Heater assembling and performance testing system

Abstract

The invention discloses a heater assembling and performance testing system. The system comprises a first assembling device, a second assembling device, a fixing device, a power-on detection device, a third assembling device, a transition processing device and a fourth assembling device. The first assembling device is used for assembling the grounding terminal and the rubber base; the second assembling device is used for assembling the electrode terminal and the rubber base; the rubber base is pressed and fixed through the fixing device, and a first semi-finished product is formed; the power-on detection device performs power-on detection on the first semi-finished product; the third assembling device assembles the first semi-finished product and the heating body to form a second semi-finished product; the transition treatment device performs transition treatment on the second semi-finished product; and the fourth assembling device is used for assembling the second semi-finished product and the shell to be assembled. The problems that a traditional heater assembly and performance detection mode depending on manual or semi-automatic operation wastes time and labor when meeting the batch production requirement, and the assembly precision is poor due to human factors are solved.

Description

Technical Field

[0001] This invention relates to the field of heating element assembly and performance testing technology, specifically a heating element assembly and performance testing system. Background Technology

[0002] As a commonly used heating component, the structure of a heater mainly includes core components such as a base, grounding terminal, electrode terminals, heating element, and outer shell. In existing technologies, the assembly and performance testing of heaters largely rely on manual operation or semi-automatic equipment. However, when facing mass production demands, manual or semi-automatic operations are not only cumbersome, requiring significant labor and time costs, leading to low production efficiency, but are also susceptible to human factors, resulting in inconsistent assembly precision and potential misjudgments or omissions in performance testing results, thus affecting the final product's pass rate. Summary of the Invention

[0003] To address the aforementioned shortcomings, this invention proposes a heater assembly and performance testing system. The aim is to solve the problems that traditional heater assembly and performance testing methods, which rely on manual or semi-automatic operation, are not only time-consuming and labor-intensive when facing mass production needs, but are also prone to poor assembly accuracy and erroneous performance test results due to human factors.

[0004] To achieve this objective, the present invention adopts the following technical solution: A heater assembly and performance testing system includes a workbench, a driver, a turntable, several glue holders, a glue holder feeding device, a glue holder transfer device, a first assembly device, a second assembly device, a fixing device, an electrical testing device, a third assembly device, a transition processing device, a fourth assembly device, a semi-finished product performance testing device, a semi-finished product screw installation and testing device, and a semi-finished product QR code engraving and testing device; wherein the driver, the glue holder transfer device, the first assembly device, the second assembly device, the fixing device, the electrical testing device, the third assembly device, and the transition processing device are... The processing device, the fourth assembly device, the semi-finished product performance testing device, the semi-finished product screw installation and testing device, and the semi-finished product QR code engraving and testing device are all located on the top of the workbench; the glue base feeding device is located on one side of the workbench; the center of the turntable is connected to the drive end of the driver, and several glue base placement seats are evenly distributed circumferentially on the top of the turntable; the glue base feeding device is used to feed the glue bases to be assembled; the glue base transfer device is used to transfer the glue bases to be assembled output by the glue base feeding device to the corresponding glue base placement seats on the turntable. The assembly process includes the following steps: The first assembly device assembles the grounding terminal to be assembled with the rubber base to be assembled; the second assembly device assembles the electrode terminal to be assembled with the rubber base already equipped with the grounding terminal; the fixing device presses and fixes the rubber base already equipped with the grounding terminal and electrode terminal to form a first semi-finished product; the power-on detection device performs power-on detection on the grounding terminal and electrode terminal on the first semi-finished product; the third assembly device assembles the first semi-finished product that has passed the power-on detection with the heating element to be assembled to form a second semi-finished product; the transition processing device performs a preset process transition processing on the second semi-finished product; the fourth assembly device assembles the transition-processed second semi-finished product with the outer shell to be assembled to form a third semi-finished product; the semi-finished product performance testing device performs performance testing on the third semi-finished product; the semi-finished product screw installation and testing device installs screws on the third semi-finished product that has passed the performance testing and tests the screw installation torque and positioning status; the semi-finished product QR code engraving and testing device engraves QR codes on the third semi-finished product that has passed the screw installation and tests the clarity and integrity of the engraving.

[0005] Preferably, the adhesive base transfer device includes a first support base, a second support base, an adhesive base transfer carrier, a first motor, a motor mounting base, a rotating shaft, a circular rotating seat, a first moving plate, a first cylinder, a first slide rail, a first slider, a first gripper cylinder, two first clamps, a second moving plate, a second cylinder, two second slide rails, two second sliders, a second gripper cylinder, and two second clamps; the second support base is disposed on the right side of the first support base, the adhesive base transfer carrier is disposed on the top surface of the second support base, and the output end of the adhesive base feeding device is connected to the adhesive base transfer carrier; the motor mounting base is fixed to the right side of the first support base, the motor mounting base is located below the second support base, the first motor is mounted on the motor mounting base, one end of the rotating shaft is connected to the drive end of the first motor, and the other end of the rotating shaft passes through the second support base and is connected to the central axis of the circular rotating seat; the circular rotating seat is located behind the adhesive base transfer carrier; the first cylinder is mounted on the top of the front side of the first support base, and the first slide rail is mounted on the first moving plate, a first moving plate, a first cylinder, a first slide rail, a first slider, a first gripper cylinder, two first clamps, a second moving plate, a second cylinder, two second slide rails, two second sliders, a second gripper cylinder, and two second clamps; the second support base is disposed on the right side of the first support base, the ... moving plate, a second moving plate, two second cylinders, two second slide rails, two second sliders, a second gripper cylinder, and two second clamps; the second support base is disposed on the right side of the first On the right side of a support base, a first slide rail is arranged along the front-to-back direction and is located above a second support base; a first slider is slidably mounted on the first slide rail, a first movable plate is mounted on the first slider, and the drive end of the first cylinder is connected to the left side of the first movable plate; a second cylinder is mounted on the top of the right side of the first movable plate, two second slide rails are both mounted on the right side of the first movable plate, both second slide rails are arranged along the vertical direction, and the two second slide rails are symmetrically distributed front-to-back; two second sliders are respectively slidably mounted on their corresponding second slide rails, and a second movable plate is mounted on the two second sliders; the drive end of the second cylinder is connected to the top of the second movable plate; a first gripper cylinder and a second gripper cylinder are both mounted on the right side of the second movable plate, and the first gripper cylinder and the second gripper cylinder are symmetrically distributed front-to-back; two first clamps are respectively mounted on the output ends corresponding to the first gripper cylinders, and two second clamps are respectively mounted on the output ends corresponding to the second gripper cylinders.

[0006] Preferably, the first assembly device includes a first support plate, a grounding terminal feeding assembly, a third support base, a fourth support base, a grounding terminal lifting assembly, a third moving plate, a third cylinder, two third slide rails, two third sliders, a fourth moving plate, a fourth cylinder, two fourth slide rails, two fourth sliders, and a first gripping and releasing assembly, the first gripping and releasing assembly including two clamping channels; the first support plate is mounted on the top surface of the workbench, the grounding terminal feeding assembly spans across the top surface of the workbench and the top surface of the first support plate, and the grounding terminal feeding assembly is used to feed a plurality of grounding terminals to be assembled. The components are loaded and transported in two parallel rows; the third and fourth support seats are both fixed to the top surface of the first bearing plate, and the right side of the third support seat is connected to the left side of the fourth support seat; the grounding terminal lifting assembly is disposed on the fourth support seat, and the grounding terminal lifting assembly is located at the end of the grounding terminal loading assembly; the third cylinder is installed on the top front side of the third support seat, and the two third slide rails are both installed on the right side of the third support seat, both of the two third slide rails are arranged in the front-back direction, and the two third slide rails are symmetrically distributed vertically. Each of the third slide rails is located above the fourth support base; the two third sliders are slidably mounted on the corresponding third slide rails, and the left side of the third moving plate is connected to the two third sliders. The drive end of the third cylinder is connected to the left side of the third moving plate; the fourth cylinder is mounted on the top of the right side of the third moving plate; both fourth slide rails are mounted on the right side of the third moving plate, and both fourth slide rails are arranged vertically and are symmetrically distributed front to back; the two fourth sliders are slidably mounted on the corresponding third slide rails. The fourth slide rail, the left side of the fourth moving plate is connected to the two fourth sliders, the drive end of the fourth cylinder is connected to the top of the fourth moving plate, the first gripping and releasing assembly is disposed on the right side of the fourth moving plate, the first gripping and releasing assembly is used to release its clamping channel to receive the grounding terminal to be assembled, or to close its clamping channel to release the grounding terminal to be assembled; the grounding terminal lifting assembly is used to simultaneously lift the two grounding terminals to be assembled to the corresponding clamping channel of the first gripping and releasing assembly when it detects that the first gripping and releasing assembly has moved to a preset gripping position directly above it.

[0007] Preferably, the first gripping and releasing assembly further includes a fifth cylinder, a mounting base, a first mounting plate, a second mounting plate, a sixth cylinder, a mounting box, a rack, a gear, a rotating shaft, two rotating nozzles, two guide rods, a guide block, two push rods, and a limiting block. Each of the two rotating nozzles has a clamping channel extending vertically. The mounting base is fixed to the front side of the fourth moving plate, the fifth cylinder is mounted on the mounting base, the left side of the first mounting plate is connected to the right side of the fourth moving plate, and the mounting box is mounted on the rear side of the first mounting plate. The rack is arranged in a front-rear direction, its front end is connected to the drive end of the fifth cylinder, and its rear end passes through the interior of the first mounting plate and the mounting box. The gear is rotatably disposed inside the mounting box and meshes with the rack. The rotating shaft is mounted at the center point of the gear and is arranged in a left-right direction. The two ends extend to the outside of the left and right sides of the mounting box, respectively, and the two rotating nozzles are respectively installed at the left and right ends of the rotating shaft; the second mounting plate is fixed to the top surface of the first mounting plate, the sixth cylinder is installed on the top surface of the second mounting plate, the limiting block is fixed to the top of the mounting box, one end of each of the two guide rods is connected to the bottom surface of the second mounting plate, and the other end of each of the two guide rods is connected to the limiting block. The two guide rods are arranged in the vertical direction and are symmetrically distributed from left to right; the guide block can slide up and down on the two guide rods, and the driving end of the sixth cylinder is connected to the center point of the guide block; one end of each of the two push rods is fixed to the guide block, and the other end of each of the two push rods passes through the limiting block. The two push rods are arranged in the vertical direction and are symmetrically distributed from left to right; when both rotating nozzles are in a vertical state, the two push rods can move up and down within the corresponding clamping channel.

[0008] Preferably, the second assembly device includes a second support plate, an electrode terminal feeding assembly, a third support plate, a support column, an electrode terminal positioning assembly, a fifth support base, a fifth moving plate, a seventh cylinder, two fifth slide rails, two fifth sliders, a sixth moving plate, an eighth cylinder, two sixth slide rails, two sixth sliders, a second motor, a ninth cylinder, a rotating block, a moving block, a third clamp, and a fourth clamp; the second support plate is mounted on the top surface of the workbench, and the electrode terminal feeding assembly spans across the top surface of the workbench and the top surface of the second support plate, the electrode terminal feeding assembly being used for feeding and transporting the electrode terminals to be assembled; the support... The column and the fifth support base are both vertically fixed to the top surface of the second bearing plate. The third bearing plate is horizontally arranged, with its left side connected to the right side of the fifth support base and its bottom surface connected to the top of the support column. The electrode terminal positioning assembly is located on the top surface of the third bearing plate and at the end of the electrode terminal feeding assembly. The electrode terminal positioning assembly is used to position the electrode terminals to be assembled after being fed by the electrode terminal feeding assembly. Two fifth slide rails are installed on the right side of the fifth support base, and the two fifth slide rails are symmetrically distributed vertically. The fifth slide rails are all arranged in the front-to-back direction, and both fifth slide rails are located above the third support plate. The two fifth sliders are slidably mounted on their respective fifth slide rails. The fifth moving plate is fixed to the two fifth sliders. The seventh cylinder is fixed to the front end of the top of the fifth support base, and the drive end of the seventh cylinder is connected to the fifth moving plate. The eighth cylinder is fixed to the top of the fifth moving plate. The two sixth slide rails are all mounted on the right side of the fifth moving plate, symmetrically distributed front-to-back, and arranged vertically. The two sixth sliders are slidably mounted vertically. The sixth sliding plate is fixed to the two sixth sliding blocks, and the driving end of the eighth cylinder is connected to the sixth sliding plate. The second motor is located on the right side of the sixth sliding plate, and the driving end of the second motor is connected to the top of the rotating block. The driving end of the ninth cylinder passes through the moving block and is connected to the right side of the rotating block. The third clamp is fixed to the bottom of the rotating block, and the fourth clamp is fixed to the bottom of the moving block. The third clamp and the fourth clamp are arranged opposite each other on the left and right sides. The ninth cylinder is used to control the relative opening and closing degree of the third clamp and the fourth clamp.

[0009] Preferably, the third assembly device includes a fourth support plate, a heating element feeding assembly, a first transfer mechanism, a sixth support base, a seventh slide rail, a seventh slider, a tenth cylinder, a seventh moving plate, an eleventh cylinder, two eighth slide rails, two eighth sliders, an eighth moving plate, a second gripping and releasing assembly, a third gripping and releasing assembly, a third motor, a motor mounting bracket, two transmission wheels, a transmission belt, a seventh support base, a heating element support base, a first support base, and a first support base moving assembly. The sixth support base has a notch. The fourth support plate and the heating element feeding assembly are both disposed on the top surface of the workbench. The heating element feeding assembly is located in front of the fourth support plate and is used for assembly. The heating element is fed and transported; the first transfer mechanism, the first carrier moving assembly, and the sixth support are arranged sequentially from back to front on the top surface of the fourth carrier plate; the first carrier moving assembly is used to move the first carrier; the first transfer mechanism is used to transfer the first semi-finished product that has passed the power-on test on the glue base to the top of the first carrier, and assemble it onto the heating element to be assembled on the first carrier; the motor mounting bracket is fixed to the left side of the sixth support, the third motor is mounted on the motor mounting bracket, and the seventh support is fixed to the right side of the sixth support, wherein one of the transmission wheels is mounted on the drive end of the third motor, and the other... A transmission wheel is rotatably mounted on the seventh support base. A transmission belt is sleeved on both transmission wheels and passes through a notch in the sixth support base. The heater carrier is mounted on the transmission wheel located on the seventh support base. The tenth cylinder is mounted at the front end of the top of the sixth support base. The seventh slide rail is mounted on the right side of the sixth support base, located above the seventh support base, and is arranged along the front-rear direction. The seventh slider is slidably mounted on the seventh slide rail. The seventh moving plate is fixed to the seventh slider. The drive end of the tenth cylinder is connected to the seventh moving plate. The eleventh cylinder is mounted on the seventh moving plate. At the top right side of the plate, two eighth slide rails are installed on the right side of the seventh moving plate; both eighth slide rails are arranged vertically and are symmetrically distributed front and back; two eighth sliders are respectively slidably oriented vertically and vertically corresponding to the eighth slide rails; the eighth moving plate is fixed to the two eighth sliders; the drive end of the eleventh cylinder is connected to the eighth moving plate; the second gripping and releasing assembly and the third gripping and releasing assembly are both arranged on the right side of the eighth moving plate, arranged front and back; the second gripping and releasing assembly is used to grip or release the heating element to be assembled on the heating element feeding assembly; the third gripping and releasing assembly is used to grip or release the heating element to be assembled.

[0010] Preferably, the first transfer mechanism includes a support frame, a linear motor module, a first moving frame, a twelfth cylinder, a ninth slider, a ninth slide rail, a second moving frame, and a fourth gripping and releasing assembly; the first carrier moving assembly includes a thirteenth cylinder, a cylinder mounting bracket, a slide rail bearing block, two tenth slide rails, two tenth sliders, and a first moving seat; the support frame is fixed to the top surface of the fourth carrier plate, the linear motor module is mounted on the top of the support frame, the rubber seat placement base and the first carrier seat are both located below the linear motor module, the linear motor module is arranged in the left-right direction, and the linear motor module is used to drive the first moving frame to move left and right; the twelfth cylinder and the ninth slider are both mounted on the first moving frame, the ninth slide rail is arranged in the up-down direction, the ninth slide rail is slidably mounted on the ninth slider, and the second moving frame is mounted on the ninth... The slide rail, the drive end of the twelfth cylinder is connected to the top of the second movable frame, the fourth gripping and releasing assembly is disposed on the second movable frame, the fourth gripping and releasing assembly is used to grip or release the first semi-finished product that has passed the power-on test; the cylinder mounting bracket and the slide rail support block are fixed to the top surface of the fourth support plate, the cylinder mounting bracket is located inside the support frame; the slide rail support block is located in front of the cylinder mounting bracket, the thirteenth cylinder is mounted on the cylinder mounting bracket, the two tenth slide rails are symmetrically distributed on the top surface of the slide rail support block, the two tenth slide rails are both arranged in the front-back direction, the two tenth sliders are respectively slidably mounted on the corresponding tenth slide rail, the first movable seat is mounted on the two tenth sliders, the drive end of the thirteenth cylinder is connected to the rear side of the first movable seat, and the first support seat is mounted on the top surface of the first movable seat.

[0011] Preferably, the transition processing device includes a fifth support plate, two semi-finished product steering assemblies, six second support seats, a fixing plate, a welding assembly, a hot air drying assembly, a weld point detection assembly, a glue dispensing assembly, a height detection assembly, a fourteenth cylinder, two eleventh slide rails, six eleventh sliders, a sliding plate, three twelfth slide rails, three twelfth sliders, a sliding frame, a fifteenth cylinder, five fourth motors, and five fifth gripping and releasing assemblies; the fifth support plate is fixed to the top of the workbench, the two semi-finished product steering assemblies are both disposed on the top surface of the fifth support plate, the fixing plate is vertically fixed to the top surface of the fifth support plate, and the two semi-finished product steering assemblies are respectively located on the left and right sides of the fixing plate; wherein the two... The second support seats are respectively disposed on the drive end of the corresponding semi-finished product steering assembly. The semi-finished product steering assembly is used to change the vertical and horizontal attitude of the second semi-finished product. Four other second support seats are arranged at equal intervals along the left-right direction on the front side of the fixing plate. The welding assembly, the hot air drying assembly, the weld point detection assembly, and the glue dispensing assembly are arranged in a left-right direction corresponding to the four second support seats on the fixing plate. The height detection assembly is arranged corresponding to the second support seat located on the right side of the fixing plate. The welding assembly is used to weld and fix the grounding terminal and electrode terminal of the second semi-finished product to the heating element. The hot air drying assembly is used to dry the weld points of the second semi-finished product with hot air. The process includes: the solder joint detection component for detecting the qualification of solder joints after drying; the glue dispensing component for applying glue to qualified solder joints for protective treatment; the height detection component for detecting the height of the second semi-finished product after glue dispensing; two eleventh slide rails are both located on the top of the workbench, arranged symmetrically in the left-right direction; three eleventh sliders are slidably mounted on each of the two eleventh slide rails, and the bottom of the sliding plate is fixedly connected to six eleventh sliders; the fourteenth cylinder is installed on the bottom of the workbench, and the drive end of the fourteenth cylinder is connected to the center of the bottom of the sliding plate; and two twelfth slide rails are respectively installed on the sliding plate. On the left and right sides of the top surface of the plate, another twelfth slide rail is installed in the middle of the top surface of the sliding plate, and all three twelfth slide rails are arranged in the front-back direction; the three twelfth sliders are respectively slidably installed on the corresponding twelfth slide rails, and the bottom of the sliding frame is fixedly connected to the three twelfth sliders; the sliding frame and the fixed plate are arranged opposite each other in the front and back; the fifteenth cylinder is installed on the front side of the sliding plate, and the drive end of the fifteenth cylinder is connected to the sliding frame; the five fourth motors are equally spaced in the left-right direction inside the sliding frame, and the five fifth gripping and releasing components are respectively arranged on the drive end of the corresponding fourth motors, and the five fifth gripping and releasing components are all used to grip or release the second semi-finished product.

[0012] Preferably, the fourth assembly device includes a sixth bearing plate, a second transfer mechanism, a shell feeding assembly, a sixteenth cylinder, two guide rails, a second movable seat, a third bearing seat, an eighth support seat, a limiting frame, a thirteenth slide rail, a thirteenth slider, a seventeenth cylinder, a third movable frame, an eighteenth cylinder, a fourteenth slider, a fourteenth slide rail, a fourth movable frame, and a sixth gripping and releasing assembly; the shell feeding assembly and the sixth bearing plate are arranged front and rear on the top surface of the workbench; the eighth support seat, the two guide rails, and the second transfer mechanism are arranged sequentially from front to back on the top surface of the sixth bearing plate; the two guide rails are arranged along the front-rear direction and are symmetrically arranged left and right; the second movable seat is slidably mounted on the two guide rails; the sixteenth cylinder is mounted on the sixth bearing plate and located behind the two guide rails; the drive end of the sixteenth cylinder is connected to the rear side of the second movable seat; the third bearing seat is mounted on the top of the second movable seat; the shell feeding assembly is used for transporting and feeding the shells to be assembled; the second transfer mechanism is used for... The second semi-finished product is transferred and assembled onto the shell to be assembled on the third support to form the third semi-finished product; the limiting frame and the thirteenth slide rail are both fixed to the right side of the eighth support, the limiting frame is located below the thirteenth slide rail, and the output end of the shell feeding assembly is connected to the limiting frame; the seventeenth cylinder is installed on the front side of the top of the eighth support, the thirteenth slide rail is arranged in the front-back direction, the thirteenth slider is slidably installed on the thirteenth slide rail, the third moving frame is fixed to the thirteenth slider, and the drive end of the seventeenth cylinder is connected to the third moving frame; the eighteenth cylinder and the fourteenth slider are both installed on the third moving frame, the top of the fourth moving frame is connected to the drive end of the eighteenth cylinder, the fourth moving frame is fixed with the fourteenth slide rail, the fourteenth slide rail is arranged in the up-down direction, the fourteenth slide rail is slidably installed on the fourteenth slider, and the sixth gripping and releasing assembly is arranged on the right side of the fourth moving frame. The sixth gripping and releasing assembly is used to grip or release the shell to be assembled.

[0013] The technical solution provided by this invention may include the following beneficial effects: Compared to traditional methods that rely on manual or semi-automatic operation for heater assembly and performance testing, this solution achieves fully automated operation of the entire heater process, from component loading to finished product testing, through the coordinated operation of the driver, turntable, glue holder placement seat, glue holder feeding device, glue holder transfer device, first assembly device, second assembly device, fixing device, power-on detection device, third assembly device, transition processing device, fourth assembly device, semi-finished product performance testing device, semi-finished product screw installation and testing device, and semi-finished product QR code engraving and testing device. When facing mass production demands, this not only saves labor and time costs, thereby improving overall production efficiency, but also effectively avoids insufficient heater assembly accuracy and misjudgments or omissions in performance testing results caused by human intervention. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of a heater assembly and performance testing system. Figure 2 This is a schematic diagram of the structure of a glue base transfer device according to one embodiment of the present invention; Figure 3 This is a schematic diagram of the structure of the first assembly device according to one embodiment of the present invention; Figure 4 This is a schematic diagram of the structure of one embodiment of the present invention; Figure 5 This is a schematic diagram of the structure of the second assembly device according to one embodiment of the present invention; Figure 6 yes Figure 5 A magnified view of a portion of region A in the middle; Figure 7 This is a schematic diagram of the structure of the third assembly device in one embodiment of the present invention; Figure 8 This is a schematic diagram of the structure of one embodiment of the present invention; Figure 9 This is a schematic diagram of the structure of one embodiment of the present invention; Figure 10 This is a schematic diagram of the structure of a transition processing device according to one embodiment of the present invention; Figure 11 This is a schematic diagram of the structure of one embodiment of the present invention; Figure 12 This is a schematic diagram of the structure of the fourth assembly device in one embodiment of the present invention; Figure 13 yes Figure 12 A magnified view of a portion of region B in the middle.

[0015] The components include: 1. Workbench; 2. Driver; 3. Turntable; 4. Glue base placement seat; 5. Glue base feeding device; 6. Glue base transfer device; 7. First assembly device; 8. Second assembly device; 9. Fixing device; 10. Power-on detection device; 11. Third assembly device; 12. Transition processing device; 13. Fourth assembly device; 14. Semi-finished product performance testing device; 15. Semi-finished product screw installation and testing device; 16. Semi-finished product QR code engraving and testing device; 17. Glue base; 18. Grounding terminal; 19. Electrode terminal; 20. Heating element; 21. Housing; 60. First support seat; 61. Second support seat; 62. Glue base transfer bearing seat; 63. First motor; 64. Motor mounting seat; 65. Rotating shaft; 66. Circular 67. Rotary seat; 68. First moving plate; 69. First cylinder; 60. First slide rail; 610. First slider; 611. First gripper cylinder; 612. First clamp; 613. Second moving plate; 614. Second cylinder; 615. Second slide rail; 616. Second slider; 617. Second gripper cylinder; 618. Second clamp; 71. First bearing plate; 72. Grounding terminal feeding assembly; 73. Third support seat; 74. Fourth support seat; 75. Grounding terminal lifting assembly; 76. Third moving plate; 77. Third cylinder; 78. Third slide rail; 79. Third slider; 710. Fourth moving plate; 711. Fourth cylinder; 712. Fourth slide rail; 713. Fourth slider; 714. First gripping and releasing assembly; 7140. Clamping channel; 7141. Fifth cylinder; 7142. Mounting base; 7143. First mounting plate; 7144. Second mounting plate; 7145. Sixth cylinder; 7146. Mounting box; 7147. Rack; 7148. Gear; 7149. Rotating shaft; 71410. Rotating nozzle; 71411. Guide rod; 71412. Guide block; 71413. Push rod; 71414. Limiting block; 80. Second bearing plate; 81. Electrode terminal feeding assembly; 82. Third bearing plate; 83. Support column; 84. Electrode terminal positioning assembly; 85. Fifth support base; 86. Fifth moving plate; 87. Seventh cylinder; 88. Fifth slide rail; 89. Fifth slider; 810. Sixth moving plate; 811. Eighth cylinder; 812, Sixth slide rail; 813, Sixth slider; 814, Second motor; 815, Ninth cylinder; 816, Rotating block; 817, Moving block; 818, Third clamp; 819, Fourth clamp; 110, Fourth bearing plate; 111, Heating element feeding assembly; 112, First transfer mechanism; 113, Sixth support base; 114, Seventh slide rail; 115, Seventh slider; 116, Tenth cylinder; 117, Seventh moving plate; 118, Eleventh cylinder; 119, Eighth slide rail; 1110, Eighth slider; 1111, Eighth moving plate; 1112, Second gripping and releasing assembly; 1113, Third gripping and releasing assembly; 1114, Third motor; 1115, Motor mounting bracket; 1116, Transmission wheel;1117. Conveyor belt; 1118. Seventh support; 1119. Heater carrier; 1120. First carrier; 1121. First carrier moving assembly; 1130. Notch; 1122. Support frame; 1123. Linear motor module; 1124. First moving frame; 1125. Twelfth cylinder; 1126. Ninth slider; 1127. Ninth slide rail; 1128. Second moving frame; 1129. Fourth gripping assembly 11211, Thirteenth Cylinder; 11212, Cylinder Mounting Bracket; 11213, Slide Rail Bearing Block; 11214, Tenth Slide Rail; 11215, Tenth Slider; 11216, First Moving Seat; 120, Fifth Bearing Plate; 121, Semi-finished Steering Assembly; 122, Second Bearing Seat; 123, Fixing Plate; 124, Welding Assembly; 125, Hot Air Drying Assembly; 126, Weld Point Detection Assembly; 127, Glue Dispensing Assembly; 128. Height detection component; 129. Fourteenth cylinder; 1210. Eleventh slide rail; 1211. Eleventh slider; 1212. Sliding plate; 1213. Twelfth slide rail; 1214. Twelfth slider; 1215. Sliding frame; 1216. Fifteenth cylinder; 1217. Fourth motor; 1218. Fifth gripping and releasing component; 130. Sixth bearing plate; 131. Second transfer mechanism; 132. Shell loading component; 133. 134. Sixteenth cylinder; 135. Guide rail; 136. Second moving seat; 137. Third bearing seat; 138. Eighth support seat; 139. Limiting frame; 130. Thirteenth slide rail; 1311. Thirteenth slider; 1312. Seventeenth cylinder; 1313. Third moving frame; 1314. Eighteenth cylinder; 1315. Fourteenth slider; 1316. Fourteenth slide rail; 1317. Fourth moving frame; 1318. Sixth gripping and releasing assembly. Detailed Implementation

[0016] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0017] In the description of this invention, it should be understood that the terms "length", "middle", "upper", "lower", "left", "right", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0018] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "assembly," and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0019] A heating element assembly and performance testing system, characterized by comprising: a workbench 1, a driver 2, a turntable 3, several glue holders 4, a glue holder feeding device 5, a glue holder transfer device 6, a first assembly device 7, a second assembly device 8, a fixing device 9, a power-on detection device 10, a third assembly device 11, a transition processing device 12, a fourth assembly device 13, a semi-finished product performance testing device 14, a semi-finished product screw installation and testing device 15, and a semi-finished product QR code engraving and testing device 16; wherein the driver 2, the glue holder transfer device 6, the first assembly device 7, the second assembly device 8, the fixing device 9, the power-on detection device 10, and the third assembly device... 11. The transition processing device 12, the fourth assembly device 13, the semi-finished product performance testing device 14, the semi-finished product screw installation and testing device 15, and the semi-finished product QR code engraving and testing device 16 are all located on the top of the workbench 1; the glue base feeding device 5 is located on one side of the workbench 1; the center of the turntable 3 is connected to the driving end of the driver 2, and several glue base placement seats 4 are evenly distributed circumferentially on the top of the turntable 3; the glue base feeding device 5 is used to feed the glue bases 17 to be assembled; the glue base transfer device 6 is used to transfer the glue bases 17 to be assembled output by the glue base feeding device 5 to the corresponding glue base placement seats on the turntable 3. The first assembly device 7 is used to assemble the grounding terminal 18 to be assembled with the adhesive base 17 to be assembled; the second assembly device 8 is used to assemble the electrode terminal 19 to be assembled with the adhesive base 17 with the grounding terminal 18 already assembled; the fixing device 9 is used to press and fix the adhesive base 17 with the grounding terminal 18 and electrode terminal 19 already assembled, forming a first semi-finished product (not shown in the figure); the power-on detection device 10 is used to perform power-on detection on the grounding terminal 18 and electrode terminal 19 on the first semi-finished product; the third assembly device 11 is used to assemble the first semi-finished product that has passed the power-on detection with the heating element 20 to be assembled, forming a second semi-finished product (shown in the figure). (Not shown); the transition processing device 12 is used to perform a preset process transition processing on the second semi-finished product; the fourth assembly device 13 is used to assemble the transitioned second semi-finished product with the shell 21 to be assembled to form the third semi-finished product (not shown in the figure); the semi-finished product performance testing device 14 is used to perform performance testing on the third semi-finished product; the semi-finished product screw installation and testing device 15 is used to install screws on the third semi-finished product that has passed the performance test, and to test the installation torque and positioning status of the screws; the semi-finished product QR code engraving and testing device 16 is used to engrave QR codes on the third semi-finished product that has passed the screw installation, and to test the clarity and integrity of the engraving.

[0020] This solution provides a heating element assembly and performance testing system. In this embodiment, for example... Figure 1-3 , Figure 5 , Figure 7 and Figure 12As shown, the system also includes a controller (not shown in the figure), and the driver 2 is a servo motor. The driver 2 is electrically connected to the controller. The operator needs to pre-set the rotation angle and dwell time of the turntable 3 for each process on the controller. In the initial state, all the glue holders 4 on the turntable 3 are in an unloaded idle state. When the heater assembly and performance testing operations are required, firstly, the controller triggers the driver 2 to start, driving the turntable 3 to rotate. When the target glue holder 4 reaches the preset angle of the glue holder loading process, the controller controls the driver 2 to brake, so that the target glue holder 4 stops precisely. At this time, the glue holder loading device 5 and the glue holder transfer device 6 start together. The glue holder loading device 5 outputs the glue holders 17 to be assembled stored inside in sequence and stably. The glue holder transfer device 6 accurately grabs the glue holders 17 to be assembled after loading and transfers them into the target glue holder 4 to complete the positioning. After the adhesive base is positioned, the controller restarts the driver 2, causing the turntable 3 to continue rotating. When the target adhesive base placement seat 4 carrying the adhesive base 17 to be assembled reaches the preset angle for the grounding terminal assembly process, the driver 2 brakes again, and the first assembly device 7 starts, precisely assembling the grounding terminal 18 to be assembled into the corresponding mounting position of the adhesive base 17. After the grounding terminal is assembled, the turntable 3 continues to rotate under the control of the controller. When the target adhesive base placement seat 4 carrying the adhesive base 17 with the assembled grounding terminal 18 reaches the preset angle for the electrode terminal assembly process, the driver 2 brakes again, and the second assembly device 8 starts, precisely installing the electrode terminal 19 to be assembled into the corresponding mounting position of the adhesive base 17 with the assembled grounding terminal 18. Subsequently, the turntable 3 continues to rotate under the control of the controller. When the target substrate 4, carrying the substrate 17 with the assembled grounding terminal 18 and electrode terminal 19, reaches the preset angle for the fixing process, the driver 2 continues to brake, and the fixing device 9 is then activated to press and fix the substrate 17 with the assembled grounding terminal 18 and electrode terminal 19, ensuring a stable terminal connection and forming a structurally complete first semi-finished product. After the dual terminals are assembled, the controller controls the turntable 3 to continue rotating. When the target substrate 4 carrying the first semi-finished product rotates to the preset angle for the power-on detection process, the driver 2 continues to brake, and the power-on detection device 10 is then activated to test the electrical connection performance of the grounding terminal 18 and electrode terminal 19 on the first semi-finished product, verifying its conductivity stability. After the power-on test is completed, the turntable 3 will move the target glue holder 4 carrying the first semi-finished product to the heating element assembly station and position it. According to the power-on test results, when the first semi-finished product is qualified, the controller will start the third assembly device 11 to assemble the heating element 20 to be assembled with the qualified first semi-finished product to form the second semi-finished product.Next, the transition processing device 12 is activated to perform transition processing on the second semi-finished product according to a preset process, ensuring the accuracy of subsequent assembly. After the transition processing is completed, the fourth assembly device 13 is activated to assemble the shell 21 to be assembled with the transitioned second semi-finished product to form the third semi-finished product. Furthermore, the semi-finished product performance testing device 14 is activated to comprehensively test the performance of the third semi-finished product. When the performance test is qualified, the semi-finished product screw installation and testing device 15 is activated to complete the screw fastening operation and simultaneously test the screw installation torque and positioning status; when the screw installation test is qualified, the semi-finished product QR code engraving and testing device 16 is activated to engrave and identify the QR code on the third semi-finished product and detect the clarity and integrity of the engraving in real time. Finally, the third semi-finished product that has passed the QR code engraving test is the final product that meets the standards and is then unloaded. Further explanation: In this embodiment, the glue base feeding device 5 specifically adopts a vibratory lifting feeder. The fixing device 9 specifically adopts a conventional structure of motor-driven pressure block pressing down, and the power-on detection device 10 specifically adopts a conventional structure of detection pin contacting terminals to detect circuit continuity. The semi-finished product performance testing device 14 includes components conventionally used for resistance testing, components conventionally used for performance testing under high-voltage conditions, and components conventionally used for performance testing under no-heat conditions. The semi-finished product screw installation and testing device 15 consists of a conventional screw-driving machine and a conventional vision inspection machine. The semi-finished product QR code engraving and testing device 16 consists of a conventional engraving machine and a conventional vision inspection machine. The specific structure, connection relationships, and working principles of the above devices are all common knowledge in the field and will not be elaborated here.

[0021] Compared to traditional methods that rely on manual or semi-automatic operation for heater assembly and performance testing, this solution achieves fully automated operation of the entire process from component loading to finished product testing by coordinating the following components: driver 2, turntable 3, glue holder placement seat 4, glue holder feeding device 5, glue holder transfer device 6, first assembly device 7, second assembly device 8, fixing device 9, power-on detection device 10, third assembly device 11, transition processing device 12, fourth assembly device 13, semi-finished product performance testing device 14, semi-finished product screw installation and testing device 15, and semi-finished product QR code engraving and testing device 16. When facing mass production demands, this not only saves labor and time costs, thereby improving overall production efficiency, but also effectively avoids insufficient heater assembly accuracy and misjudgments or omissions in performance testing results caused by human intervention.

[0022] Preferably, the adhesive base transfer device 6 includes a first support base 60, a second support base 61, an adhesive base transfer bearing base 62, a first motor 63, a motor mounting base 64, a rotating shaft 65, a circular rotating base 66, a first moving plate 67, a first cylinder 68, a first slide rail 69, a first slider 610, a first gripper cylinder 611, two first clamps 612, a second moving plate 613, a second cylinder 614, two second slide rails 615, two second sliders 616, a second gripper cylinder 617, and two second clamps 618; the second support base 61 is disposed on the right side of the first support base 60, and the adhesive base transfer bearing base 62 is disposed on the top surface of the second support base 61. The output end of the glue base feeding device 5 is connected to the glue base transfer bearing 62; the motor mounting base 64 is fixed to the right side of the first support base 60, and the motor mounting base 64 is located below the second support base 61. The first motor 63 is mounted on the motor mounting base 64. One end of the rotating shaft 65 is connected to the drive end of the first motor 63, and the other end of the rotating shaft 65 passes through the second support base 61 and is connected to the central axis of the circular rotating seat 66; the circular rotating seat 66 is located behind the glue base transfer bearing 62; the first cylinder 68 is mounted on the top of the front side of the first support base 60, and the first slide rail 69 is mounted on... On the right side of the first support base 60, the first slide rail 69 is arranged along the front-to-back direction and is located above the second support base 61; the first slider 610 is slidably mounted on the first slide rail 69, the first moving plate 67 is mounted on the first slider 610, and the driving end of the first cylinder 68 is connected to the left side of the first moving plate 67; the second cylinder 614 is mounted on the top of the right side of the first moving plate 67, and both second slide rails 615 are mounted on the right side of the first moving plate 67, both second slide rails 615 are arranged along the vertical direction, and the two second slide rails 615 are symmetrically distributed front-to-back. Two second sliders 616 are slidably mounted on corresponding second slide rails 615, and a second moving plate 613 is mounted on the two second sliders 616. The driving end of the second cylinder 614 is connected to the top of the second moving plate 613. The first gripper cylinder 611 and the second gripper cylinder 617 are both mounted on the right side of the second moving plate 613, and the first gripper cylinder 611 and the second gripper cylinder 617 are symmetrically distributed front and back. Two first clamps 612 are respectively mounted on the output ends corresponding to the first gripper cylinder 611, and two second clamps 618 are respectively mounted on the output ends corresponding to the second gripper cylinder 617.

[0023] In this embodiment, as Figure 2As shown, the first motor 63 adopts a rotary motor structure, and both the first cylinder 68 and the second cylinder 614 adopt a telescopic cylinder structure. The first motor 63 is electrically connected to the controller. The operator presets the target swing angle required for the glue seat 17 to be assembled on the controller. When it is necessary to transfer the glue seat 17 to be assembled from the glue seat loading device 5 to the target glue seat placement seat 4 on the turntable 3, firstly, the first cylinder 68 and the second cylinder 614 are started. Under the driving action of both, the two first grippers 612 of the first gripper cylinder 611 grab the glue seat 17 to be assembled at the end of the glue seat loading device 5 and transfer it to the circular rotating seat 66. Subsequently, the first motor 63 is started, and the first motor 63 drives the rotating shaft 65 to rotate, thereby driving the circular rotating seat 66 to rotate to the preset target swing angle. Finally, the first cylinder 68 and the second cylinder 614 cooperate again, so that the two second grippers 618 of the second gripper cylinder 617 can grasp the glue base 17 to be assembled that has been rotated to the target swing angle and accurately place it into the target glue base placement seat 4.

[0024] Preferably, the first assembly device 7 includes a first support plate 71, a grounding terminal feeding assembly 72, a third support base 73, a fourth support base 74, a grounding terminal lifting assembly 75, a third moving plate 76, a third cylinder 77, two third slide rails 78, two third sliders 79, a fourth moving plate 710, a fourth cylinder 711, two fourth slide rails 712, two fourth sliders 713, and a first gripping and releasing assembly 714, the first gripping and releasing assembly 714 including two clamping channels 7140; the first support plate 71 is mounted on the top surface of the workbench 1, the grounding terminal feeding assembly 72 spans across the top surface of the workbench 1 and the top surface of the first support plate 71, the grounding terminal feeding assembly 72 is used for... Several grounding terminals 18 to be assembled are loaded and transported in two rows side by side; the third support 73 and the fourth support 74 are both fixed to the top surface of the first bearing plate 71, and the right side of the third support 73 is connected to the left side of the fourth support 74; the grounding terminal lifting assembly 75 is disposed on the fourth support 74, and the grounding terminal lifting assembly 75 is located at the end of the grounding terminal loading assembly 72; the third cylinder 77 is installed on the top front side of the third support 73, and the two third slide rails 78 are both installed on the right side of the third support 73. The two third slide rails 78 are arranged along the front-rear direction and are symmetrically distributed vertically. The third slide rails 78 are all located above the fourth support base 74; the two third sliders 79 are slidably mounted on the corresponding third slide rails 78, and the left side of the third moving plate 76 is connected to the two third sliders 79. The driving end of the third cylinder 77 is connected to the left side of the third moving plate 76; the fourth cylinder 711 is mounted on the top of the right side of the third moving plate 76; the two fourth slide rails 712 are both mounted on the right side of the third moving plate 76, and the two fourth slide rails 712 are arranged vertically and symmetrically distributed; the two fourth sliders 713 are slidably mounted on the corresponding fourth slide rails 718. 2. The left side of the fourth moving plate 710 is connected to the two fourth sliders 713. The driving end of the fourth cylinder 711 is connected to the top of the fourth moving plate 710. The first gripping and releasing assembly 714 is disposed on the right side of the fourth moving plate 710. The first gripping and releasing assembly 714 is used to release its clamping channel 7140 to receive the grounding terminal 18 to be assembled, or to close its clamping channel 7140 to release the grounding terminal 18 to be assembled. The grounding terminal lifting assembly 75 is used to simultaneously lift the two grounding terminals 18 to be assembled to the corresponding clamping channel 7140 of the first gripping and releasing assembly 714 when it detects that the first gripping and releasing assembly 714 has moved to the preset gripping position directly above it.

[0025] In this embodiment, as Figure 3-4 As shown, both the third cylinder 77 and the fourth cylinder 711 adopt a telescopic cylinder structure. The grounding terminal feeding assembly 72 adopts a conventional structure in the art, consisting of a vibrating feeder and a linear vibrator, which will not be described in detail here. The grounding terminal lifting assembly 75 specifically adopts a mature lifting machine structure in the art, which will not be described in detail here. When it is necessary to assemble the rubber base and the grounding terminal, the grounding terminal feeding assembly 72 is activated, and several grounding terminals 72 to be assembled are fed and transported in an orderly manner in two parallel rows. When two grounding terminals 18 to be assembled, located at the end of the grounding terminal feeding assembly 72, are conveyed to the grounding terminal lifting assembly 75, the third cylinder 77 and the fourth cylinder 711 are activated, jointly driving the first gripping and releasing assembly 714 to move to a preset gripping position directly above the grounding terminal lifting assembly 75. When the grounding terminal lifting assembly 75 detects that the first gripping and releasing assembly 714 is located at the preset gripping position directly above it, the first gripping and releasing assembly 714 will release its clamping channel 7140 in a timely manner. At the same time, the grounding terminal lifting assembly 75 synchronously lifts the two grounding terminals 18 to be assembled to the corresponding clamping channel 7140 of the first gripping and releasing assembly 714. After the gripping is completed, the third cylinder 77 and the fourth cylinder 711 are started again, jointly driving the first gripping and releasing component 714, which grips two grounding terminals 18 to be assembled, to move to the preset release position directly above the target adhesive base 4. At this time, the first gripping and releasing component 714 closes its clamping channel 714, and the two grounding terminals 18 to be assembled are synchronously and accurately assembled onto the adhesive base 17 to be assembled.

[0026] Preferably, the first gripping and releasing assembly 714 further includes a fifth cylinder 7141, a mounting base 7142, a first mounting plate 7143, a second mounting plate 7144, a sixth cylinder 7145, a mounting box 7146, a rack 7147, a gear 7148, a rotating shaft 7149, two rotating nozzles 71410, two guide rods 71411, a guide block 71412, two push rods 71413, and a limiting block 71414. Each of the two rotating nozzles 71410 has a clamping channel 7140 extending vertically inside. The mounting base 7142 is fixed to the front side of the fourth moving plate 710, and the fifth cylinder 7141 is mounted on the mounting base 7141. 42. The left side of the first mounting plate 7143 is connected to the right side of the fourth moving plate 710. The mounting box 7146 is mounted on the rear side of the first mounting plate 7143. The rack 7147 is arranged in the front-rear direction. The front end of the rack 7147 is connected to the drive end of the fifth cylinder 7141. The rear end of the rack 7147 passes through the interior of the first mounting plate 7143 and the mounting box 7146. The gear 7148 is rotatably disposed inside the mounting box 7146 and meshes with the rack 7147. The rotating shaft 7149 is mounted at the center point of the gear 7148. The rotating shaft 7149 is arranged in a left-right direction, with its left and right ends extending to the outside of the mounting box 7146 on the left and right sides, respectively. Two rotating nozzles 71410 are respectively installed at the left and right ends of the rotating shaft 7149. The second mounting plate 7144 is fixed to the top surface of the first mounting plate 7143. The sixth cylinder 7145 is installed on the top surface of the second mounting plate 7144. The limiting block 71414 is fixed to the top of the mounting box 7146. One end of each of the two guide rods 71411 is connected to the bottom surface of the second mounting plate 7144, and the other end of each guide rod 71411 is connected to the limiting block 71414. The guide blocks 71411 are arranged vertically and symmetrically. The guide block 71412 is slidably fitted onto the two guide rods 71411. The driving end of the sixth cylinder 7145 is connected to the center point of the guide block 71412. One end of each of the two push rods 71413 is fixed to the guide block 71412, and the other end of each push rod 71413 passes through the limiting block 71414. The two push rods 71413 are arranged vertically and symmetrically. When both rotating nozzles 71410 are in a vertical state, the two push rods 71413 can move vertically within the corresponding clamping channel 7140.

[0027] In this embodiment, as Figure 4As shown, both the fifth cylinder 7141 and the sixth cylinder 7145 adopt a telescopic cylinder structure. The fifth cylinder 7141 and the sixth cylinder 7145 are electrically connected to the controller. Since the grounding terminal 18 to be assembled, transported on the grounding terminal feeding assembly 72, is initially positioned with "end facing up and head facing down," while the grounding terminal 18 to be assembled on the mounting base 17 requires "end facing down and head facing up." In the initial state, both push rods 71413 remain retracted, keeping both clamping channels 7140 open. When it is necessary to transfer the grounding terminal 18 to be assembled from the grounding terminal feeding assembly 72 to the grounding terminal lifting assembly 75 and assemble it into the adhesive base 17 to be assembled on the target adhesive base placement seat 4, firstly, under the combined drive of the third cylinder 77 and the fourth cylinder 711, the two rotating nozzles 71410 can be precisely moved to the preset gripping position directly above the grounding terminal lifting assembly 75. Then, the grounding terminal lifting assembly 75 precisely lifts the two grounding terminals 18 to be assembled into the corresponding clamping channel 7140. At this time, the ends of the two grounding terminals 18 to be assembled face upwards and the heads face downwards. Subsequently, under the drive of the third cylinder 77, the two rotating nozzles 71410 are precisely moved to directly above the target adhesive base placement seat 4. Then, the fifth cylinder 7141 is activated, driving the rack 7147 forward, which in turn rotates the gear 7148 clockwise, causing the shaft 7149 to rotate clockwise, which in turn rotates the two rotating nozzles 71410 clockwise. When the rotation angle of both rotating nozzles 71410 reaches 180°, the orientation of the two grounding terminals 18 to be assembled is precisely converted to "ends down, heads up". At this time, the fifth cylinder 7141 brakes precisely based on the feedback signal from the controller, ensuring that both rotating nozzles 71410 stop at the preset rotation angle. Then, driven by the fourth cylinder 711, the two rotating nozzles 71410 are precisely moved down to the preset release position. Finally, the sixth cylinder 7145 is activated, which drives the guide block 71412 to slide downward along the guide rod 71411, thereby causing the two push rods 71413 to move downward within the corresponding clamping channels 7140, so that the grounding terminals 18 to be assembled within the two clamping channels 7140 are simultaneously pushed into the corresponding mounting positions on the glue base 17 to be assembled.

[0028] Preferably, the second assembly device 8 includes a second support plate 80, an electrode terminal feeding assembly 81, a third support plate 82, a support column 83, an electrode terminal positioning assembly 84, a fifth support base 85, a fifth moving plate 86, a seventh cylinder 87, two fifth slide rails 88, two fifth sliders 89, a sixth moving plate 810, an eighth cylinder 811, two sixth slide rails 812, two sixth sliders 813, a second motor 814, a ninth cylinder 815, a rotating block 816, a moving block 817, a third clamp 818, and a fourth clamp 819; the second support plate 80 is mounted on the top surface of the workbench 1, and the electrode terminal feeding assembly 85... A third support plate 82 is horizontally positioned across the top surface of the workbench 1 and the top surface of the second support plate 80. The electrode terminal loading assembly 81 is used for loading and transporting the electrode terminals 19 to be assembled. The support column 83 and the fifth support base 85 are both vertically fixed to the top surface of the second support plate 80. The third support plate 82 is horizontally positioned, with its left side connected to the right side of the fifth support base 85, and its bottom surface connected to the top of the support column 83. The electrode terminal positioning assembly 84 is located on the top surface of the third support plate 82, positioned at the electrode terminal. At the end of the feeding assembly 81, the electrode terminal positioning assembly 84 is used to position the electrode terminal 19 to be assembled after being fed by the electrode terminal feeding assembly 81; both fifth slide rails 88 are installed on the right side of the fifth support base 85, the two fifth slide rails 88 are symmetrically distributed vertically, both fifth slide rails 88 are arranged in the front-back direction, and both fifth slide rails 88 are located above the third bearing plate 82; two fifth sliders 89 are respectively slidably installed on the corresponding fifth slide rails 88, the fifth moving plate 86 is fixed to the two fifth sliders 89, and the seventh cylinder 87 is fixed to the fifth support base 85. At the front end of the top of the support base 85, the driving end of the seventh cylinder 87 is connected to the fifth moving plate 86; the eighth cylinder 811 is fixed to the top of the fifth moving plate 86; the two sixth slide rails 812 are both installed on the right side of the fifth moving plate 86, the two sixth slide rails 812 are symmetrically distributed front and back, and the two sixth slide rails 812 are both arranged in the up and down direction; the two sixth sliders 813 are respectively slidably installed on the corresponding sixth slide rails 812; the sixth moving plate 810 is fixed to the two sixth sliders 813; the driving end of the eighth cylinder 811 is connected to the sixth moving plate 810.The second motor 814 is disposed on the right side of the sixth moving plate 810. The driving end of the second motor 814 is connected to the top of the rotating block 816. The driving end of the ninth cylinder 815 passes through the moving block 817 and is connected to the right side of the rotating block 816. The third clamp 818 is fixed to the bottom of the rotating block 816, and the fourth clamp 819 is fixed to the bottom of the moving block 817. The third clamp 818 and the fourth clamp 819 are arranged opposite each other from left to right. The ninth cylinder 815 is used to control the relative opening and closing degree of the third clamp 818 and the fourth clamp 819.

[0029] In this embodiment, as Figure 5-6 As shown, the seventh cylinder 87, the eighth cylinder 811, and the ninth cylinder 815 are all telescopic cylinders. The second motor 814 is a rotary motor. The electrode terminal feeding assembly 81 adopts a conventional structure in the art, consisting of a vibrating feeder and a linear vibrator, which will not be described in detail here. The electrode terminal positioning assembly 84 specifically adopts a conventional positioning machine structure in the art, which will not be described in detail here. Five electrode terminal mounting holes (not shown in the figure) are evenly distributed on the outer arc edge of the glue base 17 to be assembled, and each electrode terminal mounting hole corresponds to a rotation angle parameter. The controller is electrically connected to the second motor 814, and the operator can preset the rotation angle parameter corresponding to each electrode terminal mounting hole on the glue base 17 to be assembled on the controller. When it is necessary to assemble the glue base and electrode terminals, firstly, the electrode terminal feeding assembly 81 is started, and several electrode terminals 19 to be assembled are fed in an orderly manner. When the electrode terminal 19 to be assembled, located at the end of the electrode terminal loading assembly 81, is transported to the electrode terminal positioning assembly 84, the electrode terminal positioning assembly 84 is activated to adjust the position of the electrode terminal 19 to be assembled, aligning it horizontally with the target adhesive base carrier 4. After positioning, under the coordinated drive of the seventh cylinder 87, the eighth cylinder 811, and the ninth cylinder 815, the third clamp 818 and the fourth clamp 819 can accurately grasp the positioned electrode terminal 19 to be assembled. Subsequently, under the coordinated drive of the seventh cylinder 87 and the eighth cylinder 811, the third clamp 818 and the fourth clamp 819 move to directly above the target adhesive base carrier 4, which carries the adhesive base 17 with the assembled grounding terminal 18. Then, the second motor 814 receives a control command from the controller and starts, driving the rotating block 816 to rotate to the required rotation angle of the electrode terminal mounting hole corresponding to the electrode terminal 19 to be assembled. Finally, under the coordinated drive of the eighth cylinder 811 and the ninth cylinder 815, the electrode terminal 19 to be assembled is precisely embedded in the corresponding electrode terminal mounting hole on the adhesive base 17.

[0030] Preferably, the third assembly device 11 includes a fourth support plate 110, a heating element feeding assembly 111, a first transfer mechanism 112, a sixth support base 113, a seventh slide rail 114, a seventh slider 115, a tenth cylinder 116, a seventh moving plate 117, an eleventh cylinder 118, two eighth slide rails 119, two eighth sliders 1110, an eighth moving plate 1111, a second gripping and releasing assembly 1112, a third gripping and releasing assembly 1113, a third motor 1114, a motor mounting bracket 1115, two transmission wheels 1116, a transmission belt 1117, a seventh support base 1118, a heating element support base 1119, a first support base 1120, and a first support base moving assembly 1121. The sixth support base 113 has a notch. 1130; The fourth support plate 110 and the heating element feeding assembly 111 are both disposed on the top surface of the workbench 1. The heating element feeding assembly 111 is located in front of the fourth support plate 110. The heating element feeding assembly 111 is used to feed and transport the heating element 20 to be assembled; The first transfer mechanism 112, the first support seat moving assembly 1121, and the sixth support seat 113 are arranged sequentially from back to front on the top surface of the fourth support plate 110; The first support seat moving assembly 1121 is used to move the first support seat 1120; The first transfer mechanism 112 is used to transfer the first semi-finished product that has passed the power-on test on the glue seat placement seat 4 to directly above the first support seat 1120, and to place it... The heating element 20 to be assembled is assembled onto the first support 1120; the motor mounting bracket 1115 is fixed to the left side of the sixth support 113, the third motor 1114 is mounted on the motor mounting bracket 1115, and the seventh support 1118 is fixed to the right side of the sixth support 113. One of the transmission wheels 1116 is mounted on the drive end of the third motor 1114, and the other transmission wheel 1116 is rotatably mounted on the seventh support 1118. The transmission belt 1117 is sleeved on the two transmission wheels 1116 and passes through the notch 1130 of the sixth support 113. The heating element support 1119 is mounted on the seventh support 1120. The transmission wheel 1116 on 118; the tenth cylinder 116 is installed at the front end of the top of the sixth support 113; the seventh slide rail 114 is installed on the right side of the sixth support 113; the seventh slide rail 114 is located above the seventh support 1118; the seventh slide rail 114 is arranged in the front-back direction; the seventh slider 115 is slidably installed on the seventh slide rail 114; the seventh moving plate 117 is fixed to the seventh slider 115; the drive end of the tenth cylinder 116 is connected to the seventh moving plate 117; the eleventh cylinder 118 is installed on the top of the right side of the seventh moving plate 117; and both eighth slide rails 119 are installed on the right side of the seventh moving plate 117.Both eighth slide rails 119 are arranged vertically and symmetrically front to back; two eighth sliders 1110 are slidably oriented vertically and vertically corresponding to the eighth slide rails 119; the eighth moving plate 1111 is fixed to the two eighth sliders 1110; the drive end of the eleventh cylinder 118 is connected to the eighth moving plate 1111; the second gripping and releasing assembly 1112 and the third gripping and releasing assembly 1113 are both located on the right side of the eighth moving plate 1111, arranged front to back; the second gripping and releasing assembly 1112 is used to grip or release the heating element 20 to be assembled on the heating element feeding assembly 111; and the third gripping and releasing assembly 1113 is used to grip or release the heating element 20 to be assembled.

[0031] In this embodiment, as Figure 7-9As shown, the heating element feeding assembly 111 specifically adopts a conventional structure combining a conveyor belt and conveyor wheels, which will not be described in detail here. The second gripping assembly 1112 and the third gripping assembly 1113 both employ existing mechanical gripper structures, which will not be described in detail here. The tenth cylinder 116 and the eleventh cylinder 118 are both telescopic cylinders. The third motor 1114 is a rotary motor. The third motor 1114 is electrically connected to the controller. The operator can pre-set the required adjustment angle of the heating element 20 to be assembled on the controller, and the controller will transmit the corresponding drive command to the third motor 1114. When assembling the first semi-finished product that has passed the power-on test with the heating element 20 to be assembled, firstly, the heating element feeding assembly 111 is activated to orderly feed and transport several heating elements 20 to be assembled. Subsequently, the tenth cylinder 116 and the eleventh cylinder 118 are activated. Under their driving action, the second gripping and placing assembly 1112 grips the heating element 20 to be assembled located at the end of the heating element feeding assembly 111 and accurately places it on the heating element carrier 1119. At this time, the third motor 1114 is activated. The third motor 1114 drives the transmission wheel 1116 connected to it to rotate according to the driving command, thereby driving the transmission belt 1117 to drive the transmission wheel 73 located on the seventh support 1118 to rotate, thereby driving the heating element carrier 1119 to rotate, so that the heating element 20 to be assembled on it rotates to a preset placement angle. Next, the first carrier moving assembly 1121 is activated to drive the first carrier 1120 to move to a preset receiving position. Then, driven again by the tenth cylinder 116 and the eleventh cylinder 118, the third gripping and placing component 1113 grips the heating element 20, which has been rotated to a preset angle, and precisely places it on the first support seat 1120. Subsequently, the first support seat moving component 1121 is activated again, driving the first support seat 1120, which carries the heating element 20 rotated to a preset angle, to move to the preset assembly position. Finally, the first transfer mechanism 112 is activated, transferring the first semi-finished product, which has passed the power-on test, from the target adhesive seat 4 to directly above the first support seat 1120, which carries the heating element 20 rotated to a preset angle, and assembling it onto the heating element 20 to form the second semi-finished product.

[0032] Preferably, the first transfer mechanism 112 includes a support frame 1122, a linear motor module 1123, a first moving frame 1124, a twelfth cylinder 1125, a ninth slider 1126, a ninth slide rail 1127, a second moving frame 1128, and a fourth gripping and releasing assembly 1129; the first carrier moving assembly 1121 includes a thirteenth cylinder 11211, a cylinder mounting bracket 11212, a slide rail bearing block 11213, two tenth slide rails 11214, two tenth sliders 11215, and a first moving seat 11216; the support frame 1122 is fixed to the top surface of the fourth carrier plate 110, and the linear... The motor module 1123 is mounted on top of the support frame 1122. The rubber seat placement seat 4 and the first bearing seat 1120 are both located below the linear motor module 1123. The linear motor module 1123 is arranged in the left-right direction and is used to drive the first moving frame 1124 to move left and right. The twelfth cylinder 1125 and the ninth slider 1126 are both mounted on the first moving frame 1124. The ninth slide rail 1127 is arranged in the up-down direction and is slidably mounted on the ninth slider 1126. The second moving frame 1128 is mounted on... Mounted on the ninth slide rail 1127, the drive end of the twelfth cylinder 1125 is connected to the top of the second movable frame 1128. The fourth gripping and releasing assembly 1129 is disposed on the second movable frame 1128 and is used to grip or release the first semi-finished product that has passed the power-on test. The cylinder mounting bracket 11212 and the slide rail support block 11213 are fixed to the top surface of the fourth support plate 110. The cylinder mounting bracket 11212 is located inside the support frame 1122. The slide rail support block 11213 is located in front of the cylinder mounting bracket 11212. The thirteenth cylinder... 11211 is installed on the cylinder mounting bracket 11212. The two tenth slide rails 11214 are symmetrically distributed on the top surface of the slide rail support block 11213. Both tenth slide rails 11214 are arranged in the front-back direction. The two tenth sliders 11215 are slidably installed on the corresponding tenth slide rails 11214. The first moving seat 11216 is installed on the two tenth sliders 11215. The driving end of the thirteenth cylinder 11211 is connected to the rear side of the first moving seat 11216. The first support seat 1120 is installed on the top surface of the first moving seat 11216.

[0033] In this embodiment, as Figure 8-9As shown, both the twelfth cylinder 1125 and the thirteenth cylinder 11211 are telescopic cylinders. The fourth gripping assembly 1129 uses an existing mechanical gripper structure, which will not be described in detail here. The first linear motor module 123 is an existing driver assembly, which integrates a linear motor drive system and motion control structure. When it is necessary to transfer and assemble the first semi-finished product that has passed the power-on test on the target glue base 4 to the heating element 20 that has been rotated to a preset angle on the first carrier 1120, firstly, the linear motor module 1123 is started. The linear motor module 1123 drives the first moving frame 1124 to move to the right, thereby moving the fourth gripping assembly 1129 to directly above the target glue base 4. Then, the twelfth cylinder 1125 is started, which drives the second moving frame 1128 to move downward, so that the fourth gripping assembly 1129 can grip the first semi-finished product that has passed the power-on test on the target glue base 4. After the gripping is completed, the linear motor module 1123 is restarted, driving the first moving frame 1124 to move to the left, thereby moving the fourth gripping and releasing component 1129 to directly above the first support seat 1120. At this time, the twelfth cylinder 1125 is restarted, driving the second moving frame 1128 to move downward, so that the first semi-finished product, which has passed the power-on test, can be accurately assembled onto the heating element 20, which has been rotated to a preset angle on the first support seat 1120. Finally, the fourth gripping and releasing component 1129 completes the release action. When the first support seat 1120 needs to move back and forth, the thirteenth cylinder 11211 can be activated. The thirteenth cylinder 11211 drives the first moving seat 11216 to slide back and forth along the tenth slide rail 11214, thereby driving the first support seat 1120 to move back and forth.

[0034] Preferably, the transition processing device 12 includes a fifth support plate 120, two semi-finished product steering assemblies 121, six second support seats 122, a fixing plate 123, a welding assembly 124, a hot air drying assembly 125, a weld point detection assembly 126, a glue dispensing assembly 127, a height detection assembly 128, a fourteenth cylinder 129, two eleventh slide rails 1210, six eleventh sliders 1211, a sliding plate 1212, three twelfth slide rails 1213, three twelfth sliders 1214, a sliding frame 1215, a fifteenth cylinder 1216, five fourth motors 1217, and five fifth gripping and releasing assemblies 1218; the fifth support plate 120 is fixed to the top of the workbench 1, and the two semi-finished product steering assemblies 121... 21 are all disposed on the top surface of the fifth support plate 120, and the fixing plate 123 is vertically fixed to the top surface of the fifth support plate 120. The two semi-finished product steering components 121 are respectively located on the left and right sides of the fixing plate 123; wherein the two second support seats 122 are respectively disposed on the driving end of the corresponding semi-finished product steering component 121, and the semi-finished product steering component 121 is used to perform vertical and horizontal attitude conversion of the second semi-finished product; the other four second support seats 122 are arranged at equal intervals along the left and right direction on the front side of the fixing plate 123; the welding component 124, the hot air drying component 125, the weld point detection component 126, and the glue dispensing component 127 are arranged along the left and right direction in sequence with the front side of the fixing plate 123. The four second support seats 122 on the fixing plate 123 are arranged one-to-one; the height detection component 128 is arranged correspondingly to the second support seat 122 located on the right side of the fixing plate 123; the welding component 124 is used to weld and fix the grounding terminal 18 and electrode terminal 19 of the second semi-finished product to the heating element 20; the hot air drying component 125 is used to dry the weld points of the second semi-finished product with hot air; the weld point detection component 126 is used to detect the qualification of the weld points after drying; the glue dispensing component 127 is used to apply glue protection to qualified weld points; the height detection component 128 is used to detect the height dimension of the second semi-finished product after glue dispensing; both of the eleventh slide rails 1210 are arranged on the worktable 1. At the top, two eleventh slide rails 1210 are arranged along the left and right directions and are symmetrically distributed front and back; three eleventh sliders 1211 are slidably mounted on each of the two eleventh slide rails 1210, and the bottom of the sliding plate 1212 is fixedly connected to the six eleventh sliders 1211; the fourteenth cylinder 129 is installed at the bottom of the worktable 1, and the driving end of the fourteenth cylinder 129 is connected to the center of the bottom of the sliding plate 1212; two twelfth slide rails 1213 are respectively installed on the left and right sides of the top surface of the sliding plate 1212, and another twelfth slide rail 1213 is installed in the middle of the top surface of the sliding plate 1212, and all three twelfth slide rails 1213 are arranged along the front and back directions;Three twelfth sliders 1214 are slidably mounted on corresponding twelfth slide rails 1213, and the bottom of the sliding frame 1215 is fixedly connected to the three twelfth sliders 1214. The sliding frame 1215 and the fixed plate 123 are arranged opposite each other. The fifteenth cylinder 1216 is mounted on the front side of the sliding plate 1212, and the drive end of the fifteenth cylinder 1216 is connected to the sliding frame 1215. Five fourth motors 1217 are equally spaced along the left-right direction inside the sliding frame 1215, and five fifth gripping and releasing components 1218 are respectively disposed on the drive ends of the corresponding fourth motors 1217. All five fifth gripping and releasing components 1218 are used to grip or release the second semi-finished product.

[0035] In this embodiment, as Figure 10-11As shown, the semi-finished product steering assembly 121 adopts a gear-driven tilting seat driven by an existing motor; the welding assembly 124 adopts a conventional welding machine structure; the hot air drying assembly 125 adopts a conventional hot air gun structure; the glue dispensing assembly 127 adopts a conventional glue dispensing machine structure; and the weld point detection assembly 126 and the height detection assembly 128 both adopt existing vision inspection equipment. The specific structure, connection relationship, and working principle of the above-mentioned components are all common knowledge in the field and will not be described in detail here. The fourteenth cylinder 129 and the fifteenth cylinder 1216 are both telescopic cylinders, and the fourth motor 1217 is a rotary motor. After the second semi-finished product is assembled, firstly, the first transfer mechanism 112 accurately transfers the second semi-finished product to the leftmost second support seat 122 and completes its positioning. At this time, the second semi-finished product is in a vertical position. Then, the semi-finished product steering component 121 corresponding to the second support seat 122 is activated, driving the second semi-finished product from a vertical position to a horizontal position. Subsequently, the fourteenth cylinder 129 and the fifteenth cylinder 1216 are activated. Under their coordinated drive, the leftmost fifth gripping and releasing component 1218 grips the second semi-finished product and transfers it to the second support seat 122 corresponding to the welding component 124. The welding component 124 welds and fixes the grounding terminal 18 and electrode terminal 19 of the second semi-finished product to the heating element 20. After welding is completed, the fourteenth cylinder 129 and the fifteenth cylinder 1216 are driven in coordination again. The leftmost second fifth gripping and releasing component 1218 grips the welded second semi-finished product and transfers it to the second support seat 122 corresponding to the hot air drying component 125. The weld joints are dried with hot air. After drying, the fourteenth cylinder 129 and the fifteenth cylinder 1216 continue to drive in tandem, and the third fifth gripping component 1218 on the left grabs the dried second semi-finished product and transfers it to the second bearing seat 122 corresponding to the weld joint detection component 126. The weld joint detection component 126 detects the weld joint's qualification. After the weld joint is qualified, the fourteenth cylinder 129 and the fifteenth cylinder 1216 drive in tandem, and the fourth fifth gripping component 1218 on the left grabs the weld joint. The qualified second semi-finished product is transferred to the second support seat 122 corresponding to the dispensing assembly 127. The dispensing assembly 127 performs dispensing protection treatment on the qualified solder joints. After dispensing is completed, the fourteenth cylinder 129 and the fifteenth cylinder 1216 work together to drive the rightmost fifth gripping and releasing assembly 1218 to grip the dispensed second semi-finished product and transfer it to the second support seat 122 corresponding to the height detection assembly 128. Since the dispensed second semi-finished product is in a horizontal position at this time, the semi-finished product steering assembly 121 corresponding to the second support seat 122 is activated to convert it to a vertical position to meet the height detection requirements. Then the height detection assembly 128 is activated to complete the height detection of the dispensed second semi-finished product.

[0036] Preferably, the fourth assembly device 13 includes a sixth bearing plate 130, a second transfer mechanism 131, a shell loading assembly 132, a sixteenth cylinder 133, two guide rails 134, a second moving seat 135, a third bearing seat 136, an eighth support seat 137, a limiting frame 138, a thirteenth slide rail 139, a thirteenth slider 1310, a seventeenth cylinder 1311, a third moving frame 1312, an eighteenth cylinder 1313, a fourteenth slider 1314, a fourteenth slide rail 1315, a fourth moving frame 1316, and a sixth gripping and releasing assembly 1317; the shell loading assembly 132 and the sixth bearing plate 130 are arranged front and rear on the top surface of the workbench 1; the eighth support seat 137, two... The guide rails 134 and the second transfer mechanism 131 are arranged sequentially from front to back on the top surface of the sixth support plate 130; both guide rails 134 are arranged along the front-back direction and are symmetrically arranged left and right; the second movable seat 135 is slidably mounted on the two guide rails 134; the sixteenth cylinder 133 is mounted on the sixth support plate 130 and located behind the two guide rails 134; the drive end of the sixteenth cylinder 133 is connected to the rear side of the second movable seat 135; the third support seat 136 is mounted on the top of the second movable seat 135; the outer shell loading assembly 132 is used for transporting and loading the outer shell 21 to be assembled; the second transfer mechanism 131 is used to transfer and assemble the second semi-finished product onto the shell 21 to be assembled on the third support 136, forming the third semi-finished product; the limiting frame 138 and the thirteenth slide rail 139 are both fixed to the right side of the eighth support 137, the limiting frame 138 is located below the thirteenth slide rail 139, and the output end of the shell feeding assembly 132 is connected to the limiting frame 138; the seventeenth cylinder 1311 is installed on the front side of the top of the eighth support 137, the thirteenth slide rail 139 is arranged in the front-back direction, the thirteenth slider 1310 is slidably installed on the thirteenth slide rail 139, and the third moving frame 1312 is fixed to the thirteenth slider 1310. The drive end of the seventeenth cylinder 1311 is connected to the third movable frame 1312; the eighteenth cylinder 1313 and the fourteenth slider 1314 are both mounted on the third movable frame 1312; the top of the fourth movable frame 1316 is connected to the drive end of the eighteenth cylinder 1313; the fourteenth slide rail 1315 is fixed on the fourth movable frame 1316; the fourteenth slide rail 1315 is arranged in the vertical direction; the fourteenth slide rail 1315 is slidably mounted on the fourteenth slider 1314; the sixth gripping and releasing assembly 1317 is arranged on the right side of the fourth movable frame 1316; the sixth gripping and releasing assembly 1317 is used to grip or release the outer shell 21 to be assembled.

[0037] In this embodiment, as Figure 12-13As shown, the second transfer mechanism 131 has the same specific structure as the first transfer mechanism 112, and will not be described in detail here. The shell loading assembly 132 specifically adopts a conventional combination of conveyor belt and conveyor wheel structure, and will not be described in detail here. The sixteenth cylinder 133, the seventeenth cylinder 1311, and the eighteenth cylinder 1313 all adopt a telescopic cylinder structure. When it is necessary to assemble the second semi-finished product and the shell, firstly, the shell loading assembly 132 is started, and several shells 21 to be assembled are loaded in an orderly manner. The shell 21 to be assembled located at the end of the shell loading assembly 132 will accurately enter the limiting frame 138, thereby effectively allowing it to continue to move backward. At the same time, the sixteenth cylinder 133 is started, driving the empty third bearing seat 136 to move to the preset receiving position. Subsequently, the seventeenth cylinder 1311 and the eighteenth cylinder 1313 are activated. Under their driving action, the sixth gripping and releasing component 1317 can grip the shell 21 to be assembled within the limiting frame 138 and accurately transfer it to the third support 136. Next, the sixteenth cylinder 133 is activated again, driving the third support 136 carrying the shell 21 to be assembled to move to the preset assembly position. Finally, the second transfer mechanism 131 is activated, accurately transferring the height-tested and qualified second semi-finished product to the shell 21 to be assembled.

[0038] The technical principles of the present invention have been described above with reference to specific embodiments. These descriptions are merely for explaining the principles of the invention and should not be construed as limiting the scope of protection of the invention in any way. Based on this explanation, those skilled in the art can readily conceive of other specific embodiments of the invention without inventive effort, and these embodiments will all fall within the scope of protection of the present invention.

Claims

1. A heater assembly and performance testing system, characterized by: The device comprises a workbench, a driver, a turntable, a plurality of rubber seat placing seats, a rubber seat feeding device, a rubber seat transferring device, a first assembling device, a second assembling device, a fixing device, a power-on detection device, a third assembling device, a transition processing device, a fourth assembling device, a semi-finished product performance detection device, a semi-finished product screw installation and detection device, and a semi-finished product two-dimensional code engraving and detection device. The driver, the rubber seat transferring device, the first assembling device, the second assembling device, the fixing device, the power-on detection device, the third assembling device, the transition processing device, the fourth assembling device, the semi-finished product performance detection device, the semi-finished product screw installation and detection device, and the semi-finished product two-dimensional code engraving and detection device are arranged on the top of the workbench; the rubber seat feeding device is arranged on one side of the workbench; the central part of the turntable is connected to the driving end of the driver, and a plurality of rubber seat placing seats are uniformly arranged on the top of the turntable in the circumferential direction. The rubber seat feeding device is used for feeding rubber seats to be assembled; the rubber seat transferring device is used for transferring the rubber seats to be assembled output by the rubber seat feeding device to corresponding rubber seat placing seats on the turntable; the first assembling device is used for assembling ground terminals to be assembled with rubber seats to be assembled; the second assembling device is used for assembling electrode terminals to be assembled with rubber seats having assembled ground terminals; the fixing device is used for tightly fixing rubber seats having assembled ground terminals and electrode terminals, forming first semi-finished products; the power-on detection device is used for performing power-on detection on the ground terminals and electrode terminals on the first semi-finished products; the third assembling device is used for assembling first semi-finished products that pass the power-on detection with heating bodies to be assembled, forming second semi-finished products. The transition processing device is used for performing transition processing on the second semi-finished products according to a preset process; the fourth assembling device is used for assembling the second semi-finished products after the transition processing with shells to be assembled, forming third semi-finished products; the semi-finished product performance detection device is used for performing performance detection on the third semi-finished products; the semi-finished product screw installation and detection device is used for screw locking on the third semi-finished products that pass the performance detection, and detecting the installation torque and the in-place state of the screws; the semi-finished product two-dimensional code engraving and detection device is used for engraving two-dimensional codes on the third semi-finished products that pass the screw installation, and detecting the clarity and integrity of the engraved two-dimensional codes.

2. The system of claim 1, wherein: The rubber seat transferring device comprises a first support seat, a second support seat, a rubber seat transfer loading seat, a first motor, a motor mounting seat, a rotating shaft, a circular rotating seat, a first moving plate, a first air cylinder, a first sliding rail, a first sliding block, a first clamping jaw air cylinder, two first clamps, a second moving plate, a second air cylinder, two second sliding rails, two second sliding blocks, a second clamping jaw air cylinder, and two second clamps. The second support seat is arranged on the right side of the first support seat, the rubber seat transfer bearing seat is arranged on the top surface of the second support seat, and the output end of the rubber seat feeding device is connected with the rubber seat transfer bearing seat; the motor mounting seat is fixed on the right side of the first support seat, the motor mounting seat is located below the second support seat, the first motor is mounted on the motor mounting seat, one end of the rotating shaft is connected with the driving end of the first motor, and the other end of the rotating shaft penetrates through the second support seat and is connected with the central shaft of the circular rotating seat; and the circular rotating seat is located behind the rubber seat transfer bearing seat. The first cylinder is mounted on the top of the front side of the first support seat, the first sliding rail is mounted on the right side of the first support seat, the first sliding rail is arranged in the front-rear direction, and the first sliding rail is located above the second support seat; the first sliding block is slidably mounted on the first sliding rail, the first moving plate is mounted on the first sliding block, and the driving end of the first cylinder is connected with the left side of the first moving plate; The second cylinder is mounted on the top of the right side of the first moving plate, the two second sliding rails are mounted on the right side of the first moving plate, the two second sliding rails are arranged in the up-down direction, the two second sliding rails are symmetrically distributed in front and back, the two second sliding blocks are respectively slidably mounted on the corresponding second sliding rails, the second moving plate is mounted on the two second sliding blocks, and the driving end of the second cylinder is connected with the top of the second moving plate; The first and second clamping jaw cylinders are mounted on the right side of the second moving plate, and the first and second clamping jaw cylinders are symmetrically distributed in front and back; the two first clamps are respectively mounted on the corresponding output ends of the first clamping jaw cylinders, and the two second clamps are respectively mounted on the corresponding output ends of the second clamping jaw cylinders.

3. The system of claim 1, wherein: The first assembling device comprises a first bearing plate, a grounding terminal feeding assembly, a third support seat, a fourth support seat, a grounding terminal jacking assembly, a third moving plate, a third cylinder, two third sliding rails, two third sliding blocks, a fourth moving plate, a fourth cylinder, two fourth sliding rails, two fourth sliding blocks and a first grabbing and placing assembly, and the first grabbing and placing assembly comprises two clamping channels; The first bearing plate is mounted on the top surface of the workbench, the grounding terminal feeding assembly is arranged across the top surface of the workbench and the top surface of the first bearing plate, and the grounding terminal feeding assembly is used for feeding and transporting a plurality of grounding terminals in a two-row parallel manner; the third support seat and the fourth support seat are both fixed on the top surface of the first bearing plate, and the right side of the third support seat is connected with the left side of the fourth support seat; the grounding terminal jacking assembly is arranged on the fourth support seat, and the grounding terminal jacking assembly is located at the end of the grounding terminal feeding assembly. The third cylinder is installed on the top of the front side of the third support base, and the two third sliding rails are installed on the right side of the third support base and arranged in the front-rear direction, symmetrically distributed in the up-down direction, and located above the fourth support base; the two third sliding blocks are respectively installed on the corresponding third sliding rails in a front-rear sliding manner, and the left side of the third moving plate is connected with the two third sliding blocks; and the driving end of the third cylinder is connected to the left side of the third moving plate. The fourth cylinder is installed on the top of the right side of the third moving plate, and the two fourth sliding rails are installed on the right side of the third moving plate and arranged in the up-down direction, symmetrically distributed in the front-rear direction; the two fourth sliding blocks are respectively installed on the corresponding fourth sliding rails in an up-down sliding manner, and the left side of the fourth moving plate is connected with the two fourth sliding blocks; the driving end of the fourth cylinder is connected to the top of the fourth moving plate; the first grabbing and releasing assembly is arranged on the right side of the fourth moving plate, and is used for releasing the clamping channel to receive the grounding terminal to be assembled or closing the clamping channel to release the grounding terminal to be assembled; and the grounding terminal jacking assembly is used for jacking the two grounding terminals to be assembled to the corresponding clamping channels of the first grabbing and releasing assembly when it is detected that the first grabbing and releasing assembly moves to the preset grabbing position directly above the first grabbing and releasing assembly.

4. The system of claim 3, wherein: The first grabbing and releasing assembly further comprises a fifth cylinder, a mounting seat, a first mounting plate, a second mounting plate, a sixth cylinder, a mounting box, a rack, a gear, a rotating shaft, two rotating nozzles, two guide rods, a guide block, two jacking rods, and a limiting block; the interior of the two rotating nozzles is provided with the clamping channel extending in the up-down direction; The mounting seat is fixed to the front side of the fourth moving plate, the fifth cylinder is installed on the mounting seat, the left side of the first mounting plate is connected with the right side of the fourth moving plate, and the mounting box is installed on the rear side of the first mounting plate; the rack is arranged in the front-rear direction, the front end of the rack is connected with the driving end of the fifth cylinder, and the rear end of the rack penetrates the interior of the first mounting plate and the mounting box; the gear is rotatably arranged in the interior of the mounting box and engaged with the rack; the rotating shaft is installed at the center point of the gear and arranged in the left-right direction, and the left and right ends of the rotating shaft extend to the exterior of the left and right sides of the mounting box, respectively; and the two rotating nozzles are installed on the left and right ends of the rotating shaft, respectively. The second mounting plate is fixed to the top surface of the first mounting plate, the sixth cylinder is mounted to the top surface of the second mounting plate, the limiting block is fixed to the top of the mounting box, one end of each of the two guide rods is connected with the bottom surface of the second mounting plate, the other end of each of the two guide rods is connected with the limiting block, the two guide rods are arranged in the up-down direction and are symmetrically distributed left and right; the guide block is slidably sleeved on the two guide rods, and the driving end of the sixth cylinder is connected with the center point of the guide block; one end of each of the two top rods is fixed to the guide block, the other end of each of the two top rods is provided in the limiting block, and the two top rods are arranged in the up-down direction and are symmetrically distributed left and right; When the two rotating nozzles are in the vertical state, the two top rods can move up and down in the corresponding clamping channels.

5. The system of claim 1, wherein: The second assembling device comprises a second bearing plate, an electrode terminal feeding assembly, a third bearing plate, a supporting column, an electrode terminal positioning assembly, a fifth supporting seat, a fifth moving plate, a seventh cylinder, two fifth sliding rails, two fifth sliding blocks, a sixth moving plate, an eighth cylinder, two sixth sliding rails, two sixth sliding blocks, a second motor, a ninth cylinder, a rotating block, a moving block, a third clamp and a fourth clamp. The second bearing plate is mounted to the top surface of the workbench, the electrode terminal feeding assembly is provided on the top surface of the workbench and the top surface of the second bearing plate, and the electrode terminal feeding assembly is used for feeding and transporting the electrode terminals to be assembled; the supporting column and the fifth supporting seat are both fixed vertically to the top surface of the second bearing plate, the third bearing plate is arranged horizontally, the left side of the third bearing plate is connected with the right side surface of the fifth supporting seat, the bottom surface of the third bearing plate is connected with the top of the supporting column, and the electrode terminal positioning assembly is arranged on the top surface of the third bearing plate and located at the end of the electrode terminal feeding assembly, and the electrode terminal positioning assembly is used for positioning the electrode terminals to be assembled fed by the electrode terminal feeding assembly. The two fifth sliding rails are both mounted to the right side surface of the fifth supporting seat, the two fifth sliding rails are symmetrically distributed upward and downward, the two fifth sliding rails are both arranged in the front-rear direction, and the two fifth sliding rails are both located above the third bearing plate; the two fifth sliding blocks are both slidably mounted to the corresponding fifth sliding rails, the fifth moving plate is fixed to the two fifth sliding blocks, and the driving end of the seventh cylinder is connected with the fifth moving plate. The eighth cylinder is fixed to the top of the fifth moving plate, the two sixth sliding rails are both mounted to the right side surface of the fifth moving plate, the two sixth sliding rails are symmetrically distributed front and back, the two sixth sliding rails are both arranged in the up-down direction, the two sixth sliding blocks are both slidably mounted to the corresponding sixth sliding rails, the sixth moving plate is fixed to the two sixth sliding blocks, and the driving end of the eighth cylinder is connected with the sixth moving plate. The second motor is arranged on the right side of the sixth moving plate, the driving end of the second motor is connected with the top of the rotating block, the driving end of the ninth cylinder is arranged in the moving block and is connected with the right side of the rotating block, the third clamp is fixed on the bottom of the rotating block, the fourth clamp is fixed on the bottom of the moving block, the third clamp and the fourth clamp are arranged in a left-right opposite mode, and the ninth cylinder is used for controlling the relative opening and closing degree of the third clamp and the fourth clamp.

6. The system of claim 1, wherein: The third assembling device comprises a fourth bearing plate, a heating body feeding assembly, a first transfer mechanism, a sixth support seat, a seventh sliding rail, a seventh sliding block, a tenth cylinder, a seventh moving plate, an eleventh cylinder, two eighth sliding rails, two eighth sliding blocks, an eighth moving plate, a second grabbing and placing assembly, a third grabbing and placing assembly, a third motor, a motor mounting rack, two transmission wheels, a transmission belt, a seventh support seat, a heating device bearing seat, a first bearing seat and a first bearing seat moving assembly, and the sixth support seat is provided with a gap; The fourth bearing plate and the heating body feeding assembly are arranged on the top surface of the workbench, the heating body feeding assembly is located in front of the fourth bearing plate, and the heating body feeding assembly is used for feeding and transporting the heating bodies to be assembled; the first transfer mechanism, the first bearing seat moving assembly and the sixth support seat are sequentially arranged on the top surface of the fourth bearing plate from back to front; the first bearing seat moving assembly is used for moving the first bearing seat; the first transfer mechanism is used for transferring the first semi-finished product that passes the electrical detection to the first bearing seat above the first bearing seat and assembling the heating body to be assembled on the first bearing seat; The motor mounting rack is fixed on the left side of the sixth support seat, the third motor is mounted on the motor mounting rack, the seventh support seat is fixed on the right side of the sixth support seat, one of the transmission wheels is mounted on the driving end of the third motor, the other transmission wheel is rotatably mounted on the seventh support seat, the transmission belt is sleeved on the two transmission wheels, the transmission belt is arranged in the gap of the sixth support seat, and the heating device bearing seat is mounted on the transmission wheel on the seventh support seat. The tenth cylinder is installed at the front end of the top of the sixth support base, the seventh slide rail is installed on the right side of the sixth support base, the seventh slide rail is above the seventh support base, the seventh slide rail is arranged in the front-rear direction, the seventh sliding block is slidably installed on the seventh slide rail, the seventh moving plate is fixed to the seventh sliding block, and the driving end of the tenth cylinder is connected to the seventh moving plate.

7. The system of claim 6, wherein: The first transfer mechanism comprises a support frame, a linear motor module, a first moving frame, a twelfth cylinder, a ninth sliding block, a ninth slide rail, a second moving frame and a fourth grabbing and placing assembly. The support frame is fixed to the top surface of the fourth bearing plate, the linear motor module is installed at the top of the support frame, the rubber seat placing seat and the first bearing seat are below the linear motor module, the linear motor module is arranged in the left-right direction, and the linear motor module is used to drive the first moving frame to move left and right. The cylinder mounting frame and the slide rail bearing block are fixed to the top surface of the fourth bearing plate, the cylinder mounting frame is located in the interior of the support frame, the slide rail bearing block is located in front of the cylinder mounting frame, the thirteenth cylinder is installed on the cylinder mounting frame, the two tenth slide rails are symmetrically distributed on the top surface of the slide rail bearing block, the two tenth slide rails are arranged in the front-rear direction, the two tenth sliding blocks are slidably installed on the corresponding tenth slide rails, respectively, the first moving seat is installed on the two tenth sliding blocks, and the driving end of the thirteenth cylinder is connected to the rear surface of the first moving seat. The first bearing seat is installed on the top surface of the first moving seat.

8. The system of claim 1, wherein: The transition processing device includes a fifth bearing plate, two semi-finished product turning assemblies, six second bearing seats, a fixed plate, a welding assembly, a hot air drying assembly, a welding point detection assembly, a dispensing assembly, a height detection assembly, a fourteenth air cylinder, two eleventh sliding rails, six eleventh sliding blocks, a sliding plate, three twelfth sliding rails, three twelfth sliding blocks, a sliding frame, a fifteenth air cylinder, five fourth motors and five fifth grabbing assemblies; The fifth bearing plate is fixed to the top of the workbench, the two semi-finished product turning assemblies are arranged on the top surface of the fifth bearing plate, the fixed plate is vertically fixed to the top surface of the fifth bearing plate, and the two semi-finished product turning assemblies are located on the left and right sides of the fixed plate; two second bearing seats are arranged on the driving ends of the corresponding semi-finished product turning assemblies, and the semi-finished product turning assemblies are used for posture conversion of the second semi-finished product in the vertical direction and the horizontal direction; the other four second bearing seats are arranged on the front side of the fixed plate in the left-right direction at equal intervals; the welding assembly, the hot air drying assembly, the welding point detection assembly and the dispensing assembly are arranged on the four second bearing seats on the fixed plate in sequence in the left-right direction; the height detection assembly is arranged in correspondence with the second bearing seat on the right side of the fixed plate; the welding assembly is used for welding and fixing the ground terminal and the electrode terminal of the second semi-finished product with the heat-generating body; the hot air drying assembly is used for hot air drying treatment of the welding points of the second semi-finished product; the welding point detection assembly is used for detecting the qualification of the dried welding points; the dispensing assembly is used for dispensing protection treatment of the qualified welding points; and the height detection assembly is used for height size detection of the second semi-finished product after the dispensing treatment. The two eleventh sliding rails are arranged on the top of the workbench, and the two eleventh sliding rails are arranged in the left-right direction and are symmetrically distributed in the front-rear direction; the two eleventh sliding rails are respectively slidably provided with three eleventh sliding blocks, and the bottom of the sliding plate is fixedly connected with the six eleventh sliding blocks; the fourteenth air cylinder is installed at the bottom of the workbench, and the driving end of the fourteenth air cylinder is connected with the center of the bottom of the sliding plate; two twelfth sliding rails are installed on the left and right sides of the top surface of the sliding plate, and the other twelfth sliding rail is installed on the middle of the top surface of the sliding plate; the three twelfth sliding rails are arranged in the front-rear direction; the three twelfth sliding blocks are front-rear slidably installed on the corresponding twelfth sliding rails, and the bottom of the sliding frame is fixedly connected with the three twelfth sliding blocks; the sliding frame is arranged opposite to the fixed plate in the front-rear direction; the fifteenth air cylinder is installed on the front side of the sliding plate, and the driving end of the fifteenth air cylinder is connected with the sliding frame; five fourth motors are arranged at equal intervals in the left-right direction in the interior of the sliding frame, five fifth grabbing assemblies are arranged on the driving ends of the corresponding fourth motors, and the five fifth grabbing assemblies are used for grabbing or releasing the second semi-finished product.

9. The system of claim 8, wherein: The fourth assembling device comprises a sixth bearing plate, a second transfer mechanism, a shell feeding assembly, a sixteenth cylinder, two guide rails, a second moving seat, a third bearing seat, an eighth support seat, a limiting frame, a thirteenth sliding rail, a thirteenth sliding block, a seventeenth cylinder, a third moving frame, an eighteenth cylinder, a fourteenth sliding block, a fourteenth sliding rail, a fourth moving frame and a sixth grabbing and placing assembly; The shell feeding assembly and the sixth bearing plate are arranged on the top surface of the workbench in front and back; the eighth support seat, the two guide rails and the second transfer mechanism are sequentially arranged on the top surface of the sixth bearing plate from front to back; the two guide rails are arranged in front and back and are symmetrically arranged left and right; the second moving seat is slidably installed on the two guide rails; the sixteenth cylinder is installed on the sixth bearing plate and located behind the two guide rails; the driving end of the sixteenth cylinder is connected with the rear side of the second moving seat; the third bearing seat is installed on the top of the second moving seat; the shell feeding assembly is used for transporting and feeding the shell to be assembled; the second transfer mechanism is used for transferring and assembling the second semi-finished product to the shell to be assembled on the third bearing seat to form a third semi-finished product; The limiting frame and the thirteenth sliding rail are fixed on the right side of the eighth support seat, the limiting frame is located below the thirteenth sliding rail, and the output end of the shell feeding assembly is connected with the limiting frame; the seventeenth cylinder is installed on the front side of the top of the eighth support seat, the thirteenth sliding rail is arranged in front and back, the thirteenth sliding block is slidably installed on the thirteenth sliding rail, the third moving frame is fixed on the thirteenth sliding block, and the driving end of the seventeenth cylinder is connected with the third moving frame; the eighteenth cylinder and the fourteenth sliding block are installed on the third moving frame, the top of the fourth moving frame is connected with the driving end of the eighteenth cylinder, the fourth moving frame is fixed with the fourteenth sliding rail, the fourteenth sliding rail is arranged in up and down direction, the fourteenth sliding rail is slidably installed on the fourteenth sliding block, and the sixth grabbing and placing assembly is arranged on the right side of the fourth moving frame; the sixth grabbing and placing assembly is used for grabbing or releasing the shell to be assembled.

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