Full-automatic environment-friendly batch cleaning equipment for circular blowing air cylinders

By designing a fully automatic and environmentally friendly ring blower batch cleaning equipment, multiple treatment methods such as spraying, ultrasonic waves, steam hydrolysis, and drying are used to solve the problems of low efficiency, incomplete cleaning, and environmental unfriendliness of existing ring blower cleaning equipment. This achieves a highly efficient and environmentally friendly cleaning effect, improving spinning production efficiency and product quality.

CN121715360APending Publication Date: 2026-03-24XINFENGMING GRP HUZHOU ZHONGSHI TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-12
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing ring blower cleaning equipment is inefficient, incomplete, environmentally unfriendly, and poorly adaptable, which affects spinning production efficiency and product quality.

Method used

A fully automatic and environmentally friendly ring blower duct batch cleaning device was designed, including a spray cleaning chamber, an ultrasonic cleaning chamber, a steam hydrolysis chamber, and a drying chamber. Through multiple treatment methods such as spraying, ultrasonic cleaning, steam hydrolysis, and drying, the ring blower duct can be cleaned in all aspects.

Benefits of technology

It improves cleaning efficiency, thoroughly removes dirt, reduces physical damage to the air duct and microbial contamination, lowers cleaning costs and energy consumption, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of circular air blowing cylinder cleaning, in particular to full-automatic environment-friendly circular air blowing cylinder batch cleaning equipment which comprises a conveying belt body, a spraying cleaning chamber is arranged at the front end of the top of the conveying belt body, and an ultrasonic cleaning chamber is arranged at the rear end of the spraying cleaning chamber and located at the top of the conveying belt body. Compared with existing cleaning equipment, a complete cleaning closed loop is formed by preliminary cleaning and waste liquid recovery of the spraying cleaning chamber, deep descaling of the ultrasonic cleaning chamber, softening and sterilization of the steam hydrolysis chamber and uniform drying of the drying chamber, and the cleaning efficiency is improved. The problems that traditional cleaning is low in efficiency, not thorough and not environmentally friendly are solved, the cleaning efficiency is improved, the cleaning time is shortened, the cyclic utilization rate of cleaning liquid is increased, wastewater discharge and resource consumption are reduced, the air duct cleaning qualification rate is increased, meanwhile, the sterilization function is achieved, and the spinning product quality is guaranteed.
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Description

Technical Field

[0001] This invention relates to the field of ring blower cleaning technology, specifically to a fully automatic and environmentally friendly ring blower batch cleaning device. Background Technology

[0002] As a core filtration element in the spinning industry, such as the production of chemical fibers like polyester, nylon, and polypropylene, the ring blower's main function is to filter impurities in the air entering the cooling air system during the spinning process to cool and set the filaments. These impurities include fiber debris, dust, and oil residues, ensuring uniform cooling and a smooth surface for the filaments. This directly affects key quality indicators of chemical fiber products, such as breaking strength and dyeing uniformity. However, with increased usage time, the filter channels of the ring blower are easily clogged by impurities, leading to a decrease in ventilation and cooling efficiency.

[0003] Currently, most small and medium-sized spinning enterprises still use manual disassembly and manual washing for cleaning. The specific process involves operators first disassembling the ring blowers from the spinning equipment one by one, then using a brush dipped in cleaning agent to wipe the inner and outer surfaces of the blowers, and finally rinsing with clean water and letting them air dry. Manual cleaning of a single ring blower takes approximately 15-20 minutes. If an enterprise has 100-200 blowers, a single cleaning requires 3-5 workers working continuously for 1-2 days, during which some spinning production lines need to be suspended, resulting in lost production capacity. Large spinning enterprises typically have more than 500 blowers, and manual cleaning requires a significant amount of manpower and time, severely impacting production progress. The filter pores of the air duct are typically only 0.5-2mm in diameter, making it impossible for manual brushes to penetrate deep into the pores. They can only clean visible impurities on the surface, leaving stubborn dirt such as slurry crusts and oil films inside the pores. After cleaning, the ventilation volume of the air duct can only be restored to 60%-70% of that of new equipment, and the cooling efficiency is still insufficient. Moreover, the residual impurities are prone to bacterial growth, leading to filament contamination during subsequent spinning processes and quality defects such as black spots and fuzzy fibers. Therefore, it is particularly important to improve the existing cleaning equipment and design a new type of fully automatic and environmentally friendly ring blower batch cleaning equipment to solve the above-mentioned technical defects and improve the overall practicality of the cleaning equipment. Summary of the Invention

[0004] The purpose of this invention is to provide a fully automatic and environmentally friendly batch cleaning device for ring blowers. The current ring blower cleaning technology suffers from five major pain points: low efficiency, incomplete cleaning, lack of environmental friendliness, poor compatibility, and lack of sterilization, which seriously restrict the production efficiency and product quality improvement of spinning enterprises.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A fully automatic and environmentally friendly ring blower bulk cleaning device includes a conveyor belt body. A spray cleaning chamber is provided at the front end of the top of the conveyor belt body. An ultrasonic cleaning chamber is provided at the rear end of the spray cleaning chamber and at the top of the conveyor belt body. A steam hydrolysis chamber is provided at the rear end of the ultrasonic cleaning chamber and at the top of the conveyor belt body. A drying chamber is provided at the rear end of the steam hydrolysis chamber and at the top of the conveyor belt body. A collection frame is fixedly connected to the rear end of the conveyor belt body.

[0007] The spray cleaning chamber is used for spray cleaning of the ring blower.

[0008] The ultrasonic cleaning chamber is used for deep ultrasonic cleaning of the ring blower.

[0009] The steam hydrolysis chamber is used to perform steam hydrolysis treatment on the ring blower. Multiple sets of first connecting pipes are fixedly connected inside the steam hydrolysis chamber. Multiple sets of steam nozzles are fixedly connected inside the first connecting pipes. Multiple sets of second connecting pipes are fixedly connected to the top of the steam hydrolysis chamber. Multiple sets of rotating rods are rotatably connected inside the steam hydrolysis chamber. Multiple sets of cleaning brushes are fixedly connected to the outside of the rotating rods.

[0010] The drying chamber is dried using a ring blower. Multiple sets of air jets are provided above the interior of the drying chamber, and a swing assembly is provided on the outside of each air jet.

[0011] The swing assembly is used to adjust the angle and position of the jet head. The swing assembly includes a movable shell slidably connected to the top of the drying chamber. A rotating disk is rotatably connected to the rear end of the movable shell. A guide rod is rotatably connected to the front end of the movable shell. The front end of the guide rod extends to the outside of the movable shell and is fixedly connected to a connecting rod. The connecting rod is fixedly connected to the jet head.

[0012] As a preferred embodiment of the present invention, the rotating rod extends to the outside of the steam hydrolysis chamber and is fixedly connected to a first drive motor, and multiple sets of the first connecting pipes and multiple sets of rotating rods are distributed at equal intervals inside the steam hydrolysis chamber.

[0013] As a preferred embodiment of the present invention, a steam generator is provided on the outside of the steam hydrolysis chamber, the steam generator is connected to the second connecting pipe, and air curtain machines are fixedly connected to both the front and rear ends of the steam hydrolysis chamber.

[0014] As a preferred embodiment of the present invention, a drive rod is fixedly connected to the outer side of the rotating disk, a drive groove is provided at the rear end of the guide rod, the drive rod is slidably connected to the drive groove, the jet head is rotatably connected to the movable shell, a first drive screw is rotatably connected inside the drying chamber and inside the movable shell, the drive end of a second drive motor is fixedly connected to the top of the first drive screw, and the movable shell is threadedly connected to the first drive screw.

[0015] As a preferred embodiment of the present invention, a transmission rod is fixedly connected to the side of the rotating disk near the first driving screw, and the driving end of the third driving motor is fixedly connected to the outside of the transmission rod. The connecting rod is slidably connected to the movable shell. A drying air generator is provided on the outside of the drying chamber, and a conveying pipe is fixedly connected to the outside of the drying air generator. The conveying pipe extends into the interior of the drying chamber and is fixedly connected to a telescopic pipe, which communicates with the jet head.

[0016] As a preferred embodiment of the present invention, a connecting roller is rotatably connected to the front end of the ultrasonic cleaning chamber, a plurality of first guide plates are fixedly connected to the outer side of the connecting roller, the driving end of a fourth drive motor is fixedly connected to the outer side of the connecting roller extending to the ultrasonic cleaning chamber, a plurality of ultrasonic transducers are fixedly connected to the bottom end of the ultrasonic cleaning chamber, a conveyor belt is fixedly connected to the rear end of the ultrasonic cleaning chamber, and a plurality of second guide plates are fixedly connected to the outer side of the conveying pipe.

[0017] As a preferred embodiment of the present invention, the interior of the spray cleaning chamber is fixedly connected to multiple sets of spray pipes, the interior of the spray pipes is rotatably connected to multiple sets of rotating high-pressure nozzles, the bottom of the interior of the spray cleaning chamber is fixedly connected to a guide shell, the bottom of the guide shell is fixedly connected to a connecting cylinder, the interior of the connecting cylinder is rotatably connected to an auger, and the auger extends to the outside of the connecting cylinder and is fixedly connected to the drive end of a fifth drive motor.

[0018] As a preferred embodiment of the present invention, the auger has multiple sets of through holes inside, a hopper is fixedly connected to the rear end of the bottom of the connecting cylinder, a water storage tank is fixedly connected to the front end of the connecting cylinder, a coarse filter screen is slidably connected to the upper part of the inside of the water storage tank, a fine filter membrane is provided below the coarse filter screen, and a connecting shell is fixedly connected to the outside of the water storage tank.

[0019] In a preferred embodiment of the present invention, a movable frame is slidably connected to the top of the coarse filter screen, a cleaning strip is fixedly connected to the bottom of the movable frame and located at the top of the coarse filter screen, and a vibration motor is fixedly connected to both ends of the bottom of the coarse filter screen. A second drive screw is rotatably connected inside the water storage tank and located inside the movable frame. The movable frame is threadedly connected to the second drive screw. The second drive screw extends to the outside of the water storage tank and is fixedly connected to the drive end of a sixth drive motor. A closing plate is rotatably connected to the inside of the water storage tank and near the connecting shell. Two sets of sleeves are fixedly connected to the inside of the water storage tank and above the closing plate. A movable rod is slidably connected inside the sleeve. A pull rod extends to the inside of the connecting shell and is rotatably connected to the movable rod. The pull rod is rotatably connected to the closing plate. A connecting ring is fixedly connected to the outside of the movable rod and located inside the sleeve. A first compression spring is fixedly connected to the outside of the connecting ring and located outside the movable rod. The top of the movable frame has a protruding structure design.

[0020] As a preferred embodiment of the present invention, rotating blocks are fixedly connected to both ends of the bottom of the coarse filter screen, and support rods are rotatably connected to both sides of the bottom of the rotating blocks. Sliding blocks are rotatably connected to the bottom of the support rods, and two sets of sliding blocks are connected by sliding rods. The sliding rods are fixedly connected to the water storage tank, and second compression springs are sleeved on both sides of the sliding rods and on the outside of the two sets of sliding blocks. A filter screen is fixedly connected to the bottom of the inside of the connecting shell.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. This invention utilizes a spray cleaning chamber design, which incorporates multiple sets of spray pipes and rotating high-pressure nozzles. These nozzles can rotate 360° without dead angles, and, in conjunction with high-pressure cleaning fluid, rapidly impact the inner and outer surfaces of the air blower, removing floating dust, loose fibers, and easily detached dirt. Compared to manual brushing, this not only improves cleaning efficiency but also avoids physical damage to the air blower's filter holes caused by manual operation, reducing the buildup of dirt for subsequent deep cleaning. The bottom of the spray cleaning chamber is equipped with a guide shell, a connecting cylinder, and an auger. Cleaning wastewater carrying impurities flows through the guide shell into the connecting cylinder, where the fifth drive motor rotates the auger. The through-holes inside the auger allow the cleaning fluid to flow into the water storage tank, while large particles are pushed by the auger to the discharge hopper for centralized discharge. This design achieves initial separation of wastewater and large impurities, preventing impurities from clogging the subsequent filtration system. It also lays the foundation for cleaning fluid recycling, reducing the one-time consumption of cleaning agents and lowering enterprise cleaning costs.

[0023] 2. In this invention, the ultrasonic cleaning chamber is designed with multiple sets of ultrasonic transducers fixed at the bottom of the chamber. These transducers work with an ultrasonic generator to produce ultrasonic waves, which form a large number of tiny bubbles in the cleaning fluid. The impact force released when the bubbles are rapidly generated and burst can penetrate the filter holes and crevices of the air blower, areas that are difficult to reach manually, and completely remove the stubborn dirt. Compared with traditional high-pressure water jet cleaning, ultrasonic cleaning does not cause wear on the surface of the air blower and improves the dirt removal rate, avoiding the decrease in spinning efficiency caused by dirt clogging the filter holes.

[0024] 3. In this invention, the design of the steam hydrolysis chamber allows high-temperature, high-pressure steam generated by the outdoor steam generator to be delivered to multiple steam nozzles via the second and first connecting pipes. This steam is evenly sprayed onto the surface of the ring-shaped blower duct. The high-temperature steam quickly softens stubborn dirt, causing it to loosen and detach from the duct surface. Combined with the cleaning brush on the outside of the rotating rod, the surface of the duct can be gently scrubbed, thoroughly removing the softened dirt. Compared to traditional heating cleaning, steam hydrolysis eliminates the need for soaking, shortens cleaning time, and avoids secondary pollution caused by high-temperature deterioration of the cleaning solution. The high-temperature steam not only softens dirt but also kills E. coli on the surface of the duct. Microorganisms such as bacteria and mold are present in the air blower, which serves as a filter element in the spinning industry. If bacteria remain after cleaning, they can easily contaminate the yarn during the spinning process, affecting product quality. The sterilization function of steam hydrolysis can avoid this problem, improve the safety of reuse of the air blower, and reduce product scrap due to microbial contamination. Air curtain machines are fixed at both ends of the steam hydrolysis chamber. After activation, they form an air curtain barrier, which can prevent the leakage of high-temperature steam from the chamber, reduce heat loss, and lower the energy consumption of the steam generator. On the other hand, it can prevent operators from coming into contact with the leaked high-temperature steam, prevent burns, and improve the safety of equipment operation.

[0025] 4. In this invention, the design of the drying chamber incorporates a swing assembly on the outside of the jet nozzle inside the drying chamber. On one hand, starting the second drive motor drives the first drive screw to rotate, which allows the moving shell to slide up and down, adjusting the vertical position of the jet nozzle. On the other hand, starting the third drive motor drives the rotating disk to rotate, and the drive rod slides in the drive groove of the guide rod, allowing the jet nozzle to swing at an angle. This combined motion of up and down movement and angle swing, combined with the dry hot air output by the dry air generator, ensures that the hot air covers all areas inside and outside the ring blower, avoiding localized dampness and improving drying efficiency. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 This is a schematic diagram of the drying chamber structure of the present invention;

[0028] Figure 3 This is a schematic diagram of the swing component structure of the present invention;

[0029] Figure 4 This is a schematic diagram of the movable shell structure of the present invention;

[0030] Figure 5 This is a schematic diagram of the guide rod structure of the present invention;

[0031] Figure 6 This is a schematic diagram of the steam hydrolysis chamber structure of the present invention;

[0032] Figure 7 This is a schematic diagram of the spray cleaning chamber structure of the present invention;

[0033] Figure 8 This is a schematic diagram of the ultrasonic cleaning chamber structure of the present invention;

[0034] Figure 9 This is a schematic diagram of the guide shell structure of the present invention;

[0035] Figure 10 This is a schematic diagram of the water storage tank structure of the present invention;

[0036] Figure 11 This is a schematic diagram of the coarse filter structure of the present invention.

[0037] In the diagram: 1. Conveyor belt body; 2. Spray cleaning chamber; 3. Ultrasonic cleaning chamber; 4. Steam hydrolysis chamber; 5. Filter screen; 6. Drying chamber; 7. Collection frame; 8. First connecting pipe; 9. Steam nozzle; 10. Second connecting pipe; 11. Rotating rod; 12. Cleaning brush; 13. Air jet head; 14. Swing assembly; 15. Moving shell; 16. Rotating disk; 17. Guide rod; 18. Connecting rod; 19. Steam generator; 20. Air curtain machine; 21. Drive rod; 22. Drive groove; 23. First drive screw; 24. Second drive motor; 25. Transmission rod; 26. Third drive motor; 27. Drying air generator; 28. Conveying pipe; 29. ​​Connecting roller; 30. First guide plate; 31. 31. Fourth drive motor; 32. Ultrasonic transducer; 33. Conveyor belt; 34. Second guide plate; 35. Spray pipe; 36. Rotary high-pressure nozzle; 37. Guide shell; 38. Connecting cylinder; 39. Screw; 40. Fifth drive motor; 41. Through hole; 42. Feed hopper; 43. Water storage tank; 44. Coarse filter screen; 45. Connecting shell; 46. Moving frame; 47. Cleaning strip; 48. Vibrating motor; 49. Second drive screw; 50. Sixth drive motor; 51. Closing plate; 52. Sleeve; 53. Moving rod; 54. Pull rod; 55. Connecting ring; 56. First compression spring; 57. Rotating block; 58. Support rod; 59. Sliding block; 60. Sliding rod; 61. Second compression spring. Detailed Implementation

[0038] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0039] Example:

[0040] Please see Figures 1-11 The present invention provides a technical solution:

[0041] A fully automatic and environmentally friendly ring blower batch cleaning device includes a conveyor belt body 1, a spray cleaning chamber 2 at the front end of the top of the conveyor belt body 1, an ultrasonic cleaning chamber 3 at the rear end of the spray cleaning chamber 2 and at the top of the conveyor belt body 1, a steam hydrolysis chamber 4 at the rear end of the ultrasonic cleaning chamber 3 and at the top of the conveyor belt body 1, a drying chamber 6 at the rear end of the steam hydrolysis chamber 4 and at the top of the conveyor belt body 1, and a collection frame 7 fixedly connected to the rear end of the conveyor belt body 1.

[0042] Spray cleaning chamber 2 is used for spray cleaning of the ring blower duct;

[0043] Ultrasonic cleaning chamber 3 is used for deep ultrasonic cleaning of the ring blower.

[0044] The steam hydrolysis chamber 4 is used to perform steam hydrolysis treatment on the ring blower. Multiple sets of first connecting pipes 8 are fixedly connected inside the steam hydrolysis chamber 4. Multiple sets of steam nozzles 9 are fixedly connected inside the first connecting pipes 8. Multiple sets of second connecting pipes 10 are fixedly connected to the top of the steam hydrolysis chamber 4. Multiple sets of rotating rods 11 are rotatably connected inside the steam hydrolysis chamber 4. Multiple sets of cleaning brushes 12 are fixedly connected to the outside of the rotating rods 11.

[0045] The drying chamber 6 is dried using a pair of ring blowers. Multiple sets of air jets 13 are provided on the upper part of the interior of the drying chamber 6, and swing components 14 are provided on the outer side of the air jets 13.

[0046] The swing assembly 14 is used to adjust the angle and position of the jet head 13. The swing assembly 14 includes a movable shell 15 that is slidably connected to the top of the inside of the drying chamber 6. A rotating disk 16 is rotatably connected to the rear end inside the movable shell 15. A guide rod 17 is rotatably connected to the front end inside the movable shell 15. A connecting rod 18 is fixedly connected to the front end of the guide rod 17 to the outside of the movable shell 15. The connecting rod 18 is fixedly connected to the jet head 13.

[0047] Furthermore, the rotating rod 11 extends to the outside of the steam hydrolysis chamber 4 and is fixedly connected to a first drive motor. Multiple sets of first connecting pipes 8 and multiple sets of rotating rods 11 are distributed at equal intervals inside the steam hydrolysis chamber 4. When the first drive motor is started, the drive end of the first drive motor drives the rotating rod 11 to rotate, so that multiple sets of cleaning brushes 12 rotate and move around the rotating rod 11 as the center, thereby changing the blower for cleaning.

[0048] The steam hydrolysis chamber 4 is equipped with a steam generator 19 on its outer side. The steam generator 19 is connected to the second connecting pipe 10. Air curtain machines 20 are fixedly connected to both the front and rear ends of the steam hydrolysis chamber 4. When the steam generator 19 is started, steam is introduced into the interior of the second connecting pipe 10, so that the steam can be introduced into the interior of multiple sets of first connecting pipes 8. Thus, the steam comes into contact with the surface of the air exchange duct through multiple sets of steam nozzles 9. The high-temperature steam can soften the stubborn dirt on the surface of the air duct, such as slurry and oil, making it easier to be removed by the subsequent cleaning process. At the same time, the steam hydrolysis process also has a certain bactericidal effect, improving the cleanliness of the air duct, simplifying the working time, and cleaning can be completed in 10 minutes.

[0049] Secondly, a drive rod 21 is fixedly connected to the outer side of the rotating disk 16, and a drive groove 22 is opened at the rear end of the guide rod 17. The drive rod 21 and the drive groove 22 are slidably connected. The jet head 13 is rotatably connected to the movable shell 15. The first drive screw 23 is rotatably connected inside the drying chamber 6 and inside the movable shell 15. The drive end of the second drive motor 24 is fixedly connected to the top of the first drive screw 23. The movable shell 15 is threadedly connected to the first drive screw 23. When the second drive motor 24 is started, it drives the first drive screw 23 to rotate, so that the movable shell 15 can be displaced, which in turn drives the jet head 13 to be displaced, so that the position of the jet head 13 can be adjusted.

[0050] Furthermore, a transmission rod 25 is fixedly connected to the side of the rotating disk 16 near the first drive screw 23. The drive end of the third drive motor 26 is fixedly connected to the outside of the transmission rod 25. The connecting rod 18 is slidably connected to the movable housing 15. A drying air generator 27 is provided on the outside of the drying chamber 6. A conveying pipe 28 is fixedly connected to the outside of the drying air generator 27. The conveying pipe 28 extends into the interior of the drying chamber 6 and is fixedly connected to a telescopic pipe. The telescopic pipe is connected to the jet head 13. When the third drive motor 26 is started, the transmission rod 25 is rotated, causing the rotating disk 16 to rotate and the drive rod 21 to move. The drive rod 21 moves in an arc around the rotating disk 16. The sliding connection between the drive rod 21 and the drive groove 22 causes the guide rod 17 to swing. The connecting rod 18 drives the jet head 13 to swing, thereby adjusting the angle of the jet head 13. The position and angle of the air outlet can be adjusted according to the size and shape of the air duct to ensure uniform drying effect.

[0051] Furthermore, a connecting roller 29 is rotatably connected to the front end of the ultrasonic cleaning chamber 3. Multiple sets of first guide plates 30 are fixedly connected to the outer side of the connecting roller 29. The driving end of a fourth drive motor 31 is fixedly connected to the outer side of the connecting roller 29 extending from the ultrasonic cleaning chamber 3. Multiple sets of ultrasonic transducers 32 are fixedly connected to the bottom end of the ultrasonic cleaning chamber 3. A conveyor belt 33 is fixedly connected to the rear end of the ultrasonic cleaning chamber 3. Multiple sets of second guide plates 34 are fixedly connected to the outer side of the conveyor pipe 28. An ultrasonic generator is connected to the ultrasonic transducer 32. [The last sentence appears to be incomplete and possibly refers to a different part of the design.] When the air blower enters the ultrasonic cleaning chamber 3, the ultrasonic transducer 32 is driven by the ultrasonic generator and uses the cavitation effect of the ultrasonic waves to penetrate deep into the air duct pores and remove stubborn dirt. When the ultrasonic cleaning of the air blower is completed, the fourth drive motor 31 is started to drive the connecting roller 29 to rotate. Multiple sets of first guide plates 30 rotate and move around the connecting roller 29 as the center to guide the air blower and move it onto the conveyor belt 33. The conveyor belt 33, together with multiple sets of second guide plates 34, can guide the air blower and move it into the steam hydrolysis chamber 4.

[0052] Furthermore, the spray cleaning chamber 2 has multiple sets of spray pipes 35 fixedly connected inside, and multiple sets of rotating high-pressure nozzles 36 rotatably connected inside the spray pipes 35. A guide shell 37 is fixedly connected to the bottom of the spray cleaning chamber 2, and a connecting cylinder 38 is fixedly connected to the bottom of the guide shell 37. An auger 39 is rotatably connected inside the connecting cylinder 38, and the drive end of a fifth drive motor 40 is fixedly connected to the outside of the connecting cylinder 38 via the auger 39. The spray cleaning chamber 2 has a cleaning fluid storage tank inside, and the rotating high-pressure nozzles 36 are connected via a high-pressure pump. Connected to the cleaning fluid storage tank, which is equipped with a liquid level sensor, the cleaning fluid is automatically alarmed and replenished when the liquid level is lower than the set value. Depending on the type of dirt on the air duct, different types of cleaning fluids such as water-based cleaning agents, alkaline cleaning agents, or acidic cleaning agents can be selected and switched through an automatic switching valve. The air duct is placed on the conveyor belt body 1 and moved into the spray cleaning chamber 2 by the conveyor belt body 1. Multiple sets of spray pipes 35 are used in conjunction with multiple sets of rotating high-pressure nozzles 36 to achieve all-round spray cleaning of the inner and outer surfaces of the air duct.

[0053] Furthermore, the auger 39 has multiple sets of through holes 41 inside. A hopper 42 is fixedly connected to the rear end of the bottom of the connecting cylinder 38, and a water storage tank 43 is fixedly connected to the front end of the connecting cylinder 38. A coarse filter screen 44 is slidably connected to the upper part of the inside of the water storage tank 43, and a fine filter membrane is provided below the coarse filter screen 44. A connecting shell 45 is fixedly connected to the outside of the water storage tank 43. When the cleaning fluid is sprayed into the inside of the spray cleaning chamber 2, the cleaning fluid is introduced into the inside of the guide shell 37, so that the cleaning fluid is introduced into the inside of the connecting cylinder 38. The fifth drive motor 40 is started to drive the auger 39 to rotate. The through holes 41 on the auger 39 allow the cleaning fluid to flow. The impurities carried by the cleaning fluid are displaced into the inside of the hopper 42 for collection and discharge through the rotation of the auger 39. The cleaning fluid is then introduced into the inside of the water storage tank 43. The cleaning fluid is filtered through the coarse filter screen 44 to remove large suspended particles, and the fine filter membrane traps small impurities, thereby enabling recycling.

[0054] Furthermore, a movable frame 46 is slidably connected to the top of the coarse filter screen 44, and a cleaning strip 47 is fixedly connected to the bottom of the movable frame 46 and the top of the coarse filter screen 44. Vibration motors 48 are fixedly connected to both ends of the bottom of the coarse filter screen 44. A second drive screw 49 is rotatably connected inside the water storage tank 43 and inside the movable frame 46. The movable frame 46 and the second drive screw 49 are threadedly connected. The second drive screw 49 extends to the outside of the water storage tank 43 and is fixedly connected to the drive end of a sixth drive motor 50. A closing plate 51 is rotatably connected inside the water storage tank 43 and near the connecting shell 45. Two sets of sleeves are fixedly connected inside the water storage tank 43 and above the closing plate 51. Inside the sleeve 52, a movable rod 53 is slidably connected. The movable rod 53 extends into the connecting shell 45 and is rotatably connected to a pull rod 54. The pull rod 54 is rotatably connected to the closing plate 51. A connecting ring 55 is fixedly connected to the outside of the movable rod 53 and inside the sleeve 52. A first compression spring 56 is fixedly connected to the outside of the connecting ring 55 and outside the movable rod 53. The top of the movable frame 46 has a protruding structure design. Rotating blocks 57 are fixedly connected to both ends of the bottom of the coarse filter screen 44. Support rods 58 are rotatably connected to both sides of the bottom of the rotating blocks 57. Sliding blocks 59 are rotatably connected to the bottom of the support rods 58. Two sets of sliding blocks 59 are connected by a sliding rod 60. The movable rod 60 is fixedly connected to the water storage tank 43. Second compression springs 61 are fitted on both sides of the sliding rod 60 and on the outer sides of the two sets of sliding blocks 59. A filter screen 5 is fixedly connected to the bottom of the connecting shell 45. When the vibration motor 48 is started, it drives the coarse filter screen 44 to vibrate. When the coarse filter screen 44 vibrates, it drives the rotating block 57 to rotate, causing the two sets of support rods 58 to shift, which in turn drives the sliding block 59 to shift, compressing the second compression springs 61. The second compression springs 61 increase the amplitude of the vibration of the coarse filter screen 44, allowing the cleaning strip 47 to effectively guide impurities on the coarse filter screen 44. The sixth drive motor 50 is then started to drive... The second drive screw 49 rotates, causing the movable frame 46 to move. The movement of the movable frame 46 drives the cleaning strip 47 to move as well. The cleaning strip 47 guides the impurities on the top of the coarse filter screen 44. The movement of the movable frame 46 contacts the two sets of movable rods 53, causing the movable rods 53 to move. The movable rods 53 then drive the pull rod 54 to move, causing the pull rod 54 to pull the closing plate 51 to rotate. This allows the impurities to be introduced into the interior of the connecting shell 45 and fall onto the filter screen 5. When the impurities enter the interior of the connecting shell 45, they fall onto the filter screen 5. The cleaning liquid attached to the impurities is then introduced into the interior of the water storage tank 43 and filtered through the fine filter membrane.

[0055] In this embodiment, the specific implementation scenario is as follows: During actual use, the main power supply of the equipment is turned on, the control system is started, and no-load test runs are performed on modules such as the conveyor belt body 1, the spray cleaning chamber 2, and the ultrasonic cleaning chamber 3 to ensure smooth operation of each component. The operator places the ring blower evenly at the front end of the conveyor belt body 1, starts the conveyor belt, and the blower enters the spray cleaning chamber 2 with the conveyor belt. The rotating high-pressure nozzle 36 in the spray pipe 35 starts working, spraying cleaning agent 360° without dead angles, impacting the inner and outer surfaces of the blower, removing floating dust, loose fibers, and some easily detachable dirt. The cleaning waste liquid carrying impurities flows into the connecting cylinder 38 along the guide shell 37. The fifth drive motor 40 is started to drive the auger 39 to rotate, and the waste liquid flows to the water storage tank 43 through the through hole 41 on the auger 39. Large particles of impurities are pushed by the auger 39 to the discharge hopper 42 for initial solid-liquid separation. The pre-washed air duct enters the ultrasonic cleaning chamber 3 via a conveyor belt. The fourth drive motor 31 is activated, driving the connecting roller 29 to rotate. The first guide plate 30 on the outer side evenly disperses the air ducts to prevent stacking. The ultrasonic transducer 32 is activated, utilizing cavitation to generate microbubbles. The impact force released when these bubbles burst penetrates deep into the pores of the air duct, removing stubborn dirt. After cleaning, the air duct is conveyed by the conveyor belt 33 to the steam hydrolysis chamber 4. The second guide plate 34 on the outer side of the conveyor belt 33 ensures a smooth transition for the air duct, preventing collision damage. As the air duct enters the steam hydrolysis chamber 4, the air curtain machines 20 at both ends are activated, forming an air curtain to isolate external air and prevent steam leakage. The steam generator 19 generates... High-temperature, high-pressure steam enters the first connecting pipe 8 through the second connecting pipe 10 and is evenly sprayed onto the surface of the air duct through the steam nozzle 9, softening any remaining stubborn dirt and simultaneously sterilizing it. The first drive motor is activated, driving the rotating rod 11 to rotate, and the outer cleaning brush 12 gently scrubs the surface of the air duct, thoroughly removing the softened dirt and ensuring no residue remains on the surface. The treated air duct then enters the drying chamber 6, where dry hot air generated by the dry air generator 27 enters the jet nozzle 13 through the conveying pipe 28 and the telescopic pipe. The second drive motor 24 is activated, driving the first drive screw 23 to rotate, and the moving housing 15 moves up and down along the screw. Simultaneously, the third drive motor 26 is activated, driving the rotating disk 16 to rotate, and the drive rod 21 slides within the drive groove 22 of the guide rod 17, driving the jet nozzle. 13 achieves a combined vertical movement and angular oscillation motion, ensuring that hot air covers all areas inside and outside the air duct, avoiding localized dampness. After drying, the air duct is moved out of the drying chamber 6 by the conveyor belt and allowed to cool naturally at room temperature for 1-2 minutes. The cooled air duct then enters the collection frame 7 by the conveyor belt. Operators remove the air ducts in batches and conduct quality inspections visually. Qualified air ducts are marked for use, while unqualified air ducts are returned to the equipment for secondary cleaning. The cleaning solution in the water storage tank 43 is filtered through the coarse filter screen 44 and the fine filter membrane, and then pumped back to the cleaning agent storage tank in the spray cleaning chamber for reuse. The vibration motor 48 is started to drive the coarse filter screen 44 to vibrate, and at the same time, the sixth drive motor 50 is started to drive the second drive screw 49 to rotate. The moving frame 46 drives the cleaning strip 47 to slide.The impurities on the surface of the coarse filter screen 44 are pushed towards one side of the water storage tank 43. The moving frame 46 presses the moving rod 53, and the closing plate 51 is opened via the pull rod 54. The impurities fall into the connecting shell 45 and are filtered again by the filter screen 5. The residual cleaning solution flows back to the water storage tank 43. The impurities in the connecting shell 45 can be cleaned periodically. Compared with existing cleaning equipment, this invention improves the overall practicality of the cleaning equipment through its design.

[0056] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic environmentally friendly batch cleaning device for ring blowers, comprising a conveyor belt body (1), characterized in that: The front end of the top of the conveyor belt body (1) is provided with a spray cleaning chamber (2), the rear end of the spray cleaning chamber (2) and the top of the conveyor belt body (1) is provided with an ultrasonic cleaning chamber (3), the rear end of the ultrasonic cleaning chamber (3) and the top of the conveyor belt body (1) is provided with a steam hydrolysis chamber (4), the rear end of the steam hydrolysis chamber (4) and the top of the conveyor belt body (1) is provided with a drying chamber (6), and a collection frame (7) is fixedly connected to the rear end of the conveyor belt body (1). The spray cleaning chamber (2) is used to spray clean the ring blower. The ultrasonic cleaning chamber (3) is used for ultrasonic deep cleaning of the ring blower. The steam hydrolysis chamber (4) is used to perform steam hydrolysis treatment on the ring blower. Multiple sets of first connecting pipes (8) are fixedly connected inside the steam hydrolysis chamber (4). Multiple sets of steam nozzles (9) are fixedly connected inside the first connecting pipes (8). Multiple sets of second connecting pipes (10) are fixedly connected to the top of the steam hydrolysis chamber (4). Multiple sets of rotating rods (11) are rotatably connected inside the steam hydrolysis chamber (4). Multiple sets of cleaning brushes (12) are fixedly connected to the outside of the rotating rods (11). The drying chamber (6) is dried using a ring blower. Multiple sets of jet nozzles (13) are provided above the interior of the drying chamber (6), and a swing assembly (14) is provided on the outside of the jet nozzles (13). The swing assembly (14) is used to adjust the angle and position of the jet head (13). The swing assembly (14) includes a movable shell (15) slidably connected to the top of the inside of the drying chamber (6). The rear end of the movable shell (15) is rotatably connected to a rotating disk (16). The front end of the movable shell (15) is rotatably connected to a guide rod (17). The front end of the guide rod (17) extends to the outside of the movable shell (15) and is fixedly connected to a connecting rod (18). The connecting rod (18) is fixedly connected to the jet head (13).

2. The fully automatic environmentally friendly ring blower batch cleaning equipment according to claim 1, characterized in that: The rotating rod (11) extends to the outside of the steam hydrolysis chamber (4) and is fixedly connected to the first drive motor. Multiple sets of the first connecting pipes (8) and multiple sets of rotating rods (11) are distributed at equal intervals inside the steam hydrolysis chamber (4).

3. The fully automatic environmentally friendly ring blower bulk cleaning equipment according to claim 1, characterized in that: A steam generator (19) is provided on the outside of the steam hydrolysis chamber (4). The steam generator (19) is connected to the second connecting pipe (10). An air curtain machine (20) is fixedly connected to both the front and rear ends of the steam hydrolysis chamber (4).

4. The fully automatic environmentally friendly ring blower batch cleaning equipment according to claim 1, characterized in that: A drive rod (21) is fixedly connected to the outer side of the rotating disk (16). A drive groove (22) is provided at the rear end of the guide rod (17). The drive rod (21) is slidably connected to the drive groove (22). The jet head (13) is rotatably connected to the moving shell (15). A first drive screw (23) is rotatably connected inside the drying chamber (6) and inside the moving shell (15). The top of the first drive screw (23) is fixedly connected to the drive end of the second drive motor (24). The moving shell (15) is threadedly connected to the first drive screw (23).

5. The fully automatic environmentally friendly ring blower batch cleaning equipment according to claim 4, characterized in that: A transmission rod (25) is fixedly connected to the side of the rotating disk (16) near the first drive screw (23). The drive end of the third drive motor (26) is fixedly connected to the outside of the transmission rod (25). The connecting rod (18) is slidably connected to the movable shell (15). A dry air generator (27) is provided on the outside of the drying chamber (6). A conveying pipe (28) is fixedly connected to the outside of the dry air generator (27). The conveying pipe (28) extends into the inside of the drying chamber (6) and is fixedly connected to a telescopic pipe. The telescopic pipe is connected to the jet head (13).

6. The fully automatic environmentally friendly ring blower batch cleaning equipment according to claim 1, characterized in that: The front end of the ultrasonic cleaning chamber (3) is rotatably connected to a connecting roller (29). Multiple sets of first guide plates (30) are fixedly connected to the outside of the connecting roller (29). The connecting roller (29) extends to the outside of the ultrasonic cleaning chamber (3) and is fixedly connected to the drive end of a fourth drive motor (31). Multiple sets of ultrasonic transducers (32) are fixedly connected to the bottom end of the ultrasonic cleaning chamber (3). A conveyor belt (33) is fixedly connected to the rear end of the ultrasonic cleaning chamber (3). Multiple sets of second guide plates (34) are fixedly connected to the outside of the conveying pipe (28).

7. The fully automatic environmentally friendly ring blower batch cleaning equipment according to claim 1, characterized in that: Multiple sets of spray pipes (35) are fixedly connected inside the spray cleaning chamber (2). Multiple sets of rotating high-pressure nozzles (36) are rotatably connected inside the spray pipes (35). A guide shell (37) is fixedly connected to the bottom of the spray cleaning chamber (2). A connecting cylinder (38) is fixedly connected to the bottom of the guide shell (37). An auger (39) is rotatably connected inside the connecting cylinder (38). The auger (39) extends to the outside of the connecting cylinder (38) and is fixedly connected to the drive end of a fifth drive motor (40).

8. The fully automatic environmentally friendly batch cleaning equipment for ring blowers according to claim 1, characterized in that: The auger (39) has multiple sets of through holes (41) inside. The bottom rear end of the connecting cylinder (38) is fixedly connected to a hopper (42). The front end of the connecting cylinder (38) is fixedly connected to a water storage tank (43). A coarse filter screen (44) is slidably connected to the upper part of the inside of the water storage tank (43). A fine filter membrane is provided below the coarse filter screen (44). A connecting shell (45) is fixedly connected to the outside of the water storage tank (43).

9. The fully automatic environmentally friendly ring blower bulk cleaning equipment according to claim 8, characterized in that: A movable frame (46) is slidably connected to the top of the coarse filter screen (44). A cleaning strip (47) is fixedly connected to the bottom of the movable frame (46) and the top of the coarse filter screen (44). Vibration motors (48) are fixedly connected to both ends of the bottom of the coarse filter screen (44). A second drive screw (49) is rotatably connected inside the water storage tank (43) and inside the movable frame (46). The movable frame (46) is threadedly connected to the second drive screw (49). The second drive screw (49) extends to the outside of the water storage tank (43) and is fixedly connected to the drive end of a sixth drive motor (50). The end of the water storage tank (43) near the connecting shell (45) is located inside the water storage tank (43). A rotatable closed plate (51) is rotatably connected. Two sets of sleeves (52) are fixedly connected inside the water tank (43) and above the closed plate (51). A moving rod (53) is slidably connected inside the sleeve (52). The moving rod (53) extends to the inside of the connecting shell (45) and is rotatably connected to a pull rod (54). The pull rod (54) is rotatably connected to the closed plate (51). A connecting ring (55) is fixedly connected to the outside of the moving rod (53) and inside the sleeve (52). A first compression spring (56) is fixedly connected to the outside of the connecting ring (55) and outside the moving rod (53). The top of the moving frame (46) has a protruding structure design.

10. The fully automatic environmentally friendly ring blower batch cleaning equipment according to claim 9, characterized in that: Rotating blocks (57) are fixedly connected to both ends of the bottom of the coarse filter screen (44). Support rods (58) are rotatably connected to both sides of the bottom of the rotating block (57). Sliding blocks (59) are rotatably connected to the bottom of the support rods (58). The two sets of sliding blocks (59) are connected by sliding rods (60). The sliding rods (60) are fixedly connected to the water storage tank (43). Second compression springs (61) are sleeved on both sides of the sliding rods (60) and on the outside of the two sets of sliding blocks (59). The filter screen (5) is fixedly connected to the bottom of the inside of the connecting shell (45).