Multi-station intelligent drilling equipment for pd series composites
By designing a multi-station intelligent drilling equipment, the automated multi-position drilling of PD series composite materials is realized by using a motor-driven turntable and screw transmission system, which solves the problem of low drilling efficiency in the existing technology and achieves efficient continuous processing and chip handling.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHONGPIN INTELLIGENT MASCH CO LTD
- Filing Date
- 2026-02-10
- Publication Date
- 2026-04-17
AI Technical Summary
Existing drilling equipment is inefficient when drilling multiple holes in PD series composite materials, requiring frequent adjustments to align the drilling equipment with the hole position, resulting in insufficient processing efficiency.
A multi-station intelligent drilling equipment was designed, comprising a limiting component, a positioning component, and a drilling component. Through a motor-driven turntable and screw transmission system, it can automatically adjust the drilling position and perform continuous processing, and combine a vacuum cleaner to handle drilling debris.
It improves the drilling efficiency of PD series composite materials, realizes automatic alignment and continuous processing of multi-position drilling, reduces manual intervention, and improves processing efficiency and convenience.
Smart Images

Figure CN121670775B_ABST
Abstract
Description
Technical Field
[0001] This disclosure relates to the field of drilling equipment technology, and in particular to multi-station intelligent drilling equipment for PD series composite materials. Background Technology
[0002] PD series composite materials typically refer to composite materials with palladium (Pd) as the main active component. Palladium is supported on different substrates in the form of nanoparticles or compounds, forming various structures. Due to palladium's excellent catalytic performance, the physicochemical properties of the substrate (such as high specific surface area, conductivity, or magnetism), and synergistic effects, palladium-based composites can enhance the mechanical properties of matrices such as polydicyclopentadiene in the field of advanced composite materials, and are used in automotive parts, chemical corrosion protection equipment, or engineering machinery. However, it should be noted that polydicyclopentadiene itself does not directly contain palladium; rather, its performance is improved through composite modification.
[0003] For some shell structures made of PD composite materials, drilling equipment is required to prepare for subsequent assembly. In the existing technology, the material to be drilled is clamped and fixed by a jig, and then the drilling equipment drills holes in the material. When multiple holes need to be drilled on the material surface, the material needs to be moved to align the drill rod of the drilling equipment with the drilling positions at different locations before the drilling process is completed. This process leads to low drilling efficiency and requires correction and alignment of each hole. Summary of the Invention
[0004] This disclosure aims to at least partially address one of the technical problems in the related art.
[0005] Therefore, the purpose of this disclosure is to provide a multi-station intelligent drilling equipment for PD series composite materials.
[0006] To achieve the above objectives, this disclosure provides a multi-station intelligent drilling equipment for PD series composite materials, comprising: a base, a turntable rotatably mounted on the top of the base via a built-in drive motor, a limiting component on the top of the turntable, a PD composite plate clamped inside the limiting component, multiple positioning components mounted on the top of the limiting component, the positioning components covering the upper surface of the PD composite plate, a vertical frame fixed to one side of the base, and a top plate fixed to the top of the vertical frame, the center of the top plate being collinear with the center of the turntable, and four drilling components equidistantly mounted on the bottom of the top plate; the limiting component includes a bottom frame, of which there are two sets, the two sets of bottom frames symmetrically slidingly mounted on the surface of the turntable, and an upper frame on the top of the bottom frame, the upper frame and the bottom frame enclosing the PD composite plate. The top and bottom sides of the upper frame are provided with horizontal plates at the front and rear ends, and the front and rear ends of the two bottom frames are provided with base frames. The upper frame and the bottom frame slide along the horizontal plates and base frames respectively. An extension plate is slidably inserted between the upper frame and the bottom frame. The positioning component includes a slide block. There are two sets of slide blocks. A second belt slides through the two sets of slide blocks. A drill hole is opened on the surface of the second belt. A movable plate is provided at the upper end of the slide block. The second belt passes through the slide block and is fixedly connected to the movable plate. A side groove is opened in the inner wall of the upper frame. The slide block slides along the inside of the side groove. The drilling component includes a horizontal frame. Four horizontal frames are equidistantly arranged at the bottom of the top plate. A slider is slidably connected inside the horizontal frame. A drilling device is installed at the bottom of the slider. A vacuum cleaner is installed inside the turntable. A vacuum groove is opened at the upper end of the turntable.
[0007] Optionally, the limiting assembly further includes: a sliding rod, a first screw, a first motor, and a first transmission belt. One end of the base frame is fixed with the sliding rod, and one end of the horizontal plate is slidably sleeved on the sliding rod. The other end of the base frame is rotatably mounted with the first screw, and the other end of the horizontal plate is threaded onto the surface of the first screw. The top of the first screw at both ends of the upper frame is mounted with the first transmission belt, and the two pulleys of the first transmission belt are fixedly sleeved with the tops of the two first screws. The base frame at one end of the upper frame is fixedly mounted with the first motor at the top of the first screw, and the output end of the first motor is fixedly connected to the first screw.
[0008] Optionally, a bidirectional screw is rotatably mounted on the outer side of the base frame, and two bottom frames are threaded onto the surface of the bidirectional screw. A second transmission belt is installed at one end of the two bidirectional screws. Vertical plates are fixed at both ends of the bottom frames, and a sliding frame is fixed on the upper frame at the position corresponding to the vertical plate, and the sliding frame is slidably sleeved on the surface of the vertical plate.
[0009] Optionally, the positioning assembly further includes: a vertical rod, a second spring, a locking bolt, and a clamping plate. The top of the slide is fixed with the vertical rod, and the moving plate is slidably sleeved on the surface of the vertical plate. The surface of the vertical rod is sleeved with the second spring, and the bottom of the second spring is fixedly connected to the moving plate. The bottom of the vertical rod is slidably sleeved with the clamping plate, and the clamping plate is connected to the slide via a spring. The second belt slides through the clamping plate. The side of the moving plate is threaded with a locking bolt, and the locking bolt is in pressing contact with the vertical rod.
[0010] Optionally, the drilling assembly further includes: a long plate, a first electric push rod, and a first spring. The long plate is fixed to one end of the top plate facing the horizontal frame, and the long plate is fixedly connected to the top of the horizontal frame. The first electric push rod is fixed to the bottom of the slider, and the extended end of the first electric push rod is fixedly connected to the drilling device. The first spring is fixed to both sides of the slider, and the other end of the first spring is fixedly connected to the inner walls of both ends of the horizontal frame.
[0011] Optionally, a second electric push rod is fixed on the outer wall at both ends of the horizontal frame, and a first belt is provided inside the horizontal frame, with both ends of the first belt sliding out from both ends of the horizontal frame. The extended end of the second electric push rod is fixedly connected to the protruding end of the first belt. The first belt slides through the slider, and the slider has a movable notch at the bottom where the first belt protrudes, with a pull rope protruding from the movable notch.
[0012] Optionally, one end of the pull rope passes through one end of the horizontal frame and is fixedly connected to the slider, and the other end of the pull rope passes through the other end of the horizontal frame. A guide post is fixed on the surface of the second electric push rod; wherein, the pull rope passes through the inside of the guide post and is fixedly connected to the extended end of the second electric push rod.
[0013] Optionally, a contact plate is fixed to the extended end of the second electric push rod, and a stop plate is fixed to the top of the movable plate at the position corresponding to the contact plate; wherein, the contact plate makes contact with the stop plate after the extended end of the second electric push rod descends.
[0014] Optionally, the bottom of both ends of the base frame is fixed with slide bars, and the turntable is provided with a slide groove corresponding to the position of the slide bar, and the slide bar slides along the inside of the slide groove. The top of the turntable is rotatably installed on one side of the limiting component, and a screw frame is threaded on the surface of the second screw. The screw frame is fixedly connected to one side of the base frame. The second motor is fixed at one end of the turntable corresponding to the position of the second screw, and the output end of the second motor is fixedly connected to the second screw.
[0015] Optionally, an infrared detection module is provided at the position of the positioning component near the first detection position on the top of the second screw, and the infrared detection module is fixedly connected to the turntable; wherein, a receiving plate is fixed at the position of the clamping plate corresponding to the position of the infrared detection module.
[0016] The technical solution provided in this disclosure may include the following beneficial effects:
[0017] 1. This invention drives two bidirectional screws to rotate via a motor and a second transmission belt. Two sets of upper and lower frames move along the surface of the bidirectional screws under the connection of the vertical plate and the sliding frame. The distance between the two sets of upper and lower frames is adjusted according to the width of the PD composite board. The first motor drives the first screw to rotate. One end of the horizontal plate slides along the sliding rod, and the other end moves along the surface of the first screw, thereby adjusting the vertical distance between the upper and lower frames. The sliding frame slides along the vertical plate to maintain the connection between the upper and lower frames. Then, the distance between the upper and lower frames is adjusted according to the thickness of the PD composite board, so that the upper and lower frames can wrap around the top and bottom sides of the PD composite board, limiting and clamping the PD composite board. At this time, the PD composite board is a certain distance away from the turntable, which provides convenience for drilling. In addition, the vacuum cleaner inside the turntable and the dust collection groove on the top of the turntable can quickly handle the debris generated by drilling.
[0018] 2. The positioning components of the present invention are arranged according to the positions where holes need to be drilled on the PD composite board. Taking the case where multiple holes need to be opened on the PD composite board as an example, multiple positioning components are needed to position the holes at different positions. Moreover, the holes at each position can be in different positions in the horizontal direction. Therefore, by sliding the movable plate on the slide along the vertical rod, the length of the second belts at both ends can be adjusted, thereby adjusting the horizontal position of the drilling. Then, the movable plate is fixed on the vertical rod by the locking bolt to keep the drilling position corresponding to the position where the hole needs to be opened on the PD composite board.
[0019] 3. In this invention, after the drilling assembly aligns with the positioning assembly, the second electric push rods at both ends of the horizontal frame drive the contact plates to descend until they press against the abutment plates at both ends of the positioning assembly. As the second electric push rods move, the first belt unfolds along the inside of the horizontal frame. During this process, because the drilling positions of the second belt on the positioning assembly are different, the positions of the moving plates at both ends fixed to the vertical rod are different, resulting in different extension lengths of the second electric push rods at both ends of the horizontal frame. As the extended ends of the second electric push rods connected to the pull ropes move, they pull out the pull ropes. During this process, because the other end of the pull rope passes through the moving notch of the slider, wraps around once, and connects to the other side of the slider, and the two sides of the slider are connected by the first spring... The spring is connected to the inner walls at both ends of the cross frame, so the movement of the slider and the drilling device can be driven by the movement of the extended end of the second electric push rod and the traction of the pull rope. The shorter the length of the extended end of the second electric push rod, the closer the bottom moving plate is to the top of the vertical rod, and the closer the drilling position is to this side. Therefore, the drilling device needs to be moved to this side as well. If it is pulled directly by the first belt, the drilling device will be opposite to the drilling direction. Therefore, after the pull rope is wrapped around and fixedly connected to the other end of the slider, the slider and the drilling device can move closer to the side with the shorter extended end of the second electric push rod, and the drilling device can correspond to the drilling position and automatically complete the adjustment of the drilling position.
[0020] 4. In this invention, the second motor on the side plate drives the second screw to rotate. The screw holder is threadedly engaged with the second screw. A slide bar moves along a groove on the turntable, causing the limiting component to move along the turntable. This moves the subsequent positioning components to the original position of the first group of positioning components. Because the drilling positions on different PD composite boards are different, the positions of the positioning components also differ. To ensure that the second screw drives the limiting component to move each time, the second, third, and fourth groups of positioning components are moved to correspond to the subsequent three groups of drilling components. Each time the limiting component moves along the turntable, it stops moving after receiving a signal from the receiving plate of each group of positioning component clamps via an infrared detection module. Simply put, in this step, the drilling component closest to the vertical frame is the first drilling position. The remaining drilling components drill holes in the PD composite board in a clockwise direction. After the turntable rotates the limiting component and the PD composite board from the first drilling position to the second drilling position, the second screw drives the limiting component and the PD composite board to move, moving the second set of positioning components to the original position of the first set of positioning components. This ensures that the second set of drilling components corresponds to the position of the second set of positioning components. In this way, subsequent drilling can be performed continuously on the PD composite board. During this process, the infrared detection module and the receiving board work together to locate the position of each set of positioning components. Because the vertical frame is close to the first drilling position, the limiting component and the PD composite board have not yet slid outwards, so there will be no movement interference due to the presence of the vertical frame.
[0021] Additional aspects and advantages of this disclosure will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this disclosure. Attached Figure Description
[0022] The above and / or additional aspects and advantages of this disclosure will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:
[0023] Figure 1 This is a schematic diagram of the overall structure of a multi-station intelligent drilling equipment for PD series composite materials according to an embodiment of this disclosure;
[0024] Figure 2 This is a schematic diagram of the top structure of the rotary table in a multi-station intelligent drilling equipment for PD series composite materials according to an embodiment of this disclosure;
[0025] Figure 3 This is a schematic diagram of the installation position of the second screw in a multi-station intelligent drilling equipment for PD series composite materials according to an embodiment of this disclosure;
[0026] Figure 4 This is a schematic diagram of the limiting component structure in a multi-station intelligent drilling equipment for PD series composite materials according to an embodiment of this disclosure;
[0027] Figure 5 This is a schematic diagram of the connection between the positioning component and the limiting component in a multi-station intelligent drilling equipment for PD series composite materials according to an embodiment of this disclosure;
[0028] Figure 6 This is a schematic diagram of the positioning component structure in a multi-station intelligent drilling equipment for PD series composite materials according to an embodiment of this disclosure;
[0029] Figure 7 This is a schematic diagram showing the positional relationship between the turntable and the top plate in a multi-station intelligent drilling equipment for PD series composite materials according to an embodiment of this disclosure;
[0030] Figure 8 This is a schematic diagram of the connection between the drilling assembly and the top plate in a multi-station intelligent drilling equipment for PD series composite materials according to an embodiment of this disclosure;
[0031] Figure 9 This is a schematic diagram of the drilling component structure in a multi-station intelligent drilling equipment for PD series composite materials according to an embodiment of this disclosure;
[0032] Figure 10 This is a schematic diagram of the connection between the drilling component and the positioning component in a multi-station intelligent drilling equipment for PD series composite materials according to an embodiment of this disclosure;
[0033] As shown in the figure: 1. Base; 11. Turntable; 12. Vertical frame; 13. Top plate; 14. Dust collection tray;
[0034] 2. Drilling assembly; 21. Long plate; 22. Cross frame; 23. Slider; 24. First electric push rod; 25. Drilling device; 26. First spring; 27. First belt; 28. Second electric push rod; 29. Contact plate; 210. Moving notch; 211. Pull rope; 212. Guide post;
[0035] 3. Limiting assembly; 31. Upper frame; 32. Bottom frame; 33. Horizontal plate; 34. Base frame; 35. Slide rod; 36. First screw; 37. First motor; 38. First transmission belt; 39. Bidirectional screw; 310. Second transmission belt; 311. Vertical plate; 312. Slide frame; 313. Extending plate; 314. Side groove;
[0036] 4. Positioning assembly; 41. Slide; 42. Moving plate; 43. Second belt; 44. Drill hole; 45. Vertical rod; 46. Second spring; 47. Support plate; 48. Locking bolt; 49. Receiving plate; 410. Clamping plate;
[0037] 5. PD composite board;
[0038] 6. Second screw; 61. Second motor; 62. Infrared detection module; 63. Screw frame; 64. Slide bar. Detailed Implementation
[0039] Embodiments of this disclosure are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are used only to explain this disclosure, and should not be construed as limiting this disclosure. Rather, embodiments of this disclosure include all variations, modifications, and equivalents falling within the spirit and scope of the appended claims.
[0040] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 , Figure 7 and Figure 8As shown in the embodiment of this disclosure, a multi-station intelligent drilling equipment for PD series composite materials is proposed, comprising: a base 1, a turntable 11 rotatably mounted on the top of the base 1 via a built-in drive motor, a limiting component 3 on the top of the turntable 11, a PD composite plate 5 clamped inside the limiting component 3, multiple sets of positioning components 4 mounted on the top of the limiting component 3, the positioning components 4 covering the upper surface of the PD composite plate 5, a vertical frame 12 fixed on one side of the base 1, and a top plate 13 fixed on the top of the vertical frame 12, the center of the top plate 13 being collinear with the center of the turntable 11, and four sets of drilling rigs equidistantly mounted on the bottom of the top plate 13. Hole assembly 2; The limiting assembly 3 includes a bottom frame 32, of which there are two sets. The two sets of bottom frames 32 are symmetrically slidably mounted on the surface of the turntable 11, and an upper frame 31 is provided on the top of the bottom frame 32. The upper frame 31 and the bottom frame 32 wrap around the top and bottom of both sides of the PD composite board 5. The front and rear ends of the upper frame 31 are provided with horizontal plates 33, and the front and rear ends of the two bottom frames 32 are provided with base frames 34. The upper frame 31 and the bottom frame 32 slide along the horizontal plates 33 and the base frames 34 respectively. An extension plate 313 is slidably inserted between the upper frame 31 and the bottom frame 32; The positioning assembly 4 includes a slide block 41, of which there are two sets. The two sets of slide blocks 31 are slidably inserted between the upper frame 31 and the bottom frame 32. A second belt 43 slides through the base 41, and a drilled hole 44 is formed on the surface of the second belt 43. A movable plate 42 is provided at the upper end of the slide 41, and the second belt 43 passes through the slide 41 and is fixedly connected to the movable plate 42. A side groove 314 is formed on the inner wall of the upper frame 31, and the slide 41 slides along the inside of the side groove 314. The drilling assembly 2 includes a horizontal frame 22. Four horizontal frames 22 are equidistantly arranged at the bottom of the top plate 13, and a slider 23 is slidably connected inside the horizontal frame 22. A drilling device 25 is installed at the bottom of the slider 23. A vacuum cleaner is installed inside the turntable 11, and a vacuum groove 14 is formed at the upper end of the turntable 11. During installation, adjust the size of the limiting component 3, place the PD composite plate 5 inside the limiting component 3 and clamp it in place. Place one end of the PD composite plate 5 against the end of the limiting component 3 near the vertical frame 12. Arrange the positioning component 4 according to the position of the hole 44 to be drilled on the PD composite plate 5. Align the hole 44 of the positioning component 4 with the position of the hole to be drilled on the PD composite plate 5. Drive the turntable 11 to rotate through the motor inside the base 1. Align the positioning component 4 on the PD composite plate 5 with the four sets of drilling components 2 clockwise. Perform continuous opening and processing on the PD composite plate 5, thereby improving processing efficiency and ensuring that the position of the hole 44 is indeed aligned with the drilling components 2 at different workstations.
[0041] like Figure 2 , Figure 4 and Figure 7As shown, in some embodiments, the limiting component 3 further includes: a slide rod 35, a first screw 36, a first motor 37, and a first transmission belt 38. One end of the base frame 34 is fixedly fitted with the slide rod 35, and one end of the horizontal plate 33 is slidably sleeved on the slide rod 35. The other end of the base frame 34 is rotatably mounted with the first screw 36, and the other end of the horizontal plate 33 is threaded onto the surface of the first screw 36. The tops of the first screws 36 at both ends of the upper frame 31 are fitted with the first transmission belt 38, and the two pulleys of the first transmission belt 38 are fixedly sleeved with the tops of the two first screws 36. The base frame 34 at one end of the upper frame 31 is fixed with a first motor 37 at the top of the first screw 36, and the output end of the first motor 37 is fixedly connected to the first screw 36. A bidirectional screw 39 is rotatably installed on the outer side of the base frame 34. Two base frames 32 are threaded onto the surface of the bidirectional screw 39. A second transmission belt 310 is installed at one end of the two bidirectional screws 39. Vertical plates 311 are fixed at both ends of the base frame 32. A sliding frame 312 is fixed on the upper frame 31 at the position corresponding to the vertical plate 311, and the sliding frame 312 is slidably sleeved on the surface of the vertical plate 311.
[0042] Understandably, the motor and the second transmission belt 310 drive the two bidirectional screws 39 to rotate. The two sets of upper frames 31 and bottom frames 32 move along the surface of the bidirectional screws 39 under the connection of the vertical plate 311 and the sliding frame 312. The distance between the two sets of upper frames 31 and bottom frames 32 is adjusted according to the width of the PD composite board 5. The first motor 37 drives the first screw 36 to rotate. One end of the horizontal plate 33 slides along the sliding rod 35, and the other end moves along the surface of the first screw 36, thereby adjusting the vertical distance between the upper frame 31 and the bottom frame 32. The sliding frame 312 moves along the vertical... The plate 311 slides to maintain the connection between the upper frame 31 and the bottom frame 32, and then adjusts the distance between the upper frame 31 and the bottom frame 32 according to the thickness of the PD composite plate 5, so that the upper frame 31 and the bottom frame 32 can wrap around the top and bottom sides of the PD composite plate 5 to limit and clamp the PD composite plate 5. At this time, the PD composite plate 5 is a certain distance away from the turntable 11, which can provide convenience for drilling 44, and work with the vacuum cleaner inside the turntable 11 and the dust collection groove 14 on the top of the turntable 11 to quickly handle the debris generated by drilling 44.
[0043] like Figure 5 and Figure 6As shown, in some embodiments, the positioning assembly 4 further includes: a vertical rod 45, a second spring 46, a locking bolt 48, and a clamping plate 410. The top of the slide block 41 is fixed with the vertical rod 45, and the moving plate 42 is slidably sleeved on the surface of the vertical plate 311. The surface of the vertical rod 45 is sleeved with the second spring 46, and the bottom of the second spring 46 is fixedly connected to the moving plate 42. The bottom of the vertical rod 45 is slidably sleeved with the clamping plate 410, and the clamping plate 410 is connected to the slide block 41 by a spring. The second belt 43 slides through the clamping plate 410. The side of the moving plate 42 is threaded with the locking bolt 48, and the locking bolt 48 is in contact with the vertical rod 45.
[0044] It is understandable that the number of positioning components 4 required is the same as the number of drilling components 2. If there are six positioning components 4, then six sets of equally spaced drilling components 2 need to be installed on the top plate 13. The positioning components 4 are arranged according to the position of the hole 44 to be drilled on the PD composite board 5. Taking the need to open multiple holes on the PD composite board 5 as an example, multiple positioning components 4 are needed to position the holes at different positions. And the hole at each position can be in a different position in the horizontal direction. Therefore, by sliding the movable plate 42 on the slide block 41 along the vertical rod 45, the length of the second belt 43 at both ends is adjusted, thereby adjusting the horizontal position of the hole 44. Then, the movable plate 42 is fixed on the vertical rod 45 by the locking bolt 48 to keep the position of the hole 44 corresponding to the position of the hole to be opened on the PD composite board 5.
[0045] like Figure 5 , Figure 6 , Figure 8 and Figure 9As shown, in some embodiments, the drilling assembly 2 further includes: a long plate 21, a first electric push rod 24, and a first spring 26. The long plate 21 is fixed to one end of the top plate 13 facing the horizontal frame 22, and the long plate 21 is fixedly connected to the top of the horizontal frame 22. The first electric push rod 24 is fixed to the bottom of the slider 23, and the extended end of the first electric push rod 24 is fixedly connected to the drilling device 25. The first spring 26 is fixed to both sides of the slider 23, and the other end of the first spring 26 is fixedly connected to the inner walls of both ends of the horizontal frame 22. The second electric push rod 28 is fixed to the outer walls of both ends of the horizontal frame 22. A first belt 27 is provided inside the horizontal frame 22, and both ends of the first belt 27 slide out from both ends of the horizontal frame 22. The extended end of the second electric push rod 28 is fixedly connected to the protruding end of the first belt 27. The first belt 27 slides through the slider 23. The slider 23 has a movable notch 210 at the bottom where the first belt 27 passes through, and a pull rope 211 extends through the movable notch 210. One end of the pull rope 211 extends through one end of the horizontal frame 22 and is fixedly connected to the slider 23. The other end of the pull rope 211 extends through the other end of the horizontal frame 22. A guide post 212 is fixed on the surface of the second electric push rod 28. The pull rope 211 passes through the guide post 212 and is fixedly connected to the extended end of the second electric push rod 28. A contact plate 29 is fixed to the extended end of the second electric push rod 28. A stop plate 47 is fixed to the top of the movable plate 42 at the position corresponding to the contact plate 29. The contact plate 29 makes contact with the stop plate 47 after the extended end of the second electric push rod 28 descends.
[0046] It should be noted that after the drilling assembly 2 aligns with the positioning assembly 4, the second electric push rods 28 at both ends of the horizontal frame 22 drive the contact plates 29 to descend until they press against the abutment plates 47 at both ends of the positioning assembly 4. As the second electric push rods 28 move, the first belt 27 unfolds along the inside of the horizontal frame 22. During this process, because the drilling holes 44 of the second belt 43 on the positioning assembly 4 are at different positions, the positions of the moving plates 42 at both ends fixed to the vertical rod 45 are different, resulting in different extension lengths of the second electric push rods 28 at both ends of the horizontal frame 22. This can be referred to as the principle of stopping the motor when encountering resistance. When the extended end of the second electric push rod 28 moves downward, it will immediately stop moving when it encounters the resistance of the abutment plate 47, unless the drilling hole 44 of the second belt 43 is in the middle position. Otherwise, the heights of the moving plates 42 at both ends of the positioning assembly 4 are different, resulting in different extension lengths of the two second electric push rods 28. The second electric push rod 28 connected to the pull rope 211 pulls the pull rope 211 out as its extended end moves. During this process, because The other end of the pull rope 211 passes through the moving notch 210 of the slider 23, wraps around once, and connects to the other side of the slider 23. The two sides of the slider 23 are connected to the inner walls of the two ends of the horizontal frame 22 by the first spring 26. Therefore, the slider 23 and the drilling device 25 can be moved by the movement of the extended end of the second electric push rod 28 and the traction of the pull rope 211. In short, the shorter the length of the extended end of the second electric push rod 28, the closer the bottom moving plate 42 is to the top of the vertical rod 45, and the closer the position of the drill hole 44 is to this side. Therefore, the drilling device 25 needs to be moved to this side as well. If it is pulled directly by the first belt 27, the drilling device 25 will be in the opposite direction to the drill hole 44. Therefore, by wrapping the pull rope 211 around once and fixing it to the other end of the slider 23, the slider 23 and the drilling device 25 can move closer to the side with the shorter extended end of the second electric push rod 28, and the drilling device 25 can correspond to the position of the drill hole 44, automatically completing the adjustment of the position of the drill hole 44.
[0047] like Figure 3 , Figure 6 and Figure 10As shown, in some embodiments, the bottom ends of the base frame 34 are fixed with slide bars 64, the turntable 11 is provided with a slide groove corresponding to the position of the slide bar 64, and the slide bar 64 slides along the inside of the slide groove. The top of the turntable 11 is rotatably mounted on one side of the limiting component 3, and a screw frame 63 is threaded onto the surface of the second screw 6. The screw frame 63 is fixedly connected to one side of the base frame 34. The turntable 11 is fixed with a second motor 61 corresponding to one end of the second screw 6, and the output end of the second motor 61 is fixedly connected to the second screw 6. An infrared detection module 62 is provided on the top of the second screw 6 near the positioning component 4 of the first detection position, and the infrared detection module 62 is fixedly connected to the turntable 11. The clamping plate 410 is fixed with a receiving plate 49 corresponding to the position of the infrared detection module 62.
[0048] It should be noted that, according to Figure 2As shown, the end of the PD composite board 5 that abuts against the horizontal plate 33 and the base frame 34 of the limiting component 3 is the first detection end, that is, the positioning component 4 closest to this position is the first detection station. The subsequent positioning component 4 switches the other three sets of drilling components 2 along the subsequent positioning component 4 to drill holes 44 in the PD composite board 5 through the rotation of the turntable 11. In this process, the four sets of drilling components 2 are equidistantly distributed on the periphery of the turntable 11. Without considering the movement of the drilling device 25 along the horizontal frame 22, the drilling positions of the four sets of drilling components 2 are consistent, so it is necessary to rotate the turntable 11 each time. After rotation, the second motor 61 on the side plate drives the second screw 6 to rotate. The screw holder 63 is threadedly engaged with the second screw 6 and moves along the slide groove on the turntable 11 via the slide bar 64, driving the limiting component 3 to move along the turntable 11. This moves the subsequent positioning component 4 to the position of the original first group of positioning components 4. Because the drilling positions 44 on different PD composite boards 5 are different, the positions of the positioning components 4 are also different. In order to ensure that the second screw 6 drives the limiting component 3 to move each time, the second, third, and fourth groups of positioning components 4 are moved to correspond with the subsequent three groups of drilling components 2. Each time the limiting component 3 moves along the turntable 11, it stops moving after receiving a signal from the receiving plate 49 of the clamping plate 410 of each group of positioning components 4 via the infrared detection module 62. Simply put, in this step, the drilling component 2 closest to the vertical frame 12 is at the first drilling hole 44 position. The remaining drilling components 2 drill holes 44 in the PD composite plate 5 sequentially in a clockwise direction. After the turntable 11 rotates the limiting component 3 and the PD composite plate 5 from the first drilling hole 44 position to the second drilling hole 44 position, the second screw 6 drives the limiting component 3 and the PD composite plate 5 to move, thus... The second set of positioning components 4 moves to the original position of the first set of positioning components 4, ensuring that the second set of drilling components 2 can correspond to the position of the second set of positioning components 4. In this way, subsequent drilling 44 can be continuously drilled on the PD composite board 5. During this process, the infrared detection module 62 and the receiving board 49 cooperate to locate the position of each set of positioning components 4. Because the vertical frame 12 is close to the first drilling 44 station, the limiting component 3 and the PD composite board 5 have not yet slid outward, and there will be no movement interference due to the presence of the vertical frame 12.
[0049] Working principle:
[0050] When using the device, adjust the size of the limiting component 3. The motor and second transmission belt 310 drive the two bidirectional screws 39 to rotate. The two sets of upper frames 31 and bottom frames 32 move along the surface of the bidirectional screws 39 under the connection of the vertical plate 311 and the sliding frame 312. Adjust the distance between the two sets of upper frames 31 and bottom frames 32 according to the width of the PD composite board 5. The first motor 37 drives the first screw 36 to rotate. One end of the horizontal plate 33 slides along the sliding rod 35, and the other end moves along the surface of the first screw 36, thereby adjusting the vertical distance between the upper frame 31 and the bottom frame 32. The sliding frame 312 slides along the vertical plate 311 to maintain the connection between the upper frame 31 and the bottom frame 32. Furthermore, adjust the distance between the upper frame 31 and the bottom frame 32 according to the thickness of the PD composite board 5, so that the upper frame 31 and the bottom frame 32 can... The PD composite board 5 is wrapped around its top and bottom sides, providing a limiting clamp. At this point, the PD composite board 5 is a certain distance from the turntable 11, facilitating drilling 44. The dust collector inside the turntable 11 and the dust collection groove 14 on top of the turntable 11 quickly remove debris generated during drilling 44. After the PD composite board 5 is placed inside the limiting component 3 and clamped in place, one end of the PD composite board 5 is abutted against the end of the limiting component 3 near the vertical frame 12. Positioning components 4 are arranged according to the required drilling position of the PD composite board 5. The number of positioning components 4 is the same as the number of drilling components 2. If there are six positioning components 4, six sets of equally spaced drilling components 2 need to be installed on the top plate 13. 4. Arrange the components according to the positions of the holes 44 to be drilled on the PD composite board 5. Taking the case where multiple holes need to be drilled on the PD composite board 5 as an example, multiple positioning components 4 are needed to position the holes at different positions. Each hole can be in a different position laterally. Therefore, by sliding the movable plate 42 on the slide block 41 along the vertical rod 45, the length of the second belts 43 at both ends is adjusted, thereby adjusting the lateral position of the drill holes 44. Then, the movable plate 42 is fixed on the vertical rod 45 by the locking bolts 48 to keep the position of the drill holes 44 corresponding to the position of the holes to be drilled on the PD composite board 5. The turntable 11 is driven to rotate by the motor inside the base 1. After the drilling component 2 corresponds with the positioning component 4, the second electric push rods 28 at both ends of the horizontal frame 22 drive the contact plate 2. 9 descends until it presses against the abutment plates 47 at both ends of the positioning component 4. As the second electric push rod 28 moves, the first belt 27 unfolds along the inside of the horizontal frame 22. During this process, because the drilling holes 44 of the second belt 43 on the positioning component 4 are at different positions, the positions of the moving plates 42 at both ends fixed to the vertical rod 45 are different. Consequently, the extension lengths of the second electric push rods 28 at both ends of the horizontal frame 22 are different. This can be referred to as the principle of stopping the motor when encountering an obstacle. When the extended end of the second electric push rod 28 moves downward, it will immediately stop moving when it encounters the obstruction of the abutment plate 47. Unless the drilling holes 44 of the second belt 43 are in the middle position, the heights of the moving plates 42 at both ends of the positioning component 4 are different, and consequently, the extension lengths of the two extended ends of the second electric push rods 28 are also different.As the extended end of the second electric push rod 28, connected to the pull rope 211, moves, it pulls the pull rope 211 out. During this process, because the other end of the pull rope 211 passes through the moving notch 210 of the slider 23, wraps around once, and connects to the other side of the slider 23, and the two sides of the slider 23 are connected to the inner walls of both ends of the horizontal frame 22 by the first spring 26, the movement of the extended end of the second electric push rod 28 and the traction of the pull rope 211 can drive the slider 23 and the drilling device 25 to move. Simply put, the shorter the length of the extended end of the second electric push rod 28, the closer the bottom moving plate 42 is to the top of the vertical rod 45, and the closer the position of the drill hole 44 is to this side. Therefore, it is necessary to move the drilling device 25 to this side as well. If it is directly connected to the slider 28, the movement of the slider 23 and the drilling device 25 will be closer to this side. Pulling the first belt 27 will cause the drilling device 25 to move in the opposite direction to the drilling hole 44. Therefore, after the pull rope 211 is wrapped around and fixedly connected to the other end of the slider 23, the slider 23 and the drilling device 25 can move closer to the shorter side of the extended end of the second electric push rod 28. The drilling device 25 can correspond to the position of the drilling hole 44 and automatically complete the adjustment of the position of the drilling hole 44. The end of the PD composite plate 5 that abuts against the horizontal plate 33 of the limiting component 3 and the base frame 34 is the first detection end, that is, the positioning component 4 closest to this position is the first detection station. The subsequent positioning component 4 switches the other three sets of drilling components 2 to drill the PD composite plate 5 along the subsequent positioning component 4 through the rotation of the turntable 11. In this process, the four sets of drilling components The four sets of drilling components 2 are evenly distributed around the outer perimeter of the turntable 11. Without considering the movement of the drilling device 25 along the horizontal frame 22, the drilling positions of the holes 44 are consistent. Therefore, each time the turntable 11 rotates, the second motor 61 on the side plate drives the second screw 6 to rotate. The screw holder 63 is threadedly engaged with the second screw 6, and moves along the slide groove on the turntable 11 via the slide bar 64, driving the limiting component 3 to move along the turntable 11, thus moving the subsequent positioning component 4 to the original position of the first positioning component 4. Because the drilling positions of the holes 44 on different PD composite boards 5 are different, the positions of the positioning components 4 are also different. To ensure that the second screw 6 drives the limiting component 3 to move each time, the second, third, and fourth sets of positioning components 4 are moved to the positions of the subsequent three sets of drilling components, respectively. Corresponding to component 2, the limiting component 3 moves along the turntable 11 each time. After receiving a signal from the receiving plate 49 of the clamping plate 410 of each group of positioning components 4 via the infrared detection module 62, it stops moving. Simply put, in this step, the drilling component 2 near the end of the vertical frame 12 is the first drilling hole 44 position. The remaining drilling components 2 drill holes 44 in the PD composite plate 5 in a clockwise direction. After the turntable 11 rotates the limiting component 3 and the PD composite plate 5 from the first drilling hole 44 position to the second drilling hole 44 position, the second screw 6 drives the limiting component 3 and the PD composite plate 5 to move, moving the second group of positioning components 4 to the original position of the first group of positioning components 4, ensuring that the second group of drilling components 2 can correspond to the position of the second group of positioning components 4. In this way,Subsequent drilling 44 can perform continuous drilling on the PD composite board 5. During this process, the infrared detection module 62, in cooperation with the receiving board 49, positions of each positioning component 4 are determined. Because the vertical frame 12 is close to the first drilling position, the limiting component 3 and the PD composite board 5 have not yet slid outwards, and there will be no movement interference due to the presence of the vertical frame 12.
[0051] In the description of this disclosure, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, in the description of this disclosure, unless otherwise stated, "a plurality of" means two or more.
[0052] Any process or method description in the flowchart or otherwise herein can be understood as representing a module, segment, or portion of code comprising one or more executable instructions for implementing a particular logical function or process, and the scope of preferred embodiments of this disclosure includes additional implementations in which functions may be performed not in the order shown or discussed, including substantially simultaneously or in reverse order depending on the function involved, as will be understood by those skilled in the art to which embodiments of this disclosure pertain.
[0053] In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this disclosure. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0054] Although embodiments of the present disclosure have been shown and described above, it is to be understood that the above embodiments are exemplary and should not be construed as limiting the present disclosure. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present disclosure.
Claims
1. Multi-station intelligent drilling equipment for PD series composites, characterized in that, include: The base (1) has a turntable (11) mounted on its top via a built-in drive motor. The turntable (11) has a limit component (3) on its top. The limit component (3) holds a PD composite plate (5) inside. The limit component (3) has multiple positioning components (4) mounted on its top. The positioning components (4) cover the upper surface of the PD composite plate (5). A vertical frame (12) is fixed on one side of the base (1), and a top plate (13) is fixed on the top of the vertical frame (12). The center of the top plate (13) is on the same straight line as the center of the turntable (11). Four drilling components (2) are installed at equal intervals at the bottom of the top plate (13). The limiting component (3) includes a bottom frame (32), which has two sets. The two sets of bottom frames (32) are symmetrically slidably installed on the surface of the turntable (11). The top of the bottom frame (32) is provided with an upper frame (31). The upper frame (31) and the bottom frame (32) wrap around the top and bottom of both sides of the PD composite board (5). The front and rear ends of the upper frame (31) are provided with horizontal plates (33). The front and rear ends of the two bottom frames (32) are provided with base frames (34). The upper frame (31) and the bottom frame (32) slide along the horizontal plates (33) and the base frames (34) respectively. An extension plate (313) is slidably inserted between the upper frame (31) and the bottom frame (32). The positioning component (4) includes a slide (41), which is provided in two sets. A second belt (43) slides between the two sets of slides (41), and a drill hole (44) is provided on the surface of the second belt (43). A movable plate (42) is provided at the upper end of the slide (41), and the second belt (43) passes through the slide (41) and is fixedly connected to the movable plate (42). A side groove (314) is provided on the inner wall of the upper frame (31), and the slide (41) slides along the inside of the side groove (314). The drilling assembly (2) includes a horizontal frame (22). Four horizontal frames (22) are equidistantly arranged at the bottom of the top plate (13), and a slider (23) is slidably connected inside the horizontal frame (22). A drilling device (25) is installed at the bottom of the slider (23). A vacuum cleaner is installed inside the turntable (11), and a vacuum groove (14) is opened at the upper end of the turntable (11). The positioning assembly (4) also includes: The slide block (41) has a vertical rod (45), a second spring (46), a locking bolt (48), and a clamping plate (410). The top of the slide block (41) is fixed with the vertical rod (45), and the moving plate (42) is slidably sleeved on the surface of the vertical plate (311). The surface of the vertical rod (45) is sleeved with the second spring (46), and the bottom of the second spring (46) is fixedly connected to the moving plate (42). The bottom of the vertical rod (45) is slidably sleeved with the clamping plate (410), and the clamping plate (410) is connected to the slide block (41) by a spring. The second belt (43) slides through the clamping plate (410). The movable plate (42) has a locking bolt (48) threaded into its side, and the locking bolt (48) is in contact with the vertical rod (45). The drilling assembly (2) also includes: The top plate (13) is fixed with the long plate (21) facing the horizontal frame (22), and the long plate (21) is fixedly connected to the top of the horizontal frame (22). The bottom of the slider (23) is fixed with the first electric push rod (24), and the extended end of the first electric push rod (24) is fixedly connected to the drilling device (25). The slider (23) is fixed with two sides of a first spring (26), and the other end of the first spring (26) is fixedly connected to the inner walls of both ends of the horizontal frame (22). The outer walls of both ends of the horizontal frame (22) are fixed with a second electric push rod (28). The inside of the horizontal frame (22) is provided with a first belt (27), and the two ends of the first belt (27) slide out from both ends of the horizontal frame (22). The extended end of the second electric push rod (28) is fixedly connected to the protruding end of the first belt (27). The first belt (27) slides through the slider (23). The slider (23) has a moving notch (210) at the bottom where the first belt (27) passes through, and a pull rope passes through the moving notch (210). (211) One end of the pull rope (211) passes through one end of the horizontal frame (22) and is fixedly connected to the slider (23). The other end of the pull rope (211) passes through the other end of the horizontal frame (22). A guide post (212) is fixed on the surface of the second electric push rod (28). The pull rope (211) passes through the inside of the guide post (212) and is fixedly connected to the extended end of the second electric push rod (28). A contact plate (29) is fixed on the extended end of the second electric push rod (28). A stop plate (47) is fixed on the top of the moving plate (42) at the position corresponding to the contact plate (29). The contact plate (29) is pressed into contact with the stop plate (47) after the extended end of the second electric push rod (28) descends.
2. The multi-station intelligent drilling apparatus for PD series composites of claim 1, wherein, The limiting component (3) also includes: The base frame (34) is fixed with a slide rod (35), a first screw rod (36), a first motor (37), and a first transmission belt (38). One end of the base frame (34) is fixed with a slide rod (35), and one end of the cross plate (33) is slidably sleeved on the slide rod (35). The other end of the base frame (34) is rotatably installed with a first screw rod (36). The other end of the cross plate (33) is threaded onto the surface of the first screw rod (36). The top of the first screw rod (36) at both ends of the upper frame (31) is installed with a first transmission belt (38). The two pulleys of the first transmission belt (38) are fixedly sleeved with the top of the two first screw rods (36). Among them, the base frame (34) at one end of the upper frame (31) is fixed with the first motor (37) on the top of the first screw (36), and the output end of the first motor (37) is fixedly connected to the first screw (36).
3. The multi-station intelligent drilling apparatus for PD series composites of claim 2, wherein, A bidirectional screw (39) is rotatably mounted on the outer side of the base frame (34), and two base frames (32) are threaded onto the surface of the bidirectional screw (39). A second transmission belt (310) is installed at one end of the two bidirectional screws (39). The bottom frame (32) has vertical plates (311) fixed at both ends, and the upper frame (31) has a sliding frame (312) fixed at the position corresponding to the vertical plate (311), and the sliding frame (312) is slidably sleeved on the surface of the vertical plate (311).
4. The multi-station intelligent drilling apparatus for PD series composites of claim 3, wherein, The bottom of both ends of the base frame (34) is fixed with slide bars (64), and the turntable (11) is provided with a slide groove corresponding to the position of the slide bar (64), and the slide bar (64) slides along the inside of the slide groove. The top of the turntable (11) is rotatably installed on one side of the limiting component (3), and a screw frame (63) is threaded on the surface of the second screw (6), and the screw frame (63) is fixedly connected to one side of the base frame (34). The turntable (11) is fixed with a second motor (61) at one end of the second screw (6), and the output end of the second motor (61) is fixedly connected to the second screw (6).
5. The multi-station intelligent drilling equipment for PD series composite materials according to claim 4, characterized in that: An infrared detection module (62) is provided at the top of the second screw (6) near the positioning component (4) of the first detection position, and the infrared detection module (62) is fixedly connected to the turntable (11); The clamp (410) has a receiving plate (49) fixed at the position corresponding to the infrared detection module (62).
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