Electronic transformer lead automatic processing equipment and method

By designing automated electronic transformer lead processing equipment, automatic cutting, stripping, welding, and coating of leads have been achieved, solving the problems of low efficiency and inconsistent quality in existing technologies, and improving production efficiency and quality consistency.

CN121813083APending Publication Date: 2026-04-07DONGGUAN JIALONG HAIJIE ELECTRONICS TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-01-22
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

The current methods for processing electronic transformer leads mainly rely on manual operation, resulting in low efficiency and inconsistent quality. Furthermore, existing mechanical equipment requires multiple steps to complete the processing, leading to a large number of devices and low efficiency.

Method used

Design an automated processing device for electronic transformer leads, including a cutting and stripping assembly, a welding assembly, a testing instrument, and a coating machine. Through the linkage of the rolling column and the cutting box, the device realizes automated cutting, stripping, welding, and coating of leads, reducing manual intervention and improving efficiency.

Benefits of technology

It has automated the lead wire processing, improved production efficiency, reduced the number of equipment, and ensured the consistency of processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses electronic transformer lead automatic processing equipment and method, and belongs to the technical field of lead processing equipment.The electronic transformer lead automatic processing equipment comprises a bottom plate, an input port is formed in the upper end of the bottom plate, and a cutting and peeling assembly is arranged on one side of the input port; a welding assembly is arranged on the side, away from the input port, of the cutting and skin shifting assembly, and an output port is formed in the side, away from the cutting and skin shifting assembly, of the welding assembly. And meanwhile, the welding box can control the rotation of a sixth rotating shaft, a first rotating shaft and a second rolling column, so that the peeling work and the cutting work can be carried out at the same time, the welding work can be carried out synchronously, the number of needed devices is reduced, and meanwhile the working efficiency is improved.
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Description

Technical Field

[0001] This invention relates to the field of lead processing equipment technology, and more specifically, to an automatic processing equipment and method for electronic transformer leads. Background Technology

[0002] An electronic transformer is an electronic device that converts alternating voltage into direct current, which is then passed through semiconductor switching devices, electronic components, and high-frequency transformer windings to form a high-frequency alternating voltage output. It is also a type of AC-DC-AC inverter circuit described in electronic theory. Its manufacturing process includes, in sequence: pre-processing, winding, wire arrangement (also known as wiring), soldering, core assembly (including adhesive application and wrapping), and testing. As can be seen from the above process, the processing of the leads plays an extremely important role in the production of electronic transformers; it is not only the foundation of electronic transformer production but also the most important factor in ensuring its quality.

[0003] Currently, most common methods for processing small electronic transformer leads involve manual processing, which is not only time-consuming and labor-intensive but also results in inconsistent quality. Mechanical processing equipment often requires multiple steps, such as stripping, bending, welding, and insulation, to complete the lead processing, which requires more equipment and has low production efficiency. Summary of the Invention

[0004] The purpose of this invention is to provide an automatic processing equipment and method for electronic transformer leads to solve the problems mentioned in the background art.

[0005] An automatic processing device for electronic transformer leads includes a base plate with baffles fixedly connected to both sides. An input port is located at the upper end of the base plate. A cutting and peeling assembly is located on one side of the input port, with both ends of the cutting and peeling assembly connected to the baffles. A welding assembly is located on the side of the cutting and peeling assembly away from the input port, with both ends of the welding assembly connected to the baffles. A detector is located on the side of the welding assembly away from the cutting and peeling assembly, with both ends of the detector connected to the baffles. A coating machine is located on the side of the detector away from the welding assembly, with both ends of the coating machine connected to the baffles. An output port is located on the side of the coating machine away from the detector, and the output port is fixedly connected to the base plate. The cutting and peeling assembly includes a support plate fixedly connected to the base plate. A second rolling column is provided between the support plate and the welding assembly. A first rolling column is provided on the side of the second rolling column away from the base plate. Both sides of the second rolling column and the first rolling column are connected to the baffle. A first gear is connected to both sides of the first rolling column. The first gear is located inside the baffle. A first chain is driven to the outer side of the first gear. A reversing wheel is driven to the side of the first chain away from the first gear. A second rolling column is connected to both sides of the second rolling column. The second gear is located inside the baffle. A second chain is driven to the outer side of the second rolling column. The second chain is driven to the reversing wheel.

[0006] Preferably, the end of the chain two away from the rolling column two is rotatably connected to a rotating shaft five, and the end of the rotating shaft five away from the rolling column two is fixedly connected to a motor two, which is located inside the baffle. The end of the gear one away from the rolling column one is rotatably connected to a rotating shaft three, and the end of the reversing wheel near the baffle is rotatably connected to a rotating shaft four. A connecting plate is fixedly connected to the side of the rotating shaft three away from the rolling column one, and the end of the connecting plate away from the gear one is fixedly connected to the rotating shaft four. Both the rotating shaft three and the rotating shaft four pass through the connecting plate. The end of the rotating shaft three away from the connecting plate is fixedly connected to a sliding plate one, which is slidably connected to the baffle. The end of the rotating shaft four away from the connecting plate is fixedly connected to a sliding plate two, which is slidably connected to the baffle.

[0007] Preferably, the reversing wheel includes a sliding plate slidably connected to the baffle. The upper end of the sliding plate is fixedly connected to a second support base and a first support base. The end of the second support base away from the sliding plate is rotatably connected to a double-sided gear one. The end of the first support base away from the sliding plate is rotatably connected to a double-sided gear two. A gear three meshes with the side of the double-sided gear two closest to the first gear. The outer side of the gear three is connected to the chain two for transmission. The side of the double-sided gear two closest to the first gear meshes with the double-sided gear one. A gear four meshes with the outer side of the double-sided gear one. The outer side of the gear four is connected to the chain one for transmission. The center of the double-sided gear two and the gear four is rotatably connected to the rotating shaft four.

[0008] Preferably, the support plate has several sliding grooves at the end away from the base plate, and the sliding grooves are fixedly connected to the input port. A rotating plate is provided at the end of the sliding groove away from the input port. The rotating plate has several openings. Rotating shafts are fixedly connected to both ends of the rotating plate. A motor is connected to the end of the rotating shaft away from the rotating plate. The motor is located inside the baffle. Several rolling columns are provided on the side of the sliding groove near the rotating plate. The number of rolling columns is the same as the number of sliding grooves. A rotating shaft is fixedly connected to the center of each rolling column. The central axis of the rotating shaft coincides with the central axis of the rolling column. A motor is fixedly connected to the end of the rotating shaft away from the rolling column. The motor is located inside the baffle.

[0009] Preferably, an electric telescopic rod is fixedly connected inside the cutting box. A fixing plate is fixedly connected to one end of the electric telescopic rod near the base plate. A motor box is fixedly connected to the end of the fixing plate away from the electric telescopic rod. A bidirectional threaded rod is fixedly connected to the output end of the motor box. A cutting blade is rotatably connected to the center of the bidirectional threaded rod. The cutting blade is fixedly connected to the fixing plate. Peeling knives are provided on both sides of the cutting blade. The peeling knives are threadedly connected to the bidirectional threaded rod. A limit post is rotatably connected to the end of the bidirectional threaded rod away from the motor box. The limit post is fixedly connected to the fixing plate.

[0010] Preferably, the 5 includes a support plate fixedly connected to the base plate. The support plate is provided with several moving slots. Each moving slot has a rolling column 2 at the end away from the base plate. A rotating shaft 6 is fixedly connected to the center of the rolling column 2. A motor 2 is fixedly connected to the end of the rotating shaft 6 away from the rolling column 2. The motor 2 is located inside the baffle. A welding box is provided on the side of the rolling column 2 near the rolling column 1. An identifier is provided at the end of the welding box near the base plate. Both ends of the welding box are fixedly connected to the baffle.

[0011] Preferably, a conveyor belt is provided on the side of the base plate near the coating machine and the testing instrument, and several grooves are provided on the baffle plate.

[0012] Preferably, an automatic processing method for electronic transformer leads includes the following steps: S1. Preparation: Adjust the position of the first rolling column, the distance between the two peeling knives, the distance between the first rolling column and the second rolling column, and the position of the second rolling column according to the diameter of the lead wire to be processed. Place the lead wire to be processed on the input port and push the lead wire so that the first rolling column can press the lead wire on the first slide groove. Start the device. S2. Peeling and cutting operation: The first rolling column will automatically move the lead wire a distance according to the required lead wire length. When the first rolling column stops moving, the cutting box will start to work to peel and cut the lead wire. S3. Welding work: The welding assembly welds the two ends of the cut lead wire; S4. Inspection work: After both ends are soldered, the lead wire is moved to the inspection instrument by the conveyor belt for various tests. S5. Coating work: After the test is completed, the lead wire will be moved to the coating machine by the conveyor belt for coating work at both ends. S6. Output Operation: The coated lead wire is moved to the output port by the conveyor belt for output.

[0013] Preferably, S2 further includes the following steps: S2-1, Initial Operation: Manually control the rolling column to move the lead wire into the cutting box for the initial peeling and cutting operation, so that the initial position of the lead wires on all the slides is the same.

[0014] S2-2, Formal Operation: The first rolling column will automatically move the lead wire the same distance according to the required lead wire length. When the first rolling column stops moving, the cutting box will start working to peel and cut the lead wire. The cutting blade is responsible for cutting the lead wire, and the peeling blade is responsible for peeling the two ends of the lead wire.

[0015] Preferably, S3 further includes the following steps: S3-1: Front section welding: After the lead wire is cut, it will be moved by rolling column one and rolling column two until the front section of the lead wire moves to the welding box for welding. After welding is completed, it will continue to move the lead wire. S3-2: Rear-end welding: The lead wire, having been welded to the front end, contacts roller two under the influence of roller one and roller two. Under the influence of roller two, the rear end of the lead wire stops and welds at the welding box. After welding is complete, the lead wire moves again.

[0016] Compared with the prior art, the advantages of this invention are: 1. In this invention, by setting up rolling column one and rolling column two, the lead wire can move through the gap between rolling column one and rolling column two. At the same time, by controlling the movement of sliding plate two, sliding plate two can drive sliding plate one to move. Thus, while rolling column one and rolling column two are rotating, the size of the gap between rolling column one and rolling column two can be adjusted, making it easier to adjust when switching lead wires of different diameters. Furthermore, the rotation of rolling column one is linked to the cutting box. When the cutting box cuts the lead wire, rolling column one and rolling column two will automatically drive the cut lead wire to move, reducing the need for manual intervention and increasing work efficiency.

[0017] 2. In this invention, by setting up a cutting box and controlling the distance between the two stripping blades through the motor box, the operator can move the stripping position according to the required stripping distance of the lead wire. At the same time, the cutting blade can cut the lead wire, while the stripping blade can strip the insulation from both ends of the lead wire simultaneously. Furthermore, the cutting blade and the stripping blade work together with the rotation of the rotating plate during operation, making it easier to cut the lead wire and also allowing the insulation to detach from the lead wire, reducing the impact of the insulation not detaching from the lead wire on subsequent welding. Meanwhile, the welding box can control the rotation of rotating shaft six, rotating shaft one, and rolling column two, so that stripping and cutting can be carried out simultaneously and welding can be performed directly, reducing the required equipment and increasing work efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the structure of the cutting and peeling assembly of the present invention; Figure 3 This is another perspective view of the peeling and cutting assembly of the present invention; Figure 4 This is a schematic diagram of the reversing wheel of the present invention; Figure 5 This is another perspective view of the commutator wheel of the present invention; Figure 6 This is a schematic diagram of the cutting box of the present invention; Figure 7 This is a schematic diagram of the welding assembly of the present invention.

[0019] The following are the labeling instructions in the diagram: 1. Base plate; 2. Baffle; 3. Coating machine; 4. Inspector; 5. Welding assembly; 501. Support plate one; 502. Rolling column two; 503. Rotating shaft six; 504. Welding box; 6. Cutting and peeling assembly; 601. Support plate; 602. Rotating shaft one; 603. Rolling column one; 604. Slide one; 605. Rotating shaft two; 606. Rotating plate; 607. Cutting box; 608. Rolling column one; 609. Rolling column two; 610. Rotating shaft three; 611. Rotating shaft four; 612. Connecting plate; 613. Gear one; 614. Chain 1; 615. Chain 2; 616. Gear 2; 617. Rotating Shaft 5; 618. Reversing Wheel; 619. Sliding Plate; 621. Gear 3; 622. Support Base 1; 623. Support Base 2; 624. Gear 4; 625. Double-sided Gear 1; 626. Double-sided Gear 2; 627. Slide Plate 1; 628. Slide Plate 2; 629. Electric Telescopic Rod; 630. Fixing Plate; 631. Limiting Post; 632. Motor Box; 633. Cutting Blade; 634. Peeling Blade; 635. Bidirectional Threaded Rod; 7. Input Port; 8. Output Port. Detailed Implementation Example

[0020] Please see Figure 1 An automatic processing device for electronic transformer leads includes a base plate 1, with baffles 2 fixedly connected to both sides of the base plate 1. An input port 7 is provided at the upper end of the base plate 1. A cutting and peeling assembly 6 is provided on one side of the input port 7. Both ends of the cutting and peeling assembly 6 are connected to the baffles 2. A welding assembly 5 is provided on the side of the cutting and peeling assembly 6 away from the input port 7. Both ends of the welding assembly 5 are connected to the baffles 2. A detector 4 is provided on the side of the welding assembly 5 away from the cutting and peeling assembly 6. Both ends of the detector 4 are connected to the baffles 2. A coating machine 3 is provided on the side of the detector 4 away from the welding assembly 5. Both ends of the coating machine 3 are connected to the baffles 2. An output port 8 is provided on the side of the coating machine 3 away from the detector 4. The output port 8 is fixedly connected to the base plate 1.

[0021] Please see Figure 2 and Figure 3 The cutting and peeling assembly 6 includes a support plate 601 fixedly connected to the base plate 1. A second rolling column 609 is provided between the support plate 601 and the welding assembly 5. A first rolling column 608 is provided on the side of the second rolling column 609 away from the base plate 1. Both sides of the second rolling column 609 and the first rolling column 608 are connected to the baffle 2. A first gear 613 is connected to both sides of the first rolling column 608. The first gear 613 is located inside the baffle 2. A first chain 614 is driven to the outside of the first gear 613. A reversing wheel 618 is driven to the side of the first chain 614 away from the first gear 613. A second gear 616 is connected to both sides of the second rolling column 609. The second gear 616 is located inside the baffle 2. A second chain 615 is driven to the outside of the second gear 616. The second chain 615 is driven to the reversing wheel 618.

[0022] Chain 2 615 is rotatably connected to a rotating shaft 5 617 at the end away from the rolling column 2 609. A motor 2 is fixedly connected to the end of rotating shaft 5 617 away from the rolling column 2 609. Motor 2 is located inside the baffle 2. Gear 1 613 is rotatably connected to a rotating shaft 3 610 at the end away from the rolling column 1 608. A rotating shaft 4 611 is rotatably connected to the end of reversing wheel 618 near the baffle 2. A connecting plate 612 is fixedly connected to the side of rotating shaft 3 610 away from the rolling column 1 608. The end of connecting plate 612 away from gear 1 613 is fixedly connected to rotating shaft 4 611. Both rotating shaft 3 610 and rotating shaft 4 611 pass through connecting plate 612. A sliding plate 1 627 is fixedly connected to the end of rotating shaft 3 610 away from connecting plate 612. Sliding plate 1 627 is slidably connected to the baffle 2. A sliding plate 2 628 is fixedly connected to the end of rotating shaft 4 611 away from connecting plate 612. Sliding plate 2 628 is slidably connected to the baffle 2.

[0023] Please see Figure 4 and Figure 5 The reversing wheel 618 includes a sliding plate 619 slidably connected to the baffle 2. The upper end of the sliding plate 619 is fixedly connected to a second support base 623 and a first support base 622. The end of the second support base 623 away from the sliding plate 619 is rotatably connected to a double-sided gear 625. The end of the first support base 622 away from the sliding plate 619 is rotatably connected to a double-sided gear 626. The side of the double-sided gear 626 near the second gear 616 is meshed with a third gear 621. The outer side of the third gear 621 is connected to a chain 615 for transmission. The side of the double-sided gear 626 near the first gear 613 is meshed with a first gear 625. The outer side of the first gear 625 is meshed with a fourth gear 624. The outer side of the fourth gear 624 is connected to a chain 614 for transmission. The center of the double-sided gear 626 and the fourth gear 624 is rotatably connected to a fourth rotating shaft 611.

[0024] Please see Figure 2 and Figure 3 The support plate 601 has several sliding grooves 604 at the end away from the base plate 1. The sliding grooves 604 are fixedly connected to the input port 7. The end of the sliding grooves 604 away from the input port 7 is provided with a rotating plate 606. The rotating plate 606 has several openings. The two ends of the rotating plate 606 are fixedly connected with rotating shafts 605. The end of the rotating shaft 605 away from the rotating plate 606 is connected to a motor. The motor is located inside the baffle 2. The side of the sliding grooves 604 near the rotating plate 606 has several rolling columns 603. The number of rolling columns 603 is the same as the number of sliding grooves 604. The center of the rolling column 603 is fixedly connected to a rotating shaft 602. The central axis of the rotating shaft 602 coincides with the central axis of the rolling column 603. The end of the rotating shaft 602 away from the rolling column 603 is fixedly connected to a motor. The motor is located inside the baffle 2.

[0025] Please see Figure 6 An electric telescopic rod 629 is fixedly connected inside the cutting box 607. A fixing plate 630 is fixedly connected to one end of the electric telescopic rod 629 near the base plate 1. A motor box 632 is fixedly connected to one end of the fixing plate 630 away from the electric telescopic rod 629. A bidirectional threaded rod 635 is fixedly connected to the output end of the motor box 632. A cutting blade 633 is rotatably connected to the center of the bidirectional threaded rod 635. The cutting blade 633 is fixedly connected to the fixing plate 630. Peeling blades 634 are provided on both sides of the cutting blade 633. The peeling blades 634 are threadedly connected to the bidirectional threaded rod 635. A limit post 631 is rotatably connected to one end of the bidirectional threaded rod 635 away from the motor box 632. The limit post 631 is fixedly connected to the fixing plate 630.

[0026] Specifically, the lead wire to be processed is moved by the operator from the input port 7 through the slide 604 to the rolling column 603, allowing the rolling column 603 to press the lead wire firmly. After the device is started, the motor controls the rolling column 603 to rotate, which in turn moves the lead wire through the opening on the rotating plate 606 to the cutting box 607. Since the cutting blade 633 is fixed in the position of the base plate 1, the rolling column 603 can move the lead wire a certain distance so that the cutting position of the lead wire is exactly at the cutting blade 633. When the rolling column 603 stops rotating, the electric telescopic rod 629 moves the fixed plate 630, allowing the cutting blade 633 and the peeling blade 634 to cut and peel the lead wire respectively. At the same time, the rotating plate 606 rotates counterclockwise. By moving the electric telescopic rod 629 at a certain angle, the lead wire can be cut more easily and the removed insulation can be detached from the lead wire. After the work is completed, the electric telescopic rod 629 will drive the fixed plate 630 to reset. At the same time, the rotating plate 606 will also rotate clockwise to its original position. The second motor will control the rotating shaft 617 to rotate. The rotation of the rotating shaft 617 will drive the gear 616 to rotate. The rotation of the gear 616 will drive the gear 621 to rotate through the chain 615. The rotation of the gear 621 will drive the double-sided gear 626 to rotate. The rotation of the double-sided gear 626 will drive the double-sided gear 625 to rotate. The rotation of the double-sided gear 625 will drive the gear 624 to rotate. In turn, the chain 614 will drive the gear 613 to rotate. This will cause the rolling column 608 and the rolling column 609 to rotate synchronously in opposite directions, so that the cut lead wire can be moved.

[0027] Please see Figure 7 5 includes a support plate 501 fixedly connected to the base plate 1. The support plate 501 is provided with several moving slots. Each moving slot is provided with a rolling column 502 at the end away from the base plate 1. A rotating shaft 503 is fixedly connected to the center of the rolling column 502. A motor is fixedly connected to the end of the rotating shaft 503 away from the rolling column 502. The motor is located inside the baffle 2. A welding box 504 is provided on the side of the rolling column 502 near the rolling column 608. An identifier is provided at the end of the welding box 504 near the base plate 1. Both ends of the welding box 504 are fixedly connected to the baffle 2.

[0028] Specifically, when the lead wire moves to the welding box 504, the identifier on the welding box 504 will identify the area where the lead wire has been stripped, and then control the first roller 608 to stop rotating, so that the lead wire stays on the welding box 504 for the front end welding work. After the front end welding is completed, the first roller 608 will continue to rotate, so that the lead wire continues to move. The continued movement of the lead wire will come into contact with the second roller 502, so that the second roller 502 can drive the lead wire to move. When the second roller 502 drives the lead wire to the rear end of the lead wire and is identified by the identifier, the identifier will simultaneously control the sixth rotating shaft 503 to stop rotating, so that the second roller 502 will stop rotating, so that the rear end of the lead wire can stay at the welding box 504 for welding. After the welding is completed, the sixth rotating shaft 503 will continue to rotate until the welding box 504 identifies the lead wire that needs to be welded again.

[0029] A conveyor belt is installed on the side of the base plate 1 near the coating machine 3 and the testing instrument 4, and several chutes are provided on the baffle 2.

[0030] Working Principle: Before starting work, the operator needs to adjust the position of the first rolling column 603, the distance between the two peeling blades 634, the distance between the first rolling column 608 and the second rolling column 609, and the position of the second rolling column 502 according to the diameter of the lead wire to be processed. The lead wire to be processed is moved from the input port 7 through the slide groove 604 to the first rolling column 603, so that the first rolling column 603 can press the lead wire. After the device is started, the first motor will control the first rolling column 603 to rotate. The rotation of the first rolling column 603 will drive the lead wire to move, so that the lead wire moves through the opening on the rotating plate 606 to the cutting box 607. Since the cutting blade 633 is fixed in the position of the base plate 1, the first rolling column 608... 3. The motor can move the lead wire a certain distance so that the cutting position of the lead wire is exactly at the cutting blade 633. After the rolling column 603 stops rotating, the electric telescopic rod 629 drives the fixed plate 630 to move, so that the cutting blade 633 and the peeling blade 634 can cut and peel the lead wire respectively. At the same time, the rotating plate 606 will rotate counterclockwise by a certain angle to make it easier to cut the lead wire and remove the peeled insulation from the lead wire. After the work is completed, the electric telescopic rod 629 will drive the fixed plate 630 to reset, and the rotating plate 606 will also rotate clockwise to its original position. The motor will control the rotating shaft 617 to rotate. The rotation of the rotating shaft 617 will drive the gear 616 to rotate. The gear 616 rotates... The movement of the chain 615 drives the gear 621 to rotate. The rotation of gear 621 causes the double-sided gears 626 to rotate, which in turn drives the double-sided gears 625 to rotate. The rotation of gears 625 then drives gear 624 to rotate, which in turn drives gear 613 via chain 614. This causes rolling pins 608 and 609 to rotate synchronously in opposite directions, allowing the cut lead wire to move. When the lead wire reaches the welding box 504, the identifier on the welding box 504 identifies the lead wire and stops rolling pin 608, allowing the lead wire to remain on the welding box 504 for welding. After the welding is complete, rolling pin 608 will... The continued rotation causes the lead wire to continue moving, and as the lead wire continues to move, it comes into contact with the second rolling column 502, which in turn causes the second rolling column 502 to move the lead wire. When the second rolling column 502 moves the lead wire to the rear end of the lead wire and is recognized by the identifier, the identifier will simultaneously control the rotating shaft 6 503 to stop rotating, which in turn causes the second rolling column 502 to stop rotating, allowing the rear end of the lead wire to stop at the welding box 504 for welding. After welding is completed, the rotating shaft 6 503 will continue to rotate until the welding box 504 recognizes the lead wire that needs to be welded again. The lead wire with both ends welded will move onto the conveyor belt under the action of the second rolling column 502, and then undergo connection detection and coating work in sequence through the conveyor belt, finally flowing out through the output port 8.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic processing device for electronic transformer leads, comprising a base plate (1), characterized in that: Both sides of the base plate (1) are fixedly connected to baffles (2). An input port (7) is provided at the upper end of the base plate (1). A cutting and peeling assembly (6) is provided on one side of the input port (7). Both ends of the cutting and peeling assembly (6) are connected to the baffles (2). A welding assembly (5) is provided on the side of the cutting and peeling assembly (6) away from the input port (7). Both ends of the welding assembly (5) are connected to the baffles (2). A detector (4) is provided on the side of the welding assembly (5) away from the cutting and peeling assembly (6). Both ends of the detector (4) are connected to the baffles (2). A coating machine (3) is provided on the side of the detector (4) away from the welding assembly (5). Both ends of the coating machine (3) are connected to the baffles (2). An output port (8) is provided on the side of the coating machine (3) away from the detector (4). The output port (8) is fixedly connected to the base plate (1). The cutting and peeling assembly (6) includes a support plate (601) fixedly connected to the base plate (1). A second rolling column (609) is provided between the support plate (601) and the welding assembly (5). A first rolling column (608) is provided on the side of the second rolling column (609) away from the base plate (1). Both sides of the second rolling column (609) and the first rolling column (608) are connected to the baffle (2). A first gear (613) is connected to both sides of the first rolling column (608). The first gear (613) is located inside the baffle (2). A chain (614) is connected to the outer side of the gear (613). A reversing wheel (618) is connected to the side of the chain (614) away from the gear (613). Gears (616) are connected to both sides of the rolling column (609). Gears (616) are located inside the baffle (2). A chain (615) is connected to the outer side of the gear (616). The chain (615) is connected to the reversing wheel (618). A rotating shaft (611) is rotatably connected to the end of the reversing wheel (618) near the baffle (2).

2. The automatic processing equipment for electronic transformer leads according to claim 1, characterized in that: The end of chain two (615) away from the rolling column two (609) is rotatably connected to a rotating shaft five (617). The end of rotating shaft five (617) away from the rolling column two (609) is fixedly connected to a motor two, which is located inside the baffle (2). The end of gear one (613) away from the rolling column one (608) is rotatably connected to a rotating shaft three (610). The side of rotating shaft three (610) away from the rolling column one (608) is fixedly connected to a connecting plate (612). The connecting plate (612) is located away from the gear. One end of wheel one (613) is fixedly connected to the fourth rotating shaft (611). The third rotating shaft (610) and the fourth rotating shaft (611) both pass through the connecting plate (612). The end of the third rotating shaft (610) away from the connecting plate (612) is fixedly connected to the first sliding plate (627). The first sliding plate (627) is slidably connected to the baffle (2). The end of the fourth rotating shaft (611) away from the connecting plate (612) is fixedly connected to the second sliding plate (628). The second sliding plate (628) is slidably connected to the baffle (2).

3. The automatic processing equipment for electronic transformer leads according to claim 1, characterized in that: The reversing wheel (618) includes a sliding plate (619) slidably connected to the baffle (2). The upper end of the sliding plate (619) is fixedly connected to a second support base (623) and a first support base (622). The end of the second support base (623) away from the sliding plate (619) is rotatably connected to a first double-sided gear (625). The end of the first support base (622) away from the sliding plate (619) is rotatably connected to a second double-sided gear (626). The side of the second double-sided gear (626) close to the second gear (616) Gear 3 (621) is engaged with the chain 2 (615) on its outer side. Gear 2 (626) is engaged with gear 1 (625) on its side near gear 1 (613). Gear 4 (624) is engaged with the outer side of gear 1 (625). Gear 4 (624) is engaged with the chain 1 (614) on its outer side. The center of gear 2 (626) and gear 4 (624) is rotatably connected to the rotating shaft 4 (611).

4. The automatic processing equipment for electronic transformer leads according to claim 1, characterized in that: The support plate (601) has several sliding grooves (604) at one end away from the base plate (1). The sliding grooves (604) are fixedly connected to the input port (7). A rotating plate (606) is provided at one end of the sliding grooves (604) away from the input port (7). The rotating plate (606) has several openings. Rotating shafts (605) are fixedly connected to both ends of the rotating plate (606). A motor is connected to one end of the rotating shafts (605) away from the rotating plate (606). The motor is located inside the baffle (2). The slide groove (604) is provided with several rolling columns (603) on the side near the rotating plate (606). The number of rolling columns (603) is the same as the number of slide grooves (604). A rotating shaft (602) is fixedly connected to the center of each rolling column (603). The central axis of the rotating shaft (602) coincides with the central axis of the rolling column (603). A motor is fixedly connected to the end of the rotating shaft (602) away from the rolling column (603). The motor is located inside the baffle (2).

5. The automatic processing equipment for electronic transformer leads according to claim 1, characterized in that: An electric telescopic rod (629) is fixedly connected inside the cutting box (607). A fixing plate (630) is fixedly connected to one end of the electric telescopic rod (629) near the base plate (1). A motor box (632) is fixedly connected to one end of the fixing plate (630) away from the electric telescopic rod (629). A bidirectional threaded rod (635) is fixedly connected to the output end of the motor box (632). A cutting blade (633) is rotatably connected to the center of the bidirectional threaded rod (635). The cutting blade (633) is fixedly connected to the fixing plate (630). Peeling knives (634) are provided on both sides of the cutting blade (633). The peeling knives (634) are threadedly connected to the bidirectional threaded rod (635). A limit post (631) is rotatably connected to one end of the bidirectional threaded rod (635) away from the motor box (632). The limit post (631) is fixedly connected to the fixing plate (630).

6. The automatic processing equipment for electronic transformer leads according to claim 4, characterized in that: The 5 includes a support plate (501) fixedly connected to the base plate (1). The support plate (501) is provided with several moving slots. Each moving slot is provided with a rolling column (502) at one end away from the base plate (1). A rotating shaft (503) is fixedly connected to the center of the rolling column (502). A motor (2) is fixedly connected to the end of the rotating shaft (503) away from the rolling column (502). The motor (2) is located inside the baffle (2). A welding box (504) is provided on the side of the rolling column (502) close to the rolling column (608). An identifier is provided at the end of the welding box (504) close to the base plate (1). Both ends of the welding box (504) are fixedly connected to the baffle (2).

7. The automatic processing equipment for electronic transformer leads according to claim 1, characterized in that: A conveyor belt is provided on the side of the base plate (1) near the coating machine (3) and the detector (4), and several grooves are provided on the baffle (2).

8. An automatic processing method for electronic transformer leads, relating to the automatic processing equipment for electronic transformer leads as described in any one of claims 1-7, characterized in that: It includes the following steps: S1. Preparation: Adjust the position of the first rolling column (603), the distance between the two peeling knives (634), the distance between the first rolling column (608) and the second rolling column (609), and the position of the second rolling column (502) according to the diameter of the lead wire to be processed. Place the lead wire to be processed on the input port (7) and push the lead wire so that the first rolling column (603) can press the lead wire on the first slide groove (604) and start the device. S2, Peeling and Cutting Operation: The first rolling column (603) will automatically drive the lead wire to move the same distance according to the required lead wire length. When the first rolling column (603) stops moving, the cutting box (607) will start working to peel and cut the lead wire. S3. Welding work: Welding assembly (5) welds the two ends of the cut lead wire; S4. Inspection work: After both ends are welded, the lead wire is moved to the inspection instrument (4) by the conveyor belt for various inspections. S5, Glue Coating Work: After the test is completed, the lead wire will be moved to the glue coating machine (3) by the conveyor belt to perform glue coating work at both ends. S6, Output Operation: Move the coated lead wire to the output port (8) via the conveyor belt for output.

9. An automatic processing method for electronic transformer leads according to claim 9, characterized in that, S2 also includes the following steps: S2-1, Initial operation: Manually control the rolling column (603) to move the lead wire to the inside of the cutting box (607) for the initial peeling and cutting operation, so that the initial position of the lead wires on all the slides (604) is the same. S2-2, Formal Operation: The first rolling column (603) will automatically move the lead wire by the same distance according to the required lead wire length. When the first rolling column (603) stops moving, the cutting box (607) will start working to peel and cut the lead wire. The cutting blade (633) is responsible for cutting the lead wire, and the peeling blade (634) is responsible for peeling the two ends of the lead wire.

10. The automatic processing method for electronic transformer leads according to claim 9, characterized in that, S3 also includes the following steps: S3-1: Front section welding: After the lead wire is cut, it will be moved by the first rolling column (608) and the second rolling column (609) until the front section of the lead wire moves to the welding box (504) for welding. After the welding is completed, it will continue to move the lead wire. S3-2: Rear end welding: The lead wire that has been welded in the front end will come into contact with the second rolling column (502) under the action of the first rolling column (608) and the second rolling column (609). Under the action of the second rolling column (502), the rear end of the lead wire will stop and weld at the welding box (504). After the welding is completed, the lead wire will be moved again.