Deburring device for aluminum alloy profile production

Abstract

The invention discloses a deburring device for aluminum alloy profile production, and relates to the technical field of deburring equipment, the deburring device comprises a box body and a control device, the interior of the box body is divided into a working space and a driving space by a partition plate, and a bearing table in sliding connection with a rail is arranged in the working space; the bearing table is provided with a containing mechanism used for containing aluminum alloy profiles, a position adjusting mechanism is arranged in the box body, the bearing table is provided with a high-pressure water jetting mechanism, and the box body is provided with a power part and a liquid supply part. By arranging the rotating part, the aluminum alloy profile in the containing frame can move in the containing frame during deburring, high-pressure water flow can impact burrs at all positions of the surface of the aluminum alloy profile, and the removal rate of the device for the burrs on the surface of the aluminum alloy profile is increased; and meanwhile, the diameter of the driving gear is smaller than that of the driven gear, so that the rotating speed of the aluminum alloy profile in the containing frame is stable and cooperates with the water spraying rhythm of the high-pressure spray head, excessive or insufficient local water spraying is avoided, and the deburring quality consistency is improved.

Description

Technical Field

[0001] This invention relates to the field of deburring equipment technology, and in particular to a deburring device for aluminum alloy profile production. Background Technology

[0002] Aluminum alloy profiles, with their advantages of being lightweight, high-strength, and corrosion-resistant, are widely used in construction, rail transportation, aerospace, and other fields. After extrusion, cutting, and stamping processes, burrs and flash are easily generated on the surface and edges of the profiles. These burrs not only affect the flatness of the profile's appearance but can also lead to poor fit, coating peeling, and even injuries to operators during handling and installation. Therefore, deburring is an indispensable and crucial process in aluminum alloy profile production. High-pressure water jet deburring has become the mainstream method due to its advantages of no mechanical damage, high efficiency, and strong adaptability. Its core requirement is to ensure that the water flow completely covers the profile surface, guaranteeing thorough and consistent burr removal. Currently, deburring devices for aluminum alloy profile production on the market have obvious technical defects. The existing devices are mostly fixed structures with the aluminum alloy profiles placed in them to be subjected to high-pressure water flow. Due to the diverse shapes of the profiles (such as irregular and hollow profiles), there are dead corners and hidden edges on the surface. Fixed placement makes it difficult for the high-pressure water flow to reach these areas, resulting in insufficient deburring removal rate. Secondary manual repair is required, which increases labor costs and production cycle. Therefore, there is an urgent need for improvement. Summary of the Invention

[0003] In view of the shortcomings of the existing technology, the purpose of this invention is to provide a deburring device for aluminum alloy profile production, which aims to solve the above-mentioned technical problems.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a deburring device for aluminum alloy profile production, comprising a housing and a control device fixedly mounted on the housing. A door is hinged to the side of the housing away from the control device. An observation window is provided on the housing. A partition is fixedly mounted inside the housing, dividing the interior of the housing into a working space and a driving space. Two symmetrically distributed tracks are provided in the working space, with a partition between the two tracks. The ends of the partition are fixedly connected to the adjacent tracks. A support platform is provided in the working space and slidably connected to the tracks. A holding mechanism for holding aluminum alloy profiles is provided on the support platform. An adjustment mechanism for driving the support platform to move is provided inside the housing. A sliding groove is provided inside the housing. A high-pressure water jet mechanism for removing burrs from the aluminum alloy profiles in the holding mechanism is provided above the support platform. A power unit for driving the high-pressure water jet mechanism to move is provided on the housing. A liquid supply unit for supplying water to the high-pressure water jet mechanism is provided on the housing.

[0005] Preferably, the holding mechanism includes: The base is fixedly mounted on the support platform, and a support shaft is rotatably mounted on the support platform. The end of the support shaft away from the base is set as an inclined plane, and the angle between the inclined plane and the horizontal plane is between 5° and 8°. The fixed sleeve is mounted on the support shaft, and the end face of the fixed sleeve away from the bearing platform has multiple evenly distributed internal grooves. The fixed sleeve is provided with an auxiliary rod that is slidably connected to the internal grooves. A support ball is fixedly mounted on the end of the auxiliary rod away from the bearing platform. A support spring that is always in a compressed state is provided in the internal groove. The driven gear is mounted on the support shaft and is fixedly connected to the support shaft; The holding section is located at the end of the support shaft away from the bearing platform, and is used to hold aluminum alloy profiles. The rotating part is mounted on the support platform and is used to drive the driven gear to rotate.

[0006] Preferably, the container includes: The container frame is fixedly installed at the end of the support shaft away from the bearing platform, and the container frame is in contact with the inclined surface on the support shaft. The container frame has multiple slots that are equidistantly arranged, and the slots penetrate the side wall of the container frame. The bottom surface of the container frame has multiple evenly distributed leakage holes. The surface of the container frame near the bearing platform is always in contact with the support sphere. An arc block is fixedly mounted on the container frame, and a baffle is fixedly mounted on the surface of the arc block away from the support platform. The locking part is provided on the container frame and is used to prevent the aluminum alloy profile inside the container frame from falling out of the container frame during deburring.

[0007] Preferably, the locking part includes: A card block is set on the container frame. Multiple equally spaced insertion rods are fixedly set on the card block. The insertion rods are slidably connected to the slots. A baffle is also fixedly set on the card block. The handle is fixedly mounted on the locking block.

[0008] Preferably, the rotating part includes: A rotary motor is fixedly mounted on a support platform and electrically connected to a control device. The driving gear is fixedly mounted on the output end of the rotary motor and meshes with the driven gear. The diameter of the driving gear is smaller than that of the driven gear.

[0009] Preferably, the adjustment mechanism includes: The first motor is located in the drive space and is fixedly connected to the partition. The first motor is electrically connected to the control device. The adjusting screw is located in the working space and is rotatably connected to the partition plate and the partition plate respectively. The end of the adjusting screw near the first motor is fixedly connected to the output end of the first motor, and the adjusting screw is threadedly connected to the support platform.

[0010] Preferably, the high-pressure water jet mechanism includes: The water collection tray is located above the container frame. The water collection tray has a hollow structure, and the surface of the water collection tray away from the support platform is provided with a water inlet. The high-pressure nozzles are multiple and evenly distributed on the surface of the water collection tray near the support platform. The high-pressure nozzles are connected to the inside of the water collection tray and are electrically connected to the control device.

[0011] Preferably, the power unit includes: The second motor is fixedly mounted on the housing and electrically connected to the control device; The power screw is rotatably mounted on the housing, and the end of the power screw closest to the second motor is fixedly connected to the output end of the second motor; The built-in block is slidably set in the sliding groove. A movable block is fixedly set at one end of the built-in block near the bearing platform. The movable block is threadedly connected to the power screw. The hydraulic push rods are multiple and evenly distributed on the surface of the moving block near the support platform. The output end of the hydraulic push rod is fixedly connected to the water collection tray, and the hydraulic push rod is electrically connected to the control device.

[0012] Preferably, the liquid supply unit includes: A liquid supply tank is installed on the tank body, and a liquid supply pipe extending into the working space is fixedly installed on the liquid supply tank; The liquid supply hose is located in the working space, and its two ends are connected to the liquid supply pipe and the water inlet on the water collection tray, respectively. The liquid supply hose is equipped with a first liquid control valve for controlling the connection state between the liquid supply hose and the water collection tray. A liquid delivery pipeline is installed on the housing. One end of the liquid delivery pipeline is connected to the liquid supply tank. A second liquid control valve is installed on the liquid delivery pipeline to control the connection status between the liquid delivery pipeline and the liquid supply pipeline. The second liquid control valve is electrically connected to the control device.

[0013] Preferably, the housing is provided with a liquid collection tank, the liquid collection tank is provided with an inlet that communicates with the working space, the housing is provided with a drain pipe that communicates with the liquid collection tank, and the drain pipe is provided with a drain valve for controlling the communication state between the drain pipe and the liquid collection tank, and the drain valve is electrically connected to the control device.

[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are: 1. This device is equipped with a rotating part, which allows the aluminum alloy profile inside the container to move within the container during deburring. This enables the high-pressure water flow to impact the burrs on all parts of the aluminum alloy profile surface, thereby improving the burr removal rate of the device. At the same time, the diameter of the driving gear is smaller than that of the driven gear, which ensures a stable rotation speed of the aluminum alloy profile inside the container and coordinates with the water spray rhythm of the high-pressure nozzle, avoiding excessive or insufficient water spray in some areas and improving the consistency of deburring quality.

[0015] 2. This device is equipped with an adjustment mechanism, which allows the device to control the movement of the holding mechanism. This facilitates the placement of aluminum alloy profiles to be deburred into the holding frame and the removal of deburred aluminum alloy profiles, thereby improving the efficiency of the device in deburring. It also allows the operator to place and retrieve profiles without having to go deep into the box, providing ample operating space and reducing the risk of bumping into the box. In conjunction with the opening and closing angle of the box door and the visualization of the observation window, it enhances operational safety. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 A three-dimensional structural schematic diagram of a deburring device for aluminum alloy profile production is shown.

[0018] Figure 2 A front view of a deburring device for aluminum alloy profile production is shown.

[0019] Figure 3 It shows Figure 2 Sectional view of AA.

[0020] Figure 4 It shows Figure 3 Enlarged view of the local structure at point A in the middle.

[0021] Figure 5 It shows Figure 2 A cross-sectional view of BB.

[0022] Figure 6 A side view of a deburring device for aluminum alloy profile production is shown.

[0023] Figure 7 It shows Figure 6 A sectional view of CC.

[0024] Figure 8 An exploded view of a portion of the structure of a deburring device used in the production of aluminum alloy profiles is shown.

[0025] Legend: 1. Housing; 2. Control device; 3. Door; 4. Observation window; 5. Partition; 6. Working space; 7. Drive space; 8. Track; 9. Partition plate; 10. Support platform; 11. Sliding groove; 12. Base; 13. Support shaft; 14. Fixing sleeve; 15. Internal groove; 16. Auxiliary rod; 17. Support ball; 18. Support spring; 19. Driven gear; 20. Container frame; 21. Slot; 22. Leakage hole; 23. Arc block; 24. Baffle; 25. Locking block; 26. Insert rod 27. Handle; 28. Rotary motor; 29. ​​Drive gear; 30. First motor; 31. Adjustment screw; 32. Water collection tray; 33. High-pressure nozzle; 34. Second motor; 35. Power screw; 36. Built-in block; 37. Moving block; 38. Hydraulic push rod; 39. Liquid supply tank; 40. Liquid supply pipe; 41. Liquid supply hose; 42. First liquid control valve; 43. Liquid delivery pipe; 44. Second liquid control valve; 45. Liquid collection tank; 46. Inlet; 47. Drain pipe; 48. Drain valve. Detailed Implementation

[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0027] In the description of this invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0028] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0030] Reference Figures 1 to 8 The following is a further description of an embodiment of the deburring device for aluminum alloy profile production according to the present invention.

[0031] A deburring device for aluminum alloy profile production includes a housing 1 and a control device 2 fixedly mounted on the housing 1. A door 3 is hinged to the side of the housing 1 away from the control device 2. An observation window 4 is provided on the housing 1. A partition 5 is fixedly installed inside the housing 1, dividing the interior of the housing 1 into a working space 6 and a driving space 7. Two symmetrically distributed tracks 8 are provided in the working space 6, and a partition 9 is provided between the two tracks 8, with the ends of the partition 9 fixedly connected to the adjacent tracks 8. A support platform 10 is provided in the working space 6 and slidably connected to the tracks 8. A holding mechanism for holding aluminum alloy profiles is provided on the support platform 10, and the holding mechanism includes: The base 12 is fixedly mounted on the support platform 10. A support shaft 13 is rotatably mounted on the support platform 10, and the end of the support shaft 13 away from the base 12 is set as an inclined plane. The angle between the inclined plane and the horizontal plane is 5°-8°. The 5°-8° inclined design of the support shaft 13 makes the holding frame 20 tilted. When the aluminum alloy profile rotates, it rolls slightly by gravity to avoid local obstruction. This works in conjunction with the even distribution of the high-pressure nozzles 33 to improve the coverage of burr removal. At the same time, the tilt angle prevents the profile from sliding excessively. This works in conjunction with the supporting effect of the support ball 17 to reduce the collision of the profile.

[0032] The fixed sleeve 14 is mounted on the support shaft 13, and the end face of the fixed sleeve 14 away from the support platform 10 is provided with a plurality of evenly distributed internal grooves 15. The fixed sleeve 14 is provided with an auxiliary rod 16 that is slidably connected to the internal grooves 15. A support ball 17 is fixedly mounted on one end of the auxiliary rod 16 away from the support platform 10. A support spring 18 that is always in a compressed state is provided in the internal grooves 15. When the container frame 20 rotates, the support ball 17, which is in contact with the bottom surface of the container frame 20, can always abut against the bottom surface of the container frame 20, thereby providing a certain support force for the rotating container frame 20, so that the container frame 20 can rotate more smoothly, buffer the rotational impact, and work together with the rubber ring inside the container frame 20 to prevent the aluminum alloy parts inside the container frame 20 from sliding rapidly inside the container frame 20, causing the aluminum alloy profile inside the container frame 20 to impact and cause surface defects.

[0033] Driven gear 19 is mounted on support shaft 13 and is fixedly connected to support shaft 13; A holding section, located at the end of the support shaft 13 away from the bearing platform 10, is used to hold aluminum alloy profiles. The holding section includes: The container frame 20 is fixedly installed at the end of the support shaft 13 away from the support platform 10, and the container frame 20 is in contact with the inclined surface on the support shaft 13. The container frame 20 has a plurality of equally spaced slots 21, which penetrate the side wall of the container frame 20. The bottom surface of the container frame 20 has a plurality of evenly distributed leakage holes 22. The surface of the container frame 20 near the support platform 10 is always in contact with the support ball 17. A rubber ring is fixed on the inner surface of the container frame 20. By setting the rubber ring, the aluminum alloy profile is prevented from hitting the inner surface of the container frame 20 when sliding inside the container frame 20, thus avoiding surface defects of the aluminum alloy profile. Arc block 23 is fixedly mounted on container frame 20, and baffle 24 is fixedly mounted on the surface of arc block 23 away from bearing platform 10. A locking part, disposed on the container frame 20, is used to prevent the aluminum alloy profile inside the container frame 20 from detaching from the container frame 20 during deburring. The locking part includes: A card block 25 is set on the container frame 20. Multiple equally spaced insertion rods 26 are fixedly set on the card block 25. The insertion rods 26 are slidably connected to the slots 21. A baffle 24 is also fixedly set on the card block 25. Handle 27 is fixedly mounted on the locking block 25.

[0034] By incorporating a locking mechanism, the aluminum alloy profile inside the container frame 20 will not fall out of the container frame 20 when it rotates. It can also provide lateral positioning for the profile, preventing it from shaking violently during rotation. In conjunction with the smooth transmission of the rotating part, it ensures that the rough edges of the profile are always within the water spray coverage area.

[0035] A rotating part, disposed on the support platform 10, is used to drive the driven gear 19 to rotate. The rotating part includes: A rotary motor 28 is fixedly mounted on the support platform 10 and electrically connected to the control device 2; The driving gear 29 is fixedly mounted on the output end of the rotary motor 28 and meshes with the driven gear 19. The diameter of the driving gear 29 is smaller than the diameter of the driven gear 19.

[0036] When deburring the aluminum alloy profile inside the container 20, the control device 2 controls the rotary motor 28 to start, thereby causing the drive gear 29 fixedly connected to the output end of the rotary motor 28 to rotate. Through the meshing between the drive gear 29 and the driven gear 19, the driven gear 19 is driven to rotate, thereby causing the support shaft 13 fixedly connected to the driven gear 19 to rotate. This causes the container 20 fixedly connected to the support shaft 13 to rotate around the axis of the support shaft 13. As the aluminum alloy profile inside the container 20 moves inside the container 20, it rotates around the axis of the support shaft 13. This allows the high-pressure water jet from the high-pressure nozzle 33 to hit the burrs on the surface of the aluminum alloy profile, thereby removing the burrs from the surface of the aluminum profile. This device incorporates a rotating part, allowing the aluminum alloy profile within the holding frame 20 to move within the frame during deburring. This enables the high-pressure water flow to impact the burrs on all parts of the aluminum alloy profile surface, thereby improving the device's burr removal rate. Simultaneously, the smaller diameter of the driving gear 29 compared to the driven gear 19 ensures a stable rotation speed of the aluminum alloy profile within the holding frame 20, coordinating with the water spray rhythm of the high-pressure nozzle 33 to prevent excessive or insufficient water spraying in certain areas, thus improving the consistency of deburring quality.

[0037] The housing 1 is equipped with an adjustment mechanism for driving the movement of the support platform 10. The adjustment mechanism includes: The first motor 30 is located in the drive space 7 and is fixedly connected to the partition 5. The first motor 30 is electrically connected to the control device 2. The adjusting screw 31 is located in the working space 6 and is rotatably connected to the partition plate 9 and the partition plate 5 respectively. The end of the adjusting screw 31 near the first motor 30 is fixedly connected to the output end of the first motor 30, and the adjusting screw 31 is threadedly connected to the support platform 10.

[0038] After the burrs on the surface of the aluminum alloy profile are removed, the first motor 30 is started by the control device 2, which causes the adjusting screw 31, which is fixedly connected to the output end of the first motor 30, to rotate. Through the threaded transmission between the adjusting screw 31 and the support platform 10, the support platform 10 slides on the track 8 toward the door 3 until the support platform 10 touches the partition plate 9. Then, the operator opens the door 3 and pulls the handle 27 to pull the locking block 25 away from the surface of the container frame 20 until the insertion rod 26 slides off the container frame 20. The operator can then take out the deburred aluminum alloy profile and put the aluminum alloy profile to be deburred into the container frame 20. The above steps are repeated.

[0039] This device is equipped with an adjustment mechanism, which allows the device to control the movement of the holding mechanism. This facilitates the placement of aluminum alloy profiles to be deburred into the holding frame 20 and the removal of deburred aluminum alloy profiles, thereby improving the efficiency of the device in removing burrs. It also allows the operator to place and retrieve profiles without having to go deep into the box 1, providing ample operating space and reducing the risk of bumping into the box 1. In conjunction with the opening and closing angle of the box door 3 and the visualization of the observation window 4, it enhances operational safety.

[0040] A sliding groove 11 is provided inside the housing 1, and a high-pressure water jet mechanism for removing burrs from the aluminum alloy profiles in the holding mechanism is provided above the support platform 10. The high-pressure water jet mechanism includes: The water collection tray 32 is located above the container frame 20. The water collection tray 32 has a hollow structure. The hollow structure design of the water collection tray 32 ensures uniform water flow distribution, avoids burr residue caused by insufficient water spray in some areas, and improves the consistency of deburring quality. The surface of the water collection tray 32 away from the support platform 10 is provided with a water inlet. Multiple high-pressure nozzles 33 are evenly distributed on the surface of the water collection tray 32 near the support platform 10. The high-pressure nozzles 33 are connected to the inside of the water collection tray 32 and electrically connected to the control device 2. The multiple high-pressure nozzles 33 are evenly distributed in a ring, and the water spray is diffused in a fan shape. The coverage of adjacent nozzles overlaps, and there are no blind spots in cleaning. In coordination with the rotation of the container frame 20 and the reciprocating movement of the power unit, the burr removal rate is greatly improved.

[0041] In use, the second liquid control valve 44 is opened by the control device 2, so that the liquid in the liquid supply tank 39 enters the water collection tray 32 through the liquid supply pipe 40 and the liquid supply hose 41 in sequence. Then, the high pressure nozzle 33 is opened by the control device 2, so that the liquid in the water collection tray 32 is sprayed out through the high pressure nozzle 33, thereby removing the burrs on the aluminum alloy profile in the container frame 20 by high pressure spraying. This device is equipped with a high-pressure water jet mechanism, which enables it to remove burrs from aluminum alloy profiles using high-pressure water jet. This method not only improves the efficiency and quality of burr removal but also cleans the surface of the aluminum alloy profiles to a certain extent.

[0042] The housing 1 is equipped with a power unit for driving the high-pressure water jet mechanism. The power unit includes: The second motor 34 is fixedly mounted on the housing 1 and electrically connected to the control device 2; The power screw 35 is rotatably mounted on the housing 1, and the end of the power screw 35 near the second motor 34 is fixedly connected to the output end of the second motor 34; The built-in block 36 is slidably disposed in the sliding groove 11. A movable block 37 is fixedly disposed at one end of the built-in block 36 near the bearing platform 10. The movable block 37 is threadedly connected to the power screw 35. Multiple hydraulic push rods 38 are evenly distributed on the surface of the moving block 37 near the support platform 10. The output end of the hydraulic push rod 38 is fixedly connected to the water collection tray 32. The hydraulic push rod 38 is electrically connected to the control device 2. By setting up the hydraulic push rod 38, the operator can also control the hydraulic push rod 38 through the control device 2 to adjust the distance between the high-pressure nozzle 33 set on the water collection tray 32 and the container frame 20. It can accurately remove fine burrs at close range and expand the coverage area at long distance. It can coordinate with the pressure adjustment of the high-pressure nozzle 33 to adapt to different specifications of aluminum alloy profiles.

[0043] Simultaneously, as the container frame 20 rotates around the axis of the support shaft 13, the output end of the second motor 34 is controlled to reciprocate, thereby causing the power screw 35, which is fixedly connected to the output end of the second motor 34, to reciprocate. Through the threaded transmission between the power screw 35 and the moving block 37, the hydraulic push rod 38 set on the moving block 37 drives the water collection tray 32, which is fixedly connected to it, to reciprocate above the container frame 20, thereby adjusting the coverage of the high-pressure water jet sprayed by the high-pressure nozzle 33, so that the high-pressure water jet can remove the burrs on the surface of the aluminum alloy profile, thereby improving the quality of burr removal by this device.

[0044] The housing 1 is equipped with a liquid supply section for supplying water to the high-pressure water jet mechanism. The liquid supply section includes: A liquid supply tank 39 is installed on the box body 1, and a liquid supply pipe 40 extending into the working space 6 is fixedly installed on the liquid supply tank 39. The liquid supply hose 41 is located in the working space 6, and its two ends are connected to the liquid supply pipe 40 and the water inlet on the water collection tray 32, respectively. The liquid supply hose 41 is made of high pressure resistant flexible material, which can move back and forth and bend freely with the water collection tray 32, without the risk of tangling or breakage. It works in conjunction with the composite motion of the power unit to ensure continuous and uninterrupted liquid supply. The liquid supply hose 41 is equipped with a first liquid control valve 42 for controlling the connection state between the liquid supply hose 41 and the water collection tray 32. A liquid delivery pipe 43 is installed on the housing 1. One end of the liquid delivery pipe 43 is connected to the liquid supply tank 39. A second liquid control valve 44 is installed on the liquid delivery pipe 43 to control the connection state between the liquid delivery pipe 43 and the liquid supply pipe 40. The second liquid control valve 44 is electrically connected to the control device 2. The liquid delivery pipe 43 can quickly connect with the external liquid replenishment equipment. Liquid replenishment does not require stopping the machine. It coordinates with the pick-up and put-out rhythm of the adjustment mechanism to improve the continuous operation rate of the equipment.

[0045] The first liquid control valve 42 and the second liquid control valve 44 are electromagnetically controlled, with fast switching response and high flow control accuracy. They can accurately supply liquid according to the number of nozzles and pressure requirements, avoiding water waste. They also work in conjunction with the pressure regulation of the high-pressure water jet mechanism to reduce operating costs.

[0046] When the liquid supply tank 39 needs to be replenished, the second liquid control valve 44 is activated by the control device 2, so that the external equipment replenishes water into the liquid supply tank 39 through the liquid delivery pipe 43.

[0047] The housing 1 has a liquid collection tank 45 with a funnel-shaped design to improve the waste liquid collection rate. The inlet 46 is directly below the container frame 20 to prevent waste liquid residue from corroding the equipment. The liquid collection tank 45 has an inlet 46 that communicates with the working space 6. The housing 1 is equipped with a drain pipe 47 that communicates with the liquid collection tank 45. The drain pipe 47 is equipped with a drain valve 48 to control the communication between the drain pipe 47 and the liquid collection tank 45. The drain valve 48 is electrically connected to the control device 2.

[0048] During operation, the liquid sprayed from the high-pressure nozzle 33 eventually enters the liquid collection tank 45 through the inlet 46. The drain valve 48 is activated by the control device 2, so that the liquid in the liquid collection tank 45 is discharged through the drain pipe 47.

[0049] Working principle: During use, the second liquid control valve 44 is opened by the control device 2, so that the liquid in the liquid supply tank 39 enters the water collection tray 32 in sequence through the liquid supply pipe 40 and the liquid supply hose 41. Then, the high pressure nozzle 33 is opened by the control device 2, so that the liquid in the water collection tray 32 is sprayed out through the high pressure nozzle 33, thereby removing the burrs on the aluminum alloy profile in the container frame 20 by high pressure spraying. When deburring the aluminum alloy profile inside the container 20, the control device 2 controls the rotary motor 28 to start, thereby causing the drive gear 29 fixedly connected to the output end of the rotary motor 28 to rotate. Through the meshing between the drive gear 29 and the driven gear 19, the driven gear 19 is driven to rotate, thereby causing the support shaft 13 fixedly connected to the driven gear 19 to rotate. This causes the container 20 fixedly connected to the support shaft 13 to rotate around the axis of the support shaft 13. As the aluminum alloy profile inside the container 20 moves inside the container 20, it rotates around the axis of the support shaft 13. This allows the high-pressure water jet from the high-pressure nozzle 33 to hit the burrs on the surface of the aluminum alloy profile, thereby removing the burrs from the surface of the aluminum profile. Simultaneously, as the container frame 20 rotates around the axis of the support shaft 13, the output end of the second motor 34 is controlled to reciprocate through the control device 2, thereby causing the power screw 35, which is fixedly connected to the output end of the second motor 34, to reciprocate. Through the threaded transmission between the power screw 35 and the moving block 37, the hydraulic push rod 38 set on the moving block 37 drives the water collection tray 32, which is fixedly connected to it, to reciprocate above the container frame 20, thereby adjusting the coverage of the high-pressure water flow sprayed by the high-pressure nozzle 33, so that the high-pressure water flow can remove the burrs on the surface of the aluminum alloy profile, thereby improving the quality of burr removal by this device. After the burrs on the surface of the aluminum alloy profile are removed, the first motor 30 is started by the control device 2, which causes the adjusting screw 31, which is fixedly connected to the output end of the first motor 30, to rotate. Through the threaded transmission between the adjusting screw 31 and the support platform 10, the support platform 10 slides on the track 8 toward the door 3 until the support platform 10 touches the partition plate 9. Then, the operator opens the door 3 and pulls the handle 27 to pull the locking block 25 away from the surface of the container frame 20 until the insertion rod 26 slides off the container frame 20. The operator can then take out the deburred aluminum alloy profile and put the aluminum alloy profile to be deburred into the container frame 20. The above steps are repeated.

[0050] The above description of the embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A deburring device for aluminum alloy profile production, comprising a housing (1) and a control device (2) fixedly mounted on the housing (1), wherein a door (3) is hinged to the side of the housing (1) away from the control device (2), and an observation window (4) is provided on the housing (1), characterized in that, A partition (5) is fixedly installed inside the box (1). The partition (5) divides the inside of the box (1) into a working space (6) and a driving space (7). Two symmetrically distributed tracks (8) are installed in the working space (6). A partition (9) is installed between the two tracks (8), and the ends of the partition (9) are fixedly connected to the adjacent tracks (8). A support platform (10) is installed in the working space (6) and is slidably connected to the tracks (8). A holding mechanism for holding aluminum alloy profiles is installed on the support platform (10). An adjustment mechanism for driving the support platform (10) to move is installed inside the box (1). A sliding groove (11) is opened inside the box (1). A high-pressure water jet mechanism for removing burrs from aluminum alloy profiles in the holding mechanism is installed above the support platform (10). A power unit for driving the high-pressure water jet mechanism to move is installed on the box (1). A liquid supply unit for supplying water to the high-pressure water jet mechanism is installed on the box (1).

2. The deburring device for aluminum alloy profile production according to claim 1, characterized in that, The dressing mechanism includes: The base (12) is fixedly set on the support platform (10). A support shaft (13) is rotatably set on the support platform (10), and the end of the support shaft (13) away from the base (12) is set as an inclined plane. The angle between the inclined plane and the horizontal plane is 5°-8°. A fixed sleeve (14) is rotatably mounted on a support shaft (13), and a plurality of evenly distributed internal grooves (15) are provided on the end face of the fixed sleeve (14) away from the support platform (10). An auxiliary rod (16) is provided on the fixed sleeve (14) and slidably connected to the internal groove (15). A support ball (17) is fixedly provided at one end of the auxiliary rod (16) away from the support platform (10). A support spring (18) that is always in a compressed state is provided in the internal groove (15). Driven gear (19) is mounted on support shaft (13) and fixedly connected to support shaft (13); The holding part is located at the end of the support shaft (13) away from the bearing platform (10), and the holding part is used to hold aluminum alloy profiles; A rotating part is provided on the support platform (10) and is used to drive the driven gear (19) to rotate.

3. The deburring device for aluminum alloy profile production according to claim 2, characterized in that, The dress department includes: The container (20) is fixedly set at the end of the support shaft (13) away from the bearing platform (10), and the container (20) is in contact with the inclined surface on the support shaft (13). The container (20) has multiple slots (21) arranged at equal intervals, and the slots (21) penetrate the side wall of the container (20). The bottom surface of the container (20) has multiple evenly distributed leakage holes (22). The surface of the container (20) near the bearing platform (10) is always in contact with the support ball (17). The arc block (23) is fixedly installed on the container frame (20), and a baffle (24) is fixedly installed on the surface of the arc block (23) away from the support platform (10). A locking part is provided on the container frame (20). The locking part is used to prevent the aluminum alloy profile inside the container frame (20) from falling out of the container frame (20) when deburring.

4. The deburring device for aluminum alloy profile production according to claim 3, characterized in that, The locking part includes: A card block (25) is set on the container frame (20). Multiple equally spaced insertion rods (26) are fixedly set on the card block (25). The insertion rods (26) are slidably connected to the slots (21). A baffle (24) is also fixedly set on the card block (25). The handle (27) is fixedly mounted on the card block (25).

5. The deburring device for aluminum alloy profile production according to claim 4, characterized in that, The rotating part includes: A rotary motor (28) is fixedly mounted on a support platform (10) and electrically connected to a control device (2); The driving gear (29) is fixedly mounted on the output end of the rotary motor (28) and meshes with the driven gear (19). The diameter of the driving gear (29) is smaller than the diameter of the driven gear (19).

6. The deburring device for aluminum alloy profile production according to claim 5, characterized in that, The adjustment mechanism includes: The first motor (30) is located in the drive space (7) and is fixedly connected to the partition (5). The first motor (30) is electrically connected to the control device (2). The adjusting screw (31) is located in the working space (6), and the adjusting screw (31) is rotatably connected to the partition plate (9) and the partition plate (5) respectively. The end of the adjusting screw (31) close to the first motor (30) is fixedly connected to the output end of the first motor (30), and the adjusting screw (31) is threadedly connected to the support platform (10).

7. The deburring device for aluminum alloy profile production according to claim 6, characterized in that, The high-pressure water jet mechanism includes: The water collection tray (32) is located above the container frame (20). The water collection tray (32) has a hollow structure. The surface of the water collection tray (32) away from the support platform (10) is provided with a water inlet. The high-pressure nozzle (33) has multiple nozzles, and the multiple high-pressure nozzles (33) are evenly distributed on the surface of the water collection tray (32) near the support platform (10). The high-pressure nozzles (33) are connected to the inside of the water collection tray (32) and are electrically connected to the control device (2).

8. The deburring device for aluminum alloy profile production according to claim 7, characterized in that, The power unit includes: The second motor (34) is fixedly mounted on the housing (1) and electrically connected to the control device (2); The power screw (35) is rotatably mounted on the housing (1), and the end of the power screw (35) near the second motor (34) is fixedly connected to the output end of the second motor (34); The built-in block (36) is slidably disposed in the sliding groove (11). A movable block (37) is fixedly disposed at one end of the built-in block (36) near the bearing platform (10). The movable block (37) is threadedly connected to the power screw (35). The hydraulic push rod (38) has multiple parts, and the multiple hydraulic push rods (38) are evenly distributed on the surface of the moving block (37) near the support platform (10). The output end of the hydraulic push rod (38) is fixedly connected to the water collection tray (32), and the hydraulic push rod (38) is electrically connected to the control device (2).

9. A deburring device for aluminum alloy profile production according to claim 8, characterized in that, The liquid supply unit includes: A liquid supply tank (39) is installed on the box body (1), and a liquid supply pipe (40) extending into the working space (6) is fixedly installed on the liquid supply tank (39). The liquid supply hose (41) is located in the working space (6), and the two ends of the liquid supply hose (41) are connected to the liquid supply pipe (40) and the water inlet on the water collection tray (32) respectively. The liquid supply hose (41) is provided with a first liquid control valve (42) for controlling the connection state between the liquid supply hose (41) and the water collection tray (32). A liquid delivery pipe (43) is installed on the box (1). One end of the liquid delivery pipe (43) is connected to the liquid supply box (39). A second liquid control valve (44) is installed on the liquid delivery pipe (43) to control the connection state between the liquid delivery pipe (43) and the liquid supply pipe (40). The second liquid control valve (44) is electrically connected to the control device (2).

10. A deburring device for aluminum alloy profile production according to claim 9, characterized in that, The housing (1) is provided with a liquid collection tank (45), and the liquid collection tank (45) is provided with an inlet (46) that communicates with the working space (6). The housing (1) is provided with a drain pipe (47) that communicates with the liquid collection tank (45). The drain pipe (47) is provided with a drain valve (48) for controlling the communication state between the drain pipe (47) and the liquid collection tank (45). The drain valve (48) is electrically connected to the control device (2).

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