Electrical assembly and battery pack

By using light guide pillars and connecting bridges to form a ring structure in the battery pack, and fixing it to the top cover using hot melt components and adhesives, the problem of inconvenient fixation of light guide components is solved, connection reliability and electrostatic protection are enhanced, and the structural stability and light utilization efficiency of the battery pack are improved.

CN121769401APending Publication Date: 2026-03-31XIAMEN AMPACK TECH LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-24
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The light guide is inconvenient to fix in the battery pack and the connection is not reliable enough, resulting in insufficient structural strength and increased risk of electrostatic interference.

Method used

The light guide column and connecting bridge form a ring structure, which is fixed to the top cover by a hot melt component. Combined with the design of adhesive components and light shield, the connection reliability and sealing are enhanced.

Benefits of technology

The overall structural strength of the light guide has been improved, the assembly difficulty of the light guide has been reduced, the risk of static electricity entering the housing has been reduced, and the light utilization rate and the stability of electrical components have been improved.

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Abstract

The invention relates to an electrical assembly and a battery pack, the electrical assembly comprises a housing, the housing comprises a top cover, and the top cover is provided with a plurality of openings; the circuit board is positioned in the shell; the lamp beads are arranged on the circuit board, and the circuit board provides electric energy for the lamp beads; the light guide part comprises a plurality of light guide columns and a plurality of connecting bridges, each light guide column comprises a body part and a convex part protruding out of the body part, the body parts and the connecting bridges are connected to form an annular structure, and at least parts of the light guide columns are located above the lamp beads; the connecting bridge is provided with a first hot melting part, the first hot melting part is provided with a first hot melting hole, the top cover is provided with at least one first hot melting piece, the first hot melting piece is configured to be arranged in the first hot melting hole, and the first hot melting part and the top cover are fixed in a hot melting mode through the first hot melting piece. The connecting bridge is arranged in the light guide part, the light guide part and the first hot melting part of the top cover are fixed through the first hot melting hole of the first hot melting part of the connecting bridge, and the convenience and reliability of fixing the light guide part are improved.
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Description

Technical Field

[0001] This application relates to the field of energy storage technology, and more particularly to an electrical component and a battery pack. Background Technology

[0002] Battery packs are devices that store electrical energy and play a crucial role in power systems, especially in areas such as renewable energy grid integration, grid frequency regulation, peak shaving and valley filling, and emergency backup. In some applications, battery packs consist of electrical components and battery cell components; the electrical components have a casing, and the battery cell components are located inside the casing.

[0003] The outer casing has an opening with a light guide at the opening, which guides the light emitted by the LEDs to the outside of the casing. There are usually several LEDs, and the light guide consists of several light guide pillars, with one light guide pillar corresponding to one LED. The light guide pillars are independent of each other, making it inconvenient to fix the light guide. Summary of the Invention

[0004] In view of the above problems, embodiments of this application provide an electrical component and a battery pack, which overcomes or at least partially solves the technical problem of inconvenient fixation of the light guide.

[0005] According to one aspect of the embodiments of this application, an electrical component is provided, including a housing, a circuit board, a plurality of LEDs, and a light guide. The housing includes a top cover with a plurality of openings. The circuit board is located inside the housing. The LEDs are disposed on the circuit board, and the circuit board provides power to the LEDs. The light guide includes a plurality of light guide pillars and a plurality of connecting bridges. Each light guide pillar includes a body portion and a protrusion extending beyond the body portion. The body portion and the connecting bridges are connected to form a ring structure, and the light guide pillars are at least partially located above the LEDs. The connecting bridges are provided with a first heat-fusion portion. A first heat-fusion member is configured to be disposed in a first heat-fusion hole. The first heat-fusion member heat-fuses and fixes the first heat-fusion portion and the top cover. The ring structure is formed by connecting the body portions of the plurality of light guide pillars and the plurality of connecting bridges, which not only improves the overall structural strength of the light guide but also facilitates the assembly of the light guide with the top cover through the openings.

[0006] In one or more of the above optional embodiments, the main body and the connecting bridge are alternately connected to form a ring structure. The light guide is provided with a connecting bridge, which is fixed to the first hot-melt component of the top cover by hot-melt through the first hot-melt hole of the first hot-melt part, which improves the convenience of fixing the light guide and enhances the connection reliability between the light guide and the top cover.

[0007] In one or more of the above optional embodiments, the plurality of light guide pillars include a first light guide pillar, and the plurality of connecting bridges include a first connecting bridge and a second connecting bridge connected to the first light guide pillar; the body portion of the first light guide pillar extends with a second hot-melt hole, the second hot-melt portion is provided with the second hot-melt hole, the top cover is provided with a second hot-melt component, the second hot-melt component is configured to be disposed in the second hot-melt hole, and the second hot-melt component heat-melts and fixes the second hot-melt portion and the top cover; the second hot-melt hole is located outside the annular structure. By providing the second hot-melt hole, when the first connecting bridge and the second connecting bridge shrink and deform, the second hot-melt component can effectively limit the body portion of the first light guide pillar through the second hot-melt hole, reducing the risk of displacement of the first light guide pillar due to the shrinkage and deformation of the first connecting bridge and the second connecting bridge.

[0008] In one or more of the above optional embodiments, the first heat-fused portion includes a first sub-heat-fused portion disposed on the first connecting bridge and a second sub-heat-fused portion disposed on the second connecting bridge; the first connecting bridge includes a first connecting portion connecting the first sub-heat-fused portion and the body portion of the first light guide post, and the second connecting bridge includes a second connecting portion connecting the second sub-heat-fused portion and the body portion of the first light guide post; the length of the first connecting portion is less than the length of the second connecting portion; the distance from the second heat-fused portion to the first connecting portion is greater than the distance from the second heat-fused portion to the second connecting portion. Through this limitation, when the first sub-heat-fused portion is heat-fused and fixed to the first heat-fused component of the top cover through the first heat-fused hole, and when the second sub-heat-fused portion is heat-fused and fixed to the first heat-fused component of the top cover through the first heat-fused hole, the heat at the first sub-heat-fused portion is transferred to the body portion of the first light guide post through the first connecting portion, and the heat at the second sub-heat-fused portion is transferred to the body portion of the first light guide post through the second connecting portion. The first connecting portion transfers more heat than the second connecting portion, and the second heat-fused hole forms a limit on the body portion of the first light guide post, reducing the risk of deformation of the first light guide post.

[0009] In one or more of the above optional embodiments, the width of the first connecting portion is less than or equal to the width of the second connecting portion.

[0010] In one or more of the above optional embodiments, the plurality of light guide pillars includes a second light guide pillar, and the body portion of the second light guide pillar is connected to a second connecting bridge.

[0011] In one or more of the above alternative embodiments, the opening extends through the top cover, and the gap between the protrusion and the top cover is less than 0.5 mm along the radial direction of the opening. This arrangement reduces the risk of external static electricity entering the housing through the gap between the protrusion and the top cover.

[0012] In one or more of the above optional embodiments, the electrical component includes a plurality of adhesive members, the number of adhesive members, the number of light guide pillars, and the number of openings being the same. A protrusion extends to an opening, and an adhesive member adheres to a body portion and a top cover, with the adhesive member surrounding the outer side of the protrusion. The adhesive member adheres to the body portion of the light guide and the housing, forming a sealed interface between the light guide and the housing. This reduces the risk of external static electricity entering the housing through the opening, and reduces the risk of electrical components inside the housing, such as circuit boards, being damaged or even malfunctioning due to electrostatic interference.

[0013] The connecting bridge of the light guide is fixed to the first hot-melt component of the top cover, which enhances the connection reliability between the light guide and the top cover. The light guide and the top cover jointly compress the adhesive, which can effectively activate the adhesive performance of the adhesive and enable the adhesive to fully fit the body and the top cover under pressure, further improving the sealing effect and further reducing the risk of external static electricity entering the shell through the opening.

[0014] In one or more of the above optional embodiments, the main body of the light guide column is located inside the housing, the protrusion of the light guide column extends to the opening, the adhesive is located inside the housing, and the adhesive is bonded between the main body of the light guide column and the top cover. By setting the main body of the light guide column and the adhesive inside the housing, the housing protects the main body of the light guide column and the adhesive.

[0015] In one or more of the above optional embodiments, a second hot melt hole is provided. When the first connecting bridge and the second connecting bridge shrink and deform, the second hot melt component can effectively limit the body of the first light guide post through the second hot melt hole, thereby enhancing the reliability of the adhesive bonding the body of the first light guide post to the top cover and reducing the risk of external static electricity entering the shell.

[0016] In one or more of the above optional embodiments, the adhesive is double-sided tape. Reliable bonding between the body of the light guide post and the top cover is achieved using double-sided tape.

[0017] In one or more of the above optional embodiments, the electrical component includes a light shield connected to the circuit board. The light shield has a cylindrical structure and a through hole, with the body of the light shield closing the through hole, and the LED chip located in the through hole. By setting up the light shield, the risk of light leakage emitted by the LED chip is reduced, and the luminous efficiency of the LED chip is improved; by setting up the light shield, stray light interference is reduced, and the purity of the light emitted by the LED chip is improved.

[0018] The number of light shields is the same as the number of light guide pillars, and the body of one light guide pillar closes one end of the through hole of one light shield.

[0019] In one or more of the above optional embodiments, the light guide post includes a protrusion extending into the through hole. This protrusion engages with the inner wall of the light shield at the through hole, reducing the risk of light emitted by the LED chip leaking from one end of the through hole.

[0020] In one or more of the above optional embodiments, the housing includes a lower housing, a top cover is disposed on the lower housing, and the top cover and lower housing together form a receiving space, in which the LED, circuit board, and light guide are located. The top cover, circuit board, and lower housing are all provided with mounting holes, and the electrical components include fasteners, which secure the top cover, circuit board, and lower housing through the mounting holes. This arrangement achieves a stable connection between the top cover, circuit board, and lower housing.

[0021] According to one aspect of the embodiments of this application, a battery pack is provided, including a cell assembly and the aforementioned electrical components. The cell assembly is located in a housing and connected to a circuit board. This configuration enables the charging and discharging functions of the battery pack.

[0022] In one or more of the above optional embodiments, the LED beads are configured to indicate the battery cell assembly's charge level. This setting enables the display of the battery cell assembly's charge level, allowing users to easily identify the remaining charge through the LED beads and improving the convenience of using the battery pack.

[0023] Additional aspects and advantages of the embodiments of this application will be described, shown, or illustrated in part by way of implementation of the embodiments of this application in the following description. Attached Figure Description

[0024] One or more embodiments are illustrated by way of example with the corresponding pictures in the accompanying drawings. These illustrative descriptions do not constitute a limitation on the embodiments. Elements with the same reference numerals in the drawings are represented as similar elements. Unless otherwise stated, the figures in the drawings do not constitute a limitation on scale.

[0025] Figure 1 This is a schematic diagram of the electrical components provided in the embodiments of this application.

[0026] Figure 2 This is a partial exploded view of the electrical components provided in the embodiments of this application.

[0027] Figure 3 This is a schematic diagram of one direction of the light guide provided in the embodiments of this application.

[0028] Figure 4 This is a schematic diagram of another direction of the light guide provided in the embodiments of this application.

[0029] Figure 5 The hot melt front provided in the embodiments of this application Figure 1 A sectional view of P.

[0030] Figure 6 The heat-fused trailing edge provided in the embodiments of this application Figure 1 A sectional view of P.

[0031] Figure 7 The embodiments of this application provide the following: Figure 1 A partial section of the cross-sectional view of A.

[0032] Figure 8 This is a schematic diagram of the light guide, light shield, and circuit board provided in the embodiments of this application.

[0033] Figure 9 The embodiments of this application provide the following: Figure 8 A schematic diagram showing the Q section without displaying the bonded parts.

[0034] Figure 10 This is an exploded schematic diagram of the battery pack provided in an embodiment of this application.

[0035] The labels in the attached diagram are as follows: 100. Electrical components; 10. Housing; 20. Circuit board; 30. LED chip; 40. Light guide; 50. Adhesive; 60. Light shield; 70. Fastener; 11. Top cover; 12. Lower shell; 10s. Reception space; 11s, opening; 111s, first opening; 112s, second opening; 113s, third opening; 114s, fourth opening; g, gap; D1, radial direction of the opening; 111. First hot melt component; 112. Second hot melt component; 113. Third hot melt component; 20s, assembly hole; 31. First LED bulb; 32. Second LED bulb; 33. Third LED bulb; 34. Fourth LED bulb; 41. Light guide post; 4101. Body part; 4102. Protrusion; 4103. Raised part; 411. First light guide pillar; 412. Second light guide pillar; 413. Third light guide pillar; 414. Fourth light guide pillar; 42. Connecting bridge; 420. First hot melt section; 4201. First sub-hot melt section; 4202. Second sub-hot melt section; 420s. First hot melt hole; 401, Second hot melt section; 401s, Second hot melt hole; 402, Third hot melt section; 402s, Third hot melt hole; 421. First connecting bridge; 422. Second connecting bridge; 423. Third connecting bridge; 424. Fourth connecting bridge; 43. First connecting part; 44. Second connecting part; 45. Third connecting part; 46. Fourth connecting part; 47. Fifth connecting part; 48. Sixth connecting part; 51. First adhesive component; 52. Second adhesive component; 53. Third adhesive component; 54. Fourth adhesive component; 60s, through hole; 61. First light shield; 62. Second light shield; 63. Third light shield; 64. Fourth light shield; 200. Battery pack; 201. Cell assembly. Detailed Implementation

[0036] To facilitate understanding of this application, a more detailed description is provided below with reference to the accompanying drawings and specific embodiments. It should be noted that when an element is described as being "fixed to" another element, it can be directly on the other element, or one or more intermediate elements may exist between them. When an element is described as being "connected" to another element, it can be directly connected to the other element, or one or more intermediate elements may exist between them. The terms "vertical," "horizontal," "left," "right," "inner," "outer," and similar expressions used in this specification are for illustrative purposes only.

[0037] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the application. The term "and / or" as used in this specification includes any and all combinations of one or more of the associated listed items.

[0038] Please see Figure 1 and Figure 2 The electrical component 100 provided in this embodiment includes a housing 10, a circuit board 20, a plurality of LED beads 30, and a light guide 40. The housing 10 includes a top cover 11, which has a plurality of openings 11s. The circuit board 20 is located inside the housing 10. The LED beads 30 are disposed on the circuit board 20, and the circuit board 20 provides power to the LED beads 30. For example, the circuit board 20 is connected to a battery cell, which provides power to the LED beads 30.

[0039] Please combine Figure 3 and Figure 4 The light guide 40 includes a plurality of light guide pillars 41 and a plurality of connecting bridges 42. The light guide pillar 41 includes a body portion 4101 and a protrusion 4102 protruding from the body portion 4101. The body portion 4101 and the connecting bridge 42 are connected to form a ring structure. The light guide pillar 41 is at least partially located above the lamp bead 30, so that the light guide pillar 41 guides the light emitted by the lamp bead 30 from the opening 11s to the outside of the housing 10.

[0040] The connecting bridge 42 is provided with a first heat-fusion part 420, the first heat-fusion part 420 is provided with a first heat-fusion hole 420s, and the top cover 11 is provided with at least one first heat-fusion element 111. The first heat-fusion element 111 is configured to be provided in the first heat-fusion hole 420s, and the first heat-fusion element 111 heat-fuses and fixes the first heat-fusion part 420 and the top cover 11.

[0041] Figure 2 and Figure 5 The first heat-melting component 111 is in the pre-heat-melting state. Figure 6 The first hot-melt component 111 is in the state after hot melting.

[0042] The main body 4101 of several light guide pillars 41 is connected to several connecting bridges 42 to form a ring structure, which not only improves the overall structural strength of the light guide 40, but also facilitates the assembly of the light guide 40 with the top cover 11 through the opening 11s.

[0043] In one implementation of this application embodiment, the main body 4101 and the connecting bridge 42 are alternately connected to form a ring structure. The light guide 40 is provided with the connecting bridge 42, and the connecting bridge 42 is fixed to the first hot-melt component 111 of the top cover 11 by hot-melt fixing through the first hot-melt hole 420s of the first hot-melt part 420, which improves the convenience of fixing the light guide 40 and enhances the connection reliability between the light guide 40 and the top cover 11.

[0044] like Figure 2 As shown, in one implementation of this application embodiment, the number of LED beads 30 is the same as the number of light guide pillars 41, and a light guide pillar 41 is at least partially located above an LED bead 30, with an LED bead 30 correspondingly disposed between a light guide pillar 41 and the circuit board 20.

[0045] In one implementation of the embodiments of this application, such as Figure 5 As shown, and in combination Figure 2 The main body 4101 of the light guide post 41 is located inside the housing 10, and the protrusion 4102 of the light guide post 41 extends to the opening 11s. By placing the main body 4101 of the light guide post 41 inside the housing 10, the housing 10 protects the main body 4101 of the light guide post 41.

[0046] like Figure 3 or Figure 4 As shown, in one implementation of this application embodiment, the light guide post 41 and the connecting bridge 42 are integrally formed structures, which enhances the stability of the overall structure of the light guide 40.

[0047] like Figure 3 or Figure 4 As shown, in one implementation of this application embodiment, a connecting bridge 42 is provided with a first heat-fusion portion 420, and the first heat-fusion portion 420 is provided with a first heat-fusion hole 420s. Alternatively, in one implementation of this application embodiment, a connecting bridge 42 is provided with two first heat-fusion portions 420 spaced apart, and each first heat-fusion portion 420 is provided with a first heat-fusion hole 420s. Correspondingly, please refer to... Figure 5The number of first hot-melt components 111 is the same as the number of first hot-melt holes 420s, to enhance the connection strength between the light guide component 40 and the top cover 11 via the connecting bridge 42, the first hot-melt components 111, and the top cover 11. For example, there are four connecting bridges 42, each with two first hot-melt holes 420s, for a total of eight first hot-melt holes 420s. The top cover 11 is correspondingly provided with eight first hot-melt components 111, and the eight first hot-melt holes 420s are respectively hot-melted and fixed to the eight first hot-melt components 111.

[0048] In one implementation of the embodiments of this application, please refer to Figure 3 or Figure 4 The system includes several light guide pillars 41, including a first light guide pillar 411, and several connecting bridges 42, including a first connecting bridge 421 and a second connecting bridge 422 connected to the first light guide pillar 411. A second heat-fusion portion 401 extends from the body portion 4101 of the first light guide pillar 411. The second heat-fusion portion 401 is provided with a second heat-fusion hole 401s, which, when combined... Figure 5 and Figure 6 The top cover 11 is provided with a second hot melt component 112 and a second hot melt hole 401s located outside the annular structure.

[0049] Figure 5 The second heat-melting component 112 is in the pre-heat-melting state. Figure 6 The second heat-fused component 112 is in a heat-fused state. The second heat-fused component 112 is configured to be located in the second heat-fused hole 401s, and the second heat-fused component 112 heat-fused and fixes the second heat-fused part 401 and the top cover 11. By setting the second heat-fused hole 401s, when the first connecting bridge 421 and the second connecting bridge 422 shrink and deform, the second heat-fused component 112 can limit the body part 4101 of the first light guide post 411 through the second heat-fused hole 401s, reducing the risk of displacement of the first light guide post 411 due to the shrinkage and deformation of the first connecting bridge 421 and the second connecting bridge 422.

[0050] In one implementation of this application, the second hot melt hole 401s is at least partially located in the extension direction of the first connecting bridge 421. When the first connecting bridge 421 shrinks and deforms, it is beneficial for the second hot melt component 112 to limit the body portion 4101 of the first light guide post 411 through the second hot melt hole 401s.

[0051] In one implementation of the embodiments of this application, such as Figure 4As shown, the first heat-sealing section 420 includes a first sub-heat-sealing section 4201 disposed on the first connecting bridge 421 and a second sub-heat-sealing section 4202 disposed on the second connecting bridge 422. The first connecting bridge 421 includes a first connecting portion 43 connecting the first sub-heat-sealing section 4201 and the body portion 4101 of the first light guide post 411. The second connecting bridge 422 includes a second connecting portion 44 connecting the second sub-heat-sealing section 4202 and the body portion 4101 of the first light guide post 411. The length d1 of the first connecting portion 43 is less than the length d2 of the second connecting portion 44. The distance d3 from the second heat-sealing section 4201 to the first connecting portion 43 is greater than the distance d4 from the second heat-sealing section 4201 to the second connecting portion 44. The length d1 of the first connecting portion 43 is the length of the first connecting portion 43 along the extension direction of the first connecting bridge 421, and the length d2 of the second connecting portion 44 is the length of the second connecting portion 44 along the extension direction of the second connecting bridge 422.

[0052] Please combine Figure 2 Multiple first heat-fused parts 11 are included. When the first sub-heat-fused part 4201 is heat-fused and fixed to the first heat-fused part 11 through the first heat-fused hole 420s, and when the second sub-heat-fused part 4202 is heat-fused and fixed to the first heat-fused part 11 through the first heat-fused hole 420s, the heat at the first sub-heat-fused part 4201 is transferred to the body part 4101 of the first light guide post 411 through the first connecting part 43. The heat at the second sub-heat-fused part 4202 is transferred to the body part 4101 of the first light guide post 411 through the second connecting part 44. The first connecting part 43 transfers more heat than the second connecting part 44, and forms a limit on the body part 4101 of the first light guide post 411 through the second heat-fused hole 401s, reducing the risk of deformation of the first light guide post 411.

[0053] The first sub-thermal fusion section 4201 is provided with a first thermal fusion hole 420s that is thermally fixed to the first thermal fusion component 111, and the second sub-thermal fusion section 4202 is provided with a first thermal fusion hole 420s that is thermally fixed to the first thermal fusion component 111 of the top cover 11.

[0054] In one implementation of the embodiments of this application, please continue to refer to... Figure 4 The width d5 ​​of the first connecting part 43 is less than or equal to the width d6 of the second connecting part 44.

[0055] In one implementation of the embodiments of this application, please continue to refer to... Figure 4 The plurality of light guide pillars 41 include a second light guide pillar 412, and the body portion 4101 of the second light guide pillar 412 is connected to the body portion 4101 of the first light guide pillar 411 through a second connecting bridge 422.

[0056] Please refer to the following: Figure 2 , Figure 3 and Figure 5The top cover 11 has several light guide pillars 41, including a third light guide pillar 413 and a fourth light guide pillar 414, and several connecting bridges 42, including a third connecting bridge 423 and a fourth connecting bridge 424. The first connecting bridge 421, the first light guide pillar 411, the second connecting bridge 422, the second light guide pillar 412, the third connecting bridge 423, the third light guide pillar 413, the fourth connecting bridge 424, and the fourth light guide pillar 414 are sequentially connected to form a ring structure. The first light guide pillar 411 and the second light guide pillar 412 are located on one side of the top cover 11, and the third light guide pillar 413 and the fourth light guide pillar 414 are located on the other side of the top cover 11.

[0057] like Figure 2 As shown, the plurality of openings 11s include a first opening 111s, a second opening 112s, a third opening 113s, and a fourth opening 114s. The protrusion 4102 of the first light guide post 411 extends to the first opening 111s, the protrusion 4102 of the second light guide post 412 extends to the second opening 112s, the protrusion 4102 of the third light guide post 413 extends to the third opening 113s, and the protrusion 4102 of the fourth light guide post 414 extends to the fourth opening 114s.

[0058] The first light guide post 411, the second light guide post 412, the third light guide post 413 and the fourth light guide post 414 are respectively arranged in the ring structure formed by the light guide 40, which helps to disperse stress and reduce the risk of overall structural instability of the light guide 40 due to local deformation of the light guide 40.

[0059] When the light guide pillars 41 include a first light guide pillar 411, a second light guide pillar 412, a third light guide pillar 413, and a fourth light guide pillar 414, the lamp beads 30 include a first lamp bead 31, a second lamp bead 32, a third lamp bead 33, and a fourth lamp bead 34. The first lamp bead 31 is correspondingly arranged with the first light guide pillar 411, the second lamp bead 32 is correspondingly arranged with the second light guide pillar 412, the third lamp bead 33 is correspondingly arranged with the third light guide pillar 413, and the fourth lamp bead 34 is correspondingly arranged with the fourth light guide pillar 414. Through this one-to-one correspondence, the light emitted by each lamp bead 30 is independently guided by its corresponding light guide pillar 41, reducing optical path interference.

[0060] In one implementation of the embodiments of this application, please refer to Figure 3 or Figure 4 A third connecting portion 45 is provided between the fourth light guide post 414 and the first connecting bridge 421, and a fourth connecting portion 46 is provided between the fourth light guide post 414 and the fourth connecting bridge 424. The fourth light guide 414 has the same structure and function as the first light guide 411, the third connecting portion 45 has the same structure and function as the first connecting portion 43, and the fourth connecting portion 46 has the same structure and function as the second connecting portion 44, which will not be described in detail here.

[0061] The fourth light guide post 414 has a third heat-fusion section 402 extending from its main body 4101. The third heat-fusion section 402 has a third heat-fusion hole 402s and is located outside the annular structure. The third heat-fusion section 402 has the same structure and function as the second heat-fusion section 401, and the third heat-fusion hole 402s has the same structure and function as the second heat-fusion hole 401s, which will not be described in detail here.

[0062] In one implementation of the embodiments of this application, such as Figure 3 or Figure 4 As shown, and in combination Figure 2 The second light guide post 412 has a fifth connecting part 47 between its main body 4101 and the third connecting bridge 423. The third light guide post 413 has a sixth connecting part 48 between its main body 4101 and the third connecting bridge 423. The sixth connecting part 48 has the same structure and function as the fifth connecting part 47, and will not be described in detail here.

[0063] In one implementation of the embodiments of this application, please refer to Figure 7 The opening 11s penetrates the top cover 11, and extends radially along the opening 11s by D1 ( Figure 7 (One direction of the radial direction D1 of the opening 11s is shown). The gap g between the protrusion 4102 and the top cover 11 is less than 0.5 mm. This arrangement reduces the risk of external static electricity entering the housing 10 through the gap g between the protrusion 4102 and the top cover 11.

[0064] In one implementation of this application, the gap g between the protrusion 4102 and the top cover 11 is filled with sealant to reduce the risk of external static electricity entering the housing 10 along the gap.

[0065] In one implementation of this application, the opening 11s is closed and does not penetrate the top cover 11.

[0066] In one implementation of the embodiments of this application, please refer to the following: Figure 2 , Figure 3 and Figure 5 The electrical component 100 includes adhesive members 50, the number of which is the same as the number of light guide pillars 41 and the number of openings 11s. A protrusion 4102 extends to an opening 11s. An adhesive member 50 is bonded to a body portion 4101 and a top cover 11. An adhesive member 50 surrounds the outside of a protrusion 4102 and is disposed around an opening 11s. The adhesive member 50 bonds the body portion 4101 of the light guide 40 and the housing 10, forming a sealed interface between the light guide 40 and the housing 10. This reduces the risk of external static electricity entering the housing 10 through the opening 11s and reduces the risk of electrical components inside the housing 10, such as the circuit board 20, being damaged or even malfunctioning due to electrostatic interference.

[0067] The connecting bridge 42 is fixed to the first hot melt component 111, which enhances the connection reliability between the light guide 40 and the top cover 11. The light guide 40 and the top cover 11 jointly compress the adhesive component 50, which can effectively activate the adhesive performance of the adhesive component 50. It can also make the adhesive component 50 fully fit the body part 4101 and the top cover 11 under pressure, further improving the sealing effect and further reducing the risk of external static electricity entering the outer shell 10 through the opening 11s.

[0068] like Figure 5 As shown, and in combination Figure 2 In one implementation of this application, the main body 4101 of the light guide post 41 is located inside the outer shell 10, the protrusion 4102 of the light guide post 41 extends to the opening 11s, the adhesive 50 is located inside the outer shell 10, and the adhesive 50 is bonded between the main body 4101 of the light guide post 41 and the top cover 11. By providing the main body 4101 of the light guide post 41 and the adhesive 50 in the outer shell 10, the outer shell 10 protects the main body 4101 of the light guide post 41 and the adhesive 50.

[0069] Please see Figure 3 or Figure 4 and combination Figure 5 and Figure 6 When the second hot melt hole 401s is provided, when the first connecting bridge 421 and the second connecting bridge 422 shrink and deform, the second hot melt component 112 can effectively limit the body part 4101 of the first light guide post 411 through the second hot melt hole 401s, enhance the reliability of the adhesive component 50 in bonding the body part 4101 of the first light guide post 411 to the top cover 11, and reduce the risk of external static electricity entering the shell 10.

[0070] Please refer to the following: Figure 2 , Figure 3 and Figure 5 When multiple light guide pillars 41 include a first light guide pillar 412, a second light guide pillar 412, a third light guide pillar 413, and a fourth light guide pillar 414, multiple adhesive members 50 include a first adhesive member 51, a second adhesive member 52, a third adhesive member 53, and a fourth adhesive member 54. The first adhesive member 51 is bonded between the body portion 4101 of the first light guide pillar 411 and the top cover 11. The second adhesive member 52 is bonded between the body portion 4101 of the second light guide pillar 412 and the top cover 11. The third adhesive member 53 is bonded between the body portion 4101 of the third light guide pillar 413 and the top cover 11. The fourth adhesive member 54 is bonded between the body portion 4101 of the fourth light guide pillar 414 and the top cover 11.

[0071] In one implementation of this application, the first adhesive component 51, the second adhesive component 52, the third adhesive component 53, and the fourth adhesive component 54 are contoured to fit the shape of the top cover 11, thereby improving the fit between the first adhesive component 51, the second adhesive component 52, the third adhesive component 53, and the fourth adhesive component 54 and the top cover 11, and enhancing the connection stability. Equally important, the contoured design also facilitates the assembly of the adhesive component 50 with the top cover 11.

[0072] In one implementation of the embodiments of this application, such as Figure 2 As shown, the adhesive 50 is double-sided adhesive. Reliable bonding between the body 4101 of the light guide post 41 and the top cover 11 is achieved using double-sided adhesive.

[0073] In one implementation of this application, the adhesive 50 is not limited to double-sided adhesive, but can also be epoxy resin adhesive, polyurethane adhesive or acrylic adhesive, etc.

[0074] In one implementation of the embodiments of this application, please refer to Figure 8 and Figure 9 and combination Figure 2 The electrical component 100 includes a light shield 60 connected to the circuit board 20. The light shield 60 has a cylindrical structure and a through hole 60s. The body portion 4101 closes the through hole 60s, and the LED chip 30 is located in the light shield 60. By setting the cylindrical structure of the light shield 60, the risk of light leakage emitted by the LED chip 30 is reduced, and the luminous efficiency of the LED chip 30 is improved. By setting the light shield 60, stray light interference is reduced, and the purity of the light emitted by the LED chip 30 is improved.

[0075] The number of light shields 60 is the same as the number of light guide pillars 41, and the body part 4101 of one light guide pillar 41 closes the through hole 60s of one light shield 60.

[0076] When the light guide post 41 includes a first light guide post 411, a second light guide post 412, a third light guide post 413, and a fourth light guide post 414, the light shield 60 includes a first light shield 61, a second light shield 62, a third light shield 63, and a fourth light shield 64. The body portion 4101 of the first light guide post 411 closes the through hole 60s of the first light shield 61, the body portion 4101 of the second light guide post 412 closes the through hole 60s of the second light shield 62, the body portion 4101 of the third light guide post 413 closes the through hole 60s of the third light shield 63, and the body portion 4101 of the fourth light guide post 414 closes the through hole 60s of the fourth light shield 64.

[0077] In one implementation of the embodiments of this application, please refer to Figure 8 and Figure 9The light guide post 41 includes a protrusion 4103 extending into the through hole 60s. With the provision of this protrusion 4103, the protrusion 4103 cooperates with the inner wall of the light shield 60 at the through hole 60s, reducing the risk of light emitted by the lamp bead 30 leaking from the through hole 60s.

[0078] In one implementation of the embodiments of this application, please refer to Figure 1 and Figure 2 The outer casing 10 includes a lower casing 12, and a top cover 11 is placed on the lower casing 12. The top cover 11 and the lower casing 12 together form a receiving space 10s, in which the LED bead 30, circuit board 20, and light guide 40 are located. The top cover 11, circuit board 20, and lower casing 12 are all provided with mounting holes 20s. Figure 8 and Figure 9 (As shown in the mounting holes 20s on the circuit board 20), the electrical component 100 includes fasteners 70 (in conjunction with...) Figure 10 As shown, fastener 70 secures the top cover 11, circuit board 20, and lower housing 12 through mounting holes 20s. This arrangement achieves a stable connection between the top cover 11, circuit board 20, and lower housing 12.

[0079] Among them, fastener 70 can be fastening parts such as screws, studs, and bolts.

[0080] In one implementation of this application, a sealant is provided between the top cover 11 and the lower housing 12 to achieve a sealed connection between the top cover 11 and the lower housing 12.

[0081] According to one aspect of the embodiments of this application, a battery pack 200 is provided, such as... Figure 10 As shown, the battery pack 200 includes a battery cell assembly 201 and the aforementioned electrical assembly 100. The battery cell assembly 201 is located in the housing 10 and connected to the circuit board 20. This configuration enables the charging and discharging functions of the battery pack 200. For the specific structure and function of the electrical assembly 100, please refer to the above embodiments; further details will not be provided here.

[0082] In one implementation of the embodiments of this application, please refer to Figure 10 and combination Figure 9 The LED bead 30 is configured to indicate the charge level of the battery cell assembly 201. This setting enables the display of the charge level of the battery cell assembly 201, allowing users to easily identify the remaining charge level of the battery cell assembly 201 through the LED bead 30, thus improving the convenience of using the battery pack 200.

[0083] In one implementation of this application, different colors of the LED beads 30 correspond to different charge levels of the battery cell assembly 201. For example, the LED beads 30 display green when the charge level of the battery cell assembly 201 is above 75%, blue when the charge level is between 50% and 75%, yellow when the charge level is between 25% and 50%, and red when the charge level is below 25%. The color changes of the LED beads 30 visually reflect the charge level of the battery cell assembly 201, improving the user's ability to identify the status of the battery pack 200 and enhancing the safety and convenience of using the battery pack 200.

[0084] In one implementation of this application, the power level can be displayed by the number of LED beads 30, for example, four LED beads 30, each representing 25% of the power level.

[0085] It should be noted that while preferred embodiments of this application are provided in the specification and accompanying drawings, this application can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are not intended to impose additional limitations on the content of this application; their purpose is to provide a more thorough and comprehensive understanding of the disclosure of this application. Furthermore, the above-described technical features can be combined with each other to form various embodiments not listed above, all of which are considered to be within the scope of this application's specification. Moreover, those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.

Claims

1. An electrical component, characterized in that, include: The outer casing includes a top cover, the top cover having a plurality of openings; The circuit board is located inside the housing; A number of LED beads are disposed on the circuit board, and the circuit board provides power to the LED beads; A light guide includes a plurality of light guide pillars and a plurality of connecting bridges. Each light guide pillar includes a body portion and a protrusion protruding from the body portion. The body portion and the connecting bridges are connected to form a ring structure. At least part of the light guide pillar is located above the LED bead. The connecting bridge is provided with a first heat-fusion part, the first heat-fusion part is provided with a first heat-fusion hole, and the top cover is provided with at least one first heat-fusion component, the first heat-fusion component is configured to be located in the first heat-fusion hole, and the first heat-fusion component heat-fuses and fixes the first heat-fusion part and the top cover.

2. The electrical component according to claim 1, characterized in that, The plurality of light guide pillars include a first light guide pillar, and the plurality of connecting bridges include a first connecting bridge and a second connecting bridge connected to the first light guide pillar; The first light guide post has a second heat-fusion part extending from its main body. The second heat-fusion part has a second heat-fusion hole. The top cover has a second heat-fusion component, which is configured to be located in the second heat-fusion hole. The second heat-fusion component heat-fuses and fixes the second heat-fusion part and the top cover together. The second heat-fusion part is located outside the annular structure.

3. The electrical component according to claim 2, characterized in that, The first heat-melting section includes a first sub-heat-melting section disposed on the first connecting bridge and a second sub-heat-melting section disposed on the second connecting bridge; The first connecting bridge includes a first connecting portion connecting the first sub-thermal fusion part and the body part of the first light guide post, and the second connecting bridge includes a second connecting portion connecting the second sub-thermal fusion part and the body part of the first light guide post, wherein the length of the first connecting portion is less than the length of the second connecting portion; The distance from the second hot-melt part to the first connecting part is greater than the distance from the second hot-melt part to the second connecting part.

4. The electrical component according to claim 3, characterized in that, The width of the first connecting part is less than or equal to the width of the second connecting part.

5. The electrical component according to any one of claims 2-4, characterized in that, The plurality of light guide pillars include a second light guide pillar, the body portion of which is connected to the second connecting bridge.

6. The electrical component according to any one of claims 1-5, characterized in that, The opening extends through the top cover, and the gap between the protrusion and the top cover is less than 0.5 mm along the radial direction of the opening.

7. The electrical component according to any one of claims 1-6, characterized in that, The electrical component includes a plurality of adhesive members, the number of adhesive members, the number of light guide posts, and the number of openings being the same. A protrusion extends to an opening, and an adhesive member is used to bond a body portion and a top cover, with the adhesive member surrounding the outer side of the protrusion.

8. The electrical component according to any one of claims 1-7, characterized in that, The electrical component includes a light shield connected to the circuit board. The light shield has a cylindrical structure and a through hole. The body portion closes the through hole, and the LED is located in the light shield.

9. A battery pack, characterized in that, It includes a battery cell assembly and an electrical component as described in any one of claims 1-8, wherein the battery cell assembly is located in the housing and the battery cell assembly is connected to the circuit board.

10. The battery pack according to claim 9, characterized in that, The LED is configured to indicate the charge level of the battery cell assembly.