Automatic stamping system and method for production of gantry of stacking machine

Abstract

The invention belongs to the technical field of stacking machine gantry production, and particularly relates to an automatic stamping system and method for stacking machine gantry production, and the automatic stamping system comprises a bearing assembly, a cross beam plate feeding assembly, a stamping assembly assembly, a riveting manipulator and a welding manipulator; the bearing assembly is used for bearing and clamping a transversely-arranged vertical beam plate component. The cross beam plate feeding assembly is used for clamping cross beam plate components at the two ends of a vertical beam plate component, installing pressing rivet connecting pieces in cooperation with the riveting mechanical arm and conducting welding reinforcing operation between the vertical beam plate component and the cross beam plate components in cooperation with the welding mechanical arm. And the stamping assembly assembly is used for pre-trepanning the vertical beam plate component, filling the vertical beam plate component with a lever type anti-falling component and installing a pin shaft part in cooperation with a riveting manipulator. The automatic stamping assembly equipment can meet the automatic stamping assembly requirement of the outer portal frame with the anti-falling buffering function and the inner portal frame with the rotating function; the portal frame is suitable for production of the portal frame of the stacking machine for loading explosives, fragile objects or high-value objects.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of production of truck-mounted container handlers, and particularly relates to an automatic stamping system and method for production of truck-mounted container handlers. BACKGROUND

[0002] The fixed outer gantry and the movable inner gantry in the truck-mounted container handler gantry system jointly constitute the core frame of the lifting function of the device. The fixed outer gantry, as the main support structure, is rigidly connected to the vehicle body at the bottom and plays a key role in load transmission and overall stability. Its vertical guide rail provides precise guidance for the movement of the inner gantry. The movable inner gantry is nested inside the outer gantry and is driven by a hydraulic cylinder to realize vertical lifting, directly bearing the weight of the forks and the goods. The lifting height of the inner gantry determines the working range of the truck-mounted container handler. The coordinated operation of the two sets of gantries realizes the functional division of "fixed support of the outer gantry and dynamic lifting of the inner gantry": the outer gantry acts as a static skeleton to ensure the stability of the device, while the inner gantry acts as a flexible arm to complete the precise positioning of the goods. This layered design not only ensures the structural strength of the gantry system under high load, but also realizes efficient use of space through the relative movement of the inner and outer gantries, allowing the truck-mounted container handler to achieve greater lifting height under limited body height. The coordination accuracy of the two directly affects the stability and positioning accuracy of the lifting of the goods, and is a key design for balancing the stability and flexibility of the device.

[0003] The existing automatic stamping system for production of truck-mounted container handlers has deficiencies in use. It cannot meet the automatic stamping and assembly requirements of the outer gantry with anti-falling buffer function and the inner gantry with rotating function. The produced truck-mounted container handler is not suitable for loading explosive goods, fragile goods or high-value goods.

[0004] Therefore, the inventor hopes to optimize and improve the existing automatic stamping system for production of truck-mounted container handlers. SUMMARY

[0005] The purpose of the present application is to overcome the above-mentioned problems existing in the prior art, and to provide an automatic stamping system and method for production of truck-mounted container handlers.

[0006] To achieve the above technical purposes and effects, the present application is realized by the following technical solutions: The present application provides an automatic stamping system for production of truck-mounted container handlers, which comprises a bearing assembly, a cross beam plate feeding assembly, a stamping and assembly assembly, a riveting robot and a welding robot. The stacker mast comprises an outer mast and an inner mast arranged in the outer mast, the outer mast comprises vertical beam plate components, cross beam plate components, rivet connecting components, lever type anti-falling components and pin shaft components, the inner mast is slidingly limited between two vertically arranged vertical beam plate components, the vertical beam plate components are respectively provided with cross beam plate components at both ends through rivet connecting components, two rows of staggered lever type anti-falling components are arranged in each vertical beam plate component, and pin shaft components are arranged at fulcrums of the lever type anti-falling components; The bearing assembly is used for bearing and clamping the vertically arranged vertical beam plate component; The cross beam plate loading assembly is arranged on both sides of the bearing assembly, and is used for clamping the cross beam plate component at both ends of the vertical beam plate component and cooperating with the riveting manipulator to install the rivet connecting component and cooperate with the welding manipulator to weld and reinforce the vertical beam plate component and the cross beam plate component; The stamping assembly is arranged on both sides of the bearing assembly, and is used for pre-punching the vertical beam plate component, filling the lever type anti-falling component and cooperating with the riveting manipulator to install the pin shaft component.

[0007] Further, in the automatic stamping system for the stacker mast production, the vertical beam plate component comprises an H-shaped steel body, the H-shaped steel body is provided with a rivet connecting hole at both ends of the web after pre-punching, two rows of slides are arranged in the middle of the web, and a plurality of pin shaft riveting holes are arranged at both side plates.

[0008] Further, in the automatic stamping system for the stacker mast production, the cross beam plate component comprises a cross beam plate body, two groups of clamping components are symmetrically arranged on the inner side of the cross beam plate body, each group of clamping components comprises an outer U-shaped clamping convex plate and an inner U-shaped clamping convex plate, the outer U-shaped clamping convex plate / inner U-shaped clamping convex plate cooperates with the inner cavity shape of the H-shaped steel body at the outer periphery / inner periphery of the web, the outer U-shaped clamping convex plate and the inner U-shaped clamping convex plate are respectively provided with rivet connecting fitting holes matched with the positions of the rivet connecting holes, the rivet connecting component is obtained by riveting the rivet penetrating into the rivet connecting fitting hole and the rivet connecting hole through the riveting manipulator; the cross beam plate body of the upper cross beam plate component is provided with a rope through hole in the middle.

[0009] Further, in the automatic stamping system for the production of the stacker portal mentioned above, the lever type anti-falling component comprises a slot type lever, the middle part of the slot type lever is provided with a fulcrum seat for facilitating the insertion of a pin shaft, the two side plates of the slot type lever are connected with an anti-falling block through a connecting plate, the two ends of the connecting plate are respectively rotatably connected with the outer end of the side plate of the slot type lever and the rear end lug of the anti-falling block, the outer end of the anti-falling block is provided with a circular arc shaped stop head, the anti-falling block is slidingly limited in the corresponding slide, the pin shaft is driven to displace by a riveting mechanical hand, and is pressed into the pin shaft riveting hole through the rotating hole of the fulcrum seat.

[0010] Further, in the automatic stamping system for the production of the stacker portal mentioned above, the inner portal comprises a carrier plate seat, the two sides of the carrier plate seat are provided with slot type sliding plates slidingly limited in the area surrounded by the web of the H-shaped steel body, the upper side of the carrier plate seat is installed with a hanging seat, the carrier plate seat is provided with a driver installation groove for facilitating the installation of a rotary driver, the movable end of the rotary driver is installed with a ring-shaped rotating plate for adding a fork, the front side of the carrier plate seat located in the driver installation groove is provided with an anti-falling prevention slot for limiting the movement of the ring-shaped rotating plate; the length value of the slot type sliding plate is less than the length value of the slot type lever, when the upper side plate / lower side plate of the slot type sliding plate extrudes the upper anti-falling block / lower anti-falling block of the lever type anti-falling component and makes it displace inward, the lower anti-falling block / upper anti-falling block of the lever type anti-falling component displaces outward under the action of the lever.

[0011] Further, in the automatic stamping system for the production of the stacker portal mentioned above, the load bearing assembly comprises a base, two vertical beam plate positioning grooves for placing vertical beam plate components are symmetrically formed in the upper side of the base, the depth value of the vertical beam plate positioning groove cooperates with the thickness value of the side plate of the H-shaped steel body, a plurality of turnover motors are installed between the two vertical beam plate positioning grooves of the base, and a limiting rotating plate for limiting the vertical beam plate component from the upper side is installed at the output end of the turnover motor.

[0012] Further, in the automatic stamping system for the production of the stacker portal mentioned above, the cross beam plate loading assembly comprises a base plate, a driving push rod, a slot type loading plate and a suction cup, the slot type loading plate is supported by the base plate through the driving push rod, the distance value of the two side plates of the slot type loading plate cooperates with the length value of the cross beam plate body, and the suction cup is embedded and fixed at the web close to the two side plates of the slot type loading plate.

[0013] Further, in the automatic stamping system for the production of the stacker portal mentioned above, the stamping assembly component comprises a shared slide rail, a slide channel stamping mechanism for forming a slide channel, an opening mechanism for forming a riveting connection hole and a pin shaft riveting hole, and an assembly mechanism for filling the lever type anti-falling component to the corresponding installation position are installed on the shared slide rail. The slide stamping mechanism comprises a first slider constituting a first linear guide rail pair with a shared slide rail, a first horizontal push rod is installed on the upper side of the first slider through a first lifting push rod, and a slide forming punch is installed on the movable end of the first horizontal push rod; The hole forming mechanism comprises a second slider constituting a second linear guide rail pair with a shared slide rail, a second horizontal push rod is supported on the upper side of the second slider through a support plate, a clamping frame is installed on the movable end of the second horizontal push rod, a steering motor is installed in the clamping frame, a rotating block provided with a movable limit by the clamping frame is installed on the output end of the steering motor, and a hole forming laser head is embeddedly installed on the side end of the rotating block; The assembling mechanism comprises a third slider constituting a third linear guide rail pair with a shared slide rail, a third horizontal push rod is installed on the upper side of the third slider through a second lifting push rod, a slot-shaped frame is installed on the movable end of the third horizontal push rod, positioning protruding plates are symmetrically installed on the two sides of the web plate of the slot-shaped frame, the spacing value of the two positioning protruding plates is matched with the web plate length value of the slot-shaped lever, mechanical clamps for clamping connecting plates are symmetrically installed on the two side plates of the slot-shaped frame, and clamping positioning grooves matched with the width of the connecting plates are arranged on the inner sides of the clamping portions of the mechanical clamps.

[0014] Further, the automatic stamping system for the production of the stacker portal further comprises a controller connected with the bearing assembly, the cross beam plate feeding assembly, the stamping and assembling assembly, the riveting manipulator and the welding manipulator.

[0015] The application further provides an automatic stamping method for a stacker portal assembly, which is realized based on the automatic stamping system for the production of the stacker portal and comprises the following steps. S1, cross beam plate clamping and riveting connection The suction cups of the cross beam plate feeding assembly adsorb the cross beam plate body, the driving push rod pushes the slot-shaped loading plate to align the clamping pieces of the cross beam plate component with the H-shaped steel inner cavity of the vertical beam plate component, the riveting manipulator inserts the rivets into the riveting connection matching hole and the riveting connection hole to form a riveting connection piece, and the welding manipulator welds and reinforces the connection between the vertical beam plate component and the cross beam plate component; S2, vertical beam plate positioning and pre-hole processing The vertical beam plate component is transversely arranged in the vertical beam plate positioning groove of the bearing assembly and is fixed by the limit rotating plate driven by the overturning motor; the controller starts the hole forming mechanism in the stamping and assembling assembly, the hole forming laser head of the hole forming mechanism is used to process the riveting connection holes at the two ends of the web plate of the vertical beam plate component and the pin shaft riveting holes on the two side plates; and the slide stamping mechanism is used to process two rows of slides in the middle part of the web plate of the vertical beam plate component. S3, lever type anti-falling component filling and pin shaft installation The assembly mechanism moves along the common slide rail to the top of the vertical beam plate component. The mechanical gripper holds the connecting plate of the lever-type fall arrestor component and aligns the web position of the slotted lever with the positioning convex plate. The fall arrestor block is embedded in the slide rail, and the riveting robot presses the pin into the rotating hole and pin riveting hole of the fulcrum seat to complete the installation of the lever-type fall arrestor component.

[0016] The beneficial effects of this invention are: 1. It can meet the automated stamping and assembly requirements of the outer mast with anti-fall buffer function and the inner mast with rotation function. It is suitable for the production of forklift masts for loading explosive, fragile or high-value items, effectively avoiding cargo damage or safety accidents.

[0017] 2. The entire system includes multiple automated components, such as load-bearing components, crossbeam loading components, stamping and assembly components, riveting robots, and welding robots. These components work together to automate the gantry production process, improve production efficiency, and reduce labor costs.

[0018] 3. The stamping assembly components are reasonably designed. The slide stamping mechanism is used to stamp and form the slide. The hole-opening mechanism uses a steering motor to drive the rotating block and the hole-opening laser head on it to rotate, which can meet the opening requirements of functional holes in different directions and improve the flexibility and accuracy of hole opening. The assembly mechanism aligns the position of the web of the slotted lever with the positioning convex plate and the mechanical gripper holds the connecting plate, which can accurately fill the lever-type anti-fall component into the corresponding installation position and ensure the assembly quality.

[0019] 4. The vertical beam plate components and horizontal beam plate components are connected and reinforced by riveting connectors and welding robots, which enhances the stability of the gantry structure and ensures the structural strength of the gantry system under high load.

[0020] Of course, any product implementing this invention does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram showing the positions of some components in this invention; Figure 2 This is a connection block diagram of the main components in this invention; Figure 3 This is a schematic diagram of the forklift gantry structure in this invention; Figure 4This is an exploded view of the outer gantry in this invention; Figure 5 This is a structural schematic diagram of the vertical beam plate component in this invention; Figure 6 This is a structural schematic diagram of the crossbeam plate component in this invention; Figure 7 This is a structural schematic diagram of the lever-type fall arrestor and pin in this invention; Figure 8 This is a schematic diagram of the inner gantry structure in this invention; Figure 9 This is a schematic diagram of the structure of the inner gantry after omitting the annular rotating plate in this invention; Figure 10 This is a schematic diagram of the structure of the load-bearing component in this invention; Figure 11 This is a schematic diagram of the crossbeam plate loading assembly in this invention; Figure 12 This is a schematic diagram of the stamping assembly component in this invention; Figure 13 This is a schematic diagram of the slide rail stamping mechanism in this invention; Figure 14 This is a schematic diagram of the opening mechanism in this invention; Figure 15 This is a schematic diagram of the assembly mechanism in this invention; In the attached diagram, the components represented by each number are as follows: 1-Bearing component, 101-Base, 102-Vertical beam plate positioning groove, 103-Tilting motor, 104-Limiting rotating plate; 2-Crossbeam plate loading assembly, 201-Base plate, 202-Drive push rod, 203-Slotted material carrier plate, 204-Suction cup; 3-Stamping assembly component, 31-Common slide rail, 32-Slide stamping mechanism, 321-First slider, 322-First lifting push rod, 323-First horizontal push rod, 324-Slide forming punch, 33-Opening mechanism, 331-Second slider, 332-Support plate, 333-Second horizontal push rod, 334-Clamping frame, 335-Steering motor, 336-Rotating block, 337-Opening laser head, 34-Assembly mechanism, 341-Third slider, 342-Second lifting push rod, 343-Third horizontal push rod, 344-Slot-like frame, 345-Positioning convex plate, 346-Mechanical gripper; 4-Riveting robot; 5- Welding robot; 6-Controller; 7-Outer gantry, 71-Vertical beam plate component, 711-H-shaped steel body, 712-Pressure riveting connection hole, 713-Slide rail, 714-Pin shaft riveting hole, 72-Horizontal beam plate component, 721-Horizontal beam plate body, 722-Outer U-shaped snap-fit ​​protrusion, 723-Inner U-shaped snap-fit ​​protrusion, 724-Pressure riveting connection mating hole, 73-Pressure riveting connector, 74-Lever-type anti-fall component, 741-Slotted lever, 742-Fulcrum seat, 743-Connecting plate, 744-Anti-fall stop block, 75-Pin shaft component; 8-Inner gantry, 801-Carrier plate seat, 802-Slotted slide plate, 803-Hanging seat, 804-Rotary drive, 805-Annular rotating plate, 806-Driver mounting slot, 807-Anti-detachment slot. Detailed Implementation

[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] like Figures 1-2 As shown, this embodiment provides an automated stamping system for the production of forklift gantry. The automated stamping system includes a load-bearing component 1, a crossbeam plate loading component 2, a stamping assembly component 3, a riveting robot 4, and a welding robot 5.

[0025] like Figures 3-4 As shown, the forklift gantry includes an outer gantry 7 and an inner gantry 8 disposed therein. The outer gantry 7 includes vertical beam plate components 71, horizontal beam plate components 72, press-fit connectors 73, lever-type anti-fall components 74, and pins 75. The inner gantry 8 is slidably restricted between two parallel vertical beam plate components 71. Horizontal beam plate components 72 are installed at both ends of each vertical beam plate component 71 through press-fit connectors 73. Two rows of staggered lever-type anti-fall components 74 are installed in each vertical beam plate component 71, and pins 75 are installed at the fulcrum of the lever-type anti-fall components 74.

[0026] like Figure 5 As shown, the vertical beam plate component 71 includes an H-beam body 711. After pre-drilling, the H-beam body 711 has press-fit connection holes 712 at both ends of the web, two rows of slide rails 713 in the middle of the web, and several pin riveting holes 714 on both side plates.

[0027] like Figure 6As shown, the crossbeam plate component 72 includes a crossbeam plate body 721. Two sets of snap-fit ​​components are symmetrically installed on the inner side of the crossbeam plate body 721. Each set of snap-fit ​​components consists of an outer U-shaped snap-fit ​​protrusion 722 and an inner U-shaped snap-fit ​​protrusion 723. The outer U-shaped snap-fit ​​protrusion 722 / inner U-shaped snap-fit ​​protrusion 723 and the inner cavity shape of the H-beam body 711 located on the outer / inner periphery of the web plate are mutually matched. The outer U-shaped snap-fit ​​protrusion 722 and the inner U-shaped snap-fit ​​protrusion 723 are each provided with a press-fit connection hole 724 that matches the position of the press-fit connection hole 712. The press-fit connection component 73 is obtained by press-fitting rivets that extend into the press-fit connection hole 724 and the press-fit connection hole 712 through the riveting robot 4. The crossbeam plate component 72 located on the upper layer has a rope through hole in the middle of its crossbeam plate body 721.

[0028] like Figure 7 As shown, the lever-type fall arrestor 74 includes a grooved lever 741. The middle part of the grooved lever 741 is provided with a fulcrum seat 742 for easy insertion of the pin 75. The two side plates of the grooved lever 741 are connected to fall arrest blocks 744 via connecting plates 743. The two ends of the connecting plates 743 are rotatably connected to the outer ends of the side plates of the grooved lever 741 and the rear end lugs of the fall arrest blocks 744, respectively. The outer end of the fall arrest blocks 744 is provided with an arc-shaped stop. The fall arrest blocks 744 slide and are restricted in the corresponding slide rails 713. The pin 75 is driven to move by the riveting robot 4 and is riveted into the pin riveting hole 714 through the rotating hole of the fulcrum seat 742.

[0029] like Figures 8-9 As shown, the inner mast 8 includes a carrier plate seat 801. The carrier plate seat 801 has grooved sliding plates 802 on both sides that slide and restrict the H-beam body 711 in the inner area of ​​the web. A hanger 803 is installed on the upper side of the carrier plate seat 801. The carrier plate seat 801 has a drive mounting groove 806 for easy installation of a rotary drive 804. The movable end of the rotary drive 804 is equipped with an annular rotating plate 805 for adding forks. The carrier plate seat 801 has an anti-detachment groove 807 on the front side of the drive mounting groove 806 to restrict the movement of the annular rotating plate 805.

[0030] The length of the grooved slide plate 802 is less than the length of the grooved lever 741. When the upper / lower side plate of the grooved slide plate 802 presses against the upper / lower anti-fall block 744 of the lever-type anti-fall component 74 and causes it to move inward, the lower / upper anti-fall block 744 of the lever-type anti-fall component 74 moves outward under the action of the lever.

[0031] When the inner gantry 8 is raised or lowered normally, the lever-type anti-fall component 74 can swing the lever to avoid the fall stop 744, without affecting the raising or lowering. When the inner gantry 8 falls accidentally, the fall stop 744 of the lever-type anti-fall component 74 does not have time to swing to avoid the fall, thus providing a fall protection buffer for the inner gantry 8 and preventing damage to the loaded explosive, fragile or high-value items or causing a safety accident.

[0032] like Figure 10 As shown, the supporting component 1 is used to support and clamp the horizontally placed vertical beam plate component 71. The supporting component 1 includes a base 101, on which two vertical beam plate positioning grooves 102 for placing the vertical beam plate component 71 are symmetrically opened inward on the upper side. The depth of the vertical beam plate positioning grooves 102 is matched with the thickness of the side plate in the H-beam body 711. Several tilting motors 103 are installed on the base 101 between the two vertical beam plate positioning grooves 102. The output end of the tilting motors 103 is equipped with a limiting rotating plate 104 for restricting the vertical beam plate component 71 from the top.

[0033] like Figure 11 As shown, there are two crossbeam plate loading assemblies 2, which are symmetrically arranged on the front and rear sides of the bearing assembly 1. The crossbeam plate loading assembly 2 is used to clamp the crossbeam plate component 72 at both ends of the vertical beam plate component 71 and to cooperate with the riveting robot 4 to install the press-fit connector 73. It also cooperates with the welding robot 5 to perform welding reinforcement operations between the vertical beam plate component 71 and the crossbeam plate component 72. The crossbeam plate loading assembly 2 includes a base plate 201, a drive push rod 202, a grooved material carrier plate 203 and a suction cup 204. The base plate 201 is supported by the drive push rod 202 and the grooved material carrier plate 203 is supported by the drive push rod 202. The spacing between the two side plates of the grooved material carrier plate 203 is matched with the length of the crossbeam plate body 721. The suction cup 204 is embedded and fixed in the web of the grooved material carrier plate 203 near the two side plates.

[0034] like Figure 12 As shown, there are two stamping assembly components 3, symmetrically arranged on the left and right sides of the bearing component 1. The stamping assembly components 3 are used to pre-drill holes in the vertical beam plate component 71, fill the lever-type anti-fall component 74, and cooperate with the riveting robot 4 to install the pin component 75. The stamping assembly component 3 includes a common slide rail 31, on which are installed a slide rail stamping mechanism 32 for forming the slide rail 713, a hole-opening mechanism 33 for forming the press-fit connection hole 712 and the pin riveting hole 714, and an assembly mechanism 34 for filling the lever-type anti-fall component 74 into the corresponding installation position.

[0035] like Figure 13As shown, the slide block stamping mechanism 32 includes a first slider 321 that forms a first linear guide pair with the shared slide rail 31. A first horizontal push rod 323 is installed on the upper side of the first slider 321 via a first lifting push rod 322. A slide block forming punching cutter 324 is installed on the movable end of the first horizontal push rod 323. like Figure 14 As shown, the hole-opening mechanism 33 includes a second slider 331 that forms a second linear guide pair with the shared slide rail 31. A second horizontal push rod 333 is supported on the upper side of the second slider 331 by a support plate 332. A clamping frame 334 is installed at the movable end of the second horizontal push rod 333. A steering motor 335 is installed inside the clamping frame 334. A rotating block 336, whose movement is limited by the clamping frame 334, is installed at the output end of the steering motor 335. A hole-opening laser head 337 is embedded in the side end of the rotating block 336. The steering motor 335 drives the rotating block 336 and the hole-opening laser head 337 to rotate, thereby meeting the requirements for opening functional holes in different directions.

[0036] like Figure 15 As shown, the assembly mechanism 34 includes a third slider 341 that forms a third linear guide pair with the shared slide rail. A third horizontal push rod 343 is mounted on the upper side of the third slider 341 via a second lifting push rod 342. A groove-like frame 344 is mounted on the movable end of the third horizontal push rod 343. Positioning protrusions 345 are symmetrically mounted on both sides of the web of the groove-like frame 344. The distance between the two positioning protrusions 345 is matched with the length of the web of the groove-like lever 741. Mechanical grippers 346 for clamping the connecting plate 743 are symmetrically mounted on the two side plates of the groove-like frame 344. The inner side of the gripper of the mechanical gripper 346 is provided with a clamping positioning groove that matches the width of the connecting plate 743.

[0037] The automated stamping system also includes a controller 6, which is connected to the load-bearing component 1, the crossbeam plate loading component 2, the stamping assembly component 3, the riveting robot 4, and the welding robot 5.

[0038] This embodiment also provides an automated stamping method for a forklift gantry assembly, comprising the following steps: S1, Beam plate snap-fit ​​and press-fit connection The suction cup 204 of the crossbeam plate loading assembly 2 adsorbs the crossbeam plate body 721, and the drive push rod 202 pushes the channel-shaped material carrier plate 203 to align the snap-fit ​​of the crossbeam plate component 72 with the inner cavity of the H-beam of the vertical beam plate component; the riveting robot 4 inserts the press-fit rivet into the press-fit connection mating hole 724 and the press-fit connection hole 712, and press-fits to form the press-fit connection component 73; the welding robot 5 welds and reinforces the connection between the vertical beam plate component 71 and the crossbeam plate component 72. S2. Vertical beam positioning and pre-drilling treatment The vertical beam plate component 71 is placed horizontally in the vertical beam plate positioning groove 102 of the bearing component 1, and the limiting rotating plate 104 is pressed and fixed by the flipping motor 103. In order to make the limiting rotating plate 104 rotate smoothly to the top of the vertical beam plate component 71, the controller 6 starts the hole-opening mechanism 33 in the stamping assembly component 3. The hole-opening laser head 337 of the hole-opening mechanism 33 processes the riveting connection holes 712 at both ends of the web plate of the vertical beam plate component 71 and the pin riveting holes 714 on both side plates. The slide stamping mechanism 32 processes two rows of slides 713 in the middle of the web plate of the vertical beam plate component 71. S3, Lever-type fall arrestor component filling and pin installation The assembly mechanism 34 moves along the common slide rail 31 to above the vertical beam plate component 71. The mechanical gripper 346 clamps the connecting plate 743 of the lever-type fall arrestor component 74 and aligns the web position of the slot-type lever 741 with the positioning protrusion 345. The fall arrestor block 744 is embedded into the slide rail 713, and the riveting robot 4 presses the pin 75 into the rotating hole and pin riveting hole 714 of the fulcrum seat 742 to complete the installation of the lever-type fall arrestor component 74.

[0039] A specific application of this embodiment is as follows: Preparation Ensure that all components of the automated stamping system (load-bearing component 1, crossbeam plate loading component 2, stamping assembly component 3, riveting robot 4, welding robot 5, and controller 6) are in normal working condition, and prepare the raw materials required for production, such as vertical beam plate component 71, crossbeam plate component 72, lever-type anti-fall component 74, pin shaft component 75, and press rivets.

[0040] The controller 6 initiates the operation of the crossbeam plate loading assembly 2. The suction cup 204 of the crossbeam plate loading assembly 2 adsorbs the crossbeam plate body 721, driving the push rod 202 to push the channel-shaped loading plate 203, aligning the outer U-shaped snap-fit ​​protrusion 722 and inner U-shaped snap-fit ​​protrusion 723 of the crossbeam plate component 72 with the H-shaped steel inner cavity of the vertical beam plate component 71, thus achieving snap-fit ​​positioning of the crossbeam plate component 72 at both ends of the vertical beam plate component 71. Under the control of the controller 6, the riveting robot 4 inserts the press-fit rivets into the press-fit connection mating hole 724 of the crossbeam plate component 72 and the press-fit connection hole 712 of the vertical beam plate component 71, performing press-fit processing to form the press-fit connection part 73, completing the initial connection between the crossbeam plate component 72 and the vertical beam plate component 71. Following the instructions of the controller 6, the welding robot 5 welds and reinforces the connection between the vertical beam plate component 71 and the crossbeam plate component 72, enhancing the connection strength and ensuring the stability of the outer gantry structure.

[0041] The operator places the vertical beam plate component 71 horizontally within the vertical beam plate positioning groove 102 of the bearing assembly 1, ensuring accurate placement. The controller 6 activates the tilting motor 103, which drives the limiting rotating plate 104 to rotate above the vertical beam plate component 71 and press it firmly to prevent movement during subsequent processing. The controller 6 then controls the hole-opening mechanism 33 in the stamping assembly 3 to begin operation. The second slider 331 of the hole-opening mechanism 33 moves along the common slide rail 31 to a suitable position, and the second horizontal push rod 333 pushes the clamping frame 334, aligning the hole-opening laser head 337 with the two ends of the web plate and the two side plates of the vertical beam plate component 71. Under the control of the controller 6, the steering motor 335 drives the rotating block 336 and the hole-opening laser head 337 to rotate, machining the riveting connection holes 712 at the two ends of the web plate of the vertical beam plate component 71 and the pin riveting holes 714 on the two side plates. The slide stamping mechanism 32 begins operation under the control of the controller 6. The first slider 321 moves along the common slide rail 31 to the middle of the web of the vertical beam plate component 71. The first lifting push rod 322 and the first horizontal push rod 323 adjust the position of the slide forming punch 324 and process two rows of slide rails 713 in the middle of the web of the vertical beam plate component 71 to provide space for the subsequent installation of the lever-type anti-fall component 74.

[0042] The controller 6 controls the third slider 341 of the assembly mechanism 34 to move along the common slide rail 31 to a suitable position above the vertical beam plate component 71. Under the control of the controller 6, the second lifting push rod 342 and the third horizontal push rod 343 adjust the position of the groove-shaped frame 344 so that the positioning protrusion 345 of the groove-shaped frame 344 aligns with the web position of the groove-shaped lever 741. The mechanical gripper 346 clamps the connecting plate 743 of the lever-type fall arrestor 74 to ensure the accurate placement of the lever-type fall arrestor 74. The fall arrestor block 744 is embedded into the slide rail 713. Under the control of the controller 6, the riveting robot 4 presses the pin 75 into the rotating hole and pin riveting hole 714 of the fulcrum seat 742 to complete the installation of the lever-type fall arrestor 74, so that the outer gantry has a fall arrest buffer function.

[0043] Slotted slide plates 802 are installed on both sides of the carrier plate seat 801 to ensure that the slotted slide plates 802 can slide and be restricted within the area of ​​the H-beam body 711 located in the web. A hanger 803 is installed on the upper side of the carrier plate seat 801. A drive mounting slot 806 is opened in the carrier plate seat 801 to install a rotary drive 804. An annular rotating plate 805 for adding forks is installed on the movable end of the rotary drive 804. An anti-detachment groove 807 for restricting the movement of the annular rotating plate 805 is opened on the front side of the carrier plate seat 801 located in front of the drive mounting slot 806, thus completing the assembly of the inner mast 8.

[0044] The prefabricated inner mast 8 is pre-installed between the two vertical beam plate components 71 of the outer mast, ensuring that the grooved slide plate 802 slides smoothly within the slide rail 713. After installation, the mast system is debugged, and the avoidance function of the lever-type fall arrestor 74 during normal lifting and lowering of the inner mast 8 is checked. A certain number of samples are also taken to test the fall arrest buffer effect of the lever-type fall arrestor 74 in the event of an accidental fall of the inner mast 8, ensuring that the mast system meets the design requirements. Through the above steps, a forklift mast with an outer mast having fall arrest buffer function and an inner mast having rotation function is produced using this automated stamping system and method.

[0045] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. An automated punching system for the production of a telehandler mast, characterized by, The automatic stamping system comprises a bearing assembly, a cross beam plate loading assembly, a stamping assembly assembly, a riveting manipulator and a welding manipulator; The portal frame of the stacker comprises an outer portal frame and an inner portal frame arranged in the outer portal frame, the outer portal frame comprises vertical beam plate members, cross beam plate members, rivet connecting members, lever type anti-falling members and pin shaft members, the inner portal frame is slidingly limited between two vertically arranged vertical beam plate members, the two ends of each vertical beam plate member are respectively provided with a cross beam plate member through a rivet connecting member, two rows of staggered lever type anti-falling members are arranged in each vertical beam plate member, and a pin shaft member is arranged at the fulcrum of the lever type anti-falling member; The bearing assembly is used for bearing and clamping the vertical beam plate member; The cross beam plate loading assembly is symmetrically arranged on the front and rear sides of the bearing assembly, and is used for clamping the cross beam plate member at the two ends of the vertical beam plate member and installing the rivet connecting member through the riveting manipulator and welding the vertical beam plate member and the cross beam plate member through the welding manipulator. The stamping assembly assembly is symmetrically arranged on the left and right sides of the bearing assembly, and is used for pre-punching the vertical beam plate member, filling the lever type anti-falling member and installing the pin shaft member through the riveting manipulator.

2. An automated punching system for the production of a portal of a lift according to claim 1, characterized in that, The vertical beam plate member comprises an H-shaped steel body, the H-shaped steel body is provided with a rivet connecting hole at the two ends of the web plate after pre-punching, two rows of sliding grooves are arranged in the middle of the web plate, and a plurality of pin shaft riveting holes are arranged in the two side plates.

3. An automated punching system for the production of a portal of a lift according to claim 2, characterized in that, The cross beam plate member comprises a cross beam plate body, two groups of clamping members are symmetrically arranged on the inner side of the cross beam plate body, each group of clamping members comprises an outer U-shaped clamping protruding plate and an inner U-shaped clamping protruding plate, the outer U-shaped clamping protruding plate / inner U-shaped clamping protruding plate is matched with the inner cavity shape of the H-shaped steel body at the outer periphery / inner periphery of the web plate, the outer U-shaped clamping protruding plate and the inner U-shaped clamping protruding plate are respectively provided with a rivet connecting matching hole matched with the position of the rivet connecting hole, the rivet connecting member is obtained by riveting the rivet penetrating into the rivet connecting matching hole and the rivet connecting hole through the riveting manipulator, and the cross beam plate body of the upper cross beam plate member is provided with a lifting rope through hole in the middle.

4. The automated punching system for production of a portal of a lift according to claim 3, characterized in that, The lever type anti-falling member comprises a groove type lever, the middle part of the groove type lever is provided with a fulcrum seat for inserting the pin shaft member, the two side plates of the groove type lever are connected with an anti-falling block through a connecting plate, the two ends of the connecting plate are respectively rotationally connected with the outer end of the side plate of the groove type lever and the rear end lug of the anti-falling block, the outer end of the anti-falling block is provided with a circular arc shaped stop head, the anti-falling block is slidingly limited in the corresponding sliding groove, and the pin shaft member is driven to displace by the riveting manipulator and is riveted into the pin shaft riveting hole through the rotation hole of the fulcrum seat.

5. An automated punching system for the production of a portal of a lift according to claim 4, characterized in that, The inner door frame comprises a carrier plate seat, both sides of the carrier plate seat are provided with groove sliding plates which are limited to slide in the H-shaped steel body and located in the surrounding area of the web plate, the upper side of the carrier plate seat is provided with a hanging seat, a driver mounting groove for mounting a rotary driver is formed in the carrier plate seat, the movable end of the rotary driver is provided with a ring-shaped rotating plate for mounting a forklift, a anti-rotation groove for limiting the rotation of the ring-shaped rotating plate is formed in the front side of the driver mounting groove of the carrier plate seat; the length of the groove sliding plate is smaller than the length of the groove lever, when the upper / lower side plate of the groove sliding plate extrudes the upper / lower anti-falling block of the lever anti-falling component and makes it displace inward, the lower / upper anti-falling block of the lever anti-falling component is displaced outward under the action of the lever.

6. An automated punching system for the production of a portal of a reach stacker according to claim 5, characterized in that, The carrier assembly comprises a base, two vertical beam plate positioning grooves for placing vertical beam plate components are symmetrically formed in the upper side of the base, the depth of the vertical beam plate positioning groove is matched with the thickness of the side plate of the H-shaped steel body, a plurality of turnover motors are mounted between the two vertical beam plate positioning grooves of the base, a limiting rotating plate for limiting the vertical beam plate component from the upper side is mounted at the output end of the turnover motor.

7. An automated punching system for the production of a portal of a lift truck according to claim 6, characterized in that, The cross beam plate feeding assembly comprises a base plate, a driving push rod, a groove type carrier plate and a suction cup, the groove type carrier plate is supported by the base plate through the driving push rod, the distance between the two side plates of the groove type carrier plate is matched with the length of the cross beam plate body, and the suction cup is embedded and fixed at the web plate close to the two side plates of the groove type carrier plate.

8. An automated punching system for the production of a portal of a lift according to claim 7, characterized in that, The stamping assembly assembly comprises a shared sliding rail, a sliding channel stamping mechanism for forming a sliding channel, a hole forming mechanism for forming a press-in connection hole, a pin hole and an assembly mechanism for filling the lever anti-falling component into the corresponding installation position are mounted on the shared sliding rail; The sliding channel stamping mechanism comprises a first sliding block which constitutes a first linear guide rail pair with the shared sliding rail, a first horizontal push rod is mounted on the upper side of the first sliding block through a first lifting push rod, and a sliding channel forming punch is mounted at the movable end of the first horizontal push rod; The hole forming mechanism comprises a second sliding block which constitutes a second linear guide rail pair with the shared sliding rail, a second horizontal push rod is supported by the support plate on the upper side of the second sliding block, a clamping frame is mounted at the movable end of the second horizontal push rod, a steering motor is mounted in the inside of the clamping frame, a rotating block which is movably limited by the clamping frame is mounted at the output end of the steering motor, and a hole forming laser head is embedded and mounted at the side end of the rotating block; The assembly mechanism comprises a third sliding block which constitutes a third linear guide rail pair with the shared sliding rail, a third horizontal push rod is mounted on the upper side of the third sliding block through a second lifting push rod, a groove type frame is mounted at the movable end of the third horizontal push rod, positioning protruding plates are symmetrically mounted at the two sides of the web plate of the groove type frame, the distance between the two positioning protruding plates is matched with the length of the web plate of the groove lever, mechanical clamps for clamping connecting plates are symmetrically mounted at the two side plates of the groove type frame, and clamping positioning grooves matched with the width of the connecting plates are formed in the inner side of the claw part of the mechanical clamps.

9. An automated punching system for the production of a portal of a lift truck according to claim 8, characterized in that, Also include a controller, the controller is connected with the bearing assembly, beam plate loading assembly, stamping assembly, riveting manipulator and welding manipulator respectively.

10. An automated stamping method for a mast assembly of a reach stacker, implemented based on the automated stamping system for a mast production of a reach stacker according to claim 9, characterized in that, Including the following steps: S1, beam plate clamping and riveting connection The suction cup of the beam plate loading assembly adsorbs the beam plate body, and the driving push rod pushes the groove type loading plate to align the clamping piece of the beam plate component with the H-shaped steel inner cavity of the vertical beam plate component; the riveting manipulator inserts the rivet into the riveting connection matching hole and the riveting connection hole, and forms the riveting connection piece by riveting; the welding manipulator welds and reinforces the connection between the vertical beam plate component and the beam plate component; S2, vertical beam plate positioning and pre-perforating treatment Place the vertical beam plate component horizontally in the vertical beam plate positioning groove of the bearing assembly, and press and fix it by driving the limiting turn plate through the turnover motor; the controller starts the perforating mechanism in the stamping assembly, and the perforating laser head of the perforating mechanism processes the riveting connection hole at both ends of the web plate of the vertical beam plate component and the pin shaft riveting hole on both sides; use the slide stamping mechanism to process two rows of slides in the middle of the web plate of the vertical beam plate component; S3, lever type anti-falling component filling and pin shaft installation The assembly mechanism moves to above the vertical beam plate component along the common slide rail, the mechanical clamping jaw clamps the connecting plate of the lever type anti-falling component, and the positioning convex plate aligns the web plate position of the groove type lever; embed the anti-falling block into the slide, and press the pin shaft piece into the rotating hole of the fulcrum seat and the pin shaft riveting hole by the riveting manipulator, to complete the installation of the lever type anti-falling component.

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