An automatic cable conductor processing apparatus and method
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-02-05
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]然而,现有专用切割装置在实际应用中仍存在诸多不足,难以适配高精度、高安全性的加工要求
1、通过环形驱动机构、给进机构以及尾部调节机构和切割机的配合,实现了对电缆导体线进行环形切割的同时,能够对电缆导体线切割端面两侧切割并打磨成弧形,使得切割端面不会产生毛刺和飞边,并消除了尖锐边缘,防止后续加工、装配、运维过程中对操作人员的划伤,同时避免对周边线缆、软管等柔性部件的割伤。
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Figure CN121649303B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cable processing, and more particularly to an automatic cable conductor processing device and method. Background Technology
[0002] In fields such as power engineering and marine engineering, the cutting and processing of thicker cable conductors, such as submarine cables and high-voltage cables, is one of the key processes. These cable conductors typically have large diameters, high rigidity, and strong structural characteristics, making precise and efficient cutting difficult with ordinary cutting tools. Therefore, specialized cutting equipment is required to complete the processing. In existing technologies, specialized cutting equipment for this type of cable conductor mostly uses a drive mechanism to move the cutting components and cut the cable conductor. Some devices are also equipped with simple positioning mechanisms to ensure the accuracy of the cutting position and meet basic cutting requirements.
[0003] However, existing dedicated cutting devices still have many shortcomings in practical applications and are difficult to adapt to the processing requirements of high precision and high safety. On the one hand, most existing devices can only cut the cable conductor. After cutting, the end face of the cable conductor is prone to burrs and flash, forming sharp edges. These edges can easily scratch operators during subsequent processing, assembly, and maintenance, and may also cut surrounding cables, hoses, and other flexible components, posing safety hazards. On the other hand, when the cutting is deepened, the cutting blade is subjected to excessive pressure, which can easily lead to accelerated blade wear and shorten its service life. Summary of the Invention
[0004] In view of the problems existing in the prior art, the purpose of the present invention is to provide an automatic processing device and method for cable conductors to solve the problems mentioned in the background art.
[0005] To solve the above problems, the present invention adopts the following technical solution: an automatic cable conductor processing device, comprising a housing body and a cutting machine, wherein the cutting blade of the cutting machine is provided with a grinding layer on both sides, a ring drive mechanism is fixedly connected to the inner left side of the housing body, a feeding mechanism is fixedly connected to the right side of the ring drive mechanism, a middle adjustment mechanism is fixedly connected to the right side of the feeding mechanism, a tail adjustment mechanism is fixedly connected to the right side of the middle adjustment mechanism, and the lower end of the tail adjustment mechanism is fixedly connected to the upper end of the cutting machine. A cable conductor wire is disposed inside the housing body. The joint mechanism includes a connecting seat 1, a movable seat slidably connected to the right side of the connecting seat 1, a telescopic rod rotatably connected to the inside of the movable seat, a connecting seat 2 rotatably connected to the lower end of the telescopic rod, a double-threaded screw 2 threaded onto the inner circumference of the movable seat, a bevel gear 1 fixedly connected to the middle left side of the double-threaded screw 2, the bevel gear 1 meshing with the bevel gear 2, a spline shaft 1 fixedly connected to the middle of the bevel gear 2, a spline sleeve 1 slidably connected to the outside of the spline shaft 1, a full gear 1 fixedly connected to the outside of the spline sleeve 1, and a full gear 2 meshing with the full gear 1.
[0006] Preferably, the lower end of the second connecting seat is fixedly connected to the upper end of the cutting machine, and both ends of the second bidirectional threaded screw are rotatably connected to the upper end of the first connecting seat.
[0007] Preferably, the feeding mechanism includes a fixed base and a motor. An adjusting base is slidably connected to the right side of the fixed base. An adjusting block is fixedly connected to the upper middle part of the adjusting base. A double-threaded screw is threadedly connected to the inside of the adjusting block. A splined shaft is fixedly connected to the upper end of the double-threaded screw. A splined sleeve is slidably connected to the outside of the splined shaft. The upper end of the splined sleeve is fixedly connected to the lower drive end of the motor.
[0008] Preferably, the annular drive mechanism includes a motor base, a full gear base fixedly connected to the right side of the motor base, a gear ring rotatably connected inside the full gear base, full gears evenly distributed on the outer circumference of the gear ring, a rotary seat fixedly connected to the right end of the gear ring, a three-phase reduction motor fixedly connected to the rear left side of the motor base, a mounting base fixedly connected to the right end of the rotary seat, a linear motor fixedly connected to the upper inner part of the mounting base, and a sliding seat fixedly connected to the lower drive end of the linear motor.
[0009] Preferably, the middle part of the second gear is fixedly connected to the upper end of the second spline sleeve, the left side of the fixed seat is fixedly connected to the right side of the sliding seat, and the lower end of the motor is fixedly connected to the middle part of the upper end of the mounting seat.
[0010] Preferably, the housing body includes an outer shell, with side doors rotatably connected to the front and rear ends of the two side openings of the outer shell, and front doors rotatably connected to both ends of the front opening of the outer shell. Support frames are fixedly connected to both sides of the inner bottom wall of the outer shell, and limit seats are fixedly connected to the upper end of the support frames away from the annular drive mechanism. Double-headed cylinders are fixedly connected to the upper end of the support frames near the annular drive mechanism, and clamping blocks are fixedly connected to the front and rear drive ends of the double-headed cylinders.
[0011] Preferably, the lower end of the motor base is fixedly connected to the left side of the middle of the inner bottom wall of the outer casing, the middle of the rear full gear three is fixedly connected to the right drive end of the three-phase geared motor, and the left side of the sliding seat is slidably connected to the lower right end of the mounting base.
[0012] Preferably, the central adjustment mechanism includes a drive seat, a drive block is slidably connected inside the drive seat, a connecting seat three is fixedly connected to the right end of the drive block, a bidirectional threaded screw three is threadedly connected to the middle of the left end of the drive block, a synchronous pulley one is fixedly connected to the left end of the bidirectional threaded screw three, and a synchronous pulley two is connected to the synchronous pulley one through a synchronous belt.
[0013] Preferably, the left end of the drive seat is fixedly connected to the lower right end of the adjusting seat, the inner right side of the connecting seat three is rotatably connected to the middle of the cutting machine, and the upper end of the synchronous wheel two is fixedly connected to the left end of the bidirectional threaded screw two.
[0014] An automatic cable conductor processing method, applied to the automatic cable conductor processing device described above, includes the following steps: S1. Pass the cable conductor through the limit seats and clamps on the left and right sides of the equipment in sequence, and then through the middle of the motor seat and the full gear seat. Adjust the position of the cable conductor so that the part to be cut is moved to the lower end of the cutting blade of the cutting machine. Start the double-headed cylinder, and the double-headed cylinder drives the clamps on the front and rear sides to clamp and fix the cable conductor, thus completing the pre-cutting positioning. S2. Start the three-phase geared motor. The three-phase geared motor drives the rear full gear three to rotate. The full gear three drives the gear ring to rotate synchronously. The gear ring drives the right mounting base, linear motor, and sliding base to make circular motion around the cable conductor through the rotating seat. Start the motor and the cutting machine. The motor drives the adjusting block and adjusting seat to move closer to the cable conductor through the double-threaded screw one, so that the cutting blade of the cutting machine cuts the cable conductor. At the beginning of the cutting, the cutting blade cuts into the cable conductor from the left side of the position to be cut with a cutting angle of less than five degrees. At the same time, the double-threaded screw one drives the spline sleeve one to rotate through the full gear two and full gear one. The spline sleeve one drives the spline shaft one to rotate. Key shaft one drives bevel gear one to rotate through bevel gear two. Bevel gear one drives double-threaded screw two to rotate. Double-threaded screw two drives the moving seat to move to the right, continuously reducing the cutting angle of the cutting blade. At the same time, double-threaded screw two drives synchronous wheel one to rotate through synchronous wheel two and synchronous belt. Synchronous wheel one drives double-threaded screw three to rotate. Double-threaded screw three drives the drive block to move to the right inside the drive seat. The drive block drives the middle of the cutting machine to make a slight adjustment to the right through connecting seat three, so that the cutting blade forms an arc-shaped cutting trajectory during the cutting process, and the change range of the cutting angle gradually decreases. The grinding layer on the right side of the cutting blade grinds the right side of the cable conductor wire cutting position simultaneously. S3. When the cable conductor is completely cut, the cutting machine is in a vertical position. An arc-shaped structure is formed on the left side of the cut position of the cable conductor, and a vertical end face is formed on the right side. Then, the bidirectional threaded screw drives the adjusting seat to rise through the adjusting block. The moving seat and the driving block continue to move to the right, so that the grinding layer grinds the right end face of the cut position of the cable conductor into an arc shape until the cutting blade completely leaves the cable conductor. Then, the relevant driving components are turned off to complete the single cut. For the next cut, the cutting blade cuts into the right side of the previous cut position of the cable conductor. The above steps are repeated alternately until the entire cable conductor is processed.
[0015] The automatic cable conductor processing device and method provided by this invention have the following advantages: 1. Through the cooperation of the ring drive mechanism, feeding mechanism, tail adjustment mechanism and cutting machine, the cable conductor wire can be cut in a ring shape, and the two sides of the cut end face of the cable conductor wire can be cut and ground into an arc shape. This prevents burrs and flash from being generated on the cut end face, and eliminates sharp edges, preventing scratches to operators during subsequent processing, assembly and maintenance, while avoiding cuts to surrounding cables, hoses and other flexible components.
[0016] 2. During the adjustment of the cutting machine angle via the central adjustment mechanism, the cutting angle is simultaneously adjusted from large to small, while the grinding angle is adjusted from small to large. This allows for rapid grinding when the cutting is shallow and a gradual reduction in grinding rate when the cutting is deep, thus reducing pressure on the cutting blade and extending its service life. Furthermore, when grinding the vertical end face after the cable conductor is cut, the cutting blade gradually moves away from the rounded end face, ensuring that the cutting blade does not affect the already rounded end face. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 A front-view perspective schematic diagram of an automatic cable conductor processing device and method provided in this application; Figure 2 A second front-view perspective view of an automatic cable conductor processing device and method provided in this application; Figure 3 A front-view perspective three-dimensional schematic diagram of the ring drive mechanism of an automatic cable conductor processing device and method provided in this application; Figure 4 A front-view exploded perspective view of the ring drive mechanism of an automatic cable conductor processing device and method provided in this application; Figure 5 A front-view perspective three-dimensional schematic diagram of the cutting component of an automatic cable conductor processing device and method provided in this application; Figure 6 This is a front sectional perspective view of the cutting component of an automatic cable conductor processing device and method provided in this application.
[0019] In the diagram: 1. Main body of the casing; 11. Outer casing; 12. Side door; 13. Front door; 14. Support frame; 15. Limiting seat; 16. Double-headed cylinder; 17. Clamping block; 2. Ring drive mechanism; 21. Motor base; 22. Full gear base; 23. Gear ring; 24. Full gear three; 25. Rotary seat; 26. Three-phase geared motor; 27. Mounting seat; 28. Linear motor; 29. Sliding seat; 3. Feeding mechanism; 31. Fixed seat; 32. Adjusting seat; 33. Adjusting block; 34. Double-direction threaded screw one; 35. Electric motor 4. Tail adjustment mechanism; 41. Connecting seat one; 42. Moving seat; 43. Telescopic rod; 44. Connecting seat two; 45. Double-direction threaded screw two; 46. Bevel gear one; 47. Bevel gear two; 48. Splined shaft one; 49. Splined sleeve one; 410. Full gear one; 411. Full gear two; 5. Middle adjustment mechanism; 51. Drive seat; 52. Drive block; 53. Connecting seat three; 54. Double-direction threaded screw three; 55. Synchronous pulley one; 56. Synchronous belt; 57. Synchronous pulley two; 6. Cutting machine; 7. Cable conductor wire. Detailed Implementation
[0020] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of the invention.
[0021] like Figures 1-6 As shown, this embodiment proposes an automatic cable conductor processing device, including a housing body 1 and a cutting machine 6. The cutting blade of the cutting machine 6 has a grinding layer on both sides. A ring drive mechanism 2 is fixedly connected to the inner left side of the housing body 1. A feeding mechanism 3 is fixedly connected to the right side of the ring drive mechanism 2. A middle adjustment mechanism 5 is fixedly connected to the right side of the feeding mechanism 3. A tail adjustment mechanism 4 is fixedly connected to the right side of the middle adjustment mechanism 5. The lower end of the tail adjustment mechanism 4 is fixedly connected to the upper end of the cutting machine 6. A cable conductor wire 7 is disposed inside the housing body 1. The tail adjustment mechanism 4 includes a connecting seat 41. The right side of the device is internally slidably connected to a movable seat 42. The movable seat 42 is internally rotatably connected to a telescopic rod 43. The lower end of the telescopic rod 43 is rotatably connected to a connecting seat 44. The inner circumference of the movable seat 42 is threadedly connected to a double-threaded screw 45. The left middle of the double-threaded screw 45 is fixedly connected to a bevel gear 46. The bevel gear 46 is meshed with a bevel gear 47. The middle of the bevel gear 47 is fixedly connected to a spline shaft 48. The outside of the spline shaft 48 is slidably connected to a spline sleeve 49. The outside of the spline sleeve 49 is fixedly connected to a full gear 410. The full gear 410 is meshed with a full gear 411.
[0022] In this embodiment, the lower end of the connecting seat 2 44 is fixedly connected to the upper end of the cutting machine 6, and both ends of the bidirectional threaded screw 2 45 are rotatably connected to the upper end of the connecting seat 1 41.
[0023] In this embodiment, the feeding mechanism 3 includes a fixed base 31 and a motor 35. An adjusting base 32 is slidably connected to the right side of the fixed base 31. An adjusting block 33 is fixedly connected to the upper middle part of the adjusting base 32. A bidirectional threaded screw 34 is threadedly connected inside the adjusting block 33. A spline shaft 2 is fixedly connected to the upper end of the bidirectional threaded screw 34. A spline sleeve 2 is slidably connected to the outside of the spline shaft 2. The upper end of the spline sleeve 2 is fixedly connected to the lower drive end of the motor 35.
[0024] In this embodiment, the ring drive mechanism 2 includes a motor base 21, a full gear base 22 fixedly connected to the right side of the motor base 21, a gear ring 23 rotatably connected inside the full gear base 22, full gears 24 evenly distributed on the outer circumference of the gear ring 23, a rotary seat 25 fixedly connected to the right end of the gear ring 23, a three-phase reduction motor 26 fixedly connected to the left rear end of the motor base 21, a mounting base 27 fixedly connected to the right end of the rotary seat 25, a linear motor 28 fixedly connected to the upper inner part of the mounting base 27, and a sliding seat 29 fixedly connected to the lower drive end of the linear motor 28.
[0025] In this embodiment, the middle part of the full gear 411 is fixedly connected to the upper end of the spline sleeve 2, the left side of the fixed seat 31 is fixedly connected to the right side of the sliding seat 29, and the lower end of the motor 35 is fixedly connected to the middle part of the upper end of the mounting seat 27.
[0026] In this embodiment, the housing body 1 includes an outer shell 11. Side doors 12 are rotatably connected to the front and rear ends of the two side openings of the outer shell 11. Front doors 13 are rotatably connected to both ends of the front opening of the outer shell 11. Support frames 14 are fixedly connected to both sides of the inner bottom wall of the outer shell 11. Limit seats 15 are fixedly connected to the side of the upper end of the support frame 14 away from the annular drive mechanism 2. Double-headed cylinders 16 are fixedly connected to the side of the upper end of the support frame 14 close to the annular drive mechanism 2. Clamping blocks 17 are fixedly connected to the front and rear drive ends of the double-headed cylinders 16.
[0027] In this embodiment, the lower end of the motor base 21 is fixedly connected to the left side of the middle of the inner bottom wall of the outer shell 11, the middle of the rear full gear 24 is fixedly connected to the right drive end of the three-phase geared motor 26, and the left side of the sliding base 29 is slidably connected to the lower right side of the mounting base 27.
[0028] In this embodiment, the central adjustment mechanism 5 includes a drive seat 51, a drive block 52 is slidably connected inside the drive seat 51, a connecting seat 3 53 is fixedly connected to the right end of the drive block 52, a bidirectional threaded screw 3 54 is threadedly connected to the middle of the left end of the drive block 52, a synchronous pulley 1 55 is fixedly connected to the left end of the bidirectional threaded screw 3 54, and a synchronous pulley 2 57 is connected to the synchronous pulley 1 55 through a synchronous belt 56.
[0029] In this embodiment, the left end of the drive seat 51 is fixedly connected to the lower right end of the adjusting seat 32, the inner right side of the connecting seat 3 53 is rotatably connected to the middle of the cutting machine 6, and the upper end of the synchronous wheel 2 57 is fixedly connected to the left end of the bidirectional threaded screw 2 45.
[0030] An automatic cable conductor processing method, applied to the aforementioned automatic cable conductor processing device, includes the following steps: S1. Pass the cable conductor 7 through the limiting seats 15 and clamping blocks 17 on the left and right sides of the equipment in sequence, and then through the middle of the motor seat 21 and the full gear seat 22. Adjust the position of the cable conductor 7 so that the part to be cut is moved to the lower end of the cutting blade of the cutting machine 6. Start the double-headed cylinder 16. The double-headed cylinder 16 drives the clamping blocks 17 on the front and rear sides to clamp and fix the cable conductor 7, thus completing the pre-cutting positioning. S2. Start the three-phase geared motor 26. The three-phase geared motor 26 drives the rear full gear 24 to rotate. The full gear 24 drives the gear ring 23 to rotate synchronously. The gear ring 23 drives the right mounting seat 27, linear motor 28 and sliding seat 29 to make circular motion around the cable conductor 7 through the rotating seat 25. Start the motor 35 and the cutting machine 6. The motor 35 drives the adjusting block 33 and adjusting seat 32 to move closer to the cable conductor 7 through the double-threaded screw 34, so that the cutting blade of the cutting machine 6 cuts the cable conductor 7. At the beginning of the cutting, the cutting blade cuts into the cable conductor 7 from the left side of the position to be cut with a cutting angle of less than five degrees. At the same time, the double-threaded screw 34 drives the spline sleeve 49 to rotate through the full gear 411 and full gear 410. The spline sleeve 49 drives the spline shaft 1 48 rotates, and spline shaft 48 drives bevel gear 46 to rotate through bevel gear 47. Bevel gear 46 drives double threaded screw 45 to rotate. Double threaded screw 45 drives moving seat 42 to move to the right, continuously reducing the cutting angle of the cutting blade. At the same time, double threaded screw 45 drives synchronous pulley 55 to rotate through synchronous pulley 57 and synchronous belt 56. Synchronous pulley 55 drives double threaded screw 54 to rotate. Double threaded screw 54 drives drive block 52 to move to the right inside drive seat 51. Drive block 52 drives the middle of cutting machine 6 to make a slight adjustment to the right through connecting seat 53, so that the cutting blade forms an arc cutting trajectory during the cutting process, and the change range of the cutting angle gradually decreases. The grinding layer on the right side of the cutting blade grinds the right side of the cut position of the cable conductor wire 7. S3. When the cable conductor 7 is completely cut, the cutting machine 6 is in a vertical state. The left side of the cut position of the cable conductor 7 forms an arc-shaped structure, and the right side is a vertical end face. Then, the bidirectional threaded screw 34 drives the adjusting seat 32 to rise through the adjusting block 33. The moving seat 42 and the driving block 52 continue to move to the right, so that the grinding layer grinds the right end face of the cut position of the cable conductor 7 into an arc shape until the cutting blade completely leaves the cable conductor 7. Then, the relevant driving components are turned off to complete the single cut. In the next cut, the cutting blade cuts in from the right side of the previous cut position of the cable conductor 7. The above steps are repeated alternately until the entire cable conductor 7 is processed.
[0031] Working principle: First, the cable conductor 7 is passed through the middle of the left and right limit seats 15, clamping blocks 17, motor seat 21, and full gear seat 22. When the position to be cut is moved to the lower end of the cutting blade of the cutting machine 6, the double-headed cylinder 16 is activated, clamping the cable conductor 7 through the clamping blocks 17 on the front and rear sides. At this time, the three-phase reduction motor 26 is activated, driving the gear ring 23 to rotate through the rear full gear 24. This, in turn, drives the mounting seat 27, linear motor 28, and sliding seat 29 on the right side to rotate around the cable conductor 7 through the rotating seat 25. Simultaneously, the motor 35 and the cutting machine 6 are started. The bidirectional threaded screw 34 drives the adjusting block 33 and adjusting seat 32 to move closer to the cable conductor 7, cutting the cable conductor 7. Initially, the cable conductor 7 is cut from the left side of the cut position at an angle of less than five degrees. During the cutting process, the bidirectional threaded screw 34 drives the spline sleeve 49 to rotate via the full gear 411 and full gear 410, which in turn drives the bevel gear 46 to rotate via the spline shaft 48 and bevel gear 47. This, in turn, drives the moving seat 42 to move to the right via the bidirectional threaded screw 45, continuously reducing the cutting angle of the cutting blade of the cutting machine 6. At the same time, the bidirectional threaded screw 45 drives the synchronous pulley 55 to rotate via the synchronous pulley 57 and synchronous belt 56, which in turn drives the drive block 52 to move to the right inside the drive seat 51 via the bidirectional threaded screw 54. Finally, the middle of the cutting machine 6 is slightly adjusted to the right via the connecting seat 53. This causes the cutting blade of the cutting machine 6 to produce an arc-shaped cut while cutting the cable conductor 7. The angle change gradually decreases from large during the initial cutting and the cutting process. Simultaneously, the grinding layer on the right side of the cutting blade grinds the right side of the cable conductor 7 at the cutting position. After the cable conductor 7 is cut, the cutting machine 6 is in a vertical position. The left side of the cable conductor 7 at the cutting position can be cut into an arc shape, while the right side remains vertical. At this time, the bidirectional threaded screw 34 drives the adjusting seat 32 to rise via the adjusting block 33. Meanwhile, the moving seat 42 and the driving block 52 continue to move to the right, grinding the right end face of the cable conductor 7 at the cutting position into an arc shape until the cutting blade completely leaves the cable conductor 7. The next cut begins from the cable conductor 7... The cutting mechanism enters from the right side of the cutting position, repeating alternatingly until the cable conductor 7 is completely cut. Through the cooperation of the ring drive mechanism 2, the feeding mechanism 3, the tail adjustment mechanism 4, and the cutting machine 6, the cable conductor 7 is cut in a ring shape, while the two sides of the cut end face of the cable conductor 7 are cut and ground into an arc shape. This prevents burrs and flash from forming on the cut end face and eliminates sharp edges, preventing scratches to operators during subsequent processing, assembly, and maintenance. It also avoids cutting surrounding cables, hoses, and other flexible components. During the adjustment of the angle of the cutting machine 6, the middle adjustment mechanism 5 simultaneously adjusts the cutting angle of the cutting machine 6 from large to small, while the grinding angle from small to large. This allows for rapid grinding when the cutting and grinding are shallow, and rapid grinding when the cutting and grinding are deep.Gradually reducing the grinding rate reduces pressure on the cutting blade of the cutting machine 6, extending its service life. Simultaneously, when grinding the vertical end face after the cable conductor 7 has been cut, the cutting blade of the cutting machine 6 gradually moves away from the rounded end face, ensuring that the cutting blade does not affect the already rounded end face.
[0032] The above embodiments are for illustrative purposes only and are not intended to limit the scope of the invention. Although the invention has been described in detail with reference to the embodiments, those skilled in the art should understand that various combinations, modifications, or equivalent substitutions of the technical solutions of the invention do not depart from the spirit and scope of the invention and should be covered within the scope of the claims of the invention.
Claims
1. An automatic cable conductor processing device, comprising a housing body (1) and a cutting machine (6), characterized in that, The cutting blade of the cutting machine (6) has a grinding layer on both sides. A ring drive mechanism (2) is fixedly connected to the inner left side of the housing body (1). A feeding mechanism (3) is fixedly connected to the right side of the ring drive mechanism (2). A middle adjustment mechanism (5) is fixedly connected to the right side of the feeding mechanism (3). A tail adjustment mechanism (4) is fixedly connected to the right side of the middle adjustment mechanism (5). The lower end of the tail adjustment mechanism (4) is fixedly connected to the upper end of the cutting machine (6). A cable conductor wire (7) is provided inside the housing body (1). The tail adjustment mechanism (4) includes a connecting seat (41). A movable seat (42) is slidably connected to the right side of the connecting seat (41). The moving seat (42) is rotatably connected to a telescopic rod (43), and the lower end of the telescopic rod (43) is rotatably connected to a connecting seat (44). The inner circumference of the moving seat (42) is threaded with a double-threaded screw (45). The left middle part of the double-threaded screw (45) is fixedly connected to a bevel gear (46). The bevel gear (46) is meshed with a bevel gear (47). The middle part of the bevel gear (47) is fixedly connected to a spline shaft (48). The outside of the spline shaft (48) is slidably connected to a spline sleeve (49). The outside of the spline sleeve (49) is fixedly connected to a full gear (410). The full gear (410) is meshed with a full gear (411). The feeding mechanism (3) includes a fixed seat (31) and a motor (35). An adjusting seat (32) is slidably connected to the right side of the fixed seat (31). An adjusting block (33) is fixedly connected to the middle of the upper end of the adjusting seat (32). A double-threaded screw (34) is threadedly connected to the inside of the adjusting block (33). A spline shaft (2) is fixedly connected to the upper end of the double-threaded screw (34). A spline sleeve (2) is slidably connected to the outside of the spline shaft (2). The upper end of the spline sleeve (2) is fixedly connected to the lower drive end of the motor (35). The ring drive mechanism (2) includes a motor base (21), a full gear base (22) is fixedly connected to the right side of the motor base (21), a gear ring (23) is rotatably connected inside the full gear base (22), full gears (24) are evenly distributed on the outer circumference of the gear ring (23), a rotary seat (25) is fixedly connected to the right end of the gear ring (23), a three-phase geared motor (26) is fixedly connected to the left rear end of the motor base (21), a mounting seat (27) is fixedly connected to the right end of the rotary seat (25), a linear motor (28) is fixedly connected to the upper inner part of the mounting seat (27), and a sliding seat (29) is fixedly connected to the lower drive end of the linear motor (28). The central adjustment mechanism (5) includes a drive seat (51), a drive block (52) is slidably connected inside the drive seat (51), a connecting seat three (53) is fixedly connected to the right end of the drive block (52), a double-threaded screw three (54) is threadedly connected to the middle of the left end of the drive block (52), a synchronous pulley one (55) is fixedly connected to the left end of the double-threaded screw three (54), and a synchronous pulley two (57) is connected to the synchronous pulley one (55) through a synchronous belt (56).
2. The automatic cable conductor processing device according to claim 1, characterized in that, The lower end of the second connecting seat (44) is fixedly connected to the upper end of the cutting machine (6), and both ends of the second bidirectional threaded screw (45) are rotatably connected to the upper end of the first connecting seat (41).
3. The automatic cable conductor processing device according to claim 2, characterized in that, The middle part of the full gear two (411) is fixedly connected to the upper end of the spline sleeve two, the left side of the fixed seat (31) is fixedly connected to the right side of the sliding seat (29), and the lower end of the motor (35) is fixedly connected to the middle part of the upper end of the mounting seat (27).
4. The automatic cable conductor processing device according to claim 3, characterized in that, The main body (1) of the housing includes an outer shell (11). The front and rear ends of the two openings of the outer shell (11) are rotatably connected to side doors (12). The two ends of the front opening of the outer shell (11) are rotatably connected to front doors (13). The two sides of the inner bottom wall of the outer shell (11) are fixedly connected to support frames (14). The upper end of the support frame (14) away from the ring drive mechanism (2) is fixedly connected to a limit seat (15). The upper end of the support frame (14) close to the ring drive mechanism (2) is fixedly connected to a double-headed cylinder (16). The front and rear driving ends of the double-headed cylinder (16) are fixedly connected to clamps (17).
5. The automatic cable conductor processing device according to claim 4, characterized in that, The lower end of the motor base (21) is fixedly connected to the left side of the middle of the inner bottom wall of the outer shell (11), the middle of the rear full gear three (24) is fixedly connected to the right drive end of the three-phase geared motor (26), and the left side of the sliding seat (29) is slidably connected to the lower right side of the mounting seat (27).
6. The automatic cable conductor processing device according to claim 5, characterized in that, The left end of the drive seat (51) is fixedly connected to the lower right end of the adjusting seat (32), the inner right side of the connecting seat three (53) is rotatably connected to the middle of the cutting machine (6), and the upper end of the synchronous wheel two (57) is fixedly connected to the left end of the bidirectional threaded screw two (45).
7. An automatic cable conductor processing method, applied to the automatic cable conductor processing device described in claim 6, characterized in that, Includes the following steps: S1. Pass the cable conductor (7) through the limit seat (15) and clamp (17) on the left and right sides of the equipment in sequence, and then through the middle of the motor seat (21) and the gear seat (22). Adjust the position of the cable conductor (7) so that the part to be cut is moved to the lower end of the cutting blade of the cutting machine (6). Start the double-headed cylinder (16). The double-headed cylinder (16) drives the clamp (17) on the front and rear sides to clamp and fix the cable conductor (7) to complete the positioning before cutting. S2. Start the three-phase geared motor (26). The three-phase geared motor (26) drives the rear full gear three (24) to rotate. The full gear three (24) drives the gear ring (23) to rotate synchronously. The gear ring (23) drives the right mounting seat (27), linear motor (28) and sliding seat (29) to make circular motion around the cable conductor (7) through the rotating seat (25). Start the motor (35) and the cutting machine (6). The motor (35) drives the adjusting block (33) and adjusting seat (32) to move closer to the cable conductor (7) through the double-threaded screw one (34), so that the cutting blade of the cutting machine (6) cuts the cable conductor (7). At the beginning of the cutting, the cutting blade cuts into the cable conductor (7) from the left side of the position to be cut with an entry angle of less than five degrees. At the same time, the double-threaded screw one (34) drives the spline sleeve one (49) to rotate through the full gear two (411) and full gear one (410). The spline sleeve one (49) drives the spline sleeve one (49) to rotate. The moving spline shaft 1 (48) rotates, and the spline shaft 1 (48) drives the bevel gear 1 (46) to rotate through the bevel gear 2 (47). The bevel gear 1 (46) drives the double-threaded screw 2 (45) to rotate. The double-threaded screw 2 (45) drives the moving seat (42) to move to the right, continuously reducing the cutting angle of the cutting blade. At the same time, the double-threaded screw 2 (45) drives the synchronous wheel 1 (55) to rotate through the synchronous wheel 2 (57) and the synchronous belt (56). The synchronous wheel 1 (55) drives the double-threaded screw 3 (54) to rotate. The double-threaded screw 3 (54) drives the drive block (52) to move to the right inside the drive seat (51). The drive block (52) drives the middle of the cutting machine (6) to make a slight adjustment to the right through the connecting seat 3 (53), so that the cutting blade forms an arc-shaped cutting trajectory during the cutting process, and the change range of the cutting angle gradually decreases from large to small. The grinding layer on the right side of the cutting blade grinds the right side of the cut position of the cable conductor wire (7) simultaneously. S3. When the cable conductor (7) is completely cut, the cutting machine (6) is in a vertical state. The left side of the cut position of the cable conductor (7) forms an arc structure, and the right side is a vertical end face. Then, the double-threaded screw (34) drives the adjusting seat (32) to rise through the adjusting block (33). The moving seat (42) and the driving block (52) continue to move to the right, so that the grinding layer grinds the right end face of the cut position of the cable conductor (7) into an arc shape until the cutting blade completely leaves the cable conductor (7). Then, the relevant driving components are turned off to complete the single cut. When cutting again, the cutting blade cuts in from the right side of the previous cut position of the cable conductor (7). The above steps are repeated and alternately cut until the entire cable conductor (7) is processed.
Citation Information
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