Automatic preparation and feeding machine for flocculant for improving silicon removal effect

Abstract

The application discloses a flocculant automatic preparation feeding machine for improving silicon removal effect, and relates to the technical field of flocculant preparation. The machine comprises a base, the top surface of the base is provided with a preparation output unit which can prepare inorganic flocculants and reduce the occurrence of coagulation, and the side surface of the preparation output unit is provided with a curing tank unit which can reduce the internal activity loss of organic flocculants during the preparation process. When the preparation is completed, the L-shaped discharge inner container can be rotated to the corresponding direction, and the L-shaped discharge inner container is limited through the cooperation of the limiting spring rod and the limiting disc, so that the flocculants in the preparation tank can be transmitted to the inside of the discharge pipe under the guidance of the L-shaped discharge inner container and delivered to the designated position. When the medicament passes through the inclined filter screen, the coagulation in the stirring which may exist in the medicament is blocked and accumulated in the inside of the filter valve under the impact of the subsequent liquid. The impurities existing in the inside of the filter valve can be quickly cleaned by removing the filter valve bottom plug.

Description

Technical Field

[0001] This invention relates to the field of flocculant formulation technology, and more specifically to an automated flocculant formulation and feeding machine for improving desiliconization effect. Background Technology

[0002] When purifying silica-containing water, flocculants are typically used to remove excess silica from natural water bodies to prevent scaling in pipe networks. To convert solid or concentrated flocculants into a uniform working solution with the required concentration, flocculant preparation equipment is usually used to ensure a consistent working solution concentration without localized excessively high or low concentrations through stirring and shearing. This can be referenced in patent CN106552543A. Essentially, the raw materials are fed into a stirring frame, where a second motor drives the blades to stir. Simultaneously, a first motor drives the blades up and down, and an electric winding wheel drives the stirring frame left and right. This multi-directional movement ensures thorough mixing of the raw materials, and the flocculant is then removed after preparation.

[0003] The following explains the flocculant preparation method: In the application of flocculants, it is usually necessary to distinguish between organic and inorganic flocculants. However, the characteristics of the two types of flocculants are quite different. Traditional preparation equipment cannot adapt to the differences in characteristics between organic and inorganic flocculants due to mixing and preparation, which can easily lead to agent clumping, incomplete dissolution, equipment blockage, agent waste, and unstable flocculation effect. Therefore, it is necessary to design specifically for the different characteristics of the two types of flocculants to ensure that the flocculant preparation operation can be carried out efficiently and with high quality. To this end, we provide an automated flocculant preparation and feeding machine for improving the desiliconization effect to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to provide an automated flocculant preparation and feeding machine for improving the desiliconization effect, so as to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows:

[0006] An automated flocculant preparation and feeding machine for improving desiliconization effect includes a base. The top surface of the base is provided with a preparation output unit that can prepare inorganic flocculants and reduce the occurrence of coagulation. The side of the preparation output unit is provided with a maturation tank unit that reduces the internal activity loss of organic flocculants during the preparation process.

[0007] The preparation output unit includes a preparation tank fixedly installed on the top surface of the base for preparing inorganic flocculants, a discharge valve fixedly connected to the output end of the preparation tank for discharging the corresponding flocculant, and an ultrasonic generator head movably connected to the inside of the side of the preparation tank to assist in the preparation process.

[0008] The maturation tank unit includes a heat-conducting tank movably connected to the bottom input end of the discharge valve for preparing organic flocculants, and a heating wire disposed on the outer surface of the heat-conducting tank for controlling the temperature.

[0009] A further improvement of the technical solution of the present invention is that: a stirring rod is rotatably connected inside the preparation tank, and two interlocking crushing rollers are rotatably connected inside the top surface of the preparation tank, and the crushing rollers are provided with interlocking grooves inside.

[0010] A further improvement of the technical solution of the present invention is that: a discharge pipe is fixedly connected to the output end of the discharge valve, an inclined filter screen is fixedly connected inside the discharge pipe, and a filter valve is fixedly connected inside the bottom surface of the discharge pipe.

[0011] A further improvement of the technical solution of the present invention is that: an L-shaped discharge liner is rotatably connected inside the discharge valve, a limiting plate is fixedly connected to the side of the L-shaped discharge liner, a limiting spring rod is fixedly connected inside the discharge valve, and the limiting spring rod is snapped into one end of the side of the limiting plate.

[0012] A further improvement of the technical solution of the present invention is that: a water storage tank is fixedly connected to the outer surface of the heat-conducting tank, the heating wire is fixedly connected to the inside of the water storage tank, and a sealing top cover is fixedly connected to one end of the top surface of the heat-conducting tank.

[0013] A further improvement of the technical solution of the present invention is that: a stirring frame is rotatably connected inside the heat-conducting tank, the top surface of the stirring frame penetrates the top surface of the heat-conducting tank and is fixedly connected to a follower wheel, a transmission belt is movably connected to the outer surface of the follower wheel, and one end of the transmission belt is movably connected to the top of the outer surface of the stirring rod.

[0014] A further improvement of the technical solution of the present invention is that: a flexible baffle is fixedly connected inside the stirring frame, a partition is fixedly connected in the middle of the interior of the heat-conducting tank, and an air outlet is fixedly connected to the bottom surface of the interior of the heat-conducting tank.

[0015] Due to the adoption of the above technical solution, the technical progress achieved by this invention compared to the prior art is as follows:

[0016] 1. This invention provides an automated flocculant preparation and feeding machine for improving the desiliconization effect. The powdered agent to be prepared is fed into the preparation tank from the input end of the preparation tank. The agent falls onto the top surface of the crushing roller. At this time, the motor drives the crushing roller to rotate. The crushing roller drives another crushing roller that is meshed with it to rotate. At this time, the crushing roller and the meshing groove cooperate to crush the large particles in the agent and prevent them from affecting the subsequent preparation operation.

[0017] When the crushed medicine falls into the preparation tank containing the liquid, a motor on the top of the stirring rod drives it to rotate rapidly, ensuring that the liquid and powder are thoroughly mixed. At the same time, multiple ultrasonic generators evenly distributed inside the bottom of the preparation tank cause alternating changes in the internal pressure of the liquid, which in turn form cavitation bubbles and cause them to collapse, ultimately producing a cavitation reaction. In conjunction with the stirring rod, this ensures that the preparation process can be completed quickly.

[0018] 2. This invention provides an automated flocculant preparation and feeding machine for improving the desiliconization effect. After the agent is prepared, the L-shaped discharge liner can be rotated to the corresponding direction, and the L-shaped discharge liner is limited by the cooperation of the limiting spring rod and the limiting plate. This allows the flocculant inside the preparation tank to be transported to the inside of the discharge pipe under the guidance of the L-shaped discharge liner and delivered to the designated position. When the agent passes through the inclined filter screen, any condensate that may be present during stirring inside will be blocked and will accumulate inside the filter valve under the impact of the subsequent liquid. The impurities inside the filter valve can be quickly cleaned by removing the bottom plug.

[0019] 3. This invention provides an automated flocculant preparation and feeding machine for improving the desiliconization effect. By feeding materials from the top of the open sealed top cover and keeping the sealed top cover open, the components of the organic flocculant are mixed with the liquid inside the water tank. Under the combined action of the stirring frame and the airflow ejected from the air vents on the top of the partition plate, the solution is initially mixed. The flexible baffle will undergo slight deformation during the stirring process to reduce the active damage to the organic components inside the solution. At the same time, the air vents on the top of the partition plate will continuously spray air, and the airflow will pass through the bottom opening of the partition plate and be discharged from the sealed top cover, further slowing down the solution and ensuring that the components inside the solution are fully mixed.

[0020] The solution falling into the bottom of the partition plate and being fully mixed will generate bubbles under the action of the airflow discharged from the air outlet. The bubbles will ensure that the materials inside the solution are further mixed. At the same time, the heating belt will move the liquid inside the water tank to reach the specified temperature. The solution moving at the bottom of the partition plate will exchange heat with the liquid inside the water tank, thus realizing the maturation of the organic flocculant.

[0021] After the solution inside the preparation tank has completed its initial processing, rotate the L-shaped discharge liner to the corresponding position and close the sealing top cover to ensure the heat transfer tank is sealed. At this time, the gas pressure inside the heat transfer tank increases, and the gas pressure will push the prepared solution at the bottom of the partition plate to be quickly transferred to the designated area through the discharge valve. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2This is a schematic diagram of the configuration output unit of the present invention;

[0024] Figure 3 This is a schematic diagram of the component structure of the configuration output unit of the present invention;

[0025] Figure 4 This is a schematic diagram of another component of the preparation output unit of the present invention;

[0026] Figure 5 This is a schematic diagram of the component structure of another part of the configuration output unit of the present invention;

[0027] Figure 6 This is a schematic diagram of the structure of the curing tank unit of the present invention;

[0028] Figure 7 This is a schematic diagram of the internal structure of the curing tank unit of the present invention.

[0029] In the diagram: 1. Base; 2. Preparation output unit; 21. Discharge valve; 22. Preparation tank; 23. Crushing roller; 24. Stirring rod; 25. Ultrasonic generator head; 26. Engaging groove; 27. Filter valve; 28. Discharge pipe; 29. ​​Inclined filter screen; 210. Limiting spring rod; 211. L-shaped discharge liner; 212. Limiting disc; 3. Curing tank unit; 31. Heat transfer tank; 32. Water storage tank; 33. Heating wire; 34. Follower wheel; 35. Transmission belt; 36. Sealed top cover; 37. Stirring frame; 38. Flexible baffle; 39. Partition plate; 310. Air outlet. Detailed Implementation

[0030] The present invention will be further described in detail below with reference to embodiments:

[0031] Example 1: As Figure 1-7 As shown, the present invention provides an automated flocculant preparation and feeding machine for improving the desiliconization effect, including a base 1, a preparation output unit 2 that can prepare inorganic flocculants and reduce the occurrence of coagulation on the top surface of the base 1, and a maturation tank unit 3 that reduces the internal activity loss of organic flocculants during the preparation process on the side of the preparation output unit 2.

[0032] The top surface of the discharge valve 21 is provided with a dosing port, and two crushing rollers 23 are rotatably connected inside the dosing port of the discharge valve 21. The surface of the crushing rollers 23 is provided with gears for crushing, and the gears on the surface of the crushing rollers 23 mesh with the meshing grooves 26.

[0033] The preparation output unit 2 includes a preparation tank 22 fixedly installed on the top surface of the base 1 for preparing inorganic flocculants, a discharge valve 21 fixedly connected to the output end of the preparation tank 22 for discharging the corresponding flocculant, and an ultrasonic generator head 25 movably connected to the inside of the side of the preparation tank 22 to assist in the preparation operation. A stirring rod 24 is rotatably connected inside the preparation tank 22, and two interlocking crushing rollers 23 are rotatably connected inside the top surface of the preparation tank 22. The crushing rollers 23 are provided with interlocking grooves 26 inside.

[0034] The blades of the stirring rod 24 have a certain tilt angle and are located at the bottom of the discharge valve 21. Eight ultrasonic generators 25 are installed on the side of the preparation tank 22, and a sealing gasket is used to ensure that there is no leakage at the connection between the ultrasonic generators 25 and the preparation tank 22.

[0035] In this embodiment, the powdered medicine to be prepared is put into the interior of the preparation tank 22 from the input end of the preparation tank 22. The medicine falls onto the top surface of the crushing roller 23. At this time, the motor drives the crushing roller 23 to rotate. The crushing roller 23 drives another crushing roller 23 that is meshing with it to rotate. At this time, the crushing roller 23 and the meshing groove 26 cooperate to crush the large particles in the medicine, so as to avoid them affecting the subsequent preparation operation.

[0036] When the crushed medicine falls into the preparation tank 22, which contains the liquid for preparation, the motor on the top surface of the stirring rod 24 drives it to rotate rapidly, ensuring that the liquid and powder are fully mixed. At the same time, multiple ultrasonic generators 25, which are evenly distributed inside the bottom surface of the preparation tank 22, cause alternating changes in the internal pressure of the liquid, thereby forming cavitation bubbles and causing them to collapse, ultimately producing a cavitation reaction. With the help of the stirring rod 24, the preparation process can be completed quickly.

[0037] Example 2: Figure 1-7 As shown, based on Embodiment 1, the present invention provides a technical solution: Preferably, the output end of the discharge valve 21 is fixedly connected to a discharge pipe 28, the inside of the discharge pipe 28 is fixedly connected to an inclined filter screen 29, the bottom surface of the discharge pipe 28 is fixedly connected to a filter valve 27, the inside of the discharge valve 21 is rotatably connected to an L-shaped discharge liner 211, the side of the L-shaped discharge liner 211 is fixedly connected to a limiting plate 212, the inside of the discharge valve 21 is fixedly connected to a limiting spring rod 210, and the limiting spring rod 210 is snapped into one side end of the limiting plate 212;

[0038] The discharge valve 21 has three openings, which are located at the top, bottom and side of the discharge valve 21 respectively. The side opening is the output end. The inclined filter screen 29 is located inside the discharge pipe 28 and is connected to the filter valve 27. The bottom surface of the filter valve 27 is provided with a plug.

[0039] The internal through-hole of the L-shaped discharge liner 211 is L-shaped, with two openings at a 90-degree angle on one side and the bottom of the L-shaped discharge liner 211. The limiting plate 212 on the side of the L-shaped discharge liner 211 is rotatably connected to the inside of the side of the discharge valve 21, and the limiting spring rod 210 is engaged in the slot on the side of the limiting plate 212.

[0040] In this embodiment, after the preparation of the medicine is completed, the L-shaped discharge liner 211 can be rotated to the corresponding direction, and the L-shaped discharge liner 211 is limited by the cooperation of the limiting spring rod 210 and the limiting plate 212, so that the flocculant inside the preparation tank 22 can be transported to the inside of the discharge pipe 28 under the guidance of the L-shaped discharge liner 211 and delivered to the designated position. When the medicine passes through the inclined filter screen 29, the condensate that may exist in the stirring inside will be blocked and will accumulate inside the filter valve 27 under the impact of the subsequent liquid. The impurities inside the filter valve 27 can be quickly cleaned by removing the bottom plug.

[0041] Example 3: As Figure 1-7 As shown, based on Embodiment 1, the present invention provides a technical solution: Preferably, the maturation tank unit 3 includes a heat-conducting tank 31 movably connected to the bottom input end of the discharge valve 21 for preparing organic flocculant, a heating wire 33 disposed on the outer surface of the heat-conducting tank 31 for controlling temperature, a water storage tank 32 fixedly connected to the outer surface of the heat-conducting tank 31, the heating wire 33 fixedly connected to the inside of the water storage tank 32, and a sealing top cover 36 fixedly connected to one end of the top surface of the heat-conducting tank 31;

[0042] The water tank 32 always contains liquid. The heating wire 33 is located inside the water tank 32 and does not directly contact the heat transfer tank 31. The diameter of the follower wheel 34 is larger than the diameter of the motor output end at the top of the stirring rod 24, so that the stirring frame 37 is kept at a low speed. The top of the sealing top cover 36 can be opened and closed and can be locked with bolts.

[0043] A stirring frame 37 is rotatably connected inside the heat transfer tank 31. The top surface of the stirring frame 37 penetrates the top surface of the heat transfer tank 31 and is fixedly connected to a follower wheel 34. A transmission belt 35 is movably connected to the outer surface of the follower wheel 34. One end of the transmission belt 35 is movably connected to the top of the outer surface of the stirring rod 24. A flexible baffle 38 is fixedly connected inside the stirring frame 37. A partition plate 39 is fixedly connected to the middle of the interior of the heat transfer tank 31. An air outlet 310 is fixedly connected to the bottom surface of the interior of the heat transfer tank 31.

[0044] The interior of the heat transfer tank 31 is divided into two areas by partition 39. The top is the premixing area and the bottom is the preparation area. The flexible baffle 38 inside the stirring frame 37 has a certain strength and can be slightly deformed as the stirring frame 37 rotates and is blocked by the liquid. It is equipped with a jet outlet, and the two sets of output ends of the air outlet 310 are respectively located in the middle and bottom of the preparation area.

[0045] In this embodiment, by feeding materials into the top of the open sealed top cover 36 and keeping the sealed top cover 36 open, the components of the organic flocculant are mixed with the liquid inside the water tank 32. With the stirring of the stirring frame 37 and the airflow ejected from the air vent on the top surface of the partition plate 39, the solution is initially mixed. The flexible baffle 38 will undergo slight deformation during the stirring process to reduce the active damage to the organic components inside the solution. At the same time, the air vent 310 set at the top of the partition plate 39 will continuously spray air. The airflow passes through the bottom opening of the partition plate 39 and is discharged from the sealed top cover 36, further slowing down the solution and ensuring that the components inside the solution are fully mixed.

[0046] The solution that falls into the bottom of the partition plate 39 and is fully mixed will generate bubbles under the action of the air flow discharged from the air outlet 310. The bubbles will ensure that the materials inside the solution are further mixed. At the same time, the heating wire 33 will drive the liquid inside the water storage tank 32 to reach the specified temperature. The solution moving at the bottom of the partition plate 39 exchanges heat with the liquid inside the water storage tank 32 to achieve the maturation of the organic flocculant.

[0047] After the solution inside the preparation tank 22 has completed its initial processing, the L-shaped discharge liner 211 is rotated to the corresponding position, and the sealing top cover 36 is closed to ensure the internal sealing of the heat transfer tank 31. At this time, the internal air pressure of the heat transfer tank 31 increases, and the gas pressure will push the prepared solution at the bottom of the partition plate 39 to be quickly transferred to the designated area through the discharge valve 21.

[0048] The working principle of this automated flocculant preparation and feeding machine, used to improve the desiliconization effect, will be explained in detail below.

[0049] like Figure 1-7 As shown, by feeding the powdered medicine to be prepared into the interior of the preparation tank 22 from the input end of the preparation tank 22, the medicine falls onto the top surface of the crushing roller 23. At this time, the motor drives the crushing roller 23 to rotate. The crushing roller 23 drives another crushing roller 23 that is meshing with it to rotate. At this time, the cooperation between the crushing roller 23 and the meshing groove 26 crushes the large particles in the medicine, so as to avoid them affecting the subsequent preparation operation.

[0050] When the crushed medicine falls into the preparation tank 22, which is used to prepare the liquid, the motor on the top surface of the stirring rod 24 will drive it to rotate rapidly to ensure that the liquid and powder are fully mixed. At the same time, multiple ultrasonic generators 25, which are evenly distributed inside the bottom surface of the preparation tank 22, will cause alternating changes in the internal pressure of the liquid, thereby forming cavitation bubbles and collapsing, ultimately producing a cavitation reaction. In conjunction with the stirring rod 24, this ensures that the preparation process can be completed quickly.

[0051] Material is introduced from the top of the open sealed top cover 36 and the sealed top cover 36 is kept open. At this time, the components of the organic flocculant are mixed with the liquid inside the water tank 32. With the stirring of the stirring frame 37 and the airflow ejected from the air vent on the top surface of the partition plate 39, the solution is initially mixed. The flexible baffle 38 will undergo slight deformation during the stirring process to reduce the active damage to the organic components inside the solution. At the same time, the air outlet 310 set at the top of the partition plate 39 will continuously spray air. The airflow passes through the bottom opening of the partition plate 39 and is discharged from the sealed top cover 36, further slowing down the solution and ensuring that the components inside the solution are fully mixed.

[0052] The solution that falls into the bottom of the partition plate 39 and is fully mixed will generate bubbles under the action of the air flow discharged from the air outlet 310. The bubbles will ensure that the materials inside the solution are further mixed. At the same time, the heating wire 33 will drive the liquid inside the water storage tank 32 to reach the specified temperature. The solution moving at the bottom of the partition plate 39 exchanges heat with the liquid inside the water storage tank 32 to achieve the maturation of the organic flocculant.

[0053] After the preparation of the medicine is completed, the L-shaped discharge liner 211 can be rotated to the corresponding direction, and the L-shaped discharge liner 211 can be limited by the cooperation of the limiting spring rod 210 and the limiting plate 212. This allows the flocculant inside the preparation tank 22 to be transported to the discharge pipe 28 under the guidance of the L-shaped discharge liner 211 and delivered to the designated position. When the medicine passes through the inclined filter screen 29, any condensate that may be present during stirring inside will be blocked and will accumulate inside the filter valve 27 under the impact of the subsequent liquid. The impurities inside the filter valve 27 can be quickly cleaned by removing the bottom plug.

[0054] After the solution inside the preparation tank 22 has completed its initial operation, rotate the L-shaped discharge liner 211 to the corresponding position and close the sealing top cover 36 to ensure the internal sealing of the heat transfer tank 31. At this time, the internal air pressure of the heat transfer tank 31 increases, and the gas pressure will push the bottom of the partition plate 39 to quickly transfer the prepared solution through the discharge valve 21 to the designated area.

[0055] In summary, the combination of the preparation output unit 2 and the maturation tank unit 3 in this paper can respectively realize the preparation of organic flocculants and inorganic flocculants. The preparation output unit 2 can drive the internal components of the maturation tank unit 3 to move at a low speed, reducing damage to their activity. At the same time, the internal components of the preparation output unit 2 can also discharge the corresponding type of flocculant as needed. The maturation tank unit 3 can also ensure the rapid discharge of flocculants through air pressure.

[0056] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements made without departing from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. An automated flocculant preparation and feeding machine for improving desiliconization effect, comprising a base (1), characterized in that: The top surface of the base (1) is provided with a preparation output unit (2) that can prepare inorganic flocculants and reduce the occurrence of coagulation. The side of the preparation output unit (2) is provided with a maturation tank unit (3) that reduces the internal activity loss of organic flocculants during the preparation process. The preparation output unit (2) includes a preparation tank (22) fixedly installed on the top surface of the base (1) for preparing inorganic flocculants, a discharge valve (21) fixedly connected to the output end of the preparation tank (22) for discharging the corresponding flocculant, an ultrasonic generator head (25) movably connected to the inside of the side of the preparation tank (22) to assist in the preparation operation, and a stirring rod (24) rotatably connected inside the preparation tank (22). The maturation tank unit (3) includes a heat-conducting tank (31) movably connected to the bottom input end of the discharge valve (21) for preparing organic flocculant, and a heating wire (33) set on the outer surface of the heat-conducting tank (31) for controlling temperature. A water storage tank (32) is fixedly connected to the outer surface of the heat-conducting tank (31), and the heating wire (33) is fixedly connected to the inside of the water storage tank (32). A sealing top cover (36) is fixedly connected to one end of the top surface of the heat-conducting tank (31). The heat-conducting tank (31) is rotatably connected to a stirring frame (37). The top surface of the stirring frame (37) penetrates the top surface of the heat-conducting tank (31) and is fixedly connected to a follower wheel (34). The outer surface of the follower wheel (34) is movably connected to a transmission belt (35). One end of the transmission belt (35) is movably connected to the top of the outer surface of the stirring rod (24). The stirring frame (37) is fixedly connected to a flexible baffle (38), the heat conduction tank (31) is fixedly connected to a partition plate (39) in the middle of the interior, and the bottom surface of the heat conduction tank (31) is fixedly connected to an air outlet (310).

2. The automated flocculant preparation and feeding machine for improving desiliconization effect according to claim 1, characterized in that: The top surface of the preparation tank (22) is rotatably connected to two intermeshing crushing rollers (23), and the crushing rollers (23) are provided with interlocking grooves (26).

3. The automated flocculant preparation and feeding machine for improving desiliconization effect according to claim 2, characterized in that: The discharge valve (21) is fixedly connected to a discharge pipe (28) at its output end. An inclined filter screen (29) is fixedly connected inside the discharge pipe (28). A filter valve (27) is fixedly connected inside the bottom surface of the discharge pipe (28).

4. The automated flocculant preparation and feeding machine for improving desiliconization effect according to claim 3, characterized in that: The discharge valve (21) is rotatably connected to an L-shaped discharge liner (211). A limiting plate (212) is fixedly connected to the side of the L-shaped discharge liner (211). A limiting spring rod (210) is fixedly connected to the inside of the discharge valve (21). The limiting spring rod (210) is snapped into one end of the side of the limiting plate (212).

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