truss 5; each conveyor belt 322 is provided with multiple PP board clamps 323.

[0033] The double-table high-frequency fusion machine 31 includes a base plate 311, which is mounted on the truss 5. The fusion machine body 3111 is mounted above the base plate 311. The table panel groove 312 is mounted on the base plate 311. The upper table panel assembly 313 and the lower table panel assembly 314 are movably mounted in the table panel groove 312 from top to bottom.

[0034] Two dual-table high-frequency fusion machines 31 are arranged side by side along the length of the truss 5.

[0035] The plate collecting machine 41 includes a moving component 411, which is mounted on the truss 5; there are two core plate gripper components 412, which are symmetrically arranged on the moving component 411; the positions of the core plate gripper components 412 and the plate table 413 are distributed from top to bottom.

[0036] PP sheets are transported to the PP sheet silo via AGV or manual transport. A material staggered stacking and gripping feeding device 1 grips the PP sheets and feeds them to the CCD alignment machine 21 (that is, multiple PP sheets stacked vertically are placed at corresponding positions between the front elevator 11 and the rear elevator 13; existing AGV carts or conveyor belts can be used; simultaneously, when the topmost PP sheet is gripped and removed, the remaining PP sheets automatically rise for subsequent gripping; adjacent layers of PP sheets are staggered, meaning they are horizontally offset by a distance of 5 to 8 centimeters). The stacked PP sheets are then placed on the lifting platform. After the platform is in place; because the upper and lower layers of PP boards are stacked in a staggered manner, that is, when the distance from the uppermost PP board to the rear shovel assembly 14 is less than the distance from the lower PP board to the rear shovel assembly 14 (between two adjacent layers of PP boards); the front drag chain 122 can drive the front shovel head lifting base plate 123 to adjust its position in the horizontal direction, and the rear drag chain 142 can drive the rear shovel head lifting base plate 143 to adjust its position in the horizontal direction. The position of the shovel head 15 can be adjusted according to the size or position of the PP board, thus facilitating gripping; the shovel head 15 on the rear shovel head lifting base plate 143 can be inserted below the uppermost PP board, and the clamping plate assembly 16 presses against the PP board. On the top surface, the topmost PP board can be lifted and moved to the next work station. After the topmost PP board is removed from the original PP board, the distance from the topmost PP board to the rear shovel assembly 14 is greater than the distance from the lower PP board to the rear shovel assembly 14. The front shovel assembly 12 can push the PP board horizontally a corresponding distance (i.e., the distance moved is twice the misalignment distance between two adjacent PP boards, so that the shovel head 15 can be inserted below the topmost PP board). At this time, the shovel head 15 on the rear shovel head lifting base plate 143 can be inserted below the topmost PP board, and the clamping plate assembly 16 presses against the top surface of the PP board. This allows the topmost PP board to be lifted and moved to the next workstation; this cycle repeats, allowing multiple PP boards stacked from top to bottom to be gripped and fed. When the PP board is fed to the pre-alignment stage 212 in the CCD alignment machine 21, the PP board arm grips the PP board and uses the camera module 213 to take a picture and identify it for precise alignment (i.e., the camera module 213 can take a picture to identify the position of the PP board; the camera module 213 is existing technology and will not be described in detail here). If the position is correct, the PP board is then gripped and placed on the PP error-proof identification stage 23; if the position is incorrect, the position is corrected on the alignment stage base plate 211 using the pre-alignment stage 212.

[0037] While the PP board is being fed, the conveying arm 25 with CCD alignment picks up the core board from the core board loading table 22 and places it onto the core board alignment table 24. (That is, the CCD camera assembly 254 can slide on the guide rail 253 to adjust its position via the lead screw motor assembly 251, so that the CCD camera assembly 254 can take pictures of the core board's size and transmit the size information to the controller. The CCD camera is existing technology and will not be described in detail here.) Then, depending on the size of the core board, it is selected whether to activate the core board auxiliary suction cup 2554. That is, under the action of the lead screw motor assembly 251, the core board suction cup assembly 255 performs vacuum suction on the core board. The device includes a gripper for picking up and transporting core boards. Depending on the core board size, the auxiliary suction cup 2554 can be used: when the core board is small, the suction cup 2553 can be activated alone to vacuum-pick and transport the core board; in this case, the controller closes the control check valve, preventing the auxiliary suction cup 2554 from operating. When the core board is large, the control check valve is opened by the controller, allowing both the suction cup 2553 and the auxiliary suction cup 2554 to be activated simultaneously for vacuum-pick and transport. This ensures even force distribution on the core board during gripping, preventing dust scratches and other defects, regardless of its size.

[0038] At this time, the PP board and core board can be fed onto the PP error-proof identification platform 23 and the core board alignment platform 24 respectively. The staggered stacking machine 32 moves on the truss 5, and the PP board clamp 323 is driven by the conveyor belt 322. The vacuum adsorption machine (used to grip the core board) set on the truss robot 321 and corresponding to the position of the core board alignment platform 24 grips the PP board and core board respectively. After the PP board and core board are gripped, they are placed in the corresponding positions of the double-table high-frequency fusion machine 31 to achieve stacking. After stacking, they enter the double-table high-frequency fusion machine 31 at the corresponding position for fusion operation. Since there are two double-table high-frequency fusion machines 31 arranged side by side along the length of the truss 5, the PP board and core board can be stacked on the two double-table machines as needed. On the upper panel assembly 313 or lower panel assembly 314 of the double-table high-frequency fusion machine 31 (the upper panel assembly 313 and lower panel assembly 314 can slide within the table panel groove 312 to achieve staggered positions), when stacked PP boards and core boards are placed on the upper panel assembly 313 or lower panel assembly 314, they can be moved to the position of the double-table high-frequency fusion machine 31 for fusion; thereby improving the production efficiency of fusion (that is, after the stacked PP boards and core boards are placed on the upper panel assembly 313 of one of the double-table high-frequency fusion machines 31, the upper panel assembly 313 can be moved to the position of the double-table high-frequency fusion machine 31 for fusion operation; at this time, the lower panel assembly 314 can be moved to a position away from the fusion operation, thereby facilitating the stacking of PP boards and core boards).

[0039] After the PP board and core board are fused together (i.e., the outermost semi-cured sheet), they are stacked on the board platform 413 by a robotic arm. The fused PP board and core board can be held by the core board gripper assembly 412. The moving assembly 411 drives the core board gripper assembly 412 to move on the truss 5, thereby enabling the fused PP board and core board to be picked up and stacked on the receiving platform 4.

[0040] Example 2 Based on Example 1, such as Figures 1 to 2 , Figures 7 to 8 As shown, a CCD electromagnetic fusion pre-stack method includes the following steps: S1, PP board feeding: PP boards can be transported to the PP board silo by AGV or manual handling first, and then the PP boards stacked in the PP board silo in a staggered manner from top to bottom can be picked up by the material staggered stacking grabbing feeding device 1 and fed to the CCD alignment stage 2. S2, PP board alignment: After the CCD alignment machine 21 picks up the PP board, it performs position correction (the CCD alignment machine 21 performs precise alignment correction on the position of the PP board so that the PIN can be smoothly inserted), and after correction, it is transported to the PP error prevention identification station 23. S3, Core board feeding: While the PP board is being fed, the core board is delivered to the core board feeding station 22 by AGV or manually. S4. Core board alignment: The core board is aligned and then picked up and fed onto the core board alignment table 24 by the conveying arm 25 with CCD alignment. S5, Stacking: The staggered stacking machine 32 picks up PP boards and core boards from the PP error-proof identification table 23 and the core board alignment table 24 respectively. At the same time, the upper table panel assembly 313 and the lower table panel assembly 314 can slide in the table panel groove 312 to achieve staggered positions, so that the PP boards and core boards can be stacked on the upper table panel assembly 313 and the lower table panel assembly 314 respectively, thereby improving production efficiency; S6. Fusion: The fusion machine body 3111 in the double-table high-frequency fusion machine 31 fuses the PP board and core board stacked in S5. S7. Receiving: The board receiving machine 41 picks up the fused PP board and core board and places them on the board receiving table 4.

[0041] Obviously, those skilled in the art can make various modifications and variations to this invention without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this invention and their equivalents, this invention also intends to include these modifications and variations.

Claims

1. A CCD electromagnetic fusion line system characterized by, The utility model relates to a kind of PP plate and core plate melt-splicing machine, including: Rack, rack is provided with truss (5); Material misplacement stacking grabbing feeding device (1), material misplacement stacking grabbing feeding device (1) is used to transport after grabbing multiple PP plates misplacement stacked from top to bottom in turn; CCD alignment table (2), CCD alignment table (2) is used to carry out alignment respectively grabbed PP plate and core plate; Fusion table (3), fusion table (3) is used to alternately stack after alignment PP plate and core plate, and carry out fusion operation to PP plate and core plate after stacking; Plate receiving table (4), plate receiving table (4) is used to stack after grabbing PP plate and core plate after fusion; Material misplacement stacking grabbing feeding device (1), CCD alignment table (2), fusion table (3) and plate receiving table (4) are sequentially arranged on rack; Wherein, material misplacement stacking grabbing feeding device (1) is externally provided with PP plate warehouse; CCD alignment table (2) includes CCD alignment machine (21) and core plate feeding table (22) sequentially and side by side arranged on rack, material misplacement stacking grabbing feeding device (1) is used to sequentially transport PP plate placed in PP plate warehouse to CCD alignment machine (21), the outside of CCD alignment machine (21) and core plate feeding table (22) is also one-to-one corresponding PP mistake identification table (23) and core plate alignment table (24) are provided; Fusion table (3) includes multiple double-table high-frequency fusion machines (31) side by side, double-table high-frequency fusion machine (31) one-to-one corresponding staggered stacking machine (32) is provided outside, staggered stacking machine (32) is movably arranged on truss (5), and staggered stacking machine (32) is used to sequentially stack PP plate and core plate into double-table high-frequency fusion machine (31) and carry out fusion; Plate receiving table (4) is provided with plate receiving machine (41), and plate receiving machine (41) is movably arranged on truss (5); Truss (5) sequentially penetrates PP mistake identification table (23), core plate alignment table (24), double-table high-frequency fusion machine (31) and plate receiving table (4).

2. A CCD electromagnetic fusion line system as claimed in claim 1, characterized in that Material misplacement stacking grabbing feeding device (1) includes: Front elevator (11); Front shovel assembly (12), front shovel assembly (12) is movably arranged on front elevator (11); Rear elevator (13), front elevator (11) and rear elevator (13) are side by side and spaced apart on rack; Rear shovel assembly (14), rear shovel assembly (14) is arranged on rear elevator (13); Wherein, front shovel assembly (12) includes front suspension plate (121) arranged on front elevator (11), and front suspension plate (121) is horizontally provided with front drag chain (122), and front drag chain (122) is provided with front shovel head lifting bottom plate (123); Rear shovel assembly (14) includes rear suspension plate (141) arranged on rear elevator (13), and rear suspension plate (141) is horizontally provided with rear drag chain (142), and rear drag chain (142) is provided with rear shovel head lifting bottom plate (143), and front shovel head lifting bottom plate (123) and rear shovel head lifting bottom plate (143) are sequentially and spaced apart and side by side provided with multiple shovel heads (15). A plurality of pressing plate assemblies (16) are further arranged on the front bucket lifting bottom plate (123) and the rear bucket lifting bottom plate (143).

3. A CCD electromagnetic fusion line system as in claim 1, wherein, The CCD alignment carrying arm (25) is arranged on the core plate alignment table (24) and is used to grab the core plate on the core plate feeding table (22) to the core plate alignment table (24). The lead screw motor assembly (251) is arranged on the rack. The right-angle connecting plate (252) is arranged on the lead screw motor assembly (251). The guide rail (253) is horizontally arranged on the right-angle connecting plate (252). The CCD camera assembly (254) is arranged in two and horizontally slides on both ends of the length direction of the guide rail (253). The core plate suction cup assembly (255) is arranged below the CCD camera assembly (254). The core plate suction cup assembly (255) includes the connecting plate (2551) connected with the right-angle connecting plate (252), the core plate suction cup (2553) is connected with the core plate auxiliary suction cup (2554) movably arranged on the opposite sides of the core plate suction cup (2553) through the plurality of suction cup suspension bottom plates (2552) connected on the bottom surface of the connecting plate (2551), and the core plate auxiliary suction cup (2554) is connected with the vacuum generator arranged outside the core plate suction cup (2553) through the control check valve.

4. A CCD electromagnetic fusion wire system as in claim 1, wherein, The CCD alignment machine (21) includes: The alignment table bottom plate (211) is arranged on the rack, and the outside of the alignment table bottom plate (211) is provided with the PP plate arm. The pre-alignment table (212) is arranged on the top surface of the alignment table bottom plate (211). The camera module (213) is arranged in two, and the two camera modules (213) are arranged in parallel and spaced apart above the alignment table bottom plate (211).

5. A CCD electromagnetic fusion wire system as in claim 1, wherein, The staggered stacking machine (32) includes: The truss mechanical arm (321) is movably arranged on the truss (5). The conveying belt (322) is arranged in two, and the two conveying belts (322) are symmetrically and spaced apart arranged on the truss (5). The PP plate clamp (323) is arranged on each conveying belt (322).

6. A CCD electromagnetic fusion wire system as in claim 1, wherein, The double-table high-frequency fusion machine (31) includes: The bottom plate (311) is arranged on the truss (5), and the fusion machine body (3111) is arranged above the bottom plate (311). The table plate groove (312) is arranged on the bottom plate (311). The upper table plate assembly (313) and the lower table plate assembly (314) are movably arranged in the table plate groove (312) from top to bottom. The double-table high-frequency fusion machine (31) is arranged in two along the length direction of the truss (5).

7. A CCD electromagnetic fusion wire system as claimed in claim 6, characterized in that ​ 8. A CCD electromagnetic fusion wire system as in claim 1, wherein, The plate collecting machine (41) comprises: a moving assembly (411) arranged on the truss (5); a core plate clamping jaw assembly (412) arranged in two, symmetrically arranged on the moving assembly (411); a plate table (413), the positions of the core plate clamping jaw assemblies (412) and the plate table (413) are spaced and distributed from top to bottom.

9. A method of electromagnetic consolidation of a pre-laminate of a CCD, characterized by, The method comprises the following steps: S1, PP plate feeding: the PP plate stacking grabbing feeding device (1) grabs the PP plates stacked in the PP plate warehouse from top to bottom in sequence and feeds them to the CCD alignment table (2); S2, PP plate alignment: the CCD alignment machine (21) corrects the position of the grabbed PP plate, and then feeds it to the PP error-proof identification table (23); S3, core plate feeding: the core plate is sent to the core plate feeding table (22) by AGV or manually; S4, core plate alignment: the carrying arm (25) with CCD alignment corrects the position of the core plate and then grabs and feeds it to the core plate alignment table (24); S5, plate stacking: the interleaved stacking machine (32) grabs the PP plate and the core plate from the PP error-proof identification table (23) and the core plate alignment table (24) respectively, moves to the position corresponding to the fusion machine body (3111), and completes the stacking; S6, fusion: the fusion machine body (3111) in the double-table high-frequency fusion machine (31) fuses the stacked PP plate and core plate in S5; S7, material collection: the plate collecting machine (41) grabs and places the fused PP plate and core plate on the plate collecting table (4).

10. A method of electromagnetic fusion pre-lamination of a CCD as claimed in claim 9, wherein, In S1, the PP plate is carried into the PP plate warehouse by AGV or manual carrying.

Citation Information

Patent Citations

  • Hot melting head device of hot melting machine for PCBs

    CN104968165A

  • Multi-layer circuit board and fabrication method of same

    CN107708285A

  • Circuit board core board and manufacturing method thereof

    CN115988736A

  • Full-automatic charge coupled device (CCD) hot melting system

    CN216708393U