Sandwich cake making machine and making method thereof

Abstract

The invention discloses a sandwich cake making machine and a making method thereof, and relates to the technical field of sandwich cake making machines.The sandwich cake making machine comprises a machine table, a pushing mechanism and a mold mechanism, the pushing mechanism is arranged on the machine table, the mold mechanism is arranged on the machine table, and a rack is fixedly installed on the upper surface of the machine table; and a fourth hydraulic cylinder is fixedly installed on the rack, and a pressing plate is fixedly installed at the telescopic end of the fourth hydraulic cylinder. The pastry raw materials and the sandwich raw materials are placed in the first material frame and the second material frame respectively, the first material frame and the second material frame move back and forth on the mold through the corresponding hydraulic cylinders, the raw materials fall into the feeding opening to be stacked layer by layer, the phenomenon of deviation between the pastry layer and the sandwich can be avoided, and the production efficiency is improved. And meanwhile, the scraping plate always abuts against the table top of the machine table under the action of the spring, so that raw materials overflowing from the feeding opening can be conveniently scraped, and the punch forming quality of the sandwich pastries is improved.

Description

Technical Field

[0001] This invention relates to the field of sandwich pastry making machine technology, specifically to a sandwich pastry making machine and its manufacturing method. Background Technology

[0002] Pastries are a type of food. They are made primarily from flour or rice flour, sugar, oil, eggs, dairy products, etc., with various auxiliary ingredients, fillings, and seasonings. They are initially shaped and then processed through methods such as steaming, baking, frying, and stir-frying. Filled pastries are a popular type of pastry, consisting of a top layer of pastry, a bottom layer of pastry, and a filling.

[0003] For example, Chinese Patent Publication No. CN110037067A discloses the following technical solution: a sandwich pastry making machine and its manufacturing method, relating to the field of pastry making equipment technology, including a shell, a lower conveyor belt installed at the bottom between the two sides of the inner wall of the shell, an upper conveyor belt installed at the top between the two sides of the inner wall of the shell, auxiliary wheels rotatably connected between the two sides of the shell near the upper conveyor belt, an upper inlet opened at the top of the shell, a lower inlet opened on one side of the shell, a sandwich channel connected to one side of the shell above the lower conveyor belt, an injection gun threadedly connected to the outer side of one end of the sandwich channel inside the shell, and a sliding plate slidably connected to the end of the inner wall of the sandwich channel away from the injection gun. This sandwich pastry making machine and its manufacturing method save space occupied by the device, reduce labor costs, facilitate cleaning of the inside of the sandwich channel, and ensure uniform filling output.

[0004] Existing sandwich pastry making machines require two separate conveyor lines to transport the upper and lower layers of pastries, which takes up a lot of space. Furthermore, the pastries are prone to shifting when they are combined, causing the layers to shift. Therefore, a sandwich pastry making machine and its production method are proposed to solve the above problems. Summary of the Invention

[0005] This invention provides a sandwich pastry making machine and its manufacturing method to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows:

[0007] A sandwich pastry making machine includes a machine base, a feeding mechanism, and a mold mechanism. The feeding mechanism is mounted on the machine base, the mold mechanism is mounted on the machine base, a frame is fixedly mounted on the upper surface of the machine base, a fourth hydraulic cylinder is fixedly mounted on the frame, and a pressure plate is fixedly mounted on the telescopic end of the fourth hydraulic cylinder.

[0008] The feeding mechanism includes a first material frame and a limiting guide block. The limiting guide block is fixedly installed on the outer wall of the first material frame. A first hydraulic cylinder is fixedly installed inside the first material frame. A material discharge port is opened on the first material frame. A fixing plate is fixedly installed on the right wall of the first material frame. A guide rod is provided on the fixing plate. A scraper is fixedly installed at the lower end of the guide rod. A spring is sleeved on the guide rod.

[0009] The mold mechanism includes a fixed frame and a mold. A second hydraulic cylinder is fixedly installed inside the fixed frame. A push plate is fixedly installed at the telescopic end of the second hydraulic cylinder. A push seat is fixedly connected to the upper surface of the push plate. A feed port is opened on the upper surface of the mold.

[0010] A further improvement of the technical solution of the present invention is that: the first hydraulic cylinder is fixedly installed on the upper surface of the machine base, the upper surface of the machine base is fixedly installed with a fifth hydraulic cylinder, and the telescopic end of the fifth hydraulic cylinder is fixedly installed with a second material frame.

[0011] By adopting the above technical solution, the setting of the second material frame in this solution can facilitate the entry of sandwich raw materials into the mold.

[0012] A further improvement of the technical solution of the present invention is that: a guide hole is provided on the upper surface of the fixing plate, the guide rod passes through the interior of the guide hole, and a limit block is fixedly installed on the upper surface of the guide rod.

[0013] By adopting the above technical solution, the setting of the limiting block in the solution can prevent the guide rod from detaching from the fixing plate.

[0014] A further improvement of the technical solution of the present invention is that: the mold is fixedly installed on the machine base, a support base is fixedly installed at the bottom of the machine base, and the fixing frame is fixedly installed at the bottom of the machine base.

[0015] By adopting the above technical solution, the support base can provide support and fixation for the machine tool.

[0016] A further improvement of the technical solution of the present invention is that: a guide groove is provided on the inner wall of the fixing frame, a guide block is slidably connected inside the guide groove, and the guide block is fixedly installed on the push plate.

[0017] Using the above technical solution, the guide block and guide groove can guide and limit the push plate.

[0018] A further improvement of the technical solution of the present invention is that a limiting groove is formed on the inner wall of the machine tool, and the limiting block is slidably connected inside the limiting groove.

[0019] Using the above technical solution, the setting of the limiting block and the limiting groove can play a limiting and guiding role for the first material frame.

[0020] A further improvement of the technical solution of the present invention is that: a discharge mechanism is provided on the machine base, the discharge mechanism includes a mounting frame and a third hydraulic cylinder, the third hydraulic cylinder is fixedly installed inside the mounting frame, and a discharge plate is fixedly installed on the telescopic end of the mounting frame.

[0021] Using the above technical solution, the discharge plate can push the sandwich pastry.

[0022] A further improvement of the technical solution of the present invention is that: a storage opening is provided on the back of the machine tool, and the mounting bracket is fixedly installed on the back of the machine tool.

[0023] The above technical solution allows for convenient storage of the discharge plate.

[0024] A further improvement of the technical solution of the present invention is that: a discharge port is provided on the front of the machine base, and a guide plate is fixedly installed on the front of the machine base.

[0025] The above technical solution allows the guide plate to facilitate the removal of sandwich pastries from the machine.

[0026] A method for manufacturing a sandwich pastry making machine includes the following steps:

[0027] S1. Place the pastry ingredients and filling ingredients into the first and second material boxes, respectively.

[0028] S2. Start the first hydraulic cylinder to push the first material frame to the upper right, so that the pastry ingredients fall into the mold. After the material is discharged, the first material frame is reset. Then start the second hydraulic cylinder to lower the pusher. Start the fifth hydraulic cylinder to push the second material frame to the left, so that the filling material falls into the feed port. Finally, repeat the operation of the first material frame.

[0029] S3. Start the fourth hydraulic cylinder to move the pressure plate downward to press the raw material in the feed port into shape. After completion, push the pastry out through the push seat.

[0030] Due to the adoption of the above technical solution, the technical progress achieved by this invention compared to the prior art is as follows:

[0031] 1. This invention provides a sandwich pastry making machine and its manufacturing method. By placing the pastry raw materials and the filling raw materials into a first material frame and a second material frame respectively, and by using corresponding hydraulic cylinders to move the first material frame and the second material frame back and forth on the mold, the raw materials fall into the feeding port for layering. This can avoid the phenomenon of misalignment between the pastry layer and the filling. At the same time, the scraper will always abut against the table surface of the machine under the action of the spring, which can facilitate the scraping of the raw materials overflowing from the feeding port, thereby improving the quality of the sandwich pastry stamping and forming.

[0032] 2. This invention provides a sandwich pastry making machine and its manufacturing method. By activating the second hydraulic cylinder, the push plate and push seat can be adjusted up and down, which facilitates the layering and stacking of pastry raw materials and filling materials inside the feed inlet, making it easier to make sandwich pastries with different layers. When the push seat is pushed upward to the maximum height, it will be at the same level as the surface of the mold, which facilitates the removal of the formed sandwich pastry from the mold, thus improving the practicality of the sandwich pastry making machine.

[0033] 3. This invention provides a sandwich pastry making machine and its making method. The set discharge mechanism can facilitate the discharge of sandwich pastries. The third hydraulic cylinder is activated to push the discharge plate forward, which can push the formed sandwich pastry and push it out from the discharge port, making it convenient for workers to pick up and collect the pastry.

[0034] 4. This invention provides a sandwich pastry making machine and its manufacturing method. By setting a guide plate at the discharge port, the guide plate can conveniently guide the sandwich pastry pushed out of the discharge port, making it easier for the sandwich pastry to be pushed out of the making machine, and further improving the practicality of the sandwich pastry making machine. Attached Figure Description

[0035] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0036] Figure 2 This is a schematic diagram of the feeding mechanism of the present invention;

[0037] Figure 3 This is a schematic diagram of the scraper structure of the present invention;

[0038] Figure 4 This is a schematic diagram of the mold mechanism structure of the present invention;

[0039] Figure 5 This is a schematic diagram of the fixing frame structure of the present invention;

[0040] Figure 6 This is a schematic diagram of the mounting frame structure of the present invention;

[0041] Figure 7 This is a schematic diagram of the material discharge mechanism of the present invention.

[0042] In the diagram: 1. Machine base; 2. Pushing mechanism; 201. First material frame; 202. Limiting guide block; 203. First hydraulic cylinder; 204. Discharge port; 205. Fixing plate; 206. Scraper; 207. Guide hole; 208. Guide rod; 209. Limiting block; 210. Spring; 3. Mold mechanism; 301. Fixing frame; 302. Second hydraulic cylinder; 303. Push plate; 304. Mold; 305. Feed port; 306. Push seat; 307. Guide groove; 308. Guide block; 4. Discharge mechanism; 401. Mounting frame; 402. Third hydraulic cylinder; 403. Discharge plate; 404. Receiving port; 5. Machine frame; 6. Fourth hydraulic cylinder; 7. Pressure plate; 8. Fifth hydraulic cylinder; 9. Second material frame; 10. Guide plate; 11. Support seat; 12. Discharge port; 13. Limiting groove. Detailed Implementation

[0043] The present invention will be further described in detail below with reference to embodiments:

[0044] Example 1

[0045] like Figure 1-7 As shown, the present invention provides a sandwich pastry making machine, including a machine base 1, a feeding mechanism 2 and a mold mechanism 3. The feeding mechanism 2 is set on the machine base 1, the mold mechanism 3 is set on the machine base 1, a frame 5 is fixedly installed on the upper surface of the machine base 1, a fourth hydraulic cylinder 6 is fixedly installed on the frame 5, and a pressure plate 7 is fixedly installed on the telescopic end of the fourth hydraulic cylinder 6.

[0046] The feeding mechanism 2 includes a first material frame 201 and a limiting guide block 202. The limiting guide block 202 is fixedly installed on the outer wall of the first material frame 201. A first hydraulic cylinder 203 is fixedly installed inside the first material frame 201. A discharge port 204 is opened on the first material frame 201. A fixing plate 205 is fixedly installed on the right wall of the first material frame 201. A guide rod 208 is provided on the fixing plate 205. A scraper 206 is fixedly installed at the lower end of the guide rod 208. A spring 210 is sleeved on the guide rod 208. The feeding mechanism pushes the pastry raw material through the scraper. The raw materials and filling materials are placed into the first material frame 201 and the second material frame 9 respectively. The first material frame 201 and the second material frame 9 are moved back and forth on the mold 304 by the corresponding hydraulic cylinders, so that the raw materials fall into the feed port 305 for layering. This can avoid the phenomenon of misalignment between the cake layer and the filling. At the same time, the scraper 206 will always abut against the table surface of the machine table 1 under the action of the spring 210, which can facilitate the scraping of the raw materials overflowing from the feed port 305, thus improving the quality of the stamping and forming of the sandwich pastry.

[0047] The mold mechanism 3 includes a fixed frame 301 and a mold 304. A second hydraulic cylinder 302 is fixedly installed inside the fixed frame 301. A push plate 303 is fixedly installed at the telescopic end of the second hydraulic cylinder 302. A push seat 306 is fixedly connected to the upper surface of the push plate 303. A feed port 305 is opened on the upper surface of the mold 304. By activating the second hydraulic cylinder 302, the push plate 303 and the push seat 306 can be adjusted up and down, which facilitates the layering and stacking of pastry ingredients and filling ingredients inside the feed port 305, making it easier to make filling pastries with different layers. When the push seat 306 is pushed upward to the maximum height, the push seat 306 will be at the same level as the surface of the mold 304, which facilitates the removal of the formed filling pastry from the mold and improves the practicality of the filling pastry making machine.

[0048] The first hydraulic cylinder 203 is fixedly installed on the upper surface of the machine base 1. The fifth hydraulic cylinder 8 is fixedly installed on the upper surface of the machine base 1. The second material frame 9 is fixedly installed on the telescopic end of the fifth hydraulic cylinder 8. The setting of the second material frame 9 can facilitate the entry of the sandwich material into the mold 304.

[0049] The upper surface of the fixing plate 205 is provided with a guide hole 207, and the guide rod 208 passes through the interior of the guide hole 207. A limit block 209 is fixedly installed on the upper surface of the guide rod 208. The limit block 209 can prevent the guide rod 208 from detaching from the fixing plate 205.

[0050] The mold 304 is fixedly installed on the machine base 1. A support base 11 is fixedly installed on the bottom of the machine base 1. The fixing frame 301 is fixedly installed on the bottom of the machine base 1. The support base 11 can support and fix the machine base 1.

[0051] The inner wall of the fixed frame 301 is provided with a guide groove 307, and a guide block 308 is slidably connected inside the guide groove 307. The guide block 308 is fixedly installed on the push plate 303. The guide block 308 and the guide groove 307 can guide and limit the push plate 303.

[0052] A limiting groove 13 is provided on the inner wall of the machine 1, and a limiting block 209 is slidably connected inside the limiting groove 13. The setting of the limiting block 209 and the limiting groove 13 can play a limiting and guiding role for the first material frame 201.

[0053] A method for manufacturing a sandwich pastry making machine includes the following steps:

[0054] S1. Place the pastry ingredients and filling ingredients into the first material box 201 and the second material box 9, respectively.

[0055] S2. Start the first hydraulic cylinder 203 to push the first material frame 201 to the upper right, so that the pastry ingredients fall into the mold 304. After the material is discharged, the first material frame 201 is reset. Then start the second hydraulic cylinder 302 to lower the pusher 306. Start the fifth hydraulic cylinder 8 to push the second material frame 9 to the left, so that the filling material falls into the feed port 305. Finally, repeat the operation of the first material frame 201.

[0056] S3. Start the fourth hydraulic cylinder 6 to move the pressure plate 7 downward to press the raw material in the feed port 305 into shape. After completion, push the pastry out through the push seat 306.

[0057] In this embodiment, by placing the pastry ingredients and filling ingredients into the first material frame 201 and the second material frame 9 respectively, and using corresponding hydraulic cylinders to move the first material frame 201 and the second material frame 9 back and forth on the mold 304, the ingredients fall into the feed inlet 305 for layering, which avoids the phenomenon of misalignment between the pastry layers and the filling. At the same time, the scraper 206, under the action of the spring 210, will always abut against the table surface of the machine 1, which facilitates the scraping of the ingredients overflowing from the feed inlet 305, improving the quality of the stamping and forming of the sandwich pastry. By activating the second hydraulic cylinder 302, the push plate 303 and the push seat 306 can be adjusted up and down, which facilitates the layering and stacking of pastry ingredients and filling ingredients inside the feed inlet 305, making it easier to make sandwich pastries with different layers. When the push seat 306 is pushed upward to the maximum height, the push seat 306 will be at the same level as the surface of the mold 304, which facilitates the removal of the formed sandwich pastry from the mold, improving the practicality of the sandwich pastry making machine.

[0058] Example 2

[0059] like Figure 1-7 As shown, based on Embodiment 1, the present invention provides a technical solution: a discharge mechanism 4 is provided on the machine base 1. The discharge mechanism 4 includes a mounting frame 401 and a third hydraulic cylinder 402. The third hydraulic cylinder 402 is fixedly installed inside the mounting frame 401. A discharge plate 403 is fixedly installed on the telescopic end of the mounting frame 401. The discharge plate 403 can push the sandwich pastry. The discharge mechanism 4 facilitates the discharge of the sandwich pastry. Activating the third hydraulic cylinder 402 pushes the discharge plate 403 forward, which can push the formed sandwich pastry so that the pastry is pushed out from the discharge port 12, making it convenient for workers to collect the material.

[0060] The back of the machine base 1 is provided with a storage opening 404. The mounting bracket 401 is fixedly installed on the back of the machine base 1. The storage opening 404 can conveniently store the discharge plate 403.

[0061] The machine 1 has a discharge port 12 on the front and a guide plate 10 is fixedly installed on the front of the machine 1. The guide plate 10 can facilitate the removal of sandwich pastries from the machine 1.

[0062] In this embodiment, the discharge mechanism 4 facilitates the discharge of the sandwich pastry. The third hydraulic cylinder 402 is activated to push the discharge plate 403 forward, which pushes the formed sandwich pastry out of the discharge port 12, making it convenient for workers to collect the pastry. The guide plate 10 is set at the discharge port 12 to guide the sandwich pastry pushed out of the discharge port 12, making it easier for the sandwich pastry to be pushed out of the machine, thus further improving the practicality of the sandwich pastry making machine.

[0063] The working principle of this sandwich pastry making machine and its production method will be explained in detail below.

[0064] like Figure 1-7 As shown, by placing the pastry ingredients and filling ingredients into the first material frame 201 and the second material frame 9 respectively, and using corresponding hydraulic cylinders to move the first material frame 201 and the second material frame 9 back and forth on the mold 304, the ingredients fall into the feed inlet 305 for layering. This avoids the phenomenon of misalignment between the pastry layers and the filling. At the same time, the scraper 206, under the action of the spring 210, will always abut against the table surface of the machine 1, which facilitates the scraping of the ingredients overflowing from the feed inlet 305, improving the quality of the stamping and forming of the sandwich pastry. By activating the second hydraulic cylinder 302, the push plate 303 and the push seat 306 can be adjusted up and down, which facilitates the layering and stacking of pastry ingredients and filling ingredients inside the feed inlet 305, making it easier to produce different layers. When the pusher 306 is pushed upward to its maximum height, it will be at the same level as the surface of the mold 304, making it easier for the formed sandwich pastry to leave the mold and improving the practicality of the sandwich pastry making machine. The discharge mechanism 4 facilitates the discharge of the sandwich pastry. Activating the third hydraulic cylinder 402 pushes the discharge plate 403 forward, which pushes the formed sandwich pastry out of the discharge port 12, making it convenient for workers to collect the pastry. The guide plate 10 set at the discharge port 12 guides the sandwich pastry pushed out of the discharge port 12, making it easier for the sandwich pastry to be pushed out of the making machine and further improving the practicality of the sandwich pastry making machine.

[0065] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A sandwich pastry making machine, comprising a machine base (1), a feeding mechanism (2), and a mold mechanism (3), characterized in that: The pushing mechanism (2) is set on the machine base (1), the mold mechanism (3) is set on the machine base (1), the upper surface of the machine base (1) is fixedly installed with a frame (5), the frame (5) is fixedly installed with a fourth hydraulic cylinder (6), and the extension end of the fourth hydraulic cylinder (6) is fixedly installed with a pressure plate (7). The pushing mechanism (2) includes a first material frame (201) and a limiting guide block (202). The limiting guide block (202) is fixedly installed on the outer wall of the first material frame (201). A first hydraulic cylinder (203) is fixedly installed inside the first material frame (201). A discharge port (204) is opened on the first material frame (201). A fixing plate (205) is fixedly installed on the right wall of the first material frame (201). A guide rod (208) is provided on the fixing plate (205). A scraper (206) is fixedly installed at the lower end of the guide rod (208). A spring (210) is sleeved on the guide rod (208). The mold mechanism (3) includes a fixed frame (301) and a mold (304). A second hydraulic cylinder (302) is fixedly installed inside the fixed frame (301). A push plate (303) is fixedly installed at the telescopic end of the second hydraulic cylinder (302). A push seat (306) is fixedly connected to the upper surface of the push plate (303). A feed port (305) is opened on the upper surface of the mold (304).

2. The sandwich pastry making machine according to claim 1, characterized in that: The first hydraulic cylinder (203) is fixedly installed on the upper surface of the machine base (1), and the fifth hydraulic cylinder (8) is fixedly installed on the upper surface of the machine base (1). The telescopic end of the fifth hydraulic cylinder (8) is fixedly installed with the second material frame (9).

3. The sandwich pastry making machine according to claim 1, characterized in that: The upper surface of the fixing plate (205) is provided with a guide hole (207), the guide rod (208) passes through the interior of the guide hole (207), and a limit block (209) is fixedly installed on the upper surface of the guide rod (208).

4. A sandwich pastry making machine according to claim 1, characterized in that: The mold (304) is fixedly installed on the machine base (1), and a support base (11) is fixedly installed at the bottom of the machine base (1). The fixing frame (301) is fixedly installed at the bottom of the machine base (1).

5. A sandwich pastry making machine according to claim 1, characterized in that: The inner wall of the fixing frame (301) is provided with a guide groove (307), and a guide block (308) is slidably connected inside the guide groove (307). The guide block (308) is fixedly installed on the push plate (303).

6. A sandwich pastry making machine according to claim 3, characterized in that: A limiting groove (13) is provided on the inner wall of the machine base (1), and the limiting block (209) is slidably connected inside the limiting groove (13).

7. A sandwich pastry making machine according to claim 1, characterized in that: The machine base (1) is provided with a discharge mechanism (4), which includes a mounting frame (401) and a third hydraulic cylinder (402). The third hydraulic cylinder (402) is fixedly installed inside the mounting frame (401), and a discharge plate (403) is fixedly installed on the telescopic end of the mounting frame (401).

8. A sandwich pastry making machine according to claim 7, characterized in that: The machine base (1) has a storage opening (404) on its back side, and the mounting bracket (401) is fixedly installed on the back side of the machine base (1).

9. A sandwich pastry making machine according to claim 7, characterized in that: The machine base (1) has a discharge port (12) on its front side, and a guide plate (10) is fixedly installed on the front side of the machine base (1).

10. A sandwich pastry making machine according to any one of claims 1-9, a method for manufacturing the sandwich pastry making machine is now proposed, characterized in that, Includes the following steps: S1. Place the pastry ingredients and filling ingredients into the first material box (201) and the second material box (9) respectively; S2. Start the first hydraulic cylinder (203) to push the first material frame (201) to move up and to the right, so that the pastry ingredients fall into the mold (304). After the material is discharged, the first material frame (201) is reset. Then start the second hydraulic cylinder (302) to lower the pusher (306). Start the fifth hydraulic cylinder (8) to push the second material frame (9) to move to the left, so that the filling material falls into the feed port (305). Finally, repeat the operation of the first material frame (201) once. S3. Start the fourth hydraulic cylinder (6) to move the pressure plate (7) downward to press the raw material in the feed port (305) into shape. After completion, push the pastry out through the push seat (306).

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