Photovoltaic panel detection device for photovoltaic power station
By designing a photovoltaic panel testing device for photovoltaic power plants, the unpacking, handling, and testing of photovoltaic panels have been automated and unmanned, solving the problems of low efficiency and damage caused by traditional manual testing, and improving the testing efficiency and accuracy of photovoltaic power plants.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-26
- Publication Date
- 2026-03-27
AI Technical Summary
Before installing photovoltaic panels in a photovoltaic power station, the traditional manual unpacking, positioning, and power-on testing process is inefficient, easily leading to delays in the testing process and damage to the photovoltaic panels.
A photovoltaic panel testing device for photovoltaic power plants was designed, including a shell, controller, handling equipment, testing mechanism and pre-processing mechanism. It realizes unmanned continuous operation of unpacking, handling and testing through automated process, and uses robotic arms and vacuum suction cups to locate, unpack and test the photovoltaic panels.
It has achieved full automation of photovoltaic panel testing, shortened testing time, adapted to the batch testing needs of large-scale photovoltaic power plants, avoided physical damage during unpacking and transportation, and improved the accuracy and efficiency of testing.
Smart Images

Figure CN121749902A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of photovoltaic power plant technology, specifically to a photovoltaic panel testing device for photovoltaic power plants. Background Technology
[0002] Photovoltaic panels, also known as solar panels, are core components that convert solar energy into electrical energy. They are mainly composed of solar cells made of semiconductor materials, tempered glass, EVA film, backsheet, and aluminum alloy frame. A photovoltaic power station is a complete power generation system that converts solar energy into electrical energy and achieves grid-connected or off-grid power supply. It mainly consists of a photovoltaic array composed of multiple photovoltaic panels, an inverter, a combiner box, a distribution cabinet, energy storage equipment, and a monitoring system. According to the installation scale and application scenario, it can be divided into centralized photovoltaic power stations, such as large-scale photovoltaic bases in deserts and Gobi, with a capacity of tens of megawatts or more, connected to the grid through high-voltage transmission lines, and distributed photovoltaic power stations, such as residential rooftops and industrial and commercial building rooftops, with a relatively small capacity, which can be used for self-consumption and surplus electricity can be fed into the grid. As a clean energy power generation project, photovoltaic power stations have the core advantages of zero emissions, zero pollution, and high renewable energy utilization efficiency. They do not consume fossil fuels and do not produce greenhouse gases or pollutants. They can effectively alleviate the problem of traditional energy shortages and help transform the energy structure, which is of great significance to promoting sustainable energy development. Currently, before installing photovoltaic panels in a photovoltaic power station, batches of photovoltaic panels need to be unpacked, positioned, tested for power-on, and screened for qualified products one by one. In the traditional mode, the packaging film on the surface of each photovoltaic panel needs to be removed manually. Not only is unpacking a single panel time-consuming, but manual labor is also susceptible to fatigue and operational proficiency, making it difficult to meet the batch testing requirements before the installation of large-scale power stations. As a result, the testing progress often lags behind the installation progress. Furthermore, after unpacking, the photovoltaic panels need to be manually transported to the testing station, and then the position of the photovoltaic panels needs to be manually adjusted to complete the power-on connection. The unpacking, transportation, positioning, and testing processes are independent of each other, which can easily lead to disconnection of processes, accumulation of workpieces, or waiting for testing. This not only further reduces the overall efficiency, but may also cause damage to the photovoltaic panels due to collisions during manual handling. Summary of the Invention
[0003] The purpose of this invention is to provide a photovoltaic panel testing device for photovoltaic power plants, so as to at least solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a photovoltaic panel testing device for photovoltaic power plants, comprising: shell; The controller is mounted on the front side of the outer surface of the housing; A conveying device is disposed on the upper right side inside the housing, and the conveying device is electrically connected to the controller; The inspection mechanism is located inside the housing and below the lifting conveyor; The pretreatment mechanism is located on the outer right side of the housing; A lifting conveyor is located inside the housing on the left side, and the lifting conveyor is electrically connected to the controller.
[0005] Preferably, the detection mechanism includes: a tank plate, a first positioning module, a second positioning module, a mounting plate, a fixed suction cup, a lifting suction cup module, a dual-end moving platform, a cutting robotic arm, and a clamping robotic arm; the tank plate is embedded inside the outer shell; the number of the first positioning modules is two sets, with two modules in each set, and the two sets of first positioning modules are respectively installed on the left and right sides and the front and rear ends of the top of the tank plate, and the first positioning modules are electrically connected to the controller; the number of the second positioning modules is two sets, with two modules in each set, and the two sets of second positioning modules are respectively installed on the left and right sides of the top of the tank plate, and the second positioning modules are electrically connected to the controller; the number of mounting plates is two, and the two mounting plates are respectively installed on the left and right sides of the top of the tank plate in the front-rear direction; the number of fixed suction cups is two sets. Each set of fixed suction cups consists of three units, with two sets of fixed suction cups respectively installed on the front, rear, and middle sides of the top of two mounting plates. The fixed suction cups are electrically connected to the controller. There are two sets of lifting suction cup modules, with two lifting suction cup modules in each set. The two sets of lifting suction cup modules are respectively installed on the front and rear ends of the inner top of two second positioning modules. The lifting suction cup modules are electrically connected to the controller. A double-ended moving platform is installed inside the outer shell along the left-right direction and located below the groove of the groove plate. The double-ended moving platform is electrically connected to the controller. A cutting robotic arm is installed on the top of the left moving end of the double-ended moving platform. The cutting robotic arm is electrically connected to the controller. A clamping robotic arm is installed on the top of the right moving end of the double-ended moving platform. The clamping robotic arm is electrically connected to the controller. Dating components are respectively provided on the front and rear sides below the groove of the groove plate.
[0006] Preferably, the docking component includes: a mounting base, a first limiting assembly, a belt assembly, a first motor, a miniature dual-axis moving module, a mounting cross plate, a detection plug, a first electric telescopic rod, and a first clamping module; the docking component includes: the mounting base is installed inside the housing in the left-right direction and located below the groove of the groove plate; the first limiting assembly is installed on the top of the mounting base in the left-right direction; the belt assembly is installed on the top of the mounting base in the left-right direction via a bearing seat and located outside the first limiting assembly, the belt of the belt assembly being fixedly connected to the limiting end of the first limiting assembly; the first motor is installed on the top right side of the mounting base, and the first motor and the belt assembly... A central drive wheel axle is fixedly connected, and the first motor and controller are electrically connected; a miniature dual-axis moving module is fixedly installed on the top of the limiting end of the first limiting component, and the miniature dual-axis moving module and controller are electrically connected; a mounting plate is installed at the bottom of the moving end of the miniature dual-axis moving module; a detection plug is installed on the front side of the bottom center of the mounting plate via a bracket, and the detection plug and controller are electrically connected; a first electric telescopic rod is installed on the rear side of the bottom of the mounting plate along the left-right direction, and the first electric telescopic rod and controller are electrically connected; a first clamping module is installed on the right side of the moving end of the first electric telescopic rod via a bracket, and the first clamping module and controller are electrically connected.
[0007] Preferably, the pretreatment mechanism includes: a horizontal roller conveyor line, a vertical housing, a lifting roller conveyor line, a vertical frame, a large dual-axis moving platform, and a mounting top plate; the horizontal roller conveyor line is arranged in the left-right direction on the lower right side of the housing, and the horizontal roller conveyor line is electrically connected to a controller; the vertical housing is arranged in the up-down direction on the left side of the horizontal roller conveyor line; the lifting roller conveyor line is arranged on the left side of the horizontal roller conveyor line, and the lifting roller conveyor line is electrically connected to a controller; the vertical frame is arranged in the front-back direction on the upper side of the lifting roller conveyor line; the large dual-axis moving platform is installed on the top of the outer surface of the vertical frame, and the large dual-axis moving platform is electrically connected to a controller; the mounting top plate is installed below the moving end of the large dual-axis moving platform, wherein a film-tearing component is provided below the mounting top plate, and a dispensing component is provided inside the vertical housing.
[0008] Preferably, the film-tearing component includes: a mounting frame, clamping seats, a second electric telescopic rod, a connecting rod, a miniature electric telescopic rod, a suction cup, a slot frame, a telescopic frame, a third electric telescopic rod, and a shearing module; the mounting frame is arranged below the mounting top plate in a front-rear direction; there are two clamping seats, which are rotatably mounted on the front and rear sides of the bottom end of the mounting frame via rotating shaft seats; there are two second electric telescopic rods, which are rotatably mounted on the front and rear sides of the inner side of the mounting frame via rotating shaft seats, and the second electric telescopic rods are electrically connected to the controller; there are two connecting rods, which are fixedly mounted on the top ends of the shafts of the front and rear clamping seats, and the top ends of the two connecting rods are respectively connected to the telescopic ends of the two second electric telescopic rods. The mounting frame is rotatably connected via a pivot shaft; a miniature electric telescopic rod is installed at the bottom center of the outer surface of the mounting frame, and the miniature electric telescopic rod is electrically connected to the controller; a suction cup is installed below the telescopic end of the miniature electric telescopic rod; a slot frame is installed vertically at the bottom of the mounting top plate and located on the right side of the mounting frame; a telescopic frame is inserted horizontally into the lower inner side of the slot frame; a third electric telescopic rod is installed horizontally at the bottom center of the right side of the outer surface of the slot frame, and the telescopic end of the third electric telescopic rod extends out of the left side of the slot frame and is fixedly connected to the right inner side of the telescopic frame, and the third electric telescopic rod is electrically connected to the controller; a shearing module is installed at the left end of the telescopic frame, and the shearing module is electrically connected to the controller; wherein, tearing units are provided on both the front and rear sides of the mounting frame.
[0009] Preferably, the tearing unit includes: a fourth electric telescopic rod, a mounting frame, a second limiting component, an L-shaped frame, a second clamping module, and a fifth electric telescopic rod; the fourth electric telescopic rod is installed vertically at the bottom end of the mounting top plate, and the fourth electric telescopic rod is electrically connected to the controller; the mounting frame is installed on the outer side of the top of the mounting frame, and the telescopic end of the fourth electric telescopic rod is fixedly connected to the inner side of the top of the mounting frame; there are two second limiting components, which are respectively installed on the left and right sides of the bottom of the mounting frame; the L-shaped frame is installed at the bottom of the limiting ends of the left and right second limiting components; there are four second clamping modules, which are installed from left to right at intervals at the bottom of the L-shaped frame, and the second clamping modules are electrically connected to the controller; there are two fifth electric telescopic rods, which are respectively installed on the bottom of the mounting frame and located outside the left and right second limiting components, and the telescopic ends of the fifth electric telescopic rods are fixedly connected to the left and right sides of the top of the L-shaped frame, and the fifth electric telescopic rod is electrically connected to the controller.
[0010] Compared with the prior art, the beneficial effects of the present invention are: 1. The front and rear sets of second clamping modules clamp inward to grip the front and rear ends of the photovoltaic panel's outer packaging film. The micro electric telescopic rod extends to drive the suction cup to move downward and contact the top of the photovoltaic panel's packaging film before sucking it up. The micro electric telescopic rod then drives the suction cup to move upward, pulling the packaging film upward with the help of the suction cup. The front and rear second electric telescopic rods drive the connecting rod to rotate the clamping seat inward, so that the front and rear clamping seats clamp the bottom front and rear sides of the packaging film pulled up below the suction cup. The third electric telescopic rod drives the telescopic frame to move to the left along the inside of the slot frame, so that the telescopic frame drives the shearing module to move horizontally to the left. The shearing module performs horizontal shearing on the packaging film between the suction cup and the clamping positions of the front and rear clamping seats. The front and rear fifth electric telescopic rods extend to tear the middle-cut packaging film to the front and rear sides with the help of the second clamping module below them, causing the top of the packaging film to break.
[0011] 2. The photovoltaic panel is moved to the surface of the left and right sets of fixed suction cups using a handling device. The left and right sets of first positioning modules and the front and rear sets of second positioning modules respectively position the photovoltaic panel on the surface of the fixed suction cups and then press and fix it. The fixed suction cups adsorb and fix the bottom of the photovoltaic panel. The first motors in the docking components on the front and rear sides drive the drive wheels in the belt assemblies at the corresponding positions to rotate. The drive wheels in the belt assemblies drive the belt to move circumferentially with the cooperation of the driven wheels, and drive the micro dual-axis moving module. Under the constraint of the first limiting component, the micro dual-axis moving module moves horizontally to the position of the connecting wire joints on both sides below the photovoltaic panel. The mounting plate drives the mounting horizontal plate to move in the front-back and vertical directions in a dual-axis manner, so that the first clamping At the location where the module is abutting the connector, the dual-end moving platform drives the cutting robotic arm and the clamping robotic arm at their respective positions to move to the designated position below the photovoltaic panel. The internal robotic arm drive actuator of the cutting robotic arm cuts and removes the binding tape wrapped around the outside of the bottom connector of the photovoltaic panel. The clamping robotic arm organizes and lays out the bottom connector of the photovoltaic panel after the binding tape is removed, and moves the terminal end to the inside of the first clamping module. The first clamping module clamps and fixes the terminal end to complete the transfer. The first electric telescopic rod shortens and drives the first clamping module to move to the left, so that the first clamping module drives the connector of the connector to be inserted into the inside of the detection plug. The detection plug detects and determines whether the internal circuit of the photovoltaic panel is working properly.
[0012] In summary, this invention achieves unmanned continuous operation of unpacking, handling, testing, and output through fully automated processes, shortening the testing time for a single photovoltaic panel, effectively adapting to the batch testing needs of large-scale photovoltaic power plants, and preventing the testing progress from lagging behind the installation progress. Furthermore, through flexible unpacking and stable handling design, it can avoid physical damage to the surface, edges, and circuits of the photovoltaic panel during unpacking and transfer, while thoroughly cleaning packaging film residue, achieving multi-dimensional precise positioning of the photovoltaic panel and high-precision docking of energized components, effectively avoiding positioning deviations and poor contact problems, and significantly improving the accuracy of circuit testing. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 for Figure 1 A display image of the testing agency; Figure 3 for Figure 2 Explosion diagram of the testing facility; Figure 4 for Figure 3 Enlarged view of point A; Figure 5 for Figure 1 Exploded view of the pretreatment facility; Figure 6 for Figure 5 The torn-open unit display image; Figure 7 for Figure 6 Enlarged view of point B; Figure 8 for Figure 5 Enlarged view of point C.
[0014] In the diagram: 1. Outer shell; 2. Controller; 3. Handling equipment; 4. Detection mechanism; 41. Tank plate; 42. First positioning module; 43. Second positioning module; 44. Mounting plate; 45. Fixed suction cup; 46. Lifting suction cup module; 47. Double-end moving platform; 48. Cutting robotic arm; 49. Clamping robotic arm; 410. Mounting base frame; 411. First limit assembly; 412. Belt assembly; 413. First motor; 414. Miniature dual-axis moving module; 415. Mounting crossbar; 416. Detection plug; 417. First electric telescopic rod; 418. First clamping module; 5. Pre-processing mechanism; 51. Horizontal roller conveyor line; 52. Vertical outer shell; 53. Lifting roller conveyor line; 54. 55. Vertical frame, 56. Large dual-axis moving platform, 57. Mounting top plate, 58. Mounting frame, 59. Clamping seat, 50. Second electric telescopic rod, 510. Connecting rod, 511. Mini electric telescopic rod, 512. Suction cup, 513. Slot frame, 514. Telescopic frame, 515. Third electric telescopic rod, 516. Shearing module, 517. Fourth electric telescopic rod, 518. Mounting frame, 519. Second limiting component, 520. L-shaped frame, 521. Second clamping module, 522. Fifth electric telescopic rod, 523. First guide rail frame, 524. Lifting frame, 525. Sixth electric telescopic rod, 526. Slot seat, 527. Seventh electric telescopic rod, 528. Fixed frame, 6. Lifting conveyor. Detailed Implementation
[0015] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0016] Please see Figures 1-8This invention provides a technical solution: a photovoltaic panel testing device for photovoltaic power plants, comprising: a housing 1, a controller 2, a handling device 3, a testing mechanism 4, a pre-processing mechanism 5, and a lifting conveyor 6. The housing 1 is a customized industrial-grade protective housing, accommodating all internal core components, while reserving maintenance channels and heat dissipation windows. A detachable maintenance door is provided on the side of the housing, equipped with an observation window, facilitating real-time observation of the internal equipment's operating status by personnel. The controller 2 is installed on the front of the outer surface of the housing 1. The controller 2 is a PLC controller equipped with a color touchscreen operation panel, facilitating parameter setting, program start / stop, and fault viewing by personnel. The core function of the controller 2 is... The system receives feedback signals from various components, executes preset control programs, and drives each actuator to work collaboratively, supporting multi-task parallel processing. The handling device 3 is located on the upper right side inside the outer casing 1. The handling device 3 is electrically connected to the controller 2. The handling device 3 is an industrial-grade handling robot that receives action commands from the controller 2 and performs photovoltaic panel gripping and transfer operations. It is driven by a servo motor, equipped with a high-precision ball screw and linear guide rail, with X, Y, and Z axes to ensure accurate positioning of the photovoltaic panel during gripping and transfer. The actuator is equipped with a customized vacuum suction cup assembly to avoid scratching the photovoltaic panel surface. The vacuum suction cup assembly is also equipped with a pressure sensor to monitor the suction pressure in real time, preventing... If a photovoltaic panel falls and is damaged, the system can transfer the photovoltaic panel between the pretreatment mechanism 5 and the inspection mechanism 4, and between the inspection mechanism 4 and the lifting conveyor 6. The inspection mechanism 4 is located inside the outer casing 1 and below the lifting conveyor 6. The pretreatment mechanism 5 is located on the outer right side of the outer casing 1. The lifting conveyor 6 is located on the inner left side of the outer casing 1. The lifting conveyor 6 is electrically connected to the controller 2. The lifting conveyor 6 is a telescopic lifting and conveying device specifically for photovoltaic panels. It is connected to the controller 2 through electrical circuits and is controlled by the controller 2 to realize the lifting and transfer of the photovoltaic panel. It mainly consists of three parts: a lifting mechanism, a telescopic conveying mechanism, and a belt conveyor mechanism. The lifting mechanism uses hydraulic... The pressure-driven method can be flexibly adjusted according to the height requirements of the discharge position outside the shell. The telescopic conveyor can extend its travel to a designated area outside the shell, facilitating the discharge and transfer of photovoltaic panels. The belt conveyor is compatible with the conveying of photovoltaic panels of common specifications. The conveyor is equipped with a photoelectric sensor, which can detect in real time whether the photovoltaic panel has reached the designated position. When the handling equipment 3 places the photovoltaic panel at the transfer end of the lifting conveyor 6, the photoelectric sensor feeds back a signal to the controller 2. The controller 2 drives the conveyor to start, first adjusting it to the preset height through the lifting mechanism, then extending it to the discharge position through the telescopic mechanism, and finally smoothly transferring the photovoltaic panel to the designated area outside the shell 1 through the belt conveyor.
[0017] As a preferred option, further, such as Figure 3 and Figure 4As shown, the detection mechanism 4 includes: a tank plate 41, a first positioning module 42, a second positioning module 43, a mounting plate 44, a fixed suction cup 45, a lifting suction cup module 46, a double-ended moving platform 47, a cutting robotic arm 48, and a clamping robotic arm 49. The tank plate 41 is embedded inside the outer shell 1. The tank plate 41 is made of customized industrial-grade stainless steel bearing plate, with a groove in the middle. There are two sets of first positioning modules 42, with two modules in each set. The two sets of first positioning modules 42 are respectively installed on the top left and right sides and the front and rear ends of the top of the tank plate 41. The first positioning modules 42 are electrically connected to the controller 2. The first positioning module 42 is a high-precision mechanical positioning and mechanical clamping integrated module. The system integrates an electric positioning mechanism and an electric clamping mechanism. After positioning, the pressure head of the electric clamping mechanism extends inward to clamp and fix the left and right edges of the photovoltaic panel. There are two sets of second positioning modules 43, with two modules in each set. The two sets of second positioning modules 43 are respectively installed at the front, rear, left, and right ends of the top of the groove plate 41. The second positioning modules 43 are electrically connected to the controller 2. The second positioning module 43 is a high-precision mechanical positioning and mechanical clamping integrated module, integrating an electric positioning mechanism and an electric clamping mechanism. After positioning, the pressure head of the electric clamping mechanism extends inward to clamp and fix the left and right edges of the photovoltaic panel. There are two mounting plates 44. 4. The suction cups 45 are installed on the left and right sides of the top of the tank plate 41 in the front-back direction respectively; there are two sets of fixed suction cups 45, with three suction cups 45 in each set. The two sets of fixed suction cups 45 are installed on the front, back, and middle sides of the top of the two mounting plates 44 respectively. The fixed suction cups 45 are electrically connected to the controller 2. The fixed suction cups 45 are special electric vacuum suction cup sets for photovoltaic panels, with built-in vacuum suction cups. The vacuum suction cups are connected to the vacuum generator through air pipes. The vacuum generator is controlled by the controller 2 to control the suction and release of the suction cups. With the pressing action of the first positioning module 42 and the second positioning module 43, the photovoltaic panel is double fixed during the detection process to prevent the photovoltaic panel from shifting during the detection; there are two sets of lifting suction cup modules 46, each with lifting... There are two suction cup modules 46. The two sets of lifting suction cup modules 46 are respectively installed on the front and rear ends of the top inner side of the two second positioning modules 43. The lifting suction cup module 46 is electrically connected to the controller 2. The lifting suction cup module 46 is an integrated vacuum suction cup assembly with lifting function, which integrates vacuum suction cup, servo lifting mechanism and pressure sensor. After the detection is completed, the fixed suction cup 45 is released from the positioning module. The lifting suction cup module 46 starts to adsorb the bottom of the photovoltaic panel. Then the servo lifting mechanism drives the photovoltaic panel to rise to the specified height. After that, the adsorption stops and waits for the handling equipment 3 to grab and move it. The pressure sensor can detect the adsorption pressure in real time. If the pressure is insufficient, it will immediately feed back a signal to the controller 2 to prevent the photovoltaic panel from falling and being damaged.A dual-end moving platform 47 is installed inside the housing 1 along the left-right direction and located below the groove of the groove plate 41. The dual-end moving platform 47 is electrically connected to the controller 2. The dual-end moving platform 47 uses a high-precision dual-end independent drive linear module, driven by a servo motor, and equipped with a high-precision ball screw and linear guide rail. It has dual-end independent movement function, providing a precise moving carrier for the cutting robot arm 48 and the clamping robot arm 49. The dual-end moving platform 47 can drive the cutting robot arm 48 and the clamping robot arm 49 to move along the left-right direction to a designated position below the photovoltaic panel to realize the pre-processing operation of the lines at different positions. The cutting robot arm 48 is installed on the top of the left moving end of the dual-end moving platform 47. The cutting robot arm 48 is electrically connected to the controller 2. The cutting robot arm 48 is a small high-precision multi-axis robot arm with an execution end. Equipped with customized miniature electric cutting shears, adapted to the cutting requirements of the outer strapping of the bottom connecting wires of photovoltaic panels, the robotic arm adjusts the angle of the cutting shears to precisely cut and remove the transport strapping wrapped around the outer side of the bottom connecting wires of the photovoltaic panels, avoiding damage to the connecting wires themselves; the clamping robotic arm 49 is installed on the top of the right moving end of the double-ended moving platform 47, and is electrically connected to the controller 2. The clamping robotic arm 49 is a small, high-precision clamping robotic arm, and the execution end is equipped with soft silicone grippers, which can organize and lay out the bottom connecting wires of the photovoltaic panels after the strapping is removed, avoiding the connecting wires from tangling or knotting, and move the organized wire ends to the inside of the first clamping module 418, preparing for subsequent plug docking; docking components are respectively set on the front and rear sides of the bottom of the groove plate 41.
[0018] More specifically, the docking components include: a mounting base 410, a first limiting component 411, a belt assembly 412, a first motor 413, a miniature dual-axis moving module 414, a mounting cross plate 415, a detection plug 416, a first electric telescopic rod 417, and a first clamping module 418; the mounting base 410 is installed inside the outer casing 1 in the left-right direction and located below the groove of the groove plate 41; the first limiting component 411 is installed on top of the mounting base 410 in the left-right direction, and the first limiting component 411 is a high-precision linear guide rail limiting component, integrating a linear guide rail and equipped with a dedicated slider, which can constrain the movement of the miniature dual-axis moving module 414. To ensure that the miniature dual-axis moving module 414 can only move smoothly in the left and right directions and avoid deviation during movement, the belt assembly 412 is mounted on the top of the mounting base 410 via bearing seats in the left and right directions and is located outside the first limiting assembly 411. The belt of the belt assembly 412 is fixedly connected to the limiting end of the first limiting assembly 411. The belt assembly 412 is a high-precision synchronous belt drive assembly. The belt of the belt assembly 412 is fixedly connected to the limiting end slider of the first limiting assembly 411. Under the drive of the first motor 413, it can drive the slider of the first limiting assembly 411 to move along the guide rail, thereby driving the miniature dual-axis moving module 414. 14. Synchronous movement enables left-right position adjustment of the miniature dual-axis moving module 414. The first motor 413 is mounted on the top right side of the mounting base 410. The first motor 413 is fixedly connected to the drive wheel shaft in the belt assembly 412. The first motor 413 is electrically connected to the controller 2. The first motor 413 is a high-precision servo drive motor, fixedly connected to the drive wheel shaft in the belt assembly 412 via a coupling, and electrically connected to the controller 2 via a servo driver. The speed and direction are controlled by the controller. By controlling the rotation angle and speed of the motor, the moving distance and speed of the miniature dual-axis moving module 414 can be precisely adjusted to achieve miniature... Precise positioning of the dual-axis moving module 414; the miniature dual-axis moving module 414 is fixedly installed on the top of the limiting end of the first limiting component 411. The miniature dual-axis moving module 414 is electrically connected to the controller 2. The miniature dual-axis moving module 414 uses a small, high-precision XY-axis moving platform. It is controlled by the controller 2 to achieve dual-axis movement in the front-back and vertical directions, thereby driving the mounting plate 415 to perform precise fine-tuning in the front-back and vertical directions, ensuring that the detection plug 416 and the first clamping module 418 on the mounting plate 415 can accurately align with the wiring terminal of the photovoltaic panel; the mounting plate 415 is installed at the bottom of the moving end of the miniature dual-axis moving module 414.The detection plug 416 is mounted on the front side of the bottom center of the mounting plate 415 via a bracket. The detection plug 416 is electrically connected to the controller 2. The detection plug 416 is a special detection plug for photovoltaic panel circuits, compatible with different specifications of photovoltaic panel wiring terminals. The detection plug 416 is also electrically connected to the controller 2 via a data cable, allowing real-time transmission of detection data. The detection plug 416 has a built-in multi-channel detection probe, compatible with common wiring specifications for monocrystalline and polycrystalline silicon photovoltaic panels, and can accurately detect parameters such as continuity, short circuits, and insulation resistance of the internal circuits of the photovoltaic panel. The first electric telescopic rod 417 is installed along the left-right direction on the rear side of the bottom of the mounting plate 415. The first electric telescopic rod 417 is electrically connected to the controller 2. The telescopic rod 417 is a small, high-precision servo-electric telescopic rod, controlled by the controller 2. It drives the first clamping module 418 to move left and right, achieving precise docking between the wiring terminal and the test plug 416. The first clamping module 418 is mounted on the right side of the moving end of the first electric telescopic rod 417 via a bracket. The first clamping module 418 is electrically connected to the controller 2. The first clamping module 418 uses electric clamping claws made of soft silicone to avoid damaging the wiring terminal. Controlled by the controller 2, it firmly clamps and fixes the wiring terminal, preventing displacement during docking testing and ensuring stable contact between the test plug 416 and the wiring terminal, thus guaranteeing the accuracy of the test data.
[0019] As a preferred option, further, such as Figure 5 , Figure 6 , Figure 7 and Figure 8As shown, the pretreatment mechanism 5 includes: a horizontal roller conveyor line 51, a vertical housing 52, a lifting roller conveyor line 53, a vertical frame 54, a large dual-axis moving platform 55, and a mounting top plate 56. The horizontal roller conveyor line 51 is located on the lower right side of the housing 1 in the left-right direction. The horizontal roller conveyor line 51 is electrically connected to the controller 2. The horizontal roller conveyor line 51 is a heavy-duty roller conveyor line specifically for photovoltaic panels. The surface of the conveyor rollers is covered with anti-slip rubber sleeves to prevent the photovoltaic panels from sliding or being scratched. It is equipped with a geared motor drive, and its start, stop, and speed adjustment are controlled by the controller 2. It is also equipped with a photoelectric sensor to detect the photovoltaic panel conveying position in real time. The vertical housing 52 is located on the left side of the horizontal roller conveyor line 51 in the up-down direction. The lifting roller conveyor line 53 is located on the left side of the horizontal roller conveyor line 51 and is electrically connected to the controller 2. The vertical frame 54 is located above the lifting roller conveyor line 53 in the front-back direction. The lifting roller conveyor line 53 is equipped with a lifting function. The photovoltaic panel dedicated conveyor line is flush with the conveying surface of the horizontal roller conveyor line 51. It integrates a hydraulic lifting mechanism and a roller conveyor mechanism to receive single photovoltaic panels from the horizontal roller conveyor line 51, providing a stable bearing platform for subsequent film-tearing operations. The hydraulic lifting mechanism also lifts the photovoltaic panels to the optimal height for film-tearing operations, ensuring that the film-tearing components can accurately align with the packaging film. After film-tearing, the photovoltaic panels are lowered back to their original position for easy handling and transfer by the transport equipment 3. The large dual-axis moving platform 55 is installed on the top of the outer surface of the vertical frame 54. The large dual-axis moving platform 55 is electrically connected to the controller 2. The large dual-axis moving platform 55 uses a high-precision industrial-grade XY-axis moving platform. Its movement position and speed are controlled by the controller 2, enabling it to drive the mounting top plate 56 and the entire film-tearing components to achieve precise movement in the forward and backward and up and down directions. The mounting top plate 56 is installed below the moving end of the large dual-axis moving platform 55, and the film-tearing components are located below the mounting top plate 56.
[0020] More specifically, the film-tearing components include: a mounting frame 57, clamping seats 58, a second electric telescopic rod 59, a connecting rod 510, a miniature electric telescopic rod 511, a suction cup 512, a slot frame 513, a telescopic frame 514, a third electric telescopic rod 515, and a shearing module 516; the mounting frame 57 is positioned below the mounting top plate 56 along the front-rear direction; there are two clamping seats 58, which are rotatably mounted on the front and rear sides of the bottom end of the mounting frame 57 via a rotating shaft. The clamping seats 58 adopt an L-shaped structure, with silicone pads attached to the clamping surface, and can rotate within a range of 0-90° around the rotating shaft, providing a basis for subsequent... The cutting action provides a stable force point, preventing the packaging film from shifting during cutting; there are two second electric telescopic rods 59, which are rotatably mounted on the front and rear sides of the inner side of the mounting frame 57 via rotating shaft seats. The second electric telescopic rods 59 are electrically connected to the controller 2. The second electric telescopic rods 59 are small, high-precision servo electric telescopic rods, and their telescopic movement is controlled by the controller 2 to provide power for the rotation of the clamping seat 58. The telescopic rods drive the connecting rods 510 to rotate, thereby driving the clamping seat 58 to achieve opposing clamping or releasing actions; there are two connecting rods 510, and the two connecting rods 510 are... Rods 510 are fixedly installed at the top of the shafts of the front and rear clamping seats 58 respectively. The tops of the two connecting rods 510 are rotatably connected to the telescopic ends of the two second electric telescopic rods 59 via rotating shafts. The miniature electric telescopic rod 511 is installed at the bottom center of the outer surface of the mounting frame 57. The miniature electric telescopic rod 511 is electrically connected to the controller 2. The miniature electric telescopic rod 511 is a small, high-precision electric telescopic rod. Its telescopic movement is controlled by the controller 2, driving the suction cup 512 below to move up and down, completing the adsorption and lifting action of the packaging film. The contact force and lifting height between the suction cup 512 and the packaging film are precisely controlled. 512 is installed below the telescopic end of the miniature electric telescopic rod 511. Suction cup 512: A special vacuum suction cup for photovoltaic panel packaging film is selected. The suction cup is connected to an external vacuum generator through an air tube. It uses vacuum suction force to grab the packaging film on the surface of the photovoltaic panel. In conjunction with the miniature electric telescopic rod 511, it pulls the packaging film upward, creating conditions for subsequent cutting and tearing operations. It can also be used to clean up packaging film fragments remaining on the surface of the lifting roller conveyor line 53. Slot frame 513 is installed at the bottom of the mounting top plate 56 in the vertical direction and is located on the right side of the mounting frame 57. Telescopic frame 514 is inserted into the lower inner side of slot frame 513 in the horizontal direction.The third electric telescopic rod 515 is installed in the middle of the bottom right side of the outer surface of the slot frame 513 along the left-right direction. The telescopic end of the third electric telescopic rod 515 extends out of the left side of the slot frame 513 and is fixedly connected to the right side of the inner side of the telescopic frame 514. The third electric telescopic rod 515 is electrically connected to the controller 2. The third electric telescopic rod 515 is a small, high-precision servo electric telescopic rod, and its telescopic movement is controlled by the controller 2 to provide power for the movement of the telescopic frame 514. The telescopic rod's telescopic movement drives the telescopic frame 514 to move the shearing module 516 horizontally, achieving precise adjustment of the cutting position. The shearing module 516 is installed on the left side of the telescopic frame 514 and is electrically connected to the controller 2. The shearing module 516 is a miniature electric shearing blade, and its cutting action is controlled by the controller 2 to cut the packaging film pulled up by the suction cup 512 horizontally, creating conditions for the subsequent tearing action. The cutting process is smooth and burr-free, avoiding uneven tearing of the packaging film. Tear-opening units are provided on both the front and rear sides of the mounting frame 57.
[0021] More specifically, the tearing unit includes: a fourth electric telescopic rod 517, a mounting frame 518, a second limiting component 519, an L-shaped frame 520, a second clamping module 521, and a fifth electric telescopic rod 522. The fourth electric telescopic rod 517 is installed vertically at the bottom of the mounting top plate 56. The fourth electric telescopic rod 517 is electrically connected to the controller 2. The fourth electric telescopic rod 517 is a medium-sized high-precision servo electric telescopic rod, and its telescopic movement is controlled by the controller 2. It can drive the mounting frame 518 below and the entire tearing component to move vertically, adjusting the relative height between the tearing component and the photovoltaic panel packaging film, and ensuring the second clamping module... Block 521 can precisely align with both ends of the packaging film; the mounting bracket 518 is installed on the outer top of the mounting frame 57, and the telescopic end of the fourth electric telescopic rod 517 is fixedly connected to the inner top of the mounting bracket 518; there are two second limiting components 519, which are respectively installed on the left and right sides of the bottom of the mounting bracket 518. The second limiting components 519 use high-precision linear guide rail limiting components, integrating linear guide rails and dedicated sliders to provide guidance and limitation for the movement of the L-shaped frame 520; the L-shaped frame 520 is installed at the bottom of the limiting ends of the two second limiting components 519; the number of second clamping modules 521... There are four second clamping modules 521, spaced apart from left to right at the bottom of the L-shaped frame 520. Each second clamping module 521 is electrically connected to the controller 2. The second clamping module 521 uses a small electric clamping claw made of soft silicone. Its clamping and releasing actions are controlled by the controller 2, providing a stable force point for the tearing action by evenly gripping the front and rear ends of the photovoltaic panel packaging film. The four second clamping modules 521 work together to ensure even force on the packaging film, preventing damage or residue during tearing. There are two fifth electric telescopic rods 522. The fifth electric telescopic rod 522 is installed at the bottom of the mounting bracket 518 and located outside the two second limit components 519 on the left and right. The telescopic end of the fifth electric telescopic rod 522 is fixedly connected to the top left and right sides of the L-shaped frame 520. The fifth electric telescopic rod 522 is electrically connected to the controller 2. The fifth electric telescopic rod 522 is a small high-precision servo electric telescopic rod. The telescopic action is controlled by the controller 2 to provide power for the movement of the L-shaped frame 520. The telescopic rod drives the L-shaped frame 520 to drive the second clamping module 521 to move in the front and back directions, completing the clamping, positioning and tearing action of the packaging film. The vertical housing 52 is equipped with a dispensing component.
[0022] More specifically, the delivery components include: a first guide rail frame 523, a lifting frame 524, a sixth electric telescopic rod 525, a slot seat 526, a second clamping module 521, and a fifth electric telescopic rod 522; there are two first guide rail frames 523, which are respectively installed in the vertical direction on the front and rear sides of the bottom inside the vertical housing 52; there are two lifting frames 524, which are respectively sleeved on the top of the front and rear first guide rail frames 523; there are two sixth electric telescopic rods 525, which are respectively installed in the vertical direction inside the vertical housing 52. The bottom end is located inside the two first guide rail frames 523. The telescopic ends of the two sixth electric telescopic rods 525 are fixedly connected to the outer top of the front and rear lifting frames 524 respectively. The sixth electric telescopic rods 525 are electrically connected to the controller 2. The sixth electric telescopic rods 525 are heavy-duty high-precision servo electric telescopic rods. The telescopic action is controlled by the controller 2 to provide power for the lifting of the lifting frame 524. The telescopic rods drive the lifting frame 524 to move up and down along the first guide rail frame 523, accurately adjusting the height of the lifting frame 524 to achieve the lifting of stacked photovoltaic panels and the separation of individual panels. There are two sets of slot seats 526. There are two sets of slot seats 526, which are respectively installed on the left and right ends of the inner side of the front and rear lifting frames 524; there are also two seventh electric telescopic rods 527, which are respectively installed on the middle of the inner side of the front and rear lifting frames 524. The seventh electric telescopic rods 527 are electrically connected to the controller 2. The seventh electric telescopic rods 527 are high-precision servo electric telescopic rods, which are controlled by the controller 2 to extend and retract, providing power for the movement of the fixed frame 528. The extension and retraction of the telescopic rods drives the fixed frame 528 to move left and right along the inner side of the slot seats 526, realizing the clamping or releasing action of the stacked photovoltaic panels; the fixed frame 528... There are two fixtures, with two fixing frames 528 inserted into the inner side of two sets of slot seats 526 respectively. The telescopic ends of the two seventh electric telescopic rods 527 are fixedly connected to the outer middle of the two fixing frames 528 respectively. The fixing frames 528 are made of customized stainless steel clamping frames, and the clamping surfaces are pasted with silicone pads to avoid scratching the edges of the photovoltaic panels. In cooperation with the slot seats 526, under the drive of the seventh electric telescopic rods 527, the photovoltaic panels in the stack except for the bottom one are clamped and fixed in opposite directions. In conjunction with the sixth electric telescopic rod 525, the lifting frame 524 is lifted upward to realize the separation of the bottom single photovoltaic panel, ensuring the continuity and stability of single panel transportation.
[0023] The specific tasks are as follows: Step 1: After the outer packaging of the photovoltaic panels has been initially removed, the stacks are neatly placed on the surface of the horizontal roller conveyor line 51 of the pre-processing mechanism. Then, the controller 2 is activated. According to the built-in preset program, the controller 2 simultaneously activates the horizontal roller conveyor line 51, the distribution components inside the vertical housing 52, the lifting roller conveyor line 53, and the large dual-axis moving platform 55, initiating subsequent automated operations. After the horizontal roller conveyor line 51 is activated, it conveys the stack of photovoltaic panels to the left until the entire stack enters the inner area of the vertical housing 52. The two sixth electric telescopic rods 525 work in tandem, extending or shortening to drive the corresponding lifting frame 524, which slides up and down along the outer side of the first guide rail 523, adjusting the lifting frame 524 to a specified height. This height must ensure that the fixing frame 528 inside the lifting frame 524 avoids the bottom panel and aligns with the front and rear sides of the second photovoltaic panel from the bottom. The seventh electric telescopic rods on the front and rear sides... The telescopic rod 527 extends synchronously, driving the corresponding fixing frame 528 to move towards the center along the inner side of the slot seat 526, thus clamping and fixing the upper photovoltaic panel. Then, the sixth electric telescopic rod 525 extends again, driving the lifting frame 524 and the fixed upper photovoltaic panel to lift upward as a whole. At this time, only the bottom one of the photovoltaic panels in the stack remains on the horizontal roller conveyor line 51. Then, the horizontal roller conveyor line 51 continues to start, conveying the bottom unclamped photovoltaic panel to the surface of the lifting roller conveyor line 53 to complete the single-panel separation operation. The lifting structure inside the lifting roller conveyor line 53 starts, lifting the single photovoltaic panel on the surface of its conveyor roller to the preset height, ensuring that the film-tearing component can accurately align with the packaging film. The large dual-axis moving platform 55 starts, driving the mounting top plate 56 below its moving end, along with the entire set of film-tearing components below the mounting top plate 56, to move to the designated position directly above the lifted photovoltaic panel, waiting for the subsequent film-tearing operation. Step 2: Controller 2 continues to activate the fourth electric telescopic rod 517, the fifth electric telescopic rod 522, the second clamping module 521, the mini electric telescopic rod 511, the second electric telescopic rod 59, the third electric telescopic rod 515, the shearing module 516, and the handling device 3 through a preset program. The fourth electric telescopic rods 522 on both the front and rear sides start synchronously, driving their respective connected mounting brackets 518 to move downwards to a specified height, so that the L-shaped frame 520 below the mounting bracket 518 fits against the front and rear outer sides of the photovoltaic panel. The two fifth electric telescopic rods 522 shorten synchronously. Under the guiding and limiting action of the second limiting component 519, the L-shaped frame 520 moves inwards, so that the four sets of second clamping modules 521 at the bottom of the L-shaped frame 520 align with the photovoltaic panel package. The front and rear ends of the packaging film are gripped firmly by the second clamping module 521, providing a stable force point for the subsequent tearing action. The micro electric telescopic rod 511 extends, driving the suction cup 512 to move downward until it contacts the top center of the photovoltaic panel packaging film. Then, the suction cup 512 activates its vacuum adsorption function, generating a stable vacuum suction force to adsorb the top of the packaging film. Then, the micro electric telescopic rod 511 shortens simultaneously, driving the suction cup 512 to move upward, pulling the top center of the packaging film upward to form a raised force point. At the same time, the second electric telescopic rods 59 on both the front and rear sides shorten simultaneously, driving the top of the connecting rod 510 at the corresponding position to rotate outward. The bottom end of the connecting rod 510 is fixedly connected to the clamping seat 58, and the clamping seat 58 is connected to the mounting frame 57 via a rotating shaft seat. Therefore, the connecting rod 510 will drive the clamping seat 58 to rotate inward around the rotating shaft connection point, ultimately making the front and rear clamping seats 58 precisely align with the front and rear sides of the bottom of the packaging film pulled up below the suction cup 512. Secondary fixation is completed through opposing clamping actions to prevent the packaging film from shifting during subsequent cutting. The third electric telescopic rod 515 extends, driving the telescopic frame 514 to move horizontally to the left along the inner side of the slot frame 513, thereby driving the cutting module 516 at the left end of the telescopic frame 514 to move to the left until the cutting module 516 reaches the packaging film area between the suction point below the suction cup 512 and the clamping point of the clamping seat 58. The cutting module 516 is then activated. A horizontal cut is made in the packaging film of this area. After the cut, the fifth electric telescopic rods 522 on both the front and rear sides extend synchronously, driving the second clamping module 521 to move forward and backward to tear the packaging film cut in the middle to both sides, so that the top of the packaging film is completely broken and detached from the photovoltaic panel body. The large dual-axis moving platform 55 drives the film tearing component to reset and move away as a whole to avoid interfering with subsequent handling actions. The telescopic structure inside the handling equipment 3 is activated, driving its execution end to move above the photovoltaic panel. The photovoltaic panel on the surface of the lifting roller conveyor line 53 is grabbed by vacuum adsorption and transferred to the working area of the detection mechanism 4. The large dual-axis moving platform 55 drives the installation top plate 56 and the film tearing component below it to move to the surface of the lifting roller conveyor line 53.The vacuum adsorption function of suction cup 512 is used to adsorb and grab residual packaging film fragments on the surface of the conveyor line, and then transfer them to a designated collection area outside the equipment for centralized processing, so as to avoid residual film fragments affecting the operation of subsequent equipment or the accuracy of testing; Step 3: The controller 2's internal pre-programmed control system starts the first positioning module 42, the second positioning module 43, the first motor 413, the mounting base 410, the miniature dual-axis moving module 414, the double-end moving platform 47, the cutting robotic arm 48, the clamping robotic arm 49, the first clamping module 418, the first electric telescopic rod 417, the detection plug 416, the lifting suction cup module 46, and the lifting conveyor 6. The handling equipment 3 smoothly places the photovoltaic panel on the surface of the two sets of fixed suction cups 45 on the left and right. The two sets of first positioning modules 42 on the left and right and the two sets of second positioning modules 43 on the front and back start synchronously. Through mechanical positioning, the edge position of the photovoltaic panel is accurately positioned to ensure that the photovoltaic panel is in the correct position. At the reference position of the detection, the clamping mechanisms of the first positioning module 42 and the second positioning module 43 are activated to clamp the edge of the photovoltaic panel. At the same time, the fixed suction cup 45 activates the vacuum adsorption function to adsorb and fix the bottom of the photovoltaic panel. The first motor 413 of the docking parts on the front and rear sides starts synchronously, driving the belt assembly 412 at the corresponding position to rotate. The drive wheel of the belt assembly 412 rotates under the drive of the first motor 413, and works with the driven wheel to realize the circumferential movement of the belt. Since the belt is fixedly connected to the limiting end of the first limiting component 411, the rotation of the belt will drive the miniature dual-axis moving module 414 to move horizontally to the connection on both sides below the photovoltaic panel under the constraint of the first limiting component 411. At the wire connector location, the miniature dual-axis moving module 414 drives the mounting plate 415 at its bottom to perform dual-axis fine-tuning in the front-back and vertical directions, so that the first clamping module 418 below the mounting plate 415 comes into contact with the wire connector. The dual-end moving platform 47 is activated, driving the cutting robotic arm 48 on its left moving end and the clamping robotic arm 49 on its right moving end to move sequentially to the designated position below the photovoltaic panel. The execution end of the cutting robotic arm 48 is activated to cut and remove the transport strap wrapped around the outside of the connecting wire at the bottom of the photovoltaic panel. The clamping robotic arm 49 is activated to organize and lay out the connecting wire after the strap is removed to avoid tangling, and moves the terminal end to the first clamping position. Inside module 418; the first clamping module 418 is activated to clamp and fix the terminal, completing the transfer and positioning of the terminal. The first electric telescopic rod 417 is shortened, driving the first clamping module 418 to move to the left, thereby driving the terminal to be accurately inserted into the inside of the detection plug 416. The detection plug 416 is activated, and by power-on detection, it determines whether there are faults such as open circuits or short circuits in the internal circuit of the photovoltaic panel, and transmits the detection data to the controller 2 in real time. The controller 2 will analyze and process the data to generate the detection results. After the detection is completed, the fixed suction cup 45 stops vacuum adsorption, and the first positioning module 42 and the second positioning module 43 release the clamping and fixing of the photovoltaic panel.Subsequently, the lifting suction cup module 46 is activated, its suction cups adsorbing and fixing the bottom of the photovoltaic panel. The lifting structure of the lifting suction cup module 46, with the assistance of the suction cups, lifts the photovoltaic panel upwards to a designated height. Afterwards, the lifting suction cup module 46 stops adsorbing, and the conveying device 3 restarts, grabbing the photovoltaic panel lifted to the designated height and transferring it to the internal transfer end of the lifting conveyor 6. The lifting conveyor 6 starts, adjusting its height through its own lifting structure, and in conjunction with the telescopic conveying structure, moves the inspected photovoltaic panel to a designated position outside the outer casing 1.
[0024] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A photovoltaic panel testing device for a photovoltaic power station, characterized in that, include: Outer shell (1); The controller (2) is installed on the front side of the outer surface of the housing (1); The conveying device (3) is disposed on the right side of the top inside the housing (1), and the conveying device (3) and the controller (2) are electrically connected; The detection mechanism (4) is located inside the housing (1) and below the lifting conveyor (6); The pretreatment mechanism (5) is located on the outside right side of the housing (1); A lifting conveyor (6) is disposed on the inside left side of the housing (1), and the lifting conveyor (6) is electrically connected to the controller (2).
2. The photovoltaic panel testing device for a photovoltaic power station according to claim 1, characterized in that: The testing organization (4) includes: The groove plate (41) is embedded inside the outer casing (1); The first positioning module (42) has two sets, with two first positioning modules (42) in each set. The two sets of first positioning modules (42) are respectively installed on the top left and right sides and front and rear ends of the top of the groove plate (41). The first positioning module (42) and the controller (2) are electrically connected. The second positioning module (43) has two sets, with two second positioning modules (43) in each set. The two sets of second positioning modules (43) are respectively installed on the front and rear sides and left and right ends of the top of the groove plate (41). The second positioning module (43) and the controller (2) are electrically connected. Mounting plate (44), there are two mounting plates (44), and the two mounting plates (44) are respectively installed on the left and right sides of the top of the groove plate (41) in the front-back direction; Fixed suction cups (45), the number of fixed suction cups (45) is two sets, the number of fixed suction cups (45) in each set is three, the two sets of fixed suction cups (45) are respectively installed on the front and rear sides and the middle of the top of two mounting plates (44), and the fixed suction cups (45) are electrically connected to the controller (2); The lifting suction cup module (46) is divided into two groups, with two lifting suction cup modules (46) in each group. The two groups of lifting suction cup modules (46) are respectively installed on the front and rear ends of the top inner side of the two second positioning modules (43). The lifting suction cup module (46) is electrically connected to the controller (2). A dual-end mobile platform (47) is installed inside the outer casing (1) in the left-right direction and located below the groove of the groove plate (41). The dual-end mobile platform (47) and the controller (2) are electrically connected.
3. The photovoltaic panel testing device for a photovoltaic power station according to claim 2, characterized in that: The testing facility (4) also includes: A cutting robotic arm (48) is mounted on the top of the left moving end of the dual-end moving platform (47), and the cutting robotic arm (48) is electrically connected to the controller (2); A gripping robotic arm (49) is mounted on the top of the right moving end of the dual-end moving platform (47), and the gripping robotic arm (49) is electrically connected to the controller (2); Among them, docking components are respectively provided on the front and rear sides of the bottom of the trough plate (41).
4. The photovoltaic panel testing device for a photovoltaic power station according to claim 3, characterized in that: The docking components include: The mounting base (410) is installed inside the outer casing (1) in the left-right direction and located below the groove of the groove plate (41); The first limiting component (411) is installed on the top of the mounting base (410) in the left-right direction; The belt assembly (412) is mounted on the top of the mounting base (410) in the left-right direction via a bearing seat and is located outside the first limiting assembly (411). The belt of the belt assembly (412) is fixedly connected to the limiting end of the first limiting assembly (411). The first motor (413) is installed on the top right side of the mounting base (410). The first motor (413) is fixedly connected to the drive wheel shaft in the belt assembly (412). The first motor (413) is electrically connected to the controller (2). A miniature dual-axis moving module (414) is fixedly installed on the top of the limiting end of the first limiting component (411), and the miniature dual-axis moving module (414) is electrically connected to the controller (2); A mounting plate (415) is installed at the bottom of the moving end of the miniature dual-axis moving module (414); The detection plug (416) is mounted on the front side of the bottom center of the mounting plate (415) via a bracket, and the detection plug (416) is electrically connected to the controller (2); The first electric telescopic rod (417) is installed on the bottom rear side of the mounting plate (415) in the left-right direction, and the first electric telescopic rod (417) is electrically connected to the controller (2). The first clamping module (418) is mounted on the right side of the moving end of the first electric telescopic rod (417) via a bracket, and the first clamping module (418) is electrically connected to the controller (2).
5. The photovoltaic panel testing device for a photovoltaic power station according to claim 4, characterized in that: The pretreatment unit (5) includes: A horizontal roller conveyor line (51) is arranged in the left-right direction on the lower right side of the outer casing (1), and the horizontal roller conveyor line (51) is electrically connected to the controller (2); A vertical housing (52) is disposed on the left side outside the horizontal roller conveyor line (51) in the vertical direction; The lifting roller conveyor line (53) is located on the outside left side of the horizontal roller conveyor line (51), and the lifting roller conveyor line (53) is electrically connected to the controller (2); A vertical frame (54) is arranged above the outside of the lifting roller conveyor line (53) in the front-back direction; A large dual-axis moving platform (55) is installed on the top of the outer surface of the vertical frame (54), and the large dual-axis moving platform (55) is electrically connected to the controller (2); The mounting plate (56) is installed below the moving end of the large dual-axis mobile platform (55).
6. The photovoltaic panel testing device for a photovoltaic power station according to claim 5, characterized in that: A film-tearing component is provided below the mounting top plate (56), and a dispensing component is provided inside the vertical housing (52).
7. A photovoltaic panel testing device for a photovoltaic power station according to claim 6, characterized in that: The film-peeling component includes: The mounting frame (57) is positioned below the mounting top plate (56) in the front-rear direction; Clamping seat (58), there are two clamping seats (58), and the two clamping seats (58) are respectively rotatably installed on the front and rear sides of the bottom end of the mounting frame (57) through a rotating shaft seat; The second electric telescopic rod (59) has two components. The two second electric telescopic rods (59) are respectively installed on the front and rear sides of the inner side of the mounting frame (57) through a rotating shaft seat. The second electric telescopic rod (59) is electrically connected to the controller (2). Connecting rod (510), there are two connecting rods (510), the two connecting rods (510) are respectively fixedly installed on the top of the shaft of the front and rear clamping seats (58), and the top of the two connecting rods (510) are respectively rotatably connected to the telescopic ends of the two second electric telescopic rods (59) through a rotating shaft; A miniature electric telescopic rod (511) is installed at the bottom center of the outer surface of the mounting frame (57), and the miniature electric telescopic rod (511) is electrically connected to the controller (2); A suction cup (512) is installed below the telescopic end of the miniature electric telescopic rod (511); The slot bracket (513) is installed vertically at the bottom of the mounting top plate (56) and on the right side of the mounting frame (57); The telescopic frame (514) is inserted into the lower inner side of the slot frame (513) in the left-right direction; The third electric telescopic rod (515) is installed in the middle of the bottom right side of the outer surface of the slot frame (513) in the left-right direction. The telescopic end of the third electric telescopic rod (515) extends out of the left side of the slot frame (513) and is fixedly connected to the right side of the telescopic frame (514). The third electric telescopic rod (515) is electrically connected to the controller (2). A shearing module (516) is installed at the left end of the telescopic frame (514), and the shearing module (516) is electrically connected to the controller (2); The mounting frame (57) is provided with tear-opening units on both the front and rear sides.
8. The photovoltaic panel testing device for a photovoltaic power station according to claim 7, characterized in that: The tearing unit includes: The fourth electric telescopic rod (517) is installed at the bottom end of the mounting top plate (56) in the vertical direction, and the fourth electric telescopic rod (517) is electrically connected to the controller (2); Mounting bracket (518) is installed on the outer top of the mounting frame (57), and the telescopic end of the fourth electric telescopic rod (517) is fixedly connected to the inner top of the mounting bracket (518). The second limiting component (519) has two components, and the two second limiting components (519) are respectively installed on the left and right sides of the bottom end of the mounting bracket (518); The L-shaped frame (520) is installed at the bottom of the limiting ends of the two second limiting components (519) on the left and right sides; The second clamping module (521) has four clamping modules (521) installed at intervals from left to right at the bottom of the L-shaped frame (520). The second clamping module (521) is electrically connected to the controller (2). The fifth electric telescopic rod (522) has two components. The two fifth electric telescopic rods (522) are respectively installed at the bottom of the mounting frame (518) and located outside the two second limiting components (519) on the left and right. The telescopic ends of the fifth electric telescopic rods (522) are fixedly connected to the top left and right sides of the L-shaped frame (520). The fifth electric telescopic rods (522) are electrically connected to the controller (2).
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