Building thermal insulation wall structure machining device for aerated concrete block cutting

Abstract

The invention discloses a building heat preservation wall structure machining device for aerated concrete block cutting, and relates to the technical field of building heat preservation wall structure machining, the building heat preservation wall structure machining device comprises a device bottom plate, and the top of the device bottom plate is fixedly provided with a device shell and a first fixing block; an air cylinder is fixedly installed at the center of the top of the device shell through a support, a cutting device is fixedly installed at the output end of the air cylinder, a conveying device is rotatably installed between first fixing blocks, sliding rails are fixedly installed on the two sides of the inner wall of the device shell, and a limiting device is slidably installed between the sliding rails. According to the building heat preservation wall structure machining device for cutting the aerated concrete blocks, the limiting device is arranged, and when the aerated concrete blocks to be cut are conveyed by the conveying device to make contact with the limiting device, the aerated concrete blocks to be cut are located under the cutting device at the moment; therefore, the purpose of reducing the waste of the aerated concrete blocks can be achieved.

Description

Technical Field

[0001] This invention relates to the field of building insulation wall structure processing technology, specifically to a building insulation wall structure processing device for cutting aerated concrete blocks. Background Technology

[0002] With the continuous development and iteration of my country's construction industry, more and more new materials are being applied to building construction. Among them, aerated concrete blocks are the most widely used because they have a low density and can achieve good thermal insulation. However, the production process of aerated concrete blocks involves using large molds. The aerated concrete blocks produced in the initial stage cannot be used in construction, so they need to be cut into sizes that are easy to build. As a result, a building insulation wall structure processing device for cutting aerated concrete blocks has appeared on the market.

[0003] Currently available aerated concrete block cutting and building insulation wall structure processing equipment can cut and transport large aerated concrete blocks. However, when transporting the aerated concrete blocks to the cutting blade, deviations often occur, resulting in a large number of aerated concrete blocks being wasted. Summary of the Invention

[0004] To achieve the above objectives, the present invention provides the following technical solution: a processing device for cutting aerated concrete blocks to form a building insulation wall structure, comprising a device base plate, a device housing and a first fixing block fixedly mounted on the top of the device base plate, a cylinder fixedly mounted at the center of the top of the device housing via a bracket, a cutting device fixedly mounted at the output end of the cylinder, the cutting device penetrating the device housing and extending into its inner cavity, a first motor fixedly mounted at the edge of the top of the device housing via a bracket, a second motor fixedly mounted on the outer surface of the first fixing block via a bracket, a conveying device rotatably mounted between the first fixing blocks, and two fixed installations on both sides of the inner wall of the device housing. The device is equipped with a cutting platform that penetrates the conveying device and extends to its other side. A baffle is fixedly installed at the top edge of the cutting platform, located on both sides of the conveying device. Slide rails are fixedly installed on both sides of the inner wall of the device housing. The top of the slide rails is fixedly installed at the top of the inner cavity of the device housing, and the bottom of the slide rails is fixedly installed at the top edge of the cutting platform. A limiting device is slidably installed between the slide rails. Both the cutting device and the limiting device are located above the conveying device. A liquid conveying device is fixedly installed on both sides of the inner wall of the device housing, with one end penetrating the device housing and extending to its outer side. The liquid conveying device is arranged parallel to the baffle above. By setting the limiting device, when the aerated concrete block to be cut is transported by the conveying device to a point where it contacts the limiting device, the aerated concrete block to be cut is located directly below the cutting device, thus reducing the waste of aerated concrete blocks.

[0005] Preferably, the device housing includes a first housing, which is fixedly mounted on the top of the device base plate. Observation windows are fixedly installed on both sides of the outer surface of the first housing, and block transport ports are opened on both sides of the outer surface of the first housing. The observation windows and block transport ports are located on adjacent surfaces of the device housing. An inspection door is also rotatably mounted on the outer surface of the device housing via a pivot, and the inspection door is located above the block transport ports. A handle is fixedly installed on the outer surface of the inspection door. By setting up the first housing, the dust and mud generated during the cutting of aerated concrete blocks can be confined inside the first housing, preventing them from splashing everywhere, thus shortening the time required for workers to clean the device later.

[0006] Preferably, the cutting device includes a fixed rod, the top end of which is fixedly connected to the output end of the cylinder, and the bottom end of which penetrates the device housing and extends into its inner cavity. A mounting bracket is fixedly installed at the bottom end of the fixed rod, and a cutter is detachably installed at the bottom of the mounting bracket. When the aerated concrete block to be cut is moved below the cutting device by the operation of the cylinder, the cutter cuts the aerated concrete block by the up-and-down movement of the cylinder, thus achieving the purpose of cutting the concrete block.

[0007] Preferably, the mounting frame includes a second housing, the top center of which is fixedly connected to the bottom end of a fixing rod. A displacement groove is formed at the edge of the top of the second housing, and an installation groove is formed on the inner wall of the cavity of the second housing. A first spring is fixedly installed on the inner wall of the installation groove, and a first limiting block is fixedly installed at the other end of the first spring away from the inner wall of the installation groove. The first limiting block is slidably installed in the installation groove, and an operating rod is fixedly installed on the top of the first limiting block. The operating rod is slidably installed in the displacement groove. By setting the first limiting block, the cutter can be detachably installed at the bottom of the mounting frame. When replacement is needed, the operator moves the first limiting block into the installation groove using the operating rod, causing the cutter to detach from the bottom of the mounting frame, and then a new cutter is installed at the bottom of the mounting frame. Therefore, the purpose of quickly replacing the cutter can be achieved.

[0008] Preferably, the cutter includes a tool fixing plate, a second fixing block is fixedly installed on the top of the tool fixing plate, a second limiting block is fixedly installed on the top of the outer surface of the second fixing block, the second limiting block is detachably installed in a displacement groove, and a grid-shaped tool is fixedly installed on the bottom of the tool fixing plate. By setting the second limiting block, when the second fixing block is inserted into the groove at the bottom of the second housing, the second limiting block and the first limiting block are engaged with each other, thus achieving a fixing effect.

[0009] Preferably, the limiting device includes a first displacement crossbar, a second displacement crossbar, and a lead screw. A third rotating shaft is rotatably mounted at the edge of the adjacent surfaces of the first and second displacement crossbars. Anti-collision pads are fixedly mounted at the edges of the adjacent surfaces of the first and second displacement crossbars away from the third rotating shaft. A second spring is fixedly connected to the center of the adjacent surfaces of the first and second displacement crossbars. By setting the anti-collision pads, when the aerated concrete block collides with the limiting device, the device will rotate slightly through the third rotating shaft to buffer the impact, and then return to its original shape through the second spring. During the return process, the anti-collision pads can prevent damage to the adjacent surfaces of the first and second displacement crossbars away from the third rotating shaft, thus greatly extending the service life of the limiting device.

[0010] Preferably, a slider is fixedly installed at the end of the first displacement crossbar away from the second displacement crossbar, and a slider is fixedly installed at the end of the second displacement crossbar away from the first displacement crossbar. The slider is slidably installed in the slide rail. A third limiting block is fixedly installed at the bottom edge of both the first and second displacement crossbars. The top end of the lead screw is fixedly connected to the output end of the first motor. The bottom end of the lead screw passes through the first displacement crossbar and the cutting platform and extends to the top of the device base plate. The lead screw is rotatably installed on the top of the device base plate. The first displacement crossbar is connected to the lead screw drive through its internal thread.

[0011] Preferably, a first traction plate and a third traction plate are fixedly installed at the end of the first displacement crossbar away from the slider, with the first traction plate located directly above the third traction plate and below the third rotating shaft. A second traction plate is fixedly installed at the end of the second displacement crossbar away from the slider, located between the first and third traction plates. A smooth rod is slidably installed at the top edge of the second displacement crossbar away from the first displacement crossbar. The top of the smooth rod is fixedly installed at the top of the inner cavity of the device housing, penetrating the second displacement crossbar and the cutting platform and extending to the top of the device base plate. The bottom of the smooth rod is fixedly connected to the top of the device base plate. When the first displacement crossbar rises due to the operation of the first motor, the third traction plate pulls the second traction plate upward, causing the second displacement crossbar to move upward. When the first displacement crossbar descends, the first traction plate pulls the second traction plate downward, thus achieving the purpose of coordinated rising or falling of the first and second displacement crossbars.

[0012] Preferably, the liquid delivery device includes a water inlet pipe, which is fixedly installed on both sides of the inner wall of the device housing cavity. One end of the water inlet pipe penetrates the device housing and extends to its outer side. A water outlet pipe is fixedly installed on the outer surface of the water inlet pipe, which penetrates the water inlet pipe and extends to its inner cavity. A pressure-boosting nozzle is fixedly installed at the end of the water outlet pipe away from the water inlet pipe. By setting the pressure-boosting nozzle, when the cutting device cuts the aerated concrete block, water will be sprayed through the pressure-boosting nozzle to the contact point between the cutter head and the aerated concrete block, thereby reducing the wear of the grid-shaped cutter and extending the service life of the cutter.

[0013] Preferably, the conveying device includes a first rotating shaft and a second rotating shaft, which are arranged parallel to each other. The first and second rotating shafts are rotatably mounted between first fixed blocks. One end of the first rotating shaft passes through the first fixed block and extends to the other side, where it is fixedly connected to the output end of a second motor. A first rotating roller is fixedly mounted on the outer surface of the first rotating shaft, and a second rotating roller is fixedly mounted on the outer surface of the second rotating shaft. Limiting rings are fixedly mounted on both sides of the outer surfaces of the first and second rotating rollers. A conveyor belt is driven onto the outer surfaces of the first and second rotating rollers, and the conveyor belt is located between the limiting rings. By setting the limiting rings between the limiting rings, the conveyor belt will not deviate due to external factors when it rotates on the outer surfaces of the first and second rotating rollers, thus reducing the number of times the conveying device needs maintenance.

[0014] This invention provides a processing device for cutting aerated concrete blocks into building insulation wall structures. It has the following beneficial effects:

[0015] (i) The building insulation wall structure processing device for cutting aerated concrete blocks has a limiting device. When the aerated concrete block to be cut is transported by the conveying device to the point where it touches the limiting device, the aerated concrete block to be cut is located directly below the cutting device. Therefore, the waste of aerated concrete blocks can be reduced.

[0016] (ii) The building insulation wall structure processing device for cutting aerated concrete blocks can confine the dust and mud generated during the cutting of aerated concrete blocks inside the first shell by setting the first shell, preventing them from splashing everywhere, thus shortening the time for workers to clean the device later.

[0017] (III) This aerated concrete block cutting device for building insulation wall structures operates via a cylinder. When the aerated concrete block to be cut is positioned below the cutting device, the cutter cuts the aerated concrete block by moving the cylinder up and down, thus achieving the purpose of cutting concrete blocks.

[0018] (iv) The building insulation wall structure processing device for cutting aerated concrete blocks can detachably install the cutter at the bottom of the mounting frame by setting a first limiting block. When replacement is required, the operator moves the first limiting block into the mounting groove by using the operating rod, so that the cutter falls off the bottom of the mounting frame and a new cutter is installed at the bottom of the mounting frame. Therefore, the purpose of quickly replacing the cutter can be achieved.

[0019] (v) The building insulation wall structure processing device for cutting aerated concrete blocks, by setting a second limiting block, when the second fixing block is inserted into the groove at the bottom of the second shell, the second limiting block and the first limiting block are engaged with each other, so as to achieve the effect of fixing.

[0020] (vi) The building insulation wall structure processing device for cutting aerated concrete blocks, by setting anti-collision pads, when the aerated concrete block collides with the limiting device, the device will rotate slightly through the third rotating shaft to buffer, and then return to its original state through the second spring. During the recovery process, the anti-collision pads can prevent the adjacent surfaces of the first displacement bar and the second displacement bar from colliding and being damaged on the side away from the third rotating shaft, thus greatly extending the service life of the limiting device.

[0021] (vii) The building insulation wall structure processing device for cutting aerated concrete blocks operates through the first motor. When the first displacement crossbar rises, the third traction plate will pull the second traction plate to move upward, so that the second displacement crossbar moves upward. When the first displacement crossbar falls, the first traction plate will pull the second traction plate to move downward. Therefore, the purpose of the first displacement crossbar and the second displacement crossbar rising or falling together can be achieved.

[0022] (viii) The building insulation wall structure processing device for cutting aerated concrete blocks is equipped with a pressurized nozzle. When the cutting device cuts the aerated concrete blocks, water will be sprayed through the pressurized nozzle to the contact position between the cutter head and the aerated concrete block, thereby reducing the wear of the grid-shaped cutter and extending the service life of the cutter.

[0023] (ix) The building insulation wall structure processing device for cutting aerated concrete blocks, by setting limit rings, will not deviate due to external factors when the conveyor belt rotates on the outer surface of the first and second rollers, thus reducing the number of times workers need to maintain the conveyor device. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of the aerated concrete block cutting and building insulation wall structure processing device of the present invention;

[0025] Figure 2 This is a schematic diagram of the structure from one side of the present invention;

[0026] Figure 3 This is a schematic diagram of the structure of the housing of the device of the present invention;

[0027] Figure 4 This is a schematic diagram of the side structure of the device housing of the present invention;

[0028] Figure 5 This is a schematic diagram of the structural anatomy of the cutting device of the present invention;

[0029] Figure 6 This is a schematic diagram of the cutting device of the present invention;

[0030] Figure 7 This is a schematic cross-sectional view of the mounting bracket of the present invention;

[0031] Figure 8 This is a schematic diagram of the structure of the cutter of the present invention;

[0032] Figure 9 This is a schematic diagram of the limiting device of the present invention;

[0033] Figure 10 This is a schematic diagram of the liquid conveying device of the present invention;

[0034] Figure 11 This is a schematic diagram of the structural anatomy of the conveying device of the present invention;

[0035] Figure 12 This is a schematic diagram of the transmission device of the present invention.

[0036] In the diagram: 1. Device base plate; 2. Device housing; 21. First housing; 22. Observation window; 23. Block transport port; 24. Inspection door; 25. Handle; 3. First fixing block; 4. Conveying device; 41. First rotating shaft; 42. Second rotating shaft; 43. First rotating roller; 44. Second rotating roller; 45. Limiting ring; 46. Conveyor belt; 5. Cylinder; 6. First motor; 7. Cutting device; 71. Fixing rod; 72. Mounting frame; 721. Second housing; 722. Mounting groove; 723. First spring; 724. First limiting block; 725. Displacement groove; 726. Operating lever; 73. Cutter; 731. Tool fixing plate; 732. Second fixing block; 733. Second limiting block; 734. Cross-shaped tool; 8. Limiting device; 81. First displacement crossbar; 82. Second displacement crossbar; 83. Third limiting block; 84. Lead screw; 85. Smooth rod; 86. Third rotating shaft; 87. Sliding block; 88. First traction plate; 89. Second traction plate; 810. Third traction plate; 811. Second spring; 812. Anti-collision pad; 9. Liquid conveying device; 91. Inlet pipe; 92. Outlet pipe; 93. Pressure boosting nozzle; 10. Cutting platform; 11. Slide rail; 12. Baffle; 13. Second motor. Detailed Implementation

[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0038] Please see Figure 1-4 This invention provides a technical solution comprising a device base plate 1, with a device housing 2 and a first fixing block 3 fixedly mounted on the top of the device base plate 1. The device housing 2 prevents splatter from the cutting process from splashing onto the outside of the device. A cylinder 5 is fixedly mounted at the center of the top of the device housing 2 via a bracket. A cutting device 7 is fixedly mounted at the output end of the cylinder 5, and the cutting device 7 penetrates the device housing 2 and extends into its inner cavity. A first motor 6 is fixedly mounted at the edge of the top of the device housing 2 via a bracket. A second motor 13 is fixedly mounted on the outer surface of the first fixing block 3 via a bracket. A conveying device 4 is rotatably mounted between the first fixing blocks 3. Cutting platforms 10 are fixedly mounted on both sides of the inner wall of the device housing 2, and the cutting platforms 10 penetrate the conveying device 4 and extend to the other side. The cutting platforms 10 are used to prevent the conveying device 4 from splashing when cutting aerated concrete blocks. To prevent damage caused by compression, a baffle 12 is fixedly installed at the top edge of the cutting platform 10. The baffle 12 is located on both sides of the conveying device 4 and is used to prevent aerated concrete blocks from falling off the conveying device 4 during cutting. Slide rails 11 are fixedly installed on both sides of the inner wall of the device housing 2. The top of the slide rails 11 is fixedly installed on the top of the inner cavity of the device housing 2, and the bottom of the slide rails 11 is fixedly installed at the top edge of the cutting platform 10. A limiting device 8 is slidably installed between the slide rails 11. The limiting device 8 is used to restrict the concrete block to be cut from moving in the output direction. The cutting device 7 and the limiting device 8 are both located above the conveying device 4. A liquid conveying device 9 is fixedly installed on both sides of the inner wall of the device housing 2, and one end of the liquid conveying device 9 penetrates the device housing 2 and extends to its outer side. The liquid conveying device 9 is arranged parallel to the baffle 12 above. By setting a limiting device 8, when the aerated concrete block to be cut is transported by the conveying device 4 to the point where it touches the limiting device 8, the aerated concrete block to be cut is located directly below the cutting device 7, thus achieving the purpose of reducing the waste of aerated concrete blocks.

[0039] The device housing 2 includes a first housing 21, which is fixedly mounted on the top of the device base plate 1. Observation windows 22 are fixedly installed on both sides of the outer surface of the first housing 21, allowing operators to observe the instruments inside. Block transport ports 23 are provided on both sides of the outer surface of the first housing 21, with the observation windows 22 and block transport ports 23 located on adjacent surfaces of the device housing 2. A maintenance door 24 is also rotatably mounted on the outer surface of the device housing 2 via a pivot, positioned above the block transport ports 23. The maintenance door 24 allows operators to enter and exit the device. A handle 25 is fixedly installed on the outer surface of the maintenance door 24, facilitating its opening and closing. By using the first housing 21, dust and mud generated during the cutting of aerated concrete blocks can be confined within the first housing 21, preventing them from splashing everywhere and thus reducing the time required for subsequent cleaning of the device.

[0040] Please see Figure 5-8 This invention provides a technical solution: the cutting device 7 includes a fixed rod 71, the top end of which is fixedly connected to the output end of a cylinder 5, and the bottom end of which penetrates the device housing 2 and extends into its inner cavity. A mounting bracket 72 is fixedly installed at the bottom end of the fixed rod 71, and a cutter 73 is detachably installed at the bottom of the mounting bracket 72. When the aerated concrete block to be cut is moved below the cutting device 7 by the operation of the cylinder 5, the cutter 73 cuts the aerated concrete block by the up-and-down movement of the cylinder 5, thus achieving the purpose of cutting the concrete block.

[0041] The mounting bracket 72 includes a second housing 721, the top center of which is fixedly connected to the bottom end of a fixing rod 71. A displacement groove 725 is formed at the top edge of the second housing 721. An installation groove 722 is formed on the inner wall of the cavity of the second housing 721. A first spring 723 is fixedly installed on the inner wall of the installation groove 722. A first limiting block 724 is fixedly installed on the other end of the first spring 723 away from the inner wall of the installation groove 722. The first limiting block 724 is used to prevent the cutter 73 from falling off the bottom of the mounting bracket 72. The first limiting block 724 is slidably installed in the installation groove 722. An operating rod 726 is fixedly installed on the top of the first limiting block 724. The operating rod 726 is used by the operator to move the position of the first limiting block 724. The operating rod 726 is slidably installed in the displacement groove 725. By setting the first limiting block 724, the cutter 73 can be detachably installed at the bottom of the mounting bracket 72. When replacement is required, the operator moves the first limiting block 724 into the mounting groove 722 by using the operating lever 726, so that the cutter 73 is detached from the bottom of the mounting bracket 72, and then a new cutter 73 is installed at the bottom of the mounting bracket 72. Therefore, the purpose of quickly replacing the cutter 73 can be achieved.

[0042] The cutter 73 includes a cutter fixing plate 731. A second fixing block 732 is fixedly installed on the top of the cutter fixing plate 731. A second limiting block 733 is fixedly installed on the top of the outer surface of the second fixing block 732. The second limiting block 733 is detachably installed in a displacement groove 725. A grid-shaped cutter 734 is fixedly installed on the bottom of the cutter fixing plate 731. By setting the second limiting block 733, when the second fixing block 732 is inserted into the bottom groove of the second housing 721, the second limiting block 733 and the first limiting block 724 are engaged with each other, thus achieving a fixing effect.

[0043] Please see Figure 9This invention provides a technical solution: the limiting device 8 includes a first displacement crossbar 81, a second displacement crossbar 82, and a lead screw 84. A third rotating shaft 86 is rotatably mounted at the edge of the adjacent surfaces of the first displacement crossbar 81 and the second displacement crossbar 82. Anti-collision pads 812 are fixedly installed at the edges of the adjacent surfaces of the first displacement crossbar 81 and the second displacement crossbar 82 away from the third rotating shaft 86. A second spring 811 is fixedly connected at the center of the adjacent surfaces of the first displacement crossbar 81 and the second displacement crossbar 82, and the second spring 811 is used for the restoration of the limiting device 8. By setting the anti-collision pads 812, when the aerated concrete block collides with the limiting device 8, the device will rotate slightly through the third rotating shaft 86 to buffer the impact, and then restore its original shape through the second spring 811. During the restoration process, the anti-collision pads 812 can prevent the adjacent surfaces of the first displacement crossbar 81 and the second displacement crossbar 82 from colliding and being damaged on the side away from the third rotating shaft 86, thus greatly extending the service life of the limiting device 8.

[0044] A slider 87 is fixedly installed at the end of the first displacement crossbar 81 away from the second displacement crossbar 82, and a slider 87 is fixedly installed at the end of the second displacement crossbar 82 away from the first displacement crossbar 81. The slider 87 is slidably installed in the slide rail 11. A third limiting block 83 is fixedly installed at the bottom edge of both the first displacement crossbar 81 and the second displacement crossbar 82. The top end of the lead screw 84 is fixedly connected to the output end of the first motor 6. The bottom end of the lead screw 84 passes through the first displacement crossbar 81 and the cutting platform 10 and extends to the top of the device base plate 1. The lead screw 84 is rotatably installed on the top of the device base plate 1. The first displacement crossbar 81 is connected to the lead screw 84 through its internal thread.

[0045] The first displacement crossbar 81 is fixedly mounted with a first traction plate 88 and a third traction plate 810 at the end away from the slider 87, with the first traction plate 88 located directly above the third traction plate 810 and below the third rotating shaft 86. The second displacement crossbar 82 is fixedly mounted with a second traction plate 89 at the end away from the slider 87, with the second traction plate 89 located between the first traction plate 88 and the third traction plate 810. A light rod 85 is slidably mounted at the top edge of the second displacement crossbar 82 on the side away from the first displacement crossbar 81. The top of the light rod 85 is fixedly mounted at the top of the inner cavity of the device housing 2. The top of the light rod 85 passes through the second displacement crossbar 82 and the cutting platform 10 and extends to the top of the device base plate 1. The bottom of the light rod 85 is fixedly connected to the top of the device base plate 1. When the first motor 6 operates, the first displacement crossbar 81 rises, and the third traction plate 810 pulls the second traction plate 89 to move upward, causing the second displacement crossbar 82 to move upward. When the first displacement crossbar 81 falls, the first traction plate 88 pulls the second traction plate 89 to move downward. Therefore, the purpose of the first displacement crossbar 81 and the second displacement crossbar 82 rising or falling together can be achieved.

[0046] Please see Figure 10 This invention provides a technical solution: the liquid delivery device 9 includes a water inlet pipe 91, which is fixedly installed on both sides of the inner wall of the device housing 2 cavity. One end of the water inlet pipe 91 penetrates the device housing 2 and extends to its outer side. A water outlet pipe 92 is fixedly installed on the outer surface of the water inlet pipe 91, which penetrates the water inlet pipe 91 and extends to its inner cavity. A pressure boosting nozzle 93 is fixedly installed at the end of the water outlet pipe 92 away from the water inlet pipe 91. By setting the pressure boosting nozzle 93, when the cutting device 7 cuts the aerated concrete block, water will be sprayed through the pressure boosting nozzle 93 to the contact position between the cutter head and the aerated concrete block, thereby reducing the wear of the grid-shaped cutter 734 and extending the service life of the cutter 73.

[0047] Please see Figure 11-12This invention provides a technical solution: the conveying device 4 includes a first rotating shaft 41 and a second rotating shaft 42, which are arranged parallel to each other. The first rotating shaft 41 and the second rotating shaft 42 are rotatably mounted between first fixed blocks 3. One end of the first rotating shaft 41 passes through the first fixed block 3 and extends to the other side, where it is fixedly connected to the output end of a second motor 13. A first rotating roller 43 is fixedly mounted on the outer surface of the first rotating shaft 41, and a second rotating roller 44 is fixedly mounted on the outer surface of the second rotating shaft 42. Limiting rings 45 are fixedly mounted on both sides of the outer surfaces of the first rotating roller 43 and the second rotating roller 44. A conveyor belt 46 is drivenly mounted on the outer surfaces of the first rotating roller 43 and the second rotating roller 44, and the conveyor belt 46 is located between the limiting rings 45. By setting the limiting rings 45 between them, when the conveyor belt 46 rotates on the outer surfaces of the first rotating roller 43 and the second rotating roller 44, it will not deviate due to external factors, thus reducing the number of times the conveying device 4 needs maintenance.

[0048] In operation, the operator places the aerated concrete block to be cut at the input end of the conveyor belt 46 using a transport machine. First, the power to the first motor 6 is turned on, moving the limiting device 8 to a position where it will almost touch the conveyor belt 46. Then, the power to the first motor 6 is turned off, and the power to the second motor 13 is turned on. The block is then transported through the conveyor belt 46 into the inner cavity of the device housing 2. When the aerated concrete block to be cut touches the third limiting block 83, the power to the second motor 13 is turned off, and the power to the cylinder 5 is turned on. At this point, the cutting device 7 begins to cut the aerated concrete block. Meanwhile, the inlet of the liquid conveying device 9 is connected to a water source, and water is sprayed through the pressurized nozzle 93 onto the contact surface between the aerated concrete block and the grid-shaped cutter 734. After cutting is completed, the water source at the inlet of the liquid conveying device 9 is disconnected, and the power supply of the first motor 6 is turned on to move the limit device 8 to the initial position. Then, the power supply of the second motor 13 is turned on to move the cut aerated concrete block to the output end of the liquid conveying device 9, and the power supply of the second motor 13 is turned off. The workers then use transport machinery to move the cut aerated concrete block to the storage warehouse.

[0049] The device housing 2 is designed to confine dust and mud generated during the cutting of aerated concrete blocks within the housing, preventing them from splashing everywhere and thus reducing the time required for subsequent cleaning. The observation window 22 allows workers to monitor the operation of the device inside the housing 2 in real time. The maintenance door 24 allows workers to enter the housing 2 when the cutter 73 needs to be replaced.

[0050] The cutting device 7 is a detachable and replaceable part. The operator can enter the inside of the device housing 2 through the inspection door 24. The operator can use the operating lever 726 to move the first limiting block 724 into the mounting slot 722, so that the cutter 73 is detached from the bottom of the mounting bracket 72. The replaced cutter 73 is removed from the device by the conveying device 4, and the new cutter 73 is transported into the inside of the device housing 2 by the conveying device 4.

[0051] The limiting device 8 can restrict the aerated concrete block to be cut to be directly below the cutting device 7, and the baffle 12 prevents the aerated concrete block from falling off the conveyor belt 46 during cutting. By setting the anti-collision pad 812, when the aerated concrete block collides with the limiting device 8, the device will rotate slightly through the third rotating shaft 86 to buffer it, and then return to its original shape through the second spring 811. During the recovery process, the anti-collision pad 812 can prevent the adjacent surfaces of the first displacement bar 81 and the second displacement bar 82 from colliding and being damaged on the side away from the third rotating shaft 86, thereby extending the service life of the limiting device 8.

[0052] The conveyor device 4 is equipped with limit rings 45 between the two parts. When the conveyor belt 46 rotates on the outer surface of the first roller 43 and the second roller 44, it will not deviate due to external factors, thus reducing the number of times the staff need to maintain the conveyor device 4. When the cutting device 7 performs cutting, it will cut above the cutting platform 10, which can prevent the conveyor belt 46 from being pulled and broken during the cutting process.

[0053] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0054] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A processing device for cutting aerated concrete blocks into building insulation wall structures, comprising a device base plate (1), characterized in that: The device base plate (1) is fixedly mounted with a device housing (2) and a first fixing block (3) on its top. A cylinder (5) is fixedly mounted at the center of the top of the device housing (2) via a bracket. A cutting device (7) is fixedly mounted at the output end of the cylinder (5), and the cutting device (7) penetrates the device housing (2) and extends into its inner cavity. A first motor (6) is fixedly mounted at the edge of the top of the device housing (2) via a bracket. A second motor (13) is fixedly mounted on the outer surface of the first fixing block (3) via a bracket. A conveying device (4) is rotatably mounted between the first fixing blocks (3). A cutting platform (10) is fixedly mounted on both sides of the inner wall of the device housing (2), and the cutting platform (10) penetrates the conveying device (4) and extends to the other side. 10) A baffle (12) is fixedly installed at the top edge. The baffle (12) is located on both sides of the conveying device (4). Slide rails (11) are fixedly installed on both sides of the inner wall of the device housing (2). The top of the slide rail (11) is fixedly installed at the top of the inner cavity of the device housing (2). The bottom of the slide rail (11) is fixedly installed at the top edge of the cutting platform (10). A limiting device (8) is slidably installed between the slide rails (11). The cutting device (7) and the limiting device (8) are both located above the conveying device (4). A liquid conveying device (9) is fixedly installed on both sides of the inner wall of the device housing (2). One end of the liquid conveying device (9) penetrates the device housing (2) and extends to its outer side. The liquid conveying device (9) is arranged parallel above the baffle (12).

2. The building insulation wall structure processing device for cutting aerated concrete blocks according to claim 1, characterized in that: The device housing (2) includes a first housing (21), which is fixedly installed on the top of the device base plate (1). Observation windows (22) are fixedly installed on both sides of the outer surface of the first housing (21). Block transport ports (23) are opened on both sides of the outer surface of the first housing (21). The observation windows (22) and the block transport ports (23) are located on adjacent surfaces of the device housing (2). An inspection door (24) is also rotatably installed on the outer surface of the device housing (2) via a rotating shaft. The inspection door (24) is located above the block transport ports (23). A handle (25) is fixedly installed on the outer surface of the inspection door (24).

3. The building insulation wall structure processing device for cutting aerated concrete blocks according to claim 1, characterized in that: The cutting device (7) includes a fixed rod (71), the top end of which is fixedly connected to the output end of the cylinder (5), the bottom end of which penetrates the device housing (2) and extends to its inner cavity, and a mounting bracket (72) is fixedly installed at the bottom end of the fixed rod (71), and a cutter (73) is detachably installed at the bottom of the mounting bracket (72).

4. The building insulation wall structure processing device for cutting aerated concrete blocks according to claim 3, characterized in that: The mounting bracket (72) includes a second housing (721), the top center of the second housing (721) is fixedly connected to the bottom end of the fixing rod (71), a displacement groove (725) is provided at the top edge of the second housing (721), an installation groove (722) is provided on the inner wall of the cavity of the second housing (721), a first spring (723) is fixedly installed on the inner wall of the installation groove (722), a first limiting block (724) is fixedly installed on the other end of the first spring (723) away from the inner wall of the installation groove (722), the first limiting block (724) is slidably installed in the installation groove (722), an operating rod (726) is fixedly installed on the top of the first limiting block (724), and the operating rod (726) is slidably installed in the displacement groove (725).

5. The building insulation wall structure processing device for cutting aerated concrete blocks according to claim 3, characterized in that: The cutter (73) includes a cutter fixing plate (731), a second fixing block (732) is fixedly installed on the top of the cutter fixing plate (731), a second limiting block (733) is fixedly installed on the top of the outer surface of the second fixing block (732), the second limiting block (733) is detachably installed in the displacement groove (725), and a grid-shaped cutter (734) is fixedly installed on the bottom of the cutter fixing plate (731).

6. The building insulation wall structure processing device for cutting aerated concrete blocks according to claim 1, characterized in that: The limiting device (8) includes a first displacement crossbar (81), a second displacement crossbar (82), and a lead screw (84). A third rotating shaft (86) is rotatably installed at the edge of the adjacent surface of the first displacement crossbar (81) and the second displacement crossbar (82). Anti-collision pads (812) are fixedly installed at the edge of the adjacent surface of the first displacement crossbar (81) and the second displacement crossbar (82) away from the third rotating shaft (86). A second spring (811) is fixedly connected at the center of the adjacent surface of the first displacement crossbar (81) and the second displacement crossbar (82).

7. The building insulation wall structure processing device for cutting aerated concrete blocks according to claim 6, characterized in that: A slider (87) is fixedly installed at the end of the first displacement bar (81) away from the second displacement bar (82), and a slider (87) is fixedly installed at the end of the second displacement bar (82) away from the first displacement bar (81). The slider (87) is slidably installed in the slide rail (11). A third limiting block (83) is fixedly installed at the bottom edge of both the first displacement bar (81) and the second displacement bar (82). The top end of the lead screw (84) is fixedly connected to the output end of the first motor (6). The bottom end of the lead screw (84) passes through the first displacement bar (81) and the cutting platform (10) and extends to the top of the device base plate (1). The lead screw (84) is rotatably installed on the top of the device base plate (1). The first displacement bar (81) is connected to the lead screw (84) through its internal thread.

8. The building insulation wall structure processing device for cutting aerated concrete blocks according to claim 6, characterized in that: The first displacement crossbar (81) is fixedly mounted with a first traction plate (88) and a third traction plate (810) at the end away from the slider (87), and the first traction plate (88) is located directly above the third traction plate (810). The first traction plate (88) is located below the third rotating shaft (86). The second displacement crossbar (82) is fixedly mounted with a second traction plate (89) at the end away from the slider (87). The second traction plate (89) is located between the first traction plate (88) and the third traction plate (810). A light rod (85) is slidably mounted at the top edge of the second displacement crossbar (82) away from the first displacement crossbar (81). The top of the light rod (85) is fixedly mounted at the top of the inner cavity of the device housing (2). The top of the light rod (85) passes through the second displacement crossbar (82) and the cutting platform (10) and extends to the top of the device base plate (1). The bottom of the light rod (85) is fixedly connected to the top of the device base plate (1).

9. The building insulation wall structure processing device for cutting aerated concrete blocks according to claim 1, characterized in that: The liquid delivery device (9) includes an inlet pipe (91), which is fixedly installed on both sides of the inner wall of the cavity of the device housing (2). One end of the inlet pipe (91) penetrates the device housing (2) and extends to its outer side. An outlet pipe (92) is fixedly installed on the outer surface of the inlet pipe (91). The outlet pipe (92) penetrates the inlet pipe (91) and extends to its inner cavity. A booster nozzle (93) is fixedly installed at the end of the outlet pipe (92) away from the inlet pipe (91).

10. A building insulation wall structure processing device for cutting aerated concrete blocks according to claim 1, characterized in that: The conveying device (4) includes a first rotating shaft (41) and a second rotating shaft (42). The first rotating shaft (41) and the second rotating shaft (42) are arranged in parallel. The first rotating shaft (41) and the second rotating shaft (42) are respectively rotatably installed between the first fixed blocks (3). One end of the first rotating shaft (41) passes through the first fixed block (3) and extends to the other side to be fixedly connected to the output end of the second motor (13). A first rotating roller (43) is fixedly installed on the outer surface of the first rotating shaft (41). A second rotating roller (44) is fixedly installed on the outer surface of the second rotating shaft (42). Limiting rings (45) are fixedly installed on both sides of the outer surface of the first rotating roller (43) and the second rotating roller (44). A conveyor belt (46) is drivenly installed on the outer surface of the first rotating roller (43) and the second rotating roller (44), and the conveyor belt (46) is located between the limiting rings (45).

Images